JCB Hammermaster HM 2180, HM 1180, HM 480 and HM 380 Attachments Service Manual – PDF DOWNLOAD

SERVICE MANUAL : HM 2180, HM 1180, HM 480 and HM 380

Copyright © 2004 JCB SERVICE All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means, electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.

JCB Attachments, Riverside, Rugeley, Staffordshire WS15 2WA, England Tel: 01889 572700 332/A3098

ISSUE 1

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332/A3098 ISSUE 1 DEC 07

Service Manual

Hammermaster HM 2180, HM 1180, HM 480 and HM 380

ENGLISH PAGES PAGES FRANÇAISES DEUTSCHE SEITEN PAGINAS EN ESPAÑOL TESTO IN ITALIANO PAGINA’S IN NEDERLANDS

1- 56 1- 56F 1- 56G 1- 56S 1- 56L 1- 56Du

CONTENTS SAFETY NOTICES Workshop Standards

i i

PARTS LIST HM 2180/1180 - Power cell -Wear Parts Power cell 2180/1180 - Illustration Power Cell 2180/1180 - Parts List HM 2180/1180 - Housing Illustration HM 2180/1180 - Parts List HM380 - Sideplates HM 480 - Sideplates HM 380 - Power Cell - Illustration HM 380 - Power Cell - Parts List HM 480 - Power Cell - Illustration HM 480 - Power Cell - Parts List HM 380/480- Power Cell - Wear Parts

INTRODUCTION About this Manual Units of Measurement Carrier Machine - Suitability Warranty Basic Description Page Numbering

1 1 1 1 1 1

GENERAL DESCRIPTION Check List - Equipment HM 2180/1180 Attachment Identification Component Identification Lifting Check List - Equipment HM 380/480 Attachment Identification Component Identification Lifting

2 2 2 2 3 3 3 3

SAFETY Safety First Safety Check List

4 4

TECHNICAL SPECIFICATION HM 380 HM 480 HM 1180 HM 2180 Power Cell Illustration

WARRANTY(To be advised)

NOTE IF THE BREAKER HAS BEEN DISPATCHED FROM JCB ATTACHMENTS BY AIR FREIGHT THE ACCUMULATOR NITROGEN GAS WILL HAVE BEEN DISCHARGED. THIS WILL REQUIRE RECHARGING BEFORE THE BREAKER ENTERS SERVICE.

6 7 8 9 10

11 13 13 13 13 14 14 14 15 15 16 17 18 18

CHARGING THE ACCUMULATORS

21

TORQUE TABLES

26

AUTOMATIC GREASING SYSTEM

27 28 30

Self Contained Recharging Greasing System Parts List

SPECIFICATION Requirements - HM 380 & HM 480 Requirements - HM 1180 & HM 2180

At the rear of this

book.

SERVICE Dismantling Inspection of Parts Tool Retaining Pins Wear Limits - Tool and front Bush Wearing Parts Removal of Parts & Deburring Deburring - Cylinder Bush - Cylinder - Use of the Buffer Cylinder - Piston - Damage on the Piston Contact Surface Assembling - Fitting a New Bush

40 41 42 45 46 47 48 49 50 52 53 55

31 32

332/A3098-1

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