2002 Victory Deluxe Touring Cruiser Motorcycle Parts Manual – DOWNLOAD

2002

Deluxe Touring Cruiser Model #V02TD16(CC)(CO)(CP)(CQ)(CR) Model #V02TD16(DC)(DO)(DP)(DQ)(DR) Model #V02TD16(LC)(LO)(LP)(LQ)(LR) Model #V02TD16(UC)(UO)(UP)(UQ)(UR) Rev. 01

E 2001 Polaris Sales Inc.

PARTS MANUAL PN 9917634 and MICROFICHE PN 9919037 4/03

TABLE OF CONTENTS Deluxe Touring Cruiser V02TD16(CC)(CO)(CP)(CQ)(CR)(DC)(DO)(DP)(DQ)(DR)(LC)(LO)(LP)(LQ)(LR)(UC)(UO)(UP)(UQ)(UR) Parts Manual

A

L

AIR BOX . . . . . . . . . . . . . . . . . . . . . . C7

B BATTERY BOX . . . . . . . . . . . . . . . . . B10

C CAM and VALVE COVERS . . . . . . . . .

CAMCHAIN and TENSIONER . . . . . . .

CRANKCASE . . . . . . . . . . . . . . . . . .

CRANKCASE BEARINGS . . . . . . . . .

CRANKSHAFT . . . . . . . . . . . . . . . . . .

CYLINDER and HEAD . . . . . . . . . . . .

D1 C14 C10 C11 C9 C12

D DECALS . . . . . . . . . . . . . . . . . . . . . . B12 DRIVE CLUTCH . . . . . . . . . . . . . . . . . D8

E ECM BOX . . . . . . . . . . . . . . . . . . . . .

ELECTRICAL . . . . . . . . . . . . . . . . . . .

ENGINE MOUNTING . . . . . . . . . . . . .

EVAP SYSTEM . . . . . . . . . . . . . . . . . .

EXHAUST SYSTEM . . . . . . . . . . . . . .

B11 C1-2 C8 D11 C5

F FLOOR BOARD and SIDE STAND . . .

FRONT BRAKE . . . . . . . . . . . . . . . . .

FRONT DRIVE SPROCKET . . . . . . . .

FRONT FENDER . . . . . . . . . . . . . . . .

FRONT FORKS . . . . . . . . . . . . . . . . .

FRONT TURN SIGNAL . . . . . . . . . . . .

FRONT WHEEL . . . . . . . . . . . . . . . . .

FUEL SYSTEM . . . . . . . . . . . . . . . . . .

A6 B7 C6 A13 A12 B6 A14 D9

H HANDLE BAR . . . . . . . . . . . . . . . . . . A8 HEADLIGHT . . . . . . . . . . . . . . . . . . . B2 HIGHWAY BAR . . . . . . . . . . . . . . . . . A9

I IGNITION ASM. . . . . . . . . . . . . . . . . . C3

LICENSE PLATE BRACKET . . . . . . . . B4

M MAIN FRAME . . . . . . . . . . . . . . . . . . . A3

O OIL COOLING . . . . . . . . . . . . . . . . . .

OIL PUMP . . . . . . . . . . . . . . . . . . . . .

OIL PUMP MOUNTING . . . . . . . . . . . .

OWNER’S MANUAL . . . . . . . . . . . . . .

C4 D3 D2 D12

P PRIMARY COVER . . . . . . . . . . . . . . . D5 PRIMARY DRIVE . . . . . . . . . . . . . . . . D4

R REAR BRAKE . . . . . . . . . . . . . . . . . . B8 REAR SHOCK . . . . . . . . . . . . . . . . . . B9 REAR WHEEL . . . . . . . . . . . . . . . . . . B1

S SADDLEBAGS . . . . . . . . . . . . . . . . .

SEAT . . . . . . . . . . . . . . . . . . . . . . . . .

SHIFT FORKS/DRUM . . . . . . . . . . . . .

SHIFT LEVER . . . . . . . . . . . . . . . . . .

STARTER MOTOR . . . . . . . . . . . . . . .

STRUT and HANGER MOUNTING . . .

SUBFRAME . . . . . . . . . . . . . . . . . . . .

SWING ARM . . . . . . . . . . . . . . . . . . .

B14 B13 D6 A7 D10 B5 A4 A5

T TAILLIGHT . . . . . . . . . . . . . . . . . . . . . B3 TRANSMISSION . . . . . . . . . . . . . . . . D7

V VALVE TRAIN . . . . . . . . . . . . . . . . . . C13

W WIND DEFLECTORS . . . . . . . . . . . . . A11 WINDSHIELD . . . . . . . . . . . . . . . . . . . A10

The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.

MAIN FRAME DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD16DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

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7

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8

6 4

5 9

11 10

10 13 11

12

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7

7661027 7571637 5242202 7010085 5411472 1013490-067 7710446

Qty. Description

1 1 1 1 1 1 1

Pin, Knurled Washer, Wave Cap, Fork Lock Lock, Front Fork Grommet, Head Casting Frame, Main Ring, Retaining

Ref. Part No.

8 9 10 11 12 13

3513506 7518057 7518056 7547039 1013481-067 1013482-067

Qty. Description

1 4 4 4 1 1

Bearing, Spherical Screw Screw Nut Tube, Frame, Lower, LH Tube, Frame, Lower, RH 12/01

A3

SUBFRAME DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD16DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

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4

1

2

6 7

6

9 10 12

5

2

8

11

9 10 11 12

3 2

16

14

15

2

13

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7 8

7517946 7556123 7547039 7080935 1012953-067 5244759 1013232-067 7080928

Qty. Description

6 10 6 1 1 10 1 1

Screw Washer, Flat Nut Clamp, Rubber Coated Subframe, Rear Pad, Battery Box Box, Battery Clamp, Rubber Coated

Ref. Part No.

9 10 11 12 13 14 15 16

7517705 7556164 7517826 7517827 1013236 1013348 1013237 1013677

Qty. Description

2 2 2 4 1 1 1 1

Screw Washer, Flat Screw Screw Subframe, Formed, LH Cover, Subframe Subframe, Formed, RH Mount, ECU, Side Cover 12/02

A4

SWING ARM DELUXE TOURING CRUISER V02TD16CC and DELUXE TOURING CRUISER V02TD16CO and DELUXE TOURING CRUISER V02TD16CP and DELUXE TOURING CRUISER V02TD16CQ and DELUXE TOURING CRUISER V02TD16CR and DELUXE TOURING CRUISER V02TD16DC and DELUXE TOURING CRUISER V02TD16DO and DELUXE TOURING CRUISER V02TD16DP and DELUXE TOURING CRUISER V02TD16DQ and DELUXE TOURING CRUISER V02TD16DR and DELUXE TOURING CRUISER V02TD16LC and DELUXE TOURING CRUISER V02TD16LO and DELUXE TOURING CRUISER V02TD16LP and DELUXE TOURING CRUISER V02TD16LQ and DELUXE TOURING CRUISER V02TD16LR and DELUXE TOURING CRUISER V02TD16UC and DELUXE TOURING CRUISER V02TD16UO and DELUXE TOURING CRUISER V02TD16UP and DELUXE TOURING CRUISER V02TD16UQ and DELUXE TOURING CRUISER V02TD16UR

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12

19

6

5 18

7 8

14 15

17 11

9

10

14 16

14

15

14 13 12

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No.

1 2 3 4 5 6 7 8 9 10

7518057 7518058 1013255-067 7547039 1013404-067 7547141 7080983 7517770 5131908 7547076

Qty. Description

2 2 1 4 1 1 1 1 2 2

Screw Screw Link, Removable Nut Arm, Swing Nut Clamp, Brake, Rear Screw Spacer, Swing Arm Alignment Nut

Ref. Part No.

11 12 13 14 15 16 17 18 19

7517508 5132481 1013183 5411367 5432767 5010445 5812358 7556021 7547048

Qty. Description

2 2 1 4 2 2 1 2 1

Screw Cap, Swing Arm Pivot Shaft, Swing Arm Pivot O-Ring Bushing, Swing Arm Sleeve, Swing Arm Flap, Debris Washer Nut, FLEXLOC 12/01

A5

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