Jungheinrich Forklift ERC 214-216i ERC 214-216zi ERC 214-216bi Operating Instructions Manual 5174441

ERC 214-216i /zi /bi

01.19

Operating instructions

en-GB

51744410 03.20 ERC 214-216i ERC 214-216zi ERC 214-216bi

fiUNGHEINRICH

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Foreword Notes on the operating instructions

The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.

The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model.

Our trucks are subject to ongoing development. We reserve the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.

Safety notices and text mark-ups

Safety instructions and important explanations are indicated by the following graphics:

A DANGER! Indicates an extremely hazardous situation. Failure to comply with this instruction will result in severe irreparable injury and even death.

A WARNING! Indicates an extremely hazardous situation. Failure to comply with this instruction may result in severe irreparable injury and even death.

A CAUTION! Indicates a hazardous situation. Failure to comply with this instruction may result in slight to medium injury.

NOTICE Indicates a material hazard. Failure to comply with this instruction may result in material damage.

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Used before notices and explanations.

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Indicates standard equipment

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Contents A

Correct Use and Application................................................................................

11

1 2 2.1 3 3.1 3.2

11 11 12 13 13

3.3 4 5 6

General....................................................................................................................................

Correct application .............................................................................................................

Lifting Passengers..............................................................................................................

Approved application conditions..................................................................................

Wind loads..............................................................................................................................

Internal Operation Combined with Brief External or Cold Store Operation<•>.......................................................................................................................

Internal Operation in Cold Stores with Cold Store Equipment (0) ............

Proprietor responsibilities................................................................................................

Adding attachments and/or optional equipment..................................................

Removal of components..................................................................................................

B

Truck Description..........................................................................................................

17

Application..............................................................................................................................

Truck models and rated capacity................................................................................

Travel direction definition................................................................................................

Assemblies and Functional Description...................................................................

Assembly Overview...........................................................................................................

Overview of optional components...............................................................................

Functional Description......................................................................................................

Protective and safety equipment.................................................................................

Technical Specifications...................................................................................................

Performance data ..............................................................................................................

Travel Programs..................................................................................................................

Gradeability............................................................................................................................

Dimensions............................................................................................................................

Weights....................................................................................................................................

Tyre type..................................................................................................................................

EN norms................................................................................................................................

Power supply of on-board charger (0)....................................................................

Specifications according to RED guideline (Radio Equipment Directive) for radio units...................................................................................................

5.10 Electrical requirements.....................................................................................................

6 Identification Points and Data Plates........................................................................

6.1 Indication Points .................................................................................................................

6.2 Data plate................................................................................................................................

6.3 Truck capacity plate...........................................................................................................

6.4 Capacity Plate for Stacking and Transport Operations....................................

6.5 Capacity Plate for Stacking, Transport and Double-Deck Operations......

17 17 18 19 19 21 28 31 33 34 37 39 40 46 47 48 49

C

Transport and Commissioning...........................................................................

61

1 2 3

Lifting by crane.....................................................................................................................

Transport.................................................................................................................................

Using the Truck for the First Time...............................................................................

61 63 64

1 2 3 4 4.1 4.2 4.3 4.4 5 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9

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49 50 51 51 54 55 58 59

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D

Battery - Servicing, Recharging, Replacement... .................................

65

1 1.1 2 3 4 5 5.1 6 7 8 9 10 10.1 10.2 10.3 10.4

Notes concerning battery types ...................................................................................

Storage, Disposal and Transport. ................................................................................

Behaviour below Minimum Temperature .................................................................

Battery lifetime and maintenance................................................................................

Technical Specifications...................................................................................................

Lithium-ion battery data plate........................................................................................

Safety and warning information ...................................................................................

Transmitter .............................................................................................................................

Safety regulations for handling lithium-ion batteries..........................................

Battery types .........................................................................................................................

Exposing the battery..........................................................................................................

Charging the battery ..........................................................................................................

Charging the battery with a stationary charger ....................................................

Charging the battery with the integrated charger (0) .......................................

Charge Status Indicator ...................................................................................................

Trickle charge........................................................................................................................

65 66 67 68 68 69 70 71 73 74 75 76 78 80 82 82

E

Operation ...........................................................................................................................

83

1 2 2.1 2.2 2.3 3 4 4.1 4.2 4.3 4.4 4.5 5 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 6 6.1 6.2 7 7.1 8 9 9.1 9.2

Safety Regulations for the Operation of Forklift Trucks ...................................

Displays and controls ........................................................................................................

Key switch...............................................................................................................................

Controls on the tiller...........................................................................................................

4-inch display ........................................................................................................................

Switch on the truck with the access code ...............................................................

Preparing the Truck for Operation ..............................................................................

Checks and Operations to Be Performed Before Starting Daily Work .... .

Setting up the operator position ...................................................................................

Preparing the truck for operation .................................................................................

Checks and operations to be carried out when the truck is operational..

Parking the truck securely ..............................................................................................

Industrial Truck Operation ..............................................................................................

Safety regulations for truck operation .......................................................................

How to act in hazardous situations ............................................................................

Emergency Disconnect ....................................................................................................

Automatic braking ...............................................................................................................

Travel ........................................................................................................................................

Steering....................................................................................................................................

Brakes.......................................................................................................................................

Raising or Lowering the Load Handler.....................................................................

Lifting, transporting and depositing loads ...............................................................

Use as a Lift Work Table..................................................................................................

Troubleshooting ...................................................................................................................

Truck in General ..................................................................................................................

Battery ......................................................................................................................................

Operating the truck without its own drive system. ...............................................

Drive Wheel Brake Assembly and Disassembly .................................................

Load handler emergency lowering .............................................................................

Optional Equipment ...........................................................................................................

6-inch display ........................................................................................................................ positionCONTROL .............................................................................................................

83 85 87 88 89 102 103 103 104 106 107 108 110 110 116 116 118 119 124 125 128 134 145 146 147 149 154 154 156 157 157 160

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9.3 9.4 9.5 9.6 9.7 9.8

operationCONTROL..........................................................................................................

Floor Spot...............................................................................................................................

Touch Mode...........................................................................................................................

Transmitter.............................................................................................................................

Keyless Access System...................................................................................................

Lift Limit (0)...........................................................................................................................

164 166 168 169 170 184

F

Industrial Truck Maintenance.............................................................................. 185

1 2 3 3.1 3.2 3.3 3.4 3.5 4 4.1 4.2 5 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 6 6.1 6.2 6.3 7 8 9

Spare Parts............................................................................................................................

Operational Safety and Environmental Protection .............................................

Maintenance Safety Regulations................................................................................

Working on the electrical system ................................................................................

Consumables and used parts.......................................................................................

Wheels.....................................................................................................................................

Hydraulic system.................................................................................................................

Lift Chains...............................................................................................................................

Lubricants and Lubrication Schedule........................................................................

Handling consumables safely.......................................................................................

Lubrication Schedule.........................................................................................................

Maintenance and repairs.................................................................................................

Preparing the truck for maintenance and repairs................................................

Front cover disassembly.................................................................................................

Disassembling the operator platform........................................................................

Lifting and jacking up the truck safely.......................................................................

Cleaning...................................................................................................................................

Checking the hydraulic oil level....................................................................................

Check wheel attachment and wear............................................................................

Checking electrical fuses................................................................................................

Restoring the truck to service after maintenance and repairs......................

Decommissioning the Industrial Truck......................................................................

Prior to decommissioning................................................................................................

Action to be taken during decommissioning..........................................................

Restoring the truck to service after decommissioning......................................

Safety tests to be performed at intervals and after unusual incidents......

Final de-commissioning, disposal...............................................................................

Human vibration measurement....................................................................................

G

Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement............................................................................ 209

1 1.1 1.2 2 2.1 2.2 3 3.1 3.2

Maintenance Contents ERCz 216i.............................................................................

Owner.......................................................................................................................................

Customer Service...............................................................................................................

Maintenance Contents ERC 214/216i......................................................................

Owner.......................................................................................................................................

Customer Service...............................................................................................................

Maintenance Contents ERC 214/216 bi..................................................................

Owner.......................................................................................................................................

Customer Service...............................................................................................................

185 186 187 188 188 188 189 190 191 191 193 195 195 196 197 198 199 201 203 204 205 206 206 206 206 207 207 207

210 210 213 220 220 223 230 230 233

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CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL