JLG 100HX 110HX 110HXER 100HX+6 Illustrated Parts Manual 3120637 – PDF DOWNLOAD

Illustrated Parts Manual

Models 100HX 110HX 110HXER 100HX+6 3120637 July 29, 2011

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REVISION LOG February 1989 - Original Issue Of Manual August 1989 - Revised (Added 100HX) February 1991 - Revised February 1997 - Revised (New Format) September 1997 - Change 1 October 1999 - Revised (Manual edited to 0010375 Revision 41) March 1, 2000 - Revised (Manual edited to 0010375 Revision 41) October 1, 2000 - Revised (Manual edited to 0010375 Revision 42) February 12, 2004 - Revised December 14, 2007 - Revised July 29, 2011 - Revised

3120637

A

REVISION LOG

B

3120637

TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8

STEERING AND AXLE/WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . .1-2 DRIVE HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6 DRIVE BRAKE ASSEMBLY - AUSCO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10 DRIVE BRAKE ASSEMBLY - MICO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12 DRIVE MOTOR ASSEMBLY - VICKERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-16 DRIVE MOTOR ASSEMBLY - SAUER-DANFOSS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-20 VALVES AND SWITCHES INSTALLATIONS (FRAME MOUNTED). . . . . . . . . . . . . . . . .1-22 TOW PACKAGE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-28

SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16 2-17 2-18 2-19 2-20 2-21 2-22 2-23 2-24 2-25 2-26 2-27 2-28

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TURNTABLE, BOOM AND CUTOUT SWITCH INSTALLATIONS (4620038 TURNTABLE MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2 TURNTABLE, BOOM AND CUTOUT SWITCH INSTALLATIONS (4620044 TURNTABLE MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6 TURNTABLE, BOOM AND CUTOUT SWITCH INSTALLATIONS (4620078 TURNTABLE MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10 CONTROL VALVES AND TILT INDICATOR INSTALLATIONS . . . . . . . . . . . . . . . . . . . .2-14 CONTROL VALVES ASSEMBLY (VICKERS) (PRIOR TO OCTOBER 1994) . . . . . . . . . .2-18 CONTROL VALVES ASSEMBLY (VICKERS) (OCTOBER 1994 TO PRESENT) . . . . . . .2-22 CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION (PRIOR TO JUNE 1995) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-26 CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION (JUNE 1995 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-30 ACCESSORY VALVE ASSEMBLY (MILLER) (MACHINES BUILT THROUGH 1989) . . .2-34 ACCESSORY VALVE ASSEMBLY (MACHINES BUILT 1990 TO PRESENT) . . . . . . . . .2-36 CONTROL VALVE ASSEMBLY - 1 SECTION BANG-BANG (100HX+10/110HXER MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-38 SWING DRIVE, BEARING AND LOCK INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . .2-40 SWING MOTOR ASSEMBLY - CHAR-LYNN (4620038 TURNTABLE MACHINES). . . . .2-44 SWING MOTOR ASSEMBLY - NICHOLS (4620044 AND 4620078 TURNTABLE MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-46 SWING BRAKE ASSEMBLY (PRIOR TO APRIL 1992). . . . . . . . . . . . . . . . . . . . . . . . . . .2-48 SWING BRAKE ASSEMBLY (APRIL 1992 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . .2-52 SWING HUB ASSEMBLY (4620038 TURNTABLE MACHINES) . . . . . . . . . . . . . . . . . . .2-56 SWING HUB ASSEMBLY (4620044 AND 4620078 TURNTABLE MACHINES) . . . . . . .2-58 ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND INSTALLATION . . . .2-60 DEUTZ ENGINE INSTALLATION WITHOUT NOISE REDUCTION (BUILT PRIOR TO OCTOBER 1992). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-64 DEUTZ ENGINE INSTALLATION WITH NOISE REDUCTION (BUILT OCTOBER 1992 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-72 ADECO THROTTLE COMPONENTS INSTALLATION - DEUTZ ENGINE MACHINES . .2-78 GENERATOR INSTALLATIONS - DEUTZ ENGINE MACHINES . . . . . . . . . . . . . . . . . . .2-80 FORD LSG-423 ENGINE INSTALLATIONS (PRIOR TO MARCH 1995) . . . . . . . . . . . . .2-82 PRECISION GOVERNOR INSTALLATION - FORD ENGINE MACHINES BUILT PRIOR TO MARCH 1995 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-90 GENERATOR INSTALLATION - FORD ENGINE MACHINES BUILT PRIOR TO MARCH 1995 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-92 FORD LRG-423 ENGINE INSTALLATION - (MARCH 1995 TO S/N 35742) . . . . . . . . . .2-94 FORD LRG-425 ENGINE INSTALLATION - (S/N 35742 TO PRESENT) . . . . . . . . . . . . .2-100

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TABLE OF CONTENTS

FIGURE NO. 2-29 2-30 2-31 2-32 2-33 2-34 2-35 2-36 2-37 2-38 2-39

TITLE

PAGE NO.

GENERATOR INSTALLATION - FORD ENGINE MACHINES BUILT MARCH 1995 TO PRESENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-106 DUAL FUEL INSTALLATION - FORD ENGINE MACHINES . . . . . . . . . . . . . . . . . . . . . . 2-110 PUMP COUPLING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-114 MAIN PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-118 TANKS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-120 GROUND CONTROLS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-124 LOAD MANAGEMENT INSTALLATION (4620038 TURNTABLE) . . . . . . . . . . . . . . . . . . 2-132 LOAD MANAGEMENT INSTALLATION (4620044 AND 4620078 TURNTABLES) . . . . . 2-134 HOODS AND ALARM INSTALLATION (4620038 TURNTABLE) . . . . . . . . . . . . . . . . . . . 2-136 HOODS AND ALARM INSTALLATION (FORD ENGINE MACHINES WITH 4620044 AND 4620078 TURNTABLE & DEUTZ ENGINE MACHINES WITH 4620044 TURNTABLE) . . . .2-140 HOODS AND ALARM INSTALLATION (DEUTZ ENGINE MACHINES WITH 4620078 TURNTABLE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-144

SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3-1 3-2 3-3 3-4 3-5 3-6

BOOM ASSEMBLY COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 CHAIN ADJUSTER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14 EXTEND-A-REACH INSTALLATIONS (PRIOR TO MAY 1992) (100HX+10 & 110HXER ONLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18 EXTEND-A-REACH INSTALLATIONS (MAY 1992 TO PRESENT) (100HX+10 & 110HXER ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22 BOOM LENGTH INDICATOR AND LIMIT SWITCHES INSTALLATION . . . . . . . . . . . . . 3-24 BOOM WIPERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26

SECTION 4 - PLATFORMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4-1 4-2 4-3 4-4 4-5 4-6 4-7

PLATFORM COMPONENTS INSTALLATION - 100HX/110HX . . . . . . . . . . . . . . . . . . . . 4-2 PLATFORM COMPONENTS INSTALLATION - 100HX+10/110HXER (PRIOR TO MAY 1992) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 PLATFORM COMPONENTS INSTALLATION - 100HX+10/110HXER (MAY 1992 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 ROTATOR MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14 CONSOLE BOX ASSEMBLY - OEM CONTROLLERS. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16 CONTROLLER ASSEMBLIES - OEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22 OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS . . . . . . . . . . . . . . . . . . 4-24

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 5-10 5-11 5-12 5-13 5-14

ii

AXLE EXTENSION CYLINDER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 AXLE LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 LEVEL CYLINDER ASSEMBLY (100HX & 110HX BUILT PRIOR TO MAY 1992) . . . . . . 5-6 LEVEL CYLINDER ASSEMBLY (100HX & 110HX) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8 LEVEL CYLINDER ASSEMBLY (100HX+10 & 110HXER BUILT PRIOR TO MAY 1992) 5-10 LEVEL CYLINDER ASSEMBLY (100HX+10 & 110HXER) . . . . . . . . . . . . . . . . . . . . . . . 5-12 LIFT CYLINDER ASSEMBLY - BOOM (PRIOR TO MAY 1992) . . . . . . . . . . . . . . . . . . . . 5-14 LIFT CYLINDER ASSEMBLY - BOOM (MAY 1992 TO PRESENT) . . . . . . . . . . . . . . . . . 5-16 LIFT CYLINDER ASSEMBLY - BOOM (TUV STYLE) (MAY 1992 TO PRESENT) . . . . . . 5-18 LIFT CYLINDER ASSEMBLY - EXTEND-A-REACH (100HX+10 & 110HXER ONLY) . . . 5-20 MASTER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22 STEER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24 TELESCOPE CYLINDER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26 CYLINDER BELLOWS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30

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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 6 - HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 6-9 6-10 6-11 6-12

HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2 HYDRAULIC DIAGRAM - AXLE EXTENSION & STEER (WITHOUT TOW PACKAGE & WITH DUAL FRAME JACKS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4 HYDRAULIC DIAGRAM - BRAKE WITH PRESSURE REDUCING VALVE (USED WITH AUSCO DRIVE BRAKES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6 HYDRAULIC DIAGRAM - DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-8 HYDRAULIC DIAGRAM - EXTEND-A-REACH (100HX+10 AND 110HXER) . . . . . . . . . .6-12 HYDRAULIC DIAGRAM - LEVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-14 HYDRAULIC DIAGRAM - LIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-16 HYDRAULIC DIAGRAM - PUMP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-18 HYDRAULIC DIAGRAM - ROTATE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-22 HYDRAULIC DIAGRAM - SEQUENCE LINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-24 HYDRAULIC DIAGRAM - SWING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-26 HYDRAULIC DIAGRAM - TELESCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-28

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1 7-1 7-2 7-3 7-4 7-5 7-6 7-7 7-8 7-9 7-10 7-11

ELECTRICAL DIAGRAM LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2 WIRING DIAGRAM - BOOM INDICATOR PENDULUM.. . . . . . . . . . . . . . . . . . . . . . . . . .7-8 WIRING DIAGRAM - DUAL FUEL (FORD ENGINE OPTION). . . . . . . . . . . . . . . . . . . . . .7-9 WIRING DIAGRAM - GENERATOR (DUETZ). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-10 WIRING DIAGRAM - GENERATOR (FORD). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-11 WIRING DIAGRAM - PLATFORM (100HX &110HX). . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-12 WIRING DIAGRAM - PLATFORM (100HX+10 & 110HXER). . . . . . . . . . . . . . . . . . . . . .7-13 WIRING DIAGRAM - STANDARD (100HX & 110HX WITH DEUTZ ENGINE) . . . . . . . . .7-14 WIRING DIAGRAM - STANDARD (100HX+10 & 110HXER WITH DEUTZ ENGINE) . . .7-17 WIRING DIAGRAM - STANDARD (100HX & 110HX WITH FORD ENGINE) . . . . . . . . .7-20 WIRING DIAGRAM - STANDARD (100HX+10 & 110HXER WITH FORD ENGINE) . . . .7-24

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1 8-1 8-2 8-3 8-4

DECALS INSTALLATION - STANDARD BROWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2 DECALS INSTALLATION - COUNTRY SPEC BROWN . . . . . . . . . . . . . . . . . . . . . . . . . .8-6 DECALS INSTALLATION - STANDARD BLACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-10 DECALS INSTALLATION - COUNTRY SPEC BLACK . . . . . . . . . . . . . . . . . . . . . . . . . . .8-14

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1 SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1

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iii

TABLE OF CONTENTS

FIGURE NO.

iv

TITLE

PAGE NO.

3120637

SECTION 1 FRAME

S E C T I O N

TABLE OF CONTENTS FIGURE

1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8

3120637

DESCRIPTION

STEERING AND AXLE/WHEEL INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 DRIVE HUB ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 BRAKE ASSEMBLY - AUSCO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 BRAKE ASSEMBLY - MICO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12 DRIVE MOTOR ASSEMBLY - VICKERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16 DRIVE MOTOR ASSEMBLY - VICKERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20 VALVES AND SWITCHES INSTALLATIONS (Frame Mounted) . . . . . . . . . . . . . . . . . . . . . . . . . 1-22 TOW PACKAGE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26

1 F R A M E

1-1

S E C T I O N

SECTION 1 FRAME FIGURE 1-1. STEERING AND AXLE/WHEEL DRIVE INSTALLATIONS

1 F R A M E

1-2

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SECTION 1 FRAME FIGURE 1-1. STEERING AND AXLE/WHEEL DRIVE INSTALLATIONS FIG & ITEM #

PART NUMBER 2360280

0239122 0259555 0253574 0259556

1

1681934

2 2A 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

4843050 3420620 3421553 4740314 3960243 3300007 0630078 2780159 1120347 0721003 4761000 4740347 3323803 3324203 0440190 0440191 3451012 3421524 3312602 4740111 2160002 0642644 0560605 3323002 0641507 4761500 3532561

28A 29

4130206 4130370 4130300 4130371 0960821 3421330 3422635 See Note

3120637

DESCRIPTION

QTY.

REV.

FRAME WELDMENT

Ref.

STEERING INSTALLATION Standard Standard (Machines with Tow Bar Package) (S/N 47309 to Present) CSA CSA (Machines with Tow Bar Package) (S/N 47309 to Present)

Ref. Ref.

5

Ref.

1

Ref.

2

Ref.

1

Steer Cylinder Assembly (See Section 5 for Breakdown) Tie-Rod Assembly Pin, Quick Release Kingpin Washer, Thrust Seal, Hub Nut, Wheel Stud, Wheel Hub Assembly (Includes Item 7) Cap, Hub Bolt #10-24NC x 3/8" Lockwasher #10 Washer, Hardened Nut, Slotted 1 3/4"-12NF Nut, Slotted 2"-12NF Cup, Bearing Cone, Bearing Pin, Cotter 5/16" x 3" Pin, Steer Cylinder Nut, Jam 1"- 8NC Washer, Thrust Fitting, Grease Bolt 1"-8NCx 5 1/2" Block Nut, Jam 1 1/4" - 12 NF Bolt 5/16"-18NC x 7/8" Lockwasher 5/16" Plate, Retainer Spindle (Left Side) Options: Standard Standard (Machines With Tow Bar Package) CSA CSA (Machines With Tow Bar Package) Bushing, Bronze Pin, Clevis Options: Prior to S/N 33256 S/N 33256 to Present 3421330 Pin (Prior to S/N 33256) (Note Recommend using 3422635 in place of original 3421330)

S E C T I O N 1 F R A M E

1 1 1 2 2 2 24 24 2 2 8 8 2 2 2 4 4 4 1 2 5 3 2 2 2 2 2 1 1

2 1

1-3

S E C T I O N

SECTION 1 FRAME FIGURE 1-1. STEERING AND AXLE/WHEEL DRIVE INSTALLATIONS (CONTINUED) FIG & ITEM #

PART NUMBER

30 31 32

3420158 4712600

33 34 35 36 37

1 F R A M E

4130205 4130299 0960821 0100011 3760170 1260017 2160001 2160003 0239089

1-4

101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121

4843031 4843030 3972218 3312202 0361632 4070576 4070577 0642008 4712000 3311505 4300032 4761400 4843032 3760106 1260017 3421546 3421565 3760170 3340527 0560674 0560673

122

1681964

123 124 125 126 127 128 129 130 131 132 133 134 135

3760140 3421549 0560675 0641406 4751400 0100011 0361631 4070574 4070575 3421548 3532592 0641403 3532590

DESCRIPTION

QTY.

Hairpin Flatwasher 1" Spindle (Right Side) Options: Standard CSA Bushing, Bronze Loctite #242 (Not Shown) Ring, Quick Release Chain Fitting, Grease - 90° Fitting, Grease - 45°

1 1 1

AXLES INSTALLATION Inner Axle Weldment (Front Right Side) Inner Axle Weldment (Front Left Side) Setscrew 3/4"-10NC x 2 1/4" Nut, Jam 3/4"-10NC Bar Shim 1/32" Shim 1/16" Bolt 5/8"-11NC x 1" Flatwasher 5/8" Locknut 5/16"-18NC Stud (Welded on Part) Lockwasher 1/4" Bushing Weldment D-Ring Chain #3 Pin, Axle Lock Snap-Pin Ring, Quick Release Wear Pad Block, Axle Shim Block, Axle Shim Axle Extension Cylinder Assembly Options (See Section 5 for Breakdown) Ring, Retaining Pin, Attaching (Front Axle Cylinder) Block, Axle Shim Bolt 1/4"-20NC x 3/4" Flatwasher 1/4" Loctite #242 (Not Shown) Bar, Wear Shim 1/16" Shim 1/32" Pin, Attaching (Rear Axle Cylinder) Plate, Cover Bolt 1/4"-20NC x 5/8" Plate, Cover

REV.

2 A/R 2 8in/20cm 2 1 Ref.

10

1 1 16 16 2 2 2 8 8 12 4 4 4 4 64in/1.6m 4 4 4 4 8 2 2 8 2 2 8 12 A/R 2 2 2 2 1 4 2

3120637

SECTION 1 FRAME FIGURE 1-1. STEERING AND AXLE/WHEEL DRIVE INSTALLATIONS (CONTINUED) FIG & ITEM #

PART NUMBER

136 137 138 139 140 141 142 143 144

3532591 3300151 4843028 4843023 0641505 4761500 4070670 4070672 4070674

201 202

203

204 205 206 207 208 209 210

301

Plate, Cover Nut, Acorn Inner Axle Weldment (Rear Right Side) Inner Axle Weldment (Rear Left Side) Bolt 5/16"-18NC x 5/8" Lockwasher 5/16" Shim 1/8" Shim 1/32" Shim 1/16"

0239152 2780155

QTY.

Ref. 2 2

TIRE AND WHEEL INSTALLATIONS Note: Assemblies may require ballast/foam filling to manufacturer’s specifications prior to installing on a machine. Refer to Operation & Safety or Service & Maintenance Manuals. Purchase individual tire and/ or rim only if able to foam fill tire & wheel assembly, otherwise, purchase complete assembly.

Tire and Wheel Assembly - 15 x 22.5 Foam-Filled (Prior to April 1993) Tire and Wheel Assembly - 385/65R22.5 Foam-Filled (April 1993 to S/N 44997) Tire and Wheel Assembly - 385/65R22.5 Foam-Filled L.H. (S/N 44997 to Present) Tire and Wheel Assembly - 385/65R22.5 Foam-Filled R.H. (S/N 44997 to Present)

Ref.

0239344

0259456 0259442

REV.

2 4 1 1 16 16 A/R A/R A/R

WHEEL DRIVE INSTALLATION Hub Assembly (See Figure 1-2 for Breakdown) Brake Assembly Options: 0920072 Prior to March 1992 (See Figure 1-3 for Breakdown) 0920084 March 1992 to S/N 33476 (See Figure 1-4 for Breakdown) 0920110 S/N 33476 to Present (See Figure 1-4 for Breakdown) 0920119 Optional Replacement (Note: Can be used as suitable replacement. Requires P/N 4300097 5-1/8” long Stud) (was p/n 0920117) Note: Repair Kit p/n 7018612 & Mounting Face Gasket p/n 7000731 are only Service Parts available for Brake p/ns 0920119 & 0920117.

Motor Assembly Options: Use 1001096405 Original Equipment (was p/n 3160132 - See Figure 1-5 for Breakdown) 1001096405 Service Replacement Kit (See Figure 1-6 for Breakdown) 4300092 Stud 1/2"-13NC x 5 1/2" 4751800 Flatwasher 1/2" 4761800 Lockwasher 1/2" 3311801 Nut 1/2"-13NC 0642216 Bolt 3/4"-10NC x 2" 4762200 Lockwasher 3/4" Narrow 3300007 Lugnut 3/4"-16NF

0253929

3120637

DESCRIPTION

S E C T I O N 1 F R A M E

3/B

2

4 4 4 4 24 24 24

A/R A/R 2 2

1-5

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