NEW Airfix Pulling Tower
See details on page 2
Keep up to date? See details on page 3 WORLD LEADER IN CAR BODY
Welding Regulations 2023
WELDING EQUIPMENT
Unique Suction Plate
NEW Regulation governing welding equipment
ECO DESIGN 2019/1784
The Facts
The new ECO Design regulations are aimed at reducing carbon footprint and apply to Welding Equipment used in a professional capacity.
• They are based on the electrical energy consumption of the welding machine
• Efficiency limits have been set for when the machine is in use and on standby
• The effect of this is that many older technology machines will not meet the standard required
There are two technologies used to produce welding machines:
1. Transformer Technology
• Sometimes also called ‘Step Voltage’ for MIG welding.
• As a generalization, transformer welding machines will not meet the new regulations. So this regulation will progressively mark the end of transformer welders.
2. Inverter Technology
• These machines use complex electronic switch mode power supplies.
• They are typically lighter, smaller and may have electronic control panels.
• As a generalization, an inverter welder will meet the new regulations.
What does this mean for professional welders?
• For welding machines in current use there is no impact. They can continue to be used
• If a new machine is purchased from 1st January 2023, it will need to meet the new regulations
• When looking to buy a new welding machine, make sure it is ECO Design 2019/1784 compliant
• Manufacturers will have to ensure spare parts are readily available for at least 10 years for all machines
Advantages of the NEW ECO Design 2019/1784
• The latest technology inverter machines are often equipped with advanced features, so improve the welding process
• Energy savings of more than 20% are achievable from the best machines
• The mandating of good spare parts provision reduces the whole life costs of running a machine & minimises premature scrappage with associated environmental benefits
• Reduces carbon footprint
GYS are the largest manufacturer of welding machines in Europe and through a large UK subsidiary in Rugby we are well placed to provide all that is required by the new regulation.
All of the machines in this brochure are ECO Design Compliant - look for the logo
invest in the future 3 From 1 Jan 2023 1
2019/1784 01/2023 COMPLIANT ECO POWER ECO DESIGN 100% 80% ALL GYS PROFESSIONAL WELDING MACHINES ARE COMPLIANT✓ Look out for the Green Eco Design logo ECO DESIGN ECO DESIGN Content Page 4-7 Page 8-9 Extraction Units Page 15 Induction Heating Page 15 Vehicle Lifting Welding Page 10-11 Spot Welders Page 14 Pulse MIG Welders Page 12-13 Dent Pulling Page 16 Riveting
MIG Welding E Series
Operates from 10 Amps
Intelligent Synergies
• Class leading specification
• Max current 200Amps
• Single Phase
• Synergic control for Steel, AlSi, AlMg, CuSi3, CuA18, CrNi
• Enter wire diameter, metal type, thickness and gas, the product will automatically determine the settings
Easy to use 3.5” Digital Screen
• Memory for popular repeated jobs (up to 200)
• Portability - settings can be transferred to another machine
• Precise control Output adjustable in increments of just 0.1A
• Easy or Expert mode
SIMPLIFIED SETTINGS
• High quality 4 roll wire feed for smooth wire delivery
• Euro torch connector
• Support for gas bottle
www.gys-welding.com 4
MIG Welding E1 Single Torch
Single phase 10-200A current range
Memory for popular repeated jobs (up to 200)
Portability - settings can be transferred to another machine
Precise control
Output adjustable in increments of just 0.1A
Easy or Expert mode
Can take 200mm wire reels
High quality 4 roll wire feeder rollers for consistent speed and supply
Integrated gas bottle shelf
Operates from 10 Amps
Intelligent Synergies
Easy to use 3.5” Digital Screen
invest in the future 5
E1 AUTO
U75120
SPECIAL PROMO PRICE EX VAT List Price Ex VAT Reference: U75120 2019/1784 01/2023 COMPLIANT ECO POWER ANCE The adjustable inductance (Self) changes AG en more ECO DESIGN
GYS
ref:
£1,922.30 £1,399.00
MIG Welding E2 Twin Torch
ref: U75140
Single phase
10-200A current range
Memory for popular repeated jobs (up to 200)
Portability - settings can be transferred to another machine
Precise control
Output adjustable in increments of just 0.1A
Easy or Expert mode
Can take 200mm wire reels
High quality 4 roll wire feeder rollers for consistent speed and supply Integrated gas bottle shelf
ADJUSTABLE INDUC
Reference: U75140
The adjustable inductance (Self) changes the arc characteristics in MIG / M welding and all precise w
£2,025.00
£2,556.00
TIWELD range is designed and om a reinforced, galvanised-steel ompact" versions feature otection pads to better protect elding machine from routine knocks.
www.gys-welding.com 6
GYS E2 AUTO
SPECIAL PROMO PRICE EX VAT List Price Ex VAT
ECO POWER
ECO DESIGN
STEEL ALUMINIUM
Intelligent Synergies Easy to use 3.5” Digital Screen Operates from 10 Amps
Welding E3 Triple Torch
SAVE TIME INCREASE EFFICIENCY NO TORCH CHANGE NO GAS CHANGE NO WIRE REEL CHANGE
GYS E3 AUTO
ref: U75165
Single phase
10-200A current range
Memory for popular repeated jobs (up to 200) Portability - settings can be transferred to another machine
Precise control
Output adjustable in increments of just 0.1A
Easy or Expert mode
ADJUSTABLE INDUCTANCE
Can take 200mm wire reels
High quality 4 roll wire feeder rollers for consistent speed and supply
Integrated gas bottle shelf
The adjustable inductance (Self) changes the arc characteristics in MIG / MAG welding and allows for even more precise welding as a result.
£2,599.00
£3,261.30
invest in the future 7
STEEL
ALUMINIUM
BRAZING 2019/1784 01/2023 COMPLIANT ECO POWER ONE GENER THREE PROCESSES
ROBUST
ECO DESIGN
The MULTIWELD range built from a reinforced, frame. The "compact" impact-protection the welding machine
SPECIAL PROMO PRICE EX VAT List Price Ex VAT Reference: U75165
MIG
Pulse MIG welding offers advantages for welding of aluminium as it reduces heat input critical for thin panels.
Car manufacturers are moving to specify pulse MIG welders to take advantage of this technology. The introduction of pulse MIG also brings new levels of electronic control through powerful software that ensures operation is faster and easier for the technician.
AUTOPULSE 220 M1
220A Single phase pulse mig welder
Reduces temperature while maintaining penetration
15-220Amp inverter
Meets car manufacturers specification
U65024
U75024
ADJUSTABLE
The adjustable inductance (Self) changes the arc characteristics in MIG / MAG welding and allows for even more precise welding as a result.
AUTOPULSE
ref: 069855
ECO POWER
220 M2
220A Single phase pulse mig welder
15-220Amp inverter
Holds 2 different torches: steel & aluminium
Two 4m3 bottle supports to carry 2 gas types
Meets car manufacturers specification
Cable support
ADJUSTABLE INDUCTANCE
The adjustable inductance (Self) changes the arc characteristics in MIG / MAG welding and allows for even more precise welding as a result.
THREE PROCESSES
AUTOPULSE 220
ref: U36703
ROBUST
220A Single phase pulse mig
15-220 Amp
Holds 3 different torches: steel & aluminium
Two 4m3 bottle supports
The MULTIWELD range is designed and built from a reinforced, galvanised-steel frame. The "compact" versions feature impact-protection pads to better protect the welding machine from routine knocks.
2 gas types
ONE GENERATOR, THREE PROCESSES
Meets car manufacturers
Cable support
Ideal for car body repair earth clamp steel torch
APPROVED for Models
ROBUST
The MULTIWELD range is designed built from a reinforced, galvanised-steel frame. The "compact" versions feature impact-protection pads to better the welding machine from routine
www.gys-welding
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.com
STEEL earth clamp aluminium torch steel torch Reference: 069855 ALUMINIUM 2019/1784 01/2023 COMPLIANT
ECO DESIGN £4,989.00 £4,295.00 SPECIAL PROMO PRICE EX VAT List Price Ex VAT
Pulse MIG Welding
STEEL ALUMINIUM BRAZING
Included in the aluminium kit Included in the brazing kit mig wire AlSi 01.2 2kg wescol regulator mig wire CuSi3 00.8 5kg wescol regulator set of 2 drive rolls type B 10 contact tubes £4,476.47 £3,450.00 SPECIAL PROMO PRICE EX VAT List Price Ex VAT Reference: U65024 £4,634.52 £3,550.00 SPECIAL PROMO PRICE EX VAT List Price Ex VAT Reference: U75024 ALUMINIUM BRAZING OR ref:
ref:
2019/1784 01/2023 COMPLIANT ECO POWER ONE GENERATOR,
INDUCTANCE
ECO DESIGN
COLD PULSE
TRACEABILITY
PORTABILITY
5 MODES
- Dynamic Standard
- Pulse
- Pulse in Pulse
- Manual - Cold Pulse
FULLY DIGITAL
65+ SYNERGIES
UPDATES
-Easy USB updates
M3 KIT
mig
TABLE INDUC
AUTOPULSE 320 - T3
ref: U59184
Three phase 400V
15-320 Amp
Holds 3 different torches: CuSi, steel & aluminium
Can take 200mm wire reels
High quality 4 roll wire feeder rollers for consistent speed and supply
Digital screen and simple user interface
Output adjustable in increments of 0.1v for precise control
Two 4m3 bottle supports to carry
ADJUSTABLE INDUCTANCE
ROBUST
2 gas types
Models S X 3 & Y
adjustable inductance (Self) changes characteristics in MIG / M elding and allows for e precise welding as a result.
The MULTIWELD range is designed and built from a reinforced, galvanised-steel frame. The "compact" versions feature impact-protection pads to better p the welding machine from routine knocks.
Also included in the kit is a box of contact tipsMB15/MB25
The adjustable inductance (Self) changes the arc characteristics in MIG / MAG welding and allows for even more precise welding as a result.
The MULTIWELD built from a reinforced, frame. The "compact" impact-protection the
£8,014.71 £5,599.00
invest in the future 9
aluminium torch CuSi torch protection
SPECIAL PROMO PRICE
List Price Ex VAT
U36703 2019/1784 01/2023 COMPLIANT ECO P ONE GENERATOR, THREE PROCESSES
welder torches: CuSi, supports to carry manufacturers specification
cover £5,544.40 £4,299.00
EX VAT
Reference:
ECO DESIGN
2019/1784 01/2023 COMPLIANT ECO POWER ONE GENER THREE PROCESSES
ROBUST
welding
ECO DESIGN earth clamp aluminium torch CuSi torch steel torch protection cover
SPECIAL PROMO PRICE EX VAT List Price Ex VAT
U59184 STEEL ALUMINIUM BRAZING 3 INTERFACE LEVELS Expert Easy Advanced 500+ JOBS CAN BE SAVED
machine
Reference:
Spot Welders
ALL spot Welders are NOT the same!
GYS have introduced major developments to SPOT welding machines in the last year, we now offer a choice of 3 machines all with the revolutionary new Genius Gun
- Quick change change the arm in 5 seconds no need to disconnect coolant pipes or to grease the connection
- Tilt the arm to increase access
- Automatic G Gun - automatic settings with all G arms
- Automatic X Gun - add the optional G (X) arm with automatic operation (unique to GYS)
- Faster operation - up to 20 welds per minute
- Integrated GYRO for optimum manoeuvrability
- Range of G arms - 12 in total offering access of up to 100 cm
10
PERFECT ELECTRICAL CONNECTION I Uo mm Cables 100 % 50/60 Hz AAV / / / GYSPOT BP.LG 220 V 3 200 208 240 63 (D) 10 500 11 000 12 500 15 15,5 18 + 3 + 31,5 + 2,5 m, Ø 200 mm Liquid 2,5 m, Ø 150 mm m, 4x6 OK 65 80 GYSPOT BP.LG 400V 3 400 V 32 (D) 13 000 163 + 3 + 31,5 + 2,5 m, Ø Liquid 2,5 m, Ø air m, 4x6 OK 205 2 s FAST OPEN XL EASY GYRO INTEGRATED PERFECT ELECTRICAL CONNECTION 360° 048935 Uo mm Cables 100 % CU AAV / / / 15 15,5 17 18 3 + 3 + 31,5 + 3 2,5 m, Ø 200 mm Liquid 2,5 m, Ø 150 mm2 air 8 m, 4x6 H07RNF OK 65 x 80 205 163 + 3 + 31,5 + 3 2,5 m, Ø 200 mm Liquid 2,5 m, Ø 150 mm2 air 8 m, 4x6 H07RNF OK 65 x 80 205 2 s FAST OPEN XL EASY 80 mm GYRO INTEGRATED ELECTRICAL 360° 048935 2 s FAST OPEN XL 80 mm GYRO INTEGRATED PERFECT ELECTRICAL CONNECTION AUTO 360° 048935 mm Cables 100 % CU / / / cm + 3 + 31,5 + 3 2,5 m, Ø 200 mm Liquid 2,5 m, Ø 150 mm2 air m, 4x6 H07RNF OK 65 80 205 163 + 3 + 31,5 + 3 2,5 m, Ø 200 Liquid 2,5 m, Ø 150 air m, 4x6 OK 65 80 205 2 s FAST OPEN XL EASY FAST 80 mm ÷2 welding cycle
Retractable
* not on the GYSPOT PTI Premium Pro
-
electrode improved access
Revolutionary NEW GENIUS GENIUS GENIUS NEW GENIUS GENIUS GENIUS
Motorised Overhead Boom extended access for hard to reach jobs 120 cm
Gun
11 Product GYSPOT BP -Genius ref: U23014 GYSPOT PTI Premium Pro ref: U72175 GYSPOT PTI -Genius ref: U68001 Quick change G arm ✓ ✓ ✓ Grease free arm joint ✓ ✓ ✓ Gun gyro ✓ ✓ ✓ Motorised overhead boom x x ✓ Transformer gun/cable machine Cable Trans Trans Max welding current Amps 13,000 14,500 14,500 Max clamping pressure daN 550 550 550 Automatic mode ✓ ✓ ✓ Liquid cooled ✓ ✓ ✓ Gun cable length 2.5m 6m 6m Max G arm depth available 100cm 100cm 100cm X-gun arm attachment ✓ ✓ ✓ Auto X-gun arm attachment ✓ x ✓ Single point gun included ✓ Optional Optional Gun weight (inc. G1 arm) 6.1 Kg 10.3 Kg 11.3 Kg Concealed coolant pipes ✓ ✓ ✓ Retractable electrode ✓ x ✓ Welds per minute 20 10 20 Traceability data transfer SD card SD card SD card/WiFi £10,950.00 SPECIAL PROMO PRICE EX VAT £15,836.41 LIST PRICE EX VAT £11,495.00 SPECIAL PROMO PRICE EX VAT £14,064.67 LIST PRICE EX VAT £12,995.00 SPECIAL PROMO PRICE EX VAT £17,253.80 LIST PRICE EX VAT GYSPOT BP -Genius ref U23014 GYSPOT PTIPremium Pro ref U72175 GYSPOT PTI -Genius ref U68001
Steel Dent Pulling
STEEL
EASYLINER 39.02 KIT PLUS ref: U53019
Dent puller for steel body panels
Maximum welding current 3800A
Easy operation with microprocessor control
Automatic welding
Panel shrinking capabilities, slide hammer and stud welding
Preset adjustable power setting for designated tools
GYSPOT 39.02 accessories kit
trolley
Reference: U53019
manuliner for gun £1,898.16
STEEL
SPEEDLINER EXPERT 230 KIT ref: U35045
240V, single phase, auto body repair station including spotter
Spotter with automatic contact ignition
Maximum welding current 3800A
Microprocessor control
Easy operation | Automatic welding
Time per weld can be selected in manual mode | Power optimisation
Multifunction gun
GYSPOT PRO 230 levelling bar levelling lever without hook
accessories kit for spotter
consumables box for steel 3 lifting rods 150/300/ 500mm
ringmatic ring load 6 gripping multihook head 4 gripping multihook head
manuspot set of 2 x 55mm ext. joints magnetic earth
accessories storage reinforced levelling bar protection cover
Reference: U35045
£3,950.00
£4,244.67
www.gys-welding.com 12
List Price Ex VAT
SPECIAL PROMO PRICE EX VAT
magnetic earth
3 lifting rods 150/300/ 500mm double action levelling bar
List Price Ex
£1,799.00SPECIAL PROMO PRICE EX VAT
VAT
Steel & Aluminium Dent Pulling
ALUMINIUM STEEL
SPEEDLINER COMBI 230 E.PRO
Dent Pulling Workstation ref: U35073
Increase repair quality and productivity
Professional steel and aluminium dent pulling system
GYS easy tool connection system
New manual quick release system
Easy tool identification with pre-set parameters
Steel shrinking, stud, wavy wire and pulling keys capabilities
Max welding current 3800A (steel) and 7500A (aluminium)
Reference: U35073
invest in the future 13
GYSPOT COMBI 230 PRO
levelling bar manuspot
ringmatic ring load protection cover mini puller
4 aluminium hammer kit
4 gripping multihook head
6 gripping multihook head magnetic earth
3 lifting rods 150/300/ 500mm levelling lever without hook set of 2 x 55mm ext. joints aluminium clamp 1 aluminium clamp 2
SPECIAL PROMO PRICE EX VAT List Price Ex VAT
aluminium dent pulling kit accessories kit for spotter consumables box for steel cable support inertia hammer for glue gun infrared thermometer £6,302.73 £5,250.00
GYSDUCTION AUTO
GYSDUCTION AUTO is a powerful instantaneous induction heater
Designed specifically for car body repair
GYSDUCTION is supplied as a powerful generator with accessories of your choice (see table below)
Modular system
2400W power output
Instant heating, no flame
Only heats metal parts with accuracy whilst protecting the adjacent parts (no need to remove engine parts) Remove parts without using solvent.
As a supplement to the inductors, the scrapers are essential to remove logo/badges and stone chip protection
To quickly and easily remove all adhesives and strips and side mouldings in a few minutes without any damage
DENT
To peel off welded metal and burn off stone guard protection with the heated scraper. It is also suitable to remove glass (rear window, rear quarter, light, panoramic roof ..)
To warm and release all types of mechanical parts in a few seconds such as bolts, screws, shock absorbers, track rod ends...
SPIRAL INDUCTOR
To warm and release all types of mechanical parts in a few seconds such as bolts, screws, shock absorbers, track rod ends...
www.gys-welding.com 14
Product
GYSDUCTION AUTO generator
control trolley SPOT 800 cable support LIST PRICE EX VAT SPECIAL PROMO PRICE EX VAT PROLINER GYSDUCTION AUTO 048775 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ £2,253.96 £1,925.00 GYSDUCTION AUTO COMPLETE 053380 ✓ ✓ ✓ ✓ ✓ ✓ £1,857.87 £1,650.00 GYSDUCTION AUTO MECA 048812 ✓ ✓ ✓ £1,267.13 £1,125.00 GYSDUCTION AUTO GLASS 048805 ✓ ✓ ✓ £1,310.92 £1,150.00 GYSDUCTION AUTO BODY SHOP 048799 ✓ ✓ ✓ ✓ ✓ ✓ £1,959.08 £1,725.00 GYSDUCTION AUTO PDR 054981 ✓ ✓ £1,333.30 £1,195.00
ref
plastic wedge glass inductor body inductor bolt inductor dent inductor remote
PLASTIC WEDGE
INDUCTOR
GLASS
BODY INDUCTOR
BOLT INDUCTOR
For the repair of light car body dents caused by hail, eliminating the need to retouch paint work PULLING INDUCTOR
Induction Heating
Extraction Unit
GYSDUST SELF EXTRACTOR ref: 077058
Designed for aluminium repairs. Suitable with all types of pneumatic commercial sanders
ATEX Rated Category 3 Group II 7kg dust container capacity
Supplied with earth lead to dust bag & 5m hose
Vehicle Lifting
Vehicle Lift
Slimline design fits under low level vehicles
Fully pneumatic - no electric supply needed
Lifts vehicles up to 2.2T
Lifts front or back of vehicle up to 60cm
Two lifts to raise entire vehicle - Fully pneumatic
Directional wheels
Articulated arm
W x H x D: 140 x 55 x 14 cm / 120Kg
SPOTLIFT PRO MOBILE ref: 055896
Mobile Hydraulic Vehicle Lift
Skates rotate the vehicle up to 360º
Fully pneumatic - no electric supply needed
Lifts vehicles up to 2.2T - Max vehicle height 58cm
Hydro pneumatic pump, no electric supply needed
Pneumatic lift designed to lift the front or rear of the vehicle
£2,746.00 £2,350.00 Reference:
055896
£3,454.00 £2,950.00
invest in the future 15 ALUMINIUM DUST is EXPLOSIVE
ATEX category Group II - Category 3 Patent in Progress ATEX category Group II - Category 3 Patent in Progress ATEX category Group II - Category 3 Patent in Progress £1,289.00 List Price Ex VAT Reference: 077058 995 mm max HEALTH CARE 1,05 m 1,23 m 1,05 m 1,23 m
SPECIAL PROMO PRICE EX VAT List Price Ex VAT Reference: 053557
Skates rotate the vehicle up to 360º SPECIAL PROMO PRICE EX VAT List Price Ex VAT
SPOTLIFT PRO ref: 053557
Riveting
GYSPRESS 10T
Riveter ref: U63303
Integrated pressure gauge | Quick arm change design
10 tonnes of pressure | Arm rotates 360 degrees
Magnetic matrix for easy positioning
Traceability has been a normal function on spot welders for more than 10 years elevating levels of safety in the repair process.
The GYSPRESS connected offers digital traceability. It gives a comprehensive report showing:
- Rivet reference number
- Die reference number
- Pressure set
- Actual pressure achieved
Allowing faster, error free and safer riveting.
GYSPRESS Connected is a breakthrough in safety and usability for the bodyshop riveting tool.
GYSPRESS CONNECTED
Riveter ref: U63861
Integrated pressure gauge | Quick arm change design
10 tonnes of pressure | 2 tonnes pull - Unique Push Pull system
Arm rotates 360 degrees
Magnetic matrix for easy positioning
www.gys-welding.com 16 ALUMINIUM
CHECK OUT GYSPRESS CONNECTED on our channel HR1 HR2 HR1S CO N N E CTIV ITY gys.fr Lorem ipsum
HISTORY DATA EXPORT CONNECTED TECHNOLOGY HR210 & HR310 riveting arms protection cover £9,341.88
SPECIAL PROMO PRICE EX VAT List Price Ex VAT Reference:U63861 WORLD LEADER IN CAR BODY WELDING EQUIPMENT Call us today on 01926 459301 or email: uk@gys.fr the future of Riveting Great Central Way, Rugby, CV21 3XH. Tel: 01926 459301. Email: uk@gys.fr E & O.E Prices valid until 31st July 2023 . All prices ex VAT
Traceability
£7,795.00
GYSPRESS 10T riveting arm HR110 handle for HR110 strap standard 10T tool box 50 HR2 HR3 HR1S 131 81 240 141 HR arm locker box of rivets £2,935.21 £2,600.00 SPECIAL PROMO PRICE EX VAT List Price Ex VAT Reference: 063303 50 HR1 60 50 HR2 HR3 HR1S 81 240 141 50 HR1 60 50 HR2 HR3 HR1S 131 81 141 44 79
