TITAN DW THE ULTIMATE TWIN WALL Multi Fuel Flue System Twin Wall Insulated Flue
About TITAN DW
New and exclusive range.
Our Titan flue system includes new and improved components such as a wider locking band for a more secure seal and grip of your flue system, 3 meters unsupported superior structure and push to fit locking system.
Quality Assurance
All twin wall products are HETAS approved and come with a 25 year guarantee. They have all been tested to comply with all UK building regulations.
2
TITAN DW Twin Wall Flue
Our TITAN DW Twin Wall Flue Systems are German manufactured, engineered in both Spain and in Germany. The high-temperature resistant twin-wall system they produce is made from 304 outer (0.4-0.6mm) and 316 inner (0.4-0.6mm) stainless steel. The twin-wall system is densely packed with rigid mineral wool insulation, of 25mm thickness (120kg/m3) designed to maintain the heat inside the system and create a better draw.
TITAN DW is a multi fuel, twin wall insulated stainless steel flue system suitable for all applications in negative and positive pressure, including condensing (joint seals).
Designed for use with all gas, oil, pellet, wood, coal domestic, commercial or industrial appliances. Maximum constant working temperature 600° C and short firing up to 700° C with thermal shock testing up to 1000° C.
Size Range
Available in 130mm (5”) - 300mm (12”). Any larger sizes can be ordered in up to 600mm internal diameter.
Please note: all sizes are based on the internal measurement of the flue. The external size will be 2” bigger than the internal measurement.
3
•
•
0.1 dw-eco 316 Metal exhaust gas system EN 1856-1 T600 N1 D VM-L50040 G(70) 0.2 dw-eco 316 Metal exhaust gas system EN 1856-1 T450 N1 D V3-L50040 G(60) 0.3 dw-eco 316 Metal exhaust gas system EN 1856-1 T400 N1 W V2-L50040 O(30) 0.8 dw-eco 316 Metal exhaust gas system EN 1856-1 T200 P1 W V2-L50040 O(30)
Description
Temperature
Pressure
Installation Guidelines For detailed installation guidelines, please refer to the following: • TITAN DW, Certification & Installing Instructions • Document J UK Building Regulations • HETAS -Heating Equipment Testing and Approval Scheme
NACS- National Association of Chimney Sweeps
Planning Office Product designations
Product
No. of Standard
Range
Range Condensation resistence (W: Wet or D: Dry) Corrosion resistance material of exhaust gas system Soot FIRE resistence (G: Yes or O: No) Distance to combustible materials (mm)
ULTIMATE TWIN WALL MULTIPLE APPLICATIONS
All of the twin-wall system have a stainless steel finish. However, these can be powder coated to most BS or RAL colour codes if required.
Standard floor standing Boiler:
TITAN DW is the solution for small commercial and industrial standard natural draft or pressure jet boilers. TITAN is suitable for wet conditions, with a capillary break in every joint. Depending on the kind of fuel and sulphur content alternative inner wall stainless steel alloys are available under request. Please consult first your national installation guidances and regulations before ordering.
CE Designation: T400 N1 V2-L50040 O30
Condensing boilers in cascade:
TITAN DW can be installed to fit modern condensing appliances in cascade. using high quality silicone joints in every component TITAN can hold positive pressure till 200 pa. a slope of 3° minimum is compulsory in horizontal runs, therefore the use of Tees and elbows in 87° is needed. The use of drain points in the most critical parts of the installation is recommended. The special designed header tees are neccessary when connecting multiple appliances into a common Header, these are fully welded and guarantee the water resistance of the installation. Please read our technical manual and installing instructions or contact our technical department for installation advise.
CE Designation: T200 P1 W V2-L50040 O00
Biomass Boiler:
A typical application for the TITAN DW chimney system are biomass boilers. Heating with biomass a CO2 neutral alternative for individual houses, apartments or office buildings TITAN gives the solution for the smoke exhaust. TITAN DW is tested to 600° C continous operating temperature and soot fire tested at 1000° C and has the highest corrosion resistance level V3.
Please note that frequent cleaning and maintenance of the chimney system (specially with solid fuel) will extend the lifetime of the product. Titan DW provides a 25 year warranty.
CE Designation: T600 N1 V3-L50040 G70
4
OUR COMMITMENT WE NEVER COMPROMISE ON QUALITY
TITAN DW ADAPTORS
Push Fit Design Easier Installation
5
Our Titan DW insulated flue is easy to install with the push fit system for extra rigid and secure installation.
Adaptors
Single to Twin-Wall
Used to adapt from single skin stove pipe to the twin-wall system. Stove Adaptor
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300 A 80 80 80 80 80 80 B 100 100 100 100 100 100 C 160 160 160 160 160 160
Twin-Wall to Single
Used to adapt from twin-wall to the single skin stove pipe. Stove Adaptor
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300 A 80 80 80 80 80 80 B 100 100 100 100 100 100 C 160 160 160 160 160 160
Increasing Twin-Wall
Stove Adaptor
Used to increase from smaller diameter stove pipe to larger internal diameter twin-wall system.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300 A 150 180 200 250 300 350
Decreasing Twin-Wall
Stove Adaptor
Used to decrease from larger diameter stove pipe to smaller internal diameter twin-wall system.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300
A 100 130 150 180 200 250
6
Female Boiler
Twin-Wall Adaptor
Used to adapt from Boiler to the twin-wall system.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300
A 180 200 230 250 300 350
Male Boiler
Used to adapt from twin-wall to the a boiler system. Twin-Wall Adaptor
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300
A 180 200 230 250 300 350
Anchor Plate
Twin-Wall Adaptor
Used to adapt from flexible liner to the twin wall system. With the addition of an anchor plate which can act as a load bearing support for the system.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300
A 400 400 400 400 400 450
7
TITAN DW LENGTHS
Designed with Quality In Mind
Our system has been tested in different scenarios to proof different combinations of temperature, pressure and corrosion resistance.
8
Straight Lengths
1000mm - 500mm - 250mm
The lengths can be used internally and externally to achieve the required height for the system and push-fit together with the locking bands provided.
1000mm starter lengths with a 1mm internal thickness are also available (adaptor not included).
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300
Adjustable Lengths
370mm - 550mm 550mm- 900mm
It is recommended that the adjustable lengths are used internally to achieve the required height for the system when an in-between size is needed. Again, these push-fit together with the locking bands provided.
They are not recommended for use between ceilings or roof timbers. Extra insulation is provided to fill the void in the adjustable once fitted.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300
Length
With Side Drain
Length used for draining any condensation or liquid residue from the chimney. This item can also be installed vertically or horizontally.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300
ØA 180 200 230 250 300 350
9
Lengths
Inspection Length
With Door 40PA & 200PA
Length to be used internally to achieve required height and easy access for cleaning.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300
A 330 360 360 360 360 400
B 270 300 300 300 300 340 C 100 130 130 130 130 150
Measuring Adaptor
Length
Length With Measuring Adaptor is used for checking the chimney draught, flue temperature & combustion efficiency of the heating appliance.½” port with plug to prevent leakage.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300 A 180 200 230 250 300 350
Draft Damper
Length to be used to control the draft within the chimney. Length
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300
A 180 200 230 250 300 350 B 300 320 350 370 420 470 C 150 160 175 185 210 235
With Adaptor Draught Stabilizer
The adaptor fits into the branch of the Twin Wall Insulated 90° Tee, It is used to control excess draft for oil/solid fuel/biomass.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300
10
11 TITAN DW ELBOWS, OFFSETS & TEE’S 15° Bend The bend is used to offset the flue system in 15° direction required for installation. 5” 6” 7” 8” 10” 12” Ø 130 150 180 200 250 300 A 8 8 9 9 10 11 B 119 121 125 128 134 141 C 30 31 33 34 38 41 D 90 91 93 94 98 101
30° Bend
The bend is used to offset the flue system in 30° direction required for installation.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300 A 21 22 24 26 29 32 B 139 144 151 156 169 181 C 42 45 49 51 58 65
D 102 105 109 111 118 125
45° Bend
The bend is used to offset the flue system in 45° direction required for installation.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300 A 39 42 46 49 57 64 B 154 161 172 179 197 214 C 55 59 66 70 80 90 D 115 119 126 130 140 150
87° Bend
The bend is used to offset the flue system in 87° direction required for installation. Locking band is included.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300 A 191 200 215 224 248 272 B 198 208 223 233 258 283 C 131 140 155 164 188 212 D 114 118 124 128 138 148
90° Bend
The bend is used to offset the flue system in 90° direction required for installation. Locking band is included.
5” 6” 7” 8” 10” 12
Ø 130 150 180 200 250 300 A 196 206 221 231 256 281
B 115 123 135 144 164 185 C 136 146 161 171 196 221
D 115 119 126 130 140 150
12
Elbows Bends / Elbows
D
C A b
A
These measurements are required when the installation needs to rotate in one direction and then another. Shown are the measurements for the offsets of bends both with and without lengths in-between.
No Length Between Bends
Length
B A
B
250mm length 500mm Length
Length
B
ELBOW 5” 6” 7” 8” 10” 12” 15° A 81 82 83 84 85 87 B 427 432 440 445 458 471 30° A 169 172 176 179 185 192 B 441 451 466 476 501 526 45° A 258 264 272 278 293 308 B 432 447 468 482 517 553
ELBOW 5” 6” 7” 8” 10” 12” 15° A 146 147 148 148 150 152 B 668 673 681 686 699 712 30° A 294 297 301 304 310 718 B 658 668 683 693 718 743 45° A 435 440 449 455 470 484 B 609 623 645 659 694 729
1000mm length
with elbow with elbow with elbow
ELBOW 5” 6” 7” 8” 10” 12” 15° A 32 33 34 34 36 38 B 243 248 256 261 274 287 30° A 74 77 81 84 90 97 B 277 287 302 312 337 362 45° A 123 129 138 144 159 173 B 298 312 333 348 383 418 A
13
ELBOW 5” 6” 7” 8” 10” 12” 15° A 275 276 277 278 279 281 B 1151 1156 1164 1169 1182 1195 30° A 544 547 551 554 560 567 B 1091 1101 1116 1126 1151 1176 45° A 788 794 803 809 823 838 B 963 977 998 1012 1048 1083 Offsets & Angles
45° Tee
The tee pieces come complete with locking bands.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300
A 416 446 486 516 586 656 B 356 386 426 456 526 596 C 295 319 356 380 440 500
D 209 226 251 269 311 354
87° Tee
The tee pieces come complete with locking bands.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300
A 356 376 406 426 476 526 B 296 316 346 366 416 466 C 183 193 209 220 246 272
D 183 193 209 220 246 272
90° Tee
The tee pieces come complete with locking bands.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300
A 356 376 406 426 476 526 B 296 316 346 366 416 466 C 178 188 203 213 238 263
D 118 128 143 153 178 203
Tee Cap
Allows access to the system for sweeping and inspection.
Tee Cap With Drain
Allows access to the system for sweeping and inspection and drainage.
Tee Cap With Side Drain
Allows access to the system for sweeping and inspection and drainage.
14
Tee’s & caps
SUPPORT COMPONENTS
Fully Interchangable Flue System
Our Stainless Steel & Matt Black Systems are fully interchangable with each other to allow you to create a more stylish installation.
15
Wall Support Bracket
Intermediate
Used for additional support at the base of the external installation.
5” 6” 7” 8” 10” 12”
Ø 180 200 230 250 300 350
A 260 280 310 330 380 430
B 140 150 165 175 200 225
Guy Wire Bracket
Used in conjunction with Guy Wire (not supplied) to support the run of the twin-wall if it is over 1.5mtrs above the roof. Also may be used in conjunction with rigid angle iron stays (not supplied).
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300
A 180 200 230 250 300 350
Ceiling Hanger
Swivel Ring
Used to attach to the ceiling for additional support.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300
A 180 200 230 250 300 350
Roof Stabilizer
Bracket 1 - 2 Metre
Used to support the run of the twin-wall if it is over 1.5mtrs above the roof.
5” 6”
7” 8” 10” 12”
Ø 130 150 180 200 250 300
A 180 200 230 250 300 350
B 20 20 20 20 20 20
C 1000 - 2000
16
Support Components
Roof Support
Used to attach to the roof rafters for additional support.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300
A 180 200 230 250 300 350
Roof Bracing
Used to attach to the roof rafters for additional support. Adjustable
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300
A 180 200 230 250 300 350
Wall Support
Used for load bearing support the base of the flue system. Adjustable 22.5 - 75mm
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300
A 180 200 230 250 300 350
B 305 325 355 375 425 475
C 225 245 275 295 425 475
17
Support Components
Support Components
Wall Support Cross Rail
500mm
Used to provide lateral support for a twin wall system can be used for internal and external walls.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300
A 305 285 255 235 185 135
Wall Support Cross Rail
750mm
Used to provide lateral support for a twin wall system can be used for internal and external walls.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300
A 555 535 505 485 435 385
Wall Support Cross Rail
1030mm
Used to provide lateral support for a twin -wall system can be used for internal and external walls.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300 A 835 815 785 765 715 665
Calculate Wall Brace And Crossbars
Used to calculate the maximum distance from the external wall.
All cross rail supports are used with the intermediate base support
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300
500mm 305 285 255 235 185 135 750mm 555 535 505 485 435 385 1000mm 835 815 785 765 715 665
18
Intermediate base support
Plate
Used for additional support at any point of the external installation.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300
A 180 200 230 250 300 350
C 305 325 355 375 425 475
D 225 245 275 295 345 395
Adjustable Base Support
60mm - 1115mm
Used for additional support at any point of the external installation.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300
A 180 200 230 250 300 350
B 225 245 275 295 345 395
Locking Band
Quick Lock
Used to provide support for a twin wall system with a quick release and locking system.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300
A 180 200 230 250 300 350
19
Support Components
Wall Band
Adjustable 50mm - 80mm
Used to provide lateral support for a twin wall system can be used for internal and external walls.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300
A 180 200 230 250 300 350
Wall Band
Adjustable 50mm - 150mm
Used to provide lateral support for a twin wall system can be used for internal and external walls.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300
ØA 180 200 230 250 300 350
A 285 310 240 360 410 460 B 225 265 325
Wall Band
Adjustable 150mm - 250mm
Used to provide lateral support for a twin wall system can be used for internal and external walls.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300
ØA 180 200 230 250 300 350
A 285 310 340 360 410 460 B 325 365 425
Wall Band
Adjustable 250mm - 350mm
Used to provide lateral support for a twin wall system can be used for internal and external walls.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300
ØA 180 200 230 250 300 350
A 285 310 340 360 410 460
B 425 465 525
20
Wall Brackets
CEILING SUPPORTS & FIRE STOP SPACERS
Matt Black Powder Coated
TITAN DW Matt Black is designed and manufactured with a high quality powder coated finish to last and never peel.
21
Ceiling Supports & Trims
45° Trim Collar
Oval
Used to neaten the installation holes in both walls and ceilings.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300
A 132 157 187 207 257 307 B 184 213 255 283 354 425
90° Trim Collar
Round
Used to neaten the installation holes in both walls and ceilings.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300 A 132 157 187 207 257 307
Ceiling/Floor
Support
Ceiling supports are load bearing and come with support collar. Used on oil and gas installations where the flue gas temperature does not exceed 250°C or for solid fuel when passing through a non combustible floor/ceiling.
5” 6” 7” 8”
ØA 180 200 230 250 A 405 410 425 430
Vented Ceiling/Floor Support
Ceiling supports are load bearing and come with support collar.
5” 6” 7” 8”
Ø 180 200 230 250 C 405 410 425 430
22
Firestop Spacer
Split 0° - 30°
For use when going through a floor or ceiling at an angle.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300 A 475 495 525 545 595 645 B 183 203 233 253 303 353 C 270 280 300 310 340 370
Firestop Spacer
Split 31° - 45°
For use when going through a floor or ceiling at an angle.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300 A 475 495 525 545 595 645 B 183 203 233 253 303 353 C 290 310 330 340 380 410 D 107 119 136 148 177 206
Firestop Spacer
Vented
Used for enclosed upper sections to allow air ventilation.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300 A 188 208 238 258 308 358 B 194 214 244 264 314 364 C 321 346 376 396 341 391 D 375 400 430 450 395 445
Split Firestop Spacer Vented
For use when going through a floor or ceiling at an angle. Available in 0 - 30° and 31 - 45°.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300 A 425 445 475 495 545 595 B 183 203 233 253 303 353 C 245 255 270 280 310 335
23
Fire Stop Spacers
ROOF FLASHINGS & TERMINALS
Quality At Every Angle
Our range of flashing come in either stainless steel or lead based to provide that all needed water tight finish to your installation.
24
Storm Collar
Storm collars deflect rain from the top of the lead flashing. Seal with silicone sealant.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300 A 180 200 230 250 300 350
Flat Flashing 0 - 5°
The stainless steel flashing acts as weatherproofing for the twin-wall system when used externally through a roof.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300
A 180 200 230 250 300 350 B 760 760 610 610 750 750 C 760 760 610 610 1000 1000
Roof Flashing 5 - 25°
The lead-based flashings (with stainless steel upstand) act as weatherproofing for the twin-wall system when used externally through a roof.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300
A 180 200 230 250 300 350
B 1000 1000 1000 1000 1000 1000 C 760 760 760 610 750 750
Roof Flashing 25 - 45°
The lead-based flashings (with stainless steel upstand) act as weatherproofing for the twin-wall system when used externally through a roof.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300
A 180 200 230 250 300 350
B 1000 1000 1000 1000 1000 1000 C 760 760 760 760 760 760
Flashings
25
Flashings
Terminals
All Weather Cowl
These terminals are especially designed to fit the Jeremias twin - wall system providing protection against rain and other elements.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300
A 180 200 230 250 300 350
B 300 345 350 400 560 675
C 105 105 155 155 155 230
Rain Cap
These terminals are especially designed to fit the Jeremias twin - wall system providing protection against rain and other elements.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300
A 180 200 230 250 300 350 B 260 330 360 400 500 600
H 270 270 290 300 350 395
Top Stub
The top stub will close off the insulation at the top of the system and converts the size back to the internal diameter.
(Locking bands are NOT provided with these components)
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300 A 180 200 230 250 300 350
Horizontal Terminal
Oil Horizontal terminalWith Mesh used to fit to the the flue system as a horizontal outlet and is secured by way of a locking band
(Locking bands are NOT provided with these components)
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300
A 180 200 230 250 300 350
26
Gas All Weather Cowl
These terminals are especially designed to fit the Jeremias twin - wall system providing protection against rain and other elements fitted with 10mm gas mesh.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300
A 180 200 230 250 300 350 B 300 345 350 400 560 675
C 105 105 155 155 155 230
GLC Terminal
These terminals are especially designed to fit the Jeremias twin - wall system providing protection against rain and other elements.
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300
A 180 200 230 250 300 350 H 315 345 375 405
Condensing Seal
Used on condensing systems
5” 6” 7” 8” 10” 12”
Ø 130 150 180 200 250 300
27
FSM Group Unit 6-7, Link 20, Bellingham Way, Aylesford, Kent, ME20 7HD Tel: 0844 800 6586 Email: info@fsmgroup.co.uk Copyright 2021 FSM ©
ISO
FS
9001
576960