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FSM Twin Wall Commercial Sizes

Page 1

Twin Wall Insulated Flue

Multi Fuel Flue System

Commercial Sizes 250mm - 500mm


About FSM Group FSM Group is a family-run company with over 40 years direct experience of selling chimney products to the UK chimney trade and retail sector. All our products have been selected from quality manufacturers and are trusted by trade installers across the UK. We believe our products should give you both value for money as well as peace of mind.

Quality Assurance All twin wall products are HETAS approved and come with a 25 year guarantee. They have all been tested to comply with all UK building regulations.

2


Commercial Twin Wall Flue Our DW-ECO Twin Wall Flue Systems are German manufactured, engineered in both Spain and in Germany. The high-temperature resistant twin-wall system they produce is made from 304 outer (0.4-0.6mm) and 316 inner (0.4-0.6mm) stainless steel. The twin-wall system is densely packed with rigid mineral wool insulation, of 25mm thickness (120kg/m3) designed to maintain the heat inside the system and create a better draw. DW ECO 2.0 is a multi fuel, twin wall insulated stainless steel flue system suitable for all applications in negative and positive pressure, including condensing (joint seals). Designed for use with all gas, oil, pellet, wood, coal domestic, commercial or industrial appliances. Maximum constant working temperature 600° C and short firing up to 700° C with thermal shock testing up to 1000° C.

Product designations 0.1 dw-eco 316

Metal exhaust gas system

EN 1856-1

T600

N1

D

VM-L50040

G(70)

0.2 dw-eco 316

Metal exhaust gas system

EN 1856-1

T450

N1

D

V3-L50040

G(60)

0.3 dw-eco 316

Metal exhaust gas system

EN 1856-1

T400

N1

W

V2-L50040

O(30)

0.8 dw-eco 316

Metal exhaust gas system

EN 1856-1

T200

P1

W

V2-L50040

O(30)

Product Description No. of Standard Temperature Range Pressure Range Condensation resistence (W: Wet or D: Dry) Corrosion resistance material of exhaust gas system Soot FIRE resistence (G: Yes or O: No) Distance to combustible materials (mm)

Size Range Available in 250mm (10”) - 500mm (20”). Any larger sizes can be ordered in up to 600mm internal diameter. Please note: all sizes are based on the internal measurement of the flue. The external size will be 2” bigger than the internal measurement.

Installation Guidelines For detailed installation guidelines, please refer to the following: • DW-ECO 2.0, Certification & Installing Instructions

• NACS- National Association of Chimney Sweeps

• Document J UK Building Regulations

• Planning Office

• HETAS -Heating Equipment Testing and Approval Scheme 3


ONE SYSTEM MULTIPLE APPLICATIONS All of the twin-wall system have a stainless steel finish. However, these can be powder coated to most BS or RAL colour codes if required.

Standard floor standing Boiler:

DW ECO 2.0 is the solution for small commercial and industrial standard natural draft or pressure jet boilers. DW ECO 2.0 is suitable for wet conditions, with a capillary break in every joint. Depending on the kind of fuel and sulphur content alternative inner wall stainless steel alloys are available under request. Please consult first your national installation guidances and regulations before ordering. CE Designation: T400 N1 V2-L50040 O30

Condensing boilers in cascade:

DW ECO 2.0 can be installed to fit modern condensing appliances in cascade. using high quality silicone joints in every component DW ECO 2.0 can hold positive pressure till 200 pa. a slope of 3° minimum is compulsory in horizontal runs, therefore the use of Tees and elbows in 87° is needed. The use of drain points in the most critical parts of the installation is recommended. The special designed header tees are neccessary when connecting multiple appliances into a common Header, these are fully welded and guarantee the water resistance of the installation. Please read our technical manual and installing instructions or contact our technical department for installation advise. CE Designation: T200 P1 W V2-L50040 O00

Biomass Boiler:

A typical application for the chimney system DW ECO 2.0 are biomass boilers. Heating with biomass a CO2 neutral alternative for individual houses, apartments or office buildings DW ECO 2.0 gives the solution for the smoke exhaust. DW ECO 2.0 is tested to 600° C continous operating temperature and soot fire tested at 1000° C and has the highest corrosion resistance level V3. Please note that frequent cleaning and maintenance of the chimney system (specially with solid fuel) will extend the lifetime of the product. Jeremias provides a 25 year warranty. CE Designation: T600 N1 V3-L50040 G70

OUR COMMITMENT WE NEVER COMPROMISE ON QUALITY

4


TWIN WALL ADAPTORS

Push Fit Design Easier Installation Our twinwall insulated flue is easy to install with the push fit system for extra rigid and secure installation.

5


Adaptors Single to Twin-Wall Stove Adaptor

Used to adapt from single skin stove pipe to the twin-wall system. 10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

A

80

80

80

80

80

80

B

100

100

100

100

100

100

C

160

160

160

160

160

160

Twin-Wall to Single Stove Adaptor

Used to adapt from twin-wall to the single skin stove pipe. 10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

A

80

80

80

80

80

80

B

100

100

100

100

100

100

C

160

160

160

160

160

160

Increasing Twin-Wall Stove Adaptor

Used to increase from smaller diameter stove pipe to larger internal diameter twin-wall system. 10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

A

300

350

400

450

500

550

Decreasing Twin-Wall Stove Adaptor

Used to decrease from larger diameter stove pipe to smaller internal diameter twin-wall system.

6

10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

A

200

250

300

350

400

450


Female Boiler

Twin-Wall Adaptor

Used to adapt from Boiler to the twin-wall system. 10”

12”

14”

16”

18”

20”

Ø

252

302

352

402

452

502

A

300

350

400

450

500

550

Male Boiler

Twin-Wall Adaptor Used to adapt from twin-wall to the a boiler system. 10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

A

300

350

400

450

500

550

Anchor Plate

Twin-Wall Adaptor Used to adapt from flexible liner to the twin wall system. With the addition of an anchor plate which can act as a load bearing support for the system.

Ø

10”

12”

14”

16”

18”

20”

250

300

350

400

450

500

7


TWIN WALL LENGTHS

Designed with Quality In Mind Our system has been tested in different scenarios to proof different combinations of temperature, pressure and corrosion resistance.

8


Lengths Straight Lengths 1000mm - 500mm - 250mm The lengths can be used internally and externally to achieve the required height for the system and push-fit together with the locking bands provided. 1000mm starter lengths with a 1mm internal thickness are also available (adaptor not included).

Ø

10”

12”

14”

16”

18”

20”

250

300

350

400

450

500

Adjustable Lengths 370mm - 550mm 550mm- 900mm It is recommended that the adjustable lengths are used internally to achieve the required height for the system when an in-between size is needed. Again, these push-fit together with the locking bands provided. They are not recommended for use between ceilings or roof timbers.

Ø

10”

12”

14”

16”

18”

20”

250

300

350

400

450

500

Length

With Side Drain

Length used for draining any condensation or liquid residue from the chimney. This item can also be installed vertically or horizontally. 10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

ØA

300

350

400

450

500

650

9


Inspection Length With Door 40PA & 200PA

Length to be used internally to achieve required height and easy access for cleaning. 10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

A

360

400

500

500

500

500

B

300

340

440

440

440

440

C

130

150

200

200

200

200

Measuring Adaptor

Length

Length With Measuring Adaptor is used for checking the chimney draught, flue temperature & combustion efficiency of the heating appliance.½” port with plug to prevent leakage.

Ø

10”

12”

14”

16”

18”

20”

250

300

350

400

450

500

Draft Damper Length

Length to be used to control the draft within the chimney. 10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

A

300

350

400

450

500

550

B

420

470

520

570

620

670

C

210

235

260

285

310

335

Draught Stabilizer With Adaptor

The adaptor fits into the branch of the Twin Wall Insulated 90° Tee, It is used to control excess draft for oil/solid fuel/biomass.

Ø 10

10”

12”

14”

16”

18”

20”

250

300

350

400

450

500


TWIN WALL ELBOWS, OFFSETS & TEE’S

15° Bend The bend is used to offset the flue system in 15° direction required for installation. 10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

A

10

11

12

14

15

16

B

134

141

147

154

160

167

C

38

41

44

48

51

54

D

98

101

104

108

111

114 11


Bends / Elbows

Elbows 30° Bend The bend is used to offset the flue system in 30° direction required for installation. 10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

A

29

32

36

39

42

46

B

169

181

194

206

219

231

C

58

65

72

78

85

92

D

118

125

132

138

145

152

45° Bend

” - 8”

173

250

The bend is used to offset the flue system in 45° direction required for installation.

165 65 45

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

A

57

64

71

79

86

93

B

197

214

232

250

268

285

C

80

90

101

111

122

132

D

140

150

161

171

182

192

87° Bend

C

The bend is used to offset the flue system in 87° direction required for installation. Locking band is included.

D

A

10”

b

10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

A

248

272

295

319

343

367

B

258

283

308

333

358

383

C

188

212

235

259

283

307

D

138

148

158

168

178

188

90° Bend The bend is used to offset the flue system in 90° direction required for installation. Locking band is included.

12

10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

A

256

281

306

331

356

381

B

164

185

206

226

247

268

C

196

221

246

271

296

321

D

140

150

161

171

182

192


Offsets & Angles No Length Between Bends ELBOW 15° B

30° 45°

10”

12”

14”

16”

18”

20”

A

36

38

40

41

43

45

B

274

287

00

313

326

339

A

90

97

104

110

117

124

B

337

362

387

412

437

462

A

159

173

188

203

217

232

B

383

418

454

489

524

560

A

250mm length with elbow These measurements are required when the installation needs to rotate in one direction and then another. Shown are the measurements for the offsets of bends both with and without lengths in-between.

ELBOW 15°

10”

12”

14”

16”

18”

20”

thA ng e B L

85

87

89

90

92

94

458

471

484

497

510

523

A

185

192

199

205

212

219

B

501

526

551

601

626

A

293

308

322

576B 337

352

366

B

517

553

588

623

623

659

30° 45°

500mm Length with elbow ELBOW

h gt n Le

15° B

30° 45°

10”

12”

14”

16”

18”

20”

A

150

152

153

155

157

159

B

699 A

712

725

738

751

764

310

317

324

330

337

344

B

718

743

768

793

818

843

A

470

484

499

514

528

543

B

694

729

765

800

835

871

A

1000mm length with elbow ELBOW A

15° 30° 45°

10”

12”

14”

16”

18”

20”

A

279

281

283

285

286

288

B

1182

1195

1208

1221

1234

1247

A

560

567

574

580

587

594

B

1151

1176

1201

1226

1251

1276

A

823

838

853

867

882

897

B

1048

1083

1118

1154

1189

1224 13


Tee’s & caps 45° Tee The tee pieces come complete with locking bands. 10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

A

586

656

726

806

876

946

B

526

596

666

746

816

886

C

440

500

561

621

682

742

D

311

354

397

439

482

525

87° Tee The tee pieces come complete with locking bands. 10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

A

476

526

576

626

676

726

B

416

466

516

566

616

666

C

246

272

299

325

351

378

D

246

272

299

325

351

377

90° Tee The tee pieces come complete with locking bands. 10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

A

476

526

576

626

676

726

B

416

466

516

566

616

666

C

238

263

288

313

338

363

D

178

203

228

253

278

303

Tee Cap Allows access to the system for sweeping and inspection.

Tee Cap With Drain Allows access to the system for sweeping and inspection and drainage.

Tee Cap

With Side Drain

Allows access to the system for sweeping and inspection and drainage.

14


SUPPORT COMPONENTS

Fully Interchangable Flue System Our Stainless Steel & Matt Black Systems are fully interchangable with each other to allow you to create a more stylish installation.

15


Support Components Wall Support Bracket Intermediate

Used for additional support at the base of the external installation. 10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

A

330

380

430

480

530

580

B

175

200

225

250

300

325

Guy Wire Bracket Used in conjunction with Guy Wire (not supplied) to support the run of the twin-wall if it is over 1.5mtrs above the roof. Also may be used in conjunction with rigid angle iron stays (not supplied). 10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

A

300

350

400

450

500

550

Ceiling Hanger

Swivel Ring

Used to attach to the ceiling for additional support. 10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

A

300

350

400

450

500

550

Roof Stabilizer Bracket 1 - 2 Metre Used to support the run of the twin-wall if it is over 1.5mtrs above the roof. 10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

A

300

350

400

450

500

550

B

20

20

20

20

30

30

C 16

1000 - 2000


Support Components Roof Support Used to attach to the roof rafters for additional support. 10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

A

300

350

400

450

500

550

Roof Bracing

Adjustable

Used to attach to the roof rafters for additional support. 10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

A

300

350

400

450

500

550

Wall Support

Adjustable 22.5 - 75mm

Used for load bearing support the base of the flue system.

10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

A

300

350

400

450

500

550

B

345

395

445

495

545

595

C

425

475

525

575

625

675

D

360

410

460

510

560

610

17


Support Components Wall Support Cross Rail 500mm

Used to provide lateral support for a twin wall system can be used for internal and external walls. 10”

12”

14”

16”

18”

20”

Ø

250

300

350

-

-

-

A

185

135

85

-

-

-

Wall Support Cross Rail 750mm

Used to provide lateral support for a twin wall system can be used for internal and external walls. 10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

A

435

385

335

285

235

185

Wall Support Cross Rail 1030mm

Used to provide lateral support for a twin -wall system can be used for internal and external walls. 10”

12”

14”

16”

18”

20”

Ø

250

300

350

40

450

500

A

715

665

615

565

515

465

Calculate Wall Brace And Crossbars Used to calculate the maximum distance from the external wall. All cross rail supports are used with the intermediate base support

18

10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

500mm

185

135

85

-

-

-

750mm

435

385

335

285

235

185

1000mm

715

665

615

565

515

465


Support Components Intermediate base support Plate

Used for additional support at any point of the external installation.

Ø

10”

12”

14”

16”

18”

20”

250

300

350

400

450

500

A

300

350

400

45

500

550

C

425

475

525

575

625

675

D

345

395

445

495

545

595

Adjustable Base Support 60mm - 1115mm

Used for additional support at any point of the external installation.

10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

A

300

350

400

45

500

550

B

345

395

445

495

545

595

Locking Band Quick Lock

Used to provide support for a twin wall system with a quick release and locking system. 10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

A

300

350

400

450

500

550

19


Wall Brackets Wall Band

Adjustable 50mm - 80mm

Used to provide lateral support for a twin wall system can be used for internal and external walls. 10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

A

300

350

400

45

500

550

Wall Band

Adjustable 50mm - 150mm

Used to provide lateral support for a twin wall system can be used for internal and external walls. 10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

ØA

300

350

400

45

500

550

A

410

460

510

560

610

660

B

325

400

Wall Band

Adjustable 150mm - 250mm Used to provide lateral support for a twin wall system can be used for internal and external walls. 10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

ØA

300

350

400

45

500

550

A

410

460

510

560

610

660

B

425

500

575

Wall Band

Adjustable 250mm - 350mm Used to provide lateral support for a twin wall system can be used for internal and external walls. 10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

ØA

300

350

400

45

500

550

A

410

460

510

560

610

660

B

20

525

600

675


CEILING SUPPORTS & FIRE STOP SPACERS

Matt Black Powder Coated Our Matt Black twin range is designed and manufactured with a high quality powder coated finish to last and never peel.

21


Ceiling Supports & Trims 45° Trim Collar Oval

Used to neaten the installation holes in both walls and ceilings. 10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

A

257

307

357

457

457

507

B

354

425

495

566

637

704

90° Trim Collar Round

Used to neaten the installation holes in both walls and ceilings. 10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

A

257

307

357

407

457

507

Ceiling/Floor

Support

Ceiling supports are load bearing and come with support collar. Used on oil and gas installations where the flue gas temperature does not exceed 250°C or for solid fuel when passing through a non combustible floor/ceiling. 10”

12”

14”

16”

18”

20”

Ø

250

-

-

-

-

-

A

258

-

-

-

-

-

Vented Ceiling/Floor

Support

Ceiling supports are load bearing and come with support collar.

22

10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

C

530

580

630

680

730

780


Fire Stop Spacers Firestop Spacer Split 0° - 30°

For use when going through a floor or ceiling at an angle. 10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

-

-

A

595

645

695

745

-

-

B

303

353

403

453

-

-

C

340

370

400

430

-

-

Firestop Spacer Split 31° - 45°

For use when going through a floor or ceiling at an angle. 10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

-

-

A

595

645

695

745

-

-

B

303

353

403

453

-

-

C

340

370

400

430

-

-

D

177

206

235

265

-

-

Firestop Spacer

Vented

Used for enclosed upper sections to allow air ventilation.

Ø

10”

12”

14”

16”

18”

20”

250

300

350

-

-

-

A

258

308

358

-

-

-

B

264

314

364

-

-

-

C

341

391

441

-

-

-

D

395

445

495

-

-

-

Split Firestop Spacer

Vented

For use when going through a floor or ceiling at an angle. Available in 0 - 30° and 31 - 45°. 10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

A

545

595

645

695

745

795

B

253

303

353

403

453

503

C

310

335

360

385

410

435 23


ROOF FLASHINGS & TERMINALS

Quality At Every Angle Our range of flashing come in either stainless steel or lead based to provide that all needed water tight finish to your installation.

24


Flashings Storm Collar 10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

A

300

350

400

450

500

550

Flashings

Storm collars deflect rain from the top of the lead flashing. Seal with silicone sealant.

Flat Flashing 0 - 5° The stainless steel flashing acts as weatherproofing for the twin-wall system when used externally through a roof. 10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

A

330

380

430

480

530

585

B

750

750

1000

1000

1000

1000

C

1000

Roof Flashing 5 - 25° The lead-based flashings (with stainless steel upstand) act as weatherproofing for the twin-wall system when used externally through a roof. 10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

A

330

380

430

480

530

585

B

750

750

750

1000

1100

1200

C

1000

1000

1000

1200

1200

1300

Roof Flashing 25 - 45° The lead-based flashings (with stainless steel upstand) act as weatherproofing for the twin-wall system when used externally through a roof. 10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

A

330

380

430

480

530

585

B

750

750

750

1000

1100

1200

C

1000

1000

1000

1200

1200

1300

25


Terminals All Weather Cowl

These terminals are especially designed to fit the Jeremias twin - wall system providing protection against rain and other elements. 10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

-

-

A

300

350

400

450

-

-

B

560

675

785

895

-

-

C

155

230

230

230

-

-

Rain Cap These terminals are especially designed to fit the Jeremias twin - wall system providing protection against rain and other elements. 10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

A

247

297

347

397

447

497

B

500

600

650

700

750

800

H

350

395

460

460

460

560

Top Stub The top stub will close off the insulation at the top of the system and converts the size back to the internal diameter. (Locking bands are NOT provided with these components)

Ø

10”

12”

14”

16”

18”

20”

250

300

350

400

450

500

Horizontal Terminal Oil Horizontal terminalWith Mesh used to fit to the the flue system as a horizontal outlet and is secured by way of a locking band (Locking bands are NOT provided with these components)

Ø

26

10”

12”

14”

16”

18”

20”

250

300

350

400

450

500


Gas All Weather Cowl These terminals are especially designed to fit the Jeremias twin - wall system providing protection against rain and other elements fitted with 10mm gas mesh. 10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

-

-

A

300

350

400

450

-

-

B

560

675

785

895

-

-

C

155

230

230

230

-

-

GLC Terminal These terminals are especially designed to fit the Jeremias twin - wall system providing protection against rain and other elements. 10”

12”

14”

16”

18”

20”

Ø

250

300

350

400

450

500

A

300

350

400

450

500

550

H

375

405

435

465

495

525

Condensing Seal Used on condensing systems

Ø

10”

12”

14”

16”

18”

20”

250

300

350

400

450

500

27


ISO 9001 FS 576960

FSM Group Unit 6-7, Link 20, Bellingham Way, Aylesford, Kent, ME20 7HD Tel: 0844 800 6586 Email: info@fsmgroup.co.uk Copyright 2021 FSM ©


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