Rollover Inset Lights

Page 1

P

OINT

R

OLLOVER LIGHTS

PRL

Compliances:

LED

v4

HELIPORT INSET LIGHT

ETL Listed to UL 1598A Marine Vessels at 40 deg C to +55 deg C

ETL Listed to CSA C22.2 No. 137 M1981 & No. 250.0 08 Canada

ETL Listed to UL 1598 at 40 deg C to +55 deg C

Tested & Certified to IP66, IP67 & IP69 Ingress Protection FAA AC 150/5390 2C Heliport Design Guide

ICAO Annex 14, Volume II

Transport Canada Standard 325 Registered ISO 9001:2015 UK CAA CAP 437 ed. 8 (2016), Chapter 4 & Appendix C American Bureau of Shipping (ABS) Type Approved Product

The PRL LED Point Rollover Light is used for heliports where an omnidirectional inset semi flush light is required to provide visibility and circling guidance. Only 2.2 watts and 3.5 VA at 120V.

 The castings are copper free (< 0.25%) aluminum.  The lens is glass.  The hardware is 316 (A4) stainless steel.  The LED’s are rated for 100,000 hours.  Switchable color option available.  IP66, IP67 & IP69 tested and listed.  Standard with the exclusive Point Lighting Marine Treatment finish that is bonded to the metal and far exceeds the corrosion resistance of the standard FAA approved finish. See below  Six (6) years limited warranty subject to Point Lighting "Terms & Conditions of Sale".

Point Type Voltage Array Color Mounting & Options

PRL 97004

1: 120v C: Heliport G: Green VB: Variable Brightness

2: 220v N: NVG * Y: Yellow PLS: Shallow Base & Gasket

3: 12v DC V: Vertical^ W: White NC: NVG compatibility**

4: 24v DC H: ICAO FATO R: Red SR: CAP 437 Seating Ring

6: 277v UFC 3 535 01 B: Blue

DH: Drain Hole in Base

IR: Infrared* GR: Ground Lug in Base

MTY: Marine Treatment Yellow

TW: Taxiway Brightness (blue)

SC: Switchable Color (see page 2)

TRH: Tamper Resistant Hardware PRL 97004 1C G PLS WITH PLS RECESSED BASE

Our Marine Treatment tolerates marine, high salt content air and other corrosive environments. Standard with green finish as shown. The FAA specified finish used by competitors flakes and fails in a short time under such conditions.

ThefixtureshallbetreatedformarineconditionsbycleaningperUSDepartmentofDefense TTC490methodIII,pretreatedwithchromefreealuminumconversioncoatingperUSMIL C5541typeII,epoxypowderbasecoatprimerandglossypolyesterpowdercoatfinishin colorRAL6003(FEDSTD595color#14097)darkgreen.PowdercoatingperUSDepartment ofDefenseMILPRF24712AtypeVIandovencured.

HL115 May, 2022 Visibility Range as Tested: Visible Color > 8 nautical miles Option NC ** > 3 nautical miles ** For Night Vision Goggles (NVG) Option NC adds IR LED at 855 nm Radiant Power: C array 137 mW/sr Note: Array C brightness exceeds ICAO Annex 14 & meets CAP 437 * For NVG tactical use only: PRL
1N IR PLS ^ Inspection uplight normally in white with narrow high intensity
97004
vertical beam.

POINT ROLLOVER LIGHTS PRL LED v4 HELIPORT INSET LIGHT

SWITCHABLE COLOR OPTION SC

Point Lighting offers a unique and proprietary designed option for two color switching within the highly certified PRL package. This is applicable to all mounting forms of the PRL in both safe area and hazardous location Class I, Division 2 and Class I, Zone 2.

In addition to option SC on the PRL, this system requires use of the color switching PHC 61001 heliport controller with its option SC1 or SC2. This permits switching the perimeter lights between two (2) colors.

Application Examples

Example 1: To mark a helipad as available to land (green) or as closed to landing (red). This could be for an emergency or to designate one pad for landing among two or more.

Each PRL light is switchable from green to red:

PRL 97004 1C G+R PLS SC

The required controller can manually switch the color of all perimeter lights: PHC 61001 1 SC1 with a rotary switch “GREEN OFF RED”

Example 2: An offshore marine helideck has alternating yellow and blue perimeter lights, but the owner wants the option to change all the lights to green when the rig is re tasked.

Each PRL light is switchable from either blue or yellow to green.

PRL 97004 1C B+G LSM SC

PRL 97004 1C Y+G LSM SC

The required controller can manually switch the color of all perimeter lights: PHC 61001 1 M SC1 with a rotary switch “BLUE/YELLOW OFF GREEN”

Example 3: An offshore marine helideck has green perimeter lights and a CAP 437 helideck status light system. Upon manual or automatic activation of the Point PSL status light system, the PRL perimeter lights change to red and flash in sync warning pilots not to land.

Each PRL light is switchable from green to red.

PRL 97004 1C G+R LSM SC

The PSL status light system is ordered with PHC combination helideck lighting controller that includes the integral PSL control unit. In the AUTO position the default color for the lights is green, but upon activation of the PSL the perimeter lights switch to flashing red, but may be manually switched to steady burning red: PHC 61001 1 M SCSL SL with a rotary switch “GREEN OFF AUTO RED”

Note: Infrared (IR) cannot be one of the two colors. Both colors must be visible light. Option NC is available in all cases where the IR LED operates with the visible color.

PHC 61001 1 SC1

MARINE HELIDECK LIGHTING CONTROLLER

PHC 61001 1 M SCSL SL

Integral PSL Control Unit

HELIPORT LIGHTING CONTROLLER

POINT ROLLOVER LIGHTS PRL LED v4 H

ELIPORT INSET LIGHT

Note: Silicone filled wire connectors are included.

Standard with our marine treatment finish and internal ground lug in base. Base standard with 2 x 1 inch NPT entries at 0 & 180 degrees. See file 0MOUNTINGS for details. The optical assembly is sealed mechanically without the use of chemical sealants.

TYPICAL PRL LED SPECIFICATIONS

The PRL LED (specify: color), (specify: voltage) 50/60 Hz aviation inset light shall operate properly within an input voltage supply range of 93V to 144V for 120V units and for 176V to 250V for 220V units. Within the preceding ranges, the output to the LED board shall be a controlled, stabilized constant current.

The heliport lights shall be listed Suitable for Use in Wet Locations to UL1598A Marine Vessels (for AC), UL1598 2nd Edition Luminaries; CSA C22.2 No. 250.0 08, 2nd Edition; UL50 11th Edition Standard for Enclosures for Electrical Equipment and CSA C22.2 No. 94 M91 Special Purpose Enclosures for use at 40 deg C to +55 deg C and sealed to IP66 and IP67 ingress protection.

The light shall be compliant and tested to UK CAA CAP 437 ed. 8, Chapter 4 and Appendix C including IP66 & IP67.

The light shall be cast aluminum and assembled with all external hardware grade 316 (A4) stainless steel. All exterior stainless steel hardware shall be recessed so as not to protrude above the fixture surface. The highest point of the lens shall not exceed 0.75 inch (19 mm) above finished grade. The lens and lamp housing (optical assembly) shall be sealed mechanically without the use of chemical sealants. The fixture shall be capable of being serviced without removing the fixture ring from its mounting base. Flexible epoxy sealant must be used to moisture seal the gap around the fixture and pavement, but will not have to be disturbed for service. The inset light shall be prewired with three conductors (line, neutral, ground). Entry to the light housing shall be by means of a watertight cable compression fitting. The manufacturer shall include silicone filled wire nut connectors for installer use for watertight connections.

The LED lighting circuits shall be remotely dimmable by means of a heliport controller designed and produced by the lighting manufacturer. Option VB variable brightness requires installing the PHC 66002 heliport controller. The PHC Heliport Lighting Controller shall incorporate an IEC approved surge suppressor and current limiting circuit breakers on each load output.

The LED light shall have a tested and verified power consumption not to exceed (see chart next page).

The fixture shall be treated for marine conditions by cleaning per US Department of Defense TT C 490 method III, pretreated with chrome free aluminum conversion coating per US MIL C 5541 type II, epoxy powder base coat primer and glossy polyester powder coat finish in color RAL 6003 (FED STD 595 color #14097) dark green. Powder coating per US Department of Defense MIL PRF 24712A type VI and oven cured. The outer glass lens shall be smooth and rounded to reduce the adhesion of dirt, ice and snow. The glass shall be clear to maximize light transmissivity.

The unit shall be warranted to withstand an ambient temperature range of: +130 deg F (+55 deg C) to 67 deg F ( 55 deg C)

The color emitting LEDs shall meet the chromaticity requirements of US MIL C 25050. The high output LED’s shall be the latest technology providing uniform light output. The LED average life shall exceed 100,000 hours. The LEDs shall be soldered in a factory set position to insure consistent light output. Wire mounted raised LEDs that can be bent out of position shall be unacceptable and cause for rejection. The LED board shall be treated with a protective dielectric conformal coating for protection from moisture and corrosion.

The power supply board shall include short circuit and open circuit protection and the unit shall be protected from line surges by metal oxide varistors (MOVs). There shall be a clear design element for the dissipation of LED heat to insure the LEDs do not fail prematurely. Note: It is strongly recommended that the circuit also be directly protected by a Point Lighting Corporation surge suppression device such as in a PHC, SPU or PRC unit.

The cast aluminum mounting base shall be PLS 40304 (option PLS) with two (2) 1 inch NPT hubs located at 0 & 180 degrees near the bottom of the 4 inch deep base. The PRL shall be secured by three (3) socket head stainless steel screws supplied by the manufacturer. There shall be a disposable plywood cover to set the base at the proper depth to recess the light. PL10701 X spacer rings may be required to adjust the height of the light to match grade.

The LED heliport inset light shall be POINTSPEC Series PRL 97004 manufactured by Point Lighting Corporation.

POINT ROLLOVER LIGHTS PRL LED v4 H

ELIPORT INSET LIGHT

POWER CONSUMPTION

Code Type Voltage Frequency Watts* VA*

1C Array C 120 AC 50/60 Hz 2.2 3.5

2C Array C 220 AC 50/60 Hz 2.5 5.8

3C Array C 12 DC 2.1

4C Array C 24 DC 2.5

Option NC Add 1.0 watt and 1.1 VA

*Power consumption for AC units includes the effect of the unit’s power factor which accounts for the difference between watts and volt amperes. Measurements were made at the nominal AC voltages. The operating range for 120v units is 93 144v. The operating range for 220v units is 176 250v

Point Lighting Corporation recommends return for factory repair and refurbishment of LED PRL lights

RECOMMENDED TOOLS

Point Lighting Corporation recommends return for factory repair and refurbishment of LED PRL lights. In the event of field service, the PL10839 preset torque wrench kit use with the instruction manual is recommended to assure proper resealing of the fixture.

PL10860

Tool, T handle Wrench

For the three socket head screws fixing the PRL fixture to the PLS mounting base.

PL10839

Tool, Preset Torque Wrench Kit

For the socket head screws fixing the PRL lens clamp ring and for fixing the power supply subassembly

Consult the factory and the manual before attempting field repair.

Instruction Sheet: IS97004

LED Life (hours): 100,000

Projection: 0.7 (18) Base Diameter: 8.0 (203) PLS Depth: 4.0 (102)

Weight: 12 lbs 5.5 kg Volume: 0.37 ft3 .013 m3

Replacement Parts

PL10523G C Lens, Clear*

PL10901 G C LED Array C, Green PL10926 G C LED Array C, Green with NC

PL10530 Gasket, Lens Upper PL10531 Gasket, Lens Lower PL10532 Gasket, Lamp Housing

PL10049 4 6 Gasket, Base PL10524 125 Screw, Socket Head

PL10701 X Spacer Ring x/8 inch

PL10655 Tool, option TRH PL10839 Tool, preset torque wrench kit PL10860 Tool, T handle wrench

* All PRL v4 lights use a clear outer lens.

Mail: P.O. Box 686, Simsbury, CT 06070

Plant: 61 65 W Dudley Town Rd, Bloomfield, CT Tel 01 860.243.0600 USA Fax 01 860.243.0665 email: Info@PointLighting.com website: www.PointLighting.com

O
O
P
I N T L I G H T I N G C
R P O R A T I O N
POINT ROLLOVER LIGHTS PRL LED v4 HELIPORT INSET LIGHT Use of Night Vision Goggles (NVG) Normal color emitting LEDs are invisible to NVG. Point Lighting Corporation offers option NC for combining infrared LEDs at 855 nm and color LEDs to render our lights visible with and without NVG.
ASKET & G
WITH
ARINE TREATMENT
PRL 97004 1C G MTY PLS WITH PLS RECESSED BASE, G
ROUND LUG
OPTIONAL YELLOW M
PRL 97004 WITH OPTION NC VIEWED AT NIGHT THROUGH NVG BY A MILITARY PILOT IN TAIWAN

Compliances:

POINT HELIDECK LIGHTS PRL-LSM LED v4

LOW SURFACE MOUNT LIGHT

ETL Listed to UL 1598A Marine Vessels at 40 deg C to +55 deg C

ETL Listed to CSA C22.2 No. 137 M1981 & No. 250.0 08 Canada

ETL Listed to UL 1598 at 40 deg C to +55 deg C Tested & Certified to IP66, IP67 & IP69 Ingress Protection IMO 2009 MODU Code (2010) paragraph 13.5.20 FAA AC 150/5390 2B Heliport Design Guide ICAO Annex 14, Volume II

Registered ISO 9001:2015 UK CAA CAP 437 ed. 8 (2016), Chapter 4 & Appendix C Transport Canada TP14371, AGA 7.17 American Bureau of Shipping (ABS) Type Approved Product ABS Green Passport per MEPC179 (59)

The PRL LSM is an 8 inch diameter surface mounted light only146mmhigh used for metal helidecks or existing pavement heliports on the FATO perimeter. Only 2.2 watts and 3.5 VA at 120V.

 The casting is copper free (< 0.25%) aluminum.  The lens is glass.  The hardware is 316 (A4) stainless steel.  The LED’s are rated for 100,000 hours.  Switchable color option available.  IP66, IP67 & IP69 tested and listed.

Point Type Voltage Array Color Mounting & Options

PRL 97004 1: 120v ^ C: Helideck G: Green VB: Variable Brightness 2: 220v N: Infrared only Y: Yellow LSM: Low Surface Mount Base 3: 12v DC H: ICAO FATO W: White MTY: Marine Treatment Yellow 4: 24v DC R: Red CF: Cable Gland (NPT only) 6: 277v B: Blue M2x: Metric Thread (M20 M25) IR: Infrared NVG NC: NVG compatibility**

The C array exceeds ICAO Annex 14 & meets CAP 437

^ Operates properly using 110v DC and 125v DC. Certification testing was performed at 120v AC.

Visibility range as tested:

Visible Color > 8 nautical miles

Option NC ** > 3 nautical miles

** For Night Vision Goggles (NVG)

Option NC adds IR LED at 855 nm

Radiant Power: C array 137 mW/sr

Our Marine Treatment tolerates marine, high salt content air and other corrosive environments. The FAA specified finish used by competitors flakes and fails in a short time under such conditions.

The fixture shall be treated for marine conditions by cleaning per US Department of Defense TTC490 method III, pretreated with chromefree aluminumconversioncoatingperUSMILC5541typeII,epoxypowderbase coatprimerandglossypolyesterpowdercoatfinishincolorRAL6003(FED

STD595 color #14097) dark green. Powder coating per US Department of DefenseMILPRF24712AtypeVIandovencured.

SC: Switchable Color (see pg 2)

TB: Terminal Blocks

 Standard with the exclusive Point Lighting Marine Treatment finish that is bonded to the metal and far exceeds the corrosion resistance of the standard FAA approved finish. See below  Six (6) years limited warranty subject to Point Lighting "Terms & Conditions of Sale". PRL 97004 1C G LSM

HL117 January, 2021

POINT HELIDECK LIGHTS PRL-LSM LED v4 LOW SURFACE MOUNT LIGHT

SWITCHABLE COLOR OPTION -SC

Point Lighting offers a unique and proprietary designed option for two color switching within the highly certified PRL package. This is applicable to all mounting forms of the PRL in both safe area and hazardous location Class I, Division 2 and Class I, Zone 2

In addition to option SC on the PRL, this system requires use of the color switching PHC 61001 heliport controller with its option SC1 or SC2. This permits switching the perimeter lights between two (2) colors.

Application Examples

Example 1: To mark a helipad as available to land (green) or as closed to landing (red). This could be for an emergency or to designate one pad for landing among two or more.

Each PRL light is switchable from green to red:

PRL 97004 1C G+R PLB SC

The required controller can manually switch the color of all perimeter lights: PHC 61001 1 SC1 with a rotary switch “GREEN OFF RED”

Example 2: An offshore marine helideck has alternating yellow and blue perimeter lights, but the owner wants the option to change all the lights to green when the rig is re tasked.

Each PRL light is switchable from either blue or yellow to green.

PRL 97004 1C B+G LSM SC

PRL 97004 1C Y+G LSM SC

The required controller can manually switch the color of all perimeter lights: PHC 61001 1 M SC1 with a rotary switch “BLUE/YELLOW OFF GREEN”

Example 3: An offshore marine helideck has green perimeter lights and a CAP 437 helideck status light system. Upon manual or automatic activation of the Point PSL status light system, the PRL perimeter lights change to red and flash in sync warning pilots not to land.

Each PRL light is switchable from green to red.

PRL 97004 1C G+R LSM SC

The PSL status light system is ordered with PHC combination helideck lighting controller that includes the integral PSL control unit. In the AUTO position the default color for the lights is green, but upon activation of the PSL the perimeter lights switch to flashing red, but may be manually switched to steady burning red: PHC 61001 1 M SCSL SL with a rotary switch “GREEN OFF AUTO RED”

Note: Infrared (IR) cannot be one of the two colors. Both colors must be visible light. Option NC is available in all cases where the IR LED operates with the visible color.

PHC 61001 1 SC1

MARINE HELIDECK LIGHTING CONTROLLER

PHC 61001 1 M SCSL SL

Integral PSL Control Unit

HELIPORT LIGHTING CONTROLLER

POINT HELIDECK LIGHTS PRL-LSM LED v4 LOW SURFACE MOUNT LIGHT

Note: Silicone filled wire connectors are included.

Standard with our marine treatment finish and internal ground lug. Standard with 2 x 1 inch NPT entries at 0 & 180 degrees. See file 0MOUNTINGS for details. The optical assembly is sealed mechanically without the use of chemical sealants.

PRL LSM LED SPECIFICATIONS

The PRL LSM LED (specify: color), (specify: voltage) 50/60 Hz surface mounted light shall not exceed 150mm in height. The unit shall operate properly within an input voltage supply range of 93V to 144V for 120V units and for 176V to 250V for 220V units. Within the preceding ranges, the output to the LED board shall be a controlled, stabilized constant current.

The heliport lights shall be listed SuitableforUseinWetLocationsto UL1598A Marine Vessels (for AC), UL1598 2nd Edition Luminaries; CSA C22.2 No. 250.0 08, 2nd Edition; UL50 11th Edition Standard for Enclosures for Electrical Equipment and CSA C22.2 No. 94 M91 Special Purpose Enclosures for use at 40 deg C to +55 deg C and sealed to IP66, IP67 and IP69 ingress protection.

Per ICAO Annex 14, Volume II, Figure 5 9, Array H complies with a minimum of 15 candelas in green under 5 degrees vertical and a minimum of 30 candelas at the peak beam range. Array C complies with CAP 437 which is brighter in certain areas up to a maximum of 60 candelas.

The light shall be compliant and tested to UK CAA CAP 437 ed. 8, Chapter 4 and Appendix C including IP66 & IP67. The light shall be copper free cast aluminum and assembled with all external hardware grade 316 (A4) stainless steel The lens and lamp housing (optical assembly) shall be sealed mechanically without the use of chemical sealants. Entry to the light housing shall be by means of conduit or watertight cable compression fitting(s). The manufacturer shall include silicone filled wire connectors for use by the installer for watertight connections.

The LED lighting circuits shall be remotely dimmable by means of a heliport controller designed and produced by the lighting manufacturer. Option VB variable brightness requires installing the PHC 66002 heliport controller The PHC Heliport Lighting Controller shall incorporate an IEC approved surge suppressor and current limiting circuit breakers on each load output.

The LED light shall have a tested and verified power consumption not to exceed (see chart next page). The unit shall be warranted to withstand an ambient temperature range of: +130 deg F (+55 deg C) to 67 deg F ( 55 deg C).

The fixture shall be treated for marine conditions by cleaning per US Department of Defense TT C 490 method III, pretreated with chrome free aluminum conversion coating per US MIL C 5541 type II, epoxy powder base coat primer and glossy polyester powder coat finish in color RAL 6003 (FED STD 595 color #14097) dark green. Powder coating per US Department of Defense MIL PRF 24712A type VI and oven cured. The outer glass lens shall be smooth and rounded to reduce the adhesion of dirt, ice and snow. The glass shall be clear to maximize light transmissivity. The color emitting LEDs shall meet the chromaticity requirements of US MIL C 25050. The high output LED’s shall be the latest technology providing uniform light output The LED average life shall exceed 100,000 hours. The LEDs shall be soldered in a factory set position to insure consistent light output. Wire mounted raised LEDs that can be bent out of position shall be unacceptable and cause for rejection. The LED board shall be treated with a protective dielectric conformal coating for protection from moisture and corrosion.

The power supply board shall include short circuit and open circuit protection and the unit shall be protected from line surges by metal oxide varistors (MOVs). There shall be a clear design element for the dissipation of LED heat to insure the LEDs do not fail prematurely. Note: It is strongly recommended that the circuit also be directly protected by a Point Lighting Corporation surge suppression device such as in a PHC, SPU or PRC unit.

PRL shall be secured to the LSM mounting base by three (3) socket head stainless steel screws supplied by the manufacturer. A ground lug shall be included as standard.

The LED aviation inset light shall be POINTSPEC Series PRL 97004 LSM manufactured by Point Lighting Corporation.

POINT HELIDECK LIGHTS PRL-LSM LED v4 LOW SURFACE MOUNT LIGHT

POWER CONSUMPTION

Code Type Voltage Frequency Watts* VA*

1C Array C 120 AC 50/60 Hz 2.2 3.5

2C Array C 220 AC 50/60 Hz 2.5 5.8

3C Array C 12 DC 2.1

4C Array C 24 DC 2.5

Option NC Add 1.0 watt and 1.1 VA

*Power consumption for AC units includes the effect of the unit’s power factor which accounts for the difference between watts and volt amperes. Measurements were made at the nominal AC voltages. The operating range for 120v units is 93 144v. The operating range for 220v units is 176 250v.

Point Lighting Corporation recommends return for factory repair and refurbishment of LED PRL lights

RECOMMENDED TOOLS

Point Lighting Corporation recommends return for factory repair and refurbishment of LED PRL lights. In the event of field service, the PL10839 preset torque wrench kit use with the instruction manual is recommended to assure proper resealing of the fixture.

PL10860

Tool, T handle Wrench

For the three socket head screws fixing the PRL optical subassembly to the LSM mounting base.

PL10839

Tool, Preset Torque Wrench Kit

For the socket head screws fixing the PRL lens clamp ring and for fixing the power supply subassembly. Consult the factory and the manual before attempting field repair.

Night Vision Goggles (NVG)

POINT HELIDECK LIGHTS PRL-LSM LED v4 LOW SURFACE MOUNT LIGHT

Replacement Parts

Point Lighting Corporation offers options for combining infrared and color LEDs to render our lights visible with and without NVG. Select option NC.

Instruction Sheet: IS97004 LSM

LED Life (hours): 100,000

Housing Dia: 8.0 (203)

Height: 5.75 (146)

Bolt Circle (4): 9.75 (248)

Bolt Hole diam: 0.406 inch 10.3 mm

Weight: 12.0 lbs 5.5 kg

PL10523G C Lens, Clear*

PL10901 G C LED Array C, Green PL10926 G C LED Array C, Green with NC

PL10530 Gasket, Lens Upper PL10531 Gasket, Lens Lower PL10532 Gasket, Lamp Housing PL10049 4 6 Gasket, Base PL10524 125 Screw, Socket Head PL10839 Tool, preset torque wrench kit PL10860 Tool, T handle wrench

* All PRL v4 lights use a clear outer lens.

Mail: P.O. Box 686, Simsbury, CT 06070

Plant: 61 65 W. Dudley Town Rd, Bloomfield, CT Tel 01 860.243.0600 USA Fax 01 860.243.0665 email: Info@PointLighting.com website: www.PointLighting.com

P O I N T L I G H T I N G C O R P O R A T I O N

Compliances:

POINT HELIDECK LIGHTS PRL LED v4 H

ELIDECK SEMIFLUSH LIGHT

ETL Listed to UL 1598A Marine Vessels at 40 deg C to +55 deg C

ETL Listed to CSA C22.2 No. 137 M1981 & No. 250.0 08 Canada

ETL Listed to UL 1598 at 40 deg C to +55 deg C

Tested & Certified to IP66, IP67 & IP69 Ingress Protection

FAA AC 150/5390 2C Heliport Design Guide

ICAO Annex 14, Volume II

Registered ISO 9001:2015

UK CAA CAP 437 ed. 8 (2016), Chapter 4 & Appendix C

Transport Canada TP14371, AGA 7.17

American Bureau of Shipping (ABS) Type Approved Product

The PRL LED Point Rollover Light is used for heliports where an omnidirectional inset semi flush light is required to provide visibility and circling guidance. Only 2.2 watts and 3.5 VA at 120V.

 The castings are copper free (< 0.25%) aluminum.  The lens is glass.  The hardware is 316 (A4) stainless steel.  The LED’s are rated for 100,000 hours.  Switchable color option available.  IP66, IP67 & IP69 tested and listed. 

Standard with the exclusive Point Lighting Marine Treatment finish that is bonded to the metal and far exceeds the corrosion resistance of the standard FAA approved finish. See below  Six (6) years limited warranty subject to Point Lighting "Terms & Conditions of Sale".

Point Type Voltage Array Color Mounting & Options

PRL 97704

1: 120v C: Helideck G: Green VB: Variable Brightness 2: 220v N: NVG * Y: Yellow PLS: PLS Base w/ 1 in Entries

3: 12v DC W: White PLB: PLB Base w/ 1 in Entries 4: 24v DC R: Red CL: Cable Loop & Gland ^ 6: 277v B: Blue M2x: Metric Thread (M20 or M25) IR: Infrared NVG NC: NVG compatibility** JB: Junction Box for cable loop

Note: Array C brightness exceeds ICAO Annex 14 & meets CAP 437

* For NVG tactical use only: PRL 97704 1N IR LSM MT

** For use with visible (non IR) array; adds IR LEDs.

Note: For 11 ¼ inch bolt circle FAA L 868 bases, order as 97804

PRL 97704 2C G CL WITH MARINE TREATMENT & CABLE LOOP

^ Always specify this option

Our Marine Treatment tolerates marine, high salt content air and other corrosive environments. Standard with green finish as shown. The FAA specified finish used by competitors flakes and fails in a short time under such conditions.

ThefixtureshallbetreatedformarineconditionsbycleaningperUSDepartmentof DefenseTTC490methodIII,pretreatedwithchromefreealuminumconversioncoating perUSMILC5541typeII,epoxypowderbasecoatprimerandglossypolyesterpowder coatfinishincolorRAL6003(FEDSTD595color#14097)darkgreen.Powdercoating perUSDepartmentofDefenseMILPRF24712AtypeVIandovencured.

HL116 January, 2022

POINT ROLLOVER LIGHTS

PRL LED v4 HELIDECK S

EMIFLUSH LIGHT

PRL LED SPECIFICATIONS

The PRL LED (specify: color), (specify: voltage) 50/60 Hz semiflush light shall operate properly within an input voltage supply range of 93V to 144V for 120V units and for 176V to 250V for 220V units. Within the preceding ranges, the output to the LED board shall be a controlled, stabilized constant current. The light shall be affixed to the metal helideck with six (6) stainless steel screws (by others) evenly spaced centered on a 10 ¼ inch bolt circle.

The heliport lights shall be listed SuitableforUseinWetLocationsto UL1598A Marine Vessels (for AC), UL1598 2nd Edition Luminaries; CSA C22.2 No. 250.0 08, 2nd Edition; UL50 11th Edition Standard for Enclosures for Electrical Equipment and CSA C22.2 No. 94 M91 Special Purpose Enclosures for use at 40 deg C to +55 deg C and sealed to IP66 and IP67 ingress protection.

The light shall be compliant and tested to UK CAA CAP 437 ed. 8, Chapter 4 and Appendix C including IP66 & IP67. The light shall be cast aluminum and assembled with all external hardware grade 316 (A4) stainless steel. The lens and lamp housing (optical assembly) shall be sealed mechanically without the use of chemical sealants. Entry to the light housing shall be by means of conduit or watertight cable compression fitting(s). The manufacturer shall include silicone filled wire nut connectors for use by the installer for watertight connections.

The LED lighting circuits shall be remotely dimmable by means of a heliport controller designed and produced by the lighting manufacturer Option VB variable brightness requires installing the PHC 66002 heliport controller The PHC Heliport Lighting Controller shall incorporate an IEC approved surge suppressor and current limiting circuit breakers on each load output.

The LED light shall have a tested and verified power consumption not to exceed (see chart next page).

The light casting shall be powdercoat painted aviation yellow* for corrosion resistance certified by the manufacturer to comply with the US Military Standard Salt Fog Test conducted per MIL STD 810F, Method 509.4, Procedure I, paragraph 4.5.2. All hardware shall be stainless steel. The outer glass lens shall be smooth and rounded to reduce the adhesion of dirt, ice and snow. The glass shall be clear to maximize light transmissivity.

The unit shall be warranted to withstand an ambient temperature range of: +130 deg F (+55 deg C) to 67 deg F ( 55 deg C).

* Option MT: The fixture shall be treated for marine conditions by cleaning per US Department of Defense TT C 490 method III, pretreated with chrome free aluminum conversion coating per US MIL C 5541 type II, epoxy powder base coat primer and glossy polyester powder coat finish in color RAL 6003 (FED STD 595 color #14097) dark green. Powder coating per US Department of Defense MIL PRF 24712A type VI and oven cured.

The color emitting LEDs shall meet the chromaticity requirements of US MIL C 25050. The high output LED’s shall be the latest technology providing uniform light output The LED average life shall exceed 100,000 hours. The LEDs shall be soldered in a factory set position to insure consistent light output. Wire mounted raised LEDs that can be bent out of position shall be unacceptable and cause for rejection. The LED board shall be treated with a protective dielectric conformal coating for protection from moisture and corrosion.

The power supply board shall include short circuit and open circuit protection and the unit shall be protected from line surges by metal oxide varistors (MOVs). There shall be a clear design element for the dissipation of LED heat to insure the LEDs do not fail prematurely. Note: It is strongly recommended that the circuit also be directly protected by a Point Lighting Corporation surge suppression device such as in a PHC, SPU or PRC unit.

Note: The standard PRL 97704 without PLB option requires a minimum opening in the helideck of 5.9 inches (150mm) diameter either square per side or round diameter.

Option CL: The fixture shall be supplied with a watertight cable gland and a 1.5 meter jacketed SO cable.

Option PLB: The PLB aluminum mounting base shall have two (2) 1 inch NPT conduit hubs located at 0 & 180 degrees near the bottom of the 10 inch (254mm) deep base. Requires a minimum 8.125 inch (207mm) per side square opening or minimum 8.75 inch (222mm) diameter round opening.

The LED aviation inset light shall be POINTSPEC Series PRL 97704 manufactured by Point Lighting Corporation.

POINT ROLLOVER LIGHTS PRL LED v4 HELIDECK

SEMIFLUSH LIGHT

POWER CONSUMPTION

Code Type Voltage Frequency Watts* VA*

1C Array C 120 AC 50/60 Hz 2.2 3.5

2C Array C 220 AC 50/60 Hz 2.5 5.8

3C Array C 12 DC 2.1

4C Array C 24 DC 2.5

Option NC Add 1.0 watt and 1.1 VA

*Power consumption for AC units includes the effect of the unit’s power factor which accounts for the difference between watts and volt amperes. Measurements were made at the nominal AC voltages. The operating range for 120v units is 93 144v. The operating range for 220v units is 176 250v

RECOMMENDED TOOLS

Point Lighting Corporation recommends return for factory repair and refurbishment of LED PRL lights. In the event of field service, the PL10839 preset torque wrench kit use with the instruction manual is recommended to assure proper resealing of the fixture.

PL10860

Tool, T handle Wrench

For the three socket head screws fixing the PRL fixture to the PLB mounting base.

PL10839

Tool, Preset Torque Wrench Kit

For the socket head screws fixing the PRL lens clamp ring and for fixing the power supply subassembly.

Consult the factory and the manual before attempting field repair.

POINT ROLLOVER LIGHTS PRL LED v4 HELIDECK SEMIFLUSH LIGHT

Night Vision Goggles (NVG)

Point Lighting Corporation offers options for combining infrared and color LEDs to render our lights visible with and without NVG. Select option NC.

Instruction Sheet: IS97704 LED Life (hours): 100,000 Projection: 1 63 (41) (above deck)

Base Diameter: 8.0 (203) PLB Depth: 10.0 (254) PLS Depth: 4.0 (102) Weight: 17.0 lbs 7.7 kg Volume: 0.37 ft3 .013 m3

Replacement Parts

PL10523G C Lens, Clear*

PL10901 G C LED Array C, Green PL10926 G C LED Array C, Green with NC

PL10530 Gasket, Lens Upper PL10531 Gasket, Lens Lower PL10532 Gasket, Lamp Housing

PL10049 4 6 Gasket, Base

PL10524 125 Screw, Socket Head

PL10839 Tool, preset torque wrench kit

PL10860 Tool, T handle wrench

* All PRL v4 lights use a clear outer lens.

Mail: P.O. Box 686, Simsbury, CT 06070 Plant: 61 65 W. Dudley Town Rd, Bloomfield, CT Tel 01 860.243.0600 USA Fax 01 860.243.0665 email: Info@PointLighting.com website: www.PointLighting.com

P O I N T L I G H T I N G C O R P O R A T I O N
Point Lighting Corporation recommends return for factory repair and refurbishment of LED PRL lights

Compliances:

POINT ROLLOVER LIGHTS PRL-SR LED v4 HELIDECK S

EMI-FLUSH LIGHT

ETL Listed to UL 1598A Marine Vessels at 40 deg C to +55 deg C

Tested & Certified to IP66, IP67 & IP69 Ingress Protection

ETL Listed per UL 844 & UL 1598

ETL Listed to UL 1598A Marine Vessels at 40 deg C to +55 deg C

ETL Listed to CSA C22.2 No. 137 M1981 & No. 250.0 08 Canada

Registered ISO 9001:2015

FAA AC 150/5390 2B Heliport Design Guide

ICAO Annex 14, Volume II

UK CAA CAP 437 ed. 8 (2016), Chapter 4 & Appendix C

Mechanical Load Tested by Intertek to CAP 437 para. 4.2.3 & 5.2.3

IMO 2009 MODU Code (2010) paragraph 13.5.20

American Bureau of Shipping (ABS) Type Approved Product

The PRL SR Point Rollover Light is a semi flush LED light used for metal helidecks on the TLOF and/or the FATO perimeter used for helideck TLOF and the thick glass dome lens passed the impact test per IEC 60079 0:2007. The lens and optical assembly are sealed mechanically. Note: Minimum opening in the helideck is 232mm (9.125 inches) diameter round opening. Note: 24mm height complies with CAP 437

Point Type Voltage Array Color Mounting Options

PRL 97004 1: 120v C: Heliport G: Green SR: Seating Ring PLB: Base 10 inch* 2: 220v Y: Yellow Stainless Steel PLS: Base 4 inch*

3: 12v DC W: White NC: NVG** 4: 24v DC B: Blue Compatibility R: Red CC: Cable Loop 2m VB: Variable Brightness

Note: Array C brightness exceeds ICAO Annex 14 & meets CAP 437

* Standard with 2 x 1 inch NPT entries at 0 & 180 degrees.

** For use with visible (non IR) array; adds IR LEDs.

The seating ring and all external hardware is grade 316 (A4) stainless steel.

Optical subassembly castings are copper free (< 0.25%) heat treated aluminum.

The Marine Treatment finish is used for all marine, high salt content air and other corrosive environments.

The fixture shall be treated for marine conditions by cleaning per US Department of Defense TTC490 method III, pretreated with chromefree aluminum conversion coating per US MILC5541 type II, epoxy powder base coat primer and glossy polyester powder coatfinishincolorRAL6003(FEDSTD595color#14097)

dark green. Powder coating per US Department of DefenseMILPRF24712AtypeVIandovencured.

PRL 97004 2C G SR FOR OFFSHORE METAL HELIDECKS

HL105 June, 2020

POINT ROLLOVER LIGHTS PRL-SR LED v4 HELIDECK SEMI-FLUSH LIGHT

P

Code Type Voltage Frequency Watts* VA*

1C Array C 120 AC 50/60 Hz 2.2 3.5

2C Array C 220 AC 50/60 Hz 2.5 5.8

3C Array C 12 DC 2.1

4C Array C 24 DC 2.5

Option NC Add 1.0 watt and 1.1 VA

*Power consumption for AC units includes the effect of the unit’s power factor which accounts for the difference between watts and volt amperes. Measurements were made at the nominal AC voltages. The operating range for 120v units is 93 144v. The operating range for 220v units is 176 250v

Point Lighting

Instruction Sheet: IS97004 SR LED Life (hours): 100,000

Projection: 0.944 (24) (above deck) Weight: lbs kg without base 15.0 6.8 with PLS 20.0 9.1 with PLB 23.0 10.4

Replacement Parts

PL10049 4 6 Gasket, Base PL10524 1 Screw, Socket Head PL11150 1 Screw, Socket Head (with base) PL10860 Tool, T handle wrench

P.O. Box 686, Simsbury, CT 06070

Plant: 61 65 W. Dudley Town Rd, Bloomfield, CT Tel 01 860.243.0600 USA Fax 01 860.243.0665 email: Info@PointLighting.com website: www.PointLighting.com

OWER CONSUMPTION P O I N T L I G H T I N G C O R P O R A T I O N Mail:
Corporation recommends return for factory repair and refurbishment of LED PRL lights

Compliances:

POINT HELIDECK LIGHTS PRL-EX-LSM LED v4 CLASS I, D

IVISION 2 & ZONE 2

ETL Listed Class I, Division 2, Groups A B C D, T6 at 40 deg C to +55 deg C

ETL Listed Class I, Zone 2, Groups IIA, IIB+H2, IIC T6 at 40 deg C to +55 deg C

ETL Listed to UL 844 & UL 1598

ETL Listed to UL 1598A Marine Vessels at 40 deg C to +55 deg C

ETL Listed to CSA C22.2 No. 137 M1981 & No. 250.0 08 Canada

FAA AC 150/5390 2B Heliport Design Guide & ICAO Annex 14, Volume II Tested & Certified to IP66, IP67 & IP69 Ingress Protection

Registered ISO 9001:2015

UK CAA CAP 437 ed. 8 (2016), Chapter 4 & Appendix C Transport Canada TP14371, AGA 7.17 IMO 2009 MODU Code (2010) paragraph 13.5.20

American Bureau of Shipping (ABS) Type Approved Product ABS Green Passport per MEPC179(59)

The PRL EX LSM is an 8 inch diameter surface mounted light only146mmhighused for metal helidecks or existing pavement heliports on the FATO perimeter. Only 2.2 watts and 3.5 VA at 120V.

 The castings are copper free (< 0.25%) aluminum.  The lens is glass.

 The hardware is 316 (A4) stainless steel.  The LED’s are rated for 100,000 hours.

 Switchable color option available.  IP66, IP67 & IP69 tested and listed.  Standard with the exclusive Point Lighting Marine Treatment finish that is bonded to the metal and far exceeds the corrosion resistance of the standard FAA approved finish. See below.  Six (6) years limited warranty subject to Point Lighting "Terms & Conditions of Sale".

Point Type Voltage Array Color EX Mounting & Options

PRL 97004

1: 120v C: Helideck G: Green EX: Class I VB: Variable Brightness

2: 220v N: NVG * Y: Yellow Division 2 LSM: Low Surface Mount

3: 12v DC H: ICAO W: White Zone 2 M20: Metric M20 4: 24v DC FATO B: Blue M25: Metric M25

R: Red NC: NVG compatibility**

IR: Infrared NVG SC: Switchable Color ***

TB: Terminal Blocks

EG: External Ground Lug

Note: Array C brightness exceeds ICAO Annex 14 & CAP 437 * For NVG tactical use only: PRL 97004 1N IR EX LSM ** For use with visible (non IR) array; adds infrared LED. *** See page 2

Our Marine Treatment tolerates marine, high salt content air and other corrosive environments. The FAA specified finish used by competitors flakes and fails in a short time under such conditions.

The fixture shall be treated for marine conditions by cleaning per US DepartmentofDefenseTTC490methodIII,pretreatedwithchromefree aluminumconversioncoatingperUSMILC5541typeII,epoxypowder basecoatprimerandglossypolyesterpowdercoatfinishincolorRAL6003

(FEDSTD595 color #14097) dark green. Powder coating per US DepartmentofDefenseMILPRF24712AtypeVIandovencured.

Intertek Control Number: 3030033

PRL 97004 1C G EX LSM

OARD HL114 July, 2020

CLEAR LENS BUT GREEN LIGHT PRODUCED COLOR CODED
B
LED

POINT HELIDECK LIGHTS PRL-EX-LSM LED v4 CLASS I, DIVISION 2 & ZONE 2

SWITCHABLE COLOR OPTION SC

Point Lighting offers a unique and proprietary designed option for two color switching within the highly certified PRL package. This is applicable to all mounting forms of the PRL in both safe area and hazardous location Class I, Division 2 and Class I, Zone 2

In addition to option SC on the PRL, this system requires use of the color switching PHC 61001 heliport controller with its option SC1 or SC2. This permits switching the perimeter lights between two (2) colors.

Application Examples

Example 1: To mark a helipad as available to land (green) or as closed to landing (red). This could be for an emergency or to designate one pad for landing among two or more.

Each PRL light is switchable from green to red:

PRL 97004 1C G+R EX PLB SC

The required controller can manually switch the color of all perimeter lights: PHC 61001 1 SC1 with a rotary switch “GREEN OFF RED”

Example 2: An offshore marine helideck has alternating yellow and blue perimeter lights, but the owner wants the option to change all the lights to green when the rig is re tasked.

Each PRL light is switchable from either blue or yellow to green.

PRL 97004 1C B+G EX LSM SC

PRL 97004 1C Y+G EX LSM SC

The required controller can manually switch the color of all perimeter lights: PHC 61001 1 M SC1 with a rotary switch “BLUE/YELLOW OFF GREEN”

Example 3: An offshore marine helideck has green perimeter lights and a CAP 437 helideck status light system. Upon manual or automatic activation of the Point PSL status light system, the PRL perimeter lights change to red and flash in sync warning pilots not to land.

Each PRL light is switchable from green to red.

PRL 97004 1C G+R EX LSM SC

The PSL status light system is ordered with PHC combination helideck lighting controller that includes the integral PSL control unit. In the AUTO position the default color for the lights is green, but upon activation of the PSL the perimeter lights switch to flashing red, but may be manually switched to steady burning red: PHC 61001 1 M SCSL SL with a rotary switch “GREEN OFF AUTO RED”

Note: Infrared (IR) cannot be one of the two colors. Both colors must be visible light. Option NC is available in all cases where the IR LED operates with the visible color.

PHC 61001 1 SC1

MARINE HELIDECK LIGHTING CONTROLLER

PHC 61001 1 M SCSL SL

Integral PSL Control Unit

HELIPORT LIGHTING CONTROLLER

POINT HELIDECK LIGHTS PRL-EX-LSM LED v4

Note: Silicone filled wire connectors are included.

Standard with our marine treatment finish and internal ground lug.

Standard with 2 x 1 inch NPT entries at 0 & 180 degrees

See file 0MOUNTINGS for details.

The optical assembly is sealed mechanically without the use of chemical sealants.

PRL EX LSM LED SPECIFICATIONS

The PRL EX LSM (specify: color), (specify: voltage) 50/60 Hz surface mounted LED light shall not exceed 150mm in height. The unit shall operate properly within an input voltage supply range of 93V to 144V for 120V units and for 176V to 250V for 220V units. Within the preceding ranges, the output to the LED board shall be a controlled, stabilized constant current.

The lights shall be listed and labeled for use in hazardous locations: Class I, Division 2, Groups A, B, C, D & T6 and Class I, Zone 2, Groups IIA, IIB+H, IIC with a temperature rating of T6 per UL844 & CSA C22.2 No. 137 M1981.

The heliport lights shall be listed SuitableforUseinWetLocationsto UL1598A Marine Vessels (for AC), UL1598 2nd Edition Luminaries; CSA C22.2 No. 250.0 08, 2nd Edition; UL50 11th Edition Standard for Enclosures for Electrical Equipment and CSA C22.2 No. 94 M91 Special Purpose Enclosures for use at 40 deg C to +55 deg C and sealed to IP66 and IP67 ingress protection.

The light shall be compliant and tested to UK CAA CAP 437 ed. 8, Chapter 4 and Appendix C including IP66 & IP67.

The light shall be cast aluminum copper free, heat treated and assembled with all external hardware grade 316 (A4) stainless steel. The lens and lamp housing (optical assembly) shall be sealed mechanically without the use of chemical sealants. Entry to the light housing shall be by means of conduit or cable gland(s) (by others). The manufacturer shall include silicone filled wire nut connectors for use by the installer for watertight connections.

The LED lighting circuits shall be remotely dimmable by means of a heliport controller designed and produced by the lighting manufacturer. Option VB: For use with the PHC 61002 or PHC 61003 adjustable brightness heliport controller, this option is required. The PHC Heliport Lighting Controller shall incorporate an IEC approved surge suppressor and current limiting circuit breakers on each load output.

The photometric performance shall exceed 25 candelas over a range defined by ICAO Annex 14, Volume II, Figure 5 9. The LED light shall have a tested and verified power consumption not exceed (see chart next page).

The fixture shall be treated for marine conditions by cleaning per US Department of Defense TT C 490 method III, pretreated with chrome free aluminum conversion coating per US MIL C 5541 type II, epoxy powder base coat primer and glossy polyester powder coat finish in color RAL 6003 (FED STD 595 color #14097) dark green. Powder coating per US Department of Defense MIL PRF 24712A type VI and oven cured.

The outer glass lens shall be smooth and rounded to reduce the adhesion of dirt, ice and snow. The glass shall be clear to maximize light transmissivity.

The unit shall be warrantied to withstand an ambient temperature range of: +130 deg F (+55 deg C) to 67 deg F ( 55 deg C)

The color emitting LEDs shall meet the chromaticity requirements of US MIL C 25050. The high output LED’s be the latest technology providing uniform light output in 360 degrees horizontal. The LED average life shall exceed 100,000 hours. The LEDs shall be soldered in a factory set position to insure consistent light output. Wire mounted raised LEDs that can be bent out of position shall be unacceptable and cause for rejection. The LED board shall be treated with a protective dielectric conformal coating for protection from moisture and corrosion.

The power supply board shall include short circuit and open circuit protection and the unit shall be protected from line surges by metal oxide varistors (MOVs). There shall be a clear design element for the dissipation of LED heat to insure the LEDs do not fail prematurely.

PRL shall be secured to the LSM mounting base by three (3) socket head stainless steel screws supplied by the manufacturer. A ground lug is included as standard.

The LED helideck light shall be POINTSPEC Series PRL 97004 EX LSM manufactured by Point Lighting Corporation.

CLASS I, DIVISION 2 & ZONE 2

POINT HELIDECK LIGHTS PRL-EX-LSM LED

CLASS I, D

IVISION

v4

2 & ZONE 2

POWER CONSUMPTION

Code Type Voltage Frequency Watts* VA*

1C Array C 120 AC 50/60 Hz 2.2 3.5

2C Array C 220 AC 50/60 Hz 2.5 5.8

3C Array C 12 DC 2.1

4C Array C 24 DC 2.5

Option NC Add 1.0 watt and 1.1 VA

*Power consumption for AC units includes the effect of the unit’s power factor which accounts for the difference between watts and volt amperes. Measurements were made at the nominal AC voltages. The operating range for 120v units is 93 144v. The operating range for 220v units is 176 250v

Point Lighting Corporation recommends return for factory repair and refurbishment of LED PRL EX lights

RECOMMENDED TOOLS

Point Lighting Corporation recommends return for factory repair and refurbishment of LED PRL lights. In the event of field service, the PL10839 preset torque wrench kit use with the instruction manual is recommended to assure proper resealing of the fixture.

PL10860

Tool, T handle Wrench

For the three socket head screws fixing the PRL optical subassembly to the LSM mounting base.

PL10839

Tool, Preset Torque Wrench Kit

For the socket head screws fixing the PRL lens clamp ring and for fixing the power supply subassembly. Consult the factory and the manual before attempting field repair.

P O I N T L I G H T I N G C O R P O R A T I O N
Instruction
LSM LED
Housing
Height:
Weight:
Replacement Parts
G
Goggles
POINT HELIDECK LIGHTS PRL-EX-LSM LED v4 CLASS I, DIVISION 2 & ZONE 2
Mail: P.O. Box 686, Simsbury, CT 06070 Plant: 61 65 W. Dudley Town Rd, Bloomfield, CT Tel 01 860.243.0600 USA Fax 01 860.243.0665 email: Info@PointLighting.com website: www.PointLighting.com
Sheet: IS97004 EX
Life (hours): 100,000
Dia: 8.0 (203)
5.75 (146) Bolt Circle (4): 9.75 (248) Bolt Hole diam: 0.406 inch 10.3 mm
12.0 lbs 5.5 kg
PL10523G C Lens, Clear * PL10901
C LED Array C, Green PL10926 G C LED Array C, Green with NC PL10530 Gasket, Lens Upper PL10531 Gasket, Lens Lower PL10532 Gasket, Lamp Housing PL10049 4 6 Gasket, Base PL10524 125 Screw, Socket Head PL10839 Tool, preset torque wrench kit PL10860 Tool, T handle wrench * All PRL v4 lights use a clear outer lens. Night Vision
(NVG) Point Lighting Corporation offers several options for combining infrared and color LEDs to render our lights visible with and without NVG. Select option NC.

Compliances:

POINT ROLLOVER LIGHTS PRL-EX LED v4 C

LASS I, DIVISION 2 & ZONE 2

ETL Listed Class I, Division 2, Groups A B C D, T6 at 40 deg C to +55 deg C

ETL Listed Class I, Zone 2, Groups IIA, IIB+H2, IIC at 40 deg C to +55 deg C

ETL Listed to UL 844 & UL 1598

ETL Listed to UL 1598A Marine Vessels at 40 deg C to +55 deg C

ETL Listed to CSA C22.2 No. 137 M1981 & No. 250.0 04 Canada

Tested & Certified to IP66, IP67 & IP69 Ingress Protection

FAA AC 150/5390 2B Heliport Design Guide

Registered ISO 9001:2015

ICAO Annex 14, Volume II

UK CAA CAP 437 ed. 8 (2016), Chapter 4 & Appendix C

IMO 2009 MODU Code (2010) paragraph 13.5.20

American Bureau of Shipping (ABS) Type

Approved Product

The PRL LED EX Point Rollover Light is a 12 inch diameter semiflush light used for metal helidecks on the TLOF and/or the FATO perimeter used for Class I, Division 2 helideck TLOF and FATO applications. The PRL may be installed in the metal deck and secured with six screws on a 10 ¼ inch bolt circle. The thick glass dome lens passed the impact test per IEC 60079 0:2007. The lens and optical assembly are sealed mechanically. Note: Minimum opening in the helideck is 150mm diameter for non PLB light; for PLB, use minimum 207mm per side square opening or minimum 222mm diameter round opening.

Point Type Voltage Array Color EX Mounting & Options

PRL 97704 1: 120v C: Helideck G: Green EX: Class I VB: Variable Brightness 2: 220v Y: Yellow Div 2 PLB: Base & Ground Lug 3: 12v DC W: White Zone 2 PLS: Shallow Base & Lug 4: 24v DC B: Blue M25: Metric M25 R: Red M20: Metric M20 NC: NVG compatibility**

Note: Array C brightness exceeds ICAO Annex 14 & meets CAP 437 CL: Cable Loop 3m ^ ** For use with visible (non IR) array; adds IR LEDs.

^ Always specify this option

PRL 97704 2C G EX CL BOTTOM CABLE LOOP NOT SHOWN

Intertek Control Number: 3030033

All external hardware is grade 316 (A4) stainless steel. Metal castings are copper free (< 0.25%) heat treated aluminum.

HL113 January, 2022

POINT ROLLOVER LIGHTS PRL-EX LED v4 CLASS I, DIVISION 2 & ZONE 2

PRL EX LED SPECIFICATIONS

The PRL EX (specify: color), (specify: voltage) 50/60 Hz surface mounted LED light shall operate properly within an input voltage supply range of 93V to 144V for 120V units and for 176V to 250V for 220V units. Within the preceding ranges, the output to the LED board shall be a controlled, stabilized constant current. The light shall be affixed to the metal helideck with six (6) stainless steel screws (by others) evenly spaced centered on a 10 ¼ inch bolt circle.

The lights shall be listed and labeled for use in hazardous locations: Class I, Division 2, Groups A, B, C, D & T6 and Class I, Zone 2, Groups IIA, IIB+H, IIC with a temperature rating of T6 per UL844 & CSA C22.2 No. 137 M1981.

The helideck lights shall be listed SuitableforUseinWetLocationsto UL1598A Marine Vessels (for AC), UL1598 2nd Edition Luminaries; CSA C22.2 No. 250.0 08, 2nd Edition; UL50 11th Edition Standard for Enclosures for Electrical Equipment and CSA C22.2 No. 94 M91 Special Purpose Enclosures for use at 40 deg C to +55 deg C and sealed to IP66 and IP67 ingress protection.

The light shall be compliant and tested to UK CAA CAP 437 ed. 8, Chapter 4 and Appendix C including IP66 & IP67.

The light shall be cast aluminum copper free, heat treated and assembled with all external hardware grade 316 (A4) stainless steel. The lens and lamp housing (optical assembly) shall be sealed mechanically without the use of chemical sealants. Entry to the light housing shall be by means of conduit or cable gland(s) (by others). The manufacturer shall include silicone filled wire connectors for use by the installer for watertight connections.

The LED lighting circuits shall be remotely dimmable by means of a heliport controller designed and produced by the lighting manufacturer. Option VB: For use with the PHC 61002 or PHC 61003 adjustable brightness heliport controller, this option is required. The PHC Heliport Lighting Controller shall incorporate an IEC approved surge suppressor and current limiting circuit breakers on each load output.

The photometric performance shall exceed 25 candelas over a range defined by ICAO Annex 14, Volume II, Figure 5 9. The LED light shall have a tested and verified power consumption not exceed (see chart next page).

The fixture shall be treated for marine conditions by cleaning per US Department of Defense TT C 490 method III, pretreated with chrome free aluminum conversion coating per US MIL C 5541 type II, epoxy powder base coat primer and glossy polyester powder coat finish in color RAL 6003 (FED STD 595 color #14097) dark green. Powder coating per US Department of Defense MIL PRF 24712A type VI and oven cured. The manufacturer shall certify compliance with the US Military Standard Salt Fog Test conducted per MIL STD 810F, Method 509.4, Procedure I, paragraph 4.5.2

The outer glass lens shall be smooth and rounded to reduce the adhesion of dirt, ice and snow. The glass shall be clear to maximize light transmissivity.

The unit shall be warrantied to withstand an ambient temperature range of: +130 deg F (+55 deg C) to 67 deg F ( 55 deg C)

The color emitting LEDs shall meet the chromaticity requirements of US MIL C 25050. The high output LED’s be the latest technology providing uniform light output in 360 degrees horizontal. The LED average life shall exceed 100,000 hours. The LEDs shall be soldered in a factory set position to insure consistent light output. Wire mounted raised LEDs that can be bent out of position shall be unacceptable and cause for rejection. The LED board shall be treated with a protective dielectric conformal coating for protection from moisture and corrosion.

The power supply board shall include short circuit and open circuit protection and the unit shall be protected from line surges by metal oxide varistors (MOVs). There shall be a clear design element for the dissipation of LED heat to insure the LEDs do not fail prematurely.

Note: The standard PRL 97704 EX without the PLB option requires a minimum opening in the helideck of 5.9 inches (150mm) diameter either square per side or round diameter. The PL10049 5 flat gasket may be ordered separately.

Option PLB: The PLB aluminum mounting base shall have two (2) 1 inch NPT conduit hubs located near the bottom of the 10 inch (254mm) deep base. A ground lug is included. Requires a minimum 8.125 inch (207mm) per side square opening or minimum 8.75 inch (222mm) diameter round opening.

The LED aviation inset light shall be POINTSPEC Series PRL 97704 EX manufactured by Point Lighting Corporation.

POINT ROLLOVER LIGHTS PRL-EX LED v4 CLASS I, DIVISION 2 & ZONE 2

POWER CONSUMPTION

Code Type

Voltage

Frequency Watts* VA*

1C Array C 120 AC 50/60 Hz 2.2 3.5

2C Array C 220 AC 50/60 Hz 2.5 5.8

3C Array C 12 DC 2.1

4C Array C 24 DC 2.5

Option NC Add 1.0 watt and 1.1 VA

*Power consumption for AC units includes the effect of the unit’s power factor which accounts for the difference between watts and volt amperes. Measurements were made at the nominal AC voltages. The operating range for 120v units is 93 144v. The operating range for 220v units is 176 250v

RECOMMENDED TOOLS

Point Lighting Corporation recommends return for factory repair and refurbishment of LED PRL lights. In the event of field service, the PL10839 preset torque wrench kit use with the instruction manual is recommended to assure proper resealing of the fixture.

PL10839

Tool, Preset Torque Wrench Kit

PL10860

Tool, T handle Wrench

For the three socket head screws fixing the PRL optical subassembly to the LSM mounting base.

For the socket head screws fixing the PRL lens clamp ring and for fixing the power supply subassembly. Consult the factory and the manual before attempting field repair.

PRL LED LIGHTS ARE INSTALLED ON HELIDECKS AROUND THE WORLD P O I N T L I G H T I N G C O R P O R A T I O N Mail: P.O. Box 686, Simsbury, CT
Plant: 61 65 W. Dudley Town Rd, Bloomfield, CT Tel 01
USA Fax
email:
website:
Instruction Sheet:
EX LED Life
Projection:
(above deck) Base
PLB Depth:
PLS Depth:
Weight:
kg Volume:
m3 Replacement Parts PL10523G C Lens, Clear* PL10901 G C LED Array C, Green PL10926 G C LED Array C, Green with NC PL10530 Gasket, Lens Upper PL10531 Gasket, Lens Lower PL10532 Gasket, Lamp Housing PL10049 4 6 Gasket, Base PL10524 125 Screw, Socket Head PL10839 Tool,
torque wrench kit PL10860 Tool,
handle wrench * All PRL v4 lights use a clear outer lens. POINT ROLLOVER LIGHTS PRL-EX LED v4 CLASS I, DIVISION 2 & ZONE 2
06070
860.243.0600
01 860.243.0665
Info@PointLighting.com
www.PointLighting.com
IS97704
(hours): 100,000
1.63 (41)
Diameter: 8.0 (203)
10.0 (254)
4.0 (102)
17.0 lbs 7.7
0.37 ft3 .013
preset
T

Compliances:

POINT ROLLOVER LIGHTS PRL-EX LED v4 CLASS I, DIVISION 2 & ZONE 2

ETL Listed Class I, Division 2, Groups A B C D, T6 at 40 deg C to +55 deg C

ETL Listed Class I, Zone 2, Groups IIA, IIB+H2, IIC at 40 deg C to +55 deg C

ETL Listed to UL 844 & UL 1598

ETL Listed to UL 1598A Marine Vessels at 40 deg C to +55 deg C

ETL Listed to CSA C22.2 No. 137 M1981 & No. 250.0 08 Canada

Tested & Certified to IP66, IP67 & IP69 Ingress Protection

FAA AC 150/5390 2B Heliport Design Guide

Registered ISO 9001:2015

ICAO Annex 14, Volume II

UK CAA CAP 437 ed. 8 (2016), Chapter 4 & Appendix C

Transport Canada TP14371, AGA 7.17

IMO 2009 MODU Code (2010) paragraph 13.5.20

American Bureau of Shipping (ABS) Type Approved Product

The PRL LED EX Point Rollover Light is used for Class I, Division 2 heliport TLOF and FATO applications where an inset light is required. The PRL is only 8 inches in diameter yet provides better visibility and circling guidance than comparable lights with metal covers and incandescent lamps. The thick glass dome lens passed the impact test per IEC 60079 0:2007. The lens and optical assembly are sealed mechanically without the use of chemical sealants. The light is prewired with cable that enters via a watertight compression fitting.

Point Type Voltage Color Array EX Mounting & Options

PRL 97004

1: 120v C: Heliport G: Green EX: Class I VB: Variable Brightness

2: 220v V: Vertical^ Y: Yellow Div 2 PLB: Detail H51*

3: 12v DC H: ICAO FATO W: White PLS: Base 4 inch

4: 24v DC B: Blue NC: NVG compatibility** R: Red

Note: Array C brightness exceeds ICAO Annex 14 * See file 0MOUNTINGS

** For use with visible (non IR) array; adds IR LEDs.

^ Inspection uplight normally in white.

Marine Treatment for marine, high salt content air and other corrosive environments.

Thefixtureshallbetreatedformarineconditionsbycleaningper USDepartmentofDefenseTTC490methodIII,pretreatedwith chromefreealuminumconversioncoatingperUSMILC5541

type II, epoxy powder base coat primer and glossy polyester powder coat finish in color RAL 6003 (FEDSTD595 color #14097) dark green. Powder coating per US Department of DefenseMILPRF24712AtypeVIandovencured.

All external hardware is grade 316 (A4) stainless steel. Metal castings are copper free (< 0.25%) heat treated aluminum.

PRL 97004 1C G EX PLB

PLB Base not shown

HL112 June, 2020
Intertek ETL SEMKO Control Number: 3030033

Compliances:

POINT ROLLOVER LIGHTS PRL-EX-SR LED v4 C

LASS I, DIVISION 2 & ZONE 2

ETL Listed Class I, Division 2, Groups A B C D at 40 deg C to +55 deg C

ETL Listed Class I, Zone 2, Groups IIA, IIB+H2, IIC at 40 deg C to +55 deg C

ETL Listed to UL 844 & UL 1598

ETL Listed to UL 1598A Marine Vessels at 40 deg C to +55 deg C

Tested & Certified to IP66, IP67 & IP69 Ingress Protection

ETL Listed to CSA C22.2 No. 137 M1981 & No. 250.0 08 Canada

Registered ISO 9001:2015

FAA AC 150/5390 2B Heliport Design Guide

ICAO Annex 14, Volume II

UK CAA CAP 437 & Transport Canada TP14371, AGA 7.17

Mechanical Load Tested by Intertek to CAP 437 para. 4.2.3 & 5.2.3

IMO 2009 MODU Code (2010) paragraph 13.5.20

American Bureau of Shipping (ABS) Type Approved Product

The PRL EX SR Point Rollover Light is a semiflush LED light used for metal helidecks on the TLOF and/or the FATO perimeter used for Class I, Division 2 helideck TLOF and FATO applications. The PRL may be dropped into a minimum 232mm (9.125 in) diameter hole cut in the metal deck and secured with four screws The thick glass dome lens passed the impact test per IEC 60079 0:2007. The clear lens and optical assembly are sealed mechanically. Note: Minimum opening in the helideck is 232mm (9.125 inches) diameter round opening. Note: 24mm height complies with CAP 437.

Point Type Voltage Array Color EX Mounting Options

The seating ring and all external hardware is grade 316 (A4) stainless steel.

Optical subassembly castings are copper free (< 0.25%) heat treated aluminum.

The Marine Treatment finish is used for all marine, high salt content air and other corrosive environments.

The fixture shall be treated for marine conditions by cleaning per US Department of Defense TTC490 method III, pretreated with chromefree aluminum conversioncoatingperUSMILC5541typeII,epoxy powderbasecoatprimerandglossypolyesterpowder coat finish in color RAL 6003 (FEDSTD595 color #14097) dark green. Powder coating per US Department of Defense MILPRF24712A type VI and ovencured.

Note: Array C brightness exceeds ICAO Annex 14 & meets CAP 437

* Standard with 2 x 1 inch NPT entries at 0 & 180 degrees.

** For use with visible (non IR) array; adds IR LEDs.

PRL 97004 2C G EX SR PLS FOR OFFSHORE METAL HELIDECKS WITH PLS BASE

PRL 97004 1: 120v C: Heliport G: Green EX: Class I SR: Seating Ring PLB: Base 10 inch* 2: 220v Y: Yellow Div 2 Stainless Steel PLS: Base 4 inch* 3: 12v DC W: White Zone 2 NC: NVG** 4: 24v DC B: Blue Compatibility R: Red HL106 June, 2020

P

1C Array C 120 AC 50/60 Hz 2.2 3.5

2C Array C 220 AC 50/60 Hz 2.5 5.8

3C Array C 12 DC 2.1 4C Array C 24 DC 2.5

Option NC Add 1.0 watt and 1.1 VA

*Power consumption for AC units includes the effect of the unit’s power factor which accounts for the difference between watts and volt amperes. Measurements were made at the nominal AC voltages. The operating range for 120v units is 93 144v. The operating range for 220v units is 176 250v.

Point Lighting Corporation recommends return for factory repair and refurbishment of LED PRL EX lights

Instruction Sheet: IS97004 EX SR LED Life (hours): 100,000

Projection: 0.944 (24) (above deck) Weight: lbs kg without base 15.0 6.8 with PLS 20.0 9.1 with PLB 23.0 10.4

Replacement Parts

PL10049 4 6 Gasket, Base PL10524 1 Screw, Socket Head

PL11150 1 Screw, Socket Head (with base) PL10860 Tool, T handle wrench

P.O. Box 686, Simsbury, CT 06070 Plant: 61 65 W. Dudley Town Rd, Bloomfield, CT Tel 01 860.243.0600 USA Fax 01 860.243.0665 email: Info@PointLighting.com website: www.PointLighting.com

Code Type Voltage Frequency Watts* VA*
OWER CONSUMPTION P O I N T L I G H T I N G C O R P O R A T I O N Mail:
POINT ROLLOVER LIGHTS PRL-EX-SR LED v4 CLASS I, DIVISION 2 & ZONE 2

POINT HELIDECK L

Compliances:

IECEx Listed: Ex eb mb IIC T5 Gb 55 to +55 deg C

ATEX Listed: II 2 G Ex e mb IIC T5 Gb

Notified Body: 0518 Sira Testing & Certification Ltd. Tested & Certified to IP66, IP67 & IP69 Ingress Protection UK CAA CAP 437 ed. 8 (2016), Chapter 4 & Appendix C

Registered ISO 9001:2015

American Bureau of Shipping (ABS) Type Approved Product ABS Green Passport per MEPC179 (59)

IMO 2009 MODU Code (2010) paragraph 13.5.20

Transport Canada TP14371, AGA 7.17

FAA AC 150/5390 2B Heliport Design Guide

ICAO Annex 14, Volume II

The PRL AX LSM is an 8 inch diameter surface mounted light only146mmhighused for metal helidecks or existing pavement heliports on the FATO perimeter. Only 2.2 watts and 3.5 VA at 120V.

Point Type Voltage Array Color ATEX Mounting Options

PRL 97004

 The castings are copper free (< 0.25%) aluminum.  The lens is glass.  The hardware is 316 (A4) stainless steel.  The LED’s are rated for 100,000 hours.  ATEX & IECEx tested and listed.  IP66 & IP67 tested and listed.  Standard with the exclusive Point Lighting Marine Treatment finish that is bonded to the metal and far exceeds the corrosion resistance of the standard FAA approved finish. See below  Six (6) years limited warranty subject to Point Lighting "Terms & Conditions of Sale". See file 0MOUNTINGS detail H14 Standard with 2 x 1 inch NPT at entries 0 & 180 degrees

1: 120v ^ C: Helideck G: Green AX: ATEX LSM: Low Surface M20: Metric M20 2: 220v Y: Yellow & IECEx Mount M25: Metric M25

3: 12v DC W: White Zone 1 NC: Night Vision 4: 24v DC B: Blue Zone 2 Compatibility** R: Red

Note: Array C brightness exceeds ICAO Annex 14 & meets CAP 437. * For use with visible (non IR) array; adds IR LEDs. ^ Operates properly using 110v DC and 125v DC. Listed: SIRA 10ATEX5240X IECEx SIR 15.0110X T ambient: 55 to +55 deg C Operating: 55 to +55 deg C Frequency: 50/60 Hz LED average life: 100,000 hours Ingress Rating: IP66, IP67 & IP69

Our Marine Treatment tolerates marine, high salt content air and other corrosive environments.

Thefixtureshallbetreatedformarineconditionsbycleaningper USDepartmentofDefenseTTC490methodIII,pretreatedwith chromefree aluminum conversion coating per US MILC5541 type II, epoxy powder base coat primer and glossy polyester powdercoatfinishincolorRAL6003(FEDSTD595color#14097) darkgreen.PowdercoatingperUSDepartmentofDefenseMIL PRF24712AtypeVIandovencured.

PRL 97004 2C G AX LSM

IGHTS PRL-AX-LSM LED v4 ATEX IECEX ZONE 1 & 2
HL110 June, 2020

POINT HELIDECK LIGHTS

PRL-AX-LSM LED

ATEX ZONE 1 & 2

v4

POWER CONSUMPTION

Code Type Voltage Frequency Watts* VA*

1C Array C 120 AC 50/60 Hz 2.2 3.5

2C Array C 220 AC 50/60 Hz 2.5 5.8

3C Array C 12 DC 2.1

4C Array C 24 DC 2.5

*Power consumption for AC units includes the effect of the unit’s power factor which accounts for the difference between watts and volt amperes. Measurements were made at the nominal AC voltages. The operating range for 120v units is 93 144v. The operating range for 220v units is 176 250v

RECOMMENDED TOOLS

Point Lighting Corporation recommends return for factory repair and refurbishment of LED PRL AX lights

PL10860

Tool, T handle Wrench

For the three socket head screws fixing the PRL optical subassembly to the LSM mounting base.

Replacement Parts

The optical subassembly is not serviceable in the field. Contact Point Lighting for more information.

PL10049 4 AX Gasket ATEX, Base PL10524 125 Screw, Socket Head PL10860 Tool, T handle wrench

Instruction Sheet: IS97004 AX LSM

Housing Dia: 8.0 (203) Height: 5.75 (146)

Bolt Circle (4): 9.75 (248)

Bolt Hole diam: 0.406 inch 10.3 mm

Weight: 12.0 lbs 5.5 kg

P

O I N T L I G H T I N G C O R P

O

R

A T

I

O

N Mail: P.O. Box 686, Simsbury, CT 06070 Plant: 61 65 W. Dudley Town Rd, Bloomfield, CT Tel 01 860.243.0600 USA Fax 01 860.243.0665 email: Info@PointLighting.com website: www.PointLighting.com

Compliances:

POINT ROLLOVER LIGHTS PRL-AX LED v4 ATEX-IECE

IECEx Listed: Ex eb mb IIC T5 Gb 55 to +55 deg C

ATEX Listed: II 2 G Ex e mb IIC T5 Gb

Notified Body: 0518 Sira Testing & Certification Ltd. Tested & Certified to IP66, IP67 & IP69 Ingress Protection UK CAA CAP 437 ed. 8 (2016), Chapter 4 & Appendix C

Registered ISO 9001:2015

American Bureau of Shipping (ABS) Type Approved Product IMO 2009 MODU Code (2010) paragraph 13.5.20

FAA AC 150/5390 2B Heliport Design Guide

ICAO Annex 14, Volume II

Point Type Voltage Array Color AX Mounting Options

PRL 97704

1: 120v ^ C: Helideck G: Green AX: ATEX & PLB: Base 254mm M20: Metric M20

2: 220v Y: Yellow IECEx PLS: Base 102mm M25: Metric M25

3: 12v DC W: White Zone 1 (base depth) NC: NVG**

Listed: SIRA 10ATEX5240X IECEx SIR 15.0110X

T ambient: 55 to +55 deg C Operating: 55 to +55 deg C Frequency: 50/60 Hz LED average life: 100,000 hours Ingress Rating: IP66, IP67 & IP69

The PRL AX LED Point Rollover Light is a 12 inch diameter semiflush light used for metal helidecks on the TLOF and/or the FATO perimeter used for ATEX Zone 1 & 2 helideck TLOF and FATO applications. The PRL may be dropped into a hole cut in the metal deck and secured with six screws on a 10 ¼ inch bolt circle. The thick glass dome lens passed the impact test per IEC 60079 0:2007. The lens and optical assembly are sealed mechanically. Standard with our marine treatment finish and internal & external ground lugs on the PLB base. Standard with 2 x 1 inch NPT at entries 0 & 180 degrees. Suitable for use for all gas groups in Zone 1 and Zone 2 areas. Note: Minimum opening in the helideck is 207mm per side square opening or minimum 222mm diameter round opening PRL 97704

All external hardware is grade 316 (A4) stainless steel. Metal castings are copper free (< 0.25%) heat treated aluminum.

Note: Array C brightness exceeds ICAO Annex 14 & meets CAP 437. ** For use with visible (non IR) array; adds IR LEDs. ^ Operates properly using 110v DC and 125v DC.

4: 24v DC B: Blue Zone 2 Compatibility R: Red . HL109 June, 2020

FOR OFFSHORE METAL HELIDECKS
2C G AX PLB
X Z
ONE 1 & 2 Our Marine Treatment tolerates marine, high salt content air and other corrosive environments. The fixture shall be treated for marine conditionsbycleaningperUSDepartmentof DefenseTTC490methodIII,pretreatedwith chromefreealuminumconversioncoatingper US MILC5541 type II, epoxy powder base coatprimerandglossypolyesterpowdercoat finish in color RAL 6003 (FEDSTD595 color #14097) darkgreen.PowdercoatingperUS Department of Defense MILPRF24712Atype VIandovencured.

POINT ROLLOVER LIGHTS PRL-AX LED v4 ATEX ZONE 1 & 2

POWER CONSUMPTION

Code Type Voltage Frequency Watts* VA*

1C Array C 120 AC 50/60 Hz 2.2 3.5

2C Array C 220 AC 50/60 Hz 2.5 5.8

3C Array C 12 DC 2.1

4C Array C 24 DC 2.5

Option NC Add 1.0 watt and 1.1 VA

*Power consumption for AC units includes the effect of the unit’s power factor which accounts for the difference between watts and volt amperes. Measurements were made at the nominal AC voltages. The operating range for 120v units is 93 144v. The operating range for 220v units is 176 250v.

Instruction Sheet: IS97704 AX

Projection: 1.63 (41) (above deck)

Base Diameter: 8.0 (203)

PLB Depth: 10.0 (254)

PLS Depth: 4.0 (102)

Weight: 17.0 lbs 7.7 kg Volume: 0.37 ft3 .013 m3

Replacement Parts

The optical subassembly is not serviceable in the field. Contact Point Lighting for more information.

PL10049 4 6 Gasket, Base PL10524 125 Screw, Socket Head

PL10860 Tool, T handle wrench

Mail: P.O. Box 686, Simsbury, CT 06070

Plant: 61 65 W. Dudley Town Rd, Bloomfield, CT Tel 01 860.243.0600 USA Fax 01 860.243.0665 email: Info@PointLighting.com website: www.PointLighting.com

P O I N T L I G H T I N G C O R P O R A T I O N

Compliances:

POINT HELIDECK LIGHTS

PRL LED AX ATEX-IECEX ZONE 1 & 2

IECEx Listed: Ex eb mb IIC T5 Gb 55 to +55 deg C

ATEX Listed: II 2 G Ex e mb IIC T5 Gb

Notified Body: 0518 Sira Testing & Certification Ltd. Tested & Certified to IP66, IP67 & IP69 Ingress Protection UK CAA CAP 437 ed. 8 (2016), Chapter 4 & Appendix C American Bureau of Shipping (ABS) Type Approved Product Transport Canada TP14371, AGA 7.17 FAA AC 150/5390 2B Heliport Design Guide

ICAO Annex 14, Volume II

The PRL LED Point Rollover Light is used for heliport lighting applications where an inset light is required It provides better visibility and circling guidance than comparable incandescent lights. The thick glass dome lens passed the impact test per IEC 60079 0:2007. Standard with our marine treatment finish and internal & external ground lugs. Suitable for all gas groups in Zone 1 and Zone 2 areas.

See 0MOUNTINGS details H09 & H11 PLB & PLS bases are standard with 2 x 1 inch NPT at entries 0 & 180 deg

Point Type Voltage Array Color AX Mounting Options

PRL 97004

1: 120v C: Heliport G: Green AX: ATEX & PLB: Base 279mm M20: Metric M20

2: 220v Y: Yellow IECEx PLS: Base 127mm M25: Metric M25

3: 12v DC W: White Zone 1 NC: NVG 4: 24v DC B: Blue Zone 2 Compatibility* R: Red

Listed: SIRA 10ATEX5240X IECEx SIR 15.0110X

T ambient: 55 to +55 deg C Operating: 55 to +55 deg C Frequency: 50/60 Hz

LED average life: 100,000 hours Ingress Rating: IP66, IP67 & IP69

Note: Array C brightness exceeds ICAO Annex 14 & meets CAP 437 * For use with visible (non IR) array; adds IR LEDs.

PRL 97004 2C G AX PLB

The Marine Treatment finish is used for all marine, high salt content air and other corrosive environments.

The fixture shall be treated for marine conditions by cleaning per US Department of Defense TTC490 method III, pretreated with chromefree aluminum conversion coating per US MILC5541 type II, epoxy powder base coatprimerandglossy polyester powder coat finish in color RAL 6003 (FEDSTD595 color #14097)darkgreen.PowdercoatingperUSDepartment ofDefenseMILPRF24712AtypeVIandovencured.

All external hardware is grade 316 (A4) stainless steel. Metal castings are copper free (< 0.25%) heat treated aluminum.

HL108 June, 2020

POINT HELIDECK LIGHTS PRL LED AX ATEX ZONE 1 & 2

PRL-AX-LSM LED SPECIFICATIONS

The PRL AX LSM (specify: color), (specify: voltage) 50/60 Hz surface mounted LED light shall not exceed 150mm in height. The unit shall operate properly within an input voltage supply range of +/ 20% for 120V units (93V to 144V) and for 220V units (176V to 250V). Within the preceding ranges, the output to the LED board shall be a controlled, stabilized constant current.

The lights shall be listed and labeled for use in Zone 1 hazardous locations under the ATEX Directive by a recognized Notified Body: Ex II 2 G Ex e mb IIC T5 and sealed to IP66, IP67 and IP69 ingress protection.

The light shall be compliant and tested to UK CAA CAP 437 ed. 8, Chapter 4 and Appendix C.

The light shall be copper free cast aluminum and assembled with all stainless steel 316 hardware. The optical subassembly shall be sealed permanently to prevent tampering. Entry to the light housing shall be by means of conduit or cable gland(s) (by others).

The photometric performance shall exceed 25 candelas over a range defined by ICAO Annex 14, Volume II, Figure 5 9 and comply with CAP 437 (array F). The LED light shall have a tested and verified power consumption not exceed (see chart next page).

The fixture shall be treated for marine conditions by cleaning per US MIL method III of TT C 490, chromate priming per US MIL C 5541, epoxy powder base coat and glossy polyester powdercoat finish coat in color RAL 6003 (FED STD 595 color #14097) dark green. Oven cured per US MIL PRF 24712A. The manufacturer shall certify compliance with the US Military Standard Salt Fog Test conducted per MIL STD 810F, Method 509.4, Procedure I, paragraph 4.5.2 All hardware shall be stainless steel.

The colored outer glass lens shall be smooth and rounded to reduce the adhesion of dirt, ice and snow. The glass color shall be matched to the LED wavelength to maximize light transmissivity.

The color emitting LEDs shall meet the chromaticity requirements of US MIL C 25050. The high output LED’s shall not exceed eight (8) in. The LED average life shall exceed 100,000 hours. The LEDs shall be soldered in a factory set position to insure consistent light output. Wire mounted raised LEDs that can be bent out of position shall be unacceptable and cause for rejection. The LED board shall be treated with a protective dielectric conformal coating for protection from moisture and corrosion.

The power supply board shall include short circuit and open circuit protection and the unit shall be protected from line surges by certified devices including resettable fuses. There shall be a clear design element for the dissipation of LED heat to insure the LEDs do not fail prematurely.

PRL shall be secured to the mounting base by three (3) socket head stainless steel screws supplied by the manufacturer. A ground lug is included as standard.

The LED helideck light shall be POINTSPEC Series PRL 97004 AX manufactured by Point Lighting Corporation.

Myth: All LED’s have a useful life of 100,000 hours

The amount of useable light about 70% of original light output from some LED's has been shown to be very short depending on the color and manufacturer of the LED. That is why the quality of the LED array and power supply is very important and they should be of the latest technology as used by Point Lighting Corporation.

Myth: LED’s do not create heat

LED’s do create heat, but the heat generated is retained within the LED array and needs to be dissipated. Without a proper design, the LED will fail very early in life. The PRL LED array design incorporates an aluminum heat sink to dissipate the heat. Some competitors’ lights by design cannot handle the heat.

“LEDsignalscanbeexpectedtoprovideanadditionalmarginofconspicuity overincandescentlightsourceswiththesameluminousintensity.”

TransportCanada2003StudyTP14043E

POINT HELIDECK LIGHTS PRL LED AX ATEX

ZONE 1 & 2

POWER CONSUMPTION

Code Type Voltage Frequency Watts* VA*

1C Array C 120 AC 50/60 Hz 2.2 3.5

2C Array C 220 AC 50/60 Hz 2.5 5.8

3C Array C 12 DC 2.1

4C Array C 24 DC 2.5

Option NC Add 1.0 watt and 1.1 VA

*Power consumption for AC units includes the effect of the unit’s power factor which accounts for the difference between watts and volt amperes. Measurements were made at the nominal AC voltages. The operating range for 120v units is 93 144v. The operating range for 220v units is 176 250v

RECOMMENDED TOOLS

Point Lighting Corporation recommends return for factory repair and refurbishment of LED PRL AX lights

PL10860

Tool, T handle Wrench

For the three socket head screws fixing the PRL optical subassembly to the LSM mounting base.

P O I N T L I G H T I N G C O R P O R A T I O N
Instruction Sheet:
AX LSM Housing
Weight:
Replacement Parts
subassembly
serviceable
information.
Screw,
Head
wrench
Vision Goggles (NVG)
OINT HELIDECK LIGHTS PRL LED AX ATEX ZONE 1 & 2
Mail: P.O. Box 686, Simsbury, CT 06070 Plant: 61 65 W. Dudley Town Rd, Bloomfield, CT Tel 01 860.243.0600 USA Fax 01 860.243.0665 email: Info@PointLighting.com website: www.PointLighting.com
IS97004
Dia: 8.0 (203) Height: 5.75 (146) Bolt Circle (4): 9.75 (248) Bolt Hole diam: 0.406 inch 10.3 mm
12.0 lbs 5.5 kg
The optical
is not
in the field. Contact Point Lighting for more
PL10049 4 Gasket, Base PL10524 125
Socket
PL10860 Tool, T handle
Night
Point Lighting Corporation offers several options for combining infrared and color LEDs to render our lights visible with and without NVG. Please contact us with your specific application requirements. P

POINT ROLLOVER LIGHTS PRL-AX-SR LED v4

Compliances:

IECEx Listed: Ex eb mb IIC T5 Gb 55 to +55 deg C

Tested & Certified to IP66, IP67 & IP69 Ingress Protection

ATEX Listed: II 2 G Ex e mb IIC T5 Gb

Notified Body: 0518 Sira Testing & Certification Ltd. UK CAA CAP 437 ed. 8 (2016), Chapter 4 & Appendix C

Registered ISO 9001:2015

American Bureau of Shipping (ABS) Type Approved Product IMO 2009 MODU Code (2010) paragraph 13.5.20 Mechanical Load Tested by Intertek to CAP 437 para. 4.2.3 & 5.2.3 ICAO Annex 14, Volume II

The PRL AX SR LED Point Rollover Light is a semiflush light used for metal helidecks on the perimeter  The castings are copper free (< 0.25%) aluminum.  The lens is glass.  Hardware & SR base are 316 (A4) stainless steel.  The LED’s are rated for 100,000 hours.  24mm height complies with 2016 CAP 437.  IP66 & IP67 tested and listed.  Standard with the exclusive Point Lighting Marine Treatment finish that is bonded to the metal and far exceeds the corrosion resistance of the standard FAA approved finish. See below  Six (6) years limited warranty subject to Point Lighting "Terms & Conditions of Sale".

Note: Minimum opening in the helideck is 232mm (9.125 inches) diameter round opening.

Point Type Voltage Array Color AX Mounting Base & Options

PRL 97004

1: 120v C: Helideck G: Green AX: ATEX & SR: Seating Ring PLS: Base 4 inch 2: 220v Y: Yellow IECEx Stainless Steel PLB: Detail H51* 3: 12v DC W: White Zone 1 NC: NVG** 4: 24v DC B: Blue Zone 2 Compatibility R: Red

PRL 97004 2C G AX SR PLS FOR OFFSHORE

METAL HELIDECKS REQUIRED BASE NOT
SHOWN
ATEX ZONE
& 2
1
Our Marine Treatment tolerates marine, high salt content air and other corrosive environments. The fixture shall be treated for marine conditions by cleaning per US Department of Defense TTC490 method III, pretreated with chromefree aluminum conversion coating perUS MILC5541type II, epoxy powderbasecoatprimerandglossypolyesterpowder coat finish in color RAL 6003 (FEDSTD595 color #14097) dark green. Powder coating per US Department of Defense MILPRF24712A type VI and ovencured. Note: Array C brightness exceeds ICAO Annex 14 & meets CAP 437 * See file 0MOUNTINGS ** For use with visible (non IR) array; adds IR LEDs. Listed: SIRA 10ATEX5240X IECEx SIR 15.0110X T ambient: 55 to +55 deg C Operating: 55 to +55 deg C Frequency: 50/60 Hz LED average life: 100,000 hours Ingress Rating: IP66, IP67 & IP69 HL107 June, 2020

POINT ROLLOVER LIGHTS PRL-AX-SR LED v4 ATEX ZONE 1 & 2

POWER CONSUMPTION

Code Type Voltage Frequency Watts* VA*

1C Array C 120 AC 50/60 Hz 2.2 3.5

2C Array C 220 AC 50/60 Hz 2.5 5.8

3C Array C 12 DC 2.1

4C Array C 24 DC 2.5

Option NC Add 1.0 watt and 1.1 VA

*Power consumption for AC units includes the effect of the unit’s power factor which accounts for the difference between watts and volt amperes. Measurements were made at the nominal AC voltages. The operating range for 120v units is 93 144v. The operating range for 220v units is 176 250v

Instruction Sheet: IS97004 AX SR

Projection: 0.944 (24) (above deck)

Weight: lbs kg with PLS 20.0 9.1 with PLB 23.0 10.4

Replacement Parts

The optical subassembly is not serviceable in the field. Contact Point Lighting for more information.

PL10049 4 6 AX Gasket, Base PL10524 1 Screw, Socket Head PL11150 1 Screw, Socket Head (with base) PL10860 Tool, T handle wrench

Mail: P.O. Box 686, Simsbury, CT 06070 Plant: 61 65 W. Dudley Town Rd, Bloomfield, CT Tel 01 860.243.0600 USA Fax 01 860.243.0665 email: Info@PointLighting.com website: www.PointLighting.com

P O I N T L I G H T I N G C O R P O R A T I O N

Turn static files into dynamic content formats.

Create a flipbook
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.