Eagle Builders - Agricultural Portfolio

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eaglebuilders.ca

AGRICULTURAL

THE PINNACLE

CONCRETE CONSTRUCTION

OF PRECAST CONSTRUCTION

HOW WE CAN HELP YOU

Every project faces unique challenges. Our precast building system provides innovative solutions for our clients.

We prevent common on-site delays, lost productivity and unnecessary costs, by:

Manufacture our precast concrete off site in our manufacturing facilities.

Oversee your project from conception through completion.

Strategically partner with companies such as Morskate Manufacturing, Aggregate Design Studios and Quickline Cranes to establish cost and schedule certainty.

COMPANY OVERVIEW

WHO IS EAGLE BUILDERS

We are a Canadian manufacturing and construction company specializing in the design, engineering, fabrication and building of precast concrete structures.

Precast concrete is a superior building material that provides a competitive advantage in design flexibility, sustainability, costing and project timelines.

This makes precast concrete a preferred building material for a variety of projects including agricultural, commercial, industrial, infrastructural, and multi-family residential.

We proudly serve our family of clients across Canada by providing legacy structures that are personal, innovative and sustainable.

Eagle Builders has become the builder of choice for precast developments requiring innovation, technical expertise, on time delivery, experience, price guarantees, and stability.

Our purpose is to create opportunities for people to have a positive impact on our world both today and tomorrow.

Our vision is to see people contributing to the health, growth and sustainability of their communities.

Our mission is to lead the construction industry with integrity, quality, safety, innovation, productivity, and sustainability.

HIGHLIGHTS

We build anywhere in Canada ensuring there is value for our client regardless of project size.

Pre-Construction

Our team of construction professionals includes veterans of both designing and constructing precast structures. Early involvement in the design stage enables us to eliminate unnecessary costs.

OUR SERVICES INCLUDE

Construction

Our unique building system enables us to stack construction schedules and enclose buildings faster. This saves our clients time, project management fees and additional winter construction costs.

Post-Construction

We are committed to achieving 100% client satisfaction. From the concrete we pour to the doors we install, we stand behind every element of a project.

OUR HISTORY

What began as a small agricultural construction company, has grown into Western Canada’s largest and most trusted name in precast concrete construction.

At the turn of the millennium, Dan Haan embarked on an adventure that would change the building industry forever. Dan understood the high maintenance costs of conventional structures and dared to find a better solution. Taking a leap of faith, he started a construction company with a vision to offer superior agricultural buildings constructed from concrete.

At first, our precast was manufactured on-site using mobile casting beds rather than in a manufacturing facility. In 2002 we leased a 10,000 SQ FT building for manufacturing precast concrete panels.

Shortly after moving into their new manufacturing facility, Dan passed away. Barely old enough to vote, these young kids stepped up to the plate to run their dad’s company and continue his vision. Calling every contact available to them, they started to build the business one project at a time.

As production continued in the 10,000 SQ FT manufacturing facility, word spread of the young company.

Eagle Builders was constructing quality concrete structures with service that went beyond expectations.

Since 2002 we have hit a variety of exciting milestones, and we look forward to many more to come.

Our dedication to our people, our community, our quality and our services has been the driving force behind the rapid growth and success you see today.

2000 2002 2003 2004 2006 2008

2010

Dan Haan founded Eagle Builders. Specialized in agriculture. Concrete was cast on-site using mobile casting beds. Leased a 10,000 SQ FT building for manufacturing. Began batching concrete in-house. Purchased our first office space, a $30,000 Atco trailer. We were awarded our first commercial contract. Bought our first 40 Ton RT Crane for installing concrete panels. Relocated to Aspelund Industrial Park and built a 60,000 SQ FT manufacturing facility and an office space to house 10 people. Eagle Builders officially became a limited partnership.

Began designing and manufacturing CPCI Certified infrastructure products and custom precast components.

Manufactured our first Deflected Strand Precast Concrete NU Girder.

Celebrated our 20 Year Anniversary.

2012 2016 2018 2021 2013 2017

Became CPCI certified, added 40,000 SQ FT to our manufacturing facility, and introduced new products.

Added 55,620 SQ FT of infrastructure manufacturing space. Broke ground on a new 3-story office to house 100+ people.

Started match casting segmental box girders.

2020 2022

Eagle Builders awarded the contract for Western Canada’s largest precast concrete parkade located in Vancouver, BC.

Expanded main manufacturing facility by 36,100 SQ FT. Added a second manufacturing facility of 47,505 SQ FT for hollowcore production.

OUR OWNERSHIP

Dennis Haan, Craig Haan and Kevin Kooiker own and operate Eagle Builders. They share the responsibilities of executive decision making while each having a unique focus over daily operations.

As owners, Dennis, Craig and Kevin are responsible for overseeing the company’s health and safety program.

Focus: Design-build and general contracting.

Weekends are most often for family. Camping, jet boating, quadding, and snowboarding are a few activities you may find them doing together. They also enjoy traveling to try new experiences.

With over 20 years of experience in precast concrete construction, Dennis has built every type of structure from agricultural facilities to multi-level seniors housing.

Dennis and his wife Mel have been happily married since 2006 and have four children. Dennis and Mel are active members within their community and give back to various programs and organizations involved in the prosperity of their community.

Focus: Business operations.

Craig desires to lead a life built on strong ethical values that will set an example for his kids. While away from the office you may find Craig skiing, on a date with his wife, coaching hockey or volunteering at his church.

Craig started his career working for his father at a young age and has worked in every facet of the business from manufacturing to installation to sales. Craig holds his Mobile Crane Red Seal Certification, Class 1 Drivers License and has constructed every type of building including agricultural and heavy industrial facilities.

Craig and his wife Kim have been happily married since 2005 and have three beautiful children together. Craig and Kim are active members within their church and community.

Focus: Precast concrete manufacturing.

Golfing, coaching hockey, or spending time with his wife and four children are where you will most likely find Kevin on the weekends. His love for community shines as he gives back to his community and volunteers with his church.

Kevin holds his bachelor’s degree in chemistry from the University of Lethbridge and has his PQS level 2 certification. Kevin started his construction career with Eagle Builders in 2004 and has been the managing director of the factory since 2009

Kevin amd his wife Becky have been happily married since 2005. They have four children and are both active members within their community and are involved in many local organizations and community groups.

CRAIG HAAN KEVIN KOOIKER DENNIS HAAN

QUALITY

We hold elevated standards that push the boundaries of quality through innovation and constant growth.

Our manufacturing process includes strict production standards and rigorous testing practices to ensure that all our products not only meet industry standards but exceed them.

We operate CPCQA certified manufacturing facilities with certifications in Architectural, Bridge, and Commercial Structural Products: A1, BA4 and CA4.

Eagle Builders follows the CSA A23.4, PCI MNL-116 and MNL-117 standards.

CONSTRUCTION TIMELINES

Site-Built Construction Timeline

Design & Engineering

Permits & Approval

Site Work & Foundation

Building Construction

Site Restoration

Traditional Construction Process

Preliminary Drawings

Detail Drawings

Cost Established

Shop Drawings

Construction

Design-Assist Construction Process

Preliminary Drawings

Cost Established

Detail Drawings

Construction

Time Saved Money Saved =

By producing 80 – 90 percent of the project in a factory-controlled environment, we can hyperstreamline the construction process while offering incredibly accurate timeline & cost estimations.

SAFETY POLICIES & CERTIFICATION

We want every person involved in a project to make it home safe to their family after work. To ensure this happens, we are committed to the execution and improvement of our safety program that protects our staff and the public.

Safety is the responsibility of everyone at Eagle Builders along with our subcontractors, suppliers and visitors. Active participation is an expectation every day, on every job. We provide our teams with proper equipment, procedures and training to ensure compliance with our safety programs.

An injury and incident free workplace is our goal. Through continuous safety and loss control efforts we continue to see our people make it home safe.

LOGISTICS

You should work with a company that you can rely on to deliver their products on time and on budget.

Our in-house logistics team guarantees timely delivery included in the price you are quoted. Let our team take care of logistics so you can focus on other priorities.

Our team is equipped to install precast concrete for any application.

INSTALLATION

Erecting crews are trained and managed by experienced precast professionals.

With an emphasis on quality, safety, and productivity, we are determined to meet client deadlines.

AGRICULTURAL PROJECTS

AGRICULTURAL EXPERIENCE

Understanding the challenging journey that brought Eagle Builders to where it stands today, those familiar with the company’s history recognize the vital role played by farmers. Initially, it was the agricultural industry that supported and believed in the three young families striving to maintain a construction company. Without the unwavering support of farmers, Eagle Builders would not have weathered the tough challenges encountered during its inception.

The dedication of Eagle Builders to farmers is absolute, as the agricultural industry is often overlooked despite being the backbone of our economy and everyday lives. Even as Eagle Builders expands and ventures into new markets, it will never deviate from supporting those who have supported it. The company’s gratitude towards dairy, poultry, hog, and horse farmers is immeasurable, which is why it gives back annually to agricultural programs, learning centers, and events.

The agricultural industry will always remain a foundational core of Eagle Builders, ensuring that the company will continue to build and support the farmers that made its success possible.

Dairy Barns

Calf Barns

Poultry Barns

Horse Barns & Riding Arenas

Hog Barns

Farm Shops

Hutterite Colonies

Potato Storage

Silage Pits

Cattle Slats

Cisterns & Feed Bunkers

Feed Mills

Commodity Sheds

FIVE STAR DAIRY

Lacombe, Alberta

10,945 sq ft

142 precast panels

2.5 days of precast production

2 days to erect shell

15 hollowcore panels

40 cow rotary parlor

Eagle Builders was tasked with helping to expand the capabilities of Five Star Dairy with a new structure that tied into the existing milking parlor. Eagle Builders also renovated the existing building with a planned sequence of renovation that allowed Five Star Dairy to maintain milk production during construction.

The building could now make use of a 40 cow rotary parlor, milking 500 cows in 2 hours. The project was completed on time and on budget.

FABERDALE DAIRIES

Ponoka, Alberta

10,322 sq ft

111 insulated panels

2 days of precast production

3 days to erect shell

5 months of construction

777,805 LBS of concrete wall panels

Eagle Builders worked with Faberdale Dairies, a longstanding client, to design, manufacture and build a 40 cow capacity rotary parlor. This facility was designed to seamlessly attach to their current-standing barn and was constructed in just 5 months.

By choosing to build the structure from precast concrete, a higher level of quality was achieved, increasing the longevity, durability, and efficiency of the rotary parlor for years to come. This project was completed on time and on budget.

2005 New Dairy Barn

2009 Calf Barn and Driveway

2011 Livestock Barn Addition

2013 Commodity with Hay Shed & Bunker

2015 Green Manure Addition

2016 Livestock Barn Addition and three 40’x180’ Bunkers

SCOVA FARMS Ponoka, Alberta

In 10 years Scova went from a 200 head to a 600 head operation.

Parlour Livestock Barn Hospital Barn

Total construction: Nov 15 – Jan 31

30 panels

3 days precast install

1 day precast production

18549 sq. ft

14’ wall height

Features center peak skylight, center feed alley, 172 cow stalls

Total construction: Sept. 15 – Jan 15

37 panels

4 days precast install

1 day precast production

6960 sq. ft

15’ wall height, Features a 50 cow rotary parlour, basement tunnel, meeting room, and viewing deck

Total construction: July 25 - Sept 25

44 panels

5 days precast install

2 days precast production

17400 sq. ft

14’ wall height

Center feed alley, 105 cow stalls

LAKELAND COLLEGE

Vermilion, Alberta

5 months construction time

261 panels

10 days precast production

28,000 sq ft grade footprint

Four-bay commodity shed and storage bins

Manure management system

Calf pens

Classrooms, showers, lockers, and an office

The ultra-modern Lakeland College Dairy Learning Centre in Vermilion, Alberta replaces the previous dairy facility built in the 1980s. Accommodating 280 cattle, it features state-of-the-art technology in robotic and conventional milking and feeding systems, giving students the most current training to be leaders in the dairy industry.

VAN VELSEN ROBOT BARN

Rimbey, Alberta

42,386 SQ FT

181 Insulated Precast Panels

4 Days Production

5 Days Precast Installation

7 Months Construction

The Van Velsen dairy farm in central Alberta is a 240 cow operation. After learning the benefits of precast concrete and experiencing the construction process from one of their previous projects with Eagle Builders, they confidently chose to work with Eagle again to build their new robotic milking facility. As all dairy barns are unique in their design, Eagle Builders worked closely with the client to base the design around cow flow and ventilation as well as convenient accessibility to equipment. The barn was equipped with a dual ventilation system, automatic alley scrappers, epoxy coated feed bunkers, overhead sunshine doors for natural lighting, and galvanized steel gating. Despite lost time due to weather challenges, the build remained on track with manpower and exceptional organization.

AGRICULTURAL PRODUCTS

Agricultural facilities are subjected to some of the toughest working conditions that buildings have to endure. Traditional buildings, exposed to high levels of ammonia and moisture, tend to deteriorate. However, precast concrete structures remain intact in the face of these elements because the concrete is resistant to rust, mold, and fire. At Eagle Builders, our precast concrete products and facilities boast an exceptionally long service life, thanks to our use of proper concrete mix design, engineering, batching, and curing processes. We prioritize continuous innovation and rigorous testing to ensure that every product we manufacture exceeds industry standards and meets our strict quality criteria.

DAIRY BARNS

Eagle Builders offers custom-designed precast concrete dairy barns that can be engineered, manufactured, and constructed to meet specific requirements. Their dairy facilities are known for quality, durability, and innovation, and can accommodate various milking systems. Because the structures are made of concrete, they can withstand harsh environments and are noncombustible, potentially reducing insurance premiums. The level of involvement can be flexible, and the facilities can be easily expanded as needed.

Benefits of precast concrete barns:

Fast construction time

Fire resistant

Will not deteriorate or rust

Designed to be easily expanded to meet quota

Custom designs for any milking system

Aesthetically pleasing

Thermally efficient, less energy to heat

Easy to clean

Minimal maintenance

Lasts for generations

Eagle Builders constructs all types of poultry barns, including layer, broiler, and pullet barns, with a focus on quality and innovation. We have extensive experience collaborating with industry leaders to enhance the industry, and our barns require minimal maintenance and can be expanded as necessary. We recognize the challenges the industry faces, such as ventilation, thermal efficiency, and durability, and have developed proprietary solutions to prevent future issues during the design stage. Our barns are a long-term investment that will serve your operation for generations.

POULTRY BARNS

HORSE BARNS

Eagle Builders is an experienced designmanufacture-build contractor for horse barns and riding arenas, utilizing precast concrete for greater thermal efficiency, design flexibility, and durability compared to traditional building systems. Their precast concrete structures have high thermal mass and R-value, reducing temperature fluctuations and energy usage for a more comfortable and costeffective interior space. The strategic fenestration systems provide natural light and ventilation, enhancing the living quality for horses.

Precast concrete horse barns and riding arenas can include:

Various size horse stalls

Bathing and grooming area

Tack Room

Feed Room

Cleaning Storage

Office Space

Eagle Builders offers precast concrete cattle and hog slats that provide a comfortable walking surface for animals and aid in manure management. The slats come in standard thicknesses but can be engineered and prestressed to meet specific needs. They are made with high-performance concrete for durability and low maintenance. The slats have chamfered edges and a non-slip finish to prevent injury to animals’ feet.

CATTLE SLATS

SLURRY STORAGE

Typically, slurry storage structures were constructed using steel, but rusting over time has been a problem. Eagle Builders has addressed this issue by creating a containment structure entirely made of concrete. Their precast slurry storage is an affordable new option that can hold over three million gallons of waste and has an effective drainage system. Compared to traditional materials, precast concrete has a longer lifespan and is a practical choice for managing manure.

Eagle Builders produces costeffective precast concrete silage bunkers of all sizes with designs that allow for easy expansion.

SILAGE BUNKERS

Eagle Builders offers silage bunkers that are adaptable to meet specific requirements, including standard heights and designs, and can accommodate any size. Our silage bunkers provide a quick and durable solution for silage storage, and are a costeffective option compared to traditional cast-inplace structures. Custom components such as walkways are also available to meet individual needs.

CONNECT WITH US

eaglebuilders.ca

info@eaglebuilders.ca

HEAD OFFICE

PO Box 1690

27322-17 TWP RD 394

North Aspelund Industrial Park

Blackfalds, Alberta T0M 0J0

Canada

O: 403.885.5525

F: 403.885.5526

MANUFACTURING PLANTS

Main Facility

27312-44 TWP RD 394

North Aspelund Industrial Park

Blackfalds, Alberta T0M 0J0

Canada

South Facility

27312-24 TWP RD 394

South Aspelund Industrial Park

Blackfalds, Alberta T0M 0J0

Canada

YOUR LARGEST AND MOST TRUSTED NAME IN PRECAST CONCRETE CONSTRUCTION.

eaglebuilders.ca

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