Eagle Builders - Infrastructure Portfolio

eaglebuilders.ca

INFRASTRUC TURE

THE PINNACLE CONCRETE CON

OF PRECAST NSTRUCTION

HOW WE CAN HELP YOU Every project faces unique challenges.

Our precast building system provides innovative solutions for our clients.

We prevent common on-site delays, lost productivity and unnecessary costs by:

Manufacturing our precast concrete off site in our manufacturing facilities.

Executing your project from conception through completion.

Strategically partnering with companies such as Morskate Manufacturing, Aggregate Design Studios and Quickline Cranes to establish cost and schedule certainty.

COMPANY OVERVIEW

WHO IS EAGLE BUILDERS We are a Canadian manufacturing and construction company specializing in the design, engineering, fabrication and building of precast concrete structures.

We proudly serve our family of clients across Canada by providing legacy structures that are personal, innovative and sustainable.

Precast concrete is a superior building material that provides a competitive advantage in design flexibility, sustainability, costing and project timelines.

Eagle Builders has become the builder of choice for precast developments requiring innovation, technical expertise, on time delivery, experience, price guarantees, and stability.

This makes precast concrete a preferred building material for a variety of construction projects including agricultural, commercial, industrial, infrastructural, and multi-family residential.

Our purpose is to create

Our vision is to see

Our mission is to lead the

opportunities for people

people contributing to

construction industry with

to have a positive impact

the health, growth and

integrity, quality, safety,

on our world both today

sustainability of their

innovation, productivity,

and tomorrow.

communities.

and sustainability.

HIGHLIGHTS We build anywhere in Canada ensuring there is value for our client regardless of project size.

OUR SERVICES INCLUDE Pre-Construction

Construction

Post-Construction

Our team of construction professionals includes veterans of both designing and constructing precast structures. Early involvement in the design stage enables us to eliminate unnecessary costs.

Our unique building system enables us to stack construction schedules and enclose buildings faster. This saves our clients time, project management fees and additional winter construction costs.

We are committed to achieving 100% client satisfaction. From the concrete we pour to the doors we install, we stand behind every element of a project.

OUR HISTORY What began as a small agricultural construction company, has grown into Western Canada’s largest and most trusted name in precast concrete construction.

At first, our precast was manufactured on-site using mobile casting beds rather than in a manufacturing facility.

In 2002 we leased a 10,000 sq ft building for manufacturing precast concrete panels.

Shortly after moving into their new manufacturing facility, Dan passed away. Barely old enough to vote, these young kids stepped up to the plate to run their dad’s company and continue his vision. Calling every contact available to them, they started to build the business one project at a time.

In the year 2000, Dan Haan began the long journey that would change the building industry forever. Dan understood the high maintenance costs of conventional structures and dared to find a better solution.

Taking a leap of faith, he started a construction company with a vision to offer superior agricultural buildings constructed from concrete.

Dan Haan founded Eagle Builders.

Specialized in agriculture. Concrete was cast on-site using mobile casting beds.

2000

Eagle Builders was constructing quality concrete structures with service that went beyond expectations.

Since 2002 we have hit a variety of exciting milestones, and we look forward to many more to come.

Our dedication to our people, our community, our quality and our services has been the driving force behind the rapid growth and success you see today.

As production continued in the 10,000 SQ FT manufacturing facility, word spread of the young company.

Bought our first 40 Ton RT Crane for installing concrete panels.

Began batching concrete in-house.

2003

2006

Eagle Builders officially became a limited partnership.

2010

2002

2004

2008

Leased a 10,000 sq ft building for manufacturing.

Purchased our first office space, a $30,000 Atco trailer. We were awarded our first commercial contract.

Relocated to Aspelund Industrial Park and built a 60,000 sq ft manufacturing facility and an office space to house 10 people.

Began designing and manufacturing CPCI Certified infrastructure products and custom precast components.

2013

Manufactured our first Deflected Strand Precast Concrete NU Girder.

2017

Celebrated our 20 Year Anniversary.

2020

Started match casting elevated LRT segmanets.

2022

2012

2016

2018

2021

Became CPCI certified, added 40,000 sq ft to our manufacturing facility, and introduced new products.

Added 55,620 sq ft of infrastructure manufacturing space. Broke ground on a new 3-story office to house 100+ people.

Eagle Builders awarded the contract for Western Canada’s largest precast concrete parkade located in Vancouver, BC.

Expanded main manufacturing facility by 36,100 sq ft. Added a second manufacturing facility of 47,505 sq ft for hollowcore production.

OUR OWNERSHIP Dennis Haan, Craig Haan and Kevin Kooiker own and operate Eagle Builders. They share the responsibilities of executive decision making while each having a unique focus over daily operations.

As owners, Dennis, Craig and Kevin are responsible for overseeing the company’s health and safety program.

DENNIS HAAN

CRAIG HAAN

KEVIN KOOIKER

Focus: Design-build and general contracting.

Focus: Business operations.

Focus: Precast concrete manufacturing.

Craig desires to lead a life built on strong ethical and moral values that will set an example for his family and colleagues. While away from the office you may find Craig skiing, on a date with his wife, coaching hockey or volunteering within his community.

Kevin holds his bachelor’s degree in chemistry from the University of Lethbridge and has his PQS level 2 certification. Kevin started his construction career with Eagle Builders in 2004 and has been the managing director of the factory since 2009.

Craig started his career working for his father at a young age and has worked in every facet of the business from manufacturing to installation to sales. Craig holds his Mobile Crane Red Seal Certification, Class 1 Drivers License and has constructed each type of buiding we have the pleasure of manufacturing and constructing.

Kevin and his wife Becky have been happily married since 2005 and have four children. Kevin and Becky are active members within theircommunity and are involved in many local organizations and community groups.

Weekends are most often for family.

Whether its travelling to new world destinations, camping, jet boating, quadding or snowboarding, you’ll find Dennis and his family doing these activities together.

With over 20 years of experience in precast concrete construction, Dennis has built every type of structure including agricultural buildings, commercial buildings, industrial warehousing, multi-family and multilevel senior facilities.

Dennis and his wife Mel have been happily married since 2006 and have four children. Dennis and Mel are active members within their community and support many local organizations and charities that are involved in the prosperity of their community.

Craig and his wife Kim have been happily married since 2005 and have three beautiful children together. Craig and Kim are active members within their church and community.

Kevin is looking forward both the future growth of both the company and the people who work for Eagle Builders.

QUALITY We hold elevated standards that push the boundaries of quality through innovation and constant growth.

Our manufacturing process includes strict production standards and rigorous testing practices to ensure that all our products not only meet industry standards but exceed them.

We operate CPCQA certified manufacturing facilities with certifications in Architectural, Bridge, and Commercial Structural Products: A1, BA4 and CA4.

Eagle Builders follows the CSA A23.4, PCI MNL-116 and MNL-117 standards.

CONSTRUCTION TIMELINES Site-Built Construction Timeline Design & Engineering Permits & Approval

Site Work & Foundation Building Construction Site Restoration

Traditional Construction Process Preliminary Drawings Detail Drawings Cost Established

Shop Drawings Construction

Design-Assist Construction Process

Time Saved =

Preliminary Drawings Cost Established

Money Saved

Detail Drawings Construction

By producing 80 – 90 percent of the project in a factory-controlled environment, we can hyperstreamline the construction process while offering on time, on budget guarantees.

SAFETY POLICIES & CERTIFICATION We want every person involved in a project to make it home safe to their family after work. To ensure this happens, we are committed to the execution and improvement of our safety program that protects our staff and the public.

Safety is the responsibility of everyone at Eagle Builders along with our subcontractors, suppliers and visitors. Active participation is an expectation every day, on every job. We provide our teams with proper equipment, procedures and training to ensure compliance with our safety programs.

An injury and incident free workplace is our goal.

Through continuous safety and loss control efforts we continue to see our people make it home safe.

LOGISTICS

You should work with a company that you can rely on to deliver their products on time and on budget.

Our in-house logistics team guarantees timely delivery included in the price you are quoted.

Let our team take care of logistics so you can focus on other priorities.

Our team is equipped to install precast concrete for any application.

INSTALLATION

Erecting crews are trained and managed by experienced precast professionals.

With an emphasis on quality, safety, and productivity, we are determined to meet client deadlines.

INFRASTRUCTURE PROJECTS

INFRASTRUCTURE EXPERIENCE

At Eagle Builders, quality is our top priority. We are committed to providing high-quality precast concrete infrastructure products that meet or exceed industry standards. Our attention to detail in the manufacturing process ensures that our products are of the highest quality and free of any small defects that could have unfavorable outcomes.

Our manufacturing process implements strict production and rigorous testing practices to ensure that all of our precast products meet or exceed industry standards. The use of precast concrete offers a wide range of benefits, including design flexibility, cost savings, and quicker project completion dates.

With a range of precast infrastructure products to choose from, we give you a competitive advantage in utilizing this efficient technology.

We operate CPCQA certified manufacturing facilities with certifications in Architectural, Bridge, and Commercial Structural Products: A1, BA4 and CA4. Eagle Builders follows the CSA A23.4, PCI MNL-116 and MNL-117 standards.

At Eagle Builders, we believe in delivering quality, reliability, and sustainability in every precast concrete product we offer. Choose Eagle Builders for your next infrastructure project and experience the benefits of superior precast concrete products.

Long and Short Span Bridge Girders Deck Panels and Partial Depth Deck Panels Abutment and Pier Caps Approach Slabs Box Culverts Arch Segments Elevated Guideway Segments LRT Station Platforms Utility Trenches Jersey and TL3 Barriers Industrial Pads and Covers

212 AVENUE INTERCHANGE Calgary, Alberta

18 precast NU girders 149 foot span 8 days precast production 7’ - 10’ height 37 m3 of concrete per girder 650 m3 concrete used total

Each girder spanned roughly 150 feet with a height of just under 8 feet. Each member used an average of 36 cubic meters of concrete for a combined total of 650m3.

The production timeline took Eagle Builders’ infrastructure division approximately two days to produce each girder meeting the accelerated schedule set by the contractor.

YVR PARKADE

Vancouver, British Columbia

Days to Produce

Number of Panels

Project Details

200

2190

Days to Erect Shell

Total M3 Concrete

Eagle Builders was chosen to erect this six-level, 2196 stall parkade structure because of our production capacity and production quality which included utilizing high-quality steel forms.

118

13, 000

Footprint

Useable SQ FT

178, 000 sq ft

855, 000

In order to move our product from Red Deer, Alberta to New Westminster, British Columbia, Eagle Builders had to come up with a comprehensive railway logistics plan which included constructing a rail siding in Red Deer, complete with two 20 ton overhead cranes, implemented impact testing and securement designs for safe transport. In total 525 rail cars of precast were transported to site. The project was installed in 111 days on site, and was a total of XXXX pieces.

YOHO WILDLIFE OVERPASS Yoho National Park British Columbia Trans-Canada Highway

Overfill Arch 100 Production Days 20 Construction Days 100 Panels The Yoho Wildlife Overpass is the largest single span precast concrete wildlife arch crossing in the world.

KNEEHILL COUNTY BRIDGE Trochu, Alberta

Days to Produce

Number of Girders

Project Details

4

8

Days to Install

Bridge Type

1

Modified SK

When Formula Alberta needed high versatility for a bridge they were designing, they turned to Eagle Builders because nobody else understands the options available for different girder types like we do.

Footprint

Girder Lengths

1885 sq ft

18m

The bridge is comprised of eight 18 meter long girders, using SK standard stringers and integrated AT guardrail attachments. This allows the bridge design to be less complicated, yet equally strong. Eagle Builders sought to further increase the durability of the structure by increasing our concrete mix from 35MPa to 70MPa.

BRID CANAL BRIDGE Taber, Alberta

3 days to install 24 girders 8 days precast production 4145 sq ft SL510 type bridge 148 m3 of concrete used 14 and 12 meter long girders

The Bow River Irrigation District Canal Bridge was constructed to meet rigorous timeline requirements in 2021. Despite a challenging installation process, Eagle was able to convert the 5 span bridge to a 3 span bridge with no topping required.

FOOTHILLS MEDICAL CENTER PARKADE

Precast Floor Slabs

Total Precast SQ FT

Project Details

200,000 sq ft

600,000 sq ft

The Parkade was awarded to Eagle Builders at the end of 2016 by a general contractor on behalf of Alberta Health Services.

Production Time 7 Months Installation Time 8 Months

The project consists of 2034 parking stalls on 4 levels with 7 months of dedicated production and 8 months of on-site precast concrete installation.

The parkade is comprised of a variety precast concrete components including: inverted tees, double tees, columns, spandrel panels, and wall panels.

INFRASTRUCTURE PRODUCTS Eagle Builders offers high-quality precast concrete infrastructure products that are built to withstand even the harshest environments. Our commitment to quality and excellence is reflected in our rigorous testing and engineering processes, as well as our use of the latest technology and innovation. As a B4 & C4 CPCI certified manufacturing plant, we consistently meet or exceed industry standards in all aspects of production, ensuring that every product leaving our factory is of the highest quality.

BRIDGE COMPONENTS

We accommodate varying heights, lengths, and slopes while meeting engineering specifications, thanks to our skilled team and state-of-theart batch plant. We consistently produce high-quality concrete mixes and adhere to the highest production standards as a CPCI Certified manufacturing plant. Precast concrete infrastructure products meet current provincial standards for safe and reliable infrastructure construction.

Benefits of precast concrete Fast construction time

Aesthetically pleasing

Fire resistant

Easy to clean

Does not deteriorate or rust in harsh environments

Minimal maintenance Lasts for generations

PRECAST / PRESTRESSED

Concrete Deck Slabs

Concrete Girders

Approach slabs

Alberta Transportation SL, SLC, SLW, NU Girders

Partial depth deck slabs Full depth deck slabs Delivery & Install Available in Canada

Saskatchewan concrete box strings British Columbia concrete box strings

Custom girder heights Delivery & Install

PRECAST

Pier and Abutment Caps

Retaining Walls

Available in Canada

Delivery & Install

Concrete MSE Walls

Custom to each application (height, width, length)

Produced in controlled environment

Custom sizes

Sloped or flat - 1 or 2 piece caps

Available in any season

Variety of architectural finishes

Produced based on engineered drawings Delivery

PRECAST

Wing / Back Walls Concrete MSE Walls Custom sizes Variety of architectural finishes

Produced based on engineered drawings Delivery

BOX CULVERTS

Precast concrete box culverts are a lowmaintenance and high-quality precast product that saves time and reduces costs associated with formwork. They are versatile and can be used in various applications, including stormwater sewers, utility tunnels, and river crossings. They can also be engineered to handle different loads, such as rail and airport live loads.

Benefits of precast concrete Engineered to meet project specs Custom sizes Variety of unique connection joints

Delivery & Install Flared and sloped end sections 3 or 4 sided sections

LEGO BLOCKS

Precast concrete box culverts are a lowmaintenance and high-quality precast product that saves time and reduces costs associated with formwork. They are versatile and can be used in various applications, including stormwater sewers, utility tunnels, and river crossings. They can also be engineered to handle different loads, such as rail and airport live loads.

Benefits of precast concrete Engineered to meet project specs Custom sizes Variety of unique connection joints

Delivery & Install Flared and sloped end sections 3 or 4 sided sections

PARKADE COMPONENTS

Utilizing precast concrete parking structures is an excellent method of combining structural strength with distinctive architectural design. Our concrete parkade products are manufactured in a controlled factory environment, allowing for each architectural and structural component to be cured prior to arriving on site. This eliminates the potential for volume changes caused by temperature differences, shrinkage, or creep.

Being a CPCI certified manufacturing plant, we have the expertise and ability to meet the requirements of any project in Western Canada.

We can produce all necessary structural and architectural precast concrete components for your upcoming parking structure project.

HOLLOWCORE

Benefits of precast concrete Modular flooring and/or roofing system

8”, 10”, 12” panel depths

Produced using continuous voids

Voids can be used to hide mechanical and electrical runs

Span can clear over 50’

Reduces weight and material costs

Engineered to client specifications

Provides excellent fire and sound resistance

Supply, Delivery & Install

DOUBLE TEES

Benefits of precast concrete Efficiently produced

Delivery & Installation

Reinforcement can include deflected strand

Double Tees are 12’ wide

Spans can vary based on loads and reinforcement

Can be used in commercial, industrial and infrastructure applications

Pre-topped or field topping available Stem depth can very per application

Connections are designed for maximum efficiency Glass fibre reinforced polymer rebar is available

COLUMNS

Benefits of precast concrete Custom sizes, corbel and connections are available

Height can vary for application

Supply, Delivery & Installation

Glass fibre reinforced polymer rebar is available

Quick installation supports products such as beams, crane rails and roofs

Column load capabilities are based on engineered drawings

Connections are designed for maximum efficiency High quality long lasting product

STAIRS

Produced in a factory environment, precast concrete stairs offer a cost-effective solution that boasts a long service life, without the risk of rust, rot, or fire. We ensure exceptional strength and aesthetics with extreme accuracy.

Customizable to incorporate non-slip and architectural finishes, various landing configurations, embeds, and railing connections, precast stairs offer complete flexibility. Our installation and delivery services make the process hassle-free.

CUSTOM BRIDGES

When it comes to custom bridges, cities and municipalities have an opportunity to exhibit local art and architecture. Given the varying sizes and designs of each bridge, it is crucial to utilize a versatile and aesthetically pleasing building material. Precast concrete is an ideal option for both structural and architectural components of any type and span.

The manufacturing and curing process of precast concrete in our factory ensures superior accuracy, quality, and consistency when compared to castin-place and other building materials.

ROAD BARRIERS

Precast concrete TL3 F-Shape Barriers offer a cost and time-efficient solution for redirecting and decelerating vehicles that may lose control at varying speeds. With little to no maintenance required, these barriers are efficiently produced and boast superior strength. Manufactured with galvanized rebar and high-performance concrete, they are designed to last.

Transition barriers are also available, and we offer delivery and installation services. Additionally, connection pins are supplied for added convenience.

UTILITY TRENCHES

Eagle Builders is a leading producer of precast concrete trenches, delivering and installing them in various sizes. Our trenches are commonly used for power cables, communication lines, and water drainage on both small and large projects.

Each trench is manufactured according to engineered drawings and can be customized with lids and unique connection joints.

CONNECT WITH US HEAD OFFICE PO Box 1690 27322-17 TWP RD 394 North Aspelund Industrial Park Blackfalds, Alberta T0M 0J0 Canada O: 403.885.5525 F: 403.885.5526

eaglebuilders.ca info@eaglebuilders.ca

MANUFACTURING PLANTS Main Facility 27312-44 TWP RD394 North Aspelund Industrial Park Blackfalds, Alberta T0M 0J0 Canada South Facility 27312-24 TWP RD 394 South Aspelund Industrial Park Blackfalds, Alberta T0M 0J0 Canada

YOUR LARGEST AND MOST TRUSTED NAME IN PRECAST CONCRETE CONSTRUCTION.

eaglebuilders.ca