xPL Offsite Brochure

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REDEFINING. RESHAPING. PIONEERING.

We are xPL Offsite, a subsidiary of Turner Construction Company, a cutting-edge company that leverages Design for Manufacturing and Assembly (DfMA) to develop innovative construction solutions and products, enabling Offsite Manufacturing (OSM) capabilities.

Backed by Turner’s 20+ years of expertise in offsite manufacturing, prefabrication, and modular construction, xPL Offsite addresses today’s most pressing challenges — labor shortages, complex projects, and compressed timelines. We offer faster, safer, and more reliable project delivery across a wide range of industries and markets in North America. With a focus on client-driven solutions, we are committed to realizing our clients’ visions with unmatched efficiency and quality.

We combine our deep expertise in solution development with the capacity to manufacture and install high-quality components. Leveraging Turner’s technical prowess, industry-leading market knowledge, in-house manufacturing capabilities, and the global supply chain infrastructure of SourceBlue, we enable realtime collaboration on projects of any scale — whether for individual projects or across entire client portfolios. Our services include demand planning, which ensures scalability while maintaining the agility to meet client needs.

What Sets Us Apart

Backed by Turner, one of the world’s leading construction firms, xPL Offsite offers unmatched resources, industry expertise, and a proven track record few can match.

xPL Offsite’s Global Team of Specialists

xPL Offsite is supported by in-house dedicated building and manufacturing specialists. This team is further bolstered by global supply chain professionals, virtual design and construction engineers, self-perform skilled labor professionals, and additional technical engineering specialists from Turner and the global ACS Group of companies. Together, we bring best practices to new markets, delivering visionary solutions and transforming the future of construction.

Self-Perform Manufacturing

xPL Offsite has a 200,000 square foot manufacturing facility centrally located in Decatur, Alabama that utilizes advanced equipment and technologies, including Lincoln Python for steel material reduction, ABB robotics for beam assembly, and a FabStation for optimal fabrication.

101 Lenwood Rd SE, Decatur, AL 35603
Decatur, AL

Our Value

Our integrated approach delivers measurable advantages across every phase of the project.

Accelerated Timelines

Parallel scheduling and streamlined processes improve logistics, eliminate inefficiencies, and reduce overall schedules.

Improved Labor Management

Shift the work to a dedicated off site workforce in a manufacturing environment.

Cost Certainty

Controlled, lean manufacturing processes minimize risks and improve predictability in project budgets.

Enhanced Safety + Quality

Controlled manufacturing environments enhance precision and achieve improvements in safety.

Experience our Journey

Proven Results: xPL Offsite’s Impact

Explore how xPL Offsite’s innovative approach, advanced manufacturing techniques, and expert collaboration have shaped successful projects, delivering unmatched efficiency, quality, and value across diverse industries. These examples highlight our commitment to transforming construction processes and exceeding client expectations.

Hyperscale Data Center Campus Virginia

xPL Offsite is providing offsite manufacturing (OSM) design development services to integrate offsite solutions using DfMA for a confidential Hyperscale Client’s Data Center Campus.

Prefabricated structural and utility components will streamline installation, reduce on-site labor, and enhance overall quality control. By shifting complex assemblies offsite, the project will improve safety, mitigate labor shortages, and accelerate criticalpath work, ensuring seamless integration into the high-performance data center environment.

Panasonic EV Lithium-Ion Battery Manufacturing Plant Kansas

xPL Offsite provided the integrated 2,200 lf structural steel conveyance, including mechanical and process piping and electrical services, for a 5.5 million sq. ft. lithium-ion battery assembly factory in De Soto, Kansas. This solution created a safe working environment, integrated fabrication, and improved productivity by moving work offsite. It addressed labor challenges and completed critical path scopes in a controlled environment, overcoming site and schedule constraints.

Days Saved at EV Battery Plant

By integrating 2,200 LF of prefabricated spine racks offsite, accelerating installation and reducing onsite labor.

13

Modular Products Deployed

90

Saved weeks on schedule with plug-and-play install at 5.5M SF battery plant. + %

Across 23 hyperscale data center campuses, ensuring faster builds and consistent quality.

Rapid Deployment 30MW Hyperscale Data Center Iowa

xPL Offsite rapidly responded to a Hyperscale

Client’s needs by delivering a hot aisle containment OSM solution for a 30MW Rapid Deployment Data Center. Leveraging in-house manufacturing, we fabricated the first product in 3 weeks and completed delivery and installation in 2 months. Our offsite approach accelerated deployment, reduced labor, and ensured seamless integration of critical infrastructure, meeting the client’s aggressive timeline with precision.

Prefabricated Utility Conveyance

Multi-Campus Program Hyperscale Data Centers Iowa

xPL offsite is delivering 13 standardized, modularized products to 23 data center campuses across the United States. These products include conveyance modules, electrical skids, and pump houses, all designed to streamline construction and improve efficiency. xPL Offsite is managing four vendors and collaborating with several general contractors on this program, which is driving cost and schedule certainty while addressing labor shortages. This approach helps accelerate timelines and enhance project quality.

Efficient Solutions for Every Stage

Offsite solutions aren’t the future—they’re how we build better today.

At xPL Offsite, we integrate offsite fabrication seamlessly with onsite construction, allowing us to deliver projects faster, more efficiently, and with higher precision. Our solutions are customized for each project, ensuring we meet your unique needs while reducing costs and improving overall quality. By embracing innovation and leveraging advanced technologies, we set new standards in construction excellence.

xPL Offsite Solutions deliver precision, speed, and innovation. Here’s how we do it:

FULL-SPECTRUM EXECUTION

Our solutions span every phase of construction—from design and planning to fabrication, delivery, and installation.

TAILORED TO EVERY PROJECT

We customize our offsite approach to meet the unique goals, constraints, and complexities of each build.

POWERED BY INNOVATION

Using advanced prefabrication, smart resource planning, and the latest technology, we deliver speed, savings, and quality.

SEAMLESS FIELD INTEGRATION

Our team ensures smooth transitions from offsite to onsite, reducing disruptions and keeping crews efficient and on track.

BUILT FOR COMPLEXITY

From advanced manufacturing to large-scale commercial, our solutions thrive on challenging, high-performance environments.

RESULTS THAT SET A NEW STANDARD

We’re committed to exceptional outcomes— safer jobsites, faster timelines, and higher quality, project after project.

Our End-to-End Offsite Services

xPL Offsite delivers end-to-end offsite solutions that reduce onsite labor, accelerate schedules, and enhance safety and quality. From developing an initial offsite strategy to fabrication, and the ability to provide installation, each service is integrated to ensure seamless execution from start to finish.

Offsite Strategy Development

Identifying offsite opportunities early to reduce risk, improve project flow, and drive long-term value through smarter planning.

Product Design/Development

Designing modular, repeatable offsite solutions optimized for fabrication and performance.

Design of Record Integration

Working with Designers to ensure offsite solutions are properly coordinated with the contract documents.

Preconstruction Services

Integrating offsite solutions into estimates, schedules, scopes, and procurement to ensure alignment across all parties.

Strategic Sourcing

Sourcing of commodity material for offsite solutions that meet project schedules at the best value.

Self-Perform Manufacturing + Manufacturing Management

Management of the production offsite with strict quality control, schedule alignment, and material traceability.

Transportation Management

Coordination, management, and visibility of transportation for offsite solutions, entire projects, or client programs.

On-Site

Logistical Support

Support the management of site access, staging, and sequencing to support just-intime delivery and smooth installation.

Installation Services

Providing skilled crews, with the right equipment, for safe, high-quality assembly.

PRODUCT CATALOG

In-House + Vendor Products

We offer a wide range of modular solutions designed to accelerate schedules, improve quality, and reduce risk in construction projects. Our products are sourced either in-house or through trusted vendor partnerships, ensuring flexibility and efficiency for every project.

In-House Solution

Fabricated at our inhouse manufacturing facility located in Decatur, Alabama.

Vendor Partner Solution

Delivered in collaboration with trusted partners — ideal for specialized components and fullsystem strategies.

Modular Mechanical Platforms

Tech, Industrial, Pharma, Healthcare

Exterior Conveyance

Tech, Industrial, Pharma

Patient Floor Kit of Modular Solutions

Healthcare

Tech, Industrial, Pharma, Healthcare, + More Modular Central Utility Plants (CUPs)

Interior Conveyance

Tech, Industrial, Pharma, Healthcare, Public Assembly, Aviation

Tech, Industrial, Pharma, Healthcare, Public Assembly, Aviation Mechanical/ Electrical Skids

Andrew

akerr@tcco.com

Kurt

703-906-2218

kgavalier@tcco.com

Candace

cyearwood@tcco.com

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