SOP - Operations checklist MANU007-F Page 1 of 1
Pre-operation
Most common errors
Maintenance & Requirement
Part number
Frequency
Manual Reference
Track Failure - Broken track
Check all filters Presence and condition
MHH0187 DEN-JET CE40-400
Pre-operation
DEN-JET CE40-400
Verify correct fuel grade
HB00001-4 In-line Heater
Pre-operation
MANU005 Inline Heater
Keep the spaces between track links clean at all times. Ensure the screen bottoms securing the magnetic tracks and the magnetic links are intact and undamaged.
Verify arrestor functionality. Can be greased with Würth Multi 2000 or similar.
LA00001/2 Load arrestors
Pre-operation
MANU013 RAW0011 Manual
Inspect and verify rope outer jacket. Must not be core-shot
LA00001/2 Load arrestors
Pre-operation
MANU013 RAW0011 Manual
Connector and plug inspection. Must be greased
RAW0011 Core Robot
Pre-operation
MANU013 RAW0011 Manual
Connector and plug inspection. Pins must be in good/virgin condition
RAW0011 Core Robot
Pre-operation
MANU013 RAW0011 Manual
Inspect insulation jacket on all electrical cables in the system
RAW0011 Core Robot
Pre-operation
MANU013 RAW0011 Manual
Ensure magnetic tracks and bottom magnets are free from debris
RAW0011 Core Robot
Pre-operation
MANU013 RAW0011 Manual
Inspect outer mechanics
RAW0011 Core Robot
Pre-operation
MANU013 RAW0011 Manual
Verify torque/tightness of all M8 load anchor securing bolts (4-6 units)
RAW0011 Core Robot
Pre-operation
MANU013 RAW0011 Manual
Input power - System stability To ensure the robot functions correctly, it must have a stable 13A+, 220–240VAC power supply; any deviation can cause system instability, or motor shutdowns.
Load Arrestor - Critical failures CRITICAL SAFETY NOTE: Neglecting load arrestor and static rope inspections poses a severe risk of personal injury and mechanical damage.
Equipment rupture
Post-operation Maintenance & Requirement
Part number
Frequency
Manual Reference
Hose down the robot with fresh water before storage
RAW0011 Core Robot
Post-operation
MANU013 RAW0011 Manual
Plug all connectors with protection plugs before storage
RAW0011 Core Robot
Post-operation
MANU013 RAW0011 Manual
Inspect mechanical integrity of external components (magnetic tracks and side screen mechanics)
RAW0011 Core Robot
Post-operation
MANU013 RAW0011 Manual
Add antifreeze to high pressure pumps and heaters for sub-zero protection
MHH0187, HPS0003-5, HB00001-4
After each day of use if sub-zero temperatures are expected
DEN-JET CE40-400 MANU005, MANU0011
Flush the pump with fresh water before storage
MHH0187 DEN-JET CE40-400
Post-operation
DEN-JET CE40-400
Refill protective oil in air motors after use
HPT0013/14/19 Air driven tools
After each day of use
MANU030 Critical air motor maintenance
Ensure all equipment is completely dry before long time storage (mold and degradation)
LA00001/2 Load arrestors
Post-operation
MANU013 RAW0011 Manual
Add antifreeze for storage down to -10°C (14°F). Ensure operating temperature is >0°C (32°F), except during glycol cleaning.
Incorrect fuel grade WARNING: Use only clean EN 590 diesel or ISO 8217 (DMX/DMA) marine gasoil. Contaminated fuel damages the fuel system and creates a leak and fire hazard.
Air Tool Motor Seizure Lubricate after each day of use. Insufficient lubrication causes internal corrosion and mechanical seizure. See MANU030 for further information.