John Deere 7430 7530 Tractors Diagnostic Service Manual TM-400019

Page 1


Foreword

This diagnostic manual applies the following tractor types:

7130 Premium, 7230 Premium, 7330 Premium, 7430 Premium and 7530 Premium.

TThis manual written for experienced Essential tools required performing certain service work are identified this manual and are recommended for

Introduction

This the safety ­ alert When you see this symbol your machine this alert the potential for personal injury

echnical Manuals are service guidelines for specific They are ­ the ­ job guides containing only the vital information needed for testing and repair

Live with safety: Read the safety messages the initial section this manual and the cautions presented throughout the text the

Serial Number Break 2008

tractor serial number 006999

From tractor serial number 007000

Among other the following changes have been incorporated the current series from tractor serial number 007000:

• Wiring harnesses (functional schematics)

• Diagnostic addresses

• Fuse arrangement

• Software

Fundamental service information available from other sources covering basic theory fundamentals general maintenance and basic type failures and their

NOTE: As the changes were made during the ongoing the serial number break does not represent a clean changes have already been incorporated some tractors serial number 006999 and have not yet been incorporated some tractors from serial number 007000. The relevant tractors can identified the basis the fuse

LX1044671
serial number break 2008 (F02 F05 fuse arrangement)
LX1044672
From serial number break 2008 (F04 F07 fuse arrangement)

Section Information

Group Information

Group References

Section T rouble Codes

Group A Control Unit

Group BCU Control Unit

Group BIF Control Unit

Group DSM Control Unit

Group DTI Control Unit

Group ECU Control Unit

Group EPC Control Unit

Group ETC Control Unit

Group JDL Control Unit

Group PLC Control Unit

Group SIC Control Unit

Group SSU Control Unit

Group TCU Control Unit

Group TEC Control Unit

Group TEI Control Unit

Group TSC Control Unit

Group UIC Control Unit

Group UIM Control Unit

Group VTI Control Unit

Section 212—Observable Symptoms

Group

Group Control Units

Group T ransmission

Group T ransmission

Group Systems

Group and Brakes

Group System

Group

Group ’ s Cab

Section 213—System Diagnostics

Group

Group T ransmission

Group System

Group JDL ­ System Diagnostics

Group VTI (GreenStar) ­ System Diagnostics

Section

Group Information

Group Checks

Group ests and Adjustments

Contents

Section

Air Intake and Cooling Systems

Group ests and Adjustments

Group 20A System

Group 20B Intake System

Group 20C System

Group 20D ­ W eather Starting Aids

Section System

Group SE01 Motor and Charging Circuit

Group SE01A Preheater

Group SE01B Starting Aid

Group SE02 Control Unit (Basic Informator)

Group SE03

Group SE04 ’ s Seat and Cigarette Lighter

Group SE06

Group SE08 for Accessories

Group SE09 Dome Console Light and Access Step Lights

Group SE10 TC/ETC/HTC Control Units (Air ­ Fan and Heater)

Group SE14 ­ and 7 ­ T erminal Power Outlet Sockets (SAE)

Group SE15 Control Unit (Electronic Hitch Control)

Group SE16 Control Unit (Basic Functions)

Group SE17 Socket and Service Socket

Group SE20 Control Unit (Suspension)

Group SE21 Control Unit (Selective Control V alves)

Group SE22 BUS T erminating Resistor

Group SE23A ECU Control Unit (Electronic Engine Control) for 4 ­ V alve Engine with HPCR

Group SE23B ECU Control Unit (Electronic Engine Control) for 2 ­ V alve Engine with HPCR

Group SE26 Control Unit ransmission Control with AutoPowr/IVT T ransmission)

Group SE26A Control Unit ransmission Control with PowrQuad Plus AutoQuad Plus T ransmission)

Group SE27 Control Unit ransmission Control with AutoPowr/IVT T ransmission)

Group SE28 Control Unit (Electronic Park Lock with AutoPowr/IVT T ransmission)

Group SE29 Rear ­ V iew Mirrors

Group SE30 Control Unit (JDLink) Continued next page

Group SE32 Control Unit (ISOBUS)

Group SE33 (AMS)

Group SE35 Control Unit (AutoT rac)

Group SE36 Control Units (GreenStar Display)

Group SE37 ­ Hydraulic Pick ­ Hitch

Group SE39 Power Module (HF)

Group SE40 Power Module

Group SE41 Power Module

Group PC5 Power Module

Group PC6 Power Module (HF)

Group PLC Control Unit

Group SIC Control Unit

Group SSU Control Unit

Group TCU Control Unit

Group TEC Control Unit

Group TSC Control Unit

Group UIC Control Unit

Group SE42 Control Unit (CommandCenter)

Group 105A Information ­ Connectors and Contacts

Group 105B Information ­ Connectors (X001 X249)

Group 105C Information ­ Connectors (X250 X499)

Group 105D Information ­ Connectors (X500 X749)

Group 105E Information ­ Connectors (X750 X999)

Group 105F Information ­ Connectors (XGND)

Group 1 Information ­ Wiring Harnesses

Group 1 Information ­ Electrical Parts/Components

Group 1 15A Information ­ Electrical Parts/Components (Actuators)

Group UIM Control Unit

Group VTI Control Unit

Section 253—AutoPowr/IVT T ransmission

Group Checks

Group ests and Adjustments

Group Operation

Section 255—PowrQuad T ransmission

Group Checks

Group ests and Adjustments

Group Operation

Section Systems

Group Checks

Group ests and Adjustments

Group 20A ­ Wheel Drive Clutch

Group 20B ferential

Group 1 15B InformationElectrical Parts/Components (Sensors/Switches/Potentiometers)

Group 20C Drives

Group 20D O Options

Group 1 15C Information ­ Electrical Parts/Components (Fuses/Relays/Diodes)

Group 1 15D

Section 260—Steering and Brakes

Group Checks

Information ­ Electrical Parts/Components (Headlamps/Lights)

Group 1 15E Information ­ Electrical Parts/Components (Other)

Group 120 Information ­ Ground Connections

Group 125 Information ­ CAN BUS Systems

Section 245—Electronic Control Units

Group and General Information Diagnostics

Group 10A T ests

Group 10B Calibrations

Group How Reprogram Control Units

Group BUS Systems

Group A Control Unit

Group BCU Control Unit

Group BIF Control Unit

Group DSM Control Unit

Group DTI Control Unit

Group ECU Control Unit

Group EPC Control Unit

Group ETC Control Unit

Group JDL Control Unit

Group PC0 Power Module

Group Checks

Group ests and Adjustments

Group 20A Steering

Group 20B V alve

Group 20C Brakes

Group 20G rac

Section System

Group Checks

Group ests and Adjustments

Group Operation

Group 20A Filter , Charge Pump and Hydraulic Pump

Group 20B

Group 20C Control V alves (SCVs)

Group 20D Control V alves (ICVs)

Group 20E Block

Section

Group Checks

Group ests and Adjustments

Group Operation

Section ’ s Cab

Group Checks

Group ests and Adjustments Continued next page

Group 20A entilation/Heating

Group 20B ­ Conditioning System

Group 20C rak

Group 20D Suspension

Section 299—Special T ools

Group T ools (Dealer ­ Fabricated)

Group T ools vailable Spare Parts)

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