For complete service information also see: Compact Utility Tractors 3032E, 3036E and 3038E Diagnostic and Repair
TM100619 Machine Connection Information
CTM441 3TNV86, 4TNV86, 3TNV88, and 4TNV88 Diesel Engines(Final Tier 4/Stage IV platform)
CTM120419
John Deere Agriculture Pinted by Belgreen
Table of contents
FOREWORD
Section 10 - SAFETY
Group 05 - Safety
Section 20 - SPECIFICATIONS AND INFORMATION
Group 05 - General Speci cations
Group 10 - Fuel and Lubricants
Group 15 - Serial Number Locations
Section 25 - DIAGNOSTIC TROUBLE CODES
Group 05 - General References
Group 10 - Instrument Cluster Control (ICC) Diagnostic Trouble Codes
Group 15 - Engine Control Unit (ECU) Diagnostic Trouble Codes
Section 30 - ENGINE DIESEL
Group 05 - Speci cations
Group 10 - Component Location
Group 15 - Theory of Operation
Group 20 - Diagnostics
Group 25 - Tests and Adjustments
Group 30 - Repair
Section 40 - ELECTRICAL
Group 05 - General Information
Group 10 - Speci cations
Group 15 - Component Location
Group 20 - Schematics and Harnesses
Group 25 - Operation and Diagnostics
Group 30 - Tests and Adjustments
Group 35 - Repair
Section 40A - ELECTRICAL 3036E
Group 05 - Component Location
Group 10 - Schematics and Harnesses
Group 15 - Operation and Diagnostics
Section 45 - ELECTRONIC CONTROL UNITS
Group 05 - General References
Group 10 - Theory of Operation
Group 15 - Programing and Calibrations
Group 20 - Test and Adjustments
Group 25 - Diagnostic Addresses
Section 50 - POWER TRAIN
Group 05 - Speci cations
Group 10 - Component Location
Group 15 - Theory of Operation
Group 20 - Diagnostics
Group 25 - Troubleshooting
Group 30 - Tests and Adjustments
Group 35 - Repair
Section 60 - HYDRAULICS
Group 05 - Speci cations
Group 10 - Component Location and Schematics
Group 15 - Theory of Operation
Group 20 - Troubleshooting
Group 25 - Tests and Adjustments
Group 30 - Repair
Section 70 - STEERING
Group 05 - Speci cations
Group 10 - Component Location
Group 15 - Theory of Operation
Group 20 - Diagnostics
Group 25 - Tests and Adjustments
Group 30 - Repair
Section 80 - BRAKES
Group 05 - Speci cations
Group 10 - Component Location
Group 15 - Theory of Operation
Group 20 - Diagnostics
Group 25 - Tests and Adjustments
Group 30 - Repair
Section 90 - MISCELLANEOUS
Group 05 - Speci cations
Group 10 - Component Location
Group 15 - Repair
Foreword
This manual is written for an experienced technician. Essential tools required in performing certain service work are identi ed in this manual and are recommended for use.
Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.
This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for personal injury.
Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components. Operation and tests sections help you identify the majority of routine failures quickly.
Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, speci cations, wear tolerances, and torque values.
Technical Manuals are concise guides for speci c machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair.
Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes.
Group 05 - Safety
Recognize Safety Information
Safety-alert symbol
This is a safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury.
Follow recommended precautions and safe operating practices.
Understand Signal Words
Signal Words
A signal word DANGER, WARNING, or CAUTION is used with the safety-alert symbol. DANGER identi es the most serious hazards.
DANGER or WARNING safety signs are located near speci c hazards. General precautions are listed on CAUTION safety signs. CAUTION also calls attention to safety messages in this manual.
Follow Safety Instructions
Safety Messages
Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in good condition. Replace missing or damaged safety signs. Be sure new equipment components and repair parts include the current safety signs. Replacement safety signs are available from your John Deere dealer.
There can be additional safety information contained on parts and components sourced from suppliers that is not reproduced in this operator s manual.
Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction.
Keep your machine in proper working condition. Unauthorized modi cations to the machine may impair the function and/or safety and a ect machine life.
If you do not understand any part of this manual and need assistance, contact your John Deere dealer.
Prepare for Emergencies
First Aid Kit
Be prepared if a re starts.
Keep a rst aid kit and re extinguisher handy.
Keep emergency numbers for doctors, ambulance service, hospital, and re department near your telephone.
Wear Protective Clothing
Protective Clothing
Wear close tting clothing and safety equipment appropriate to the job. Operating equipment safely requires the full attention of the operator. Do not wear radio or music headphones while operating machine.
Protect Against Noise
Noise Exposure
Prolonged exposure to loud noise can cause impairment or loss of hearing. Wear a suitable hearing protective device such as earmu s or earplugs to protect against objectionable or uncomfortable loud noises.
Handle Fuel Safely Avoid Fires
Avoid Fires
Handle fuel with care: it is highly ammable. Do not refuel the machine while smoking or when near open ame or sparks. Always stop engine before refueling machine. Fill fuel tank outdoors.
Prevent res by keeping machine clean of accumulated trash, grease, and debris. Always clean up spilled fuel.
Use only an approved fuel container for transporting ammable liquids.
Never ll fuel container in pickup truck with plastic bed liner. Always place fuel container on ground before refueling. Touch fuel container with fuel dispenser nozzle before removing can lid. Keep fuel dispenser nozzle in contact with fuel container inlet when lling.
Do not store fuel container where there is an open ame, spark, or pilot light such as within a water heater or other appliance.
Handle Starting Fluid Safely
Store Safely
Starting uid is highly ammable.
Keep all sparks and ame away when using it. Keep starting uid away from batteries and cables.
To prevent accidental discharge when storing the pressurized can, keep the cap on the container, and store in a cool, protected location.
Do not incinerate or puncture a starting uid container.
Fire Prevention
To reduce the risk of re, your tractor should be regularly inspected and cleaned.
Birds and other animals may build nests or bring other ammable materials into the engine compartment or onto the exhaust system. The tractor should be inspected and cleaned prior to the rst use each day.
A build up of grass, crop material and other debris may occur during normal operation. This is especially true when operating in very dry conditions or conditions where airborne crop material or crop dust is present. Any such build up must be removed to ensure proper machine function and to reduce the risk of re. The tractor must be inspected and
cleaned periodically throughout the day.
Regular and thorough cleaning of the tractor combined with other routine maintenance procedures listed in the Operator s Manual greatly reduce the risk of re and the chance of costly downtime.
Do not store fuel container where there is an open ame, spark, or pilot light such as within a water heater or other appliance.
Check fuel lines, tank, cap, and ttings frequently for damage, cracks or leaks. Replace if necessary.
Follow all operational and safety procedures posted on the machine and the Operator s Manual. Be careful of hot engine and exhaust components during inspection and cleaning. Before carrying out any inspection or cleaning, always shut OFF the engine, place the transmission in PARK or set parking brake, and remove the key. Removal of the key will prevent others from starting the tractor during inspection and cleaning.
In Case of Fire
Flames
CAUTION:
Avoid personal injury.
Stop machine immediately at the rst sign of re. Fire may be identi ed by the smell of smoke or sight of ames. Because re grows and spreads rapidly, get o the machine immediately and move safely away from the re. Do not return to the machine! The number one priority is safety.
Call the re department. A portable re extinguisher can put out a small re or contain it until the re department arrives; but portable extinguishers have limitations. Always put the safety of the operator and bystanders rst. If attempting to extinguish a re, keep your back to the wind with an unobstructed escape path so you can move away quickly if the re cannot be extinguished.
Read the re extinguisher instructions and become familiar with their location, parts, and operation before a re starts. Local re departments or re equipment distributors may o er re extinguisher training and recommendations.
If your extinguisher does not have instructions, follow these general guidelines:
[1] - Pull the pin. Hold the extinguisher with the nozzle pointing away from you, and release the locking mechanism.
[2] - Aim low. Point the extinguisher at the base of the re.
[3] - Squeeze the lever slowly and evenly.
[4] - Sweep the nozzle from side-to-side.
Roll-Over Protective Structure
Make certain all parts are reinstalled correctly if the roll-over protective structure (ROPS) is loosened or removed for any reason. Tighten mounting bolts to proper torque.
The protection o ered by ROPS will be impaired if ROPS is subjected to structural damage, is involved in an overturn incident, or is in any way altered by welding, bending, drilling, or cutting. A damaged ROPS should be replaced, not reused.
The seat is part of the ROPS safety zone. Replace only with John Deere seat approved for your tractor.
Any alteration of the ROPS must be approved by the manufacturer.
Use Foldable ROPS and Seat Belt Properly
Fasten Your Seat Belt
Avoid crushing injury or death during rollover.
If this machine is equipped with a foldable rollover protective structure (ROPS), keep the ROPS in the fully extended and locked position. USE a seat belt when you operate with a ROPS in the fully extended position. Hold the latch and pull the seat belt across the body. Insert the latch into the buckle. Listen for a click.
Tug on the seat belt to make sure that the belt is securely fastened.
Snug the seat belt across the hips.
If this machine is operated with the ROPS folded (for example, to enter a low building), drive with extreme caution. DO NOT USE a seat belt with the ROPS folded.
Return the ROPS to the raised, fully extended position as soon as the machine is operated under normal conditions.
Stay Clear of Rotating Drivelines
Rotating Drivelines
Drivelines
Entanglement in rotating driveline can cause serious injury or death. Keep tractor master shield and driveline shields in place at all times. Make sure rotating shields turn freely.
Wear close tting clothing. Stop the engine and be sure that PTO driveline is stopped before making adjustments, connections, or cleaning out PTO driven equipment.
Do not install any adapter device between the tractor and the primary implement PTO drive shaft that will allow a 1000 rpm tractor shaft to power a 540 rpm implement at speeds higher than 540 rpm.
Do not install any adapter device that results in a portion of the rotating implement shaft, tractor shaft, or the adapter to be unguarded. The tractor master shield shall overlap the end of the splined shaft and the added adaptor device as outlined in the
Stay Clear of Rotating Drivelines
Use Steps and Handholds Correctly
Use Handholds and Steps
Prevent falls by facing the machine when getting on and o . Maintain 3-point contact with steps, handholds, and handrails. Use extra care when mud, snow, or moisture present slippery conditions. Keep steps clean and free of grease or oil. Never jump when exiting machine. Never mount or dismount a moving machine.
Read Operator Manuals for ISOBUS Implements
In addition to GreenStar Applications, this display can be used as a display device for any implement that meets ISO 11783 standard. This includes capability to control ISOBUS implements. When used in this manner, information and implement control functions placed on the display are provided by the implement and are the responsibility of the implement manufacturer. Some of these implement functions could provide a hazard either to the Operator or a bystander. Read the operator manual provided by the implement manufacturer and observe all safety messages in manual and on implement prior to use.
NOTE:
ISOBUS refers to the ISO Standard 11783
Use Seat Belt Properly
Fasten Your Seat Belt
Avoid crushing injury or death during rollover. This machine is equipped with a rollover protective structure (ROPS). USE a seat belt when you operate with a ROPS. Hold the latch and pull the seat belt across the body.
Insert the latch into the buckle. Listen for a click.
Tug on the seat belt latch to make sure that the belt is securely fastened.
Snug the seat belt across the hips.
Replace entire seat belt if mounting hardware, buckle, belt, or retractor show signs of damage.
Inspect seat belt and mounting hardware at least once a year. Look for signs of loose hardware or belt damage, such as cuts, fraying, extreme or unusual wear, discoloration, or abrasion. Replace only with replacement parts approved for your machine. See your John Deere dealer.
Operating the Tractor Safely
Safety Fall O Tractor
Safety PTO
You can reduce the risk of accidents by following these simple precautions:
Use your tractor only for jobs it was designed to perform, for example, pushing, pulling, towing, actuating, and carrying a variety of interchangeable equipment designed to conduct agricultural work.
This tractor is not intended to be used as a recreational vehicle.
Read this operator s manual before operating the tractor and follow operating and safety instructions in the manual and on the tractor.
Follow operation and ballasting instructions found in the operator s manual for your implements/attachments, such as front loaders
Make sure that everyone is clear of machine, attached equipment, and work area before starting engine or operation. Keep hands, feet, and clothing away from power-driven parts
Driving Concerns
Never get on or o a moving tractor.
Keep all children and nonessential personnel o tractors and all equipment.
Never ride on a tractor unless seated on a John Deere approved seat with seat belt.
Keep all shields/guards in place.
Use appropriate visual and audible signals when operating on public roads.
Move to side of road before stopping.
Reduce speed when turning, applying individual brakes, or operating around hazards on rough ground or steep slopes.
Couple brake pedals together for road travel.
Pump brakes when stopping on slippery surfaces.
Towing Loads
Be careful when towing and stopping heavy loads. Stopping distance increases with speed and weight of towed loads, and
Brake and Di erential Lock Adjustment
LEGEND: A Jam Nut (2 used)
C Service Brake Turnbuckle
Hold service brake turnbuckle (C) with a wrench and lock both jam nuts (A) to set the length of the service brake link.
Di erential Lock Adjustment
[1] - Install and adjust di erential lock link.
[2] -
Di erential Lock Adjustment
LEGEND:
D Di erential Lock Actuator
E Di erntial Lock Shaft
Adjust di erential lock actuator (D) so it presses lightly against the end of the di erential lock shaft (E). There should be no freeplay in di erential lock link or brake pedal link.
[3] - Hold di erential lock link bolt with a wrench and lock jam nut against swivel to set length.
Park Brake Adjustment
[1] - Ensure the park lever is in the disengaged (down) position. Install and adjust park brake link to remove free play by adjusting turnbuckle. There should be no freeplay in park brake link, di erential lock link, or the brake pedal link.
[2] - Lock jam nuts.
[3] - Ensure that service and park brake are adjusted properly. The engine should stall with transmission in high range with brakes engaged.
Results:
If the brakes are adjusted correctly:
Di erential lock should fully engage with 20 25 mm of travel at the brake pedal.
The service brakes should be fully locked at 80 90 mm (3.15 3.54 in.) of brake pedal travel.
Park brake lever should fully engage the di erential lock at 3 4 clicks and the brake should begin to drag at 4 5 clicks [175 200 N·m ( 39 45 lb.-force)].
Park brake should be fully locked at 9 11 clicks [330 380 N·m (74 85 lb.-force)].
Group 30 - Repair
Brake Pedal Assembly Removal and Installation
Removal:
[1] - Park machine safely.
[2] - Block wheels and release park brake.
[3]CAUTION:
Avoid Injury! Brake return spring is under tension. Wear safety glasses and gloves when removing or installing springs.
Brake Pedal Assembly Removal and Installation
Disconnect brake pedal spring (A).
[4] - Remove cotter pins (B) and washers. Disconnect brake rod.
[5] - Remove snap ring (C), washer, and brake pedal.
[6] -
Wheel Removed For Clarity
LEGEND:
A Brake Pedal Spring
B Cotter Pin
C Snap Ring
LEGEND: D Brake Rod
E Park Brake Rod
F Di erential Lock Rod
G Roll Pin
H Outer Lever
Remove cotter pin and washers from brake rod (D). Disconnect brake rod.
[7] - Remove bolt and nut from park brake rod (E). Disconnect park brake rod.
[8] - Remove cotter pin and washer from di erential lock rod (F). Disconnect di erential lock rod.
[9] - Drive out roll pin (G). Remove outer lever (H).
Installation:
[1] - Install outer lever (H), install roll pin (G).
[2] - Install di erential lock rod (F) using cotter pin and washer.
[3] - Install park brake rod (E) using nut and washer.
[4] - Install brake rod (D).
[5] - Install brake pedal using snap ring (C), and washer.
[6] - Install brake rod to brake pedal.
[7] - Install brake pedal spring (A) to pedal.
[8] - Check brake pedal adjustment. (See Brake Pedal and Linkage in Section 80, Group 10.)
Brake Assembly
Disassembly:
[1] - Remove left axle housing. (See Rear Axles in Section 50, Group 35.)
First Brake Separator Plate Removed To Show Brake Disk
Remove friction disks (I) and plates (J).
LEGEND: H Bolt (8 used)
LEGEND: I Friction Disk (3 used) J Plate (3 used)
[10] - Inspect brake plates and disks. Replace any plates or disks that are not at or that show wear or discoloration.
[11] -
Brake Assembly
Remove pinion shaft (C) from brake cover.
[12] - Remove camshaft (K) from brake cover.
[13] -
Brake Assembly
Disconnect springs (L) and remove brake actuating disk (M).
[14] -
Brake Assembly
Inspect ball bearings (N) and plates for wear or damage.
LEGEND: K
Pinion Shaft
LEGEND: L Spring (3 used) M Brake Actuating Disk
LEGEND: N Ball Bearing (6 used)
[15] - Inspect ramps in actuator plate for scoring. Replace parts as necessary.
Assembly:
Brake assembly is done in the reverse order of disassembly.
Install brake actuator plate (M) and secure with three springs (L).
Install cam shaft (K) in brake cover.
IMPORTANT:
Avoid Damage! Install brake disk next to brake actuator plate and then alternate with brake plates and disks.
Install pinion in brake cover to stack plates and brake disks. Stack disks and plates.
Insert a tie band through the holes in brake disc and around brake pack, tighten tie to take up all clearance in stack. Tie band holds brake pack together during assembly.
Make sure two short dowel pins are properly located before securing brake assembly to transmission housing. Install eight bolts that secure brake plate and snug nger tight.
Remove cable tie band from brake pack.
IMPORTANT:
Avoid Damage! Inside brake plate may not align on pinion. Make sure pinion will rotate by hand before tightening bolts.
Be sure brake applies when rotating the camshaft by hand.
Tighten eight bolts (H) securing brake assembly to housing to speci cation.
Item Measurement Speci cation
Brake Cover to Transmission Bolts Torque 52 N·m (38 lb.-ft.)
Remove pinion shaft from brake pack and reassemble to nal drive in axle housing.
Brake Assembly
LEGEND: O
Camshaft Seal
Install new camshaft seal (O) in axle cover. Install LH axle assembly. If the axle will not rotate by hand after assembly remove brake assembly and inspect brake disks.
Damaged Plates and Disks
Replace any plates or disks that are damaged or not at.
Group 05 - Specifications
General Speci cations
Torque Speci cations
Group 10 - Component Location
Fuel Tank and Firewall
Hose Clamp (2 used)
Fitting
Fitting
Cap Screw (2 used)
Cap Screw (3 used)
Cap Screw (2 used)
Hose Clamp (4 used)
Drain Hose
Group 15 - Repair
Front Wheel Removal and Installation
Removal:
[1] - Loosen lug nuts slightly before raising front axle.
[2] - Raise front of machine and lower onto support stands so that machine is supported by front axle.
[3] - Remove 6 lug bolts and wheel.
NOTE:
If the front wheels are being removed to perform work on the front axles, lower machine onto suitable stands that will support the machine by the frame.
[2] - Remove spring pin (B) and remove pin (C). Remove seat.
LEGEND:
A Seat Switch Electrical Connector
B Spring Pin
C Pin
D Cap Screw and Washer (2 used)
[3] - Gently pry seat switch wiring harness retainers to remove from seat support. Move wiring harness out of the way.
[4] - Remove two cap screws and washers (D) at the rear of seat support attaching seat support to rockshaft housing.
[5] - Remove two cap screws and washers at the front of seat support attaching seat support to operators platform.
[6] - Remove seat support.
Installation:
Installation is the reverse of removal.
Roll Over Protection System (ROPS)
Removal:
[1] - Remove three-point hitch.
[2] - Remove rear wheels and tires. (See Rear Wheel Removal and Installation in Section 90, Group 15.)
[3] - Disconnect all electrical harness connections at base of right and left sides of ROPS. Remove any tie straps securing harness near base of ROPS and fold harness out of the way.
[4] -
NOTE:
If removing fenders completely, refer to Rear Fenders Removal and Installation (Section 90, Group 15.).
Remove and retain fasteners securing right side of ROPS to fender and seat brace. Repeat for left side.
[5] -
CAUTION:
Avoid Injury! Machine component is heavy. Use a safe lifting device or get an assistant to help lift and hold component into place for installation.
Support ROPS with a suitable lifting device.
[6] -
CAUTION:
Avoid Injury! Springs are installed under tension. Use caution when attaching or disconnecting springs. Wear eye protection.
Remove cap screws (A) from rockshaft housing.
[7] -
LEGEND: A Cap Screw (2 used)
Rockshaft Housing
Right Side ROPS Shown
Remove and discard cap screws (B). Repeat for the left side.
[8] - Lift and remove ROPS from machine.
Installation:
Installation is the reverse of removal.
CAUTION:
LEGEND: B Cap Screw (10 used)
Avoid Injury! Replace the cap screws whenever the ROPS is removed. Always use new, non- anged, grade 10.9 cap screws.
Replace discarded cap screws with new cap screws. Evenly tighten cap screws to speci cation.
Item
Measurement
Speci cation ROPS Cap Screws Torque 110 N·m (81 lb.-ft.)
Operator s Foot Decks
Removal:
[1] - Park machine safely on a level surface with wheels blocked to prevent machine movement. Release park brake.
[2] -
NOTE:
It is not necessary to remove forward and reverse pedals from pedal arms.
Remove two socket head screws (A) securing platform to housing.
Remove cap screws and nuts (B). Release spring (C).
LEGEND: A Socket Head Screw (2 used)
LEGEND:
B Cap Screw and Nut (4 used)
C Spring (2 used)
LEGEND:
D Cap Screw and Nut (8 used)
E Cap Screw (2 used)
Remove cap screws and nuts (D) securing fender to foot deck left and right sides. Remove LH foot deck
[5] - Remove two cap screws and nuts securing electromagnet bracket to RH foot deck.
[6] - Remove remaining cap screw (E) RH foot deck, securing rod to transmission housing. Remove RH foot deck assembly.
RH Foot Deck Shown From Bottom
[3] -
LH Foot Deck Shown
[4] -
RH Foot Deck Shown
Installation:
Installation is the reverse of removal.
Hood Removal and Installation
Removal:
NOTE:
Use an assistant to help with hood during removal.
[1] - Park machine safely. (See Park Machine Safely in Section 10, Group 05.)
[2] - Allow engine to cool.
[3]Hood Support Bracket
LEGEND:
Hood Support Rod
Cotter Pin
Rear Pins
Slot Raise hood.
[4] - Remove cotter pin (B) and washer from hood support rod (A) on both sides.
[5] - Remove support rod (A) from hood support bracket on both sides.
[6] - Open hood fully and disengage rear pins (C) from slot (D) and remove hood.
Installation:
Installation is the reverse of removal.
Battery Removal and Installation
Removal:
[1] - Raise hood.
Rear Pins
Battery Removal and Installation
Disconnect negative (-) battery cable.
[3] - Disconnect positive (+) battery cable.
[4] - Loosen bolts (A). Remove battery hold down clamps.
[5] - Remove battery.
Installation:
Installation is the reverse of removal.
LEGEND: A Bolt (2 used)
Control Panel Removal and Installation
The control panel and the cowl panel are interlocked when assembled, so both pieces are involved during removal or installation of an individual component. The key switch is mounted in the cowl panel.
Removal:
[1] -
LEGEND:
A Screws (2 used)
B Screws (4 used)
C Hand Throttle Grip
Remove hood. (See Hood Removal and Installation in Section 90, Group 15.)
[2] - Remove steering wheel. (See Steering Wheel Removal and Installation in Section 70, Group 30.)
[3] - Remove screws (A) and screws (B) securing the control panel.
[4] - Remove hand throttle grip (C) on 3032E and 3038E tractors.
[5] - Lift control panel and tilt to disconnect wiring connectors.
[6] - Remove control panel.
Installation:
Installation is the reverse of removal.
Fuel Tank Removal and Installation
Removal:
CAUTION:
Avoid Injury! Diesel fuel is ammable! Extinguish all open ames before working on fuel system. Do not smoke.
[1] - Park machine on level surface, shut engine o , engage park brake.
[2] - Allow machine and engine to cool before attempting to service fuel system.
[3] - Disconnect battery negative (-) cable.
[4] - Remove hood. (See Hood Removal and Installation in Section 90, Group 15.)
[5] - Remove control panel . (See Control Panel Removal and Installation in Section 90, Group 15.)
[6] -
Remove drain hose (A).
LEGEND:
A Drain Hose
B Fuel Return Line
C Fuel Supply Line
[7] - Disconnect fuel return line (B) and fuel supply line (C) from tank. Drain fuel into approved container(s) of su cient capacity. Plug fuel lines.
-
LEGEND:
D Cap Screw (4 used)
E Cap Screw (4 used)
F Support
Fuel Tank Removal
[8]
Fuel Tank Removal
Remove cap screws (D) and nuts.
[9] -
NOTE:
Nuts may come out of pockets holding them.
Remove cap screws (E).
[10] -
NOTE:
An assistant should be on the opposite side of the machine to assist in removing or installing tank.
Remove support (F) and lift tank carefully to remove from machine.