Scraper range

SCRAPER RANGE

FALCON PROVEN POWER

Mechanical reversal: simple and effective.

The hydraulically-driven Falcon scraper is incredibly powerful and has an exceptionally long service life.

It is designed for dairy farmers looking to make a long-term investment.

With this powerhouse on your farm, you can rely on our 30 years of experience in manure removal systems. It is powerful, has no distance limit, is easy to use and low maintenance.

Easy-to-use and solid Collects solid manure - ideal for straw-bedded pens.

Reliable - UPN rail with external stops to protect hooves Simple and robust reversal system.

11 to 6 scrapings per day - with the operator present.

Powerful - single- or multi-corridor hydraulic power unit.

Solid – rails can be added with no length limit.

Adaptable – heavy straight or V scrapers, asymmetric mounting possible.

Equipment Hydraulic power unit Power unit with an oil capacity of 100l - prevents oil overheating.

3 types of power unit available - 1 corridor, 2 - 3 corridor and 4 - 5 corridor 1 to 6 scrapings per day - with the operator present.

Powerful - 5,5 kw.

Safety- oil level.

Hydraulic power unit

Cylinders Surface Cylinder

Surface : The cylinder is on the surface. The frame will be embedded 6 cm beneath the concrete of the scraping corridor. It can be used to pull or push the scraper.

Embedded : The cylinder is embedded and is used to push the scraper. The frame will be embedded 18 cm beneath the concrete of the scraping corridor and positioned to push, i.e. at the start of the scraping corridor.

Chassis length: 3 067 mm

Embedded

Sub-rail : The cylinder frame will be embedded 22 cm beneath the concrete of the scraping corridor so that it can pull the scraper, i.e. after the discharge area.

Box : 4 models available

Chassis length: 3 067 mm

• Box for 80 mm rail

Sub-rail

• Box for 100 mm rail • Box for 120 mm rail • Box for 140 mm rail Installation at the end of the corridor for pulling the scraper with an opening onto the pit. Requires a water supply. The box must be installed next to the chute so that the liquid can run into the channel or manure pit.

Chassis length: 3 067 mm

Box

Box lenght : 2 985 mm

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Rails

UPN width in mm

Concrete : A rail embedded in concrete can be used to guide the traction rail and the scraper. The dimensions chosen depend on the traction rail..

Traction : Two types.

Surface rail with stops: one stop per metre, for use in the pen. Offers significant advantages in the event of frost or on drying ground as it allows the scraper to keep moving.

Traction rail width in mm

Special manure pit rail: for use in the flat discharge area so that the manure can be easily picked up with a tractor.

TRACTION RAIL MM

RAIL IN CONCRETE MM

80 mm

120 mm

100 mm

140 mm

120 mm

160 mm

140 mm

180 mm

ACL control cabinet Contrôleur : Easy to use and available in 3 versions.

• ACL 1 : controls 1 corridor • ACL 3 : controls up to 3 corridors • ACL 5 : controls up to 5 corridors

FUNCTIONS

ACL FALCON 1

ACL FALCON 3

ACL FALCON 5

Manual start







Automatic start max. 6 times per day







Oil level control







Oil temperature control







Automatic frost protection







Transverse channel start signal







“Drop in step” function







Operating hours counter







Service messages at regular intervals







Controls 1 corridor



×

×

Controls up to 3 corridors

×



×

Controls up to 5 corridors

×

×



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TRITON 13 CHAIN SCRAPER The Triton 13 scraper is the simple solution for scraping slurry- or straw-covered aisles. Versatile and sophisticated, it guarantees perfectly clean aisles with scraping adapted to the conditions. This chain scraper adapts to all situations.

Equipment Drive Motor: 1.1 kW Hydraulic unit: 0.55 kW Automatic or manual chain tensioning

2 200 mm

Hardox drive pulley Chain guide For use between two corridors or at an angle

600 mm

The motor is positioned high up so it is protected from animals and bad weather

Pulley Horizontal : The 250 mm diameter pulley is mounted on two rows of bearings with two “SPI” joints which help to protect the bearings from liquids and ensure a long service life. The pulley is made from stainless steel.

Chain 13 x 36 mm chain: •

Resistance: 22 T

•

Weight: 3.8 kg / m

•

Calibrated

•

Special dip

•

Limit of 200 m of chain per gear

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600 mm

ACL control cabinet The most functional control cabinet on the market, it offers range of options to relieve you of your day-to-day tasks.

FUNCTIONS

ACL TRITON 13

Manual stop / start on the front of the controller



Up to 24 automatic starts per day



Option to park in an irregular position at set hours



Crowd gate function



Automatic antifreeze function



Transverse channel start signal



Incremental discharge of slurry into the transverse channel



Automatic chain tensioner



Operating hours counter



Message regarding service A, to be carried out by farmer



Message regarding service B, to be referred to a BouMatic maintenance technician



Real-time clock



Automatic transition from summer to winter time



Multi-pile



Alarm to announce each start-up



Reduction to half speed in a maximum of 3 user-defined zones



Encoder for the scraper position



Option to change the standard speed



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TRITON 10 XLM CHAIN SCRAPER The Triton XLM 10 chain scraper is a simple and functional solution for frequent scraping on concrete corridors and slotted floors.

820 mm

Drive unit •

Motor: 0.75 kW

•

Manual chain tensioning

•

Reinforced drive

•

Hardox drive pulley

•

Chain guide

•

For use between two corridors or at an angle

2 108 mm

1 100 mm

500 mm

Pulley Horizontale STD : Robust steel, frame-mounted pulley •

Diameter of 250 mm

Horizontale HD : Robust HD composite, framemounted pulley •

Diameter of 350 mm

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Common features •

Two rows of bearings

•

Double “SPI” joint

•

25 mm axle

•

Adjustable scraper

10

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ACL control cabinet TRITON 10 XLM

FUNCTIONS Manual stop/start on the front of the controller



Up to 24 automatic starts per day



Automatic frost protection



Evacuation channel start signal



Total operating hours display



Reminder message for service A, to be carried out by farmer



Reminder message for service B, to be carried out by a BouMatic service technician



Real-time clock



Automatic transition from summer to winter time



Alarm that sounds at each start-up



Crowd gate function (optional control unit)



Chain 10 x 32 mm chain : •

Resistance: 13 T

•

Weight: 2.25 kg / m

•

Calibrated

•

Special dip

•

Limit of 200 m of chain per gearr

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TYPHOON

The Typhoon scraper is the simple solution for scraping slurry-covered or semistraw aisles. Versatile and sophisticated, it guarantees perfectly clean aisles with frequent scrapings.

ROPE SCRAPERS

The Typhoon rope scraper is the most simple and efficient solution for dairy cow pens.

"I" system

"U" system

Equipment 1 010 mm

Winch Moter power : 0.55 kW or 0.75 kW for a limited energy consumption.

280 mm

Winch: • •

•

One large-capacity model that can roll up to 200 m of rope.

Supported by two bearings for a longer service life and to reduce the effort required from the gears.

Drum with a thickness of 8 mm that resists compression

760 mm

570 mm

Brackets Floor bracket : The bracket helps you gain some extra space and lift the winch up to 2 m off the ground. The vertical pulley and winch access guard is included.

400 mm

Bracket with guard : We can add a guard to the bracket as an option. The guard stops people from accessing the rope and stops slurry from splashing the area around the bracket. Two models are available

715 mm

Wall bracket : This bracket includes a vertical pulley and is fixed to the wall to hold the winch.

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Pulleys We carefully designed our pulleys so that they can work in abrasive environments, such as in sand, and not cost too much to maintain. We offer 3 types of pulley: Horizontale Pulley

Horizontal standard et HD: •

Pulley with 250 mm diameter.

•

A minimum distance of 2.5 m between the winch and the pulley is recommended

Verticale : • • Verticale Pulley

Rope guide pulley

Pulley with 250 mm diameter.

For use with a floor or wall bracket.

Horizontal or vertical pulleys with a diameter of 250 mm do not require any servicing. They are mounted on a bearing with a TP-type “SPI” seal which means that they can be used in sandy environments and are low maintenance.

Rope Guide: This pulley is used when the winch is placed on the floor directly after the groove. During the winding, the rope is wound up on the drum from left to right and from right to left. The pulley prevents the rope from touching the edges of the recess and being cut.

•

Pulley de diamètre de 250 mm.

Common features •

25 mm axle.

•

Two rows of bearings.

•

2 “SPI” seals to protect the bearings.

Mini 2 500mm

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Rope DYNEEMArope is incredibly resistant. Contrary to stainless steel or steel cables, farmers can easily repair the rope with a needle if it breaks. It is also easy to make loops to attach the scraper to the rope •

10 mm: 10.8 T tensile strength. Available in rolls of 1, 200, 500 and 1,000 m.

•

12 mm: 16.5 T tensile strength. Available in rolls of 1, 200, 500 and 1,000 m.

ACL control cabinet ACL control cabinets offer a range of functions to help make your day-to-day work easier.

ACL TYPHOON

ACL TYPHOON +

Manual stop / start on the front of the controller





Up to 24 automatic starts per day



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Automatic frost protection





Evacuation channel start signal

×



Incremental discharge of slurry into the evacuation channel





Total operating hours display





Reminder message for service A, to be carried out by farmer





Real-time clock

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Automatic transition from summer to winter time



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Selection of the number of cycle starts

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Alarm that sounds at each start-up

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Alternative parking position

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Crowd gate function (optional control unit)

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

FUNCTIONS

SBC control cabinet The SBC controller has been specially designed for brush scrapers. To prevent an accumulation of slurry between the brush and the flaps, the scraper stops and moves back to collect the slurry accumulated between the brush and the flaps. The frequency of this can be adjusted.

This function guarantees an optimal cleanliness of the brushes and therefore a more effective scraping.

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FUNCTIONS

SBC

Manual stop / start on the front of the controller



JUp to 24 automatic starts per day



Automatic frost protection



Evacuation channel start signal



Incremental discharge of slurry into the evacuation channel



Total operating hours display



Real-time clock



Automatic transition from summer to winter time



Typhoon SBC Scraper Brush Cleaner The TYPHOON SBC is the most efficient scraper on the market today. A patented piece of equipment, the automatic lifting brush helps farmers to achieve perfectly cleaned floors.

Benefits LESS RISK FOR THE ANIMALS • The brushes, which are positioned under the planer at the back, are independent from the scraping blades on the front.

• It is a much more compact system.

• Thanks to this system, farmers can reduce their scraping frequency by 30% in comparison to a classic scraper.

LONGER SERVICE LIFE • The brushes do not carry the weight of the blades and planer while the scraper is moving forwards.

• By reducing the scraping frequency, we are able to increase the service life of the scraper and the installation components.

CLEANER • The “traditional” blades clean away the majority of the slurry and the brushes finish the job.

• Once the parameters have been set, the computer automatically controls the scraper to stop the brushes from becoming saturated.

• The result is a better scraping quality, less moisture and cleaner cows. All of this is a massive advantage for the farmer.

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Whether it is smooth, scratched or grooved concrete or matting, you will definitely be satisfied with the results. Unlike with front brushes, the SBC always keeps the brushes clean and ensures optimal cleaning even on inclines. Equipped with steel blades on the front and brushes on the back, it will get dirt out from even the deepest corners of the aisle that you are scraping. Works on inclines of up to 2%.

This scraper cannot be used with a flat manure pit

220 mm

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Types of limit switches We offer several different types of limit switches that stop the installation or reverse the scraper. Our dealers will help you to work out which limit switches are best for you depending on your installation.

Aerial : Limit switch for fixing to the ground. It will stop the scraper in its parked position or reverse it. Thanks to the design, the sensor is protected.

Concrete : Limit switch for setting in concrete. It will stop the scraper in its parked position or reverse it. Watertight box for optimal sensor protection..

Horizontal or vertical pulleys with a diameter of 250 mm do not require any servicing. They are mounted on a bearing with a TP-type “SPI” seal which means that they can be used in sandy environments and are low maintenance.

Aerial

On concrete

On a pulley: A spring is placed in the rope and when it passes in front of the sensor the scraper is reversed or stops if it is in the parking zone. For use in slurry installations without straw.

On a winch : A spring is placed in the rope and when it passes in front of the sensor the scraper is reversed or stops if it is in the parking zone.

On a pulley

On a spring: When the scraper reaches the discharge area or the parking zone, the spring compresses on a stop fixed into the concrete. This increases the intensity and reverses or stops the motor.

SENSORS

FALCON

TYPHOON

TRITON 13

TRITON 10

Aerial

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





Concrete









On a spring

×

×

×



On a pulley

×



×

×

On a winch

×



×

×

Installation kit

On a winch

On a spring

•

Emergency stops

•

Alarm (obligatory for the EEC standard (machine standard))

•

Frost protection probe

•

Electric cables

•

Cables for the sensors

•

Limit switch(es) 25

1 20

0m

m

The different types of scrapers A large range of scrapers for every situation.They can be symmetrical or asymmetric.

Straight HD : The straight HD scraper is perfect for farms that use straw and want to make manure. Its weight, CC blades and Hardox wear parts make this scraper a trusty partner that will be at your side for years.

STRAIGHT HD

•

Limit switch for fixing to the ground

•

It will stop the scraper in its parked position or reverse it

•

Thanks to the design, the sensor is protected

325 mm

Standard : The straight standard scraper is ideal for very aggressive environments (sand) as all the parts that come into contact with the ground are made from Hardox and can be easily replaced. In addition, it has been designed so that there is always a space between the arm and the edge of the cubicle so as to not disturb the animals. It is equipped with: •

Steel / CC blades

•

Parts in contact with the ground are made of Hardox and can be easily replaced

•

Works on inclines of up to 2%

•

From 2 to 5 m

•

Get in touch if you need a different size

STRAIGHT STD

200 mm

STRAIGHT SLIM

195 mm

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SLIM

STRAIGHT HD

STRAIGHT STD

Slim : Our slim scraper is designed for 100% slurry installations, the scraper blades are made from steel and can be optionally equipped with a CC band. It is available in widths from 2 to 5 m.

SCRAPER TYPE

W1

STRAIGHT HD

STRAIGHTSTD

W1

STRAIGHT SLIM

W1

SBC

W1

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WIDHT (m)

MIN. WIDTH (m)

MIN. WIDTH (M)

W1 (m)

2

1,75

2,25

0,83

2,5

2,25

2,75

1,3

3

2,75

3,25

1,8

3,5

3,25

3,75

2,3

4

3,75

4,25

2,8

4,5

4,25

4,75

3,3

5

4,75

5,25

3,8

5,5

5,25

5,75

4,3

6

5,75

6,25

4,8

2

1,75

2,25

1,23

2,5

2,25

2,75

1,73

3

2,75

3,25

2,23

3,5

3,25

3,75

2,73

4

3,75

4,25

3,23

4,5

4,25

4,75

3,73

5

4,75

5,25

4,23

5,5

5,25

5,75

4,73

6

5,75

6,25

5,23

2

1,75

2,25

1,23

2,5

2,25

2,75

1,73

3

2,75

3,25

2,23

3,5

3,25

3,75

2,73

4

3,75

4,25

3,23

4,5

4,25

4,75

3,73

5

4,75

5,25

4,23

2

1,75

2,25

1,28

2,5

1,75

2,25

1,78

3

1,75

2,25

2,28

3,5

1,75

2,25

2,78

4

1,75

2,25

3,28

4,5

1,75

2,25

3,78

5

1,75

2,25

4,28

5,5

1,75

2,25

4,78

v

•

Hardox planer blade

•

Arms can be weighed down

•

Runner with or without arm blocking (without blocking: scraper can be opened fully at the discharge area)

•

Parking zone = 1.5 times wider than the corridor

•

Asymmetric (optional): offset from the centre of the corridor by 25 cm to the right or left

•

From 2 to 6 m (Get in touch if you need a different size).

•

Hauteur sous barrière 750mm

V HD

HD : The V HD scraper is perfect for farms that use straw and want to make manure. Its weight, CC blades and Hardox wear parts make this scraper a trusty partner that will be at your side for years.

•

The parts in contact with the ground are made from Hardox for a longer service life.

•

When it returns to the parking zone, it leaves plenty of space to facilitate the flow of animals.

•

From 2 to 5 m. Get in touch if you need a different size.

•

It can be used asymmetrically.

•

It cannot be used on inclines.

V STD

Standard : With the “V” slurry scraper, the load is moved into the centre of the scraper.

337 mm

HD

200 mm

STD

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Summary of scraper types Find below the types of scrapers available depending on the desired model: SCRAPER

FALCON

TYPHOON

TRITON 13

TRITON 10

Straight HD





×

×

Straight Standard

×





×

Straight Slim

×



×



V HD





×

×

V Standard

×





×

V SBC

×



×

×

V Reversible

×







V Slotted floor

×

×

×



V Channel scraper

×



×



V Passage on a pulley

×



×

×

V Scraper for waiting area









Miscellaneous equipment Passage on a pulley Only for TYPHOON installations.

The passage on a pulley has been designed for systems that use a manure pit with a chute or that discharge directly into the pit.

This means that the dealer or farmer can safely intervene when they need to service or clean the pulley.

The groove should be 40 mm wide and 90 mm deep.

The discharge area will need to be a little larger because of the slighter longer runner (+600 mm).

Evacuation channel The special evacuation channel scraper is a slurry scraper that allows farmers to get rid of effluents while consuming little energy.

Max. width 1.1 m.

Crowd gate Makes it possible for you to have a manually operated or automatic backing gate in your waiting area (linked to the entrance gate) and to clean it after milking.

Slotted floor Specially developed not to interfere with the animal, it can be used to easily and efficiently scrape corridors with slotted floors.

Available for corridor widths of 2 to 5 m.

Reversible The ideal scraper for when the channel is in the middle of the pen.

When the scraper passes over the cams positioned on the channel (2 on either side), the blades lift up and pass over the pin.

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BVS VACUUM SCRAPER

An intelligent partner to help keep your animals healthy and comfortable The BVS is a fully automatic robot that cleans livestock buildings by vacuuming up slurry. It helps to: Keep animals cleaner Keep cubicles cleaner Decrease the working time needed for cleaning the passages between cubicles Make animals more comfortable Reduce the amount of liquid around the animals’ hooves and legs Reduce the ammonia fumes released due to frequent passes

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Outstanding cleaning performance How the BVS works: The two arms move the slurry towards the centre.

The build up of slurry around the tank’s suction mouth prevents any air from getting in.

As the tank is depressed (vacuum pump), the slurry is vacuumed up and stored in the tank.

When the BVS passes over areas with slotted floors, the tank empties because there is no slurry to block the suction mouth.

When it arrives at its charging point, the BVS empties and the vacuum pump reverses to push the slurry out of the tank.

A machine for the long term...

The BVS is made entirely from painted stainless steel which protects it from corrosion and ensures an optimal service life.

Its rounded design allows it to turn 360°, reducing the need for manoeuvres when it reaches the edges of the building.

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1730 mm

Electrical consumption

250 W/hour

Slurry tank volume

350 l

Water tank volume

70 l

Forward-moving speed

10 m/min

Autonomy with LITHIUM battery

14.5 hours/day

Permissible slope

8% (4% + 4%)

Empty weight

420 kg

Filled weight

840 kg

NOISE EMISSION (AT 1 M)

39.4 dB

NOISE EMISSION (AT 10 M)

28.7 dB

Capacity / Robot*

until 150 Milking cow

* depending on the battery, route and emptying point

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1650 mm

750 mm

1530 mm

Minimum height under the barrier

660 mm

FEATURES

Plug and play installation

WIFI coverage throughout the building will be required before installation to ensure optimal remote access.

Router

Satellites

No parts need to be installed in the ground to guide the robot. Thanks to its laser guidance system, the BVS moves around autonomously.

The first time that the robot is used, the operator (a qualified person approved by BouMatic) must create a virtual map by moving the robot throughout all areas of the building. Once the robot has learned its map, it will be able to move around freely in its area and the user will be able to adjust the frequency of the scrapings as they want.

The learning and the adjustment of any settings can be done from a PC or a smartphone. A remote control is provided for all movements in manual mode.

Any alerts are send by email and/or SMS and can be resolved remotely.

Emptying point Several configuration options are available:

On a storage pit

On a channel

On a reception pit

On slotted flooring at the edge or in the middle of the building

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