SCRAPER RANGE
FALCON
PROVEN POWER
Mechanical reversal: simple and effective.
The hydraulically-driven Falcon scraper is incredibly powerful and has an exceptionally long service life.
It is designed for dairy farmers looking to make a long-term investment.
With this powerhouse on your farm, you can rely on our 30 years of experience in manure removal systems. It is powerful, has no distance limit, is easy to use and low maintenance.
Easy-to-use and solid
Collects solid manure - ideal for straw-bedded pens.
Reliable - UPN rail with external stops to protect hooves Simple and robust reversal system.
11 to 6 scrapings per day - with the operator present.
Powerful - single- or multi-corridor hydraulic power unit.
Solid – rails can be added with no length limit.
Adaptable – heavy straight or V scrapers, asymmetric mounting possible.
E quipment
Hydraulic power unit
Cylinders
Hydraulic power unit
Power unit with an oil capacity of 100l - prevents oil overheating.
3 types of power unit available - 1 corridor, 2 - 3 corridor and 4 - 5 corridor
1 to 6 scrapings per day - with the operator present.
Powerful - 5,5 kw.
Safety- oil level.
Surface : The cylinder is on the surface. The frame will be embedded 6 cm beneath the concrete of the scraping corridor. It can be used to pull or push the scraper.
Embedded : The cylinder is embedded and is used to push the scraper. The frame will be embedded 18 cm beneath the concrete of the scraping corridor and positioned to push, i.e. at the start of the scraping corridor.
Sub-rail : The cylinder frame will be embedded 22 cm beneath the concrete of the scraping corridor so that it can pull the scraper, i.e. after the discharge area.
Box : 4 models available
• Box for 80 mm rail
• Box for 100 mm rail
• Box for 120 mm rail
• Box for 140 mm rail
Installation at the end of the corridor for pulling the scraper with an opening onto the pit. Requires a water supply. The box must be installed next to the chute so that the liquid can run into the channel or manure pit.
Surface Cylinder
Embedded
Sub-rail
Chassis length: 3 067 mm Box lenght : 2 985 mm
Chassis length: 3 067 mm
Chassis length: 3 067 mm
Rails
Concrete : A rail embedded in concrete can be used to guide the traction rail and the scraper. The dimensions chosen depend on the traction rail..
Traction : Two types.
Surface rail with stops: one stop per metre, for use in the pen. Offers significant advantages in the event of frost or on drying ground as it allows the scraper to keep moving.
Special manure pit rail: for use in the flat discharge area so that the manure can be easily picked up with a tractor.
ACL control cabinet
Contrôleur : Easy to use and available in 3 versions.
• ACL 1 : controls 1 corridor
• ACL 3 : controls up to 3 corridors
• ACL 5 : controls up to 5 corridors
Manual start
Automatic start max. 6 times per day
Automatic frost protection
Transverse channel start signal
“Drop in step” function
Operating hours counter
Service messages at regular intervals
1 corridor
Controls up to 3 corridors
Controls up to 5 corridors
Traction rail width in mm
TRITON 13
CHAIN SCRAPER
The Triton 13 scraper is the simple solution for scraping slurry- or straw-covered aisles. Versatile and sophisticated, it guarantees perfectly clean aisles with scraping adapted to the conditions. This chain scraper adapts to all situations.
Drive
Motor: 1.1 kW
Hydraulic unit: 0.55 kW
Automatic or manual chain tensioning
Hardox drive pulley
Chain guide
For use between two corridors or at an angle
The motor is positioned high up so it is protected from animals and bad weather
Pulley
Horizontal : The 250 mm diameter pulley is mounted on two rows of bearings with two “SPI” joints which help to protect the bearings from liquids and ensure a long service life. The pulley is made from stainless steel.
Chain
13 x 36 mm chain:
• Resistance: 22 T
• Weight: 3.8 kg / m
• Calibrated
• Special dip
• Limit of 200 m of chain per gear
ACL control cabinet
The most functional control cabinet on the market, it offers range of options to relieve you of your day-to-day tasks.
FUNCTIONS
Manual stop / start on the front of the controller
Up to 24 automatic starts per day
Option to park in an irregular position at set hours
Crowd gate function
Automatic antifreeze function
Transverse channel start signal
Incremental discharge of slurry into the transverse channel
Automatic chain tensioner
Operating hours counter
Message regarding service A, to be carried out by farmer
Message regarding service B, to be referred to a BouMatic maintenance technician
Real-time clock
Automatic transition from summer to winter time
Multi-pile
Alarm to announce each start-up
Reduction to half speed in a maximum of 3 user-defined zones
Encoder for the scraper position
Option to change the standard speed
TRITON 10 XLM
CHAIN SCRAPER
The Triton XLM 10 chain scraper is a simple and functional solution for frequent scraping on concrete corridors and slotted floors.
Drive unit
• Motor: 0.75 kW
• Manual chain tensioning
• Reinforced drive
• Hardox drive pulley
• Chain guide
• For use between two corridors or at an angle
Pulley
Horizontale STD : Robust steel, frame-mounted pulley
• Diameter of 250 mm
Horizontale HD : Robust HD composite, framemounted pulley
• Diameter of 350 mm
Common features
• Two rows of bearings
• Double “SPI” joint
• 25 mm axle
• Adjustable scraper
ACL control cabinet
FUNCTIONS
Manual stop/start on the front of the controller
Up to 24 automatic starts per day
Automatic frost protection
Evacuation channel start signal
Total operating hours display
Reminder message for service A, to be carried out by farmer
Reminder message for service B, to be carried out by a BouMatic service technician
Real-time clock
Automatic transition from summer to winter time
Alarm that sounds at each start-up
Crowd gate function (optional control unit)
Chain
10 x 32 mm chain :
• Resistance: 13 T
• Weight: 2.25 kg / m
• Calibrated
• Special dip
• Limit of 200 m of chain per gearr
TYPHOON
ROPE SCRAPERS
The Typhoon scraper is the simple solution for scraping slurry-covered or semistraw aisles. Versatile and sophisticated, it guarantees perfectly clean aisles with frequent scrapings.
The Typhoon rope scraper is the most simple and efficient solution for dairy cow pens.
"I" system
"U" system
Winch
Moter power : 0.55 kW or 0.75 kW for a limited energy consumption.
Winch:
• One large-capacity model that can roll up to 200 m of rope.
• Supported by two bearings for a longer service life and to reduce the effort required from the gears.
• Drum with a thickness of 8 mm that resists compression
Brackets
Floor bracket : The bracket helps you gain some extra space and lift the winch up to 2 m off the ground. The vertical pulley and winch access guard is included.
Bracket with guard : We can add a guard to the bracket as an option. The guard stops people from accessing the rope and stops slurry from splashing the area around the bracket. Two models are available
Wall bracket : This bracket includes a vertical pulley and is fixed to the wall to hold the winch.
Pulleys
We carefully designed our pulleys so that they can work in abrasive environments, such as in sand, and not cost too much to maintain. We offer 3 types of pulley:
Horizontal standard et HD:
• Pulley with 250 mm diameter.
• A minimum distance of 2.5 m between the winch and the pulley is recommended
Verticale :
• Pulley with 250 mm diameter.
• For use with a floor or wall bracket.
Horizontal or vertical pulleys with a diameter of 250 mm do not require any servicing. They are mounted on a bearing with a TP-type “SPI” seal which means that they can be used in sandy environments and are low maintenance.
Rope Guide: This pulley is used when the winch is placed on the floor directly after the groove. During the winding, the rope is wound up on the drum from left to right and from right to left. The pulley prevents the rope from touching the edges of the recess and being cut.
• Pulley de diamètre de 250 mm.
Common features
• 25 mm axle.
• Two rows of bearings.
• 2 “SPI” seals to protect the bearings.
Horizontale Pulley
Verticale Pulley
Rope guide pulley
Mini 2 500mm
Rope
DYNEEMArope is incredibly resistant. Contrary to stainless steel or steel cables, farmers can easily repair the rope with a needle if it breaks. It is also easy to make loops to attach the scraper to the rope
• 10 mm: 10.8 T tensile strength. Available in rolls of 1, 200, 500 and 1,000 m.
• 12 mm: 16.5 T tensile strength. Available in rolls of 1, 200, 500 and 1,000 m.
ACL control cabinet
ACL control cabinets offer a range of functions to help make your day-to-day work easier.
FUNCTIONS
Manual stop / start on the front of the controller
Up to 24 automatic starts per day
Automatic frost protection
Evacuation channel start signal
Incremental discharge of slurry into the evacuation channel
Total operating hours display
Reminder message for service A, to be carried out by farmer
Real-time clock
Automatic transition from summer to winter time
Selection of the number of cycle starts
Alarm that sounds at each start-up
Alternative parking position
Crowd gate function (optional control unit)
SBC control cabinet
The SBC controller has been specially designed for brush scrapers. To prevent an accumulation of slurry between the brush and the flaps, the scraper stops and moves back to collect the slurry accumulated between the brush and the flaps. The frequency of this can be adjusted. This function guarantees an optimal cleanliness of the brushes and therefore a more effective scraping.
FUNCTIONS
Manual stop / start on the front of the controller
JUp to 24 automatic starts per day
Automatic frost protection
Evacuation channel start signal
Incremental discharge of slurry into the evacuation channel
Total operating hours display
Real-time clock
Automatic transition from summer to winter time
Typhoon SBC
Scraper Brush Cleaner
The TYPHOON SBC is the most efficient scraper on the market today. A patented piece of equipment, the automatic lifting brush helps farmers to achieve perfectly cleaned floors.
Benefits
LESS RISK FOR THE ANIMALS
• The brushes, which are positioned under the planer at the back, are independent from the scraping blades on the front.
• It is a much more compact system.
• Thanks to this system, farmers can reduce their scraping frequency by 30% in comparison to a classic scraper.
LONGER SERVICE LIFE
• The brushes do not carry the weight of the blades and planer while the scraper is moving forwards.
• By reducing the scraping frequency, we are able to increase the service life of the scraper and the installation components.
CLEANER
• The “traditional” blades clean away the majority of the slurry and the brushes finish the job.
• Once the parameters have been set, the computer automatically controls the scraper to stop the brushes from becoming saturated.
• The result is a better scraping quality, less moisture and cleaner cows. All of this is a massive advantage for the farmer.
Whether it is smooth, scratched or grooved concrete or matting, you will definitely be satisfied with the results. Unlike with front brushes, the SBC always keeps the brushes clean and ensures optimal cleaning even on inclines. Equipped with steel blades on the front and brushes on the back, it will get dirt out from even the deepest corners of the aisle that you are scraping. Works on inclines of up to 2%.
This scraper cannot be used with a flat manure pit
Types of limit switches
We offer several different types of limit switches that stop the installation or reverse the scraper. Our dealers will help you to work out which limit switches are best for you depending on your installation.
Aerial : Limit switch for fixing to the ground. It will stop the scraper in its parked position or reverse it. Thanks to the design, the sensor is protected.
Concrete : Limit switch for setting in concrete. It will stop the scraper in its parked position or reverse it. Watertight box for optimal sensor protection..
Horizontal or vertical pulleys with a diameter of 250 mm do not require any servicing. They are mounted on a bearing with a TP-type “SPI” seal which means that they can be used in sandy environments and are low maintenance.
On a pulley: A spring is placed in the rope and when it passes in front of the sensor the scraper is reversed or stops if it is in the parking zone. For use in slurry installations without straw.
On a winch : A spring is placed in the rope and when it passes in front of the sensor the scraper is reversed or stops if it is in the parking zone.
On a spring: When the scraper reaches the discharge area or the parking zone, the spring compresses on a stop fixed into the concrete. This increases the intensity and reverses or stops the motor.
Installation kit
• Emergency stops
• Alarm (obligatory for the EEC standard (machine standard))
• Frost protection probe
• Electric cables
• Cables for the sensors
• Limit switch(es)
On a spring
On a winch
On a pulley
On concrete
Aerial
SENSORS
The different types of scrapers
A large range of scrapers for every situation.They can be symmetrical or asymmetric.
Straight
HD : The straight HD scraper is perfect for farms that use straw and want to make manure. Its weight, CC blades and Hardox wear parts make this scraper a trusty partner that will be at your side for years.
• Limit switch for fixing to the ground
• It will stop the scraper in its parked position or reverse it
• Thanks to the design, the sensor is protected
Standard : The straight standard scraper is ideal for very aggressive environments (sand) as all the parts that come into contact with the ground are made from Hardox and can be easily replaced. In addition, it has been designed so that there is always a space between the arm and the edge of the cubicle so as to not disturb the animals. It is equipped with:
• Steel / CC blades
• Parts in contact with the ground are made of Hardox and can be easily replaced
• Works on inclines of up to 2%
• From 2 to 5 m
• Get in touch if you need a different size
Slim : Our slim scraper is designed for 100% slurry installations, the scraper blades are made from steel and can be optionally equipped with a CC band. It is available in widths from 2 to 5 m.
W1
W1
W1 W1
HD : The V HD scraper is perfect for farms that use straw and want to make manure. Its weight, CC blades and Hardox wear parts make this scraper a trusty partner that will be at your side for years.
• Hardox planer blade
• Arms can be weighed down
• Runner with or without arm blocking (without blocking: scraper can be opened fully at the discharge area)
• Parking zone = 1.5 times wider than the corridor
• Asymmetric (optional): offset from the centre of the corridor by 25 cm to the right or left
• From 2 to 6 m (Get in touch if you need a different size).
• Hauteur sous barrière 750mm
Standard : With the “V” slurry scraper, the load is moved into the centre of the scraper.
• The parts in contact with the ground are made from Hardox for a longer service life.
• When it returns to the parking zone, it leaves plenty of space to facilitate the flow of animals.
• From 2 to 5 m. Get in touch if you need a different size.
• It can be used asymmetrically.
• It cannot be used on inclines.
Summary of scraper types
Find below the types of scrapers available depending on the desired model:
Straight HD
Straight Standard
Slim
HD
V Standard
V SBC
V Reversible
V Slotted floor
V Channel scraper
V Passage on a pulley
V Scraper for waiting area
Miscellaneous equipment
Evacuation channel
Passage on a pulley
Only for TYPHOON installations.
The passage on a pulley has been designed for systems that use a manure pit with a chute or that discharge directly into the pit.
This means that the dealer or farmer can safely intervene when they need to service or clean the pulley.
The groove should be 40 mm wide and 90 mm deep.
The discharge area will need to be a little larger because of the slighter longer runner (+600 mm).
The special evacuation channel scraper is a slurry scraper that allows farmers to get rid of effluents while consuming little energy.
Max. width 1.1 m.
Crowd gate
Makes it possible for you to have a manually operated or automatic backing gate in your waiting area (linked to the entrance gate) and to clean it after milking.
Specially developed not to interfere with the animal, it can be used to easily and efficiently scrape corridors with slotted floors. Available for corridor widths of 2 to 5 m.
Reversible
The ideal scraper for when the channel is in the middle of the pen.
When the scraper passes over the cams positioned on the channel (2 on either side), the blades lift up and pass over the pin.
Slotted floor
BVS
An intelligent partner to help keep your animals healthy and comfortable
The BVS is a fully automatic robot that cleans livestock buildings by vacuuming up slurry. It helps to:
Keep animals cleaner
Keep cubicles cleaner
Decrease the working time needed for cleaning the passages between cubicles
Make animals more comfortable
Reduce the amount of liquid around the animals’ hooves and legs
Reduce the ammonia fumes released due to frequent passes
Outstanding cleaning performance
How the BVS works:
The two arms move the slurry towards the centre.
The build up of slurry around the tank’s suction mouth prevents any air from getting in.
As the tank is depressed (vacuum pump), the slurry is vacuumed up and stored in the tank.
When the BVS passes over areas with slotted floors, the tank empties because there is no slurry to block the suction mouth.
When it arrives at its charging point, the BVS empties and the vacuum pump reverses to push the slurry out of the tank.
A machine for the long term...
The BVS is made entirely from painted stainless steel which protects it from corrosion and ensures an optimal service life.
Its rounded design allows it to turn 360°, reducing the need for manoeuvres when it reaches the edges of the building.
FEATURES
Minimum height under the barrier
mm
Electrical consumption 250 W/hour
Slurry tank volume 350 l
Water tank volume
l
Forward-moving speed 10 m/min
Autonomy with LITHIUM battery 14.5 hours/day
Permissible slope 8% (4% + 4%)
Empty weight
Filled weight
NOISE EMISSION (AT 1 M)
NOISE EMISSION (AT 10 M)
kg
dB
dB
Capacity / Robot* until 150 Milking cow
* depending on the battery, route and emptying point
Plug and play installation
WIFI coverage throughout the building will be required before installation to ensure optimal remote access.
No parts need to be installed in the ground to guide the robot. Thanks to its laser guidance system, the BVS moves around autonomously.
The first time that the robot is used, the operator (a qualified person approved by BouMatic) must create a virtual map by moving the robot throughout all areas of the building. Once the robot has learned its map, it will be able to move around freely in its area and the user will be able to adjust the frequency of the scrapings as they want.
The learning and the adjustment of any settings can be done from a PC or a smartphone. A remote control is provided for all movements in manual mode.
Any alerts are send by email and/or SMS and can be resolved remotely.
Emptying point
Several configuration options are available: On a reception pit On a channel On slotted flooring at the edge or in the middle of the building On a storage pit
Router
Satellites