Recycling Product News March/April 2025, Volume 33, Number 2
r ove n SMART MRF Solution s
19 optical sorters performing 35 sorting tasks
AI deployed in optical sorters performing 12 sorting tasks that conventional sorters can not perform
250,000 tons per year at a 98% recovery rate
C C E N T
S T RONG PE OPLE .
S T RONG PR ODU C TS . S T RONG T IE S .
Accent W ire Tie is the largest supplier of baling wire and wire tier technology in the recycling and waste industry. Our leading line of bale packaging equipment includes the Accent 470® W ire Tier, featured on balers around the world and the Envirobale® bagging system for solid waste containment. Accent W ire Ties’ sales and service technicians teams have hands-on experience and stay up-to-date on the latest industry trends. Accent W ire Tie has forged the strongest ties in the industry since 1986.
FE A T U RE S & B E N EF IT S
Four-wheel drive design for exceptional performance and reliability
Pivot-out or removable parts cartridge cutting maintenance time from hours to minutes
No mechanical or hydraulic adjustments needed, allowing for trouble-free operation
Meets ANSI, CSA standards and is CE compliant
40 COVER STORY PURECYCLE TURNS CURBSIDE WASTE INTO HIGH-QUALITY RESIN
PureCycle is addressing challenges in polypropylene recycling by going beyond surface cleaning and removing contaminants at the molecular level. Read more on page 40.
EDITOR IN CHIEF
Kaitlyn Till ktill@baumpub.com 604-291-9900 ext. 330
EDITOR Slone Fox sfox@baumpub.com 604-291-9900 ext. 335
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FROM THE EDITOR
THE NEW AGE OF SUSTAINABLE BUILDING MATERIALS
When I was a kid, there was nothing better than when my parents got a new fridge. Not because of the fridge itself (boring), but because of the massive cardboard box it came in. That box was gold — the ultimate building material.
Now, that same childhood ingenuity is being applied on a much larger scale. A planned recycling facility in California aims to show that packaging can be more than just recycled — it can be transformed into real building materials. Grown-up fort building, if you will.
As part of a partnership between the Carton Council, Elof Hansson, and the Upcycling Group, the facility eliminates the need for things like formaldehyde glues and hazardous chemicals, instead using a water-free, heat-and-pressure process to turn post-consumer cartons into durable sheets for roofing, walls, and more.
The new facility — set to open later this year — is expected to process an average of 750 tons of recycled cartons per month. That’s not just a step forward, but a leap.
This technology comes at a time when the building industry is increasingly turning to recycled materials in creative and transformative ways. The idea of reimagining waste as a resource is gaining traction, leading to the development of new, sustainable building solutions that are both innovative and practical.
Recycled plastic, for example, has emerged as an alternative to traditional materials like wood and steel. Manufacturers are creating strong, durable building products such as roofing tiles, insulation panels, and even structural elements like beams and blocks, all from recycled plastics.
Concrete has also emerged as a major player in the recycled materials movement. It’s one of the most widely used materials in construction, but has a significant environmental impact. By using recycled concrete aggregates from old infrastructure, the construction industry can reduce its reliance on virgin materials and lower carbon emissions. Recycled concrete is being used for everything from roads and pavement to structural foundations, offering a sustainable and cost-effective alternative.
The idea of reimagining waste as a resource is gaining traction, leading to the development of new, sustainable building solutions that are both innovative and practical.
Recycled glass has also found a place in construction. Bottles, windows, and other products can be melted down and reused in a variety of building materials, including countertops, tiles, and aggregate for concrete. On the creative side of things, “glass houses” have become popular tourist attractions. Just this summer, I visited one built from over half a million discarded embalming fluid bottles.
With these advances and many more, the potential of recycled materials is huge. As new technologies and creative thinking continue to expand, the possibilities for how we can build a more sustainable world are endless — literally.
SLONE FOX Editor
WHY THE PROS CHOOSE VOLVO
Seriously fuel efficient. Easy maintenance. Best cabs around. From transfer stations to landfills, owners and operators alike trust Volvo wheel loaders, excavators and material handlers to keep operations running smoothly and efficiently.
Talk with our experts at WasteExpo, Booth 2841, and learn more about Volvo products and solutions purpose-built for the solid waste, recycling and organics industry.
DRS COULD INCREASE CAN RECYCLING RATES TO 85 PERCENT
Areport by the Container Recycling Institute (CRI) shows that a national beverage container deposit return system (DRS) would result in nearly 815,000 more tons of aluminum used beverage cans (UBCs) being recycled; this would raise the national UBC recycling rate to 85 percent.
Nationally, aluminum beverage can production is at an alltime high. With nearly 110 billion units generated in 2022, the U.S. consumes more than one-quarter of all aluminum cans across the globe. However, the national aluminum UBC recycling rate has been trending downward over the last decade, and the 2021 rate of 37.2 percent is dramatically lower than other countries.
Several factors across the UBC recycling value chain result in a loss of value, such as a lack of collection and receptacles, missorting at MRFs, and contaminants that require additional processes to be removed during the melting process.
The deficiencies related to current aluminum UBC recycling practices come with their own economic and environmental consequences. The economic value of more than 1 million tons of wasted aluminum cans in 2021 that could have been recovered was roughly $6.1 billion. As well, the total environmental value of greenhouse gas emissions (GHG) that could have been reduced was estimated at 9.8 million metric tons of carbon dioxide, roughly the annual amount of GHG emissions from 2.1 million passenger vehicles.
To combat these issues, the CRI identified four main strategies to improve the U.S. aluminum UBC recycling rate, including improving existing state DRS programs such as increasing deposit incentives, implementing deposit laws in all states that have introduced DRS legislation since 2021, creating DRS laws in the 10 non-deposit states with high populations, and instituting a national beverage container deposit return system.
PAPER-BASED PACKAGING SHOWS NEED FOR COMPOSITE RECYCLING STREAMS
The demand for sustainable solutions in packaging has never been higher, particularly in the food industry where consumers are increasingly drawn to products that promise environmental responsibility. The paper packaging market is expected to reach $75.64 billion in North America in 2025. However, recycling from paper and compost packaging remains challenging — the combination of paper, plastic, and aluminum layers complicates the process, making the recycling process energy-intensive and prone to contamination.
Despite the rapid adoption of paper solutions, considerable amounts of paper, especially those in mixed streams, remain unrecycled. The EnEWA project led by STADLER and industry partners demonstrates the technical feasibility of recycling paper from mixed waste.
The recycling industry often faces roadblocks due to regulatory challenges. European regulations are prescriptive, with a high level of scrutiny on the sources of recycled fibres which poses challenges for using mixed waste paper in food packaging. North American regulations, on the other hand, focus more on general safety and good manufacturing practices, allowing more flexibility, but placing greater responsibility on manufacturers to ensure compliance.
The EnEWA project has provided compelling evidence that recycling paper from mixed waste is technically feasible. It demonstrated that through innovative sorting technologies and adapted processes with dry-mechanical sorting, wet processing, and sanitization, secondary fibres could be obtained and used in paper production without significant contamination issues.
Beyond technological advancements, the EnEWA project has worked with regulatory authorities and developed recommendations to create a more flexible regulatory approach backed by scientific data from worst-case scenario experiments. However, unlocking this potential requires a concerted effort to overcome regulatory barriers and improve waste management practices. By addressing these challenges, what is currently a lost resource can be changed into a cornerstone of sustainable packaging, driving the industry toward a more circular and environmentally friendly future.
MACHINEX MRF ADVANCES CURBSIDE RECYCLING AND EPR GOALS IN QUEBEC
Machinex has completed the manufacturing process and installation of Quebec’s first recycling facility built to meet the provincial requirements for an updated curbside recycling system under the Extended Producer Responsibility (EPR) framework.
Opened in early February, the Montreal-East Material Recovery Facility (MRF) processes 52 tons of residential single-stream recycling per hour with an annual capacity of 200,000 tons, making it the largest and most technologically advanced recycling facility in Quebec.
Operated by Matrec, a division of GFL Environmental, the MRF will modernize the recycling industry in the province. The reliable sorting system is tailored to the needs of the Montreal region and can accommodate a larger population in the future.
Processing recyclable materials in an optimized sorting system equipped with improved technologies and equipment, the facility increases recovery rates, enabling them to be resold to local companies for processing and reintegration into Quebec’s economy.
The custom Machinex system is tailored to the operator’s needs and is capable of sorting cartons, glass, plastics (film, PET, HDPE, and mixed), various grades of fibres, and ferrous and non-ferrous metals and enables the separation of targeted materials at a rate of 3,000 ejections per minute, leveraging hyperspectral detection technology.
Mechanical and hydraulic equipment are also integrated into the system, including MACH ballistic separators, a glass cleaning system, and a plastic film extractor. Additionally, it features high-capacity Machinex balers, including a two-ram baler and two single-ram balers. The new MACH Screw Screen ensures the mechanical pre-sort of incoming materials through size-based separation, reducing manual sorting and improving safety by eliminating hazardous bulk and small items.
With two patent-pending innovations, it features independent deck angle adjustments and a double-deck design, improving sorting accuracy. It also minimizes labour-intensive tasks, allowing employees to transition to more technical roles.
FIRE EXTINGUISHING AGENT HELPS PUT OUT LARGE BATTERY FIRE
Full Circle Lithium (FCL), a manufacturer of lithium-ion specialty firefighting agents, reports that its firefighting partners successfully deployed its FCL-X lithium-ion battery fire extinguishing agent to help fight one of the largest battery fires in U.S. history.
The fire erupted near Fredericktown, Missouri, at a plant that processes over 60,000 tons of batteries annually, making it one of the largest lithium-ion battery recyclers in the world. Roughly 75 employees and nearby residents were evacuated due to the incident. Thankfully, no injuries were reported.
Specialized industrial firefighting teams were deployed to the fire, and the emergency response team with US Fire Pump used the FCL-X specialty agent to successfully extinguish lingering hot spots at the lithium-ion battery recycling plant. A specialty agent is necessary in these situations due to the concern of toxic gases and chemical fires that can easily reignite.
NEW MRF CAN DIVERT
200,000
TONS OF WASTE FROM CALIFORNIA LANDFILLS ANNUALLY
Athens Services will open a new and updated Materials Recovery Facility (MRF) in Irwindale, California. The facility will process a mix of material streams including dry commercial, residential, mixed residential, and dry MSW, and will work on a processing capacity of 70 tons per hour and will be capable of diverting nearly 200,000 tons of material away from landfills annually.
The MRF was designed by CP Group to serve the Greater Los Angeles area in a new 15,000-square-foot facility. It will feature double infeed lines, each with a 35-tons-per-hour capacity, resulting in reduced manual sorting, as well as an increase in system throughput and safety. An auger screen fractionates large materials, such as corrugated cardboard, wood, rigid materials, metals, and large trash. Smaller materials pass through another series of scalping auger screens for
further material fractionation.
Also, the CP disc screen separates 2D from 3D materials, preparing them for downstream sorting by advanced Near-Infrared (NIR) and AI systems. The MSS FiberMax optical sorters will automatically sort fibre at belt speeds of 1,000 feet per minute with more than 1,000 picks per minute. The VIVID AITM technology combines AI sensors with air ejection for precision sorting, ensuring optimal recovery and quality control for containers.
WEST
COAST FACILITY TURNS CARTONS INTO BUILDING MATERIALS
Anew recycling facility designed to transform post-consumer food and beverage cartons into durable, sustainable building materials is being built in Lodi, California. The facility is a result of a partnership between the Carton Council, Elof Hansson USA, and the Upcycling Group.
The facility will support regional recycling efforts and help meet the growing demand for sustainable construction materials. Once fully operational, the facility is expected to recycle approximately 750 tons of food and beverage cartons each month and will employ roughly 15 people. The facility will source cartons from California and other areas on the West Coast.
The manufacturing method involves shredding used gable
top and aseptic cartons and then bonding them into large, durable sheets. The high-pressure and heat treatment process eliminates the need for water, formaldehyde glues, and hazardous chemicals and relies entirely on cartons and other materials collected for recycling.
THROUGHPUT
The Tigercat 6900 is a heavy duty upswing horizontal grinder designed for high throughput mulch production and material reduction. The 6900 is designed and built for extreme duty, long life and high uptime.
LATEST GRANTS ALLOW MRFS TO CAPTURE AN ADDITIONAL 31 MILLION CANS ANNUALLY
Grants from Ardagh Metal Packaging and Crown Holdings have funded new equipment in California and Alabama MRFs as part of the Can Manufacturers Institute’s (CMI) can capture program. The new equipment is expected to capture more than 31 million aluminum beverage cans annually. According to CMI’s can recycling impact calculator, recycling this many cans will generate more than $500,000 in revenue and avoid the same amount of carbon di-
oxide as driving a car 7.6 million miles. The can capture grant program is part of CMI’s effort to invigorate the installation of equipment in MRFs to capture missorted aluminum beverage cans. To date, grants from the can capture program have funded the capture of nearly 150 million aluminum beverage cans per year.
CANADIANS RECYCLED 6.8 MILLION KILOGRAMS OF USED BATTERIES IN 2024
Call2Recycle celebrated National Battery Day by sharing that Canadians recycled over 6.8 million kilograms of used batteries in 2024 through its Recycle Your Batteries, Canada! program. This number represents a 17 percent increase and marks the second consecutive year of record-breaking results for Canada’s battery collection and recycling program.
Battery recycling also saw year-over-year increases in most provinces, including significant double-digit growth in Ontario and Quebec. This milestone also helped Canadians surpass 50 million kilograms of batteries recycled since 1997. More than 89 percent of Canadians live within 15 km of a battery recycling drop-off location, making recycling easier than ever before.
Brawler HPS Toughsoftjobsride
PALLET RECYCLING PROGRAM TURNS WASTE INTO RENEWABLE ENERGY
VLS Environmental Solutions launched the Pallet Recycling Program to repurpose discarded pallets into clean, renewable energy sources. This program offers environmental and economic benefits for manufacturers and industrial businesses across several sectors.
The program works through a streamlined recycling process: First, the wooden pallets are collected from businesses and cleaned up. Then, the wood is shredded into sawdust before being converted into alternative engineered fuels for
industrial applications.
By opting to recycle damaged or outdated pallets, businesses can divert waste from landfills, achieve cost savings on disposal, and enhance their sustainability practices. The program reduces greenhouse gas emissions while offering a tangible solution for environmental responsibility.
AMP ELECTS FORMER WM CEO DAVID STEINER TO BOARD OF DIRECTORS
AMP has elected former WM CEO David Steiner to serve on its board of directors. Steiner joined WM in 2000 where he climbed the ranks to general counsel and CFO and served as CEO from 2004 to 2016.
Novelis’ earnings for the third quarter of 2025 saw a 9 percent decline in profit and a 19 percent decline in EBITDA. The reduction in profit in Q3 is driven by a sharp increase in aluminum cost and a reduction in orders.
Achieve 98% purity without any manual sorting
Maximize productivity on your UBC recycling line with GAINnext™. The AI-based technology instantly identifies and ejects non-UBC materials like food packaging, foil trays, post-consumer aluminum packaging, aerosol cans and more.
SMART CAMERAS REDUCE RECYCLING CONTAMINATION AT THE CURB
Following a successful pilot program, the Regional District of Central Okanagan (RDCO) and waste hauler Environmental 360 Solutions are establishing AI-powered technology on recycling trucks to reduce contamination across the Central Okanagan in British Columbia.
The RDCO’s AI pilot program, which ran from October 2023 to March 2024, reduced contamination in curbside recycling carts by 23 percent. The system uses truck-mounted smart cameras with AI-based visual recognition and GPS technology to
scan collected materials, identify non-recyclables, take photos of contaminants, and generate educational postcards mailed directly to residents.
Data from the 2024 pilot program revealed that while 45.9 percent of Central Okanagan residents recycle correctly, and another 35.6 percent changed their behaviours after receiving one educational postcard, 6.7 percent of households, labeled as repeat offenders, were responsible for over a third of the contamination. The AI-powered program will provide information on areas that require extra education or additional enforcement to reduce contamination rates.
RUMPKE WASTE AND RECYCLING SEES RECORD REVENUE
Rumpke Waste and Recycling’s 2024 revenues topped close to $1.2 billion, and the company finished the year as the tenth largest waste and recycling firm in the country, with the eighth largest vehicle fleet, the sixth most landfills, and the largest recycling centre in North America.
Throughout 2024, Rumpke completed 10 acquisitions including two new landfills and several hauling operations and customers throughout its five-state service area of Ohio, Kentucky, Illinois, Indiana, and West Virginia. Since 2016, Rumpke has completed 72 acquisitions averaging one a month.
Size Reduction for Any Plastic
With the industry’s widest line of granulators and shredders, Herbold has a Size Reduction Solution that’s right for any application. Whether it’s clean or post-consumer materials, our systems quickly and effectively size reduce, PET waste, agricultural film, low bulk density material and even thick walled pipe. No challenge is beyond the capabilities of our equipment.
The Herbold Advantage
n Double Cross Cutting Action – Reduces Jams and Material Fines
n Adjustable Bed and Rotor Knives –Maintain Constant Cutting Circle
n Easy Access to the Grinding Chamber –Improved Maintenance, Screen Changes and Machine Cleanout
n Replaceable Armor Plating Inside the Cutting Chamber
n Faster, Safer Knife Changes – Adjustments Made in Jig Outside of Granulator
n Available Force Feed Mechanisms –Increase Throughput by up to 80% While Reducing Energy Consumption
CIRCULARIX INCREASES RPET OUTPUT WITH NEW EXPANSION PLANS
Circularix, a producer of food-grade recycled PET (rPET), is set to begin operations on its second production facility in Ocala, Florida. The new Florida location mirrors Circularix’s existing Pennsylvania facility which has been operational since early 2023. This strategic expansion will effectively double the company’s production capacity, with each facility capable of producing 55 million pounds of food-grade, post-consumer rPET pellets annually.
The new facility is part of Circularix’s broader strategy to establish a network of recycling facilities across the United States. Future locations are planned for Texas and the West Coast.
INDUSTRIAL-SCALE GRAPHITE RECOVERY COULD CLOSE BATTERY SUPPLY CHAIN GAP
AEuropean lithium-ion battery recycler, tozero, has achieved a major breakthrough by producing battery-grade recycled graphite at an industrial scale. This 100 percent recycled anode material has been successfully used in battery cell production. Strong acids used in conventional recycling methods often result in graphite being burned or lost to waste streams. This new process achieves more than 80 percent graphite recovery while preserving its morphological integrity; the material is refined back to battery-grade quality. The successful cell test showcases comparable performance to a battery cell made out of virgin graphite.
SPOTLIGHT INTRODUCTIONS & UPDATES
Continental Biomass Industries
HORIZONTAL GRINDER
CBI’s 5900T horizontal grinder is the first model in the 5900 series and is built to withstand tough grinding applications. Combining features from the 6800 and 5800 grinders, this model offers upgrades like a 60-inch-wide infeed and rotor capable of handling wider material and reducing the need
for pre-processing. The 755-hp engine, paired with a hydraulic clutch, delivers powerful performance with precise controls. The Metal Detection System offers essential protection from tramp metal to keep vital components intact. The compact and portable design features an 8-foot 6-inch legal width and an improved dolly system that allows for ease of movement.
Horizontal grinder
SPOTLIGHT
INTRODUCTIONS & UPDATES
Lindemann Metal Recycling MONITORING SYSTEM
Lindemann’s Intelligent Data Exchange monitoring and analysis system offers real-time data logging, performance monitoring, and analytical insights for the metal recycling industry. Users can see real-time performance data from Lindemann machines like shears, shredders, and balers. Logging and analyzing data gives managers the ability to optimize machine use, reduce downtime, and improve productivity. Data is collected and processed from the Siemens S7 PLCs fitted on Lindemann machines and is then sent to a cloud-based server. InDEx is available on all new Lindemann machines and can easily be retrofitted to existing equipment.
Cedarapids
HORIZONTAL SHAFT IMPACTOR
The TI4250 horizontal shaft impactor is built to excel in tough applications like construction, recycling, aggregates, and mineral processing. The modern hydraulic assist apron adjustment allows for precise setting changes and quick operations. With a 42-inch diameter rotor, demolition and quarry operations can be carried out with ease while the machine fractures material by propelling it against wear-resistant manganese alloy aprons. This horizontal shaft impactor is a key feature installed on the Cedarapids CRH1113R portable closed circuit impactor and screen plant to deliver comprehensive crushing and screening solutions.
Monitoring system
Horizontal shaft impactor
Finlay CONE CRUSHER
The C-1550+ tracked cone crusher offers high-capacity production for ore mining and aggregate industries. Built on the success of the C-1550, the C-1550+ model offers an upgraded Terex 1300X cone crusher with a 53-inch head diameter. Contractors can expect to see a 15 percent increase in tonnage and production compared to the previous model. Ultrasonic-level sensors that regulate material flow from the hopper to the crusher chamber allow for consistent crushing.
REDWAVE
XRF SORTING MACHINE
REDWAVE’s XRF sorting machine combines spectral analysis with XRF fluorescence technology to create an advanced sorting system. The system is now capable of processing a wider range of materials, including ZORBA, e-scrap, used-beverage cans, IBA, and mixed metal fractions, while performing accurate identification of aluminum alloys. A growing demand for sorting aluminum series 1xxx – 7xxx, particularly in the automotive industry, is driving higher market value. The single-step removal of unwanted contaminants, such as plastic, rubber, and wood, also results in a cleaner end product and reduces overall processing costs.
XRF sorting machine
Tracked cone crusher
WA S TE EXPO 2025
BY SLONE FOX, EDITOR
WasteExpo has been one of North America’s largest solid waste, recycling, organics, and sustainability trade shows for over 50 years and continues to be a cornerstone event for the industry. Scheduled for May 5 to 8 in Las Vegas, Nevada, the 2025 edition will feature more than 550 exhibitors, countless innovations, and over 14,000 participants.
PICKING UP WHERE 2024 LEFT OFF
At last year’s event, AI-powered sorting systems took centre stage, demonstrating their ability to enhance safety, reduce operational costs, and improve material recovery rates. Recycling challenges were a major topic of discussion, particularly the ongoing struggle with hard-to-recycle packaging like plastic wrap and disposable coffee cups. Discussions also touched on the importance of leveraging digital content for education and brand awareness, with experts emphasizing the role of video, podcasts, and social media in creating industry engagement.
WHAT TO EXPECT AT THIS YEAR’S EVENT
The 2025 edition builds on these themes while introducing fresh insights and perspectives. The conference agenda covers eight key education tracks: Operations; Fleet & Safety; Recycling & Landfill; Sustainability Talks; Business Insights &
Policy; Technology & Innovation; Food Recovery Forum; and Organics Recycling. These sessions will bring together industry leaders, policymakers, and innovators to share solutions and best practices.
Highlighted sessions for 2025 include the NWRA Women’s Council Spotlight Session which explores the vital role of company culture in driving organizational success. This session will touch on how a strong culture fosters employee engagement, encourages innovation, and enhances safety.
This year’s CEO Spotlight will feature Patrick Dovigi of GFL in conversation with NWRA’s Michael E. Hoffman, offering insights into leadership, sustainability, and business growth. Other must-attend sessions will cover topics such as textile waste, reuse strategies for revenue generation, and the impact of corporate culture on industry success.
SPECIAL EVENTS AND NETWORKING OPPORTUNITIES
Beyond the show floor, WasteExpo is packed with activities and business opportunities. Attendees can look forward to special events, including the return of the TRASHION runway show and Carts on Display competition, along with new networking opportunities designed to foster collaboration across the industry.
WasteExpo is a must-attend event for professionals looking to stay ahead of industry trends, discover innovative technologies, and engage with the people who are driving the future of waste and recycling. I’m looking forward to seeing you all there!
8 CAN’T-MISS SESSIONS
WITH 100+ EXPERT-LED SESSIONS COVERING RECYCLING, LANDFILLS, SUSTAINABILITY, TECHNOLOGY, REGULATIONS, AND MORE, INDUSTRY PROFESSIONALS CAN GAIN THE KNOWLEDGE THAT DRIVES BUSINESS SUCCESS. HERE ARE SOME SESSIONS YOU WON’T WANT TO MISS.
1
NAVIGATING LITHIUMION BATTERY RECYCLING: INSIGHTS FOR WASTE MANAGEMENT PROFESSIONALS
Monday, May 5 | 8:30 – 9:30 AM
In this session, a panel of leading battery recyclers will provide an inside look at their operations and offer valuable guidance for solid waste and waste industry professionals. The panelists will discuss the complexities of battery recycling, including collection, transportation, and processing methods while highlighting the critical role waste professionals play in ensuring
2
safe and efficient handling. Attendees will gain insights into the challenges posed by improperly disposed batteries, such as fire risks and contamination, and learn best practices for minimizing these issues.
REUSE FIRST: TRANSFORMING WASTE INTO REVENUE
Tuesday, May 6 | 8:30 – 9 AM
Focusing on new initiatives in the waste and recycling industry can actually boost revenue streams for an organization. This panel will discuss how incorporating a “reuse
3
first” approach can help to improve waste management. Attendees will learn strategies to increase sustainability, decrease operational costs, and unlock new income streams.
CIO ROUNDTABLE PART II: THE FUTURE OF WASTE & RECYCLING TECHNOLOGY
Tuesday, May 6 | 12 – 1 PM
The CIO roundtable will discuss the technologies currently defining the industry and outline the benefits of AI technology in sorting systems and using blockchains to enable traceability. The panel offers a robust discussion on building a sustainable future, leveraging emerging technologies, and harnessing the power of data through first-hand challenges and experiences.
4 5
TONS OF TEXTILES: TEXTILE WASTE, CONSUMER BEHAVIOUR, AND COMMUNITY SOLUTIONS
Tuesday, May 6 | 9:15 – 10:15 AM
The mounting challenges growing in the clothing and textile waste sector present new challenges for experts in the industry. From manufacturing to the end consumer, discarded textiles in landfills take up valuable space and contribute massively to environmental pollution. The information from recent consumer surveys and textile disposal practices will be shared to teach best practices and foster sustainable habits.
CEO SPOTLIGHT: A CONVERSATION WITH GFL’S PATRICK DOVIGI
Tuesday, May 6 | 9 – 9:45 AM
Patrick Dovigi will speak with the National Waste & Recycling Association’s President and CEO, Michael E. Hoffman, about GFL’s path to success. Panel attendees can expect to hear about the entrepreneurial culture that Dovigi instills in his leadership team and his core values of excellence, sustainability, and safety.
6
CULTURE AT THE CORE: DRIVING SUCCESS IN THE WASTE INDUSTRY
Wednesday, May 7 | 9 – 9:45 AM
A panel of executives from the waste industry will discuss the importance that company culture has on driving success in individual organizations. Experts in the industry will investigate how a strong culture can advance employee engagement, support innovation, and increase safety in the industry. Panelists will share their experiences of attracting top talent while making a meaningful impact as a team.
7
CLEANER STREETS, SMARTER ROUTES: HOW AI IS SHAPING WASTE COLLECTION
Wednesday, May 7 | 8:30 – 9:30 AM
Municipalities are using AI and technological advancements to improve curbside waste and recycling collection. AI has been integral in route optimization to improve efficiency for businesses and in data collection, leading to lower contamination rates in households. Experts from the waste industry with a focus on tech advancements will share how their companies are utilizing AI and other tech to improve curbside collection, fleet management, and route optimization.
8
DRIVING SAFETY FORWARD: REDUCING FATALITIES IN THE WASTE AND RECYCLING INDUSTRY
Wednesday, May 7 | 10 – 11 AM
This session will explore the innovative safety initiatives and best practices being implemented across the waste and recycling industry to reduce fatalities and protect workers. Industry leaders and safety experts will discuss strategies, technologies, and policies aimed at moving the industry off of the top 10 most occupational fatalities list. RPN
Q & A ACCENT WIRE TIE PUTS SUSTAINABILITY IN THE SPOTLIGHT AT XPO 2025
BY SLONE FOX, EDITOR
highlight its latest advancements in baling technology and automation solutions aimed at making operations more sustainable and ensuring smooth, consistent bale
Ahead of this year’s event, I caught up with CEO Bill Sims to get his thoughts on what’s shaping the industry right now, from tariffs and supply chain volatility to the role of automation in making recycling more efficient. Read on for more insights into these developments and how Accent is adapting to meet the needs of the industry.
that you expect to be a major focus at the show this year?
We’re always looking for ways to make our products and services as seamless as possible for our customers, and that means investing in technology and automation. We also keep a close eye on market trends and challenges, like tariffs, that directly impact our industry. Our team has invested tremendously in its supply chain and manufacturing capabilities in order to support our customers during the recurring volatile periods, which seem to be increasing in frequency and severity. The waste and recycling industry is essential no matter what’s happening in the market.
How does direct customer feedback like the kind gathered at these events shape Accent’s approach to things like product development, sustainability initiatives, etc.?
Sustainability is a big priority for many of our customers, and it is for us too. As part of the Apollo Impact Fund, we have set sustainability goals to cut emissions and reduce scrap at our manufacturing facilities. Our products help secure over 50 million tons of recyclables every year, which reduces carbon dioxide emissions by 80 billion kilograms. Plus, we’re doing it with wire made from more than 90 percent recycled steel. We see a huge opportunity to drive a more sustainable future and expand opportunities in the marketplace, our workplace, and throughout the communities where we work and live.
On a personal level, what do you look forward to most at WasteExpo?
The Accent Annual Appreciation Party is the highlight for me. We bring together more than 350 of our valued partners, customers, and vendors from the waste and recycling industry for an evening of fun and great conversations. It’s wonderful to see the industry’s mix of personalities come together in person, and is the highlight of the show for many of us. RPN
With the Eggersmann Recycling Technology product lines of screens, shredders and self-propelled windrow turners, Eggersmann North America Inc. provides leading technology of mobile and stationary recycling equipment for almost all kinds of applications where shredding, screening or turning is required. The company pays attention to the customer’sneedsandprovidesinnovativesolutionsbysupplyingfullsupportandpartsavailability.Ourgrowingdealer networkthroughoutNorthAmericatakescareofourcustomersandrepresentsourequipmentlinesintheirterritories.
FROM CLASSROOM SCRAP
CONCEPT TO SUCCESS
HOW KENY DANIELE TRANSFORMED A COLLEGE PROJECT INTO A THRIVING METAL RECYCLING BUSINESS
BY MEGHAN BARTON, SENIOR WRITER
METALS
When Keny Daniele drafted a feasibility study on metal recycling for a college business project, he never imagined it would evolve into Prestige Auto & Metal Recycling, a full-service scrapyard in Houston, Texas.
Though many scrapyards are multi-generational, passed down as family businesses, Daniele started from scratch. He leveraged his education, passion for heavy equipment, and relentless drive to build an operation that has grown well beyond its scholarly beginnings.
Prestige Auto & Metal Recycling processes both ferrous and non-ferrous metals, including end-of-life vehicles, catalytic converters, and appliances. In addition to its traditional scrapyard operations, Prestige operates a self-service auto parts yard, offering an affordable way to source used car parts. Today, Daniele has an expanding business with multiple locations and ambitions to be an industry leader.
FROM CLASSROOM CONCEPT TO INDUSTRY PLAYER
Daniele’s interest in metal recycling was established in childhood. As a teenager, he worked at his father’s salvage yard where he developed a fascination with the massive shredders and heavy machinery used to process scrap.
“I kind of got my feet wet in the industry with my dad’s salvage yard when I was a kid. When I was 15, 16 years old, I would go sell his scrap to a scrapyard down the street,” says Daniele. “And that scrapyard had a little shredder. For me it was super cool going in there in my little truck with two cars piled on top of the trailer and seeing the trains going, grabbing the cars, just throwing them in the shredder. Every time I went in there it was like Disneyland for me.”
When tasked with completing a feasibility study in his Texas State University business course, Daniele naturally gravitated toward exploring the scrap metal industry. “After that [assignment], I started building a business plan, started talking to my parents about it,” says Daniele. With their full support, he secured a plot of land from his family — the same site where his father’s salvage yard once stood — and he began Prestige Auto & Metal Recycling while still finishing school.
“It was just me and two guys at first. I drove the truck for a while. I operated the equipment. I ran the scale. I pretty much did every job in the yard for a while,” says Daniele. Over time, through networking, persistence, and a keen eye for business efficiency, Prestige grew into a formidable player in the recycling sector.
HOW PRESTIGE STANDS OUT
Prestige Auto & Metal Recycling is more than a typical scrapyard; it is a comprehensive recycling facility that caters to private and commercial clients. The company’s core operations revolve around purchasing scrap from a diverse supplier base (including mechanics, industrial fabrication shops, and demolition contractors) and everyday consumers looking to offload old vehicles or appliances.
One of the company’s more unique features is its self-service auto parts yard. “Customers pay a three-dollar entry fee, bring their own tools, and pull the parts they need themselves. We rotate a row of about 20 cars every day, whether or not parts have been sold,” says Daniele. Once a car has reached the end of its usefulness in the pick-a-part section, it is shredded, with ferrous and non-ferrous materials separated for resale.
Daniele prioritizes efficiency and customer service, ensuring
is minimizing landfill waste by exploring alternative ways to recycle byproducts from the shredding process.
Daniele
DISMANTLING A NASA G-III GULFSTREAM JET
The metal recycling industry often presents unique and exciting opportunities, and Prestige Auto & Metal Recycling has had its share of remarkable projects. One of the most notable was the dismantling of a NASA G-III Gulfstream jet, a rare and complex job that demonstrated Prestige’s ability to handle large-scale, high-profile recycling tasks.
“A guy called us and asked if we bought planes. We [had] bought some small ones before, but this was an old Gulfstream that NASA used to shuttle astronauts,” explains Daniele. Taking on such a large-scale project required a well-coordinated approach. Prestige mobilized a team with an excavator-mounted heavy shear to dismantle the aircraft. “We had to take a big shear, cut the wings, and then slice the plane in half right there on site. Then
that Prestige offers quick in-and-out times for sellers — typically under an hour, a significant advantage over the larger corporate-owned scrap yards in Houston.
Daniele also strives for a closer engagement with clients: “In Houston, there are two other big shredders, and they’re owned by huge, publicly traded companies. We’re a little more personal. Customers that come in can talk to me directly.”
TECHNOLOGY, EQUIPMENT, AND INNOVATION
A critical turning point in Prestige’s evolution came with the addition of a shredder — a major investment that significantly improved processing efficiency.
“Before the shredder, we were just tied down to two or three buyers for our material. Now, we’ve got a steel mill in every direction, north, east, south, and west. And being in Houston, we’ve got a port so we can also market our scrap to the export market,” says Daniele.
Daniele draws inspiration from European scrapyards, known for their highly efficient layouts and stricter environmental regulations. Prestige has adopted similar principles, improving yard organization, automation, and recycling rates to minimize waste. Investing in heavy shears, balers, and advanced sorting equipment has helped the company streamline operations and maximize the value of its materials.
ELECTRIC VEHICLES, ARTIFICIAL INTELLIGENCE, AND SUSTAINABILITY
As the recycling industry evolves, Daniele is keenly aware of the impact that electric vehicles (EVs) will have on scrapyards.
we loaded it onto a truck and brought it back to our yard to finish processing.”
Handling an aerospace project requires precision and efficient logistics to transport the disassembled aircraft parts. Considering the technical aspects, this project highlighted Prestige’s ability to tackle complex, high-profile recycling jobs that extend beyond traditional scrap processing.
Beyond the G-III project, Prestige has processed several other unique and fascinating items. The company has handled military tanks, locomotives, and even a 1980s Rolls-Royce limousine. These unconventional recycling jobs showcase the spectrum of materials Prestige is equipped to handle. While the G-III Gulfstream was one of the largest projects, the constant stream of unique items keeps the work dynamic and exciting.
“EVs [can be] a nightmare for recycling facilities. If an electric car catches fire, you’re not putting it out — you just have to let it burn,” says Daniele. The highly flammable nature of lithium-ion batteries presents new challenges, requiring scrapyards to adopt specialized handling and dismantling techniques.
Given the complexity of hybrid and electric vehicles, Prestige has implemented additional safety measures and training protocols to ensure proper identification and handling of EV components, particularly high-voltage batteries. By taking a proactive approach, the company minimizes risks and ensures that EVs are processed safely and efficiently.
Beyond EVs, automation and artificial intelligence (AI) are shaping the future of metal recycling. Robotics and AI-powered identification systems are increasingly being used to separate valuable metals more efficiently while reducing labour-intensive processes. Recognizing the potential of AI-driven sorting systems to enhance efficiency, Daniele is actively exploring technology that can optimize the shredding and separation process.
“We’re already looking into AI-powered sorting to replace manual pickers, which is one of the hardest jobs to keep filled,” says Daniele.
Sustainability is another priority for Prestige. Reducing landfill waste has become a major focus, with Daniele looking into alternative ways to recycle byproducts from the shredding process.
“Right now, about 25 percent of what we shred ends up in a landfill. In Europe, it’s only about 5 percent. That’s the kind of efficiency we want to get to.” Daniele is also exploring tire recycling as an additional service, recognizing the environmental and financial benefits of repurposing materials that currently go to waste.
EXPANSION AND THE ROAD AHEAD
Prestige Auto & Metal Recycling is not slowing down. Daniele recently acquired two additional scrapyards; one in Vidor, Texas, and another in Louisiana — further expanding Prestige’s footprint.
“We’re in the process of buying two more yards. The yard in Vidor has a shredder, and we’re also looking at opening up smaller feeder yards in Houston,” explains Daniele.
These new acquisitions are part of a strategic plan to enhance Prestige’s processing capacity and logistical efficiency. The Vidor yard will increase throughput and allow Prestige to process more materials in-house rather than relying on third-party facilities. This investment helps reduce transportation costs while improving control over the final product.
Meanwhile, the Louisiana yard provides a foothold in a new regional market, broadening Prestige’s reach and diversifying its supply chain. Expanding into multiple locations also allows the company to maintain greater flexibility in pricing and customer service, reinforcing its position in the competitive recycling industry.
Prestige is expanding its services for the industrial sector by offering roll-off box rentals, says Daniele. “We’ve purchased our own roll-off truck so now we can offer customers roll-off boxes for them to fill up with scrap, and then we’ll pick them up.”
This service, introduced last year, allows commercial and industrial clients to streamline their metal disposal, making Prestige a more integrated recycling partner.
FEEDING THE BUSINESS
In addition to these acquisitions, Prestige is exploring the possibility of establishing smaller feeder yards throughout Houston. These satellite locations would act as collection hubs, offering more convenient drop-off points for customers and ensuring a more efficient flow of materials to the primary
For
me it was super cool going in there in my little truck with two cars piled on top of the trailer and seeing the trains going, grabbing the cars, just throwing them in the shredder. Every time I went in there it was like Disneyland for me.
Keny Daniele Owner, Prestige Auto & Metal Recycling
processing yards. By increasing accessibility for both private sellers and commercial suppliers, Prestige aims to streamline its operations and further optimize its material intake. By investing in new locations, upgraded processing capabilities, and expanded market presence, Prestige Auto & Metal Recycling continues to evolve in response to industry demands. With a commitment to efficiency, customer service, and sustainability, the company is focused on positioning itself for continued success and long-term growth in the scrap recycling sector.
GROWTH THROUGH PARTNERSHIP
Daniele has also recently partnered with Optimus Steel, a family-owned business with goals and values that align perfectly with Prestige. This is a strategic move that positions
METALS
Prestige for significant growth. Initially, Daniele was looking to purchase a shredder independently, but Optimus — already a buyer of Prestige’s scrap — approached him to collaborate. As a growing steel mill, they sought to secure a steady scrap supply, prioritizing the industry trend of vertical integration.
For Daniele, the partnership provided a path to scale Prestige beyond what he could achieve alone. “I looked at it as the bigger picture — do I want to be 100 percent owner of something smaller, or 60 percent owner of something huge?” With Optimus’ backing, Prestige gains financial stability and greater expansion potential.
With the Houston shredder fully operational and two new yards being modernized, the focus is on optimizing these locations before pursuing further growth. The partnership has positioned Prestige as a key supplier for Optimus Steel, ensuring a steady scrap flow while expanding its own industry footprint.
LESSONS FROM A YOUNG ENTREPRENEUR
As someone who built a successful business from the ground up, Daniele understands the challenges and opportunities that come with entrepreneurship. His first piece of advice? “Pay more attention in accounting [class]! That’s the first piece of advice I give to anyone starting a business.” Having navigated the financial complexities of growing Prestige, he recognizes the importance of strong financial management in building a sustainable company.
Beyond financial literacy, Daniele emphasizes the value of networking and relationships.
“Meet as many people as you can. Relationships are everything. I built my business out of relationships,” says Daniele. From his early days making industry connections at trade shows to forming long-term partnerships with suppliers and buyers, Daniele credits much of his success to maintaining strong business relationships.
His third piece of advice to aspiring entrepreneurs is to be innovative. “Try to be different from the other guys,” says Daniele. His commitment to fostering new talent extends beyond just the team at Prestige. Daniele actively collaborates with business students, helping them apply classroom knowledge to real-world industries. He has worked closely with Texas State University’s business program, mentoring students as they develop feasibility studies similar to the one that launched Prestige.
“Last year, I worked with the MBA program at Texas State, and the group I worked with developed a full feasibility study for a tire recycling company. It was great to see them go through the same process that I did,” says Daniele. His continued involvement with aspiring entrepreneurs allows him to share firsthand knowledge while staying engaged with fresh ideas and perspectives.
Daniele’s experience highlights the importance of innovation, adaptability, and hands-on learning. He encourages future business owners to take risks, explore new opportunities, and stay ahead of industry trends. His story — turning a college project into a multi-location operation — serves as proof that with the right mix of vision, persistence, and strategic relationships, success is achievable. RPN
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HOW UPDATED U.S. IMPORT TARIFFS AFFECT THE METALS INDUSTRY
THE ANNOUNCEMENT’S IMPACT ON PRICES OF PRIMARY METALS HAS ALREADY BECOME APPARENT
BY HUGO DE LA O RAMOS
Tariffs revised in 2018 under Section 232 called for a 10–25 percent duty on imports of steel and aluminum from certain countries. However, the EU, UK, Canada, Mexico, Argentina, Japan, Australia, and Ukraine were shielded from these restrictions.
On February 10, 2025, President Donald Trump’s directive to impose an ad valorem 25 percent tariff worldwide will include the above U.S. allies. If passed into law, the legislation would become effective from March 12 of this year.
The announcement’s effect began almost immediately as metals manufacturers, traders, and other relevant sectors turned cautious in a growingly ambiguous market environment. Several questions have been raised. Do these duties pertain to primary metals or also to recycled metals? Is there enough smelting capacity in the U.S. to meet growing demand? Will these restrictions boost domestic production?
TARIFFS ON RECYCLED MATERIALS CLARIFIED
On February 14, 2025, the Recycled Materials Association’s (ReMA) statement reiterated that recycled aluminum and steel will remain excluded from Section 232 tariffs.
The revised duties are in retaliation to allied countries that levied tariffs on U.S. exports up to 130 percent, in some cases. Most countries also misused the Section 232 privileges by material re-classification to evade duties. Key players in the U.S., like Century Aluminum, laud the new legislation. Jesse Gary, CEO of Century Aluminum, welcomes new tariffs, citing that these will level the playing field for domestic companies.
Section 232 of the Trade Expansion Act of 1962 is a U.S. leg-
islation allowing the president to limit imports due to national security threats. In March 2018, during his first term, President Donald Trump imposed a 25 percent tariff on steel and a 10 percent tariff on aluminum imports, effectively protecting these industries. According to a White House factsheet published on February 11, even though exemptions were granted earlier, countries with excess capacity had begun to export inferior material to the U.S..
The renewed tariff aims to attain a sustainable domestic capacity utilization rate of 80 percent, up from 77.3 percent for steel and 55 percent for aluminum in 2022–2023. The measure ensures that the U.S. does not lose access to Canada’s recycled steel and aluminum, which amounted to 3.28 million metric tonnes and 626,960 metric tonnes, respectively, in 2024.
RETALIATORY MEASURES
Global steel manufacturers associations have called for retaliatory measures to safeguard domestic supply chains. Canadian Steel Producers Association president Catherine Cobden noted that the recent trade proposals undermine terms under the United States, Mexico, and Canada Agreement (USMCA).
According to a statement from the Mexican Chamber of Iron and Steel Industry (Canacero), the U.S. benefits more under the USMCA than Mexico. The trade surplus through steel exports (to the U.S.) in 2024 was about 2.4 million metric tonnes or $4 billion. The Latin American Steel Association (Alacero) stated that countries in the region need to strengthen their domestic steel supply chains.
Metals manufacturers, traders, and others are cautious in an ambiguous market environment.
The European Commission plans to impose several protection strategies for the EU steel industry in Europe as soon as April this year. Several of these measures also arise from the need for the industry to overcome the continued recession since Russia’s war on Ukraine. Other factors, like rising energy costs, have also resulted in the need for more safeguards.
Meanwhile, Turkey’s government remains confident about future trade ties with the U.S.. The country aims to become a more relevant geopolitical player and overcome quotas for imported recycled materials.
UNDERSTANDING THE IMPACT
According to Charles Johnson, CEO of the Aluminum Association, President Trump’s revisions to Section 232 in 2018–2019 benefitted the U.S.. Nearly $10 billion worth of new investments were made to enhance aluminum production. However, as industrial production continues to gain momentum, Johnson feels that the domestic smelting capacity, at present, is insufficient to meet consumption. Moreover, according to market participants, even though recycled steel and aluminum products are exempt from the new tariffs, primary metals prices could increase until March.
There will be significant disruptions in the European steel and aluminum sectors in the event of tariffs. Market participants believe that primary steel and aluminum prices could gain momentum, undermining sustainable production processes and leading to buyers switching markets from the U.S.. Excess domestic supply exacerbated by weak domestic demand might also pressurize prices. The U.S. accounted for nearly
309,000 metric tonnes of metal imports from the EU in 2024.
In Asia, the landscape isn’t different. South Korea is the fourth largest steel exporter to the U.S., below Canada, Brazil, and Mexico. The country exported up to 70 percent or 2.63 million metric tonnes of specialty steel products to the U.S. in the last three years, primarily because of tariff-free quotas. Several Korean manufacturers in the U.S. may have to cut back production owing to import bans.
India’s rating and research agency ICRA has forecasted that exports from Japan and South Korea would go to India, downgrading price levels in the country. Chinese exports may move to neighbouring countries. Every region will find a way to avoid or reduce the effect of tariffs on their economies and companies, offsetting any fallout but disrupting the whole industry.
MORE CLARITY REQUIRED
Several market participants concluded that although the current sentiment is cautious, any real impact of these new tariffs will become apparent after Q2 2025. Associations like Alacero remain firm in the need for Latin American nations to impose similar trade protection measures to remain globally competitive. Another factor to be acknowledged is that every affected country will likely roll out similar retaliatory tariffs. Countries that ignore the repercussions could be exposed to significant oversupply risk.
HUGO DE LA O RAMOS is an analyst at Davis Index. He can be reached at hugo.ramos@davisindex.com.
PURECYCLE TURNS CURBSIDE WASTE INTO HIGH-QUALITY RESIN
DISSOLUTION TECHNOLOGY AND MACHINEX SORTING SYSTEMS ARE REDEFINING PP RECYCLING
BY MEGHAN BARTON, SENIOR WRITER
Polypropylene (PP) is one of the most widely used plastics in the world. It is manipulated for various consumer goods including packaging, parts for machinery, and even textiles.
Yet, despite its critical role, creating a blueprint for effective PP recycling has proved challenging. Contaminants, such as organic debris, elements added for functionality, colouring agents, and metal particles, are all obstacles to delivering a virgin-like PP end product. These obstacles have led to lower recycling rates compared to other plastics like polyethylene terephthalate (PET).
PureCycle is rising to address the challenges in PP recycling. Its patented technology surpasses traditional, mechanical
methods of purification to go beyond surface cleaning and remove contaminants at the molecular level.
WHY IS POLYPROPYLENE CHALLENGING TO RECYCLE?
Polypropylene’s durability and versatility make it a popular choice for manufacturers across many sectors, but these same properties complicate its recycling.
“If you think about plastics in the world, there are so many different types,” explains Dustin Olson, CEO of PureCycle. “They could be different colours, shapes, sizes, or forms like fibre, film, or rigid materials. PP often contains additives like rubber or talc to improve functionality, making it difficult to purify.”
Traditional mechanical recycling processes only clean the surface of the plastic, removing contaminants like food residue, but fail to address embedded colours, odours, and additives. Mechanical recycling degrades the polymer over time, which results in low-quality recycled PP that can only be used in limited applications.
PURECYCLE’S PURIFICATION PROCESS
PureCycle’s patented purification technology, originally developed by Procter & Gamble (P&G), offers a promising solution. This dissolution process uses extraction and filtration, isolating polypropylene while leaving contaminants behind. PureCycle is effectively creating a “molecular washing machine” that removes impurities at a molecular level.
Olson illustrates the process with a simple analogy: “Imagine mixing salt and pepper together in a bowl. We add a solvent that dissolves the salt (PP) but leaves the pepper (contaminants) intact. We filter out the pepper, evaporate the solvent, and are left with pure salt.”
Unlike chemical recycling, which breaks plastic down to refining and petrochemical feedstocks, PureCycle’s advanced dissolution process retains the polymer chain, producing near-virgin-quality PP.
This ensures “high quality, high yield, and a low carbon footprint,” says Olson. “Our process allows our customers to do what they do without compromise. There’s a lot of value in that.”
By integrating Machinex’s sorting technology into the process, PureCycle has strengthened its operations with a consistent, high-purity feedstock.
Dustin Olson, CEO of PureCycle.
PureCycle’s technology goes beyond surface cleaning and removes contaminants at the molecular level.
MACHINEX’S ROLE IN ACHIEVING FEEDSTOCK PURITY
While PureCycle’s technology is a potential game changer, it operates more efficiently with higher polypropylene content feedstock. This is where Machinex’s automated sorting system comes in.
By integrating Machinex’s innovative sorting technology into the process, PureCycle has further strengthened its operations with a consistent, high-purity feedstock. The Denver, Pennsylvania, facility, developed in partnership with Machinex, plays an important role in pre-processing.
“We knew we needed to secure our feedstock position to better control our destiny on purification,” Olson explains. “Machinex helped us design a regional [preprocessing] facility that provides consistent quality and minimizes logistics costs.”
The Denver facility utilizes advanced sorting technologies, including infrared (IR) systems to identify different types of plastic and robotic arms to remove contaminants. According to Olson, IR sorting works by shining a light on the plastic and characterizing the properties of the reflected light.
Each type of plastic reflects a unique signal, enabling precise identification. Robotic arms then isolate contaminants to ensure the purity of the feedstock. This automated approach drastically reduces labour costs and human error, resulting in higher feedstock quality and improved downstream processing.
Imagine mixing salt and pepper together in a bowl. We add a solvent that dissolves the salt (PP) but leaves the pepper (contaminants) intact. We filter out the pepper, evaporate the solvent, and are left with pure salt.
Dustin Olson CEO, PureCycle
THE SYNERGY BETWEEN PURECYCLE AND MACHINEX
The partnership between PureCycle and Machinex facilitates an elevation of each of these technologies.
“Our purification technology is very robust, but the efficiency of our process depends on the quality of the feedstock,” says Olson. “By preparing our feed better through Machinex, we should achieve higher production quality, better carbon efficiencies, and enhanced rates.”
Machinex’s sorting process ensures the feedstock entering
The Denver, Pennsylvania, facility plays an important role in pre-processing.
PureCycle’s purification process is predominantly PP, maximizing efficiency and minimizing waste. This synergy enhances the scalability of PP recycling and sets a precedent for integrating automation into recycling workflows.
AUTOMATION IS THE BACKBONE OF EFFICIENCY
Automation plays a pivotal role in PureCycle’s operations at both the sorting and purification stages.
“In addition to partnering with companies like Machinex to mostly automate plastic sortation, the processes we use to purify the plastic and make [recycled polypropylene pellets] are fully automated,” says Christian Bruey, director of communications for PureCycle. “Our skilled operators and technicians oversee and optimize these complex operations.”
Olson adds, “We were born digital. We leverage data analytics from all our processes in a sophisticated way.” This commitment to automation guarantees efficiency and consistency and ensures that PureCycle can scale its operations without sacrificing quality or sustainability.
IMPLICATIONS FOR THE RECYCLING INDUSTRY
The collaboration between PureCycle and Machinex helps address the challenges of recycling PP. This partnership also plays a role in transforming the industry as a whole. By demonstrating the viability of turning post-consumer curbside waste
Prepare to be amazed!
Discover yet another facet of BIR World Recycling Conventions!
The modern and spacious Feria Valencia Convention Center offers an exceptional conference experience, with expansive networking and exhibition areas designed to welcome the growing number of participants and exhibitors.
Join us this May and be part of the future of recycling!
into high-quality feedstock, PureCycle and Machinex may influence further investment in recycling infrastructure.
“I think that there needs to be further investment in technologies like PureCycle and like Machinex and I would say also in MRF infrastructure. Extended producer responsibility legislation can be a mechanism for this,” says Bruey. “It would be great to see these MRFs that are maybe 10, 20, 30 years behind the times and using just manual labour to see what you can do with the type of technology offered by Machinex.”
“Recycling gets a bad rap at times. You and I, sitting at home, have to put it in our bin to make that recycling rate grow. And then we need the technologies to continue to improve. We’re starting to see that,” adds Bruey. “You can see that there is some real opportunity here for us to change the tide and really tell a great story of circularity and sustainability.”
A VISION FOR THE FUTURE
PureCycle’s aspirations extend beyond its current operations. With plans to expand in Augusta, Georgia, and globally, including facilities in Belgium and Asia, the company is poised to influence change in the expanding circular economy for plastics.
“The future of PureCycle is unbounded potential,” says Olson. “We have a game-changing technology that, when applied to polypropylene, can have a transformative impact on the way recycling is done and also viewed by the consumer.”
Through their partnership with Machinex, PureCycle is addressing the challenges of PP recycling and setting a new standard for innovation and sustainability. RPN
WORLD RECYCLING Convention & Exhibition
(25) 26-28 May 2025
Join our interactive plenary sessions covering all our commodities as well as international trade and legislation.
Provisional sequence of meetings (the slots for Paper and Textiles will be confirmed at a later stage)
MONDAY, 26 MAY
Opening/Keynote
International Trade Council
Ferrous
Shredder
TUESDAY, 27 MAY
Stainless Steel & Special Alloys
Non-Ferrous Metals
General Assembly
Electrics, Electronics, EV Batteries
Book your hotel room at preferential rates.
REGISTER NOW!
More information on the Convention Programme, Online Registration and Sponsorship Opportunities on www.bir.org/ bir-valencia-2025
More information on www.bir.org
WEDNESDAY, 28 MAY
Tyres & Rubber
Plastics
International Environment Council
Feria Valencia Convention Centre
NAVIGATING THE WASTE HIERARCHY
MODERN SOLUTIONS HELP REIMAGINE WASTE AS A RESOURCE RATHER THAN A LIABILITY
BY BRETT STEVENS
As businesses face increasing pressure from regulators, investors, and consumers to take responsibility for the downstream effects of their waste, many are beginning to recognize the need for more sustainable waste management practices.
Business owners may intuitively know that landfill diversion is a good thing, but few know just how impactful it really is. New research is demonstrating that landfilling, the most common waste disposal method, has more severe environmental consequences than previously understood. The innovative and sustainable waste solutions available today present an opportunity not just to divert waste from landfills, but to reimagine waste as a resource rather than a liability.
Take a deep dive into the U.S. Environmental Protection Agency’s (EPA) waste management hierarchy and explore modern strategies that can help businesses reduce their environmental footprint and make meaningful progress toward zerowaste-to-landfill goals.
UNDERSTANDING THE WASTE HIERARCHY
The EPA’s waste hierarchy serves as a guide for businesses to handle their waste responsibly, with four tiers — source reduction and reuse, recycling and composting, energy recovery, and treatment and disposal — offering a blueprint for minimizing the volume of waste, reducing reliance on landfilling, and maximizing resource recovery.
Understanding the EPA’s waste hierarchy can help businesses identify areas for improvement for all of their waste streams.
Businesses reliant on landfilling looking to make strides toward their sustainability goals can set their sights on ascending to the next level of the waste hierarchy. By moving toward more sustainable practices such as recycling, composting, or energy recovery, they can reduce their dependence on landfills, cut greenhouse gas emissions, and potentially increase the amount of recaptured resources.
Landfilling sits at the bottom of the EPA’s waste hierarchy and is the third-largest source of anthropogenic methane emissions in the United States.
THE HIDDEN COSTS OF LANDFILLING
While landfilling is historically the most common and cost-effective method of waste disposal, its hidden costs — both financial and environmental — are becoming increasingly clear. Landfilling sits at the bottom of the EPA’s waste hi-
erarchy and is the third-largest source of anthropogenic methane emissions in the United States.
Most of what we know about landfill methane emissions, a greenhouse gas 80 times more potent than carbon dioxide, is based on modelled estimates. Studies using aircraft and satellite technology have just recently made full landfill emissions measurements possible.
Data from recent studies, including a paper administered by NASA, indicate landfill emissions are currently underestimated. A recent UNEP report underscores this finding, which states landfill methane emissions are likely underreported by a factor of two to three times.
LANDFILL AVOIDANCE AS A BUSINESS STRATEGY
For businesses focused on reducing their environmental impact, avoiding landfills is crucial. Beyond the environmental implications, landfilling carries ongoing financial liabilities and long-
term responsibility for the waste, even after disposal.
Other risks include groundwater contamination and potential public backlash if landfills negatively impact nearby communities. These impacts can involve the release of harmful pollutants, leachate leakage, foul odours, and health concerns tied to poor air and water quality.
Moreover, regulatory measures like state-administered Extended Producer Responsibility (EPR) laws require manufacturers to take responsibility for the end-of-life management of their products. Avoiding landfills is the first step toward meeting EPR laws and helps companies avoid regulatory penalties.
EPR PICKS UP IN CANADA
In Canada, similar EPR regulations are being implemented nationwide, with several provinces, including British Columbia and Ontario, leading the charge. These regulations further encourage landfill avoidance by mandating waste diversion and extended responsibility for product life cycle management, aligning business practices with national sustainability goals.
DECARBONIZING WASTE SOLUTIONS
Tackling decarbonization goals requires a multifaceted approach, including solutions to recover resources — such as metals and energy — from waste, and reintegrating them back into the economy. Zero-waste-to-landfill solutions can divert entire waste streams away from landfills and support a company’s broader sustainability objectives.
PARTNERING FOR SUCCESS
Material processing facilities (MPFs) play a key role in this effort by sorting and processing waste, while thermomechanical treatment facilities (TTFs) offer even greater potential. TTFs are ten times more effective than wind and solar at reducing greenhouse gas emissions when accounting for the benefits of landfill methane avoidance.
For example, ReDirect360 — a zerowaste-to-landfill solution from Reworld — offers businesses a holistic waste solutions strategy. Through advanced end-toend solutions, Reworld diverts 19 million tons of waste from landfills annually and recycles over 500,000 tons of metals each year, resulting in greenhouse gas reductions equivalent to the installation of 43 gigawatts of solar energy.
Reworld service lines — including ReKiln for alternative fuel production, ReDrop for wastewater treatment, and ReMove for logistics and transportation — provide a turnkey solution for businesses looking to transition away from landfills and toward more sustainable waste management practices. By partnering with a third-party provider, businesses can transform their waste into valuable resources, supporting regulatory compliance and progressing toward sustainability goals.
BRETT STEVENS is the senior director of Solutions Group at
The EPA’s waste hierarchy is a blueprint for minimizing waste volumes, reducing reliance on landfilling, and maximizing resource recovery.
The waste management hierarchy.
DEPACKAGING SYSTEM HELPS CITY ACHIEVE 85 PERCENT ORGANICS RECOVERY
THE SYSTEM IS DESIGNED TO COMPLY WITH CALIFORNIA’S SB1383 MANDATE
The City of Sunnyvale, California, has completed the installation of a full-scale replacement of its existing food waste depackaging system. The overhaul was designed to comply with California’s SB1383 mandate to divert organic waste from landfills.
Completed during the summer of 2024, the new system increases storage capacity by 60 percent, increases organics recovery from the waste stream, and reduces truck unloading times. This project was funded through CalRecycle Organics Grant Program, Cycle 5.
The facility accepts commercial-source separated organics (SSO), including waste from restaurants and other businesses that generate food waste, and residential SSO via a curbside collection program in Sunnyvale. The system currently runs 18- to 20-tph or more, up from previous capacity rates of 15 tph, while achieving more than 85 percent recovery of organics. The resulting organic slurry is sent to wastewater treatment facilities.
The equipment was supplied by Van Dyk Recycling Solutions of Norwalk, Connecticut, and includes a 10- to 12-ton storage and feed bunker, a Keith walking floor for extra storage capacity and quality control, a SMIMO120 depackager which acts as the primary separator, a SMIMO15 grinder for further processing, and pumps and conveyors to transport the material between units.
The in-ground feed bunker allows hauling trucks to back up
and unload directly into the bunker, expediting the time for trucks to empty (average unloading times are currently around five minutes). The infeed bunker is equipped with three shaftless screws acting as a preliminary mixer to create a homogenous feed for the SMIMO120 depackaging unit. Screws have a shaftless design to resist wrapping of contamination. The material is then conveyed to a walking floor for visual inspection prior to the depackager. Any bulky, non-organic contamination is easily spotted and removed from the walking floor, and no other presorting is required.
Material from the walking floor is metered into the SMIMO120 depackager, in which a rotating 360-degree steel drum liberates the organics from any packaging and turns it into a high-quality organic slurry. A dewatering pump at the primary bunker delivers excess liquid from the bunker to the SMIMO120, eliminating the need for an external water source to process the material. The packaging is expelled and conveyed to residue. The slurry is further processed by a SMIMO15 grinder, which prepares the material for wastewater treatment facilities by sizing it down to less than a half inch and removing the last bits of grit and glass.
A series of pumps and storage tanks between each processing step helps keep throughput at a maximum. The mid-system tanks constantly accept and meter out material so it flows seamlessly from one unit to the next, avoiding any bottlenecks.
The City of Sunnyvale, California, has completed an installation of a full-scale replacement of its existing food waste depackaging system.
A LONG WAY TOGETHER
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ARE SHREDDERS REPLACING GRINDERS FOR WOOD WASTE?
UNDERSTANDING KEY DIFFERENCES, LIKE THROUGHPUT, MAINTENANCE, AND SPEED, IS ESSENTIAL FOR SELECTING THE RIGHT EQUIPMENT
BY SLONE FOX, EDITOR
The waste and recycling industry has seen significant advancements in technology over the past few decades, particularly when it comes to processing wood waste. As municipalities, businesses, and contractors continue to seek more efficient and sustainable ways to handle wood debris, two types of equipment have emerged as popular options: shredders and grinders. Both play a pivotal role in reducing the volume of wood waste for recycling, reuse, or disposal, but are shredders beginning to replace grinders for wood waste processing?
KEY DIFFERENCES BETWEEN SHREDDERS AND GRINDERS
Before diving into the reasons why one machine might replace the other, it’s important to understand the fundamental differences between the two. Shredders were once primarily used for contaminated wood, but in recent years their use has expanded across all wood waste recycling sectors, says Christopher Pickhardt, president of Eggersmann.
“The feedstock for shredders includes clean white wood, logs, stumps, roots, green waste, mixed feedstocks of dirty green waste, construction and demolition waste, and other wood waste that may be contaminated with rocks, dirt, or tramp metal,” says Pickhardt. “There are also special applications such as solar panels, tires, windmill blades, railroad ties, or glass that a shredder can handle and make a product out of.”
Grinders, on the other hand, are better suited for processing larger volumes of wood and are often used in applications where the final product needs to be uniform and consistent in size, like mulch or wood chips. For operations that focus on large-scale wood processing or need to break down large wood debris quickly, grinders are still the go-to solution.
However, shredders have a higher throughput per horsepower than a grinder typically does. The specific weight per cubic yard from a shredder is higher than from a grinder because the shredder doesn’t fluff up the material as much as a grinder,” says Pickhardt. This distinction can be important when considering storage, transport, or downstream processing needs
The slower processing speed of shredders also requires a different approach to loading materials compared to high-speed grinders. Shredders are typically loaded directly on top of the shredding chamber, whereas grinders generally have an infeed system with a feed hopper. Understanding the differences in operation can help maximize efficiency and ensure optimal machine performance.
WHY SHREDDERS ARE GAINING POPULARITY
As shredders continue to gain traction in the wood waste recycling industry, their advantages in efficiency, durability, and versatility make them a valuable asset for processors looking to optimize their operations. Some of these benefits include:
Fuel savings Shredders are designed to work with less energy consumption, using approximately one-quarter of the fuel required by a grinder. This can lead to long-term savings, especially for operations running machinery for extended hours. Reduced maintenance costs With fewer moving parts,
er operations that don’t require the fine output provided by grinders. Wear parts also last longer in a shredder, with wear rates being about one-third of those of a grinder.
Versatility Shredders offer a high degree of flexibility, capable of handling a wide range of materials beyond wood waste. Shredders can process a variety of materials in one machine, allowing companies to consolidate their equipment and save space and money. Grinders, on the other hand, are more specialized and generally require a higher level of maintenance when processing non-wood materials.
Ease of operation Shredders are often simpler to operate than grinders, especially when it comes to adjusting the output size or switching between different material types. With their more straightforward design, shredders can be a more user-friendly option.
WORKING IN TANDEM OR ALONE
Shredders are frequently used for primary size reduction, breaking down materials before they’re processed further by a grinder. However, in some cases, a shredder can eliminate the need for a grinder altogether.
“Grinders could be eliminated in special applications dependent upon the size requirements of the finished product,” says Pickhardt. “Some shredders, like Eggersmann shredders, have the option for a screen basket system to make a sized and consistent product.”
Despite the growing popularity of shredders, grinders remain an essential part of many wood waste processing operations. For companies that require a finely ground, uniform product, such as mulch, wood chips, or sawdust, grinders are often preferred. Shredders, on the other hand, produce a rougher, more irregular output that may not meet the specific needs of these industries.
SUSTAINABILITY BENEFITS
As landfills become more crowded and regulatory pressure to divert waste increases, the ability to recycle or repurpose wood waste efficiently is critical. The consistent output of shredders is ideal for use in energy generation, composting, or as feedstock for other industrial processes, which are key to achieving higher diversion rates. Grinders are often limited in their ability to contribute to other recycling initiatives.
THE RIGHT TOOL FOR THE RIGHT JOB
While shredders are gaining traction due to their lower cost, flexibility, and environmental benefits, grinders continue to hold an essential place in high-volume, heavy-duty applications that demand precise, uniform output. In the end, the decision comes down to the type of wood waste, the desired end product, and the long-term strategy of the company. Both types of equipment will continue to coexist, and the real question is how businesses can effectively integrate both into their operations. RPN
The Eggersmann high-torque, single-shaft Z 60 shredder.
MAXIMIZE EQUIPMENT VALUE THROUGH REFURBISHMENT
HERBOLD MECKESHEIM DESIGNS EQUIPMENT WITH THE ENTIRE LIFE CYCLE IN MIND
Machine overhauls are a practical way to maintain performance without breaking the bank. Many equipment owners get their machines routinely reconditioned, which prevents costly downtime and ensures optimal performance. Others trade their equipment in for bigger and better models, leaving their previous machines to be refurbished and resold. No matter the case, effective machinery with minimal costs and downtime is a top priority.
REFURBISHING VS. RECONDITIONING
Refurbishing and reconditioning are often used interchangeably, but there are slight differences. Reconditioning typically involves repairing or replacing worn-out parts and restoring equipment until it operates like new. It’s generally more focused on functionality and performance.
Refurbishment, on the other hand, can include reconditioning but also involves cosmetic and technological upgrades. Refurbishment includes cleaning, repainting, and replacing components that may not necessarily be critical for operation, but help improve appearance and extend the life of the equipment.
OLDER MACHINES STAY IN CIRCULATION
Herbold Meckesheim introduced its first plastics recycling machines 40 years ago and from the beginning took into account the life cycle of not only plastics, but the machines themselves. Equipment should not only contribute to a functioning circular economy, but be part of it. This ethos includes reconditioning older machines and putting them back to work.
Herbold was already trading in used granulators from other suppliers at the time. It took the design stage of its own equipment as an opportunity to focus on durability and accessibility for easy repairs. According to the company, it’s possible to put
Equipment should not only contribute to a functioning circular economy, but be part of it. This ethos includes reconditioning older machines and putting them back to work.
a reconditioned machine back into operation with virtually no loss of performance — regardless of the application.
DESIGNED FOR DURABILITY
From the beginning, Herbold machines have not been made from cast iron as that material can break. Instead, the insides of the welded steel housings are covered with replaceable plates to protect the frame, and the rotors are equipped with bolted-on cassettes for the knives. The latter protects the rotor and makes hard-facing obsolete. The cassettes represent two essential aspects of sustainable machine design: a substantial degree of wear protection and ease of maintenance. By focusing on refurbishment and reconditioning, operators can maintain high-performing equipment, reduce the need for new manufacturing, and support a more sustainable future for industrial operations. These upgrades allow recyclers to maximize the return on their initial investment while minimizing operational disruptions and reducing environmental impact.
Conference: May 5-8, 2025
Expo Hall: May 6-8, 2025
Las Vegas Convention Center, Las Vegas, NV
Get ready to connect, innovate, and lead the future of waste management at WasteExpo 2025! The largest, most immersive event for the solid waste, recycling, and organics industry. Each year, we bring together thousands of professionals, groundbreaking technologies, and transformative solutions—all under one roof in Las Vegas.
SHOW FEATURES
EXPO HALL
Connect with 550+ exhibitors ready to help you find the perfect products and solutions for your business. From carts, balers, and containers to recycling equipment, truck bodies, and waste-to-energy services—WasteExpo showcases it all. Streamline your search and make the most of your time with industry-leading innovations, all under one roof.
CONFERENCE PROGRAM
WasteExpo’s conference program is the ultimate professional development event of the year. Gain the knowledge, skills, and innovative solutions you need to stay ahead in the waste and recycling industry. Sharpen your expertise, learn best practices, and discover actionable waste solutions—all while connecting with industry leaders. Join us in Las Vegas and see why over 75% of attendees rate our conference program as a must-attend experience!
SPECIAL EVENTS
Join over 14,000 participants from 100+ countries and make lasting industry connections at WasteExpo’s special events. With 15+ networking opportunities, you’ll engage with experts, innovators, and thought leaders from around the globe. From meaningful conversations to exciting activities, there’s something for everyone—no matter your interests or badge type.
For more information visit www.wasteexpo.com
EVENTS CALENDAR
CONNECT WITH THE INDUSTRY
PLASTICS RECYCLING CONFERENCE
NATIONAL HARBOR, MD | MARCH 24–25
The Association of Plastics Recyclers’ Plastics Recycling Conference brings together over 2,800 leaders, including plastic processors, recycled resin buyers and sellers, and other key stakeholders. The event features a dynamic trade show hall with over 250 exhibitors, including processors, compounders, and equipment vendors, creating an engaging environment for networking and collaboration. plasticsrecycling.com
OARA CONVENTION & TRADE SHOW
NIAGARA FALLS, ON | MARCH 27–29
The Ontario Auto Recyclers Association hosts Canada’s largest auto recycling convention and trade show. This 65+ booth event features keynote presentations, industry panels, roundtables, networking, and fundraisers. In 2025, the event will also include facility tours at two of Ontario’s best auto recyclers. oara.com/events
BAUMA 2025 MUNICH, GERMANY | APRIL 7–13
bauma is a meeting point for the global construction machinery, building material, and mining industries. The key players, innovations, target groups, and trends all come together in one place. The 34th edition will discuss topics such as the digital construction site, alternative drives, and tomorrow’s construction methods. bauma.de/en/trade-fair
VEGAS, NV | MAY 5–8
SAN DIEGO, CA | MAY 12–15
ADVERTISER INDEX
Accent Wire Tie
Bandit Industries ............................
BIR (Bureau of International Recycling) ...........................................
BKT Tires Canada
Bulk Handling Systems (BHS)
CARI
Construction & Demolition Recycling Association (CDRA)
CP Group
Eggersmann North America GmbH
Fagus-GreCon US
Gensco Equipment Co. Ltd.
Harris Inc.
Herbold USA
Industrial Magnetics, Inc.
Industrial Netting
Liebherr–Canada Ltd.
Machinex Industries Inc.
OVB Holdings LLC
R.M. Johnson Company – EZ Crusher
STADLER America LLC
Tigercat
Tomra Sorting Inc. ........................
VAN DYK Recycling Solutions...............................................
Volvo Construction Equipment............................................
WasteExpo 2025
Yokohama TWS ...............................
Processing Solutions Capable of Closing the Loop
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