Manchester-based Psycho Peacock says working with ST-216 R Nightstar and ST-601 R Starlight has opened up more sustainable options for its customers
Editors Notes
Welcome to the inaugural edition of Packaging Warehouse & Automation! In this issue, we showcase a curated selection of features on innovative companies across diverse industries, exploring the technologies and solutions shaping the future of packaging, logistics, and automated systems.
Gina Burton Editor
gina@industrialprocessnews.co.uk
For more than half of its life, Psycho Peacock has been working in partnership with Soyang Europe. Recently, the Manchester-based Psycho Peacock has embraced sustainability with new Soyang Europe materials and says working with ST-216 R Nightstar and ST-601 R Starlight has opened up more sustainable options for its customers. Page 7.
This issue is proudly sponsored by National Flexible, providers of bespoke packaging solutions that meet the unique needs of each client. On page 22, we take a deep dive into the relationship between Myco and National Flexible, and how National Flexible have helped them to find a packaging solution that reflects the quality and innovation of their newest product.
The eagerly anticipated IntraLogisteX returned to Birmingham’s NEC for two exceptional days of industry celebration and innovation! Now in its 10th year, IntraLogisteX offered exhibitors a chance to connect with thousands of high-level decision makers actively looking for the latest solutions. Page 40.
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Throw open doors to young talent
The Young People in Print team, a group of volunteers dedicated to inspiring the next generation of employees in the print industry, supported companies from across the UK to throw open their doors on 23 October 2024 to welcome visits from local schools and colleges.
Paul Stead, Sales at ASL Group and YPIP volunteer, stated, “We’ve been running open houses with individual printers, helping them to attract students from local schools and colleges to visit and explore what the print industry can offer them. While this approach has been welcomed, it’s clear we need to do something on a far broader scale if we’re going to truly make an impact. International Print Day seems the logical day to say to the education and careers system in the UK that the print industry is seeking new talent, come on in and see what we have to offer!”
International Print Day marked its 10th anniversary in 2024. It is an annual celebration that brings together printing professionals from around the world to celebrate the art, science and innovation of print.
The YPIP team aimed to offer a nationwide experience, where printers and their supply chain companies – from OEMs to substrates, inks, adhesives and software businesses – run open houses, inviting local students to visit and see what the print industry is all about.
The YPIP team was committed to linking companies to their local career hub so they could get local schools and colleges on board and plan the numbers visiting directly. It also provided an agenda for the day and a PowerPoint deck to support companies if required.
Contact www.ypip.co.uk
Digital Print & Packaging
Unlock packaging brilliance
With countless products competing for consumer attention, capturing your target market’s interest has never been more important. Packaging is a powerful tool to make that connection, and digital printing is a game-changer when it comes to delivering the speed and flexibility needed to make your packaging unforgettable. Did you know 72% of shoppers say packaging influences their buying decisions (Ipsos)?
With its high-quality, sustainable, and fully customisable designs, digitally printed packaging is the secret weapon your brand needs to cut through the noise and leave a lasting impression.
uses bright and bold colours, crisp imagery and detailed finishes to create a premium look and feel. It enhances the overall perception of your brand and shows customers you’re willing to go above and beyond to provide a high-quality option. It also helps your products to stand out on shelves and screens while creating a sense of trust and professionalism that helps set your brand apart.
Henkel and Teca-Print partner
Henkel and Teca-Print have announced a partnership in the pad printing field of printed electronics. The collaboration aims to further drive the adoption of pad printing solutions in emerging technologies such as antenna, digital healthcare, 3D electronics, and smart mobility by supporting customers in accelerating their projects. Based on the partners combined expertise Henkel and Teca-Print will offer seamless product recommendations from R&D to final production processes as well as joint trial possibilities and feasibility studies.
Henkel is an industry-leading supplier of printed electronics materials and services. The broad Loctite portfolio of functional inks includes conductive inks and paints as well as resistive and dielectric inks. Henkel’s portfolio and four decades of material formulation expertise enable the company’s partners to develop printed electronics applications tailored to the specific properties demanded by industrial customers – for example in the manufacturing of membrane switches, flexible circuits, force sensors, heating elements, and medical biosensors for solutions in healthcare, automotive and consumer electronics. To further address the challenge of 3D parts
functionalisation the company has recently developed a new range of functional inks that can be applied by pad printing technology.
For more than 50 years, Teca-Print has played a leading role in the evolution of pad printing technology. The company’s equipment and systems are developed to meet the specific needs of its customers. Teca-Print not only ensures the highest quality and accuracy with its pad printing systems, but also provides cutting-edge software for process enhancement. The comprehensive product line features complex automation solutions, specialised and standard pad printing machines, along with a full range of peripheral equipment, accessories and consumables including printing pads, inks and cliché plates.
www.henkel.com
www.teca-print.com
Enviricard’s green card innovations
In a milestone development for the global card manufacturing sector, Enviricard has announced a revolutionary digital print platform that promises to transform how brands approach card production while significantly reducing environmental impact. The innovation, developed in collaboration with Ricoh and showcased at DRUPA 2023, represents a fundamental shift in how organisations can achieve their net-zero targets whilst maintaining operational efficiency.
are ideal for facilities management, events, staff ID management, and any situation in which a card has to be printed on demand. Our technology could be applied for example to library memberships or entry passes.”
With premium packaging designs boosting shelf appeal by up to 30% (Packaging Digest), the quality of your packaging is more important than ever before. Digital printing
Considering the benefits, it’s easy to see why digital flexible packaging has made a name for itself as one of the best options for ambitious brands looking to stand out and make a statement. Whether you’re looking for custom packaging boxes with a logo or need last-minute packaging for a seasonal promotion, we can help. Get in touch with Smurfit Westrock to find out more today.
www.smurfitwestrock.com
This development follows Enviricard’s successful transformation of the UK gift card industry, where they have led the shift from plastic to paperboard since 2006. The company’s achievements have been recognised through multiple industry awards, establishing them as pioneers in sustainable card solutions.
Enviricard founder Graham Lycett states, “Green cards are the generic name for non plastic based cards, but the Enviricard brand of ‘green card’ targets any market with a need to produce on demand card printing.” He continues, “Enviricard branded cards
The breakthrough comes at a crucial time when retailers and organisations worldwide face mounting pressure to eliminate plastic from their operations. The new platform enables direct-tostore delivery, bypassing traditional warehouse systems, while allowing for precise, data-driven production quantities that eliminate waste and obsolescence.
Independent research confirms that Enviricard’s products, certified biodegradable and compostable to EN13432 standards, represent the most environmentally responsible alternative to plastic and ‘green plastic’ cards available globally. The company’s comprehensive carbon scoring system tracks environmental impact from tree to end-of-life, providing unprecedented transparency in the supply chain.
T +44 (0)1794 725480 graham@enviricard.com
Psycho Peacock embraces sustainability with new Soyang Europe materials
Manchester-based Psycho Peacock says working with ST-216 R Nightstar and ST-601 R Starlight has opened up more sustainable options for its customers
Large-format specialist graphics supplier Psycho Peacock has revealed how its use of ST-216 R Nightstar and ST-601 R Starlight fabrics from Soyang Europe is allowing the company to offer a more sustainable service to clients across a range of markets.
Based in Salford in Greater Manchester, Psycho Peacock has been providing specialist graphics to clients in the retail, events, museums, construction, and visitor attractions sectors for more than 40 years. This offering is expanded further by working with sister company Full Circle Exhibitions & Events, which focuses on event signage and branding knowledge.
For more than half of its life, Psycho Peacock has been working in partnership with Soyang Europe, drawing on the supplier’s extensive knowledge of markets and its farreaching product range to create a wide variety of eye-catching applications.
Psycho Peacock recently expanded this relationship by starting to work with ST-216 R Nightstar and ST-601 R Starlight, both of which are designed to provide customers with a more sustainable offering that they can then pass on to their own clients.
ST-216 R Nightstar is a wrap-knitted blockout fabric with textured surface on its front side and black coating on the back. Mainly used for dyesublimation printing, the product offers excellent opacity, softness, bending resistance and wrinkleresistance, making it an effective solution for applications such as backdrops, pop-up displays and frame systems.
As for ST-601 R Starlight, this is a coated backlit with woven based fabric featuring a tight textured structure with a coating. This means the material does not suffer from any light leakage, which, coupled with good wrinkle-resistance, makes it a popular solution for light box applications.
While their features differ, something that the two products have in common is that they are both made from recycled PET bottle yarn, offering a significant, environmentally friendly incentive for print companies and their customers.
It was this feature that particularly appealed to Andy McIntyre, General Manager of Psycho Peacock, as it aligns with the company’s own core values of sustainability and environmental responsibility.
“Choosing these sustainable materials fits seamlessly with our business goals and values,” Andrew said. “Our ESSA accreditation on the exhibition side of the business underscores our commitment to sustainable practices, including the Reconomy sustainability closed loop.
“We didn’t adopt sustainability to gain a competitive edge, but it has naturally fortified our market position. Our goal is to lead by example, encouraging the industry to adopt sustainable practices.”
Psycho Peacock primarily uses its Durst P5 TEX i-Sub printer to produce work on the two materials. While the company has only been working with these latest introductions from Soyang Europe for a short period of time, Andrew said he is already looking at how the fabrics can help Psycho Peacock move into new markets.
“We’re poised for growth and innovation,” Andrew said. “Psycho Peacock is committed to strengthening its relationship with Soyang and is continuously developing its product offerings forits esteemed clients. Together, we aim to drive the graphics & printing industry towards a more sustainable future.”
Contact
T +44 (0)161 765 3400 sales@soyang.co.uk https://soyang.co.uk
Plastic Packaging
AST Plastic Containers: 45 years producing plastic containers and drums
For over 45 years, AST. Kunststoffverarbeitung GmbH has been a key player in the packaging industry and one of the leading manufacturers of canisters, drums, and bottles. As a family-owned company, AST. has established itself as a reliable partner for industrial packaging solutions. With 16 locations across Europe and a continuously expanding product portfolio, AST. combines tradition with technological innovation.
Through continuous investments in modern technologies, particularly in recycling and reconditioning, the company pursues a sustainable strategy. In recent years, AST. has expanded its services to include the collection, recycling, and reconditioning of plastic packaging. The founding of AST. Recycling and Reconditioning GmbH in 2020 marked another step toward environmental protection. The facility, built near the company’s
headquarters in Erndtebrück, enables both cleaning and on-site recycling of plastic packaging.
During reconditioning, used packaging – from 5-litre canisters to IBCs – is cleaned, tested, and prepared for reuse. If reuse is not possible, the packaging is fully recycled and processed into high-quality materials. The recycling process focuses on resource conservation: after pre-sorting, the packaging undergoes an efficient cleaning process tailored to its contamination level. Energy-efficient methods minimise water and energy consumption. The material is then shredded, dried, and granulated, producing high-quality recyclates, which are quality-checked in-house and reintegrated into new packaging production.
With its CIPACKS (Circular Packaging Solutions) return system, AST. takes circular economy efforts further. Customers can easily return used packaging starting from a pallet space. A Europewide system is being developed to include returns from end customers. Thanks to innovative reprocessing technology, AST. can recover up to 90% of the water used and achieves excellent results even with oil-contaminated materials through advanced cleaning methods.
Beyond mechanical recycling, AST. is also engaged in chemical recycling and produces pyrolysis oil at its Erndtebrück headquarters – a valuable raw material for manufacturing new plastic packaging. The company’s in-house machinery development further supports its sustainability strategy by ensuring
complete control over material quality and process efficiency.
Processing around 100,000 tons of plastic annually – both virgin and recycled materials – AST. is a major player in sustainable material management. Through recycling, reuse, and pyrolysis oil production, AST. actively promotes the circular economy and firmly embeds sustainability into its corporate culture.
T 01978 661590
www.ast-containers.co.uk
Acer commits to collecting 50 tons of plastic waste
Echoing this year’s Earth Day theme of ‘Planet vs Plastics,’ Acer has partnered with Plastic Bank and has pledged to collect and recycle at least 50 tons of plastic waste from the environment in 2024. The Canada-based social enterprise focuses on tackling the growing issues of plastic pollution by building recycling ecosystems and creating livelihood opportunities in vulnerable coastal areas.
Acer’s Impact Program Partnership with Plastic Bank is projected to prevent the equivalent of more than 2.5 million plastic bottles from entering the oceans through the efforts of collection members in Southeast Asia. Members bring their collected plastic to Plastic Bank collection branches in exchange for the local market price of the gathered material as well as bonuses that help provide additional income and access to social benefits, like meal vouchers, health insurance, and more.
Acer’s collaboration with Plastic Bank supports the United Nations Sustainable Development Goals (SDGs) including SDG 1 for no poverty, SGD 8 for decent work and economic growth, SDG 12 for
responsible consumption and production, SGD 14 for life below water, and SGD 17 for partnership for the goals. Acer’s ESG goals also include adapting 20-30% PCR plastic content in computers and displays by 2025 and working towards the goal of net-zero emissions by 2050. Most recently, Acer has been making strides to
address the use of plastics in electronic consumer products with its ecoconscious Vero line and its commitment to carbon neutrality with the launch of its first carbon-neutral PC, the Acer Aspire Vero 16, which debuted in December 2023.
www.acer.com/gb-en
Weetabix opts for best of British with highspeed door installations by Union Industries
Union Industries, the UK’s leading manufacturer of bespoke high-speed doors, is helping one of Britain’s most iconic cereal brands maintain its high standard of hygiene with the installation of more Bulldoors and Matadoors.
Weetabix initially approached Union Industries in 2023 to maintain and elevate hygiene standards at its site at Burton Latimer near Kettering. Recognising the superior quality and reliability of Union’s Bulldoors, it expanded its partnership by installing a further six doors around its facilities, including Burton Latimer and Corby, making eleven Union doors across the two sites in total to date.
The bespoke doors, tailored to fit each individual opening, address specific challenges such as tight
spaces and sloping floors, ensuring a perfect seal and optimal functionality.
In addition to maintaining hygiene standards, some entries and exits in Weetabix’s production and warehouse areas utilise a two-door solution of airlocks. This system interlinks the doors electronically to allow only one door at a time to be open, effectively prevents the ingress of insects, dust, and other foreign bodies, further safeguarding product integrity.
Union’s Bulldoors are regarded as the ‘reliable workhorse’ of rapid roll doors and are known to perform more than 1.4 million cycles per year, making it a popular choice across multiple sectors. They feature specialist ‘Crash-Out’ and ‘Auto-Reset’ damage protection facilities, and offer control outputs for options such as airlocks, traffic control systems and remote monitoring, whilst aiding temperature control for ambient and chilled environments.
The market-leading, bespoke, high-speed roller doors help to prevent the severe drop of ambient temperature in buildings, especially evident in the winter months, eliminating any potential impact on production environments.
Alan Hirst, Sales Director at Union Industries, said, “We are delighted to continue our partnership with
Weetabix in enhancing their operational efficiency and hygiene control. Our rapid roll doors are renowned for their reliability and performance, making them the ideal choice for Weetabix’s production environments.”
Anthony Brawn, Facilities Contracts Manager at Weetabix, said, “We are proud to partner with Union Industries in maintaining the highest standards of hygiene and operational efficiency across our facilities. The installation of Union’s high-speed doors ensures a seamless flow of operations”
“With Union Industries, we are confident in achieving our long-term goals of reduced downtime, enhanced productivity, and minimised costs.”
Contact T +44 (0)113 244 8393 enquiries@unionindustries.co.uk https://unionindustries.co.uk
Union Industries blows away competition with use of virtual reality configurator
Union Industries, the UK’s leading manufacturer of bespoke industrial doors, has utilised virtual reality (VR) to help Leeds-based Met Fab Solutions maintain comfortable working conditions with the installation of a Bulldoor.
Union Industries has successfully deployed its innovative new VR software to assist Met Fab Solutions, a leading UK manufacturer of aluminium panels and aluminium pressings, specify and configure the correct door suited to its needs.
This innovative tool allows Union to immerse prospective clients in a 3D showroom where they can experience their high-speed door offerings and interact with the products in a virtual environment. The software, comprising a VR headset and handheld units representing the customer’s hands, showcases the extensive features, specifications and benefits of Union Industries’ products.
Met Fab’s powder coating facility contains an extraction unit, which draws the temperature outside of the building to keep the area cool during hotter periods. However, when windy, the extraction unit causes a wind-chill resulting in employee discomfort, hence the company’s need for a fast acting and reliable door.
The Bulldoor not only ensures the integrity of Met Fab’s facility but also significantly reduces the impact of adverse weather conditions. Operated conveniently via remote control, the door incorporates a ‘Crash-Out & Auto-Reset’ feature as a standard safety measure, minimising costs associated with door impacts.
Renowned for their reliability and efficiency, Union Industries’ doors, including the Bulldoor, have become the preferred choice for manufacturers dealing with heat loss and escalating energy prices. With a robust design requiring minimal maintenance, these doors can withstand constant high-volume operations, making them an ideal solution for industrial settings.
Rob Howe, Union Industries’ Technical Sales Engineer, said, “Once again, the Bulldoor is the first choice for those in the manufacturing industry who aim to address heat loss and wind chill through open doorways.”
“The Bulldoor is one of our best-selling doors and has been developed by our own R&D team over
the years to become the reliable workhorse that it is today. Its robust design ensures minimal maintenance and can withstand constant highvolume operations.”
“We are also thrilled with the success of our new virtual reality configuration tool. This software enables us to immerse prospective customers into our world, providing a first-hand experience of the advanced features and capabilities of our rapid roll doors.”
Steve Cockerham, managing director at Met Fab Solutions, said, “The collaboration with Union Industries has proven invaluable in addressing our specific needs.”
“In utilising the VR software, Union was able to demonstrate to us in detail how the Bulldoor was best placed to serve our specific needs and address the challenges we faced.”
“The Bulldoor has not only enhanced the integrity of our facility but has also significantly improved working conditions for our employees.”
Please see video ‘The BEST way to choose a High Speed Door – VR technology’
T +44 (0)113 244 8393 enquiries@unionindustries.co.uk https://unionindustries.co.uk
Alan Hirst, Sales Director at Union Industries
Hart’s Speedor Storms to the rescue
The call to Hart Door Systems was straightforward – a company was having problems with two suppliers of industrial doors and a third party had recommended Hart Door Systems as the best option as the alternative deliverer of the industrial doors which would resolve the problem.
Carl Crossman, Hart’s Project Manager, said the call was very much the part of a typical week at the forefront of manufacture of industrial/commercial industrial doors. “Because of our long-standing reputation as a major supplier of a wide range of industrial doors and the range of options we have, Hart is well placed to problem solve and deliver the very high standard of industrial doors necessary.”
Mr Crossman confirmed an immediate site visit was carried out and an instant order for two Speedor Storms was placed. Both doors have now been installed and the performance of both will be monitored with a view to replacing other doors on the site. “The response was extremely positive. The Storms are a very high standard of automatic industrial door, an essential part
of Hart’s family of Speedor options.”
Mr Crossman added, “Typically clients are attracted to the rapid roll Storm because of its robustness and exceptional wind resistance together with its energy-saving potential as well as controlling internal temperatures and reducing escaping noise and odours. It is an incomparable industrial door product in high demand because of its robustness and exceptional wind resistance together with its energy-saving potential and other very important features.”
More about Speedor Storm
This rapid roll door is robust, low maintenance and delivers exceptional wind resistance in exposed areas. While its highspeed opening and closing action improve efficiency, the energy-saving potential of this rapid roll door is high, controlling internal temperatures, escaping dirt, odours and noise.
Special features include; moisturecontrolled electrics, mechanical components shielded from dust and dirt, and a unique guide system offering exceptional wind resistance up to class 5 as defined by DIN EN 12424.
The high-performance exterior roller storm door is designed for frequent use in high traffic situations and constructed to withstand harsh environments.
www.hartdoors.com
DP Doors & Shutters Ltd: Over 300 collective years of industry experience
Based in Sheffield, South Yorkshire
Founded in 1997, DP Doors & Shutters Ltd have over 300 years collective experience in the Manufacturing, Installation and Repairs and Maintenance of roller shutters and doors for Industrial, Food Processing
and Commercial UK applications, either for new build, or refurbishment.
DP Doors & Shutters Ltd is an ISO 9001: 2015 registered company which began trading in 1997 with 2 people. It now
operates from a 15,000sq. ft. factory unit employing 46 people. We supply, install and maintain a wide range of industrial doors, shutters and grilles to a variety of sectors across the whole of the UK.
What we do
DP Doors & Shutters Ltd supplies, installs, maintains and repairs a range of industrial doors, security shutters and grilles. Its collection of doors includes insulated sectional overhead, single-skin, fire and insulated roller shutters, steel hinged personnel doors, fire doors and high speed action doors. Before work begins, a full site survey is carried out at no extra cost.
Based in Sheffield, DP Doors & Shutters operates from a 15,000ft2 factory and supplies and installs a wide range of industrial doors, shutters and grilles across the UK. Clients range from high street shops to international airports and blue chip manufacturing companies.
Contact T 0114 288 9464 www.dpdoorsandshutters.co.uk
Warehousing
Hart sees 2025 as another year of opportunity
Hart Door Systems, the original British manufacturer of the high-speed door concept, is confident of another successful year for its Speedor and Typhoon brands.
“Despite global uncertainties I believe our leading Speedor and Typhoon brands will continue to be in demand,” says Doug Hart, Hart’s chairman. “We have had many successes at home and abroad during 2024 not just through our Speedor range of high-speed doors but through our range of high quality Typhoon shutters too. Both these leading brands offer industry a choice of solutions for industry and commerce.”
The Speedor high speed door is a good example of an engineered door system for frequent use in high-traffic situations. This rapid roll door is robust, requires low maintenance and delivers exceptional wind resistance in exposed areas. Its high-speed opening and closing action improve efficiency, the energy-saving potential of this rapid roll door is high, controlling internal temperatures, escaping dirt, odours and noise.
Special features include; moisture-controlled electrics, mechanical components shielded from dust and dirt, and a unique guide system offering exceptional wind resistance up to class 5 as defined by DIN EN 12424.
Forklifts
There are several options with the Speedor brand namely ECO, Storm, Mini, Conveyor and Cleanroom which together strengthen Hart’s overall high-speed door offer.
Speedor Storm is Hart’s bestselling door, ideal for challenging applications where reliability is essential. Its increasing success is based on its improved, rugged, design predominately for external use up to 8m x 6m/6m x 8m) often in
robust operating conditions with high wind loads.
Quality is Hart’s prime driver not just in high-speed doors but shutters such as the Typhoon range. The fundamentals are quality throughout manufacture to installation and service to comply with changing national and international safety standards.
www.hartdoors.com
Union Industries helps Crown Lift Trucks overcome operational challenges with installation of high-speed Ramdoor
Union Industries, the UK’s leading manufacturer of bespoke industrial doors, has assisted Crown Lift Trucks in addressing multiple operational challenges with the installation of its cutting-edge high-speed Ramdoor.
Crown Lift Trucks, based in Warrington, faced several issues at its facility, including the need to segregate two adjoining units with different temperature requirements while allowing the movement of high-mast forklift trucks through a large opening.
To tackle these challenges, Union Industries produced a bespoke solution to accommodate the building configuration, ensuring the required opening height could be achieved without compromising functionality. Additionally, the limited space at high-level, between structural steel frames, posed a significant obstacle.
Since launching their UK operations in 1960, Crown Lift Trucks have become one of the world’s leading manufacturers of forklift and material handling equipment. Designing and manufacturing up to 85% of its forklift components, Crown provide their wide customer base with forklift rentals, servicing and maintenance, used equipment and a variety of support services.
The installation of the Ramdoor not only addressed the temperature control and safety concerns but also
enhanced operational efficiency. Union Industries designed the door to accommodate Crown Lift Trucks’ requirements while incorporating a pedestrian access door to segregate traffic flow, ensuring a safer working environment.
The Ramdoor features a dual height opening facility, allowing for optimal heat retention while accommodating different forklift sizes. Furthermore, the engineered seals and infills achieve a seamless finish, enhancing both functionality and aesthetics.
It has also been designed to achieve a Class 5 wind resistance rating, making it able to withstand strong winds and to remain operational even during severe weather conditions.
Achieving this rating is supported by a number of the Ramdoor’s features, including its thick Ramhide door curtain material, which is high frequency welded to give the strongest fabric joins available.
In addition, it features heavy-duty wind-brace and wind-bar systems for added strength, plus extra-deep side-guides, which all contribute to the Ramdoor’s ability to cope with high wind loads and pressures. Like other doors in the Union range, it also benefits from a ‘Crash Out’ facility, in case of vehicle or personnel impact to the bottom beam, thus ensuring minimal downtime and repair costs.
Alan Hirst, Sales Director at Union Industries, said, “We are delighted to have assisted Crown Lift Trucks in overcoming their operational challenges with our high-speed Ramdoor. This project highlights our ability to provide innovative solutions tailored to our customers’ specific needs.”
Mark Eccleston, Branch Manager, at Crown Lift Trucks, said, “Union Industries’ Ramdoor has revolutionised our operational efficiency and safety standards. Their dedication to understanding our unique requirements and delivering a bespoke solution underscores their commitment to customer satisfaction. The Ramdoor not only enhances temperature control and traffic segregation but also contributes to our sustainability goals. We are grateful for their expertise and partnership in achieving our objectives.”
T +44 (0)113 244 8393 enquiries@unionindustries.co.uk www.unionindustries.co.uk
Dematic wraps up automation solution
Dematic has recently completed the final steps in installing and commissioning a compact automation solution featuring an AutoStore system for Spanish 3PL Grupo Servicio Móvil. The new solution manages the storage of medical supplies for one of Madrid’s largest hospitals.
The project represents an ongoing collaboration between the two companies dating back to 2012 when Grupo Servicio Móvil became the first company in Spain to install a Dematic Multishuttle® system at its Negreira site to serve healthcare customers in the region.
The family-run company with headquarters in northwestern Spain has been a leading third-party logistics supplier to the healthcare market in Spain for more than 30 years and has expanded its operations into national governmental sectors and historic
archives. Grupo Servicio Móvil has built its reputation on providing high quality standards in the services they deliver and in the service agreements they negotiate. They rely on providing minimum lead times to meet the requirements of the markets served by their customers.
For its healthcare customer in Madrid, Grupo Servicio Móvil installed a warehouse very close to the hospital, which came at a premium real estate cost, so an efficient, extremely compact solution was a top priority. The energy cost reductions associated with AutoStore systems – the robots utilise regenerative energy along with warehouse lights-out operation capabilities – are additional benefits.
To meet the needs of the hospital, the 3PL healthcare specialist needed to automate storage, retrieval and sorting processes as well as improve picking and sorting accuracies, which would lead to improved inventory management and order fulfilment. Additionally, scalability to adapt to changing business needs and growth over time was also a requirement. The Dematic solution covered each one of these aspects.
www.dematic.com
Italy’s Globalpesca selects Dematic
Warehouse automation and software specialist Dematic has recently signed a contract with Globalpesca – a leading Italian provider of frozen foods and food services to the hotel, restaurant, and catering industries – to ensure operational efficiencies at a new low-temperature warehouse for frozen goods.
“Important factors in our decision process included knowing that Dematic has many years of experience developing automation solutions for the hospitality and catering industry and it has deep experience in the storage of food items at low temperatures,” explains Andrea Ruffoni, the supply chain director at Globalpesca, adding, “And when it comes to stacker cranes for pallets, we were confident that
Dematic was the right company to partner with.”
Headquartered northwest of Milan in Gravellona Toce, Italy’s Piedmont region, Globalpesca SpA is a familyowned business whose roots date back nearly 125 years.
Due to rapid growth in the hospitality and catering industry in Italy, food service companies must be able to manage higher order volumes and be prepared to continuously improve service levels. Globalpesca recognised that automation would support its operations by bringing improvements in two key areas: better planning and managing of its inbound product process and better handling in storage and restocking of its picking areas.
The Dematic solution is going to be installed in a new warehouse facility adjacent to Globalpesca's distribution centre in Gravellona Toce. The solution calls for a self-supporting structure designed to meet the load and temperature requirements of the warehouse, the second temperaturecontrolled warehouse adjacent to the distribution centre.
www.dematic.com
ABB automates warehouse operation in instrumentation factory in Italy
From a manual activity to fully automated warehouse operations, ABB has completed the transformation of the logistics operation at its instrumentation factory on Lake Como in Italy. The upgrade was aimed at improving logistics and achieving overall operational efficiency.
By introducing a fully automated storage and retrieval system, ABB has achieved a 90% improvement in overall logistics efficiency at the factory. Eliminating manual handling has also reduced the time required for final assembly of packages by 30%. This improvement is critical since the process handles one piece every three minutes.
The solution consists of two ABB OmniVance™ FlexBuffer™ systems connected by a conveyor, each one equipped with ABB robots to enable efficient order handling. FlexBuffer allows for easy transitions between buffering, storing and sequencing tasks. It excels in efficiently combining temporary storage and sequencing functions, giving it a competitive edge over traditional systems.
The mixed item variant of the FlexBuffer enables the user to store a wide variety of box sizes, all being handled with the same robot gripper. Because of the dynamic racking positions all boxes are stored with minimal loss of space.
Adoption of the system has enhanced working conditions for operators,
alleviating the physical strain associated with manually handling heavy boxes. In addition, the workforce was reallocated to other manufacturing areas that required additional manpower, giving the factory a greater flexibility during production peaks.
go.abb/processautomation www.abb.com
Focus Label Machinery Ltd
Focus Label Machinery Limited has been a leader in label printing machines since 1981. With over 40 years of experience, we design, manufacture, and install all types of label printing machines in-house, with training, servicing, spare parts, and consumables provided. Our range includes inline label printing machines, digital inkjet and toner printing machines, heat transfer printing machines, silk screen printing machines, rewinding machines and finishing equipment.
The AccurioLabel 230 digital toner press from Konica Minolta is available in the UK, through Focus Label Machinery – an Accredited Industrial Print Partner of Konica Minolta. This cutting-edge technology also perfectly complements the Focus Reflex range of digital print finishing systems.
For digitally printed web, the Reflex 330 Digital Finishing System provides a fully comprehensive off-line finishing solution. The Reflex 330 re-register system is extremely accurate – even at speeds well over 100 metres per minute and includes the option for semi-rotary or full rotary converting for roll-to-roll or roll-to-sheet formats.
The versatile d-Flex digital hybrid press incorporates the latest HiQ 1800dpi high-speed, full-colour Konica Minolta inkjet technology (CMYK + W), which has been cleverly integrated into the existing Reflex servo press with in-line UV or LED flexo print heads, die-cutting, slitting and rewinding. High quality variable images can be overprinted in perfect register with UV or LED flexo ink, then converted & rewound – in a single pass with speeds up to 70 metres per minute.
and are said to make the e-Flex, the most effective, affordable servo-driven flexo/digital combination press in the marketplace today.
The latest e-Flex twin servo flexo press with automated pre-register functions can be specified with multiple drying options, including UV, LED, infra-red and chill rollers. The dual servo system provides single touch set ups, with minimal waste for conventional printing and can be combined with a digital module for variable data, text & images.
The touchscreen HMI operator controls provide a fully programmable digital platform, plus storage of job details for future retrieval
Systems
Create anything and everything from a compact desktop device. The SMS R1 will print up to 14 colours, in any size and any shape, in any quantity and in up to 40 different material quantities.
you want, when you want it, in your quantity and in the quality for your needs.
From vehicle labelling, safety signs and notices, mechanical labels, process labels, maintenance labels through to cable and wire marking –Rebo systems will cut your costs and give you what
We have a comprehensive range including the new SMS R1, larger format systems and fully portable systems.
Contact: clinton@rebo.nl or info@rebo.nl.
T +31 3560 16941 rebosystems.com
The e-Flex incorporates top-loading print cylinders and quick-change print cartridges to reduce downtime and set-up wastage. A choice of ultra-efficient interstation drying systems enables much higher press speeds. The short web-path allows for a compact design, whilst still maintaining good accessibility for the operator and plenty of space for optional equipment. A rail system is available for overhead press options, including delam/relam, rotary cold foil transfer, silk screen, turn-bar, and multi-layer re-register laminating.
T +44 (0)1949 836223 admin@focuslabel.com www.focuslabel.com
76 Additive invests in latest HP MultiJet Fusion 5620
The 5620 is the very latest MultiJet Fusion (MJF) printer from HP, installed at 76 Additive’s new headquarters in Cambridgeshire, an investment made possible by the huge increase in demand that 76 Additive has experienced in the past 18 months.
Rob Johnson, founder of 76 Additive, says, “We’re all about production of end use parts using industrial 3D printing technology. We step in when our clients require the capacity, surface finish, repeatability and lower costs that their in-house printers cannot achieve. MJF was developed from the very beginning as an end use production technology, our clients are regularly amazed at what is possible.”
Reflecting on the 3D printing industry, Rob says, “Unfortunately the 3D printing industry, particularly the printer manufacturers, has a bad name for overselling itself, which is a shame because it blinds potential customers to the real benefits. Whether our clients are experienced in 3D printing or new to it, they deal directly with technicians and designers that understand the technology
and will give them an honest appraisal of whether it is correct for their requirements. We have clients in industries such as composites, motorsport, energy, medtech and sporting goods which value our speed, quality and value in the supply of their custom enclosures, brackets, shrouds, PCB mounts, cable management and full products.”
Revolutionary ultrafast mould-making system to be unveiled at world’s biggest 3D printing exhibition
Inventors of a revolutionary new high-speed mould-making technology, which uses a pin tool with 28,000 pins to create a mould in around twenty minutes, have announced they will be unveiling it to the world for the first time on November 19th at Formnext in Frankfurt, Germany.
The PolyMorphic 28k consists of the pin tool plus a forming machine into which the pin tool is inserted. A 3D CAD model of the mould to be formed is used to move the pins into position.
The positioning of the pins is accurate to within 0.1mm.
The product, designed by Fyous in Sheffield, England, has been under development for the last five years.
Once locked into position the pins can withstand six tonnes of pressure, making them perfect for use in vacuum forming, composite layup, composite bonding, workholding, and moulding polyurethane (PU) products.
This ‘PolyMorphicTM moulding’ process takes around twenty minutes, which is about fourteen times faster that 3D
printing for an equivalent sized part.
Critically, once the pin tool has been used it can be reinserted into the forming machine to create a new mould shape with zero waste. There is no need to store the mould, just the 3D CAD model.
This new technology is set to revolutionise the world of prototyping, customisable production and complex tool holding.
To find out more about Fyous, please visit: https://fyous.com
With fast changing end customer requirements and insecurity in the global supply chain 76 Additive is sure that their services have an important part to play.
Contact T 01733 795676 additive@76projects.com www.76additive.co.uk
Nano Dimension unveils a 3D Printer for Micro Applications at Formnext
Nano Dimension, a leading supplier of Additively Manufactured Electronics (‘AME’) and multi-dimensional polymer, metal & ceramic Additive Manufacturing (‘AM’) 3D printing solutions, today announces the launch of its Exa 250vx Digital Light Processing (DLP) 3D Printer for micro applications. Developed to enable the creation of superior resolution micro parts at high production throughput, the high-speed Exa was unveiled for the first time globally at Formnext in Frankfurt, Germany (Hall 11, Stand D22).
Designed using insights gathered from users of Nano Dimension’s proven and established Fabrica Tera and Fabrica Giga systems, the Exa 250vx has been engineered to deliver the highest productivity in the industry for exceptionally precise micro parts. Built to support the demands of service bureaus and OEMs alike, the
Exa 250vx Micro 3D printer provides a reliable and cost-effective alternative to traditional micro-manufacturing methods, including micro-injection molding and micro-CNC.
Leveraging resin-based DLP technology to achieve precise layer heights and exceptional surface finishes, the Exa is an ideal solution to meet the exacting needs of manufacturers across an array of vertical sectors and applications. These include connectors and other miniaturized components for electronic devices; medical devices like micro needles, micro filters, and components for minimally invasive surgeries; plus applications for optical uses and micro-decorative items – including gold coated – for the jewelry sector.
Available now for pre-order, the Exa is set to ship in Q2 2025.
For more information, please visit: www.nano-di.com
GelSight and Flexxbotics partner
Flexxbotics, delivering digital solutions for robot-driven manufacturing at scale, today announced a new partnership with GelSight, a pioneer in tactile intelligence technology, to provide a joint solution for robotenabled nondestructive testing (NDT) with autonomous process control.
The joint solution incorporates GelSight’s tactile sensing technology into Flexxbotics for advanced robotic machine tending with highly precise quality inspection and digital thread traceability that reduces time-toinspect by 40% or more.
Next generation smart factories – in aerospace, defence, medical devices, automotive and other industries where measurement accuracy is critical in tight tolerance processing – can now utilise industrial robots and collaborative robots to dramatically speed up inspection processes, increase throughput, and improve margins. GelSight’s unique technology uses 3D imaging to map surface finish and defects on any material, anywhere at the micron level. By robot-enabling GelSight’s tactile sensing devices with Flexxbotics, companies can rapidly perform hundreds of precision measurements
during processing on the production line, as opposed to transporting parts to specialised lab equipment or relying on outside laboratory services.
Flexxbotics provides interoperable communication between the robots and GelSight devices coordinating the entire process and connecting directly with existing business systems in the plant including the CAD/PLM, QMS, IIoT and others for closedloop quality compliance. Geometric Dimensioning and Tolerancing (GD&T) for each part is automatically fed by Flexxbotics directly into the robot and GelSight programs assuring critical characteristic measurement integrity with inspection results collected for nonconformance tracking and analysis.
FANUC UK has underlined its commitment to AI-powered robotic waste picking company Recycleye by extending its exclusive UK deal with the tech innovator, as well as internationally recognising its achievements at the FANUC Global Partner Awards. The event, which took place in Japan in November 2023, saw Recycleye win one of seven Global Partner Awards for Innovation. In further evidence of FANUC’s faith in Recycleye’s technology, the two companies have recently extended their exclusivity agreement, meaning that Recycleye remains the only UK company that FANUC UK supply to for recycling applications. Recycleye will also continue to benefit from a commercial and technical partnership with FANUC throughout its current phase of growth and development.
and Germany, where its technology is helping to revolutionise the waste sector by automating the detection and sorting of mixed recyclables. FANUC has been instrumental to the company’s rapid success since day one, working closely as a strategic partner to de-risk Recycleye’s offering to the market.
Flexxbotics publishes new white paper on Autonomous Process Control (APC)
Flexxbotics, delivering digital solutions for robot-driven manufacturing at scale, today announced the publication of a new white paper titled Autonomous Process Control (APC) using Robots and Automated Inspection in Manufacturing. The paper identifies the methodology and related technologies required for APC in the context of smart factory production robotics, a pivotal technology for achieving autonomous manufacturing. The paper also explains how improved nonconformance capture can reduce defects by over 30%, increase production yields between 25-45% depending on the nature of the process, and reduce the Cost of Quality by 20% or more leading to significant EBITDA improvements.
conventional factory automation approach is reliant on highly skilled engineers and operator involvement to maintain process capability and consistency. Today, factory automation is being transformed by robotics and standardised digital solutions designed for increasing levels of autonomy in order to address the cost pressures associated with reshoring, supply chain restructuring, and labour shortages.
Founded in London in 2019 with just four members of staff, Recycleye now employs over 50 people and is the European leader in AI/robotic waste picking technology. It has an installed base of more than 25 systems across the UK, Ireland, France, Italy, Spain
Combining its proprietary AI vision technology with FANUC 6-axis LR Mate robots, the Recycleye Robotics system increases sorting accuracy by up to 12% and improves line output by up to 10%, helping waste operators to boost their bottom line and providing a solution to ongoing labour shortages in the waste management industry. At the FANUC Global Partner Awards ceremony, the company was praised for its commitment to innovation, moving from a start-up business to a recognised leader in AI waste sortation in just four years. The judging panel also praised the ability of the Recycleye system to be rapidly retrofitted into existing waste facilities.
https://youtu.be/patUAq1Yg58 www.fanuc.eu/uk/en
Over past decades, manufacturing has evolved significantly with advancements in production automation. The
Autonomous Process Control (APC) using Robots and Automated Inspection in Manufacturing white paper download: https://flexxboticsinc.com/1apcpr
Schneider Electric increases productivity
Schneider Electric, the global industrial technology leader, recently launched its the new ultra-compact Lexium Scara (Selective Compliance Assembly Robot Arm), a high-speed industrial robot, part of its industrial automation portfolio.
Deployable across several industries including battery manufacturing, electronics, warehousing, & consumer packaging goods, the Lexium SCARA offers quick and accurate movements. This makes it ideal for use in manufacturing and assembly processes including machine loading and unloading, pick-and-place, packaging and material handling applications.
40% smaller in size than other robots in the same category, it is a costeffective operation that optimises floor space utilisation, automating repetitive tasks to drive production line efficiency.
Fully able to integrate with a unified control system, when combined with our EcoStruxure™ Machine Expert Twin digital twin solution, it can also be virtually designed and tested prior to implementation, helping to reduce CAPEX and OPEX costs and prevent project scheduling issues and budget overruns.
Lexium Scara boasts one of the largest work areas (40% longer z-arm stroke than other products in its class on the market) within the smallest Scara robot footprint available (40% smaller than other products in its class on the market). These ultra-compact robots maximise valuable floor space, minimise mounting space and electrical cabinet while offering high speed and accuracy. It can lead to cost savings and minimising the need for expensive facility modifications.
With integrated motors and a built-in controller, the Lexium Scara simplifies installation, reduces wiring, saves space, and improves performance due to shorter cable runs. Additionally, it simplifies integration without requiring specialised robotics knowledge, allowing operators to change settings easily.
www.se.com
The
The rise of robotics and automated dispensing within the food and beverage industry and how Quantex plays a part
How robotics and automated dispensing is transforming food and beverage dispensing
The use of artificial intelligence (AI) and robotics is becoming more common, especially within the food and beverage industry which is undergoing a technological revolution. With this in mind, we’ve seen a rise in inquiries about how our Quantex pumps can seamlessly integrate with robotics and automatic dispensing machinery as manufacturers look for a way to drive innovation, streamline operations, enhance efficiency, and elevate the customer experience. From mass-produced ready-meals, beverage makers, drink dispensing, and fast-food chains to fine dining establishments, businesses are increasingly turning to robotics and automated dispensing.
Why robotics and automated dispensing in the food and beverage industry?
Robotics aren’t a new concept, the first true industrial robot was created using the Meccano model construction system in the 1930s, however, in the early 2000s, humans started to digitally program industrial robots with artificial intelligence, which paved the way for the use of robotics in industry and manufacture.
These days, robotics and automated dispensing are starting to be seamlessly integrated into many forms of manufacture, specifically within the production of food and beverage for a variety of reasons, including:
u Increased efficiency: Robots can work tirelessly, 24/7, with minimal breaks or downtime and can significantly boost productivity.
u Improved consistency: Robotic systems deliver precise and consistent results, ensuring that every dish or drink made will meet the predetermined quality standards.
u Enhanced safety: Automation reduces the risk of accidents and injuries associated with repetitive tasks and handling hot surfaces.
u Cost reduction: While initial investment costs may be higher, long-term savings can be made through reduced labour expenses and minimised error or product waste.
u Customer satisfaction: Using robotics and automated dispensing means faster service times, consistent quality, and innovative food presentations which can lead to higher customer satisfaction and loyalty.
u Targeting KPIs and tracking: By using a system that promotes the same response repeatedly, it makes it easier for organisations to predict what the output would be as there’s minimal risk of variation – this means KPIs and trends can be accurately tracked and monitored.
Certain industries lend themselves easily to the rise of robotics and automated dispensing – the food and beverage industry being one of them. There is a whole range of potential applications
including:
1) Automated dispensing machines: These machines are often found in convenience stores, petrol stations, and fast-food restaurants. They utilise robotics and automated dispensing by supplying a precise dispensing system to deliver a variety of food and beverage items quickly, without the need for human input.
2) Robotic cooks: Advanced robotic systems (such as the Moley, B-Air Kitchen) can prepare complex dishes, from curry, stir fry, pasta and even risotto, with remarkable precision and speed. It’s the ‘world’s first robotic chef and intelligent RFIDenhanced IoT kitchen system.’
3) Food delivery robots: Autonomous robots are being deployed to deliver food directly to customers, as operated in Milton Keynes by Starship Technologies. They have streamlined the delivery process and reduced labour costs.
4) Entertainment: Some restaurants and bars have started to ‘employ’ automated robotic bartenders, mainly as an aesthetic and to provide an additional layer of entertainment for their patrons. These bartenders can mix pre-set qualities of drink, mix and serve accurately.
5) Agriculture: Robots can plant, identify, and sort seeds. They can also assess crops and their habitats for disease, pests, or yield, and in some cases, provide a remedy to a potential problem e.g. spraying plants with pesticides should greenflies be discovered.
6) Food and drink packaging: When it comes to speed, efficiency and accuracy, robotics and automation dispensing machines are perfect – they can open, fill or dose, pack, seal, and label packages within seconds and at the ease of a button.
7) Food sanitation, preparation and processing: Especially within the food and beverage industry, sanitation of the product and equipment takes top priority to ensure the cleanliness and quality of the product. Robots and automated dispensing machines are being used as they can endure harsher environments than humans (such as staying within cold rooms where bacteria and infection can’t survive for prolonged periods). By guaranteeing efficient and accurate dosing, robotics and automated dispensing
ensure any food and beverage served is consistently at the correct measurement.
The role of Quantex Pumps in automated dispensing
Quantex pumps are already a critical component for many automated dispensing machines, including the Linstream/Cobell Juice Machine, Freshblends self-serve frozen beverages platform and can easily handle concentrates for post-mix soft and alcoholic drink dispensing machines.
Pumps without an integrated Quantex pump, however, often come with multiple pain points due to the upkeep required of the robotics and automated dispensing machines themselves as discussed in our blog ‘Top 10 Business Benefits of Refillable Drinks and Bulk-refill.’
Managing thick viscous products in the food and beverage industry
Quantex pumps are particularly recognised for their ability to handle highly viscous solutions (including melted chocolate, condiments (i.e. ketchup and mayonnaise) and yoghurt) In fact, the Quantex QX25-HP pump can pull an impressive -7 psig vacuum and revolutionises the positioning of the disposable pump in relation to the liquid packs (the pump can often be positioned above, below, to the side) keeping the same level of viscous suction power.
The video shows Quantex dispensing extremely viscous Nivea cream: https://www.youtube.com/ watch?v=5uMeXor0pls
Here is a Quantex Bag In Box Eco High-Speed Pump dispensing viscous Ketchup and Mayonnaise: https://www.youtube.com/watch?v=QThfw5a_vhI
The future of the foodservice
As technology continues to advance, we can expect to see even more innovative applications of robotics and automated dispensing within the food and beverage industry. From fully automated kitchens to personalised dining experiences and consumer-controlled dosing, the possibilities are endless. By embracing automation and leveraging advanced technologies like Quantex pumps, businesses can stay ahead of the curve and deliver exceptional food, drinks and service.
If you’d like to discuss how a Quantex pump could work for you, please visit: https://www.psgdover.com, email: quantex-info@psgdover.com or call: +49 (2065) 89205-0.
Beatson Clark: New glass packaging decorating service
During London Packaging Week last September, Beatson Clark launched its brand-new glass packaging decorating service. Glass packaging can be spray-painted any colour, with stunning opaque, frosted, vignette, glitter and pearlescent effects. Thanks to innovative technology, the decorating plant utilises an electrostatic disc and spray gun technique to achieve colourful finishes. The premium water-based paint range includes high gloss through to full matt, in a wide choice of translucency levels and can be colour-paired for each order.
That’s not all. UV rays can change the colour and flavours of food products and cause light strikes in beer. Beatson Clark have come up with an easy solution: UV coating can be sprayed to glass packaging to protect delicate food, beverage and pharmaceutical products from these harmful UV rays.
The flexible service can also decorate glass containers provided directly by customers, in addition to a wide selection of in-house bottles and jars.
Distinguished history
Beatson Clark was established in Rotherham in 1751, over 270 years ago. Today, the family-
owned company remains on the site of the original glassworks on Greasbrough Road in Rotherham and is the only independently owned UK manufacturer of glass containers.
Packaging for a growing global market
The food sector has cornered the lion’s share of Beatson Clark’s output, with supermarket own spice and condiment brands supplied, in addition to more boutique, niche lines. However, breweries and pharmaceutical manufacturers are particularly fond of amber glass. This offers multiple benefits such as UV protection, extended shelf life of products and preventing chemical leaching, “An increased demand for glass bottles and jars containing a high proportion of recycled materials has opened up the spirit market to us.”
“On average, our white flint glass containers are made of over 36% post-consumer recycled glass, while the figure for our amber glass is over 56%” explained Charlotte Pike, Marketing Manager at Beatson Clark.
Embedded sustainability practices
“Beatson Clark has invested heavily in two low-emission regenerative furnaces and energyefficient compressors.”
“Our regenerative furnaces reuse waste heat, cutting the amount of energy needed to achieve the correct temperature by approximately 15% and thereby reducing our emissions. The electrical boost in our amber furnace helps melt the batch
more efficiently, reducing the fossil fuel used by approximately 10%.” adds Charlotte.
Beatson Clark’s IS machines are now running with servo electro mechanisms – reducing the compressed air consumption by over 10%.
“Our on-site recycling plant generates the majority of our post-consumer recycled glass (cullet). Using magnets, manual and vacuum systems, and advanced optical sorters, we process approximately 44,000 tonnes of waste glass each year which is recovered from kerbside collections, bottle banks and the hospitality trade. This is then melted in our furnaces and made into new bottles and jars.”
Trends in glass packaging
“A demand for high levels of recycled glass content continues to be a trend in the food and drink sector. The food sector seems to be leaning towards deep twist off necks with a straight sided, cylindrical design which gives a sleek and modern appearance to a glass container.”
“Glass is safe: it’s inert, and it’s the only mainstream packaging material that does not need an additional layer to be safe for food and drink, exempt from REACH registration.”
For more information, click here: www.beatsonclark.co.uk
Hinojosa returns to Seafood with 100% sustainable solutions for the fishing industry
With more than 75 years of experience in the fisheries sector, Hinojosa Packaging Group returns to Seafood Expo Global from 23rd-25th April in Barcelona. After the success achieved in 2023, the company remains committed to innovation and sustainability in its development of products for this industry.
Hinojosa, recognised for its innovative approach and contribution to sustainable consumption, has extensive experience as a producer of packaging for the fisheries sector. It is the Valladolid plant that will be
presenting these solutions in Barcelona. 100% recyclable and of renewable origin, they have been designed to improve the conservation and good condition of the food, thus preventing it from spoiling and going to waste. Hinojosa will exhibit various innovative box formats that have been optimised for the entire chain of the fish and seafood industry, from producers to large retailers.
This type of packaging developed at the Valladolid plant is able to withstand about 40 to 50 days at sea, travelling long distances by boat at temperatures ranging from 80 to -45 degrees, and in conditions of 99.9% humidity. Its capacity for endurance and adaptability is precisely what makes this type of packaging an essential choice for fish and seafood, guaranteeing their freshness and quality from moment they are caught to the tables of consumers in different parts of the world.
Contact https://hinojosagroup.com/en
Goodbye fishbones: Anritsu’s new X-ray technology eradicates tiny contaminants
Anritsu Ltd, a global leader in food inspection technology, has launched its class-leading X-ray inspection equipment, the brand new XR75 DualX+ to the global fish processing market. This comes hot on the heels of its highly successful introduction to the poultry sector.
The launch of the XR75 DualX+ brings cutting-edge technology to a global market worth $624bn in 2023. Its photon counting technology, powered by a unique algorithm specifically targeting low density contaminants such as fishbones, returns manifestly sharper images, delivering superior detection capabilities and lower false rejection rates. The new dual energy sensor breaks the limits of conventional detection performance, offering unmatched product safety for hugely popular fish products including
salmon, tuna, shredded fish, block fish and many more.
The XR75 DualX+ is also ideal for detecting poultry bones and other fine fragments. Recalibrated to work with thicker products and those with highly uneven surfaces, the sensor’s improved sensitivity detects tiny bones, fine metals and low-density contaminants. It reliably detects the most miniscule of contaminants and surpasses stringent worldwide hygiene standards.
The company anticipates that releasing the DualX+ to the global fish processing industry will see a positive spike in detections resulting in a marked increase in consumer safety and product quality.
For more information, please visit: www.anritsu.com
The canning, bottling & packaging specialist
The 100 cartons per minute wraparound cartonner can handle both corrugated and kraft board in less than 8 metres. Typically used in the beverage industry it also has application in the food industry for cans. The high speed machine is just one of the solutions that Enterprise supply from Baumer of Modena.
The range includes equipment to pack bottles, cans, jars, soft packs, and single serve cartons into tray and film or wrapround cartons from 20-100 packs per minute and every size in between! The optional unique continuous motion 90 degree infeed system also solves many container handling issues as does a top tray applicator. With more than 50 patents Baumer is one of the leaders in this sector so we are sure to have a solution for you.
Other new products are can filling for both carbonated and hot filling of juices on the same machine as well as a range of container drying equipment that rotate the containers for maximum effect. We also have a new range of compact depalletiser and robotic mini palletisers for small spaces and lower outputs that save you labour as increasing line efficiency.
Another new product is an electrically heated mobile CIP set that allows even small producers to have an effective cleaning operation for product integrity. In addition, we have all types of labelling and conveying for a complete line supply.
Visit: www.enterprisetondelli.co.uk or call: 01525 718288 and see how we can help you.
Crafting the perfect pouch
When it comes to innovative packaging solutions, the relationship between Myco and National Flexible is a prime example of what can be achieved through trust, collaboration, and expertise. Myco has always been at the forefront of the plant-based revolution, delivering products that are not only delicious but also sustainable. With the rising demand for their Hooba mince, Myco needed a packaging solution that would reflect the quality and innovation of their product. Naturally, they turned to National Flexible, a partner they have trusted for years.
A pioneering company, dedicated to revolutionising plant-based nutrition through an emphasis on taste, texture, and environmental sustainability, Myco’s ethos centres on creating delicious, satisfying food that mirrors the flavours and textures of traditional meat products while prioritizing the health of our planet. By leveraging innovative food science and sustainable practices, Myco Foods aims to provide high-quality, eco-friendly alternatives that delight the palate and support a more sustainable future.
Our relationship with Myco has been built on a foundation of reliability, creativity, and a deep understanding of their brand ethos. When Myco approached us for a solution to showcase their Hooba mince, we were super excited to take on the challenge.
Hooba mince, like all Myco’s products, is a symbol of the future of food – sustainable, plant-based, and full of flavour. The packaging needed to not only protect the product but also convey its premium quality and appeal to environmentally conscious consumers. Myco was looking for a unique and eye-catching
pouch that would stand out on the shelves, effectively communicate the brand’s message, and maintain the freshness of the mince.
Our team of experts immediately got to work, bringing our wealth of experience in flexible packaging to the table. The goal was to create a patterned lacquer pouch that was not only functional but also showed off the visually striking design.
Our solution was a custom-designed patterned lacquer pouch that perfectly aligned with Myco’s brand identity. The pouch features a distinctive colourful pattern that really catches the eye, making it easy for consumers to spot Hooba mince among the many products on the shelf. The lacquer finish adds a touch of elegance, while also providing additional protection to ensure the product’s freshness.
The process of creating this pouch was a collaborative effort. Myco’s team provided insights into their brand and customer base, while National Flexible’s experts focused on the technical aspects of the design and production. We worked closely with Myco to ensure that every detail was perfect, from the material selection to the final print.
The result is a packaging solution that not only meets but exceeds Myco’s expectations. The patterned lacquer pouch is not just a protective container; it’s a reflection of Myco’s commitment to quality and sustainability. The pouch’s unique design helps the Hooba mince stand
out, making it easier for consumers to choose a product that aligns with their values.
The success of this project is a testament to the strong relationship between Myco and National Flexible. Our ability to understand Myco’s needs and deliver a solution that perfectly aligns with their brand is why they continue to trust us with their packaging requirements.
At National Flexible, we pride ourselves on our ability to provide bespoke packaging solutions that meet the unique needs of each client. The project with Myco is just one example of how we bring our expertise to the table, ensuring that our clients can showcase their products in the best possible light.
As Myco continues to grow and innovate in the plant-based food sector, we look forward to many more years of collaboration, providing them with packaging solutions that help them succeed in a competitive market.
The patterned lacquer pouch for Hooba mince is more than just packaging – it’s a symbol of the partnership between Myco and National Flexible. Together, we have created a product that not only protects and preserves but also elevates the brand, helping Myco to continue its mission of providing sustainable, plant-based food to the world.
National Flexible is proud to be a trusted partner of Myco, and we are excited to see what the future holds for our collaboration.
Environmentally-friendly tamper evident packaging made in the UK
Viscose Closures is the leading UK manufacturer of tamper evident bands and shrink sleeves designed to protect your products from contamination and counterfeiting.
With over 125 years of experience in the industry, Viscose Closures hold an excellent partnership record of working with industry professionals from artisan producers to contract packers of leading brands, supermarkets that use their own branded labels, as well as those involved in the life science industry.
Plastic-Free Shrink Sleeves are the latest eco-friendly packaging solution when it comes to securely sealing your containers and bottles. Made from wood pulp, these sleeves are home compostable, and can decompose in soil within four months. The sleeves are ideal for food, beverages, and pharmaceuticals, and ensure the highest-level of product safety and integrity. They are available in diameters of 18mm-100mm, a
variety of colours, and can also be printed with your own logo.
You may also be interested in Viscose’s Heat Shrink product range consisting of sleeves, capsules and transparent open top capsules. This range is secure and reliable and can be used across various industries. Each product meets industry standards and provides efficient packaging solutions.
Since the company was founded in 1892, their customers have always been at the core of everything they do. Operating out of its Swansea based factory for over 70 years, Viscose is a trusted name in the industry serving a diverse range of customers around the world.
For more information, please see below: T 01792 796393 hello@viscose.co.uk https://www.viscoseclosures.com
Vikings and Goddesses adopts compostable packaging
Vikings and Goddesses is a Minnesota-based, wholesale bakery that supplies over 30 restaurants, coffee shops, and grocery stores with a variety of baked goods and desserts. During the pandemic, they developed a line of frozen products to bring homemade bakery quality and perfection to home ovens.
Since their opening in 2019, the company’s number one priority has been growing a sustainable business, with meaningful employment and liveable wages, while making a high-quality product for consumers. Over the last year, 80% of the waste produced by the bakery has been diverted from the landfill, and either recycled or commercially composted. Vikings and Goddesses also pride themselves on sourcing products locally to support other small-business owners, and in turn, minimise their carbon footprint.
In line with their sustainability values and consumer demand, Vikings and Goddesses has now chosen a new compostable packaging sourced from Elk Packaging. The highperformance structure includes a high barrier cellulose film layer, NatureFlex™ film sourced from Futamura, laminated to a biofilm ensuring a hermetic seal. This final structure is independently certified compostable by BPI, proving that it will compost in a commercial compost setting.
Contact www.futamuragroup.com
Versatile Packaging
Research suggests that as much as 931 million tonnes of food is wasted globally and much of this can happen before products even hit the shelves. Food waste has at least ten times the environmental impact of packaging waste so as a sustainable packaging provider, it is important for Versatile Packaging to offer truly sustainable packaging solutions.
Versatile Packaging, are the only packaging supplier in Ireland offering the complete Packaging Solution –packaging materials, machinery, lidding films, RRP etc – that has both: Storage & Distribution and Packaging & Packaging Materials accreditations, ensuring that their products are of the highest quality.
Sustainability and Quality verification through third-party assessments is essential for companies aligning to green development, providing a benchmark and guidance on how to improve performance even further.
Richard Mulligan, Managing Director of Versatile Packaging, said, “It is increasingly important for us to assist processors and retailers with ways they can strengthen food systems by improving food safety, extending shelf-life and ultimately reducing food waste.”
In the food industry, to include low-carbon packages, supplied by producers with sustainability and quality high on the agenda, has grown to become one of the most significant factors of adopting sustainable development practices, during recent years.
T +353 47 85177 sales@versatilepackaging.ie www.versatilepackaging.ie
Specialist manufacturers of bespoke packaging and paper converters
As specialist manufacturers of bespoke packaging and paper converters, Bartec Paper & Packaging Ltd provide bespoke packaging solutions to a range of sectors including Confectionery, Dairy, Delicatessen, Non-Food and Retail.
Whether Greaseproof paper, Waxed paper, Glassine, Cushion Pads or Die cut shapes, Customers from all over the UK and indeed around the world Trust Bartec with their packaging needs. With an eye on the future, 2024 has seen investment made in the form of a platen press
and new high speed sheeter being added to the machinery repertoire in recent months to enable them to increase production capacities and efficiency going forward.
Bartec exhibited at both the Farm Shop and Deli and Responsible Packaging Expo in 2024 both of which they will return to as exhibitors in 2025.
If you have any bespoke packaging needs, Bartec are your go to company – Rated ‘AA’ BRCGS and fully FSC accredited, they work to the highest
standards in both product and service whether you are a small business or multinational company your needs will be catered for by their expert team!
For more information, please see below: T 01606 354664 sales@bartecpackaging.co.uk https://bartecpackaging.co.uk
Recontainers Ltd: Reconditioned
Recontainers Ltd specialises in the buying, selling and cleaning of empty hazardous and non-hazardous chemical containers.
Based in Lancashire, and established in 1991, our familyrun business is committed to actively enabling the reuse of chemical containers, expanding their lifespan and reducing waste to the environment, as highlighted by our ISO accreditations 45001, 9001, and 14001.
We buy and sell reconditioned IBCs (intermediate bulk containers) in different specifications (grade, pallet base, bottle colour, and whether the container is UNcertified or non-UN certificated). We also offer an IBC reconditioning (wash and return) service. This is also true of secondhand drums such as l-rings and steel drums.
Our rapid growth is testament to our team’s absolute dedication in serving our customers with fast, professional and friendly service, at competitive rates. We work closely with our suppliers to encourage sustainability, whilst ensuring we provide a high-quality service to sell on these products to our customers. Our part in this vast supply chain allows us to contribute to the growing circular economy, one day at a time.
Recontainers Ltd also has an online shop facility for trade or consumers (with bulk orders possible via request). Three of the best sellers include:
u Grade 1 Clear Reconditioned 1,000L IBC on Metal/ Plastic Pallet (Non-UN)
u IBC Weatherproof Cover & UV protection 1,000L u Grade 2 Clear Reconditioned 1,000L IBC on Metal/ Plastic Pallet (Non-UN)
After a successful event at the CHEMUK exhibition last year, we will be exhibiting again in May on stand G120. Come visit us!
If you have IBCs you wish to sell or have cleaned, or even wish to buy IBCs, get in contact today: T 01706 211112 www.recontainers.co.uk
Cantilever racking for prefabricated house manufacturer Marles
The Slovenian prefabricated house manufacturer Marles has installed around 442 metres of cantilever racking from OHRA in the outdoor area in order to reliably supply its production with construction timber. Compared to the previous storage on concrete blocks, the company was able to significantly increase its storage capacity and considerably simplify the handling of the beams, which are up to 13 metres long.
The location in the heart of the Bacher Mountains (Pohorje in Slovenian) posed increased challenges: Floor gradients of 3% in places, large amounts of snow and strong winds had to be taken into account when planning the racking system.
Marles is one of the leading suppliers of prefabricated timber buildings in Europe. As the largest Slovenian manufacturer, it stands for modernity and excellence. Our innovative engineering solutions contribute to progress in the industry and promote sustainable living with the development of climate-positive and energy-efficient buildings. The detached houses, apartment blocks and commercial
buildings combine a high level of sustainability, energy efficiency and short construction times.
All prefabricated elements are manufactured in the company's own production facilities, including the Lovrenc site in the Bacher Mountains. The structural timber required for production was previously stored outside in the form of bundles between 2.5 & 13 metres long on concrete blocks – protected from the weather by a removable roof. However, this form of storage took up a lot of space and made it difficult to access individual elements quickly. In addition, the timbers were repeatedly damaged.
https://youtu.be/0CPmLdm9gK0
Kongsberg PCS launches new MultiCam router
Kongsberg Precision Cutting Systems (Kongsberg PCS) has recently showcased its latest innovations at the PRINTING United expo, elevating standards for superior routing with the launch of the new MultiCam Apex3R Evo and giving an American debut to its award-winning Kongsberg Ultimate digital cutting system.
The reveal of these latest advances in technology underlines Kongsberg PCS’ commitment to developing solutions that address pain points for rigid sign makers and corrugated converters and help businesses to maximise productivity and quality.
“As we celebrate 35 years of MultiCam success, we are thrilled to be unveiling the new Apex3R Evo
at PRINTING United,” said Matt Thackray, VP & General Manager of Kongsberg PCS operations in America. “Engineered for a broad array of applications, this latest evolution of our flagship machine signals a new era in high-performance routing capabilities. With its perfect balance between performance and precision, it sets a new standard for routers, combining incredible versatility with superior precision, all at a competitive price.”
The Apex3R Evo also features a newly designed condensed knife system, upgraded tapping features to simplify and streamline production, and an improved dust boot providing better particulate pick-up and operator-friendly quick-change bristles or glide pad. The new surface probe can also measure dimensions, tolerances, and surface finish of the workpiece, detect changes or errors, and help with complex curved surfaces. Collet and ATC spindle options range from an impressive 24-32K RPM and up to 13.3 HP, making the Apex3R Evo suitable for a wide range of jobs using different tools and materials.
Contact www.multicam.com www.kongsbergsystems.com
YSTRAL Coflow: New continuous disperser
The German mixing and dispersion technology specialist ystral extends its machine portfolio with the YSTRAL Coflow, a continuously operating powder wetting and dispersing machine. ystral is represented in the UK by S3 Process Limited.
With the YSTRAL Coflow, powdered solids are inducted, mixed and dispersed into liquid streams in a controlled way and in proportion to quantity via volumetric or gravimetric solid dosing systems. The product is subjected to a pressure increase via an inducer installed between the premixing zone and the rotor-stator zone, which causes separation of the air inducted with the powder, thus resulting in a lower residual air content in the product. In addition, this inducer is used as axial pumping stage, to be able to also process more viscous products and then pump them from the dispersing stage.
The continuously operating powder wetting and dispersing machine YSTRAL Coflow is suitable for a broad range of applications in
Gainsborough Engineering
Situated in Gainsborough, Lincolnshire, Gainsborough Engineering Company Ltd was founded over 55 years ago and manufacture high quality vertical form fill seal and film feed stand up pouch machines for a variety of industries.
Machines within the Vertical Form Fill and Seal range can produce bag widths between 50mm to 600mm. Pillow pack, gusseted, block bottom and four corner seal formats are all achievable.
Other options available include: gas flushing, euroslots, tear notches, carry handles & air relief holes.
Options of standard intermittent pneumatic operated jaws as well as full servo driven and continuous film feed machines which allow speeds of up to 140 packs per minute dependent on film, product and feed system are available.
The GHP250 stand up pouch machine produces pouches up to 250mm wide from reel film. Creating packs from reels
different industries. The focus here is on products which are produced in large series.
For more information on YSTRAL, contact the regional UK office (S3 Process Limited) in Derbyshire: T 0845 505 3530 info@s3process.co.uk http://www.s3process.co.uk
More about YSTRAL Coflow at: https://ystral.com/en/machines/ inline-dispersers/coflow
of film allows the customer to be in charge of their own quality and saves money against purchasing pre-made pouches.
Working with other trusted UK based machine manufacturers, Gainsborough Engineering can provide full turnkey solutions tailored to suit the customers
working practices and products. Producing manufacturing lines for our customers from product feed to end of line and everything in-between.
T 01427 617677
M 07767 307091
sales@gains-eng.co.uk
www.gains-eng.co.uk
Photo Credits: ystral
Packaging Machinery
CKF Systems install Standard Robot
Palletising cell
CKF’s latest standard robotic palletising system is now operational at Vandemoortele – a leading European food group that manufactures and sells high quality food products.
The new standard palletiser is one in a range of Standard Palletising cells offered by CKF and has been installed in the company’s Worcester plant. CKF’s range of Standard Palletising cells are quick to install, easy to use, economic and flexible, offering the ability to be reconfigured and expanded.
This low-cost simple palletising system is based on the Yaskawa PL80 robot and CKF’s standard 24 Vdc ‘CRC’ case conveyor system.
The robot cell has been designed so it can be mechanically located and installed with minimal interruption to production due to the innovative plinth that allows the robot and all ancillary elements to be installed and tied back to the main system structure.
The palletising system has been produced with the Yaskawa Pallet Solver software at its core which
allows for fast commissioning and flexibility to introduce new pallet patterns as and when required with minimal specialist training. Suitably familiar operators/site engineers will be able to create new pallet patterns on the local HMI screen.
To find out more about CKF and the Standard Palletising range, please get in touch with us on: info@ckf.co.uk or +44 (0)1452 728753.
Volkmann UK supplies the optimum solution
Clean, efficient & secure handling of bulk material with Volkmann UK
In the world of industrial efficiency, every second and every grain of material counts. That’s where Volkmann steps in, redefining the way bulk materials are transferred with cutting-edge vacuum conveying systems. Volkmann’s industry-leading technology and precision-engineered equipment means businesses achieve significant cost savings, reduced material loss, and improved overall productivity. When efficiency matters, Volkmann provides the smarter solution.
create the most effective product feeding stations. Ensuring trouble-free product entry into the conveying system, eliminating dust emissions. Our solutions include Drum Discharge Systems, Bulk Bag Unloading Stations and Rip-and-Tip Dump Stations.
Automated packaging solutions
Throughout 2025, Yorkshire Packaging Systems (YPS) will be presenting the latest developments in shrink wrapping and eCommerce solutions at a number of packaging industry trade events – so, if you missed the company at The PPMA Show last September, there are still plenty of opportunities to view their offering. YPS supply both machinery and materials for automated packaging, increasing output, speeding up production and reducing costs for manufacturing and fulfilment operations.
loss of quality, resulting in savings in plastic use and in cost.
The YPS Team will be on hand to discuss how their automated packaging solutions can help operations managers to meet their packaging goals.
Due to constant development and improvement in technology, removal of explosion risks and with a focus on good hygienic solutions, Vacuum Conveyors today are a preferred choice in many industries. They can transfer nano-sized material and fine dust with particles size from 0.1µm up to bigger sized pellets, tablets, sweets, or bottle caps, for example. Alongside bulk material transfer, Volkmann also
Volkmann UK is excited to return to this year’s PPMA Total Show, where we’ll be showcasing the power and performance of our cutting-edge vacuum conveyors in action. Looking to optimise your production? Visit us at the show to see our solutions firsthand, or get in touch to arrange a free, no-obligation on-site trial. Discover how Volkmann UK can help streamline your operation, reduce waste, and drive your business forward in 2025. Learn more on our website or connect with our team today!
Contact T +44 (0)1494 512228 mail.uk@volkmann.info https://volkmann.info/en
Their sustainable materials range is fully recyclable and includes consumables containing recycled content. They also supply ultra-thin films, which are so durable they replace thicker materials with no
The company also hosts demonstrations at their own automated packaging showroom in Yorkshire throughout the year.
T 01484 715111 enquiries@yps.co.uk www.yps.co.uk
Mitsubishi Electric control system helps VCSP reduce conveyor configuration time by 75%
Mitsubishi Electric has helped to deliver a step-change in productivity, uptime and hygiene for a leading manufacturer of vibratory conveyors to the food industry.
In partnership with Clarke Controls, the company has developed a new control system for conveyor manufacturer VCSP to use on its portfolio of material handling systems for delicate foods such as poultry, salads and snacks.
The revised control system, which has helped reduce configuration time between product runs from 60 to 15 minutes, features a Mitsubishi Electric GOT 2000 HMI with VNC remote access option.
With an IP67 rating and touchscreen interface, the new design allows operators to reconfigure the conveyor quickly and easily without repeatedly opening the panel.
In turn, this reduces the likelihood of material residue entering and contaminating the panel when the conveyor is reconfigured between product runs. It also prevents the potential for water ingress and subsequent damage to control cards due if the panel is not closed properly.
A core feature of the new control system is the Mitsubishi Electric FX series PLC with analogue I/O functionality. This is used to set the required running vibration frequency to the conveyor and is incremented by a stroke length of 0.1mm to achieve the controlled, rhythmic flow necessary to effortlessly move produce along the conveyor path.
For more information on Mitsubishi Electric’s range of solutions for OEMs and machine builders, please visit: https://gb.mitsubishielectric.com/fa/ solutions/industries/machine-building
Your partner for sensor & automation solutions Automation
JUMO GmbH & Co. KG was founded in 1948 by Moritz Kurt Juchheim to manufacture glass thermometers, quickly establishing a reputation for precision and innovation in temperature measurement.
Its name JUMO, derives from the founder’s initials, and has grown into a global leader in industrial sensor and automation technology, boasting subsidiaries all over the world. Its British subsidiary is JUMO UK Ltd, which was established in 1979, is a key player in the UK’s process and automation industry, and has operated from its purpose-built facility in Harlow, Essex since 1987. Used as the company’s central UK location, this facility houses sales, technical support, and training services to all UK customers.
“Our extensive product portfolio includes technologies for measuring temperature, pressure, level, flow, humidity, and liquid analysis,” stated Maria Silenti, Sales Manager. “These components are integrated into comprehensive systems for monitoring, recording, controlling, and automating industrial processes, from sensors to CLOUD. In addition to standard product offerings, we provide tailored engineering solutions, project support, and training to help customers optimise their processes and achieve regulatory compliance.”
JUMO UK boasts expertise spanning renewable energy, water and wastewater treatment, food and beverage production, pharmaceutical and chemical processing, and HVAC. With solutions designed to enhance process stability, energy efficiency, and product quality, JUMO UK is a valued partner in both traditional and emerging sectors, and works closely with OEMs, system integrators, project engineers, and plant operators across various industries.
Two standout innovations to note currently include the JUMO variTRON 500 touch, and the JUMO
ZELOS C01 LS. Both of these technologies highlight the company’s ongoing commitment to digitalisation, smart automation, and Industry 4.0 integration.
The JUMO variTRON 500 touch is based on the JUMO JUPITER modular platform, and features a central processing unit that works in combination with the proven input and output modules from JUMO to form an overall system with integrated PLC (CODESYS V3.5), enabling visualisation via the touch panel. The hardware is built by a powerful CPU with 800MHz quad-core processor, and allows up to 30 connection modules and displays, in various formats.
The JUMO ZELOS C01 LS is JUMO’s first electronic level switch engineered for flexible level detection across liquids, pastes, and powders. It features a capacitive level switch with a highly flexible and robust industrial design available with extensive approvals for applications in a wide range of industries including the food industry, railroad technology and shipbuilding.
The JUMO ZELOS C01 LS is designed to monitor containers, protect pumps from running dry, and control valves, PLC inputs, and warning signals. Typical applications include storage tanks for solid and liquid foods, water and wastewater, as well as sand or granules. It is also well-suited for CIP and SIP processes. The device offers automatic media recognition, which can also be custom-taught – with or without software – if needed.
Whether its liquids, pastes, or powders, this innovative sensor ensures precise level detection with maximum process reliability. This product is fantastic if you’re looking to enhance your process efficiency and safety because the capacitive level switch identifies the level of liquids and solids, and can also be used in pressurised tanks or pipes. Boasting a maintenance-free product structure and a low investment cost, it is reliable and robust with a switching capacity of up to DC 36V and 200mA.
What makes JUMO so unique is that whether it’s working for a multinational beverage producer, a water treatment facility, or a renewable energy project developer, its mission doesn’t change – to deliver intelligent solutions that help customers improve efficiency, reduce downtime, and future-proof their operations.
“JUMO distinguishes itself through a combination of technical excellence, flexibility, and customer focus. Our unique strength lies in offering the entire measurement chain – from sensor to cloud – under one roof. This holistic approach reduces complexity and boost’s reliability for our customers. Furthermore, our vertical integration and in-house development capabilities enable us to rapidly deliver customised solutions, supported by decades of engineering experience and global certifications,” added Maria.
Looking ahead, JUMO will continue to evolve from a component supplier to a system and solution provider. Its company tagline ‘More than sensors and automation’ reflects a commitment to delivering not just products, but full system solutions and support.
“Our future plans involve further expansion in key sectors such as renewable energy, green hydrogen, and smart manufacturing. We are also committed to advancing digitalisation by expanding our automation platforms and cloud connectivity solutions. Strategic collaborations and technological innovation will continue to drive our efforts to help customers achieve energy efficiency, regulatory compliance, and competitive advantage.
We are proud of our legacy and excited about our future. At JUMO UK, we combine the heritage of German engineering with a passion for customer service and innovation. With more than 75 years of global expertise and 45+ years in the UK, we remain dedicated to building strong relationships, delivering reliable solutions, and supporting the evolving needs of industry,” said Maria.
For more information, please see below: T 01279 635533 info.uk@jumo.net https://www.jumo.co.uk
End-to-end solutions from the Sensor to the Cloud!
For over 75 years, JUMO has been at the forefront of measurement, control, and automation solutions. With a strong foundation in sensor and automation technology, we deliver end-to-end high-precision, industry-leading solutions tailored to diverse industrial applications. From temperature, pressure, and level measurement to sophisticated automation systems, JUMO products ensure efficiency, reliability, and compliance in even the most demanding environments. Our commitment to innovation and digitalisation enables customers to optimise their processes, reduce downtime, and enhance productivity.
At JUMO, we understand that every industry has unique challenges. That’s why we take an application-specific approach, delivering tailored solutions that enhance performance, safety, and energy efficiency across a wide range of sectors:
u Industrial Heating & Furnaces: Ensuring precise temperature control for smelting, forging, and heat treatment applications.
u Food & Beverage Processing: Maintaining hygienic and controlled thermal conditions in baking, smoking, and meat processing.
u Renewable Energies: Customised sensor technology and automation for applications in wind power, hydropower, hydrogen energy or bioenergy.
u Water & Wastewater Treatment: Enabling
efficient monitoring of critical parameters for sustainability and compliance.
u HVAC: Reliably measure, control and monitor temperature and pressure for heating and airconditioning technology.
u Transportation: Tailor-made solutions in measurement and control technology for safety and comfort.
With a global presence and a customer-first mindset, JUMO delivers customized automation solutions that elevate efficiency and ensure compliance in all critical processes.
Precision, power, and flexibility – meet JUMO meroTRON
For industries demanding flexibility and precision, the JUMO meroTRON is the perfect solution. This modular one-channel/two-channel controller combines the power of precision control, automation, and PLC functionality in one seamless system. The JUMO meroTRON impresses with the individual design of its user interface and hardware equipment. It adapts to your needs with a second control channel, math and logic functions, and ST code for even the most complex applications.
Norbev Drinks in digital benefits with Inforlogic and Infor CloudSuite Industrial
Inforlogic today announced that leading Northern Ireland-based soft drinks manufacturer, Norbev, has selected Infor CloudSuite Industrial. The platform will support an organisation-wide digital transformation strategy at the beverage leader, bringing modern, cloudbased ERP capabilities from which to extend process automation and capitalise on both business intelligence (BI) and artificial intelligence (AI).
streamline all core business processes for Norbev, from Financial Management through to Scheduling, Quality Control, Plant Maintenance, and Document Management.
u Enhanced process reliability with real-time program start and sequence controls
u Powerful application handling through advanced math and logic functions
u Faster startup & operation with a fully customisable interface
u No extra hardware required – integrates a second control channel, PLC, and data logger
u Process optimisation with real-time startup live recording
The multifunctional controller is redefining control technology across industry applications ranging from industrial furnaces to baking ovens, meat processing suppliers, smoking plants, electrical heat generators and even, chemical & laboratory apparatus.
For more info about JUMO and to view our product offerings:
T +44 (0)1279 635533 info.uk@jumo.net www.jumo.co.uk
BITO introduces the next generation LEO AGV
BITO has introduced a new generation of its LEO AGV (Automated Guided Vehicle), which combines an entirely new chassis with productivity enhancing technology to provide an innovative solution for automating material flow.
Far less complex than more expensive AGVs, the new LEO flow and LEO carrier offer vital advantages over manual handling and conveyor alternatives for transporting bins and containers, with a payback period often in one year or less.
the speed to be driven at, the start and end of traffic light control, charging points, acoustic warning signals and more.
Having outgrown its previous Sage 1000 system, Norbev undertook a detailed evaluation of all major midmarket ERP vendors. Most could replicate the standard back-office functions that Sage 1000 supported. However, only Infor could offer deep, last-mile, manufacturing capability, coupled with an innovative cloud technology platform built on Amazon Web Services (AWS), to scale and meet their digital transformation requirements.
Once live, Infor CloudSuite Industrial will eliminate manual processes and
To support consistency and collaboration, Infor’s University, an online learning platform, combined with Process Intelligence, will allow Norbev to standardise business processes. Through having a world-class ERP platform that represents a digital set of standard operating procedures, the team not only ensures that all knowledge is retained within the business to reduce risk, but that they have a robust and scalable platform from which to embrace future growth and build market share with confidence.
https://norbev.co.uk
LEO was first introduced in 2017 as the simplest AGV available on the market. Delivered in a box, all that’s required to get going is to lay a route marked by a 19mm wide blue or green track line with adhesive tape (there is a range of tapes to suit different levels of wear) or floor painting for the transporters to follow using optical navigation. Users enter instructions on a tablet and markers with printed QR codes guide LEO on destination points,
This means the transporters do not need to be programmed to the layout of a facility, so users can implement simple or moderately complex layouts themselves without the need of IT support and get started in just a few days. They can also adapt the system quickly and easily, enabling rapid reaction to seasonal fluctuations and warehouse reorganisations.
For more information on LEO AGVs, please visit: www.bito.com
Horner Automation Group releases innovative NEW products
Horner Automation Group are global leaders in automation control solutions with over 30 years of automation experience providing all-in-one controllers with cloud computing functionality, offering solutions for industrial processes on a global scale since 1986.
Since its inception, Horner Automation Group has enabled its clients to save time and money by offering cost-effective solutions and ensuring meaningful data that help boost productivity. Horner Automation Europe is part of the world-wide Horner Electric Group that was founded in 1949, and have been designing PLCs, Communication Products, HMIs and their related products since the early ’80s.
Based in Cork, Ireland, Horner Ireland Limited is the European Headquarters of the Group and was founded in 1997. Promoting an ethos that is to design and manufacture innovative products that are extremely easy to use and provide significant value to its customers, Horner Ireland Limited pride themselves on being the industry leading provider of all-in-one controllers. From Cork, they provide full support for European customers and distributors including European Logistics, Manufacturing, Product Design and Development, Custom Product Development, and Technical Support for their range of Programmable Logic Controllers and Human Machine Interfaces that are widely used across industry.
In this article we are going to spotlight some of its most popular products, starting with its range of OCS controllers. Horner has combined a controller, operator interface, I/O, and
networking into a single unit OCS (Operator Control Station). This station ultimately provides a better control system solution for original equipment manufacturers, integrators and end-users.
More often than not, all-in-one controllers are the popular choice because of their ease-ofuse, cost savings, and flexibility. Since 1998, OCS has been used in various industrial controls and automation applications including Power Management and Backup Generation, Water Treatment, Compressor Control, Custom OEM products, Automotive Parts Manufacturing, Mobile Machinery, Renewable Energy, Packaging Machinery, and so much more.
OCS has a vast range of local and remote I/O systems and communication abilities that
range from integrated fieldbus, ethernet, cell and phone modems, serial ports and protocols along with mass data storage capabilities that are tightly integrated and easy to use.
Another product range designed to elevate your industrial automation operations are the Canvas Series PLC HMI Controllers. These are perfect if you’re looking to streamline control in your setup as it includes innovative features that make Canvas Series Controllers a powerful choice for seamless, intuitive control.
The benefits of Horner’s latest all-in-one controllers are endless, and include three main features. Firstly, it incorporates enhanced graphics – the best Horner has ever offered! These include alarms, recipes, and trends that have all be redesigned from the ground up.
Secondly, it features a Dual Core Microprocessor which means when you take advantage of the new graphics you get one dedicated core for Graphics, and one dedicated core for Logic, resulting in faster and more consistent scan times. Thirdly, Canvas has built-in IIOT Protocols which include MQTT Sparkplug, as well as Remote Visualisation with WebMI.
Canvas will initially be available in five different colour touchscreen sizes ranging from 3.5” to 10.1” diagonal. Further highlights include the Canvas 5, featuring a 4.3” colour touchscreen and 12” built-in I/O points. The Canvas 10D also features a 10.1” colour touchscreen and
five built-in I/O options ranging from 22-42 points of I/O. All Canvas models include a microSD slot, USB for programming, FLASH drive support, RS232/485, CAN for I/O expansion and CANopen support, and Ethernet port(s) supporting multiple Industrial Ethernet protocols.
Cscape™ 10
All OCS applications are developed with a powerful and secure programming package called Cscape™. Cscape™ is used by automation professionals to configure every aspect of their OCS controlled machine control applications, and includes logic development using Ladder Logic and other IEC61131 languages, screen development, user interface design, network communications, I/O configuration, into an all-in-one software package. Cscape and OCS were the first to perform all these functions in a unified control platform using a single software development package in their initial version in the late 1990s.
Cscape™ 10 software is the latest release from The Horner Automation Group and continues the legacy of innovative, powerful yet easy-touse software that has continued to be provided completely FREE for more than 25 years.
The highly-anticipated Cscape™ 10 features a redesigned user interface and among its dozens of improvements, also includes the newly developed Advanced Graphics Engine. As mentioned earlier on in this focus piece, the Advanced Graphics Engine supports several graphic building blocks for user interface design that have been reimagined from the ground-up. These include (but are not limited to) Trend, XY Graph and Scatter Graph objects, a Recipe object, Alarm objects, and a Video playback object.
It also incorporates additional features such as gesture and keyboard/mouse support, improved download speeds, and further updated objects across the board including buttons, indicators, data fields, and switches.
Contact T +353 21 4321266
sales@horner-apg.com
https://hornerautomation.eu
Horner OCS can be used effectively in a wide range of applications
The Horner OCS Range of PLC/HMI combined controllers
Canvas All-in-one Controllers (HMI + PLC)
This is NOT Scaffolding: A Platform for the 21st Century
We all appreciate that one of the most expensive overheads in a business walks on two legs, arrives every day at 9am, and leaves at 5pm. So, it might just be worth investigating when a product comes along that suggests it can reduce labour costs and provide a more flexible and safe way of working.
Scaffolding is not usually a subject I would get excited about; however, analysis of the data suggests this product requires deeper scrutiny. I would have my knuckles wrapped by the manufacturer if I did not dispel the image conjured up by the word scaffolding. There are significant differences between scaffolding and the LOBO Work Platform System, the subject of this article. Unusually, the differences are both technical and commercial, hence the excitement.
Firstly, it is improbable you’ll see this product on a building site, so dismiss from your mind the concept of traditional scaffolding, with its heavy tubes and planks of timber. Instead, think more of an industrial version of Meccano or an Erector set that can be assembled without any tools and is used by companies to gain safe working at height access when performing both routine and unscheduled maintenance and production tasks.
Enough about the product; let us look at the cost benefits that LOBO claim could save your company thousands of pounds. The system manufacturer has supplied me with countless examples of companies who use it in preference to expensive and inflexible scaffolding contractors. It needs to be said upfront that the system is not the answer to every access requirement. Still, for any internal facilities,
plant or machinery applications, it is a strong contender.
Case examples
We all accept that the way data is presented can have different interpretations, but looking closely at the figures, they appear to stack up. Well-documented case studies clearly show the costsaving advantages, revealing impressive results with only a minimal investment. The customers studied are not all from the same sector and range from doubleglazing installers to large manufacturing multinationals. While they come from a diverse industrial base, they all appear to have similar cost issues.
LOBO cites NASA, Boeing, Airbus, Miller Brewing, Anheuser Busch and Sainsbury’s as only some of their best-known customers. The actual use may differ due to the versatile nature of the product, but the cost-saving benefit applies to all. All these companies and many more besides, have to employ external scaffolding contractors. In addition, they have to comply with the working at height regulations, sometimes for reasonably simple maintenance tasks.
This can be expensive, as it is time-consuming (in labour costs) to erect, and the scaffolding has to stay up for an agreed minimum rental time, which can be a week or longer, with overrun penalties. However, LOBO points out that anyone can assemble their system (once trained) quickly and easily and then pack away immediately when not in use.
The additional benefit of having your system is that it is available seven days a week and can be deployed whenever you want it, more quickly than traditional scaffolding. The knock-on effect could mean increased production uptime, with obvious cost-saving implications.
The case studies I looked at revealed a payback time of between one and nine months, with capital spend of between 10% and 40% of the existing scaffolding budget. This cost only applies in the first year as, once you have invested, it is ‘free’ to use whenever and wherever from then onwards.
There are ongoing, annual operational costs. In addition, training is recommended, and replacements, spares and additional components have to be factored in. Still, looking at the big picture, these figures make impressive reading – cost savings alone could decide the issue: LOBO claims they might be able to cut your scaffolding costs in half or even reduce it down to zero.
For example, big-budget holders, oil and chemical companies spend millions each year and may feel resigned to paying these vast sums year after year. Now perhaps there is an alternative where the cost benefit analysis adds up, safety is not compromised, and your reliance on scaffolding contractors can be reduced.
Work safely in potentially explosive areas
Schmersal presents new safety light curtains/grids in Ex design
The Schmersal Group has expanded its range of optoelectronic protective devices with a series of safety light curtains/grids in Ex design. The new EX-SLC/SLG440 series is designed in the ignition protection types EX d (gas atmospheres), EX t (dust atmospheres) and EX op is (optical radiation) and is thus especially suitable for access protection of potentially explosive areas in industrial production –namely for zones 1 and 21.
There is an elevated risk of explosion in many areas of manufacturing, such as in the chemicals industry, in refineries or paint shops where flammable coatings are being used. In industries that process bulk materials, such as in the animal feed or recycling industries, as well as in sawmills and plants that process cereals and grains, there is a risk of dust explosion and the occasional formation of a potentially explosive dust cloud during normal operation.
Suitable for gaseous and dusty atmospheres of zones 1/21 and ignition protection type op is: the new SLC/SLG440 series of safety light curtains/barriers in Ex design
Schmersal has developed the SLC/ SLG440 safety light curtain/grids in Ex version precisely for these applications. These devices can be installed in potentially explosive gaseous and dusty atmospheres of zones 1/21 and 2/22, category 2GD and are used to protect hazardous areas and machine access. When one or more of the beams is interrupted, hazardous
BlackBerry QNX safety platform
BlackBerry Limited recently announced an expansion of its long-standing collaboration with Intel Corporation that will enable manufacturers to design, build and safety-certify their industrial systems and robotic applications for progression towards Industry 5.0.
Industrial automation in safetycritical environments, such as manufacturing and warehouses, is transitioning towards more collaborative applications, where machines work alongside humans in shared workspaces. As these systems evolve, Functional Safety (FuSa) plays a critical component in keeping machinery and personnel safe. Compliance with IEC 61508 ensures that industrial systems and robotic applications meet the standard’s safety lifecycle requirements.
“The collaboration between Intel and BlackBerry QNX brings to market a hardware/software platform certified to IEC 61508 SIL 3 to simplify manufacturers’ development of and delivery of safe and secure systems,” said
Grant Courville, SVP Product & Strategy at BlackBerry QNX.
“The QNX® OS is known for its security, reliability and real-time performance, and our expanded collaboration with Intel creates a safety-certified platform for industrial systems and robotic applications where safety is non-negotiable.”
As technologies become more entwined with society, the need for functional safety increases as humans and machines collaborate in unprecedented ways. This platform helps accelerate the development of safety applications and streamline design architecture, delivering cost and time savings associated with achieving safety accreditation and hardware redundancies.
QNX OS is safety certified to IEC 61508 SIL 3 which enables manufacturers to build their FuSa industrial systems and robotic applications.
Contact www.blackberry.com
movements are brought to a halt.
The series is ATEX certified and further certification – IECEx, INMETRO and CCC Ex – are due to follow. The sensor system is accommodated in a protective enclosure made from non-breakable glass.
Ex-SLC440 safety light curtains for finger, hand and body detection are available in versions with a resolution of 14 and 30mm as well as ranges of between 0.3 and 20m. Ex-SLG440 safety light curtains are suitable for access control to hazardous areas.
The waterproof and dustproof devices achieve IP66 and IP67 protection class and also have the capability to be used outside.
www.schmersal.com www.tecnicum.com
Global manufacturing leader A-SAFE caps off UKWA 2024 Roadshow series with landmark event
A-SAFE, a global leader in workplace efficiency and safety solutions, hosted the final event of the UK Warehousing Association (UKWA) Roadshow on October 3rd at its Fathom3 R&D facility in Elland, Yorkshire.
The event brought together industry leaders from across the UK and included a series of presentations, panel discussions and site visits for the approximately 40 attendees.
The UKWA Roadshow is an initiative that celebrates the association’s 80th anniversary. With 2024 being marked by UKWA as ‘The Year of Warehousing,’ its chief executive Clare Bottle embarked on a nationwide tour from the start of the year exploring 80 warehouses across the UK and Ireland. This initiative has highlighted the cutting-edge technology and dynamic operations of the sector, while promoting its continuous commitment to innovation.
During the event, Lisa Ramos, A-SAFE’s Health & Safety Accident
Impact Speaker, presented ‘The Hidden Cost of Industrial Workplace Accidents,’ an insight into the importance of warehouses being equipped with solutions certified to the PAS 13:2017 standard, the first certification for industrial safety barriers which A-SAFE steered and contributed to its creation.
Fueled by continuous investment in research and development, the Yorkshire-based company continues to set the standard and raise awareness for workplace efficiency and safety across 65 countries around the globe.
For further information, please visit: www.asafe.com
GmbH’s focus at NPE 2024, in Orlando, Florida, USA will be on large turnkey lines for extruding flexible simultaneously biaxially oriented barrier shrink films that do not require polyamide (PA) or polyester (PET) as a layer to impart strength to the structure. Consequently, they can be easily recycled together with (at most 5%) EVOH in the PE recycling stream. The required robustness and puncture resistance are achieved inline during processing in the Triple-Bubble® process using gentle radiation crosslinking employed by Kuhne. This acts from the outside to a shallow depth of only 5 to 10µm, without damaging the EVOH layer and reducing
recyclability. As a result, there is no need for an additional post-processing step, which would increase costs. The resultant films are sufficiently flexible and elastic to achieve good levels of shrinkage. At the same time, however, they also provide the mechanical strength required to be able to reliably fill the bags, even with contents weighing several kilograms.
Visit: www.kuhne-ab.de
Solving the microplastics problem requires more than just damage control, says Symphony Environmental
Plastic restrictions and collection alone cannot solve the problem. Instead, plastic production must use sustainable biodegradable polymers from the start.
Microplastics have become a significant environmental and health concern in recent years, being found not just in the land, sea and air but also across the food chain and in the human body
Without addressing methods of plastic production and encouraging more sustainable industry practices, the amount of microplastics released into the environment can only continue to increase. Damage control alone is insufficient.
There is some research into methods to physically remove plastic pollution but this is rather like trying to empty the North Sea with a spoon. It is much better to make plastic so that it takes care of itself
by safely biodegrading if it gets into the open environment.
Michael Laurier, CEO of Symphony Environmental, argues that while the plastic industry is not itself the polluter it must recognise that its products do get into the open environment deliberately or by accident and must adopt sustainable manufacturing practices rather than rely on damage control from outside.
Manufacturers can now go one step further, and can reduce the fossil content of their products by using Symphony’s NbR resin which has recently been launched.
Visit: www.symphonyenvironmental.com
Aura and CarbonQuota announce partnership
Packaging sustainability consultancy Aura and carbon management data specialist CarbonQuota recently announced a new, pioneering partnership designed to give brands and retailers a broader and more holistic view of sustainability in their packaging.
CarbonQuota’s carbon calculator will sit within Aura’s e-halo platform, allowing organisations to instantly calculate the carbon impact of their packaging as well as utilising e-halo’s existing recyclability functionality at the touch of a button, using live realtime data.
This will proactively enable clients to make more informed decisions across all elements of packaging sustainability and help them plan towards their corporate Net Zero targets – ensuring they choose the optimal materials and designs, and get it right first time.
The CarbonQuota calculator automates the process of calculating
CO2e emissions, which can otherwise take life cycle analysis experts several weeks to determine. This provides brands and retailers with evidence and validation of their efforts towards continuous improvement and using more sustainable packaging options.
It will seamlessly integrate with e-halo, which tracks and analyses recyclability, tax liabilities, legislative compliance, and sustainability by
country/state, as well as an extensive reporting suite, across the billions of combinations and configurations of packaging components available globally.
The addition of carbon reporting meets the needs of progressive clients as well as the mandatory obligations of the future.
https://aura-consultants.com
High-quality sustainable packaging
Viscose has been a leading manufacturer of shrink sleeves in the UK for over 125 years, achieving remarkable milestones that have shaped its legacy. Three of these milestones occurred in 2024 when Viscose marked its return to key industry tradeshows for the first time since before COVID-19, re-launched its brand, and launched its online shop. To top off the year, it was named runner-up for SME Manufacturer of the Year at the Swansea Bay Business Awards.
During this period, Emma Blackmore stepped into the role of Managing Director, and the company also made significant investments, upgrading equipment and investing over £500,000 in factory improvements. These enhancements have not only modernised operations and improved working conditions but also safeguarded jobs, retaining highly skilled workers and a loyal local workforce.
To gain further insight into the company’s progress and sales over the past year, we spoke with Seren Pontin, Marketing & Brand Manager.
“We have a fantastic team that delivered improvements across our factory: reduced lead times, increased OTIF and delivered cost savings to allow us to remain competitive. 2024 results
were favourable vs forecast and stable YOY with a continuing improvement in EBITDA. Our business has managed to thrive despite the economic challenges of the last few years, and has adapted to the changing packaging needs of consumers.”
“We have also invested £100k in Solar panel technology (2023) – on average 30% of all our electricity is now produced from these. We achieved and maintain BRC AA* grade status
in our heat-shrink sleeves department AND we recently started our compostable accreditation journey for our Plastic-free shrink sleeves.”
Viscose’s plastic-free shrink sleeves are among its most popular products, and they are set to launch in Australia following the recent onboarding of an Australian distributor. Seren shared insights into the company’s standout product:
“Demand for sustainable and eco-conscious packaging is at an all-time high. As the world’s only producer of cellulose cut bands, our sleeves are a unique tamper evident packaging solution for ecoconscious producers. Moreover, our sleeves are crafted from sustainable wood pulp, making them biodegradable, and home-compostable. Designed to enhance both product and brand presentation with a superior finish, they also feature a unique heat-free, self-shrinking capability – shrinking at room temperature within an hour. This makes them ideal for heat-sensitive contents while simultaneously reducing energy consumption and costs.”
Viscose may be a small company, but its global impact has been incredible. As agile problem solvers who think outside the box and make quick
commercial decisions – which is crucial in FMGG, they trade with over 50 countries and evidently compete with businesses more than three times their size.
Excited for what’s ahead, we asked Seren what can we expect from them in the next few years.
“In the short term, the business is positioned for and focused on growth, we want to take our offering to new markets via additional distributors, growing our online platform and implementing an external sales team.”
“Our biggest project for 2025 is gaining the OK Home Compost accreditation for our Plastic-free shrink sleeves providing additional credibility to allow us to enter new markets. In the longer term, we have several NPD projects that will deliver new services and products to our existing customers.”
For more information, please see below: T 01792 796393 hello@viscose.co.uk https://www.viscoseclosures.com
Bulk Handling The Optimum Solution
Clean, efficient & secure handling of bulk material with Volkmann UK
to bigger sized pellets, tablets, sweets, or bottle caps, for example. Alongside bulk material transfer, Volkmann also create the most effective solutions for loading materials, including Drum Discharge Systems, Bulk Bag Unloading Stations and Rip-and-Tip Dump Stations.
In today’s industry it’s imperative to stay ahead of the competition, meet consumer demands and guarantee maximum efficiency in all manufacturing processes. Gone are the human-centred methods of the past as we move into the highly automised processes of today. What stands Volkmann apart is their ability to create custom solutions for each application. As specialists in the design and manufacture of
To manufacture the highest quality food products, you have to start at the very beginning – the raw ingredients. Have you optimised raw material handling in your production line? From flour, sugar and spices to oats, nuts and small pieces of ham, every material must be handled with the upmost care from the very moment they enter production to the final packaging.
With the highest quality equipment, Volkmann create innovative solutions to transfer bulk material with Vacuum Conveyors. Driving drastic efficiency improvements, reducing waste and creating significant cost-savings.
Volkmann provide reliable, hygienic, and efficient material handling solutions that enhance the quality, productivity, and safety of the manufacturing processes. In the food industry, mechanical conveying systems are often replaced because they are no longer able to meet the increased requirements for transportation. Vacuum conveyors can be custom designed to maximise efficiency and meet production demands. In the food industry it’s vital to protect ingredients that are fragile or that could be easily damaged. Volkmann can convey materials gently to protect even the most sensitive products.
Due to constant development and improvement in technology, removal of explosion risks and with a focus on good hygienic solutions, Vacuum Conveyors today are a preferred choice in many industries. They can transfer nano-sized material and fine dust with particles size from 0.1µm up
pneumatic vacuum conveyors and systems, their experience and expertise ensure that you get the right solution, every time. Pneumatic powder-transfer systems are replacing more and more conventional mechanical conveying methods like screws, augers, lifts, belts and bucket conveyors. Volkmann UK can ensure that you have the optimum solution for your processes. Creating custom solutions, designed to meet your specific needs, ensuring smooth integration into your systems and transforming production. Consistently creating the optimum processing solution for food, pharma, AM and chemical industries.
Because many production processes require multiple powders or granulates to be conveyed with the same equipment, it is important to have a receiver with a simple assembly to allow quick and easy manual dismantling and cleaning to avoid cross contamination. The Volkmann VS and PPC series of vacuum conveyors feature a unique, stainless steel modular design with clamp rings allowing no-tools assembly and disassembly for cleaning and fast product changes.
Most food ingredients are of organic origin and therefore flammable as they can form explosive dust. Volkmann vacuum conveyors are ATEX certified. Even substances with low minimum ignition energy such as maltodextrin or cornflour are transported reliably, efficiently and safely. Volkmann is one of the leading manufacturers of the most secure systems for powder handling and explosion risk protection and prevention. Their ranges of Vacuum Conveyors were the first on the market that were fully certified under European ATEX regulation for all dust and soon after, also gas explosion zones. Customers can trust that Volkmann care about safety.
Volkmann provide reliable, hygienic, and efficient material handling solutions that enhance the safety, productivity, and quality of the manufacturing processes. Volkmann pay particular attention to the perfect interaction between theirs and other systems applied in the process. The optimum solution for a vacuum conveyor is often found by conducting a practical trial. Because modular, stainless-steel systems are very easy to handle and integrate, trials can be performed in test laboratories or directly at the on-site process. Volkmann UK offer free on-site trails of their vacuum conveyors with no obligations, to book simply email or call. Contact us today to find out more or to request a brochure. Visit our website to learn about Volkmann’s bulk material handling solutions.
T +44 (0)1494 512228 mail.uk@volkmann.info https://uk.volkmann.info LinkedIn: Volkmann UK Ltd
Challenges faced by Fleet Managers in the transition to EV LCVs
The main vehicle conversions challenges that LCV fleets experience when transitioning from ICE are:
u Charging and operation of vehicle-based power tools and ancillary electric equipment without drawing down on the vehicles HV drive batteries and reducing driving range.
u Addressing range anxiety at the end of the working day to ensure the vehicle has enough power to get the driver home or to a designated charging area.
u Supplying vehicle mounted auxiliary heaters for EV vehicles where ICE vehicles have traditionally taken a diesel fuel supply from the vehicle fuel tank.
u Re-engineering vehicle designs to meet operational requirements with the reduced available payload available on EV models.
What are we doing at ModulSystem to address these challenges
and operational concerns?
Developing and fitting ultralightweight floors, linings, racking to reduce vehicle conversion weight and allow the vehicle to carry the tools and equipment required for the day job is probably the easiest problem for us to solve as ModulSystem has been developing and using these products in preparation for the EV journey for some years.
As the fleet world rapidly moves towards full EV fleet operations it has become more important than ever that any vehicle conversion delivers in several areas.
Contact: Jerry Lane, T 01628 528034 jerry.lane@modul-system.co.uk www.modul-system.co.uk
JS Davidson expands offering to include freight solutions amid growing demand
Temperature-controlled and supply chain solutions specialist JS Davidson has expanded its offering to include a comprehensive range of freight services.
Providing services that span air, sea, road, and rail freight in addition to the company’s frozen, chilled and ambient offering, JS Davidson is now equipped to co-ordinate shipments to ensure timely arrivals and product integrity while also taking care of customs clearance and documentation requirements.
Traditionally focused on temperaturecontrolled storage and distribution, JS Davidson has also recently expanded its services to include distribution, co-packing, and storage in response to customer demand.
Its recent addition of freight services has now further extended the company’s offering to include shipping, storage through to final delivery.
This latest addition to its suite of services comes at a time where customers are actively seeking
integrated cold chain logistics solutions in order to reduce the complexity of managing multiple providers and ensure the integrity of their goods across the entire supply chain.
With demand for frozen products increasing year on year, largely driven by the cost-of-living crisis and consumers becoming more attuned to the effect of food wastage, the requirement for cold chain logistics services has equally grown exponentially.
Over the past decade alone the retail sales value of frozen food has spiked by 50%, with much of this growth occurring within the past five years.
T +44 (0)1733 731300 supplychain@jsdavidson.co.uk https://jsdavidson.co.uk
A step in the right direction but more needs to be done, says Paul Smith, MD for NIBE
Yesterday’s budget featured some positives for the heat pump sector, including an increase in funding for the Boiler Upgrade Scheme for the next two years, announced earlier this month, and support to grow the heat pump manufacturing supply chain. Even with these positives, we are still way behind the rest of Europe when it comes to heat pumps and we echo the sentiment of the Heat Pump Association – more needs to be done to accelerate the electrification of heat if we are going to meet our legally binding net zero targets.
an initial commitment to the Warm Homes Plan, with £3.4bn set aside over the next three years to decarbonise and improve the efficiency of existing housing stock and a pledge to build 1.5 million more homes. Heat pumps and other renewables are included this plan, helping to make low carbon technologies accessible for all. However, I would encourage our government to ensure that plans for the introduction of The Future Homes & Buildings Standards due in 2025 are seen through without delay.
Overall, it is crucial that UK homes become more efficient, to help reduce energy bills and ensure people are warm. Fuel poverty is a very real issue for many, and I was pleased to see
It’s time to pick up the pace in our transition from fossil fuels, I hope to see more focus on the ways we can achieve this in the years ahead as the first significant net zero milestones loom.
Please visit: www.nibe.eu/en-gb
Hellmann announces logistics partnership with Lacoste Mexico
Global logistics service provider Hellmann Worldwide Logistics announces a contract logistics partnership with the iconic fashionsport brand Lacoste in Mexico. As part of the co-operation, Hellmann, who was recently recognised as an outstanding employer (‘Super Empresa’) by Mexican Expansion magazine, is managing a dedicated, fullservice distribution center for Lacoste Mexico. Operating out of a state-ofthe-art 11,000 square metre warehouse in Mexico City, Hellmann manages the supply of 45 retail locations and direct to consumer shipments across Mexico. The array of services provided by Hellmann includes receiving, inventory management, as well as pick, pack and ship operations for outgoing B2B and e-commerce orders.
Since Hellmann established its fashion logistics division over two decades ago, the freight forwarder has evolved into a leading provider of end-to-end logistics from production facilities to point of sale for several players in the fashion and retail sector. In addition to contract logistics services, a network of
regional teams of experts situated in major markets provide flexible omnichannel concepts, e-commerce, fulfillment and logistics solutions around the globe.
“Thanks to our very successful track record, we are pleased to strengthen our market position in fashion and lifestyle logistics in the Americas by partnering with Lacoste in Mexico. As a company with a strong focus on providing tailor-made solutions to fashion and retail companies, we are delighted to support Lacoste in their expansion in the Mexican market,” says Volker Sauerborn, Chief Operating Officer Contract Logistics, Hellmann Worldwide Logistics.
www.hellmann.com
BCMPA to highlight the critical role of outsourcing at CHEMUK 2025
The BCMPA – the Association for Contract Manufacturing, Packing, Fulfilment & Logistics –is set to showcase the growing impact of outsourcing in the chemical sector at CHEMUK 2025, taking place on May 21st–22nd at the NEC Birmingham. As a founder partner of the event, the BCMPA will once again be at the forefront, providing insights into the essential role of UK contract manufacturers in supporting the industry’s evolving needs.
In celebration of its 25th Anniversary, the BCMPA launched its #outsourcingis campaign in 2025. The initiative aims to define the value of outsourcing and demonstrate how BCMPA members can help brands and retailers enhance operational efficiency, reduce pressures, and support business growth across the chemical and other sectors.
Visitors can find the BCMPA team at Stand K94 in the Chemicals Management Show, where the #outsourcingis campaign will be a key focus, offering insights into contract manufacturing, blending, tolling, filling, repacking, handling, and distribution. Five BCMPA members – Biodeg, Briar Chemicals, Cod Beck Blenders, Libra Speciality Chemicals, and Rakem Group – will also be exhibiting, showcasing their expertise in chemical processing and supply chain solutions.
As regulatory demands tighten, material costs fluctuate, and technical expertise becomes scarcer, outsourcing is becoming a strategic necessity. Many companies, particularly in HI&I (Household, Industrial & Institutional) sectors, are turning to contract manufacturers to streamline operations, reduce risk, and meet stringent compliance and traceability requirements.
To address these challenges, the BCMPA will moderate a panel discussion on Thursday 22nd May, titled “How Outsourcing Manufacturing Helps Brands Get to Market Quickly, Safely, and Drives Business Growth.” Industry experts Emma Verkaik, CEO of the BCMPA, Matt Wood, Managing Director, HI&I Technical, and Martin Usher, Chairman, Grotech Production will discuss how outsourcing to third-party partners helps brands, retailers, and start-ups alleviate operational pressures, ensure compliance, reduce costs, and focus on scaling their businesses to stay
competitive in an increasingly complex market.
“CHEMUK provides the perfect platform to reinforce the value of outsourcing in the chemical industry, especially as we celebrate the BCMPA’s 25th anniversary,” said Emma Verkaik.
“Many businesses still underestimate the strategic benefits of outsourcing. Our new campaign is designed to bridge this knowledge gap, demonstrating how outsourcing can enable brands to bring products to market more effectively.”
The BCMPA’s outsourcing campaign coincides with the introduction of the new Formulated Product Manufacturer Show Zone at CHEMUK, expanding the focus to homecare, industrial coatings, paints, lubricants, and other formulated products. This reflects the growing trend of businesses seeking agile, scalable outsourcing solutions to manage regulatory complexities, volatile material prices, and increasing quality demands.
More information can be found here.
T +44 (0)1494 582013 info@bcmpa.org.uk www.bcmpa.org.uk
Bradshaw unveils new all-electric, compact RCV line-up for smarter urban waste management
Bradshaw Electric Vehicles, one of the UK’s leading manufacturers and suppliers of electric vehicles and waste management solutions, has launched a new range of Refuse Collection Vehicles which are specifically engineered to tackle the challenges of urban waste collection.
The Refuse Collection Vehicle range, which includes the Goupil G4, the long-wheelbase G4L and Bradshaw’s pedestrian PFB1500, are each expertly designed to improve how local authorities and waste management companies operate in confined urban areas.
All three models have been made available in 3 body configurations; hopper only, hopper and bin lift as well as hopper, bin lift and compaction arm.
Both the Goupil’s and Bradshaw’s RCVs are compact, agile, highly manoeuvrable and ideally suited to towns, high streets and pedestrianised areas. Their compact dimensions enable access through street barriers and around street furniture, while electric powertrains ensure a silent and pollution-free operation, making them an efficient alternative to traditional refuse collection methods.
The road-legal Goupil G4 is available with two lithium battery options, offering either a 62-mile or 101-mile range on a single charge. The standard G4-RCV has a 2.0m3 hopper and a payload of up to 740kg and works with 120, 240, and 360-litre bins. The G4L Long-Wheelbase adds 500mm to its chassis, increases the volume to 3.5m3 and works with larger 660-litre bins.
Based on the popular PFB1500, which is available with a number of body options, including cage body, Bradshaw’s pedestrian-controlled walkalong RCV is designed to tackle the challenges of urban waste collection in areas with high pedestrian footfall and limited vehicle access.
The pedestriancontrolled RCV handles 120, 240 and 360-litre bins and features a corrosion-resistant aluminium hopper. The ergonomic tiller head provides
a comfortable and precise operation and can be driven easily with either hand. With five braking systems, automatic hill hold, and advanced safety features, it ensures safe operation on slopes.
All three RCVs feature corrosion-resistant aluminium bodies with a 90° tipping angle for easy waste disposal into larger containers or larger RCVs for satellite operations, streamlining waste collection rounds and reducing overall time on the streets.
With increasing pressure on local authorities to reduce emissions and improve air quality, traditional diesel-powered waste vehicles are no longer viable. Bradshaw’s latest offering addresses these concerns by providing a zero-emission, costeffective solution tailored for urban environments.
The Goupil G4 RCV in particular arrives at a crucial time for waste management operations following the introduction new recycling regulations coming into effect on 31st March 2025, requiring businesses across England that produce more than 5kg of food waste per week being legally required to segregate food waste from general waste.
Contact T 01780 782621
enquiries@bradshawev.com www.bradshawev.com
IntraLogisteX is the UK’s largest intralogistics event
IntraLogisteX, to be held at Birmingham’s NEC from 25-26 March 2025, is for logistics professionals who are looking for solutions to their current and future challenges, from the latest materials handling technologies to full-scale warehouse automation options. This event is designed for end-user practitioner logistics professionals such as warehouse managers, heads of distribution, IT directors and lead project managers.
Now in its 10th year, IntraLogisteX offers exhibitors a chance to connect with thousands of high-level decision makers actively looking for the latest solutions.
We supply exhibitors with an audience of unrivalled quality. Our visitors have an average of £2.3 million to spend and 80% of them have buying influence.
Meet industry leading exhibitors and discover
how the latest technology can be applied to your operations to provide massive improvements in productivity and accuracy.
There will be a completely free comprehensive Conference theatre. This free learning opportunity means you can hear directly from the minds behind the latest technology. Listen to industry leaders as they share their insights and give real world examples of how they have automated their own, and their customers, operations.
Condense weeks of online research into just a few hours – all the companies you need to talk to are gathered together in one venue. There’s no way better way of doing business than meeting faceto-face so get more value from your interactions with potential suppliers and ensure they really understand your organisation’s complex needs.
Watch Live demonstrations of the latest solutions taking place throughout the exhibition so you can get first hand insight into how they work
in practice. Be one of the first to see the latest innovations perform right before your eyes.
Join your industry – network and share ideas with others who do the same job as you. Make brand new contacts through the plentiful networking opportunities available at the exhibition.
The event will also host a Robotics & Automation Theatre and a Sustainable Supply Chain Exhibition Theatre will also host industry experts and exhibitors who will share the secrets to their operational success in their respective fields. The Sustainable Supply Chain Exhibition and Robotics & Automation Exhibition are co-located with the IntraLogisteX Exhibition and your visitor pass will allow you to move freely between the three shows.
www.intralogistex.co.uk
Kardex: Intralogistics solutions from a single provider
The countdown to this year’s Robotics and Automation event at the NEC, Birmingham has begun. Be sure to visit us in hall 6, stand 700 for all your intralogistics solutions.
Kardex are well known for the manufacturing, implementation and ongoing support of the Vertical Lift, Vertical Carousel, Horizontal Carousel, and Vertical Buffer Modules. Specifically designed for Automated Storage and Retrieval Systems (ASRS), Order Fulfilment, Buffering and Sequencing and much more!
As a global AutoStore partner, together we offer a high-performance and space-saving storage and retrieval solution to rapidly process small parts orders with autonomous robots. All of which can also be combined with integrated material handling systems and high-bay warehouses if needed from Karex Mlog.
The Kardex portfolio also includes clean room and temperature-controlled storage environments to
fit various needs of hospitals, pharmaceutical companies, electronics manufacturers or food & beverage producers. By combining technology with an aim to improve efficiency, Kardex offers standardised, standalone subsystems that are both modular and scalable. With over 140,000 installations, Kardex has a broad existing customer base that counts on first-class aftersales services.
Why is it important to transform warehouse operations with automation?
By automating repetitive and labour-intensive tasks, businesses can significantly enhance operational efficiency, reduce errors, and minimise dependency on manual labour.
Automation has transitioned from a luxury to an essential progression, especially in sectors where speed, accuracy, and costefficiency are paramount to success.
With labour shortages becoming more frequent, businesses increasingly use automation to overcome workforce challenges and unlock new levels of efficiency and scalability. Automation is not intended to replace workers but to enhance their capabilities, fill gaps, and make labourintensive roles more accessible and attractive.
In today’s dynamic business environment, companies constantly face
the hurdles of managing limited warehouse space, navigating complex inventory systems, and striving for increased performance. At Kardex, we recognise these challenges and present solutions that address them and set you on a path of growth and efficiency. Our commitment is to walk with you through your entire journey, offering scalable, flexible solutions that evolve with your business. With Kardex solutions you can recover up to 80% of floor space and improve accuracy in picking and inventory levels up to 99%.
Book a 121 MEETING with one of our experts.
Kardex Systems UK Ltd, T +44 (0)800 9390800 info.remstar.uk@kardex.com www.kardex.com
