Welcome to our May edition. Explore our hand-picked features on innovative companies across the industry.
This issue is sponsored by Constantia FFP – one of the very few flexible packaging converters that can offer a complete solution for your packaging requirements. On page 11, we feature an article that spotlights their latest innovations - a versatile high-performance range, with a focus on recyclable and compostable products with the lowest possible impact on the environment.
On page 6, we feature Air Power Group that is made up of three companies united by a common goal. By integrating Air Power Products, APP Site Services, and Procut Engineering, the group provides comprehensive support to a wide and diverse marketplace. We delve into what each individual service offers with a focus on APP Site Services and what they showcased at the Executive Hire Show 2025.
In this issue we also have three show reviews for you: Anticipate London 2024, Executive Hire Show 2025, and Packaging Innovations & Empack 2025.
Got news to share? Email: gina@freshmedia-uk.co.uk
Gina Burton Editor
A record-breaking year for the EHS Team Review – Top Exhibitors
Executive Hire Show 2025 was held at the CBS Arena Coventry on the 12th-13th February 2025. The event, which brought together industry professionals from across the plant & tool hire sector, was marked by the highest number of attendees, surpassing last year’s record-breaking figures.
The final visitor head count was 2,098 hire professionals, setting an official record. The EHS team extends its gratitude to all exhibitors and visitors for their participation in making this year’s show exceptionally exciting and successful.
This year, the Executive Hire Show featured an impressive lineup of 145 stands featuring innovations and new products in tools, plant and equipment hire.
Mel Gould, Operations and Sales Director at MPG Hire Ltd stated:
“After an incredible two days at the Executive Hire Show, I’d like to thank everyone who came to see us and check out our unit. Off the back of the show’s success, we were delighted to place an additional significant order with Mark Samuel at AJC EasyCabin for more award-winning mobile welfare units.”
For Steve McKenzie, Group Sales Manager at Hire Supply Company, the event was all about the hirers and fellow exhibitors coming together: “We had many great discussions with customers and showcased exciting new products, including the Elite Alpha Light and the Von Arx FG250S Surface Grinder.”
What’s more, major successes were achieved on the exhibition floor, with Magni UK selling kit directly off
their stand and Shindaiwa securing £250K worth of welder generator sales to Total Rental Solutions!
The sold-out event is the heart of the tools, plant and equipment hire industry, and the 2025 show marked its 18th edition. This year’s show focused on sustainability and efficiency, delivering solutions for the challenges ahead. From the latest electric and hybrid machinery advancements, alternative power options, and sustainable site solutions to fleet-transforming tools and software that streamlines operations, Executive Hire Show 2025 showcased how innovation meets opportunity to future-proof the hire sector.
The event promised a wide range of innovations, sustainable solutions, and opportunities to connect with the industry’s leading experts and suppliers. Whether you were looking to grow your network, find practical solutions, or discover what’s next, the 2025 show had it all.
Household names like Thwaites, Niftylift, Mecalac, JCB, MHM, Altrad Belle, Husqvarna UK, Makita, Genquip, Ammann, and Toro were also on the show floor, alongside 45 first-time exhibitors that brought fresh energy and ideas to the event. The diversity of exhibitors ensured something to inspire every visitor, whether exploring innovations, discovering sustainable solutions, or securing exclusive show-only deals.
Sovereign Print reported successful interactions with attendees when they showcased their SUPA TUFF™ labels and tags. As experts in the manufacture of tough, durable printed products for industry, trade, and commerce, Sovereign Print is continually investing in the latest technology and machinery to ensure its customers’ expectations are not only met but exceeded. From Supa Tuff heavy-duty labels, inspection tags, safety notices and machine fascia’s through to high-quality signage; its adaptable print processes mean they can achieve almost any print, on any flat surface. Their SUPA TUFF LABELS are marked
as extra-strong, extra-tough labels that can do it all. Created to give durability and longevity in tough industrial environments, they are recommended to last a minimum of five years and can stick to a variety of surfaces from galvanised steel, to powder coated metals and low energy surfaces (such as wheelie bins and portable toilets).
Ammann – a sixth-generation family business is committed to its customers with a global reputation for providing high quality mixing plants, machines and services to the construction industry. With core expertise in road building and transportation infrastructure their machine compaction product portfolio is completed with a full range of light equipment, hand-held equipment, tandem, soil rollers and asphalt specialist machines.
Chris Moore, Publishing & Events Director, Executive Hire Show, summed up the success of this year’s event:
“The energy and enthusiasm at this year’s Executive Hire Show have been phenomenal. The hire industry continues to thrive, and it’s fantastic to see so many exhibitors selling directly from their stands, securing orders well into 2026, and driving real business growth. The show has once again proven itself as the must-attend event for the hire sector, bringing together the very best in innovation, networking, and industry expertise. Roll on 2026.”
The next Executive Hire Show will take place on the 11th-12th February 2026 at the home of hire – the CBS Arena, with the industry eagerly anticipating another opportunity to network, discover new products, and forge business relationships. The success of this year's event, marked by enthusiastic participation and a wealth of innovative products, sets a high bar for the future, highlighting the vital role of the Executive Hire Show in advancing the hire sector.
Contact https://www.executivehireshow.co.uk
Ammann: World-leading supplier of mixing plants and machines
Ammann Schweiz AG are a sixth generation family business, with manufacturing expertise in compaction and paving machines.
As shown at the Executive Hire Show this year in Coventry, customers were demonstrated the ease of battery changeover, of our latest zero emission compaction plates and rammers. Our plates and rammers have the benefit of fast charging and interchangeable batteries ensuing continuity of work throughout the day.
The full portfolio of compaction equipment ranges from the smallest rammer at 30kg which is ideal for utility works such as in fibre installation through to large plates with best in class performance. For the ride-on equipment our rollers include 80cm width drum tandems through to a Heavyweight 16ton asphalt rollers and a soil roller range from 3ton to 22ton.
For more information, please visit our website at: www.ammann.com or contact Ammann UK: +44 (0)1789 292210 and speak with Jo Adams.
Review – Top Exhibitors
Air Power Group: Delivering excellence in tool hire & compressed air solutions since 1989
Air Power Group is made up of three companies united by a common goal. By integrating Air Power Products, APP Site Services, and Procut Engineering, the group provides comprehensive support to a wide and diverse marketplace.
APP Site Services is a premier distributor of site supplies and services. The company was first formed with the addition of Dave Richmond to the sales team, where it had previously focused exclusively on pneumatic and hydraulic equipment, APP Site Services leveraged Dave’s expertise to grow into new product areas to now include PPE, workwear, site safety equipment, and oil spill solutions.
APP Site Services offers a range of equipment and accessories to buy and hire which is backed by a servicing and repair facility through Air Power products fulfilling all your site needs in one go. Its deep industry knowledge and commitment to excellence has made them a trusted partner for businesses seeking reliable and high-performance equipment solutions.
Air Power Group recognises the value of a wellinformed workforce and the frustration that comes with receiving incorrect advice on equipment or applications. That’s why every member of the team is fully equipped to meet your product and technical needs, ensuring expert guidance tailored to your industry, application, and budget.
APP site services’ extensive range of hire tool equipment ranges from construction air tools to hydraulic hand tools covering products such as breakers, chipping hammers, concrete splitters, rebar benders and cutters, concrete shears, and much more.
With a comprehensive selection of heavy-duty equipment, Air Power Products continues to be a trusted choice, and has everything you need to ensure your site is efficient and safe.
As exhibitors at the Executive Hire Show 2025, Air Power Group showcased its extensive range of Rebar Bender and Cutting Hire equipment, machines ranging from handle held battery powered cutters and benders that will cut down to and bend 10mm rebar up to its larger machines on offer that can deal with rebar up to 40mm in thickness. These tools range from light 18volt cordless machines all the way up to fixed free standing machines that weigh over 600kg. They really do have a machine for every job when it involves rebar.
positioned, it can with be used on bar that is already in place or loose bar.
If you’re looking to cut 40mm rebar, then the Ogura 38mm tipped saw is the best option on the market for doing so, with rebar that is set in place already, at just 6kg this battery powered, handheld cutter can be used anywhere on site cutting 40mm in under 10 seconds. It boasts a ‘cold cut’ meaning no hot works permit. With its lower vibration and noise levels than the conventional 2-stroke cut off saw and grinders, it is rapidly becoming a favourite for anybody working with rebar.
The 40mm handheld Rebar Bender Machine received high interest at the show. This machine is a capable of bending 40mm rebar bender and is the latest edition to the hire fleet. Weighing at just 35kg with its flat base and two handles perfectly
range of support services. Such services include air purity testing, air receiver testing & written schemes, compressor installation and servicing, equipment testing, hand arm vibration analysis (HAVS), portable appliance testing (PAT), tool repair, pipework installation, and much more.
Having been in the industry for over 30 years, Air Power Group is a trusted supplier with proven experience.
APP Site Service’s unrivalled reputation for quality and reliability compared to other tool hire equipment specialists, has enabled them to make professionalgrade equipment accessible without high upfront costs. By providing short and long-term hire solutions, its services can cater to quick and easy jobs as well as ongoing projects.
What’s more, all products in the range are designed for precision and durability, whilst reducing downtime and increasing productivity on-site. Air Power Group understand the effect downtime has on a company, and therefore, offer a full after sales support service in the form of technical training and advice, availability of spares for all equipment supplied, as well as its own in-house service and repair department, to stand in for tool awaiting repair.
Its team of 25 employees have extensive knowledge in the servicing and testing of these products and can provide a full turnkey solution via their large
You’ll also be sure to receive the highest quality equipment, as all rental equipment is thoroughly inspected and maintained to ensure peak performance and safety compliance, thus reducing any risk of breakdowns, keeping your project on schedule.
For more information, please see below: T 01909 519519
XPO Logistics launches new multimodal transport corridor between Belgium and
Turkey
XPO, a leading provider of innovative and sustainable end-to-end logistics solutions across Europe, is expanding its multimodal transport solutions with the launch of a new corridor between Antwerp, Belgium, and Istanbul, Turkey.
Approximately 2,600km long, the new route combines road and rail transportation methods, reducing transit time from ten days to eight compared to road transportation alone. This significantly enhances logistics capabilities between these pivotal trade hubs, enabling companies to move greater volumes of products between Belgium and Turkey.
This new multimodal route offers significant environmental benefits, including a notable reduction in CO2 emissions. Rail transport produces approximately 80% fewer emissions than traditional road transport, which equates to approximately 3,100kg less CO2 emitted per trip on this route.
As the need to decarbonise intensifies, XPO Logistics anticipates that customers will continue to seek out
multimodal and alternative transportation solutions. The opening of the company’s latest corridor further underscores its commitment to expanding multimodal routes, building on existing rail and road services between Barcelona, Spain, and Bettembourg, Luxembourg; Le Boulou and Calais, France; and Domodossa, Italy, and Duisburg, Germany. In addition, XPO operates short sea shipping routes between the ports of Liverpool, UK, Santander, Spain, Barcelona, Spain, and Savona, Italy.
Multimodal transport is a key part of XPO’s suite of low-emission sustainable solutions (LESS®), which assist companies in decarbonising their supply chains and achieving their sustainability targets.
For more information, please visit: xpo.com, email: europe.xpo.com or follow us on Facebook, Twitter, LinkedIn, Instagram and YouTube.
GLP Clean Energy begins installation of solar project
at logistics centre in Mönchengladbach, Germany
GLP, a leading global business builder, owner, developer, and operator of logistics real estate, digital infrastructure, renewable energy, and related technologies, announces that GLP Clean Energy, its renewable energy business in Europe, has begun the installation process of a rooftop photovoltaic (PV) system at Unit II of GLP’s logistics centre in Mönchengladbach, in Germany’s North Rhine-Westphalia region.
The solar PV plant will initially have a total solar PV capacity of 3.8MW, supplying the equivalent of 784 German households. The plant will be equipped with 9,432 solar modules, the total area of which is equivalent to the size of three football fields. The facility’s tenants will all have access to the sustainable power produced by the PV system without any
investment required by them and at a discount compared to the utility rate. Meanwhile, surplus power will be fed into the local energy grid, offering the community a dependable supply of sustainable electricity.
The steel framework needed to support the solar modules has already been installed and the next phase of the project is now underway to mount and align the panels on this structure. With around 400 new solar modules being installed each day by 30 fitters, this step is expected to be completed by Christmas. In parallel, 6KM of new cables are being added daily, to reach a total length of 120KM. The commercial operation of the plant is expected to be achieved by mid-Q1 2025.
www.glp.com/global
SGS achieves HMRC Excise Registered Consignor status
SGS is pleased to announce that its trade facilitation services team in the UK has achieved HMRC Excise Registered Consignor status.
The award enables SGS to initiate the excise movement in the HMRC Excise Movement and Control System (EMCS) with authorisation to raise Electronic Administrative Documents (e-ADs) and generate Administrative Reference Codes (ARCs). The result will be the seamless movement of goods from any UK seaport or Eurotunnel entry point to warehouses with minimal delays.
Import duty declaration and VAT (where applicable) will be handled by SGS, while excise duty remains suspended during transit to the bonded warehouse.
SGS is already an approved Excise Registered Consignor in the EU, where its team in the Netherlands facilitates the continuous movement of excise goods within the EU under duty suspension.
An industry leader in customs solutions SGS, through its trade facilitation service (TFS) provides an end-to-end customs solution, including customs software, European transit solutions, customs duty guarantees and brokerage services – all managed in-house by its teams across the UK and Europe.
The company supports governments, agencies and the private sector with trade facilitation – reducing supply chain complexity, securing duties and taxes, and verifying products’ compliance of with regulations.
With a unique offering, SGS provides businesses worldwide with customs software, European transit solutions, custom duty guarantees and brokerage services – all delivered by its in-house experts. Working with colleagues throughout Europe, SGS can provide a complete end-to-end customs solution.
Find out more about SGS e-customs services: https://try.sgs.com/en-gb/ecustoms-services
Patented AllRounder wheelsets for transport platforms
Losyco, expert for intra-logistics on rails, introduces patented AllRounder wheelsets, an easy-to-install solution for taking heavy loads around corners on the floor-level LOXrail system. Two rollers mounted at an angle can be rotated in opposite directions in order to realise effortless 90° turns at junction points. This enables rail layouts with linking and crisscrossing lines without the need for additional, highmaintenance shunting equipment. The time-saving and cost-efficient solution reduces the installation effort, even in halls with complex floor plans. Barriers like supporting pillars are simply avoided. The wheelset design ensures minimal friction due to the very small contact area between the rollers
and the guide rail. Thereby, even loads weighing several tons can be easily moved across the rails and around corners by hand. The new solution is also useful for re-routing transport platforms back to the start of the line. Fitted with four wheelsets, the new AllRounder transport platforms for flexible maneuvering carry payloads up to 10 tons on the LOXrail 25 system. LOSYCO will adapt them to customer requirements in terms of dimensions and track widths.
T +49 521 945 643 0 info@losyco.com www.losyco.com
Warehouse & logistics
Union Industries Ramdoor helps Sonoco with efficiency improvements
Union Industries, the UK’s leading manufacturer of bespoke industrial doors, has helped Sonoco introduce more efficient operating procedures with the installation of its high speed Ramdoor.
It represents a first for the paper mill in Halifax, West Yorkshire, which recycles wastepaper and cardboard – converting it into a range of useful products.
With efficiency in mind, Union’s rugged Ramdoor replaced a slow and outdated roller shutter door, at the same time helping with the segregation of pedestrian and vehicular traffic.
Sited in a section of the warehouse leading to the waste yard, the newly installed Ramdoor has enabled Sonoco to increase the frequency of both large machinery and forklift traffic through this entranceway, in line with changes to their operating procedures.
Due to the large volumes of wastepaper processed, it is important that the Ramdoor seals quickly,
preventing the ingress of debris. A Class 5 wind resistance rating provides extra benefit – helping maintain operations during more challenging weather conditions.
Sonoco, a multi-billion-dollar global provider of consumer packaging, industrial products and packaging supply chain services, has been a customer of Union Industries for almost 30 years, having previously fitted four Matadoors.
This is the first Ramdoor to be installed at the site – features include a variable speed drive motor with frequency inverter for greater control, thick Ramhide door blade material with anti-static additive and a ‘Crash Out’ system which reduces the potential of bottom beam damage –helping to minimise downtime and repair costs.
continuously improve both our operational processes as well as our safety standards.”
The heavy-duty wind-bar system, combined with the extra-deep side-guides, provides added strength, and contributes to the Ramdoor’s ability to cope with high wind loads and pressures.
Paul Hindley, Engineering Manager at Sonoco, said, “The installation of the Ramdoor at our Halifax facility is a game changer. It allows for quicker, safer, and more efficient movement of our large machinery and vehicles. This has enabled us to introduce changes to our operational procedures, creating more efficiency. This upgrade is part of our commitment to
Rob Howe, Technical Sales Engineer at Union Industries, said, “We are delighted to continue our long-standing partnership with Sonoco by providing them with a flexible and highly effective solution.”
“The Ramdoor offers superior performance and durability, and in this instance has allowed Sonoco to ensure that this external entrance can cope with increasing traffic flows, effectively future-proofing its requirements and allowing for future growth.”
T +44 (0)113 244 8393 enquiries@unionindustries.co.uk https://www.unionindustries.co.uk
A new approach to packing area design
In today’s fast-paced logistics and warehousing sector, efficiency and productivity are more critical than ever. A smooth-running packing area can be the heartbeat of a warehouse, directly influencing output, delivery speeds, and overall profitability. Recognising this, Makestation Projects Ltd has positioned itself at the forefront of the industry, offering a specialised suite of services that focus on enhancing packing area operations. With a commitment to high-quality design, engineering, and manufacturing, Makestation delivers not just solutions, but future-proofed strategies tailored to meet the evolving demands of the logistics landscape.
A comprehensive approach: From survey to visualisation
At the core of Makestation Projects Ltd’s offering is a holistic, client-focused process. The journey begins with their Packing Area Survey, a thorough evaluation of the client’s existing packing operations. During this phase, Makestation’s experts work with their clients to analyse workflow, space utilisation, and operational bottlenecks.
Following the survey, the team moves into the Layout and Packing Station Design Consultation phase. Here, the knowledge gleaned from the survey informs an in-depth design process tailored specifically to the client’s needs. The team works closely with the client to devise a layout that optimises space, ergonomics, and workflow. This consultation is crucial, as each warehouse has unique requirements depending on the scale of operations, types of goods being packed, and the specific challenges of the space.
Salisbury-based manufacturing and UK expertise
One of the key differentiators of Makestation Projects Ltd is their ability to deliver end-to-end solutions from their own manufacturing base in Salisbury, UK. Unlike many design firms that rely on external manufacturing, Makestation takes full control of production, ensuring quality and consistency throughout the process. This inhouse capability allows for custom-built packing stations and bespoke solutions that perfectly match the design consultation, delivering seamless integration into the client’s operations.
Expertise and experience: A proven track record Makestation Projects Ltd is led by Dan Steedman, whose vast experience in the logistics and packaging industry is a driving force behind the company’s innovative approach. Dan previously worked at Protega Global Ltd, where he was responsible for designing and developing cutting-
edge packing stations. His experience at Protega, a leading player in protective packaging, has given him a wealth of insight into what makes an effective and efficient packing area.
Innovation for a changing industry
With a client-centered approach, in-house manufacturing, and the expertise of industry veteran Dan Steedman, Makestation Projects Ltd is a onestop solution for businesses looking to optimise their packing operations. Whether you’re looking for a detailed packing area survey, a thoughtful design consultation, or a stunning 3D visualisation of your future packing space, Makestation delivers a comprehensive service that drives efficiency, productivity, and ultimately, profitability.
Call: 01722 697916, email: sales@makestationprojects.co.uk or visit: www.makestationprojects.com
Loadhog’s versatile dolly max system
Returnable transport packaging (RTP) has moved on significantly since the emergence of that retail staple, the metal roll cage. Manufactured from durable plastic, Loadhog’s Dolly Max Rolling Container System delivers more versatility, a safer user experience, greater manoeuvrability and improved vehicle fill.
Many retailers are turning away from single-use packaging and looking to RTP to provide sustainable and cost-effective transport of goods between their distribution centres and stores. While pallet loads are usually stretch wrapped on automated wrappers and ship from the DC, returning goods from the stores requires time-consuming manual wrapping or boxing up. Roll cages have helped overcome the drawbacks of pallets and boxes in the supply chain but they have their own disadvantages, being notoriously difficult to handle and often featuring sharp metal touchpoints.
Launched in late 2023, the Dolly Max Rolling Container System from Loadhog takes the humble roll cage to a new level. This modular system features the Dolly Max wheeled deck, which can be used in conjunction with containers (for segregated products), a foldable sleeve (for bulk items/uglies) or – with the addition of a shelf – a combination of the two in a hybrid solution for mixed goods. The sleeve is fixed to the Dolly Max by two footoperated locks avoiding the need for staff to bend down to secure it in place.
The Dolly Max also features a drop-down door for easy access with picking in warehouses and replenishing at store level. With its mix-and-match design, this is the most versatile rolling container system on the market, giving users the flexibility to
adapt to the fluctuating nature of goods within their supply chain. Loads can be secured with Loadhog’s reusable Half Euro Pallet Lid, which features retractable straps and an integrated tensioning mechanism. Other accessories include a quickconnect pull handle, a sleeve tray for containers to be stacked on and a tow hitch to link dollies in a train for easy manoeuvrability around warehouses and stores.
Easy access, one touch brake
The lightweight Dolly Max is easy to manoeuvre and features an easy-access, one-touch brake that is more ergonomic than the simple castor brakes found on roll cages. The ease of brake application encourages use, enhancing safety for employees, and the innovative mechanism ensures the unit remains still even on a sloped tail lift. The Dolly Max system offers 20% more vehicle fill compared to standard roll cages, reducing carbon footprint. In addition, the embodied carbon of the recycled
We support businesses to stay in front of the regulations as the world of logistics, shipping and dangerous good changes, to ensure that compliance is the key to controlled and effective supply chains.
Educating our students to high standards within the dangerous goods (hazmat) industry giving you the confidence to conduct your job to the best of your ability.
polypropylene system is significantly less than that of roll cages manufactured from coated metals, securing further sustainability gains. Also, the tare weight and footprint of the Dolly Max system enable it to be utilised on all vehicle types, even smaller sprinter vans.
As well as avoiding the need for a forklift or pump truck, the system can also be attached to AGVs (automated guided vehicles) for easy manoeuvrability around the DC. The system has been designed for fast deconstruction to ensure efficient returns, with containers nesting, sleeves folding, and the Dolly Max frame featuring castor cups for stable stacking. The return ratio is typically 3/1. Loadhog also offers labelling, tracking and branding options for all elements of the system to safeguard both packaging assets and goods. Of course, branding enhances the in-store aesthetic, especially if the packaging doubles up as a product display unit.
The versatility of the Dolly Max has resulted in a recent order for 10,000 units, which will be used for nationwide distribution of automotive products. Having supplied RTP solutions to many highstreet brands – including Harvey Nichols, Pets at Home, Sky, TK Maxx and Dunelm – Loadhog has considerable expertise in meeting the logistics needs of today’s retailers.
T 0114 2800 800 www.loadhog.com
LOXrail transport system for packaging machines
LOSYCO’s floorlevel LOXrail system is used in numerous industries for production logistics, machine feeding and material flow. In addition, LOSYCO also designs and installs applicationspecific solutions for precise positioning of systems and machining centers weighing several tons. The German intra-logistics specialist has recently installed threetrack LOXrail lines in three plants of the globally active Klingele Paper & Packaging Group. The transport platforms are geometrically adapted to the plant layouts. Designed for a payload of 5.2 tons, the platforms carry packaging machines, allowing for precise positioning at the transfer points for various product lines. Thanks to the low-friction rail profiles and wheelsets, the entire load can be moved by hand by just one person. However, LOSYCO has also equipped the system for one Klingele plant with an automatic underfloor drive
unit. Locking bolts cemented in the hall floor allow for secure fixation of the platforms in place. The floor-level rail system requires no additional safeguards. The transport platforms themselves also feature criss-cross rails for automatic alignment of the belt stations and bundling machines. In this way, packaging from 400mm to 1m in size can be fitted without time-consuming changeovers. The new system has enabled Klingele to significantly reduce setup times and workload and increase flexibility in the production process.
Contact T +49 521 945 643 0 info@losyco.com www.losyco.com
Review – Top Exhibitors
A record-breaking event!
Packaging Innovations & Empack 2025 took place at the NEC Birmingham on 12th-13th February 2025, uniting the brightest minds and the most advanced technologies from the packaging industry. Over the years, the UK’s flagship packaging exhibition has rapidly established itself as a vital gathering for professionals eager to delve into the future of packaging, and the 2025 edition was hailed as the most successful edition in the event’s history. As the premier event for the entire packaging supply chain, Packaging Innovations & Empack 2025 offered a unique opportunity to connect, collaborate, and innovate. With over 450 exhibitors and a recordbreaking 7,424 unique visitors, attendees gained exclusive access to the latest trends and technologies in packaging design, materials, machinery, and sustainability. Prior to the event, Naomi Stewart, Marketing Manager at Easyfairs UK, emphasised the event’s significance, “As 2025 approaches, businesses face growing pressure to meet sustainability targets. Packaging Innovations & Empack provides the ideal platform for collaborative initiatives to navigate upcoming opportunities.” From smart packaging and food service innovations to the latest sustainable solutions, the event showcased the future of packaging across various industries. Dedicated zones also shone a light on key growth areas, including Food Service, Label & Print, and Smart Packaging.
A standout moment of the event was the inaugural stakeholder presentation by PackUK, the administrator of the UK’s new pEPR Scheme. Led by Sebastian Munden, Chair of the EPR Scheme Administrator, and joined by prominent government representatives, the session laid the groundwork for the scheme’s rollout and its implications for businesses.
Shane Doris, Director of Environmental Resources Policy Division at the Department for Agriculture and Rural Affairs, Northern Ireland took to the stage to say, “It has been a Herculean effort involving politicians, officials, packaging industry representatives, and other stakeholders from across the UK. I can think of no better event to launch PackUK, and I look forward to healthy discussions with the many value chain professionals attending.”
On the second day, the conversation developed as Mary Creagh MP, Minister for Nature, DEFRA, chaired a panel addressing pEPR’s financial implications for SMEs and the importance of collaboration across the value chain. Creagh emphasised that the UK is undergoing a major system change, and industry involvement will be key to ensuring fair and effective delivery.
Exhibitors engaged with a rich pool of prospects from top brands and sectors, including food and beverage, fast-moving consumer goods (FMCG), pharmaceuticals, beauty, and e-commerce. Companies like Autajon Packaging, Simply Cartons, FlexPET BV, Coveris UK, and AstroNova® also presented their attention-grabbing latest innovations.
The two-day event covered the latest cutting-edge technology and sustainable solutions, and included vita discussion signposting the future of packaging. With a packed conference agenda featuring 96 speakers across 32 sessions, attendees gained valuable insights into emerging trends, regulatory developments, and innovative solutions.
The show was praised by many, including James Montero-MacColl, Senior Marketing Manager at Easyfairs, who stated:
“We wanted to make this an unmissable event, and we’ve done just that. From new legislation to breakthrough technology, the industry has come together to drive change. The energy on the show floor was incredible, and the response has been overwhelmingly positive.”
Prestigious attendees included renowned UK brands like Waitrose, PZ Cussons, Diageo, Sainsbury’s, and Amazon, making this a vital platform for networking
and discovering cutting-edge solutions. Exhibitors like OPRL, Taghleef, Sun Branding, Elopak, and Hazel 4D also showcased to attendees innovative packaging approaches designed to drive growth and sustainability.
The event offered the perfect platform to launch new products, with some of the latest innovations making their debuts at the 2025 event. RePapaPac® bag, made by sustainable packaging leader EP Group, was chosen as the official visitor bag for the 2025 event. The RePapaPac® bag, crafted from high-strength biodegradable paper, is manufactured in the UK and delivers on durability and strength, with a low carbon footprint. The decision to switch to a fibre-based visitor bag underscored and cemented the show’s commitment and action towards environmental responsibility.
The event saw the return of the Future Trailblazer Awards spotlighting the industry’s most promising talent, while the Packaging Start-Up Awards, sponsored by Ocado Retail, recognised groundbreaking advancements in sustainability.
This year’s winners included Blue Ocean Closures (Alternative Materials), PulpaTronics (Connected Packaging), GreenEvo (Online Innovation), Cauli (Refill & Reuse), and AeroFlexx (Waste Reduction). PulpaTronics was also awarded Packaging Startup of the Year, solidifying its reputation as an industry disruptor.
The Innovation Gallery also showcased exceptional projects from the past year, and this year’s Innovation Gallery Award was won by Swisspack Europe’s FORMIL refill spout pouches for Lidl, developed in partnership with Algramo. An innovative system, which allows customers to refill detergent in-store, helps reduce plastic waste while promoting cost-effective, sustainable shopping.
Don’t miss out on next year’s event. Packaging Innovations & Empack 2026 promises to inspire and drive the industry's future. Taking place on 11th–12th February 2026 at the NEC in Birmingham.
https://www.packagingbirmingham.com
Constantia FFP: Packaging solutions for a more sustainable future
Driving the sustainable packaging revolution: Delivering high-quality products while prioritising our planet!
Based in Northamptonshire, Constantia FFP is one of the very few flexible packaging converters that can offer a complete solution for your packaging requirements. From the initial design concept all the way through to final production, its team of industry experts uses state-of-the-art equipment to manage the entire process at a 115,000 sq. ft. site in Northampton.
For over 55 years, the company has driven innovation within the food industry, changing the landscape of flexible packaging with a focus on creating packaging that makes a positive, sustainable, and meaningful contribution to their customers and the environment.
Market-leading innovations
Their latest innovations were launched as part of a series called ‘Ecolutions,’ which combine film-based, aluminium-based, and paper-based packaging solutions to offer a versatile range of high-performance products, with a focus on recyclable and compostable products with the lowest possible impact on the environment:
1) EcoLam Family: A mono PE laminate that’s an ideal recyclable alternative to complex multilayer structures, and acts as an excellent barrier to oxygen & moisture.
2) EcoVer Family: A mono PP laminate recyclable in the mixed PO stream, suitable to replace non-recyclable complex multilayer structures.
3) EcoAluTainer: An aluminium packaging solution for food products, which doesn’t rely on chrometreated foil.
4) EcoPeelCover: A high-performance die-cut lid, featuring up to a 50% reduction in coating layers compared to standard coextrusion coatings.
5) EcoPaper Family: A paper packaging solution for food products. Perfect for confectionery and runs well on existing HFFS & VFFS lines.
About Constantia FFP Constantia FFP have recently appointed a new Managing
Siip Drinks: Case study
Siip Drinks is a wellness brand specialising in premium water enhancers without artificial flavours, added sugar or ‘nasties.’ Their three unique flavours include Raspberry & Hibiscus, Sicilian Lemon & Tahitian Lime and Blood Orange & Passionfruit. They’re packed with electrolytes and vitamins so offering tasty hydration with zero calories.
Committed to sustainability, Siip aims to reduce environmental impact. Each bottle produces 30 servings, reducing the amount of single-use packaging and supporting a greener and more sustainable lifestyle, on the go or at home.
Support from Complete Co-packing Services
We have worked closely with SIIP to get their innovative new product to
market via a range of trials and testing from day one. Once their development had been completed, we blended the product using our high shear mixers and filled the liquid into PET squeezy bottles designed to dispense the correct amount of product per serving. The bottles were then capped and shrinksleeved with a full body sleeve and built in anti-tamper, giving it a premium, sleek finish.
To find out how Complete Co-packing Services can help bring your product to market or assist with your order fulfilment, please visit our website: www.complete-copacking.co.uk or call us on: 01443 740786.
Want to boost your hydration? Order your SIIP here: https://www.amazon. co.uk/s?me=A83A2MNHQ3R15&marke tplaceID=A1F83G8C2ARO7P
Director in Joe Rahman, whose appointment signals a renewed focus on product innovation, elevated packaging quality, and a commitment to environmental responsibility.
“With over 30 years in the packaging industry, I am excited to be joining Constantia FFP at this time,” Joe said of his appointment. “FFP’s reputation for design, innovation, service, and quality, combined with Constantia’s reach, resources and investment creates a powerful combining of minds in the flexibles arena.”
“Our broad range of Ecolution mono-materials (compliant with newest regulations & standards), which can be recycled ‘as-is,’ means our business is well positioned for an exciting future for existing customers and new.”
For Constantia FFP’s contact details, and for more information, please see below: T 01604 798600 mail@ffppkg.co.uk www.ffppkg.co.uk
Swiss Pack Europe wins Innovation Showcase Award at Packaging Innovations 2025
The Formil refill spout laundry detergent pouches, produced by Swiss Pack Europe for the globally recognised supermarket brand Lidl, won the prestigious Innovation Showcase Award at this year’s Packaging Innovations & Empack at the NEC in Birmingham.
This ground-breaking product will be featured at Lidl’s Lichfield store, where it will be available through a digital refill station. This initiative introduces ‘smart’ reusable products to customers, marking a new era in laundry technology aimed at reducing plastic waste. Customers will be able to refill their pouches without needing to remove a specially designed cap, and they’ll also enjoy a 20p discount with each refill.
forefront of flexible packaging innovation. This was reflected throughout the exhibition, where Swiss Pack Europe’s booth attracted interest from FMCG brands, food and beverage producers, and household product manufacturers – all in search of high performance, sustainable, and visually impactful packaging solutions.
For brands seeking high-quality, sustainable packaging tailored to their needs, Swiss Pack Europe continues to deliver expert guidance, customisation, and industry-leading solutions.
The engineering behind the plastic pouch combines convenience with durability while reflecting the industry’s shift toward more sustainable packaging solutions. As demand grows for recyclable and compostable pouches, the company remains at the
For more information, please see below: T 0208 427 9944 info@swiss-pack.com www.swiss-pack.com
Revolutionary ultrafast mould-making system to be unveiled at world’s biggest 3D printing exhibition
Inventors of a revolutionary new highspeed mould-making technology, which uses a pin tool with 28,000 pins to create a mould in around twenty minutes, have announced they will be unveiling it to the world for the first time on November 19th at Formnext in Frankfurt, Germany.
The PolyMorphic 28k consists of the pin tool plus a forming machine into which the pin tool is inserted. A 3D CAD model of the mould to be formed is used to move the pins into position.
The positioning of the pins is accurate to within 0.1mm.
The product, designed by Fyous in Sheffield, England, has been under development for the last five years.
Once locked into position the pins can withstand six tonnes of pressure, making them perfect for use in vacuum forming, composite layup, composite bonding, workholding, and moulding polyurethane (PU) products.
This ‘PolyMorphicTM moulding’ process takes around twenty minutes, which is about fourteen times faster that 3D
printing for an equivalent sized part.
Critically, once the pin tool has been used it can be reinserted into the forming machine to create a new mould shape with zero waste. There is no need to store the mould, just the 3D CAD model.
This new technology is set to revolutionise the world of prototyping, customisable production and complex tool holding.
To find out more about Fyous, please visit: https://fyous.com
Nano Dimension unveils a 3D Printer for Micro Applications at Formnext
Nano Dimension, a leading supplier of Additively Manufactured Electronics (‘AME’) and multi-dimensional polymer, metal & ceramic Additive Manufacturing (‘AM’) 3D printing solutions, today announces the launch of its Exa 250vx Digital Light Processing (DLP) 3D Printer for micro applications. Developed to enable the creation of superior resolution micro parts at high production throughput, the high-speed Exa was unveiled for the first time globally at Formnext in Frankfurt, Germany (Hall 11, Stand D22).
Designed using insights gathered from users of Nano Dimension’s proven and established Fabrica Tera and Fabrica Giga systems, the Exa 250vx has been engineered to deliver the highest productivity in the industry for exceptionally precise micro parts. Built to support the demands of service bureaus and OEMs alike, the Exa 250vx Micro 3D printer provides a reliable and
cost-effective alternative to traditional micromanufacturing methods, including micro-injection molding and micro-CNC.
Leveraging resin-based DLP technology to achieve precise layer heights and exceptional surface finishes, the Exa is an ideal solution to meet the exacting needs of manufacturers across an array of vertical sectors and applications. These include connectors and other miniaturized components for electronic devices; medical devices like micro needles, micro filters, and components for minimally invasive surgeries; plus applications for optical uses and micro-decorative items –including gold coated – for the jewelry sector.
Available now for pre-order, the Exa is set to ship in Q2 2025.
For more information, please visit: www.nano-di.com
Despite the adverse market conditions in the mechanical engineering sector, Gerhard Schubert GmbH achieved remarkable growth in 2023. With an overall performance of 320 million euros and an increase in turnover of more than 9%, the German packaging machine manufacturer is proving to be extremely resilient. As part of its Mission Blue Sustainability Initiative, the company is now focusing even more strongly on the research and development of environmentally friendly packaging technologies. The largest investment in recent years has been the completion of the new building complex at its headquarters – a showcase project not only in terms of climate protection, but also in terms of workplace design.
Throw open doors to young talent
The Young People in Print team, a group of volunteers dedicated to inspiring the next generation of employees in the print industry, supported companies from across the UK to throw open their doors on 23 October 2024 to welcome visits from local schools and colleges.
Schubert is clearly maintaining its leading role in the packaging industry – with steady growth for the thirteenth year in a row, even under very difficult market conditions. The Schubert Group has also continued its growth trend with an estimated overall performance of 400 million euros. The Group
now has around 1,700 employees, of whom some 1,200 work for Gerhard Schubert GmbH in Crailsheim. Despite a shortage of skilled labour, the company succeeded in increasing its core workforce and, with the help of increased productivity, successfully processed 2023’s high order volume. Production and assembly capacities have also been fully utilised so far this year and the order books are full until 2025. This is an extremely favourable starting position for innovative product developments, especially as the budget for research and development in 2024 is once again the largest single budget, representing 9% of overall performance.
Visit: www.schubert.group
Paul Stead, Sales at ASL Group and YPIP volunteer, stated, “We’ve been running open houses with individual printers, helping them to attract students from local schools and colleges to visit and explore what the print industry can offer them. While this approach has been welcomed, it’s clear we need to do something on a far broader scale if we’re going to truly make an impact. International Print Day seems the logical day to say to the education and careers system in the UK that the print industry is seeking new talent, come on in and see what we have to offer!”
International Print Day marked its 10th anniversary in 2024. It is an annual celebration that brings together printing professionals from around the world to celebrate the art, science and innovation of print.
The YPIP team aimed to offer a nationwide experience, where printers and their supply chain companies – from OEMs to substrates, inks, adhesives and software businesses – run open houses, inviting local students to visit and see what the print industry is all about.
The YPIP team was committed to linking companies to their local career hub so they could get local schools and colleges on board and plan the numbers visiting directly. It also provided an agenda for the day and a PowerPoint deck to support companies if required.
Contact www.ypip.co.uk
The US Government has just issued a policy paper on plastics pollution
The US government has launched a new policy paper entitled ‘Mobilizing Federal Action on Plastic Pollution: Progress, Principles and Priorities’ in which the US government details the current challenge facing law makers.
The paper states, “Plastic production around the globe has doubled over the past two decades. Plastic waste has also doubled in that time, and is now found almost everywhere on our planet, from floating garbage patches in the Pacific Ocean to nearly every waterline, coastline, and shoreline, including beaches and riverbanks.”
“Plastics are turning up in the stomachs of whales, birds, and other animals that ingest them. Communities near plastic production and processing facilities are confronted with toxic air emissions and chemical releases. Researchers are sounding alarm bells over the growing presence of microplastics in the human body and are concerned
that the ingestion of microplastics and exposure to plastics-related pollution are posing a growing risk to public health.”
The problem is clearly the plastic which gets out into the open environment, from which it cannot realistically be collected for recycling, composting, or anything else.
According to Michael Laurier, CEO of Symphony Environmental Technologies Plc, “The simplistic solution is to ban plastics, but plastic cannot and should not for the foreseeable future be banned, as it is in many cases the best material for the job.”
www.symphonyenvironmental.com
Base Structures create stunning new fabric façades for Printworks in Manchester
Base Structures is proud to announce our collaboration with Printworks and John Turner Construction on the groundbreaking redevelopment of Manchester’s iconic entertainment venue. This project features three distinct fabric schemes adorning both the internal & external elevations of the site.
The internal façade artwork, created by Manchester-based artist Alex Sylt, serves as a central public art piece within the venue. Utilising our large format fabric façade system and fabric printing expertise, we brought Sylt’s vision to life, adding a dynamic element to the venue's interior.
Working at this prominent city centre complex site posed challenges inside and out with restrictive pedestrian management which had to be managed with careful planning and limited access via the narrow surrounding streets. To overcome this, Base Structures engineered a steel frame on Dantzic Street, to install five large printed screens by hand. Also given the congested nature of the site and the intricacy of our works, careful co-ordination was essential, particularly while working alongside the digital ceiling installation.
removable and held with magnets, concealing all fixings. We were very happy to be able to develop an efficient system of work that resulted in a quality build, ready in time for the renovated Printworks grand opening.
Andy Traynor, Director at Base Structures and Head of Installations and Health & Safety, remarked, “We were delighted to be part of this artistic and iconic redevelopment of a prestigious city centre location. Embracing creativity, we have enjoyed being able to bring large format art to the public. This renovation project has created a truly unique immersive experience and destination attraction to boost the public engagement with the space.
Printworks boasts an impressive history, and was once the business premises of several news outlets. The site housed a printing press until the late 1980s, and through much of the 20th Century, was the largest newspaper printing house in Europe and overtime has become a popular venue for shops, bars, restaurants and events. Following this extensive renovation, it now features updated artistic façades and a new impressive digital ceiling, the largest in Europe.
The client required the internal artwork to be framed by a flashing surround with hidden fixings. We achieved this with innovative brackets and connections, incorporating fifteen speaker panels into a flush façade. These panels were designed to be
Nationwide Louvre Company offers a full supply and installation service to its customers throughout the UK and have completed a number of projects in the Channel Isles and Europe. The business installs bespoke made to measure quality products on residential, commercial and construction projects.
Nationwide Louvre Company specialise in Brise Soleil and louvred plant screening. Brise Soleil projects are supported with computer simulation software to assess the effectiveness of our products in reducing the effects of solar gain on buildings.
Brise Soleil not only enhances the appearance of a building but will
provide a much better living or working environment for the building’s occupants, with the added benefit of reducing glare to help with computer work and will reduce the running costs of mechanical ventilation and air conditioning.
Our Screening Louvre Systems are used to hide roof mounted plant and equipment and are available in a range of blade shapes and sizes. Supplied in an enormous range of colours and finishes will screen unsightly equipment and enrich the building façade.
T 01922 457204
sales@nlc-louvres.co.uk
www.nlcontracts.co.uk
“The success of this project showcases the skills of the Base team, the breadth of what’s on offer at Printworks and what stunning results can be achieved in terms of updating our city centres and community spaces.”
For more information, further quotes or images, please contact Base Structures at: mail@basestructures.com and www.basestructures.com – for information about Printworks Manchester, visit: https:// printworks-manchester.com
Way above the rest
Direct Hoist takes you up in the world with top-class construction hoists for any commercial project. With a specialist team of hoist experts, Direct Hoist offers costeffective construction solutions and no-nonsense advice, keeping your costs down and productivity high.
Specialising in GEDA and Electroelsa hoists, which have lifting capacities
from 200kg to 5,000kg, Direct Hoist’s fastidiously-maintained fleet is available for sale or hire throughout the UK.
Installation and dismantling is handled by a highlyqualified team – all SSSTS-certified, holding NVQ Level 2 Blue or Level 3 Gold CSCS cards.
One of Direct Hoists’ most popular hoists is the GEDA 200Z (rack & pinion), small and lightweight at just 44kg, the handy GEDA 200Z is ideal for scaffolders and construction workers. Its mast with toothed rack can be fixed to the scaffold using only one tube. The anchoring distances are 4m. The entire unit requires an area of just 1.5×1.5m on the ground, making it possible to load the hoist parallel to the building, and can be installed on any solid base, concrete is not required. Unloading at
landing levels can be easily done by turning the platform by 90° to the left or right.
With a load capacity of 200kg and a lifting speed of 25m/min, the GEDA 200 Z achieves a lifting height of up to 35m. Platform dimensions are 0.8m x 1.4m, and has an overload protection system. The material hoist is designed to be easy to maintain and repair, ensures rapid scaffolding setup and provides smooth and efficient material transport at construction sites.
For more information about Direct Hoists and their many more hoists available for sale or hire, please visit: www.directhoist.co.uk, call: 01724 781647 or email: info@directhoist.co.uk.
Review – Top Exhibitors
The final Anticipate London
The inaugural Anticipate London 2024 took place 2nd-4th December 2024 at the ExCeL, London, where for the last time, it succeeded in bringing together global leaders in property and people for a safer, smarter future.
The event provided an exceptional opportunity to connect with key decision-makers in the commercial property sector, including property owners and landlords. It also brought together a diverse array of professionals from across safety, security, and facilities management – ranging from integrators, engineers, and architects to designers and consultants. Attendees included representatives from companies managing essential day-to-day operations such as guarding, cleaning, and catering. From toptier distributors to influential members of the press, anyone who’s anyone in the supply chain walked the aisles of Anticipate London 2024.
Global brands such as ASDA, Allianz, HSBC, BBC, COOP, IKEA, Transport For London, and many more were all in attendance for the most packed agenda of learning, networking and industry celebration in the UK.
NEW areas included The Mixer – the prime location for a catch-up coffee or cocktail, and the Keynote Arena that included a talk from the former chief of the MI6 on AI, geopolitical risks, and the future of work. Meanwhile, the Nerve Centre offered something completely different, allowing visitors to see energy usage, surveillance feeds and other custom data visualisations showcased in an impressive, interactive giant haloshaped screen!
NEW exclusive networking and backstage areas were also added enabling visitors to follow up directly with speakers and leaders in an intimate setting, as well as an upgraded experience named ‘Leaders Pass’ that attracted a more senior strategic audience.
Unfortunately, Anticipate London – the event that incorporates FIREX International, IFSEC International, Safety and Health Expo, and The Facilities Show has been confirmed by the organisers that it will not return, confirming its closure. According to Informa, the event reflected a ‘fundamental shift in the markets
we serve, where traditional job roles and responsibilities have increasingly overlapped and evolved.’
An official statement from the organisers Informa states:
“We’ve taken the decision to retire Anticipate. This industry is about evolving and adapting. And we know that the ways UK professionals want to stay informed across the many topics and specialisms within health, safety, security, buildings and facilities are changing too.”
They concluded with this statement:
“We’re proud to have served this fantastic community over the years. Thank you to everyone who has been part of the journey.”
Informa plc thanked attendees and industry participants but has not announced any alternative events to replace Anticipate London.
GasGrab®: The tool for lifting gas cylinders by hand
GasGrab® is a manual handling tool that’s proven to reduce the risk of injury when handling compressed gas cylinders. It fills an important gap in the risk assessment – how do you safely get the cylinder onto a trolley, or into its final position?
Gas cylinders are extremely awkward to handle without assistance. Common manual handling methods include: the ‘bear hug,’ ‘churning’ or even
dropping them to the floor and rolling them! All of these methods carry the potential to injure the operator and/or bystanders or cause an explosion, should they lose control of the cylinder and damage it.
Those using a GasGrab® however, have a much firmer grip on the cylinder and therefore, greater control over the operation. They can also lift using a naturally strong and ergonomic posture, putting less pressure on the back and joints and reducing the risk of injury. GasGrab® even enables team lifting, reducing the effort and risk even further.
GasGrab® was born from the welding industry, so that’s where we’ve traditionally focused our marketing. It’s become increasingly clear however, that the applications of packaged gases extend well beyond the field of metalworking alone. This must mean that there is a huge demand for GasGrab® in sectors that we’re simply not yet marketing to.
We decided that the time was right to go ahead and introduce GasGrab® to these new, untapped markets. To this end, Anticipate London 2024 was our first exhibition away from the metalworking industry. It made sense as a starting point, as it gave us the opportunity to interact with both health and safety and facilities professionals from an extremely wide range of sectors.
In fact, we were astonished to learn of a number of applications of compressed gases that we hadn’t yet even considered, such as in veterinary medicine, food preservation and scientific laboratories. Everyone that we spoke to at the exhibition was extremely complementary, so it’s very exciting to imagine where an expansion into these markets might lead.
Exhibiting at Anticipate London brought GasGrab® to
a much more diverse audience than we’ve ever had in the past. Through it, we gained valuable insight into where we can direct our marketing in the future. This will be extremely beneficial as we continue to grow our business and deliver our innovative product to exciting new industries.
For more information about GasGrab®, please check out our website: https://gasgrab.com or email: help@gasgrab.com.
Cable Services Group expands capacity with advanced cable cutting machine
At Cable Services, the UK’s trusted supplier of electrical cable and specialist equipment, we have invested in an automatic winding and measuring cable cutting machine at our Wrexham facility. This £90,000 investment reflects our commitment to offering an economically valuable and highly efficient service for our valued customers.
We are known for providing tailored solutions that meet the exact needs of our customers. We recognise the growing demand for a flexible service that eradicates waste and delivers cost efficiencies. The efficiency and precision of this new machine support the industry’s commitment to operational sustainability and allow us to pass on cost savings to our customers.
Commenting on this latest investment, Jason Bostock, Managing Director of Cable Services Group, said, “We continue to make significant investments in our operations across the Group to better serve our customers. This new machine
more than doubles our capacity, and it also enhances our ability to meet the specific needs of our customers promptly and efficiently. Customers can order customcut cable lengths to suit the exact needs of their projects, providing flexibility beyond the traditional supply of full drums to sites.
“Installing the advanced Loimex TRG250 alongside our existing cutting machine has significantly boosted our cut-to-length capability. To achieve seamless integration and optimise performance, expert trainers from Loimex conducted an intensive three-day training programme for all warehouse operators at our Wrexham facility. This highly engaging, practical training course equipped our team with the skills needed to operate the machine efficiently, ensuring consistent quality and precision.”
New PIUK website available now
We have been actively working on a new PIUK website. This will give easier access to all things relating to PIUK, including past presentations and videos of the seminars, training courses, past editions of this newsletter and of course how to join us an obtain all of the benefits associated with that.
Please visit: www.profinet.co.uk to access the new website.
Warren Hughes, Warehouse Manager, praised the training provided by Loimex. He said, “We were impressed with Loimex’s training, and the support received to date has been exceptional. Having direct access to the manufacturer’s training experts was invaluable, allowing us to ask questions that directly relate to our day-to-day operations. With this training, we are confident in our ability to use this technology to its full potential, ensuring we provide a highly responsive and agile service that meets the needs of industry.”
The new automatic TRG250 from Loimex handles electrical cables with the utmost accuracy. It accommodates cables ranging from 1 to 100mm in diameter, wire ropes from 1 to 33mm, and wooden drums up to 2,500mm, with a maximum weight capacity of 5,000kg. With its advanced safety features, the machine complies with CE directives, reflecting our consistent delivery of safe and reliable products that meet the highest industry standards.
For more information about our cable cutting capabilities or to place an order, please contact us at: www.cableservices.co.uk
Menzel pitches up with quick delivery to UK
Custom design and fast delivery of IM B5 squirrel cage compressor package motor with support foot
When a customer on the Wirral suffered a failure of a critical 600kw, 6,000V, 4pole compressor motor his immediate response was to ask the compressor packager for a replacement. With a like for like OEM replacement not available in under 30 weeks and his only alternative to hire diesel driven plant at extremely high monthly rentals it was not looking good!
However, one call to Menzel Motors from his Service Partner and frowns turned to smiles as Menzel confirmed they had configured a similar set up for other seemingly captive customers before. A review of current available stock, a drawing and images showing how the motor would be configured in 2-3 weeks and an order was placed. Within fourteen days the motor was delivered to the UK site ready to be installed!
“Thank you for the excellent turnaround with this motor. We have exceeded the customer’s delivery expectations and they are extremely pleased with the service we were able to offer with Menzel’s close support. Once again, we appreciate all of your efforts and look forward to working with you in the future.”
Menzel continues to be the go-to brand in time of real need for quick replacement motors.
Performance data of the squirrel cage compressor motor:
■ Menzel motor type: MEBKGR400L-04
■ Motor standard: IEC/EN 60034-1
■ Nominal power: 600kW
■ Nominal voltage: 6,000V (6kV)
■ Nominal frequency: 50Hz
■ Number of poles: 4 poles
■ Nominal speed: 1,490 min-1
■ Design: IM B5
■ Frame Size/Shaft height: 400mm
■ Degree of protection: IP 55
■ Cooling type: IC 411 TEFC Totally Enclosed Fan Cooled
■ Weight: 4,200kg
Contact
www.menzel-motors.com
Charles Day Steels unveils revolutionary Laser Bevel Cutting technology!
A pioneer in metal profiling, Charles Day Steels, proudly announces the launch of their progressive 50-degree Laser Bevel Cutting machine
This innovative addition to their extensive suite of laser cutting and profiling services promises to redefine efficiency and precision in metal fabrication.
One of the stand-out features of the new laser is its unparalleled versatility, enabling cuts at any angle up to 50 degrees from a 12kw laser power source. Set to revolutionise the industry with its ability to eliminate the need for manual grinding and weld preparation, this investment serves as a powerful complement to their existing Waterjet Bevel capabilities.
The new machine boasts a large 6,510mm x 2,600mm bed, allowing for the rapid processing of substantial bevel parts up to 40mm thick. This advancement ensures a seamless transition from cutting to assembly, offering drastically reduced postprocessing time and labour costs.
The ability to laser bevel cut offers two key benefits. First, it significantly cuts costs for downstream fabrication by providing parts that are already prepped for fabrication with weld preps. This eliminates the need for additional preparation, saving both time and money. Second, it efficiently handles parts that would otherwise require bevelling or countersinking through traditional machining methods, which are both expensive and time-consuming. By incorporating laser bevel cutting, the process becomes more streamlined and
cost-effective. This is particularly effective when dealing with harder material such as wear and amour plate which carry with them the challenges of machining harder materials.
Charlie Day, grandson of the Founder and Sales and Business Development Director at Charles Days, spoke about their latest investment, “With the launch of our new Laser Bevel Cutting technology, we are taking a significant step forward in our service capabilities by providing fabricationready parts in a single process. This addition means we can offer clients the very best value not just in our cutting service, but also through reduction downstream fabrication costs.”
Established in Sheffield, the city of steel, Charles Day continues to lead the way in profile-cutting innovation, leveraging over four decades of expertise and cutting-edge technology to serve their customers across various sectors, including construction, automotive, and aerospace, all with industry leading capacity and reliability.
For more information regarding Laser Bevel Cutting and Charles Day’s services, or to request your free bevel sample, please get in touch with their team today.
T 0114 244 5544 sales@daysteel.co.uk www.daysteel.co.uk
Common Control Wiring Schemes for Variable Frequency Drives (VFDs)
Variable Frequency Drives (VFDs) are electronic devices used to control AC (alternating current) electric motors. They work by adjusting the frequency and voltage of the power supplied to the motor, which changes the motor’s speed, direction, and torque.
Most VFDs have screw terminals or pin headers labelled for both analog and digital input/output functions. Despite the prevalence of advanced network capabilities, many VFDs, particularly those used in smaller or remote settings, rely on digital input devices to drive their operation.
Typically, these digital inputs are generic and not dedicated to specific functions such as starting or stopping. However, you can assign functions to these signals by adjusting programmable parameters.
INDUS Engineering are the South’s leading providers of electrical engineering solutions. We specialise in a wide range of engineering services, including control panel manufacturing, special purpose machinery, and machine maintenance
Below, we explore some of the most common wiring control schemes for digital inputs.
What are the main types of VFD Control Wiring Schemes?
2-Wire Start-Stop Wiring
The two-wire circuit is the simplest wiring scheme for VFD control. It involves one signal to start a function and removing that signal to stop it. This is different from the three-wire start/stop latching functions, which we will discuss later.
There are two forms of two-wire functionality in a VFD: unidirectional and bi-directional. A single input can be used to drive the motor in either the forward or reverse direction, or two inputs can be used to choose between the two. These inputs are momentary, like a jog function, and are considered two-wire.
The basic wiring concept for 2-wire forward control involves connecting a single digital input
device to one of the digital inputs on the VFD, typically one of the first I/O terminals.
■ For 2-wire reverse control, the single digital device is wired to the same or another input, and the parameter values are set to select the direction of motion when the run command is given.
■ For bi-directional 2-wire control, two different digital input devices are used and wired to two digital inputs on the VFD, with the parameters controlling the method of operation and wire placement.
3-Wire Start-Stop Wiring
The 3-wire control scheme is similar to the 2-wire scheme, but slightly more complex. This scheme is derived from a common circuit known as ‘latching’ or ‘seal-in,’ in addition to 3-wire. Both start and stop buttons are provided for convenient latching control, with the signals not needing to be sustained like in 2-wire.
Talk to the Experts in Electrical Machinery
At INDUS, our team of skilled engineers provide a wide range of electrical services, including design, installation, testing, and repairs. Our goal is to help you improve your operational efficiency, reduce energy costs, and enhance safety in your workplace, all at a competitive price. To discuss your project goals with us, book a consultation online or call us on: 01202 942637!
Precision Metal Industries adopts Flexxbotics robotdriven manufacturing with autonomous process control
Flexxbotics, delivering digital solutions for robot-driven manufacturing at scale, today announced that Precision Metal Industries, a premier manufacturer specialising in precision sheet metal products, precision machining and complex mechanical or electromechanical assemblies, has selected Flexxbotics for advanced robotic machine tending to enable robot-driven manufacturing with autonomous process control in multi-machine processes for greater unattended operation, increased capacity, and even higher yields.
With Flexxbotics, Precision Metal Industries achieves a cellularised setup with a single robot managing multiple factory machines including a Haas vertical machining centre with tool breakage sensors, Coordinate Measuring Machine (CMM) for in-line inspection along with deburring and cleaning blow-off stations. By increasing per shift throughput productivity and running an additional ‘lights-out’ shift each
day, an overall production capacity increase of 125% is achieved with a 17:1 machine-to-man ratio.
Flexxbotics solution seamlessly connects the robot to each piece of equipment, co-ordinating the work so the robot has command and control of the machines in the workcell. Based on inspection results, closed-loop feedback corrections are provided to the CNC machine in real-time for autonomous process control to maintain continuous operation while achieving tight tolerances.
Visit: www.pmiquality.com to learn more or www.flexxbotics.com
Waste management
Showersave’s waste water heat recovery system
Showersave, the award-winning manufacturer and distributor of waste water heat recovery systems (WWHRS), has unveiled the Showersave QB1-21XE, its latest innovation designed to offer enhanced energy efficiency and ease of installation for contractors. Available for installation from December 2024, this new model builds on the success of its predecessor, the QB1-21, and is designed to deliver maximum energy savings, compliance with building regulations, and ease of installation – key benefits for UK contractors.
Designed to make the biggest impact on hot water energy savings for showers, the QB1-21XE is an affordable and effective solution for meeting Part L building regulations and future-proofing homes to comply with the upcoming Future Homes Standard (FHS). With its superior efficiency, the new system allows contractors to provide their clients with a cost-effective solution that lowers utility bills, while also supporting compliance with the UK’s energy efficiency targets.
Showersave has already been installed in over 140,000 homes across the UK and Europe, gaining popularity among contractors, housing associations, and commercial developers. The QB1-21XE can be used in residential and commercial developments, and even supports BREEAM requirements for sustainability in commercial projects.
For more information on Showersave’s new QB1-21XE waste water heat recovery system, call 028 9334 4488, email: sales@showersave.com or visit: www.showersave.com
Drainage teams underground
National drainage contractor Lanes Group plc has used its specialist cutting equipment to clear pipes in a power station located in Europe’s largest man-made cavern under a Welsh mountain.
The company’s drainage engineers drove its service vehicles, including a jet vac tanker, down a tunnel into Mt Elidir Fawr to carry out the work on drainage pipes at Dinorwig hydroelectric power station. The facility, the largest scheme of its kind in Europe, has six 300 megawatt generators that can reach full power output in just 16 seconds to meet spikes in electricity demand.
First Hydro Company, which operates the power station, called in Lanes to clear calcite and
silt that had built up in drainage pipes located in the main inlet valve gallery, where six giant valves feed water into turbines.
Amy Pritchett, Engineering Geologist for First Hydro, said, “The calcite deposits, in particular, was beginning to compromise the gallery’s
drainage system, so the work Lanes has done for us has been very important. Conventional methods of clearing the pipes, such as pressure washing and rodding, didn’t work, so we needed the specialist equipment and skills Lanes has to provide an effective solution.”
Minerals held in water that seeps out of the cavern’s rock walls have been deposited in channels and pipes running the 150m length of the main inlet valve gallery, greatly reducing their capacity. Six enclosed clay pipes and six open channels, each up to 10 metres long and between 100mm and 150mm in diameter, had to be cleaned.
www.lanesgroup.com
www.lanesdrainageservices.co.uk
Advances in water jetting
The first WJA Trade Show in September 2024 provided a strong focus on key issues in the water jetting industry, including health & safety, training & innovations like robotic systems. The first water jetting exhibition of its kind held by the Water Jetting Association took place at the StoneX Stadium, North West London, on 12th September 2024.
The free event had a strong international flavour with businesses from across Europe joining British exhibitors to showcase latest technologies and applications. WJA experts and exhibitors also gave talks during the one-day event, which followed the WJA annual general meeting being held on Wednesday 11 September.
Visitors to the event came from industrial sectors that rely on water jetting applications, including drainage and water utilities, industrial cleaning, construction, maritime engineering and petrochemicals processing. WJA Director, Leanne Smith, said, “We’re very
pleased to have attracted such an exciting range of exhibitors to WJA Trade Show 2024. We made it a free event because we wanted as many people from across the sectors that use water jetting to join us in shaping the future of our industry.”
Water jetting contractors, equipment manufacturers, hire specialists, PPE suppliers, and training providers were among the wide range of exhibitors putting on the water jetting show of the year.
Information about key developments in WJA support for the water jetting industry, including updates to the Red Code of Practice for drain and sewer jetting, and the launch, in 2024, of the new Pressure Washer Code of Practice, known as the Purple Code, were also available.
Contact www.waterjetting.org.uk
Graf UK delivers a belter of a rainwater harvesting tank at historic cricket club
The installation of a Graf UK rainwater harvesting system at Chiswick Cricket Club has delivered a hat trick of firsts.
Initially, it was the first time that water consumption consultants Ecoprod had specified a Graf UK system. Secondly, it was the first time water management systems contractor Jamie Vacher had installed a rainwater harvesting system. And thirdly, the project is the first of its kind in Middlesex.
Chiswick Cricket Club was founded in West London in 1853 and has recently undergone a major redevelopment in line with the English Cricket Board’s (ECB) emphasis on sustainability.
Part of this focus has been on increasing their facilities throughout the year without increasing the use of mains
water, as well as thwarting the increasing occurrence of temporary use bans which mean that during hosepipe bans the club can only water its cricket square.
Through accessing the ECB’s County Grants Funding, Middlesex Cricket approved the grant contributing towards the cost of Chiswick Cricket Club installing a rainwater harvesting system, which is believed to be the largest belowground system in cricket in the country to date.
Chiswick CC will monitor its performance until the end of the summer to better understand how rainwater harvesting on this scale can benefit a cricket club, with the potential for the project to be used as a sustainability exemplar for the ECB.
www.grafuk.co.uk
Shortlist announced
RECOUP are delighted to announce the shortlisted entries for the 2024 RECOUP Awards. Congratulations to the shortlisted entries, and thank you to all the companies who entered. We were delighted to receive so many submissions for all three categories, showcasing the amazing work being done throughout the plastics value chain.
Best Plastic Product Development for Recyclability or Re-Use:
■ TOMRA Recycling: GAINnext™an enabler of food-grade sorting
Recycled Plastic Product of the Year:
■ Aldi UK – All Ambient Soft Drinks, Waters, Dilutes
■ Brookfield Drinks – NEO WTR
■ Morph Bricks Ltd – Morph
■ PT. Free The Sea (On behalf of Nestlé) – Nescafé Dolce Gusto Neo
Sponsored by REMONDIS, the RECOUP Awards Recognise and celebrate excellence in plastics resource efficiency and recycling and organisations leading a more circular plastics value chain, the winners were unveiled on 25 September, during the RECOUP Awards Ceremony & Networking Dinner. Promising a unique opportunity for attendees to establish connections, applaud industry accomplishments, and pave the way for collaborative efforts.
For more information about RECOUP, the work they do and how to become a member, please email: enquiry@recoup.org or visit: www.recoup.org or call: 01733 390021.
Navigating EU Plastic Packaging Regulations
At Tosca, we specialise in helping businesses navigate the complexities of EU packaging regulations through innovative, sustainable packaging solutions. Our expertise in innovative reusable plastic packaging and pooling systems can help businesses ensure they not only meet regulatory requirements but also thrive in a sustainability-focused market.
Tosca offers tailored packaging strategies that align with the operational needs and sustainability goals of businesses, whether they need reusable crates, pallets, or bulk containers. Tosca’s detailed lifecycle analysis helps companies understand the environmental impact of their packaging choices, identifying areas for improvement and recommending strategies to reduce waste, increase recyclability, and promote reuse.
Tosca is committed to being a long-term partner in sustainability, providing continuous support to help businesses adapt to evolving regulations and market demands. Our goal is to ensure that they remain compliant and competitive in a rapidly changing landscape.
The EU's new plastic packaging regulations represent a significant step toward sustainability, requiring businesses to
rethink their packaging strategies and adopt more sustainable practices. While compliance with the PPWR and EPR laws presents challenges, it also offers numerous strategic benefits, including enhanced market access, improved brand reputation, and increased competitiveness.
By proactively adopting reusable packaging solutions and aligning with the principles of a circular economy, businesses can not only comply with the regulations but also unlock new opportunities for growth and innovation. Tosca is here to support companies on this journey, providing the expertise and solutions needed to succeed in a rapidly changing regulatory environment –building a more sustainable future for their business and the planet.
Download Tosca’s Whitepaper on EU Plastic Packaging Regulations here: https://info.toscaltd.com/ eu-packaging-related-regulations
