Welcome to the latest issue of Industrial Process News. This issue delves into the latest innovations, trends, and best practices shaping the industry, offering valuable insights for professionals navigating this complex landscape.
Gina Burton Editor
On page 5, we feature Environmental Integrated Solutions (a Brand of CECO Environmental) as our Air Quality and Fluid Handling Company of the Month. Providing market-leading solutions such as VOC abatement, odour control and acid gas removal for industrial applications requiring air pollution control, EIS offers comprehensive, compliant solutions across the global industrial sector. In this article, we spotlight its best solutions designed to tackle air pollution, and delve into a case study showcasing how EIS is supporting EV manufacturers.
gina@industrialprocessnews.co.uk
On page 14, we’re excited to spotlight Advanced Rework Technology Ltd (ART Ltd) as our IPC Training Company of the Month. ART Ltd stands among a select group of globally accredited IPC Certification Centres, authorised to deliver certified IPC training across all programs – including Space and Military addendums - at each of the three IPC certification levels: Certified IPC Trainer, Certified Standards Expert, and Certified IPC Specialist. Additionally, ART Ltd provides training in Certified Interconnect Design and Enhanced Interconnect Design. In this feature, we explore the unique advantages ART Ltd brings to IPC training and highlight some upcoming courses scheduled throughout 2024.
Show reviews include: Drives & Controls 2024.
Other topics covered: Waste, Energy & Environment, Machining, Print & Packaging, Controls, Drives & Automation, Health & Safety, Industrial Process Technologies, Oil, Gas, Offshore, Electrical & Electronics, Surface Finishing.
Don’t forget to send us your latest Industrial news and updates and email us at: info@industrialprocessnews.co.uk
Cover Story
Environmental Integrated Solutions Ltd (EIS)
CECO Environmental (EIS) provides market-leading solutions such as VOC abatement, odour control and acid gas removal for industrial applications requiring air pollution control. Offering turnkey solutions, EIS offers comprehensive, compliant solutions across the global industrial sector.
Contacts
Publication Management
Fallon Waldron, Publication Manager
T 0121 550 2086
fallonwaldron@industrialprocessnews.co.uk
Production
Robert Sharp, Production Manager production@businessandindustrytoday.co.uk
ICS Cool Energy launch i-TEMP COMPACT eco.line Temperature Control Units
ICS Cool Energy, an international market leader specialising in complete temperature control solutions for manufacturing process and facilities applications, announced the expansion of its i-TEMP temperature control units (TCU) portfolio with the introduction of the eco.line series. The new i-TEMP COMPACT eco.line units, currently the most efficient integrated TCUs on the market, are designed to meet the demanding requirements of plastic moulding processes and other industrial applications, offering exceptional energy efficiency and temperature management accuracy.
All eco.line models are equipped with pump efficiency module (PEM) as standard, controlling the speed of pumps and resulting in a particularly high level of energy efficiency.
Key features and benefits of the i-TEMP COMPACT eco.line:
■ Unmatched Efficiency: eco.line TCUs feature high-efficiency centrifugal pumps with speed control, delivering up to 92% reductions in energy use and carbon emissions.
■ Advanced Control Systems: The units include the compactControl controller with a 7-inch multi-touch display, offering user-friendly
operation and various pump speed control options for optimal performance.
■ Sustainability and CostEffectiveness: eco.line’s significant reduction in electricity consumption leads to lower carbon footprints and operational cost savings. For eco.line unit with centrifugal pump in control mode (ΔT control), in a typical threeshift operation, under production conditions with the flow rate at 85l/ min and heating capacity at 27kW: annual energy use can be as low as 1,160kWh, providing notable cost and environmental benefits.
■ 10 year guarantee on heating elements providing long-term reliability and peace of mind.
For more information on ICS Cool Energy and its complete range of process temperature control solutions, please visit: www.icscoolenergy.com
SolarEdge to showcase full Commercial Storage Suite
SolarEdge Technologies, a global leader in smart energy technology, unveiled its latest products and solutions for the UK market at Solar & Storage Live 2024 (Birmingham, 24th-26th September 2024). Focusing on energy optimisation, SolarEdge presented its complete commercial storage suite (CSS) in the UK for the first time, while also showcasing the latest products and advancements in its residential PV software and hardware offering. SolarEdge exhibited at Solar & Storage Live on Stand B25, Hall 19.
SolarEdge’s CSS offering is designed for small-to-medium commercial solar installations and addresses a variety of needs in C&I markets. It is powered by SolarEdge ONE for C&I, the company’s software-based energy optimisation platform which automatically optimises solar energy production, storage and
consumption in real time, enabling businesses to maximise energy savings and meet their environmental goals.
The CSS-OD battery, suitable for use outdoors and indoors, is comprised of a 102.4kWh-rated battery cabinet and a 50kW battery inverter and is designed to be scalable in the future up to a total capacity of 1MWh per site. The system is factory pre-assembled and is supported by a mobile commissioning app for minimised time on-site and faster deployment. Available for preorder now, deliveries are expected from January 2025.
Visit us at: www.solaredge.com
Environmental Integrated Solutions Ltd (EIS): VOC Abatement and Odour Control Systems
Here at Industrial Process News, we’re delighted to showcase Environmental Integrated Solutions (a Brand of CECO Environmental) as our Air Quality and Fluid Handling Company of the Month.
CECO Environmental (EIS) provides market-leading solutions such as VOC abatement, odour control and acid gas removal for industrial applications requiring air pollution control. Offering turnkey solutions, EIS offers comprehensive, compliant solutions across the global industrial sector. With all eyes on air quality, EIS is dedicated to safer, cleaner solutions to protect people, the planet and industrial equipment. The sales and design offices are based in Bromsgrove, Worcestershire, with equipment manufactured globally. EIS was formed in 2005 by four experienced colleagues who had worked together within the abatement industry for many years.
Favourable acquisition
In 2020, EIS was acquired by CECO Environmental: A global player serving industrial air, industrial water and energy transitions markets through engineered systems and industrial process solutions headquartered in Dallas, USA. CECO Environmental has industrial expertise dating back over 150 years and now across more than 40 countries. In January this year, CECO Environmental was ranked 20 on the prestigious Forbes 2024 list of America’s Most Successful Small-Cap Companies. CECO Environmental works actively to optimise air quality and the energy value chain through bespoke solutions for petrochemical processing, power generation, refining, midstream oil & gas, EV production, general industrial, poly silicon fabrication, battery recycling, water/ wastewater treatment and much more.
This acquisition has further leveraged CECO’s North American supply chain for EIS and given CECO access to the European production partners through EIS. This consolidates EIS as a UK hub for CECO’s industrial solutions, allowing for a greater push across European industrial markets.
Spotlight on EIS
EIS operates as a worldwide solutions provider in air pollution control, specialising in turnkey VOC abatement, odour control and air pollution control systems. The best solutions are selected for air pollution control applications from our range of technologies available.
These include:
■ Regenerative Oxidisers, (RTO)
■ Recuperative Oxidisers
■ Direct Fired Thermal Oxidisers (DFTO)
■ Catalytic Oxidisers
■ Zeolite Concentrators
■ Carbon Adsorption Systems
■ Dust Extraction & Air Filtration Systems
■ Heat Recovery Systems
■ Ductwork Systems.
“EIS operate in a variety of industries which are not exclusive of automotive and automotive parts, chemical and process industries, can manufacturing, waste and water industry, printing and flexible packaging, pharmaceutical, oil and gas, electric vehicles and EV battery plants and many more.”
“With various technologies and solutions available to us, EIS have a reputation as experts in the field with strong project management capabilities. EIS are known for robust and reliable designs while providing energy efficient solutions.” explains Peter Hill, Sales Manager, Environmental Integrated Solutions Ltd: CECO Environmental.
Case study: Supporting EV manufacturers EIS are currently working on a large project for an electric car manufacturer with air to water heat recovery. The heat exchanger recovers up
to 3,000kW of heat per hour. The hot air from the RTO pre-heats boiler water. This is then pumped back to the central heating hub.
Looking to 2025: Future developments
“During 2024, EIS exhibited at CHEMUK24 for the first time: It’s the UK’s largest annual event dedicated to the development, manufacture and management of chemicals and formulated products. We were fortunate that this year’s event had a record attendance and we’re now looking for new opportunities to showcase our solutions. This year, we also joined forces with NEPICwho mainly operate in the North East as we felt that this cluster of businesses offered an idea opportunity to work alongside other process providers, manufacturers and professional partners engaged in the usage of our technologies.”
“Looking to 2025, there are impending legislative changes in emission regulations in the water industry, particularly regarding methane and nitrous oxide. EIS is actively working with partners to provide solutions with abatement systems for the water industry sector on their journey to Net Zero.”
For more information on how EIS can support your industry, please see the details below: +44 (0)121 550 7079 phill@OneCeco.com https://www.eisuk.co.uk
Expert supplier of new and used sheet metal machinery: Supporting the circular economy with exceptional customer service
Machinery Supplies UK Ltd is a supplier of new and used sheet metal machinery, service spares consumables and accessories. Established in 2020, though still a new company, owner Andy Naylor brings a wealth of experience spanning over 35 years. The resident expert team of machine operators, software engineers and electronic & hydraulic engineers are on hand to help match customers with the right machinery and parts, even if they aren’t in stock.
With a focus on premium customers service, Machinery Supplies UK offers a 24/7 Support Network for customers around the country and prides itself on its ‘can do’ winning attitude.
“I have been working with sheet metal machinery since I left school in the mid-1980’s and now we sell the machines I used to operate. With a truly international outlook, we have sold machinery to the USA, Taiwan, Europe as well as all over the UK. The latest cutting-edge laser welding machinery is coming from China and I travel there regularly to meet with these high-end manufacturers,” explained Andy.
With a focus on premium customer service, Machinery Supplies UK offers a 24/7 Support Network for customers around the country and prides itself on its ‘can do’ winning attitude.
Machinery Supplies UK provides the following new and used machinery and solutions to customers both in stock and on-site available for demonstration without team of experts:
■ Fiber Laser cutting machines
■ CNC Punching Machines
■ Press Brakes
■ Used Machinery
■ Material storage solutions
■ Deburring equipment
■ Laser cleaning equipment
■ Fiber laser welding
■ Laser parts and maintenance
■ Laser accessories
Fiber Lasers are widely used across industrial environments for a range of actions from marking, welding, cutting, cleaning, drilling, and much more and are renowned for
advanced-precision. Furthermore, many companies appreciate the smaller carbon footprint, low maintenance and operating costs of Fiber Lasers. The engineers at Machinery Supplies UK offer support across most makes of Fiber Lasers and currently have the following two machines for sale:
■ NEW compact 3M x 1.5M 3kW Fiber Laser: Manual pullout table complete with chiller, extraction filtration system, with Maxphotonics laser source. Full price: £59,000: including installation and warranty.
■ NEW 3M x 1.5M 6kW Fiber Laser: Changeover table, chiller, extraction filter, with Raycus laser source. Full price: £119,000: including installation and warranty.
There is also a selection of used laser machines available of various kw and size ranges with chiller, extraction, software and fully installed package. This is a great addition to the circular economy, for those looking to invest in second-hand, reconditioned machinery, as part of sustainable best practice.
Machinery Supplies UK goes further than other suppliers by offering
QUALITY SHEETMETAL EQUIPMENT SHEETMETAL
MACHINERY
CHECKED | TESTED | INSTALL | TRAINING | WARRANTY
Upman Handheld Fiber Laser Welding Machine
> 4x Faster than Mig or Tig Welding
> Low Heat input, Minimal part distortion
> Fast and easy to learn
> Wobble Head with Multi functions
> Weld, cut, clean
> Auto Wire feed
> Built in factor presets
Easy to Learn
Built-in factory presets for welding and cleaning reduce learning curves, new welders can be trained within the hour and experienced welders realize an immediate increase to productivity.
Highly Productive
High-speed welding that is 4x faster than TIG, with simple material preparation and minimal post-finishing, plus wobble head and wire feed options for consistent high-quality results.
Highly Capable
Easily weld and clean thick, thin and reflective metals with low heat input from < .040” (1.0mm) up to 1/4” (6.35mm) with minimal part distortion, improved visual appearance and increased overall part quality.
T. 07743 989565 E. info@ukmachinery.uk ukmachinery.uk
additional services such as Laser Slat Cleaners: designed to reduce part scratching and keep extraction flowing, part and parcel of laser bed longevity. This includes the 240v/415v models for varying kW laser powered machinery. Furthermore, the Rhino Parter Hammer is renowned for making the removal of tabbed laser cut parts much easier, using a handy automation impact vibration to break the tabs.
The wide selection of Press Brakes include makes such as Amada, Trumpf and Bystronic from small compact to large tonnage and bed sizes, all fully checked tested, serviced and prepared and comes with a full warranty. The team can provide tooling at an extra cost and all machinery is installed on-site, with full training given to operators. These press brakes can bend thick materials across various applications from construction, automotive, aerospace, agriculture to oil and gas.
TRUMPF is widely considered to be the pinnacle of German machinery manufacturing across the entire machine tool, laser and electronics sectors. Regarded as a world-leader in machine tools for flexible sheet metal processing, the TRUMPF CNC Punching Machines are in high demand across the UK and further afield. The expert engineering team at Machinery Supplies UK provide an extensive range of TRUMPF accessories from cartridges, multitools, collars, die adaptors and
expert advice as well as spares and consumables.
“Our DEBURRING machines also offer exceptional value, adding the final finish and touch to the laser cut parts. From simple deburring to re-graining, our process of materials solutions are available to fit customer requirements.”
“We are forever liaising with our NEW equipment suppliers in order to bring only the premium UK market high quality sheet metal working equipment, couple with our faultless aftersales support.”
“Our new state of the art East Yorkshire showroom will be opening later this year, when we will invite new and existing customers from across the industry. Watch this space!” added Andy.
For more information, please email: info@ukmachinery.uk or visit: www.ukmachinery.uk
Review – Top Exhibitors
Drives & Controls 2024 review
Drives & Controls 2024 was back as part of Smart Manufacturing Week at the NEC Birmingham from the 5th-6th June. Drives & Control was part of five co-located events: Maintech, Smart Factory Expo, Design & Engineering Expo, Fluid Power & Systems and Air-Tech Exhibition. This entire two-day extravaganza attracted a total of 450 exhibitors, 200 speakers and over 12,500 visitors.
With a primary focus on robotics, automation, power transmission and motor control, Drives and Controls have been driving the industry since 1991. Now with Industry 4.0 and the potential of automation, visitors are looking for the latest advanced technologies to support the manufacturing and services sectors.
The Drives & Technology Theatre covered hot topics like industrial robots, robotic process automation, picking and packing, warehousing, autonomous guided vehicles, drones and more. The Automation & Robotics Accelerator Symposium centred on best practices and industry knowledge on automation and robotics, with plenty of room for discussion.
Our Top Exhibitors were as follows:
■ Binder UK Ltd: This leading specialist for circular connectors has a wide customer base across
agriculture, machinery, food & beverage, signal equipment, medical technology, measuring technology, and sensor and automation technology. The family-owned company is based in Hertfordshire.
■ Helukabel UK: Manufacturers and distributors of electrical cables, with an extensive product portfolio of over 33,000 stocked items, in addition to bespoke cable solutions for industrial, infrastructure and office applications. The Cheshire-based company has designed cable, drag chains and gland solutions for the power, automation, control, servo, robotics and renewable energy sectors.
■ Lockwell Electrical Industrial: This one-stop shop maintenance parts supplier is a leading distributor of electrical and mechanical MRO items nationwide. In addition, the company offers supply and turnkey support like same-day delivery, 24/7 breakdown service, training provision, technical support and bespoke energy savings projects.
■ R.A. Rodriguez (UK) Limited: For over fifty years, this Bedfordshire-based company has been supplying superior-quality components to manufacturing in the UK and Europe. The technical and commercial service team supports UK customers and in alignment with Europe, supports sectors such as aerospace,
PROFIBUS & PROFINET International UK (PIUK)
PROFINET related technologies are accelerating at an alarming rate. Advanced Process Layer (APL), Single pair Ethernet (SPE), Module Type Package (MTP), NAMUR Open Architecture (NOA), Standard Robot Command Interface (SRCI) and Time Sensitive Networking (TSN) are a few examples of this. PROFINET and its related developments are important for both Discrete and Process Industries for the automation and business information levels, seamlessly combining IT and OT.
this world of acronyms, what they mean and how they can benefit your business – adding value, uptime and speeding up time to market.
Please do not hesitate to contact us for a greater insight into PROFINET and how it can bring additional layers of value to your business.
Chris McComb CEng MIET, Chairman
robotics, nuclear, machine tool and offshore wind and renewable energy.
■ Charter Controls: This manufacturers’ agent specialises in supplying low voltage products from OEMs to control panel and automation industries. This St Leonards on Sea company is the company of choice for low voltage, automation and BMS products.
This is our second pick of the best exhibitors from this year’s event, listed here in alphabetical order: Helukabel, Lockwell Electrical Industrial, Menzel GB, The PROFIBUS Group & Select Global Events. Further details can be found on the next four pages.
Book your stand today: Drives & Controls 2025, 4th-5th June, NEC Birmingham
Lockwell is a leading independent distributor of electrical and mechanical MRO items to industry. With locations across the UK, Lockwell offers the very best in supply and support services, including: same day delivery, 24/7 service for breakdowns, training courses and technical support.
REPAIR OFFERING
• Test Rigs
• Free Collection & Quotation
• 24/7 Emergency Service
• On-Site Repair Service
• Full Function Testing
• 12 Month Warranty
• Fast Turnaround
ABOUT LOCKWELL AND WHAT WE CAN DO FOR YOU...
• Independent electrical wholesaler servicing UK industry since 1975
• £2.5 million of stock held throughout strategically placed branches
• National branch network offering a local branch service.
• Free of charge same day/next day delivery on all ex-stock items
• Call and collect trade counter showrooms
• 24 hour ordering & support, 7 days a week, 365 days per year
• Access to over 2,000 leading manufacturers
• Traditional service values from friendly, knowledgeable staff
• A wide range of value added services, including stockroom/inventory management solutions
DRIVES AVAILABLE FROM STOCK
Lockwell Electrical
Special motor with 10-ton rotor for steel mill
By provisioning preventative maintenance programs in good time, plant operators avoid costly downtimes. This is all the more important for nonstandard configurations. An Argentinian steel mill operator commissioned Menzel Elektromotoren to build a special motor based on an existing motor having the type of construction IM 7311. In order to future-proof and since this is a considerable investment, the old, still operational motor is to be stored as backup. Therefore, the new machine must replicate it in every detail, although, due to modern design techniques, Menzel implemented a performance increase at the customer’s request. The new slip ring motor provides a nominal torque of 43,245Nm at 6,600V rated voltage and 1,345kW rated power. The format is unusual: at a total weight of 21.9 tons, the rotor alone weighs full 10.4 tons. Various accessories were installed, including HALL effect current transformers to measure the rotor current, customer-specified accelerometers on the bearings, and a level sensor for the electrolyte in the starter. The motor features IP23
protection and IC 01 cooling (opencircuit ventilation). It has to withstand ambient temperatures up to 45°C in the rolling mill. The German, family-run company counts special motors among its core business and also designed the starter in such a way that it caters for the new motor and the original one equally. Before shipping, the motor underwent a complete type test with additional tests according to customer specifications, including partial discharge and dissipation factor measurement (tan δ). Menzel will also handle the mill drive commissioning, which the operator will schedule to suit production planning.
More information about customised motors: https://www.menzel-motors. com/modification
Flexxbotics, delivering digital solutions for robot-driven manufacturing at scale, today announced the upcoming event, Transforming Laser Marking Operations with Collaborative Robotic Automation. This live demonstration, inperson event is sponsored by FOBA Laser Marking + Engraving, Universal Robots and Flexxbotics and will be hosted at the MassRobotics facility in Boston, MA on Thursday 1st August from 8:30am–12pm EST. Free to Attend | Register Now.
Laser marking & engraving is critical for unique part identification (UID), compliance, and branding, however, capacity constraints and labour shortage issues can create serious throughput challenges.
To increase output and improve profit per part, forward thinking manufacturers are transforming their Laser Marking operations with Advanced Robotic Machine Tending. Utilising collaborative robots from Universal Robots with Flexxbotics digitalisation technology, companies running FOBA Laser Marking & Engraving systems can increase the machine-to-man ratio to 10:1 or more and run ‘lights out’ safely for additional capacity, precision quality, and improved profit margins.
The half-day session will include a live demonstration of a cobot-enabled FOBA
and provide best practices, proven approaches to real-world applications, as well as, specific information for your initiative.
Flexxbotics enables robot-driven manufacturing at scale. Flexxbotics solution digitalizes robotic production with autonomous process control for next generation smart factory environments. Flexxbotics breakthrough, the unique FlexxCORE™ technology, seamlessly connects and co-ordinates robots with existing automation equipment, IT systems and people.
Registration Required for this free in-person event
The customised motor replaces an old model in the steel mill
Long life roller chains
Tsubaki presents their gripper chains for form, fill, and vacuum seal applications, as well as specialist chains for lubricationfree and corrosive environments.
Tsubaki’s gripper chains feature durable springs designed for over 10 million high-speed cycles and a side-swivel design for smooth operation.
The Lambda lube free roller chain is impregnated with NSF-H1 food-grade lubrication to prevent contamination and prolong chain life in food packaging applications.
Tsubaki’s Neptune chain is designed for hygienic operation with a two-layer surface treatment to prevent rust and withstand harsh cleaning agents.
For chain pairs running parallel, Tsubaki also offers a Match & Tag service ensuring minimal chain length differences for optimal synchronisation in packaging machinery.
Despite the adverse market conditions in the mechanical engineering sector, Gerhard Schubert GmbH achieved remarkable growth in 2023. With an overall performance of 320 million euros and an increase in turnover of more than 9%, the German packaging machine manufacturer is proving to be extremely resilient. As part of its Mission Blue Sustainability Initiative, the company is now focusing even more strongly on the research and development of environmentally friendly packaging technologies. The largest investment in recent years has been the completion of the new building complex at its headquarters – a showcase project not only in terms of climate protection, but also in terms of workplace design.
Adhesives & glue guns
AdCo UK is one of the largest manufactures of shaped hotmelt adhesives and water-based adhesives for use in packaging and product assembly markets for over 21 years, from its Head Office and manufacturing facility in Liphook Hampshire with additional distribution facilities based in Leeds UK and a network of approved distributors based throughout the UK.
As well as supplying adhesives for all requirements, AdCo supplies a wide range of specialist applicators – from ProFlex industrial, heavy duty and professional glue guns to total melt, cartridge and bulk systems, we also manufacture and supply UF resins, PVA Adhesives, PU Adhesives, Tapes and much more
As part of our commitment to
offer our customers the correct solution for their needs AdCo are continually investing in research and development along with new state of the art manufacturing equipment to ensure we continue to meet the ever changing needs of all types of industry.
Thanks to our unrivalled knowledge of adhesives and application techniques, our highly skilled technicians can offer a ‘find and supply’ service to all our customers. With a combined industry experience of over 120 years, our technicians can ensure that any bonding problem can be solved quickly and efficiently.
The US Government has just issued a policy paper on plastics pollution
The US government has launched a new policy paper entitled ‘Mobilizing Federal Action on Plastic Pollution: Progress, Principles and Priorities’ in which the US government details the current challenge facing law makers.
Schubert is clearly maintaining its leading role in the packaging industry – with steady growth for the thirteenth year in a row, even under very difficult market conditions. The Schubert Group has also continued its growth trend with an estimated overall performance of
400 million euros. The Group now has around 1,700 employees, of whom some 1,200 work for Gerhard Schubert GmbH in Crailsheim. Despite a shortage of skilled labour, the company succeeded in increasing its core workforce and, with the help of increased productivity, successfully processed 2023’s high order volume. Production and assembly capacities have also been fully utilised so far this year and the order books are full until 2025. This is an extremely favourable starting position for innovative product developments, especially as the budget for research and development in 2024 is once again the largest single budget, representing 9% of overall performance.
Visit: www.schubert.group
The paper states, “Plastic production around the globe has doubled over the past two decades. Plastic waste has also doubled in that time, and is now found almost everywhere on our planet, from floating garbage patches in the Pacific Ocean to nearly every waterline, coastline, and shoreline, including beaches and riverbanks.
Plastics are turning up in the stomachs of whales, birds, and other animals that ingest them. Communities near plastic production and processing facilities are confronted with toxic air emissions and chemical releases. Researchers are sounding alarm bells over the growing presence of microplastics in the human
body and are concerned that the ingestion of microplastics and exposure to plastics-related pollution are posing a growing risk to public health."
The problem is clearly the plastic which gets out into the open environment, from which it cannot realistically be collected for recycling, composting, or anything else.
According to Michael Laurier, CEO of Symphony Environmental Technologies Plc, “The simplistic solution is to ban plastics, but plastic cannot and should not for the foreseeable future be banned, as it is in many cases the best material for the job.”
www.symphonyenvironmental.com
Comprehensive in-house IPC Training Solutions tailored to your needs
In this issue of Industrial Process News, we are pleased to feature Advanced Rework Technology Ltd (ART Ltd) as our IPC Training Company of the Month.
IPC is a global organisation that sits on the World Electronics Council and helps develop industry standards that ensure the reliability, quality, and performance of electronic components and assemblies.
IPC Training is essential for industry professionals involved in the design, manufacturing, and assembly of electronic products because it helps companies and individuals adhere to these globally recognised standards.
ART Ltd is a fully independent electronics training provider, delivering tailored services designed to meet the specific needs of its clients. Equipped with a custombuilt training centre dedicated to these specialised services, ART Ltd also has the flexibility and resources to provide comprehensive training at client locations, ensuring a seamless and adaptable learning experience.
“We pride ourselves on being just one of a few fully accredited IPC Certification Centres around the world that can offer certified IPC training to all programs including the Space and Military addendums to the three levels of IPC courses, Certified IPC Trainer, Certified Standards Expert and Certified IPC Specialist as well as Certified Interconnect Design and Enhanced Interconnect Design training.”
“We understand that not all manufacturers have a requirement to work or train to IPC standards, so to compensate for this, we offer courses tailored specifically to meet the needs of the customers and their processes and/or products. In order to further support our customers, we also offer consultancy, inspection plans, materials/process reports and auditing services,” stated Debbie McDade, Master IPC Trainer.
Located in Witham, Essex, ART Ltd is conveniently situated near major motorway networks and several London airports, making it easily accessible for international clients. In the years leading up to 2019, the company observed a growing demand for electronics training, particularly in Europe. Seizing this opportunity, ART Ltd expanded its reach by opening ART Europe – Leading Edge Training in Bergamo, Italy. This new location serves Italy and neighbouring countries, reducing travel time and costs for clients traveling to the UK.
The company was established in 1988 by Barry Morris who had one goal: for ART Ltd to be the number one service provider for all of the customers training and consultancy needs. Barry began as an apprentice wireman/assembler and later trained apprentices at Marconi, Basildon. Barry was the UK’s first instructor to offer hands-on Surface Mount Rework training, so after the college closed, he co-founded Advanced Rework Technology (ART Ltd). In 2015, Barry retired and sold his shares to Debbie McDade, who is now the Managing Director as well as a Master IPC Trainer.
The IPC certification program is the leading standard in the electronics industry. As a global trade association, IPC brings together industry experts, including ART personnel, to develop these internationally recognised standards.
ART Ltd provides in-house training for all IPC courses, along with customisable practical training designed to meet specific customer needs. ART Ltd also supply all the necessary equipment for on-site training, ensuring a complete and flexible learning experience.
“One significant advantage of having trainers at ART who are active IPC committee members is their deep understanding of not only the changes made to IPC documents and standards but also the rationale behind those changes. This makes the training provided by ART, whether it’s to our competitors or customers, that little more in-depth,” added Debbie.
Some upcoming training courses:
IPC-6012 CIT/CIS Certified Training – November 18th, 2024 – November 21st, 2024 (All Day)
IPC/WHMA-A-620 Space Certified IPC Training CIT/CIS –November 18th, 2024 – November 22nd, 2024 (All Day)
ART Ltd specialise in military, medical, aviation, aerospace and automotive companies globally but have no restrictions in any sector within the industry. “We can equally work with OEMs and CEMs around the world regardless of the electronics products or services they offer,” added Debbie.
As the overall winners in the Academic Support category and Highly Commended for Best Customer Service at The Electronics Industry Awards, 2023 was a remarkable year for the company. During this time, ART Ltd also welcomed Ben James as a new full-time trainer, further enhancing its already experienced team.
“Ben has expanded his training portfolio and is now Master IPC Trainer to many of the IPC courses that we offer and is now a highly regarded part of the technical team here.”
“In terms of future plans, we have recently been making extensive changes to our current facility and expanding the building to nearly double its original size to give us more practical and theory work spaces. This will ultimately expand our course availability to benefit our current and new customer base. To cater for this expansion, we are also looking to employ new training and administration staff,” said Debbie.
ART Ltd will be attending Southern Manufacturing on the 4th–6th February 2025, at the Farnborough International Exhibition Centre.
For more information, please see below: 01245 237083 info@rework.co.uk https://rework.co.uk
Apex Dynamics promotes the many benefits of planetary gearboxes and unveils first couplings range at PPMA 2024
Apex Dynamics UK has appeared at the PPMA 2024 show in Birmingham promoting the ways in which planetary gearboxes shape our world and showcasing its new couplings and MG/MGH gearbox ranges.
Apex Dynamics UK exhibited at the PPMA show, officially launching two major new product ranges – zero backlash disc and elastomer couplings and its MG and MGH ranges of planetary gearboxes, ideally suited to high radial and axial loads, and rack and pinion applications.
Taking place from 24th-26th September in Hall 5 at the NEC in Birmingham, PPMA Show 2024 is the UK’s largest event for processing and packaging machinery, industrial robots and machine vision systems.
Apex Dynamics UK showcased its range of planetary and hypoid gearboxes, rack and pinion systems, and new couplings offering at its Booth #G11. And experts from the company were on hand to explain the central role planetary gearboxes play in shaping our world. A video was shown to visitors demonstrating the impressive precision and accuracy planetary gearboxes can achieve using a fragile 0.5mm pencil lead and two counter-rotating discs, each controlled by a servo set up. The live demo itself can be seen on the innovative Apex Dynamics Gearbus, which regularly visits customers throughout the UK and Ireland.
With both disc and elastomer variants available, Apex Dynamics developed the couplings in response to demand. Customers often struggle to get couplings needed for a project, either because the size and range of couplings needed is not available, or because delivery times are poor.
Apex Dynamics UK can now supply the right size and quality of coupling, machined to the right specifications within its guaranteed 2-3 weeks delivery time. The couplings have easy axial installation and are bored to order; customised by Apex Dynamics to meet customers’ individual needs.
Apex demonstrates how planetary gears shape our world
At PPMA, Malcolm Hillary, Apex Dynamics UK Northern Region Sales Manager, demonstrated how planetary gearboxes are increasingly shaping, building and facilitating movement all around us by providing much greater torque in a small footprint for enhanced precision. Describing them as ‘the hidden heroes of modern engineering,’ he explained planetary gears are part of the future of motion control, with common applications including mobile robots, performance cars, renewable energy generation, aircraft engines and control systems. This article about how gears shape our world, written by Apex Dynamics Managing Director Mike Gulliford, is available on Apex Dynamics UK’s website.
Shown for the first time in the UK at PPMA: New zero backlash precision couplings
Apex Dynamics UK has expanded its extensive range of more than 50 gearboxes and rack and pinion systems to include a new product offering –precision couplings. Introduced at PPMA by Apex Dynamics General Manager Andrew Parsons, they come in a variety of input and output options and provide zero backlash shaft-to-shaft connection.
Each backlash free range has high torsional rigidity, making them suitable for high torque and high-speed applications. Both ranges also feature permissible eccentric angle, shock absorption for motor high gain and high frequency reciprocating.
Apex Dynamics showcases MG and MGH high precision planetary gearboxes
The MG and MGH ranges are new to PPMA and deliver low wear over the lifetime of the product, alongside much higher torque capacity and higher radial load. The MG gearboxes have a wide radial range, while the MGH product has four planets, providing higher torque performance and additional ratio options.
Cordless tools have revolutionised the industry; the convenience of being able to carry out tasks unencumbered by the need to find power and plug in, or to leave trailing leads around as trip hazards has resulted in almost all personal tools now being cordless.
In the World of vacuum cleaners, however, cordless options have been restricted to smaller machines with limited power and performance. This is because for anything other than the lightest applications, efficient vacuum cleaning requires a minimum of 1-1.5kW of power; something that is not easily achievable for useable durations with small batteries.
The new BVC IV60 eGX breaks the mould and has revolutionised the ability to provide cordless industrial vacuum cleaning power wherever and whenever it is required. This has been achieved through the unique combination of the proven BVC YP3 multistage vacuum turbine and the new Honda eGX electric engine with swappable battery power.
The Honda eGX is an engine that provides power in the 2hp class, powered by an on-board 750Wh lithium battery. When fitted to the BVC IV60 eGX industrial vacuum cleaner this power unit delivers around 1.5kW of power with a ½ hour run time, and around 1 hour of run time on a very useful half power setting. With a fast charger, and swappable battery continuous operation is achievable.
Since its introduction, the BVC IV60 eGX is finding diverse applications in several different markets. Examples include warehouse spillage cleaning in areas not serviced with power outlets, high-bay cleaning with high-reach kits, use in areas for wet recovery and cleaning; in fact, many applications where the lack of available power outlets is the motivation to look for cordless alternatives.
Apart from the elimination of the need to find local power outlets for industrial vacuum cleaning, the other significant benefit the BVC IV60 eGX offers is the elimination of trailing leads. In an operational processing area, e.g. if there is a need to clean up spillages without interrupting the process or causing a hazard with trailing leads, BVC IV60 eGX can be simply pushed to the location and turned on for efficient cleaning.
Like all BVC Industrial Vacuum Cleaners, BVC IV60 eGX is available in different versions and with a wide range of hoses and tools. The first two versions available are the dry tank and wet tank versions. The dry tank version can be optionally fitted with HEPA filtration and offered in M-Class and H-Class configurations. The wet tank version, can be fitted with a sludge separator bucket, and has a tipping tank and drain hose for easy emptying.
operator stays at ground level, avoiding the need to ‘work at height.’
Both versions are provided with 51mm (2”) inlets allowing the use of the full range of BVC 51mm and 38mm hoses and tools available from Quirepace. The range of tools includes various crevice tools, bench and brush tools, and robust floor tools. BVC IV60 eGX is also suitable for use with carbon-fibre high-reach cleaning tools for cleaning at high level whilst the
The BVC IV60 eGX is manufactured by Quirepace at the factory in Fareham, Hampshire, alongside the rest of the BVC Industrial Vacuum range of heavy-duty machines. UK manufacture means a UK source of spare parts and after sales services. In addition, BVC IV60 eGX has been validated by Honda as an officially approved product meaning that the warranty and any service requirements on the Honda eGX motor itself is available through any Honda service centre.
Quirepace have a specialist sales team covering the UK, so if you have a potential application, a member of the team can visit the site with a demonstration unit for an on-site trial.
In addition to the revolutionary new BVC IV60 eGX, the BVC range of Industrial Vacuum Cleaners covers all cleaning applications that can be met with a portable machine. With options for both hazardous dusts and machines suitable for operation in ATEX areas, the BVC range delivers robust and reliable solutions to Industry.
Local spares and service backup, well-proven designs, high-quality materials, and with the ability to tailor machines to customer’s particular requirements, means that Quirepace and the BVC range of Industrial Vacuum Cleaners are the No1 choice when tough machines are required for tough jobs.
To find out more, contact Quirepace today: +44 (0)23 9260 3700 BVCsales@quirepace.co.uk www.quirepace.co.uk
New DNV survey highlights Oil and Gas sector paradox
Industry must balance increasing demand for petroleum products and growing pressure to transition to low-carbon energy sources to reduce emissions.
Despite unprecedented energy challenges, 68% of oil and gas industry leaders express optimism for sector growth in the coming year. This confidence, revealed in a survey by DNV, underscores the sector’s resilience as it balances immediate demands with longterm environmental responsibilities.
The latest DNV survey, ‘The Paradox of Petroleum – How the oil and gas sector is transforming through uncertainty,’
gathered insights from nearly 450 senior oil and gas professionals to examine rapidly evolving trends and the near-term outlook for the sector. The survey highlights the sectors confidence following the 2020 downturn. The industry is heavily investing in alternative energy sources such as wind, solar, hydrogen, carbon capture, utilisation and storage (CCUS), and biofuels. These investments are paving the way for new revenue streams, despite challenges like higher interest rates and supply chain disruptions. The sector’s positive outlook is driven by recovery and a renewed focus on energy security, partly due to geopolitical events like the conflict in Ukraine.
Learn more at: www.dnv.com
Intelligent Wellhead Systems and ProFrac Services announce new method for Completions Data Transfer
Intelligent Wellhead Systems, a leading provider of automation and digitalisation solutions to the oil and gas industry, along with ProFrac, a foremost provider of hydraulic fracturing services, today announced the first successful field tests utilising MQTT (Message Queuing Telemetry Transport) protocol for the safe and efficient transfer and visualisation of wellsite data during hydraulic fracturing operations.
process simpler, but it’s also completed prior to the start of the job. The whole burden of channel mapping and data manipulation during the job is removed from the data van operator saving companies time and money.
Working with an Operator in the Haynesville, Intelligent Wellhead Systems (IWS) and ProFrac Services developed the solution that enhances wellsite connectivity and improves data transmission.
The biggest drawbacks with the traditional method are typically the result of manual data entry. In addition, data is not sent at the start of the stage. Channels are not in the right order during set up. With the new protocol, these variables are taken out of the equation. Not only is the mapping
This new protocol presents many advantages over the current method. The process of manually entering, changing or quality checking data is eliminated, significantly decreasing the time and cost of data manipulation. Enhanced data quality means added confidence in downstream operations. Reports, analysis, and planning are more reliable. Added trust between the operator, the service company, and the aggregator company bring new levels of assurance and added safety to wellsite operations.
Carl Kammerling International (CKI) has partnered with the German brand Jokari, known for its high-quality range of professional tools for stripping wires and cables.
The partnership will see Jokari products available throughout wholesalers and retailers across the UK and Ireland, distributed exclusively by CKI.
The brand is well known for its high quality and ergonomically designed cable knives and strippers – providing electricians, heating engineers and plumbers alike with a reliable and safe way for stripping cables.
Each of the products in the Jokari range have been cleverly designed and rigorously tested to make repetitive installations easier and faster to achieve, adjusting the depth of the strip and providing a clean strip of the desired amount, with ease and less fatigue.
The range includes bestsellers such as the Jokari Cable Knife System (T)70000 which features an intelligent bracket change system to tackle the stripping of
all common cable types (from 4-70mm) in one efficient tool. The latest addition to the range will also be available to retailers across the UK and Ireland – the lightweight and hardwearing Jokari PV-Strip Pro (T)30199, designed to strip solar cables with ease – catering to the growing demand for solar panels.
CKI has been at the forefront of hand tool manufacturing for more than 100 years, producing high quality, innovative tools that meet the most demanding needs of trade professionals and this latest brand line is no exception. Jokari is now available alongside the wider CKI portfolio of brands including C.K Tools, C.K Magma, Avit, Kasp Security and Clipacore.
The Jokari range is available to order through the CKI customer services team on: 01758 704704.
www.ck-tools.com
Cable Services Group appointed official kitting partner for 3M
Cable Services Group, the UK’s leading supplier of specialist electrical equipment, proudly announces its appointment as the official custom kitting partner for 3M, a global leader in innovation and high-performance materials. This prestigious partnership will see Cable Services delivering sustainable, customised solutions for medium-voltage projects.
3M has specifically developed custom kits for medium-voltage jointing and termination applications. Now, through Cable Services’ nationwide distribution network, electrical installers operating throughout the UK can quickly access and customise kits to exact project specifications. This highly responsive and flexible solution not only integrates seamlessly with project deadlines but also reduces waste and delivers exceptional cost savings.
Renowned for its customer-centric approach, Cable Services operates five strategically located branches across the UK, allowing for rapid delivery and localised technical support. Unlike traditional, one-size-fits-all solutions, this partnership brings flexibility and precision to the industry. Installers of medium-voltage applications can build kits to an exact specification, reducing unnecessary waste and driving sustainability across the electrical installation sector.
Jason Bostock, the Managing Director of Cable Services Group, commented on this exciting partnership. He said, “The ability to customise kits will be a game changer for many of our customers. At Cable Services Group, we understand that no two projects are alike, and by providing tailored solutions, we ensure that our customers receive exactly what they need when they need it. This approach not only drives cost efficiency but significantly reduces material waste, an increasingly important priority in today’s environmentally conscious world. Our commitment to delivering sustainable solutions is evident in the success of our cable cutting service. The synergy between our efforts and 3M’s custom kits further strengthens our ability to meet our customers’ evolving needs.”
The dynamic, flexible and responsive service provided by Cable Services will allow 3M to focus on high-volume production of its performance products. Reflecting on the partnership, 3M’s Jenny Swindells – Regional Division Leader, Northern Europe said, “We are delighted to welcome Cable Services as our new kitting partner and look forward to continued success and growth together. The kitting partnership enables us to provide tailored solutions for our end customers, allowing us to meet specific demands and respond more swiftly to dynamic timeframes.”
This strategic partnership with 3M further enhances Cable Services’ ability to deliver value-added solutions to customers and deepens its commitment to sustainability. With over 50 years of industry expertise, Cable Services Group continues to set the standard for excellence and innovation in the sector.
Contact
01978 340450
sales@cableservices.co.uk
www.cableservices.co.uk
Surface Finishing Metal surface specialist and nanodiamond manufacturer to develop ‘world’s first’ composite copper coating
Electroplating specialist BEP Surface Technologies and nanodiamond manufacturer Carbodeon have announced a strategic relationship to develop a ‘world first’ coppernanodiamond composite coating.
Nanodiamonds are particles of diamond so small that you could fit a million on a pinhead. Their unique structures and properties radically enhance thermal conductivity and improve wear resistance.
Blending nanodiamonds with metal coatings can offer game-changing improvements in components used in many existing industries and emerging industries.
The companies have signed a memorandum of understanding (MOU), which combines Greater Manchester-based BEP’s metal coatings expertise with Helsinki-based Carbodeon’s world-leading position in the manufacture of nanodiamond additives.
The agreement gives BEP the rights to develop and produce nanodiamond-infused copper, an innovative composite coating with the potential to radically enhance thermal conductivity and wear resistance. This will enhance BEP’s production of copper
chill rolls used by the world’s leading paper and packaging manufacturers.
Both activities will be pursued with a view to supplying several of Carbodeon’s well-established development programmes worldwide and enhancing BEP’s offer to customers.
BEP’s innovation arm, BEP Solutions, will carry out research and development activities. Established this year, BEP Solutions aims to forge new strategic partnerships across government, industry, and academia to develop solutions for long-standing barriers in manufacturing and engineering.
To learn more, please visit: https://bep-st.com or https://www.carbodeon.com
BEP Surface Technologies launch employee development programme to tackle manufacturing skills challenge
In a decisive response to the growing challenge of retaining skilled talent in the manufacturing sector, BEP Surface Technologies, a leading electroplating and surface finishing specialist, has launched an employee development programme, ‘Be Better,’ to advance the personal and professional growth of employees.
Developed in partnership with the HR Dept, a human resources consultancy specialising in advice and support for small and mediumsized businesses, the initiative aims to build a robust employee engagement and development framework that addresses the skills gap while fostering personal and professional growth among employees.
employee behaviours, not just the ‘what’ of task execution, promoting a culture of continuous improvement.
The programme also includes workshops on financial well-being, career development and building positive habits, laying the groundwork for comprehensive employee growth. ‘Be Better’ will also develop a behavioural competency framework, outlining the ‘softer’ but critical skills for recruitment, day-to-day interactions and development. This framework focuses on the ‘how’ of
BEP Surface Technologies, which has operated from its Radcliffe facility for over five decades, has long been at the forefront of plating solutions in the UK. But like many in the manufacturing sector, the company faces the growing challenge of accessing and retaining a skilled workforce.
https://bep-st.com https://www.hrdept.co.uk
Andrew McClusky, Managing Director, BEP Surface Technologies and Jill Bottomley, Director, HR Dept. Trafford and Warrington
