With the growth of TDR based level instrumentation, there is an emphasis on expanding the use of TDR into multiphase applications where mainly high-priced profilers or multi-probe arrays exist today.
Magnetrol’s Genesis Multiphase Detector is a Time Domain Reflectometry (TDR)based, 24 VDC level detector designed to accurately define and quantify the various layers in multiple interface level measurement applications. Encompassing a number of significant developments from Magnetrol’s progressive engineering team, this innovative level detector can deliver a full interface profile of a vessel with performance which surpasses many of the more traditional technologies.
Utilizing patented ‘Top-Down’ and ‘BottomUp’ signals, along with advanced level detection algorithms, this single device
can be used in a wide variety of interface applications ranging from very light hydrocarbons to water-based media. For example, Genesis can be used to define the multiple interfaces in a separator vessel (sandwater-emulsion-oil-gas) with exceptional precision and can even determine the magnitude of any emulsion layer.
Multiphase level measurements exist throughout the process industries and are particularly relevant in the Oil & Gas and Petrochemical sectors due to the value derived from effective water and hydrocarbon separation. While level instrumentation has come a long way in measuring liquids of all varieties, multiphase level measurement is often
considered the greatest challenge in process control.
Despite the fact that there has been considerable effort by instrumentation manufacturers to measure multiphase levels, only now is there a cost-effective TDR-based multiphase level detector capable of widespread adoption. Radiometric and nucleonic technologies can profile multiphase media conditions, potentially without intrusion into the process vessel; however, they come with high upfront costs, regulatory burdens and increased safety requirements.
For more information on Genesis, please email: info@able.co.uk or visit: https://able.co.uk/product/ level-management/magnetrol-genesis
At Industrial Process News we advocate the importance for ambitious companies looking to adhere to, and engage, in better climate policies in the effort to drive systemic change for the industry. On page 27, we feature a fantastic piece written by Oliver Kent, Product Marketing Manager and Chair of Atlas Copco’s Green Journey Committee where he explains how it will support the Group’s climate ambitions and global strategy to reduce greenhouse gas emissions from the entire value chain.
Gina Burton Editor gina@industrialprocessnews.co.uk
MACH 2024 is just around the corner and this year is not one to miss! Taking place at the NEC in Birmingham from 15th-19th April 2024, MACH will serve as a platform for all the latest industry news with a specific focus on resolving the current challenges facing the industry. Read our full preview of the show alongside some key exhibitors to look out for on pages 12-14.
We also cover two fantastic pieces on the crucial role of ruggedised satellite communication equipment cases by CP Cases on page 22, and the next generation of Water Distillation Technology with Veolia Water Technologies on pages 10-11.
Other show reviews include LAB Innovations 2023 on pages 28-29.
Don’t forget to send us your latest Industrial news and updates and email us at: info@industrialprocessnews.co.uk
Bicker Elektronik, Donauwörth, Germany, presents the AC/DC UPS UPSI-2406IP-38AC in combination with the mast mounting set PSZ-1100, a robust and reliable emergency power supply solution for sensitive outdoor safety and measurement technology. In case of failure, shutdown or fluctuation of the AC supply voltage, the outdoor UPS ensures uninterruptible power supply of sensitive 24VDC applications, such as measurement and control technology, sensors, lighting, cameras and security technology. The energy storage solution used is based on the particularly safe and durable LiFePO4 battery technology, which enables long-term bridging of up to 100 hours. The intelligent DC emergency power supply with AC wide-range input thus reliably avoids system failures, downtime and data loss. The particularly robust design with IP65 protection makes the UPSI-2406IP-38AC the ideal choice for demanding environmental conditions. Four slotted holes on the housing enable secure and flexible wall or mast mounting (in combination with the mounting kit PSZ-1100). Typical applications include security, surveilance and building technology, energy, infrastructure, environmental engineering, communications, lighting, heavy industry, petrochemicals, agriculture, tunneling and mining.
Rugged aluminium housing with IP65 protection
The robust aluminium housing provides comprehensive protection for all components of the emergency power supply against mechanical impact. This includes the intelligent DC UPS control and charging electronics (24V/6A) with an upstream AC/DC converter as well as the built-in lithium iron phosphate battery pack. The housing elements and connections are carefully sealed and resistant to water, ice, oil and dust in accordance with protection class IP65. A built-in pressure equalisation element with membrane prevents condensation from forming inside the unit. The operating temperature of the UPSI-2406IP-38AC covers a wide range from -20 to +50°C. The high-quality input and output cables are permanently installed on the housing.
Long-term bridging for 24VDC applications up to 100 hours
Uninterruptible power supply (UPS) of sensitive or safety-related 24VDC systems supplied from the AC mains is particularly important in case of blackouts,
brownouts or flicker. For international use, the UPSI2406IP-38AC has a wide-range AC input from 90 to 264 VAC with active PFC and high-efficiency AC/DC converter topology. In AC mains operation, which is automatically set after the input voltage is applied, the 24VDC output is activated and the integrated LiFePO4 energy storage is charged at the same time. In case of a voltage drop of the input voltage below the smallest nominal value, the UPS is switched to battery operation with regulated DC output voltage within fractions of a second and enables backup times of up to 100h. When the AC input voltage returns, the UPS is automatically switched back to regular mains operation and charging of the energy storage continues.
Integrated LiFePO4 high-performance battery pack
The LiFePO4 energy storage (lithium iron phosphate) with 330Wh convinces in safety-relevant applications with a particularly stable battery chemistry, a long service life of at least 10 years and more than 6,000 full charge and discharge cycles. Bicker Elektronik deliberately uses the particularly safe lithium iron phosphate chemistry for all high-performance battery packs, which makes thermal runaway almost impossible. The UPSI-2406IP38AC also meets the safety requirements of the IEC/ EN 62040-1 standard. The battery management system (BMS) monitors and controls the complete charging and discharging process of each battery cell of the energy storage unit. The integrated cell balancing ensures a balanced and even charge of all cells so that the full capacity of the lithium iron phosphate battery pack remains permanently usable. In addition, the UPSI2406IP-38AC offers a battery start function, which makes it possible to start a 24V application from the battery by pressing a button on the UPS (up to 6A max. load current), without the AC voltage supply being present.
All product advantages at a glance:
■ Outdoor AC/DC UPS for wall and pole mounting
■ Rugged aluminium housing with IP65 protection
■ AC wide-range input 90...264V with active PFC
■ Regulated DC output 24V/6A in battery mode
■ Temperature range -20...+50°C
■ Integrated LiFePO4 energy storage (330Wh)
■ Battery start function via push-button
■ IEC/EN 62040-1 approval
■ Pressure compensation element to prevent condensation in the housing
■ Matching mast mounting set PSZ-1100 optionally available
Direct link to UPSI-2406IP-38AC: https://www.bicker.de/en/ upsi-2406ip-38ac
Direct link to mast mounting set PSZ-1100: https://www.bicker.de/en/ psz-1100
Bicker Elektronik GmbH, +49 906 70595 37 info@bicker.de www.bicker.de
Volkmann is a leading German manufacturer of sanitary and safe Vacuum Conveyors and Powder Handling Systems: seen as the most secure systems for powder handling and explosion risk protection and prevention. The marketleading ranges of Vacuum Cownveyors were the first to be fully certified under European ATEX regulation for all dust and very soon, also gas explosion zones.
Volkmann GmbH was founded in 1973 by Jürgen and Ingrid Volkmann, as a consulting company for production automation. Thilo Volkmann has since headed the company from 1992, from the headquarters in Soest, Westphalia, Germany.
Volkmann UK Ltd was founded in 2001 by Michael Walker and the new Managing Director is Byron Fipkin. The UK daughter company is based in High Wycombe, Buckinghamshire and there are also now several companies around the world such as: Volkmann France, Volkmann Netherlands, Volkmann USA and Volkmann Japan.
We caught up MD Byron Fipkin for more insight, “Volkmann is a specialist in the transport and handling of bulk materials. Volkmann offers customers from the chemical, food processing and pharmaceutical industry class leading standards as well as individually planned and produced systems for the safe, hygienic and user-friendly handling of powders and bulk materials.
Volkmann supports customers in solving their conveying tasks, from the initial idea right up to the finished plant.
We act responsibly and pay particular attention to the perfect interaction between our and other systems applied in the process. Our expertise in consulting and design, together with the high quality of manufacture and flexibility within the company, offer the best recipe for the success of a project as well as for the satisfaction of the users, thanks to equipment and plants that can be operated simply and safely.
Pigeonhole thinking is frowned upon at our company.
We find it predictable to offer and manufacture only the standard catalogue items time and again. Short processing times and adhering to sophisticated customer standards even in manufacturing and one-off order quantities keep us ‘on the run’ and gives us greater satisfaction.
Customers know that we care much about safety and come to us for training in operators’ seminars for good and safe daily usage and maintenance of our systems as well as process planners’ seminars with the theory of how and why it comes to explosions and the general overview on the design of safe systems in the field of powder handling.
Our PowTReX series enables the efficient reprocessing of build excess metal powder
for applications in Metal AM. The integrated vacuum conveyor handles the feeding of the powder – e.g. directly from the build frame of the 3D printer. The recovered powder can be filled into bottles or containers or conveyed by pipe to downstream machines.”
Looking to the future, Volkmann UK are actively sourcing new facilities for further expansion. This new planned facility will feature a stateof-the-art test centre, where customer product trials can be conducted on-site.
“We are also developing a quick-ship programme for our most popular items to allow customers to receive deliveries of certain parts and even whole conveyors with a greatly reduced lead time,” concluded Byron.
For more information, see the website below: uk.volkmann.info/company
Schmersal is set to launch four new electromechanical safety switches with separate actuator: the AZ215/AZ216 and AZ315/AZ316 switches handle safety guard position monitoring of sideways or rotating guard doors. Their stand-out feature is the rotating actuator head made from die-cast zinc, which can be easily rotated in 90° increments before installation. This allows the head to be approached from the side from four different directions, as well as from above. With this versatile approach position and possibility of combination with different actuators, the AZ series offers maximum flexibility in installation, as well as a range of universal usage options to the user. The designer can use the AZ switch both for right-hand and lefthand design on rotating and sliding guard doors.
The plastic or metal switch housing is consistent in design and size with the PS 215/216 and PS 315/316 series position switches, giving the AZ switches an equally compact design and easy integration into the surrounding construction. The small AZ215 and AZ216 switches are consistent with standard EN 50047, while
the larger AZ315 and AZ316 switches satisfy standard EN 50041.
In addition to the standard version with M20 cable entry and connection terminals, versions with 4 or 8-pin M12 connector are also available, depending on the number of contacts. With the in-built 8-pin connector, AZ switches can be connected to the SFB Safety Fieldbox. Device versions with three contacts
Maintaining a safety shower is crucial for ensuring its optimal performance and effectiveness during emergency situations. Here are several reasons why maintaining a safety shower is essential:
1) Reliable Emergency Response
Regular maintenance ensures that the safety shower is in proper working condition and ready to be used when needed. By conducting routine inspections and maintenance activities such as testing water flow, checking water temperature, adjusting controls, and inspecting valves, any potential issues or malfunctions can be identified and addressed promptly, ensuring that the safety shower will function reliably during an emergency.
2) Employee Safety
The primary purpose of a safety shower is to provide immediate decontamination in case of exposure to hazardous substances. Regular maintenance helps ensure that the safety shower delivers the appropriate water flow rate, temperature, and coverage necessary for effective decontamination.
3) Compliance with Regulations
Safety showers are often subject to regulatory requirements and standards that specify their maintenance and inspection. By adhering to these regulations, organizations demonstrate their commitment to compliance and workplace safety.
4) Extended Lifespan
Proper maintenance and care can significantly extend the lifespan of a safety shower. By promptly addressing any
issues, replacing worn-out components, and conducting regular cleaning, you can prevent major breakdowns and costly repairs.
5) Reputation and Employee confidence
Demonstrating a commitment to maintaining safety showers indicates a strong safety culture within an organization. Regular maintenance instils employee confidence in the workplace safety measures and shows that their wellbeing is a top priority.
Conclusion
Maintaining a safety shower is essential for its reliable performance, employee safety, regulatory compliance, and overall operational readiness. Regular maintenance and inspections help identify and address any issues promptly, ensuring that the safety shower is always ready for use during emergencies.
For more information on service and maintenance, please contact Aqua Safety Showers on: +44 (0)1942 318096 or sales@aqua-safety.com.
in a wide range of combinations can also assume a signalling role in addition to their safety function. The connection terminals on the switch elements, which are rotated by 45°, enable quick and easy wiring.
Contact
+44 (0)1684 571980 uksupport@schmersal.com www.schmersal.co.uk
In this issue of Industrial Process News, we are pleased to feature Veolia Water Technologies as our Water Treatment Solutions and Services Company of the Month.
Veolia Water Technologies is the UK’s leading provider of water treatment solutions and services. Originally founded in Paris in 1853, it has been trading in the UK for over a century, providing customers with access to a wealth of water treatment experience and expertise across multiple sectors. Amongst its many services and solutions for the industrial sector, Veolia can provide process and wastewater recovery systems as well as industrial wastewater and sewage treatment. Veolia also specialises in providing water pretreatment for all types of feed water and influent, in addition to technology for the production of manufacturing process water.
Based in High Wycombe, Buckinghamshire –with offices in Birmingham, Stoke-on-Trent and Glasgow – Veolia Water Technologies provides a range of solutions designed to tackle the evolving challenges of water processing. One of its latest solutions is the next generation of its distillation technology, Polaris™ 2.0. This latest iteration of its successful technology has been developed in response to the advancements made in pharmaceutical manufacturing, which require a constant supply of water for injection and pure steam.
At its heart, water distillation is a simple process. Water is fed into the system via the feed water inlet and then heated in an evaporation chamber, producing steam and water mist. The vapourised, gaseous
substance is then passed through a separator, which removes any prevailing water droplets containing bacteria and endotoxins. Following this, the pure steam passes into a condenser system before emerging as hot water for injection. A dedicated vent line also allows for the removal of any non-condensable gases from the process.
The Polaris™ 2.0 range offers an array of standard units with different capacities in order to meet all needs and requirements. These can be equipped with an extensive number of optional extras that allow the customer to tailor the product to their needs. However, despite optional differences, all Polaris™ 2.0 units are designed and built in compliance with ASME Bioprocessing Equipment (BPE) standards. All Polaris™ 2.0 units are also fitted with a Siemens HMI Comfort Panel installed with new validated and certified software to guarantee compliance with FDA CFR21 Part 11 and GAMP V.
The newest generation of Polaris™ products comes in two skids. The first is the Polaris™ 2.0 Multiple Effect Distiller (MED), designed to guarantee a steady supply of hot water for injection (WFI) with capacities ranging from 250 to 4,500 litres per hour. With a varying number of columns to optimise utility consumption, Polaris™ 2.0 MED has been designed to reduce energy and water consumption. It utilises a falling film distillation process to ensure efficiency and a fast startup and has insulated heat exchangers and columns to reduce the amount of energy lost. Furthermore, with a blowdown level of just 10%, water waste is kept to a minimum.
The MED is also operationally smart; this enables customers to monitor key metrics at all times, including the conductivity and temperature of WFI. For those looking to add enhanced functionality, features such as a feed water tank, blowdown cooler, automatic feedwater valve, sanitisation and automatic
drain and sight glass on the columns can be added.
The second skid available is the Polaris™
2.0 Pure Steam Generator (PSG). This provides users with a rapid-response pure steam supply, which can be used for a variety of applications, such as sterilisation in place (SIP) for bioreactors and vessels, product terminal sterilisation, lyophilizer sterilisation and sterile facility HVAC humidification.
This model is available in a range of sizes capable of producing 300 to 3,000 kilograms of pure steam per hour and up to 4 barg. Advanced droplet separation features and an integrated thermal degasser, for the removal of
non-condensable gases, ensures quality and compliance with EN285. As with the MED, insulated heat column and heat exchangers, PID pressure and control and an intuitive display are all standard.
The new Polaris™ 2.0 range modernises the established distillation process by allowing for the incorporation of Veolia’s Hubgrade system – a cloud-based monitoring service that provides all necessary operational information and alerts in addition to advanced data analysis. This enables faster on-site issue resolution and facilitates easier collaboration with Veolia’s engineers. With this in mind, Veolia Water Technologies offers a full suite of
servicing and after-sales support that utilises its technological solutions to prevent, predict and remediate issues before they arise.
In addition to these digital aids, both models have 304 stainless steel frames that allow for easy maintenance. Veolia Water Technologies also has a full suite of packages designed to ensure continued functionality and efficient production. This includes a combination of preplanned services and real-time repairs based on data inputs via Hubgrade – significantly reducing the likelihood of costly downtime.
Regardless of which Polaris™ 2.0 model is chosen, customers can take advantage of a range of benefits specifically designed to enhance production and aid cleaning processes within pharmaceutical manufacturing facilities. Whether this is saving water and energy via the efficient production of WFI and pure steam, having the flexibility to scale output in line with demand or taking advantage of smart maintenance through integration with Hubgrade.
Distillation methods for the production of WFI and pure steam have stood the test of time. However, Veolia Water Technologies continues to demonstrate that by evolving existing
methods and improving them with modern technology, simple methods of production can continue to be the best option for a broad range of applications.
Finally, when determining which system is best for your needs, there are a number of technical considerations to take into account as well as the specific needs of your operation. Rest assured, the team of experts from Veolia Water Technologies will be able to advise which system best suits your needs and support you throughout the implementation process.
If you want to find out more about our water treatment solutions, download a brochure or contact a sales representative, please visit: www.veoliawatertechnologies.co.uk
We are one month away from MACH 2024, the go-to exhibition where key manufacturing engineers, decision makers and buyers go to find, specify and purchase new equipment.
Taking place at the NEC in Birmingham from 15th-19th April 2024, don’t miss the opportunity to be part of the most anticipated event in the manufacturing industry!
With a focus on cutting-edge technology, innovation, and industry trends, MACH 2024 is the UK’s national
event for inspiring, innovating and connecting manufacturing.
This year, MACH will serve as a platform for all the latest industry news with a specific focus on resolving the current challenges facing the industry: soaring energy prices, rising labour costs, skills shortages, the escalating price of raw materials, supply chain disruption and the need to effectively tackle the green agenda by seizing the opportunities posed by decarbonisation.
Get ready to explore an extensive exhibition floor that spans across 6 halls hosting over 500 exhibitors. Experience state-of-the-art technology, tools and solutions designed to enhance efficiency, productivity and competitiveness in manufacturing. Witness live demonstrations and a vibrant seminar programme made up of some the best manufacturers, experts and industry leaders. Co-located with MACH 2024, The Engineering Supply Chain Show will be based in Hall 6, as a show-within-a-show.
MACH has promised to be THE event to connect the world of manufacturing technologies for companies looking to adopt and invest in the digital revolution. The launch of the knowledge hubs initiative is widely anticipated as a place where visitors can go to learn how to adopt new processes and techniques from automation to additive, AI, data, and sustainable manufacturing.
Some exhibitors that we recommend you keep an eye out for are: Close Brothers Asset Finance Ltd, a leading asset finance company providing finance for businesses wanting to buy new or used machines. SIC Marking, manufacturers of the largest range of Laser, Scribe and Dotpeen Marking machines in the world. Vision Engineering Limited, world Leaders in ergonomic microscopy, digital 3D visualisation and metrology solutions.
Entry to MACH is free, and once you’re inside you’ll be given every opportunity to meet like-minded professionals looking to share ideas that could help solve your business issues. Enjoy the comprehensive display of live working machines and manufacturing innovation at the UK’s national exhibition for engineering and manufacturing.
Don’t miss out!
https://www.machexhibition.com
Asset
Agreements can also be customised to the business’s needs, with flexibility
One of the key asset finance products
is Refinancing or capital release. It works by the finance company purchasing the asset and financing it back to you, with repayments calculated in line with the income the asset is expected to generate; at the end of the refinance term, you own the asset.
Other examples of asset finance products are:
■ Hire Purchase (HP)
■ Finance lease
■ Operating lease.
For more information, please visit: closeassetfinance.co.uk/ipn
Over the last 30 years, there has been a boom in the traceability and identification of manufactured components. Many industries want to directly laser mark these, however there are some parts that are just getting larger and larger.
Casting and pressing companies sometimes have such large parts that they simply cannot fit these into a standard sized Class 1 laser enclosure leaving many companies wondering how they can mark them.
Even though they launched a new range of large XXL-Box class 1 enclosures in 2022, SIC Marking saw this problem as a new challenge for 2023. They have now launched their Funnel Integrated Technology (F.I.T. for short) as a complete all in one solution that combines all of the necessary components and settings to mark larger
parts in a simple, safe and economic way within the customers production line and budget.
The FIT tunnel eliminates the need to enclose the entire part for the laser marking process by enclosing just the marking area. The compact design allows for the FIT system to be retrofitted easily into an existing robotic cell.
This ready to integrate and secured laser marking system comes as a ‘Tunnel Style’ Class 1 compliant enclosure. It is a compact and easy to integrate solution with a single connection to a PLC. The F.I.T. can be mounted to a robot head for presenting to a stationary part – or fixed in position allowing the robot to present the part for marking.
Not only is the F.I.T. adapted for production environments with its maintenance drawer for the cleaning of the lens, it has built-in shock protection preventing the funnel from damage. The F.I.T. tunnel can be adapted to your marking needs with three window sizes available as standard: 24mm x 32mm, 100mm x 32mm and 100mm x 100mm. Custom sizes can also be accommodated.
The F.I.T. is available as a basic chassis
or as a complete solution with protective covers, a cooling system, electrical cabinet and tooling as well as an optional integrated Cognex vision system for 2D verification/validation or 3D lens for marking curved or angled surfaces.
For a demonstration of the new F.I.T. and/or any of the other laser marking systems in SIC Marking’s extensive range, please get in touch with SIC Marking UK in Warwick, UK on: 01926 830372 where one of the very knowledgeable engineers will be happy to talk to you.
The SIC Marking Group was formed in 1992 and has been growing ever since, as a result of its development in new sectors, winning many local and international customers, in addition to many takeovers.
The increasing number of its distributor partners and the opening of subsidiaries on the 3 continents have given it an acknowledged presence and international reputation.
It has 10 subsidiaries, mobilised for promotion, implementation and customer support in France, Spain, Italy, UK, Germany, Canada, USA, Mexico, China and Korea. They also deploy its marking and traceability solutions locally on behalf of international groups.
Furthermore, its 40 exclusive distributor partners enable it, overall, to serve more than 50 countries worldwide.
Contact www.sic-marking.co.uk
The workplace environment has come a long way since the introduction of the Health and Safety at Work Act in 1974. Critical milestones include the Noise at Work Regulations and the Control of Substances Hazardous to Health (COSHH) regulations, both implemented in 1989.
It’s easy to take health and safety for granted, yet it is a vital component of industry that ensures both us and the people around us stay safe whilst at work.
Every year in the UK, breathing hazardous metal fume at work impacts welders’ health with severe cases being hospitalised. Several thousand cases of hearing problems are caused or worsened by workplace noise. Volatile organic compounds (VOCs) have specific health risks including short term irritation of the eyes, throat and lungs, dizziness, nausea and headaches. Compounds found in solvents, cleaners, rust inhibitors, and degreasers etc., can have long term health impacts including liver and kidney damage as well as neurological conditions.
Materials handling, fabrication and finishing can have an adverse impact on workplace noise and air quality requiring risk mitigation, ongoing monitoring and controls.
The ASYS dBELL continuous monitoring system, provides the Health & Safety professional with a comprehensive range of scalable tools to obtain a baseline picture of Noise and Air Quality in the workplace.
Installation is straightforward. Simply mount the ASYS dBELL100 area monitor then create an ASYS Cloud account. Adding ASYS dBELL series IIoT devices for personal exposure dosemetry, handheld measurement or remote deployment, forms a flexible system that can be adapted to meet the workplace monitoring requirement and conduct effective in-house environmental studies.
Armed with quality baseline data, it is possible to deploy noise and airborne-hazard mitigation strategies and assess their subsequent effectiveness.
Ongoing continuous area monitoring can form a critical alert mechanism for any unexpected shifts in baseline conditions or unusual trends during work and process operations. This can make it easier to demonstrate compliance to regulatory guidelines and standards.
At National Photonic, ASYS Corporations’ UK partner, we make it easy to get the help you need when you need it. No matter the scale and scope of your requirements, we aspire to provide the very best solutions and ongoing product support.
For further information or to discuss your workplace environmental concerns, please visit: 01463 711890
dbell@nationalphotonic.comVision Engineering Ltd, a multinational designer and manufacturer of innovative, patented ergonomic stereo optical and digital instruments has relocated its anodising arm, Milturn Finishing, to a brand new facility in Measham, Leicestershire following its acquisition in 2022. The Leicestershire location is beneficial as the Midlands serves as a major hub for UK manufacturing, innovation, and skilled workforce.
The new ISO9001 certified site delivers modern new facilities which include large 3m x 1.5m anodising tanks, which accommodate larger work pieces, enabling efficient processing of entire components without needing to break them down. This reduces processing time and cost. Larger tanks enable deeper immersion for uniform anodising. The increased depth allows for complete submersion of parts, ensuring consistent
coating thickness and quality across the entire surface and reduced handling needs for smaller parts, meaning that batch processing of smaller parts becomes more efficient, minimising handling time and potential damage.
Milturn Finishing’s high load crane delivers safe and efficient handling of heavy work pieces, improved productivity and throughput including faster handling of parts, and handling multiple parts at once, boosting productivity.
Services include accurate masking and demasking of complex parts pre and post anodising which delivers high accuracy selective anodising, maintaining dimensional integrity, improving process efficiency, and ultimately contributing to consistently high-quality results.
Extensive experience and professional advice in anodising and finishing plus competitive pricing, fast track service, free delivery & collection, together with free quotation and sampling services complete the picture for the new Milturn Finishing offer.
Variety of applications
Milturn’s long term customer base consists of manufacturers in a variety of industries, such as professional film camera, seagoing marine, automotive, high end shop and hotel fitting and others, who are characterised by a requirement for reliable, well finished components for intensive use, sensitive or harsh environment conditions.
Commenting on the launch of the new facility, Vision Engineering’s Director of Manufacturing, Steve Mead
said, “We are delighted to be adding these new modern finishing facilities to our Manufacturing Services offer. They enable us not only to improve the way we meet the needs of our existing finishing customers, but also present a real opportunity to attract new, Midlands based customers to Milturn Finishing’s customer base.”
For more information:
https://www.milturnfinishing.co.uk
Contact Phillip Townend, Group Marketing and Communications Manager, phillip.townend@visioneng.co.uk
www.visioneng.com
Boasting over four decades of experience and rooted in Sheffield’s rich steel heritage, Charles Day Steels is thrilled to introduce their latest cutting-edge machinery acquisition – a new sheet metal bender. This state-of-the-art machine is engineered to cater to a wide spectrum of bending requirements with unparalleled efficiency and quality; emphasising Charles Day Steels’ ongoing investment strategy and commitment to advancing their bending and sheet metal pressing services.
Building on a foundation of excellence and innovation, Charles Day Steels’ latest in a long line of machine investments underscores their commitment to providing customers with cutting-edge solutions. This strategic move not only improves their in-house capabilities but also broadens the range of services available to their clientele. Boasting a tonnage of 320 tons and a bending length capacity of 4,100mm, this newest investment marks a significant upgrade over previous capabilities; allowing them to accommodate larger and thicker materials, and expand their service offerings to include more complex and demanding projects. With this investment, Charles Day Steels reinforces its position as a leader in the metal processing industry, catering to a diverse range of client needs with precision and flexibility.
Renowned for its unparalleled precision and flexibility,
this machine investment is a gamechanger in the industry, equipped with dynamic crowning and PressureReference technology to ensure the highest repetition accuracy and consistent quality across all projects. Its modular machine concept, coupled with a broad power spectrum, allows for the optimal configuration for specific sheet metal work, significantly enhancing production efficiency and flexibility.
Charlie Day, grandson of the founder and Sales and Business Development Director at Charles Days, had this to say about their latest investment: “With our larger cutting beds and higher power lasers, the demand from customers for larger, thicker, and more complex parts is growing, so naturally we invest to satisfy that demand.”
This new addition seamlessly integrates with Charles Day Steels’ existing array of services, including laser cutting, waterjet cutting, bevel cutting, and etching, to offer a comprehensive one-stop shop for metal processing solutions; effectively downstreaming production and enhancing customer experience. The higher tonnage and extended part length capabilities of the new
machine allow for the bending of thicker materials across larger dimensions than ever before.
Supported by a robust tooling library, Charles Day Steels is well-equipped to handle the most complex part requirements, further establishing their commitment to providing versatile and high-quality solutions to their clients.
This strategic investment is a testament to Charles Day Steels’ commitment to innovation and excellence; complimenting their already impressive array of machinery and services, and further establishing their dominance in the market. With this addition, Charles Day Steels is poised to offer even more competitive pricing, faster turnaround times, and the ability to undertake a broader range of projects, from simple parts to complex, high-precision components.
For more information about Charles Day Steels and their services, or to inquire about how the Bystronic Xpert Pro 320/4100 Press Brake can benefit your next project, please click here to get in touch today.
0114 244 5544
sales@daysteel.co.uk
https://www.daysteel.co.uk
The Laser Cutting Co. is levelling up their precision and efficiency with their new Trumpf TruBend Series 5000
Transforming precision engineering and productivity, The Laser Cutting Co. is proud to unveil its latest addition of the Trumpf TruBend Series 5000, a state-of-the-art bending machine, to its series of cutting-edge metal profiling machinery. This investment not only elevates the Sheffield-based company’s capabilities in metal bending and profiling, but also aligns with its Smart Design Production services; reinforcing its commitment to excellence in laser cutting, metal fabrication, and now, with an increased focus, on advanced metal bending techniques.
For over four decades, The Laser Cutting Co. has led the way in the metalworking industry, adapting and evolving to exceed the various demands of its clients.
The integration of this newest investment is a testament to the company’s commitment to innovation, quality, and the holistic approach of Smart Design Production. This service optimises parts for efficient downstream processes and assembly, significantly reducing component volume, material waste, and overall complexity for customer projects.
Featuring an energy-efficient On-Demand Servo Drive and a 6-axis back gauge, the machine enhances the company’s bending capabilities, allowing for the processing of thicker materials over larger part lengths, up to 4,250mm. The innovative automatic tool changer, ToolMaster, also enhances the company’s ability to produce complex parts with ease and precision, significantly improving its bending capabilities.
comfortably within our approach to ensuring a happy customer base.”
This latest investment is a clear indication of
The Laser Cutting Co.’s commitment to enhancing its service offerings and meeting the evolving needs of its customers; underscoring not only The Laser Cutting Co.’s dedication to enhancing its service offerings, but also complementing its existing range of services, including laser cutting, sheet metal bending, laser engraving and etching, and much more
By integrating this machinery with its Smart Design Production services, the company is poised to deliver even more optimised, efficient, and high-quality fabrication solutions, further cementing its position as a leader in the metalworking industry.
For more details on The Laser Cutting Co.’s services and how their Trumpf TruBend Series 5000 investment can benefit your projects, click here to get in touch and find out more today.
With an ethos of continuous re-investment, this latest addition introduces unparalleled flexibility, speed, and efficiency to The Laser Cutting Co.’s operations.
Regarding their latest investment, James Day, The Laser Cutting Co.’s Operations Director, had this to say: “Pressing is a rapid growth area for the business so investment into larger and more capable machinery fits
0114 242 0101
sales@lasercutting.co.uk
https://www.lasercutting.co.uk
Encompassing the power of 5G and WiFi 6 in an Intrinsically Safe Zone 1 package, the Ecom’s new Smart-EX 03 DZ1 is setting new standards for the hazardous area asset management market.
Underpinned by the global reputation of Pepperl+Fuchs as a pioneer in the development of intrinsically safe devices for mobile computing and industrial communication, the SmartEX-03 is laying the foundations for future orientated digitalisation.
This new generation smartphone opens up completely new possibilities and increases the safety, efficiency, and transparency of operations in both conventional and IIoT applications.
Today, skilled industrial workers play pivotal roles in critical sectors such as energy, manufacturing, and chemicals. The fusion of digital technology and IoT heralds a new era for them, enabling a connected workforce. Our mobile worker concept leverages mobile devices, asset tracking, analytics, and wearables to enhance their efficiency and safety. The launch of the new hazardous area-rated 5G smartphone Smart-Ex 03 takes mobile workers to a new level for flexible deployment in public and private networks of mobile network providers or the companies themselves.
We’d welcome a call on:
+44 (0)1189 169420 or please send an email to: info@247able.com.
Regardless of whether the business is an automotive workshop, a small-tomedium sized manufacturing company or indeed any type of operation that simply needs dry and clean compressed air, the new G-TEC Air Compressor from FPS provides a complete compressed air workstation with ‘game-changing’ capabilities.
This 6-in-1 offer comprises a highperformance compressor, refrigerated dryer, dual filtration, 270/500 litre air receiver, oil-water separator and controller, making the G-TEC Air Compressor the optimal and most convenient choice, for a whole host of applications.
Avoiding the need for many individual components that typically form part of a complex compressed air system, the G-TEC workstation features an integrated and modular design that saves space, reduces installation and improves efficiency. It delivers outstanding performance, producing a consistent supply of compressed air to power a wide range of pneumatic tools and machinery. With its high-efficiency motor and innovative design, this complete workstation also meets the
growing demand for more sustainable and costeffective compressed air solutions.
G-TEC workstations from FPS are available with a range of 7.5 to 22kW with pressure from 8 to13 bar. The high-efficiency screw compressors ensure optimal productivity and reliability. Importantly, the workstation comes with a 270 or 500 litre receiver and an integrated dryer and filters. The result? Clean, dry air for quality-assured pneumatic operations that lead to reduced downtime and maintenance costs and Indeed, reduced corrosion within pipes that also means fewer product rejects, and fewer costly air leaks, delivering yet more savings.
Purchase, lease and rental options are available.
www.fps-compressors.co.uk/gtec. html
Illegal copies can be dangerous AND costly. Knockoff products can be inferior, and misapplications can be dangerous to humans and animals. At a minimum, using unverified copies can lead to double work correcting misapplications, doubling the cost. Using original systems for dispensing 2-component materials from certified manufacturers ensures greater economy and dispensing safety for people and the environment. medmix’s strict quality controls, detailed know-how, and supporting consulting service are important for professionals.
Today, Mixpac mixing systems cover the entire industry of 2-component adhesives and sealants. Years of development
and co-operation with material manufacturers and their customers in the industrial and DIY sectors allows medmix to boast top of class reliability at optimum prices. Copies can never achieve medmix’s high level of reliability because they are not developed to be compatible with an entire system. Every misapplication due to cheap copies can lead to high repair and correction costs. Cheap also means no guarantees – all misapplication costs are borne by the customer.
Cheap copies can lead to cheap seals and bonds – these are accidents waiting to happen. medmix focuses on maximum safety for people, animals, and the environment.
medmix invests millions in the development of its products to ensure safe and economic use. Long-time investments in mixer system technology allow for economically viable 2-component adhesive/sealant systems. From the dispenser to the mixer, genuine Mixpac products provide a best-in-class total system for application of 2-component adhesives and sealants.
Buying cheap copies risks damage to users and the reputation of the entire industry. Accordingly, medmix invests heavily to protect and educate the market to successfully detect and deny risky, cheap copies.
Recently, medmix prosecuted distributors of a large shipment of illegal copies of the wellknown Quadro™ brand mixers. These dangerous copies of agricultural sector mixers, used in hoof care, can cause great damage. Every misapplication results in unrecoverable money lost to the farmer.
Customers and users can trust that medmix Switzerland AG will continue to defend their rights, their health, and their economic safety.
+41 41 723 73 00 communications@medmix.com www.medmix.swiss
For more than fifty years, Thyracont Vacuum Instruments GmbH has been at the forefront of intelligent vacuum measurement. This proud Made in Germany powerhouse has evolved to become a global leader in precisionengineered manufacturing in vacuum measurement and control solutions.
Established in 1970 by Dipl. Ing. Heinz Plöchinger, this first-class Basel II ranked company has continued to impress industry experts with the primary development and manufacturing of vacuum gauges. The Bavarian based company provides a wide range of accessories and software for system configuration, calibration management and data analysis to support its exclusive product range.
We asked Kristina Putz at Thyracont Vacuum Marketing to tell us more about the company, “We offer an innovative and extensive product range including vacuum gauges, vacuum sensors, vacuum transducers, vacuum meters, vacuum switches, and controllers as well as accessories and vacuum components. Our product families fulfil process requirements in a range of 2000 to 3e-11 mbar.”
“The applications for our vacuum instruments include areas like process industry, coating and drying, semiconductor and solar, analysis as well as research and development. Depending on the scope of tasks, we offer a wide range of sensor principles in various combinations such as piezo, Pirani, capacitive, cold cathode, and hot cathode, to meet the requirements of almost any industrial vacuum process.”
With a steadfast commitment to R&D innovation, the team of engineers continue to perfect the range of vacuum instruments. With a focus on digital connectivity, maintainability and individual settings, Thyracont
Vacuum Instruments GmbH innovation remains synonymous with intelligent functionalities.
Since 1970, the company has built up an impressive distribution network, with customers now stretching around the globe and the new VD800 Compact Vacuum Meters have created a buzz across many industrial applications. Vacuum instruments play a pivotal role in scientific research and advanced technology and Thyracont handheld vacuum meters have set the industrial gold standard for precision and functionality. Driven by the industry’s requirements, the new VD800 models have gone further again to refine intuitive handling, menu operations and graphical display options.
The functionality of the VD800 series allows for measurement of absolute pressure from 2000 to 5e-5 mbar and relative pressure from –1,060 to +1,200mbar. The enhanced larger graphic display now features measurement pressure graphs in addition to minimum and maximum pressure with a 4+1 membrane keypad driving an intuitive menu-driven operation. Furthermore, the integrated data logger records multiple measurement series with RTC data. With sampling rates from 20ms to 60s the devices are suited for both recording highly dynamic pressure curves and long-term measurements. For ease of monitoring, the alarm functionality emits an optic or acoustic signal when approaching a threshold value, allowing for a streamlined user experience.
It is imperative that compact vacuum meters give direct read-outs of measured data and the VD800 series ensures this through a read-out of the measurements stored in the data logger via the USB-C interface or optional Bluetooth® LE for wireless data transfer. The Thyracont VacuGraph™ software allows users to save and analyse the data easily and subsequently start online measurements.
Thyracont Vacuum has always strived for optimised
Smart Solutions and the VD800 series embodies intelligent energy management through a longer battery performance, so you can keep going performing multiple measurements. Through a standard power supply, the VD800 is charged quickly through the USB-C interface. That’s not all though: with ergonomics in mind, the new modular design allows for a seamless exchange of defective sensor heads by trained staff on-site and thereby drastically reducing downtime through maintenance.
Vacuum meters are required in various applications.
The VD800 vacuum meters can be connected to vacuum pumps or plants, linked to external Thyracont USB sensors or directly placed into vacuum chambers. With a focus on flexibility, the VD800 can be permanently installed in vacuum plants or in a mobile manner. The compact VD800 are perfect for service use, quality control and maintenance work or for leakage testing via rate of rise measurement.
The VD800 Compact Vacuum Meters are a result of meticulous in-house R&D innovation and as we enter Industry 5.0, Thyracont Vacuum is acutely aware of the importance of sustainability best practice. We asked Kristina Putz about how the company was promoting this, “The devices we develop make an important contribution to sustainable future technologies in industry and research. Renewable energy, electromobility and modern medical technology would be inconceivable without vacuum technology.”
“Many of our gauges have a modular design that makes it easy to replace contaminated or worn sensors. This not only reduces maintenance time and transport costs, but also extends the service life of the individual components. An approach also pursued by the European Commission as part of the European Green Deal.”
“In our research and development department, we are continuously optimising our processes to find sustainable alternatives such as air-source heat pumps and electric vehicles and to add positive ecological value to our products.”
For more information on The VD800 Compact Vacuum Meters, please see the website below: https://thyracont-vacuum.com/en
AdCo UK is one of the largest manufactures of shaped hotmelt adhesives and water-based adhesives for use in packaging and product assembly markets for over 21 years, from its Head Office and manufacturing facility in Liphook Hampshire with additional distribution facilities based in Leeds UK and a network of approved distributors based throughout the UK.
As well as supplying adhesives for all requirements, AdCo supplies a wide range of specialist applicators – from ProFlex industrial, heavy duty and professional glue guns to total melt, cartridge and bulk systems, we also manufacture and supply UF resins, PVA Adhesives, PU Adhesives, Tapes and much more
As part of our commitment to
offer our customers the correct solution for their needs AdCo are continually investing in research and development along with new state of the art manufacturing equipment to ensure we continue to meet the ever changing needs of all types of industry.
Thanks to our unrivalled knowledge of adhesives and application techniques, our highly skilled technicians can offer a ‘find and supply’ service to all our customers. With a combined industry experience of over 120 years, our technicians can ensure that any bonding problem can be solved quickly and efficiently.
Contact
01428 751755 enquiries@adco.co.uk www.adco.co.uk
Berlin Packaging UK Ltd
is the British operating company of Berlin Packaging EMEA, the World’s largest Hybrid Packaging Supplier® of glass, plastic and metal containers and closures.
The company represents One – Stop Packaging Shop that brings together the best elements of Design & Innovation, Manufacturing Services, and Customer Solutions for the packaging industry. Berlin Packaging is the only player who can offer such a complete range of services and support for clients during the entire packaging cycle
With 100+ years in the packaging industry, 1.700+ packaging professionals and a global network of suppliers and warehouses. Berlin Packaging provides packaging and services to customers all over the world and serves a wide range of ends markers: food, beverage, personal care, beauty, OTC, pet vet, pharmaceuticals, industrial, home fragrance and others. It offers the latest and most suitable packaging solutions that are able to fulfil any need.
packaging and closures, offering more than 40,000 items worldwide. They optimise the storage, management, and shipping of our customers’ products thanks to an extensive distribution network made of more than 130 locations and a first-class inventory management system
Berlin Packaging’s specialists constantly scout for the best partners to source top-quality glass, plastic and metal
EcoFloat® WHITE supports the use of widely recycled transparent PET bottles combined with a white opaque sleeve/Low density sleeve material supports float separation from PET during the recycling process/Increases yield of high-quality, food-grade PET flakes for bottle-to-bottle recycling
CCL Label, a global leader in specialty label, security and packaging solutions, has introduced a new version of its proven EcoFloat low-density polyolefin sleeve material: EcoFloat® WHITE.
“EcoFloat WHITE will enable greater recyclability for dairy packaging and other products that are light sensitive –we expect it to be a game changer. The dairy industry often uses bottles made from opaque materials like HDPE for bottles containing yoghurt and probiotic drinks or similar products. However, these white bottles are rarely recycled back into food grade applications for a number of reasons, including strict food contact regulations - so the bottles leave the packaging loop,” says Guenther Birkner, member of the management team at CCL. “We have seen a big trend in the Food and Beverage but also Home and Personal care industries to move packaging into transparent PET, which has an established food grade recycling stream. It is our goal to support this with a functional product decoration.”
Millions of bottles can now be recycled in a closed loop
“Legislation such as the European Green Deal and the Packaging and Packaging Waste Regulation will drive ‘design for recycling’ or eco-design in the coming years. Every brand has to come up with packaging that is actually recyclable and more important – recycled,” explains Marika Knorr, Head of Sustainability and Communication at CCL Label.
By using transparent PET bottles with a white sleeve, companies achieve two benefits at the same time. The entire bottle is fully recyclable, while still achieving the same look and feel that marketing is looking for – to maximize the messages and mandatory information given to consumers on the bottle. Millions of additional PET bottles are recycled and turned into a new one –giving the packaging many ‘extra lives.’
Additional light blocking barrier can be achieved with carbon-free inks
A key requirement for dairy products is light blocking properties to keep the product fresh and maximize shelf life. In the past, this light-blocking barrier was often achieved with a layer of black or silver ink, which is essential for protecting the products but could also be detrimental to sorting and recycling, as the standard near-infrared detection (NIR) system commonly used could have difficulty detecting the underlying material.
“Since 80% of recycling is actually sorting, we had to make sure that our solution was detectable by the standard technology used in the recycling industry today,” says Norbert Fenkart, who heads the research and development (R&D) department at CCL’s sustainable sleeve label center in Dornbirn, Austria. “We can use carbon-free inks to create additional lightblocking properties on the sleeve. These work well in NIR detection as we have seen in tests*. The underlying rigid PET bottle is detected and the bottle is sorted into the correct waste stream.”
+44 (0)1473 823011
info.uk@berlinpackaging.com
www.berlinpackaging.co.uk
The sleeve also helps with the crucial sink/float process step in PET recycling because it is made from a lowdensity polyolefin material that floats. It automatically separates from the PET bottle flakes and the density separation is very simple and clean: the heavier PET flakes sink to the bottom of the container, while the floatable material collects at the top of the container and can be easily captured and removed. The recycler is left with high quality, clean PET flakes that can be recycled back into food grade packaging for the dairy and other industries.
The transparent EcoFloat® sleeve material has been commercialised for over two years and has been adopted by many international brands to increase the recycling of their packaging containers. Click here for more information: EcoFloat
https://ccllabel.com
*Tests were carried out at renowned sorting and recycling expert Interzeroh
The sign and display business only installed the new VeloBlade Nexus 2516 in early January but has already seen a marked improvement in production.
Signage and display specialist Signs & Labels Hereford has invested in a new VeloBlade Nexus 2516 from Soyang Hardware Ltd., revealing how it plans to use the machine to expand its business into new and profitable markets.
Based just outside Hereford town centre, Signs & Labels Hereford is a family-run business that has been serving the market for more than 23 years. Offering signage, print and vehicle graphics, the company is led by Director Ross Hughes, whose father and sister also work within the business.
With the company having experienced an increase in demand for its services, it opted to upgrade its cutting equipment. Signs & Labels Hereford had been running the same cutter for 16 years, but as this required manual operation, the company sought out a machine with faster running speeds and automation features.
After researching the market, Signs & Labels Hereford quickly identified Vivid Laminating Technologies’ VeloBlade Nexus 2516 as the ideal solution. Distributed by Soyang Hardware Ltd in the UK and Ireland, the VeloBlade Nexus 2516 is a wide-format digital die cutter with a bed size of 2,500mm x 1,600mm.
“I had seen the machine a lot on LinkedIn and always thought it looked like the ideal piece of kit for our business,” Ross Hughes said. “Once I started looking and spoke to Vivid’s Lewis Evans, the price point for the specification stood out from other machines and further solidified my interest in the machine.”
“After speaking to Lewis during an online demo and at the showroom, I was really impressed by the customer service
Written by Ella Faulkner, Internal Sales
and attention to detail in making everything as straightforward as possible for their customers. We placed the order within days of seeing the machine at the showroom.”
Signs & Labels Hereford purchased the machine in December, and it was installed at the company’s Hereford site in early January. Ross Hughes said despite the cutter having only been in place a short time, the business has already seen a significant improvement in production.
“The VeloBlade is already making production faster,” Ross Hughes said. “The automation of barcode reading means there are fewer touch points. Also, as it is so simple to use, we have been able to train up numerous members of staff on the machine; we don’t have to wait for specific team members to become available to operate it.”
Looking ahead, Ross Hughes is confident that the new VeloBlade will allow Signs & Labels Hereford to expand its offering and move into new markets, picking out bespoke packaging as one area of interest.
“I think the machine will impact us immensely,” Ross Hughes said. “It will allow us to keep up with and surpass the ever-demanding issue of lead times and take us onto the next level regarding speed and quality.”
“It gives us more scope to take on more of our current work as well as looking at expanding into other markets.”
Contact
+44 (0)195 423 2564 hardware@soyang.co.uk
https://soyang.co.uk
CP Cases is your go-to source for rugged protection and innovative solutions. Today, we want to talk about something close to our heart –ruggedised satellite communication equipment cases and why they are indispensable in today’s world.
Unveiling the Vital Link
In an era defined by connectivity, whether it is for remote work, expeditions, or emergency response, satellite communication equipment is the unsung hero that keeps you linked with the rest of the world. But for this hero to shine, it needs a trusty sidekick – ruggedised cases. Let’s explore why they are essential:
1) Unmatched Durability
Our ruggedised cases and racks are built to withstand the harshest conditions. Whether it’s extreme temperatures, rough handling, or the unpredictable outdoors, they provide unparalleled protection. Think of them as the guardians of your precious communication gear.
Example: The CP Cases Amazon Rack
Our Amazon Rack is a prime example of rugged reliability. It offers a robust solution to safeguard your satellite communication equipment in any environment, ensuring it operates flawlessly when you need it the most.
2) Reliability Reinvented
Imagine being in a remote location with no room for equipment failure. Rugged cases offer a shield of reliability, ensuring that your satellite gear consistently performs, regardless of the surroundings. This reliability can be a game-changer in critical situations.
Example: The CP Cases ERack
Our ERack is a testament to innovation. It combines rugged durability with a lightweight design, making it perfect for the transportation and storage of satellite equipment. It’s the partner you can always rely on.
3) Unburdened Peace of Mind
Peace of mind is invaluable when you are working or exploring in demanding environments. Ruggedised cases provide you with the confidence to concentrate on your
tasks, knowing that your communication equipment is securely protected.
Example: The CP Cases Rugged Textiles
Our Rugged Textiles is designed for satellite communication applications, ensuring your equipment is safe and sound during transit. It's the epitome of peace of mind for satellite communication professionals.
4) Versatile Protection
Just as we have a deep appreciation for diverse and multifunctional equipment, we understand the importance of versatility in equipment protection. Rugged cases accommodate various satellite communication devices, from BGAN terminals to satellite phones.
Example: The CP Cases Airship
Our Airship is your all-in-one solution, designed to protect and transport a range of satellite communication equipment with custom foam that fits like a glove. Its versatility ensures that your gear remains in top-notch condition.
essential, ruggedised satellite communication equipment cases play a pivotal role. They exemplify resilience and adaptability.
5) Equipment Lifespan Extension
Satellite communication equipment doesn’t come cheap, and replacing it is a hassle you would rather avoid. Ruggedised cases aren’t just protectors; they are equipment life extenders, offering significant cost savings in the long run.
Example: The CP Cases SatRack
Our SatRack is engineered for maximum protection and shock resistance. It is the guardian of your satellite equipment, ensuring it stays operational for years to come. In a world where staying connected is
So, whether you are an intrepid explorer, a dedicated field worker, or simply someone who values top-notch gear, remember that ruggedised cases are the enablers of uninterrupted communication. They’re your key to staying connected in the most challenging environments.
Stay connected, stay rugged, and explore the world with confidence, knowing that CP Cases has your back.
Contact
+44 (0)20 8568 1881 info@cpcases.com
https://cpcases.com
TOPTICA’s new highly reliable Raman fiber amplifiers (RFA) are based on patented technology. With their high power of up to 30W the amplifiers cover the wavelength range from 1,120 to 1,370nm that is not accessible by Yb or Er fiber amplifiers.
The all-fiber design requires no re-alignment and provides a high degree of stability. The RFA offers a wide tuning range of up to 10nm, a relative intensity noise <1% RMS (10Hz-10MHz) and excellent long term RMS power stability of less than 0.5% over 100 hours (with a TA pro seed laser). For wavelengths outside this range, please enquire for a custom system. The RFA is designed using TOPTICA’s high quality engineering excellence and utilizing a stable European & North American supply chain.
Key features:
■ High power up to 30W
■ Available at wavelengths between 1,120 and 1,370nm
■ Wide tuning range of up to 10nm
■ High reliability and maintenance-free platform design
The RFA is utilizing the proven and stable DL pro or TA pro as a seed laser, enabling a seamless integration into the TOPTICA environment of for example wavelength stabilization options. Utilizing a third-party seed laser of your choice is possible. Please inquire for requirements.
To reach visible and UV wavelengths the RFA can be integrated with TOPTICA’s SHG & FHG portfolio of frequency doubling and quadrupling systems. With these, high power in the visible wavelengths (for
example more than 15W at 589nm) can be achieved while maintaining tunability over the entire RFA tuning range. For UV wavelengths the RFAs can be combined with FHG systems, drawing on TOPTICA’s extensive experience of custom (D)UV systems, while also maintaining the full tunability.
The system consists of two modules:
■ The Fiber Pump Module: Providing pump light for the RFA module
■ The Raman Fiber Amplifier Module: High power amplifier module with inputs from the pump module and the seed laser.
Visit: www.toptica.com for more details.
+49 89 858370 info@toptica.com
Innovative design, rigorous testing and high precision engineering are why Oliver Hydcovalves are the most trusted valves for Hydrogen and Carbon Capture applications.
The range has grown rapidly to include instrumentation, Double Block and Bleed, Pipeline, and Subsea Gate Valves. Shown here is the 1" Hydraulic Gate Valve with manual
override, DBB with 20mm bore, 3” Flange, and the 1/2" Hydraulic Gate Valve equipped with Remote Operated Vehicle bucket capability.
These valves, showcased for their diverse features, are en route for deployment in Carbon Capture (CC) injection applications.
For information on how Oliver Hydcovalves can provide Hydrogen and Carbon Capture valve solutions for your green renewable energy project, telephone: +44 (0)1565 632636 or visit our website at: www.valves.co.uk
PSG Dover has combined all of its premier intellectual property for the biopharma market under one umbrella, ‘PSG Biotech,’ to provide a comprehensive portfolio of innovative products that is delighting the industry with cutting-edge flowcontrol solutions from development to commercial scale. Back in June 2023, we announced our product integration with PSG Biotech’s well-established biopharma pump brand, Quattroflow, to develop our Quantex single-use microdosing technology for the biopharma market.
Quattroflow’s heart-mimicking, low shear, low pulsation, high turndown four-piston diaphragm pumps are the market-leading pump technology used in over 50 countries worldwide, for the gentle transfer of delicate biologics in many downstream applications including Tangential Flow Filtration (TFF) and Chromatography With this deep understanding of the global market, regulations and technical manufacturing requirements, the expert Quattroflow team at PSG Biotech know what it takes to develop the Quantex Microdosing pump into a biopharma certified, market-ready product.
We’re now delighted to report that this integration with our sister PSG Dover brand, Quattroflow has successfully progressed with the launch of the first of a brand new line of ‘QB’ pumps based on our Quantex single-use rotary pump technology. The brand-new QB2-SD pump sits within PSG Biotech Quattroflow’s portfolio of flow control solutions for the biopharma industry.
Developments achieved include some vital material changes to the QB2-SD which mean that it can be gamma irradiated at 50kGy and materials meet USP <88> Class VI regulations. Rigorous tests have been
carried out and the QB2-SD is now certified for the following standard biopharma regulations:
■ Particulate Testing (Sub-visible testing per USP 788)
■ Microbial Ingress
■ Endotoxin (USP 85)
■ Bioburden (ISO 11737-1)
The QB2-SD brings the PSG Biotech Quattroflow offering into new areas within the biopharma process: whereas the four-piston diaphragm pump range is popular in downstream/larger-scale manufacture, the single-use QB2-SD pump microdoses for very low flow applications – more appropriate in cell & gene therapy, laboratories or small-scale upstream and downstream applications. The QB2-SD uses an entirely different pumping method: a positive displacement rotary action, which, apart from also being gentle on biologics, means that the pump draws a high vacuum, is highly compact with a low hold-up volume and is bi-directional.
QB2-SD features and benefits:
■ Low hold-up volume: For minimum product waste
■ Bi-directional pumping: Avoids drips during filling
■ Easy installation/operation: For fast and errorproof handling
■ Gamma compatible up to 1 x 50kGy: Compatible with standard sterilisation methods
■ USP <88> Class VI certified materials: Ensuring biocompatibility
■ Single-use: Rapid changeovers with no cross-contamination
■ Lightweight, compact design: Saving valuable space
■ Dosing with a minimum flowrate of 75μl/s (at 1rps): For precision microdosing
■ Suitable for single transfer of cells with low shear: Protecting product integrity
■ Self-priming, high vacuum capabilities: For positioning flexibility & higher product recovery
Should you have any questions relating to the QB range, please contact the PSG Biotech Quattroflow team by phone: +49 (2065) 89205-0 or email: biotech@psgdover.com.
For any non-biopharma Quantex-related questions, you can contact us by calling: +49 (2065) 89205-0 or email: Quantex.CustomerSupport@psgdover.com.
Hertfordshire based engineering company Magog Industries continue to develop it’s range of bimetallic alloy hardened grades and coatings, working closely with established UK and European based coating specialists. Plastics recycling is growing within the industry with many moulders increasingly recycling in-house.
However, where recycled material needs to be bought in, problems can arise where material contain abrasive elements that pose a challenge in processing. For example, added fibres used to reinforce the moulded product can now be as high as 50%. Certain PE and some grades of biodegradable polymers such as PVOH (Polyvinyl Alcohol) can attack the screw surface over time.
Screw designs are configured to maximise performance from
single start compression to a range of mixing elements for optimised distributive and dispersive mixing. The company also advise and offer design configuration for complex parallel and conical twin extruder screws.
Manufactured from high quality metals including EN 41B Steel provides hard wearing properties but also allows refurbishment of hard welded flights at a later date.
Depending on material type, surface treatments are on offer to include ceramic, chrome, Hastelloy, Armoloy and Tungsten Carbide (HVOF) in addition to Nitride and bi-metallic hardened.
For more information, please contact Magog Industries: 01920 465201, email: enquiries@magog.co.uk or visit: www.magog.co.uk
MW Polymer Products Limited will once again be joining an esteemed line-up of exhibitors at Utility Week Live 2024. Located at our regular stand A24, we will be sharing and showcasing the wide range of industrial coatings, sealants, and adhesives for use on distribution gas, process industry and water pipe systems that we manufacture.
MW Polymers received fantastic feedback and interest at the 2023 show, and we are excited to be back to do it all over again!
Boasting a fantastic team with many years of experience, we have gained a reputation for being one of the most innovative, experienced, and forward-thinking companies within our sector. Based in Derby, we design and produce all our products from our purpose built 13,000 sq. ft. manufacturing facility.
Committed to contributing to a more sustainable future, MW Polymers has
been monumental in creating change within the industry since it was established in 1977 by Chartered Engineer, Mike Wild. A pivotal moment for the company, was when we established our on-site planetary, removing the requirement for outsourcing, investing further in local skills, and reducing our overall carbon footprint.
Functioning as a successful and innovative producer within the adhesive manufacturing sector, we serve a wide range of industries including gas, hydrogen, water, electric, and oil. Achieving complete customer satisfaction is central to our business philosophy which is reflected through our relationships, processes, and operations.
MW Polymers has all the expertise you need for your business to gain that extra edge. Offering tailored solutions to meet your needs, no matter how unique the challenge.
Recently MW Polymers, for the second year running, has achieved a 100% score in its Achilles UVDB Audit. This is a fantastic accomplishment and a vital recognition and achievement for our entire workforce to continue developing solutions whilst attaining high levels of safety, health, environmental and quality at our facility. The results confirm the team’s dedication to the company’s commitment of operating best practices in all manufacturing processes whilst delivering quality products you can depend on.
Whether your role is managerial, commercial or technical there is a good chance that you have an interest in ensuring that the printed circuit boards you are designing, purchasing and/or assembling are as efficient as they can be in terms of achieving the lowest total cost, sustainably, without compromising functionality or reliability of the end product.
The majority of the cost – 80-90% is built into the product in the early stages of the design phase – before either the PCB supplier of EMS company has sight of the design. We have also found that many of the cost drivers directly impact all aspects
in producing and delivering a more sustainable product. In our Sustainability Impact meter you can see the effects for each cost driver.
NCAB has divided the cost drivers into two categories, the ‘hard costs’ and the ‘soft costs.’ The hard costs drivers are covering aspects that relate to the physical printed circuit board itself. Examples being copper weights and build complexity. In these cases the impacts on sustainability are more tangible. The soft cost drivers are those elements tear bless considered can eat to delays in engineering, lost time and mis-specified demands that only serve to either achieve the desired quality or long-term reliability – this is not sustainable PCB production in our eyes. Many times these factors are a little less quantifiable, but can certainly have just as much of an impact on cost and sustainability.
To learn more, download our cost drivers – sustainability impact meter at: www.ncabgroup.com/pcb-cost-drivers
01380 736140 salesuk@ncabgroup.com
https://www.ncabgroup.com/ united-kingdom
MW Polymers continues to uphold and invest a sustainable infrastructure that focuses on customer satisfaction, culture, workforce, and innovation, and is the perfect partner for all your industrial adhesive, sealant, and coating needs.
Contact 01332 835001 admin@mwpolymers.co.uk www.mwpolymers.co.uk
Essentra PLC, the global manufacturer of essential industrial components, has joined the United Nations Global Compact initiative – a voluntary leadership platform for the development, implementation and disclosure of responsible business practices.
The announcement is in line with the organisation’s commitment to taking responsible action to create a better world. It follows just weeks after the award of a silver medal by EcoVadis, the global provider of business sustainability ratings, as confirmation of the organisation’s ongoing journey towards a more sustainable future.
The UN Global Compact is a call to companies everywhere to align their operations and strategies with 10 universally accepted principles in the areas of human rights, labour, environment and anti-corruption, and to take action in support of UN goals and issues embodied in the Sustainable Development Goals (SDGs).
Essentra’s 2022 Annual Report showed that the business has exceeded its 2025 scope 1 and 2 emissions targets, reducing emissions by 27% and emissions intensity by 35% since 2019. The Company aims to reach net zero in its operations by 2040 and across its value chain by 2050. In 2022, 12 sites, double that of the previous year, also achieved zero waste to landfill.
Launched in 2000, the UN Global Compact is the largest corporate sustainability initiative in the world, with more than 15,000 companies and 3,800 non-business signatories based in over 160 countries, and more than 69 Local Networks.
www.essentracomponents.com
www.essentraplc.com
Atlas Copco Compressors UK has embarked upon a Green Journey to support Atlas Copco Group’s global strategy to reduce greenhouse gas emissions from the entire value chain. This includes making further reductions in the energy consumed in its own operations, such as manufacturing sites, offices, and vehicles, as well as reducing emissions during the use of its products by supplying more energy efficient solutions to customers.
The Green Journey initiative has been structured to include employees all across Atlas Copco Compressors UK who have volunteered to help define, shape and enact the company’s Green Journey. These employees are tasked with developing and promoting a range of activities and policies that the wider company can follow to reduce its carbon footprint. The initiatives must be lasting, with tangible benefits, and able to be woven seamlessly into the working life.
Industry itself has to help in reducing the global energy demand and make more efficient use of the energy that it consumes. Atlas Copco can contribute to reducing industry’s electricity consumption by continuing to develop energy efficient products used by all industrial sectors.
At current rates, greenhouse gas emissions are predicted to increase average global temperatures by 4–6°C by the end of this century, resulting in unmanageable climate change. To avoid this outcome more has to be done and at a much faster rate.
When a company sets Science-Based targets it is a commitment to ensure the company’s emissions are in line with the goals of the Paris Agreement on Climate Change reached in 2015. Setting high climate ambitions at a company level will help governments achieve their targets.
Science-based targets focus on greenhouse gas emissions reduction. They are based on the ‘carbon budget’ – the
emissions permitted that will keep temperature increases within the limits. These endeavours work to limit the average global temperature increase to well below 2°C and pursue efforts to limit temperature increases to no more than 1.5°C above pre-industrial levels.
To give a true picture of their contribution, science-based targets are validated by the independent Science Based Targets initiative (SBTi) which assesses and approves companies’ targets in line with its strict performance criteria.
Fully committed to being part of the solution for a better tomorrow, the Atlas Copco Group has set itself sciencebased targets that will contribute towards achieving a low-carbon society.
One of its approved science-based targets has been established that aims to reduce the emissions from the company’s direct operations by 46% by the year 2030, when compared to a 2019 baseline.
Another approved target is to reduce the carbon impact of products in use by 28% by the year 2030, when compared to the 2019 base level of emissions.
Finally, there are additional requirements to reduce water usage, achieve a 100% rate of waste recycling or re-use, and increase the number of sub-suppliers who operate with an approved Environmental Management System in place.
The main benefit of these targets is that they inspire new ways of thinking, new initiatives and the actions needed for positive change.
The considerable number of companies that have committed to setting science based targets shows a groundswell in climate ambition and brings with it more confidence about being on track to prevent the worst effects of climate change. Across industry, companies report that adopting a science based target boosts
profitability, improves investor confidence, drives innovation, reduces regulatory uncertainty, and strengthens brand reputation.
Atlas Copco challenges itself to develop and deliver even more energy-saving solutions for its customers and to apply its solutions within more ‘green applications,’ as defined by the EU taxonomy. These applications facilitate the transition to a low-carbon society or help protect the environment.
Some typical examples of a green application that might use Atlas Copco compressed air, industrial gas or process cooling products are the biogas industry that collects fuel gas from decaying organic matter; recycling plants that can repurpose waste material into a usable form; and companies that process hazardous materials.
In a production environment, going greener is all about energy efficiency. For example, conducting a non-intrusive energy audit to measure the efficiency of an existing compressed air installation, involving the use of a data logger such as Atlas Copco Compressors’ AIRchitect, can deliver energy savings within a compressed air installation.
Most industrial compressed air applications experience a fluctuating air demand. By replacing a fixed-speed unit with a variable speed drive (VSD) compressor that matches output to user demand will realise considerable energy savings overall.
Compressors generate heat that is allowed to dissipate as quickly as possible to keep the ambient temperature down. But instead of letting it go to waste, installing a heat recovery system, such as Atlas Copco Compressors’ ER control unit, will recover and re-use up to 90% of the energy required to run a compressor.
www.atlascopco.com
LAB Innovations is the only UK trade show dedicated to the entire laboratory industry and LAB Innovations 2023 certainly did not disappoint. With over 160 lab suppliers, manufacturers and service providers exhibiting and over 3,117 laboratory decision-maker visitors, the action-packed show was buzzing with excitement.
Held from the 1st-2nd November 2023 at the Birmingham NEC, exhibitors from around the world joined forces under one roof, including innovative companies from the USA, Indian, Thailand, China, through to Switzerland, Sweden, Germany, the UK and many more.
LAB Innovations 2023 saw ground-breaking new products and services from across the industry in the following areas: lab facilities and apparatus, analytical equipment and methods, lab automation,
biotechnology/ diagnostics/ life sciences, services, R&D, cleanroom technology, measuring and testing engineering, chemicals and commodities, laboratory informatics, medicine/ public health, training and recruitment, federations and media/laboratory, innovation and sustainability and legislation and regulation.
Laboratory sustainability was a major theme for 2023 – with many exhibitors and visitors networking on green topics across the board and pharmaceutical giant AstraZeneca narrowly missed out on an award hat trick, scooping up Smart Lab of the Year and Sustainable Lab of the Year at LAB Innovations 2023.
LAB Innovations 2023 saw lots of trade show firsts: SmartLab, Meet the Expert, Conference and VIP Lounge. SmartLab was focused on spearheading laboratory practices through robotics, automation and artificial intelligence. Ask the Experts provided 1-1 bookable technical sessions with industry experts and the Conference spread across four theatres, providing engaging, cutting-edge presentations from dynamic, expert speakers. The VIP Lounge gave exclusive access to keynote speakers like Tomorrow’s World infamous presenter Maggie Philbin OBE.
The two-day event was bursting with new product launches such as the Avidity Science Solo™ from Avidity Science – the world’s first laboratory ultrapure water system with cutting-edge reusable plastic cartridges. This is part of the company’s commitment to product sustainability: with 90% reduction in carbon emissions in plastic production and reducing customer plastic waste.
Scientific Laboratory Supplies was happy to show attendees its display of cutting-edge products and technologies. This includes the Ecodyst Rotary Evaporator for lab operations and the Innovaprep Concentrating Pipette Select: replacing more traditional centrifugation and culture-based enrichment methods.
Exhibiting at Lab Innovations is perfect for brand awareness and showcasing new products and services to the biggest decision-makers from across the laboratory industry.
Book for LAB Innovations 2024 now!
This is our second pick of the best exhibitors from last year’s event, listed here in alphabetical order: LAUDA Technology & The Tintometer Company. Further details can be found on this page and the next.
https://www.lab-innovations.com
Save the date
LAB Innovations 2024: (co-located with Advanced Engineering)
30th-31st October 2024: NEC, Birmingham
How do you handle and transport your valuable samples? Especially the ones that need to be stored at ultra-low temperatures? Dry ice? Or PCM? They work for sure, but they are a hassle and they have a host of disadvantages in the tow: hard to validate and monitor, safety concerns, not the quite right temperature range, etc. Why can’t transporting valuable pharmaceuticals, vaccines, biological samples, and other valuable goods be as easy as sticking them in the freezer?
Actually, now it is. LAUDA took the reliability and ease of handling of a deep freezer chest and made it mobile!
The LAUDA Mobifreeze is an innovative, cost-efficient, and safe alternative to conventional transportation means. The mobile chest is equipped with a powerful lithium iron phosphate battery and can ensure constant storage and transport temperatures both in mains operation and independently of the mains. This means it can be used in both stationary and mobile applications. The Mobifreeze offers a capacity of 270 liters and operates in
the temperature range from -86°C to -50°C. It ensures a high level of transport safety and its robust design makes it suitable for use in rough logistics environments.
Let’s take a quick look at the numerous advantages:
■ Three hours of mains-independent operation
■ Active cooling instead of passive cold accumulators
■ No costly procurement and planning as with PCM and dry ice
■ No health risks and ventilation costs as with dry ice
■ Perfect integration into the cold chain and controlled transport conditions
■ Reduction of rearrangements and sample contamination due to one-stop-commissioning
■ Simplified handling and safe sample integrity
The Mobifreeze opens up new possibilities for research and manufacturing pharmaceutical companies as well as logistics companies and offers universities, research institutes, laboratories, biobanks and clinics an innovative solution for the safe transport of temperature-sensitive preparations. It helps to improve quality, efficiency, and safety in pharmaceutical and intralogistics and to create a better (working) environment. LAUDA stands for excellence and innovation and lives its credo ‘Empowering Excellence. For a better future.’
Interested? The Mobifreeze chest is available for sale, reach out today: +44 (0)1780 243118
info@lauda-technology.co.uk
The everyday challenges of turbidity measurement, such as inaccuracies due to stray light, complicated handling, and time-consuming calibration, are eliminated with the Lovibond® TB350. The TB350 is the most advanced portable turbidimeter on the market with unprecedented measuring range and unsurpassed accuracy.
Multipath 90° BLAC® is a patented sensor technology, making the TB350 the most versatile turbidimeter combining laboratory accuracy in a portable instrument. This technology ensures the highest accuracy is guaranteed in the lower turbidity range from 0.01NTU and maintains the outstanding precision level in the highest turbidity range up to 4,000NTU.
The recently developed optical system works with two ingeniously arranged 90° detectors and thus ensures a purely nephelometric measuring principle. During the turbidity measurement, two different path lengths of the incident light beam through the sample are cleverly exploited. Various particle sizes and shapes are detected with the highest measurement accuracy even where the particle size distribution deviates from the calibration standard.
The novel BLAC® technology stands for Backscattered Light Absorbing Cavity. The light-absorbing trap almost eliminates unwanted stray light and provides extremely accurate results for low turbidity down to 0.01NTU.
The sensor technology was specifically designed by a team of world-renowned turbidity experts to solve common user problems in turbidity measurement. With intuitive colour touch screen and straightforward data management protocols ensure easy handling. A customised measuring mode for fast-settling particles, the ‘Fast Settling Mode,’ complements the outstanding instrument performance increasing the accuracy of the turbidity reading for large and heavy particles from 20NTU, but especially in the high measuring range of up to 4,000NTU.
The TB350 makes calibration and verification procedures, which are otherwise quite complicated in turbidity measurement, easier than ever before. Formazin-based T-CAL® primary solutions are safely sealed in airtight vials and can be used immediately.
Contact +44 (0)1980 664800 support@lovibond.uk
https://www.lovibond.com/en
