John Deere 4100 Utility Tractor Repair Service Manual

Page 13

VALVE LIFT CHECK

DIESEL ENGINE–3TNE74-JKI

4. Zero the dial indicator. 5. Rotate crankshaft while observing dial indicator as valve is moved to the full open (down) position. Normal

Not Normal

11. Check that valve cap on end of valve stem remained seated on valve and inside valve spring retainer. 12. Turn crankshaft pulley counter clockwise (as viewed from operator’s seat or flywheel end) approximately 2/3 of a revolution (240°) while watching observation hole for number three timing mark. 13. Check rocker arms and push rods for cylinder number three are loose. 14. Repeat steps 7 – 13 for number three cylinder. 15. Repeat steps 7 – 11 for number two cylinder. 16. Replace rocker arm cover, air cleaner bracket and housing, muffler, and inspection hole dust cover. 17. Replace engine side covers and hood.

VALVE LIFT CHECK Reason: To test for excessive wear on camshaft lobes, cam followers, rocker arms, valve stems, valve caps, or bent push rods. Equipment: • Dial Indicator with magnetic base Procedure: 1. Remove rocker arm cover. 2. Check that valve clearance is within specification. Adjust if necessary.

Valve Lift Specification: ............................ 7.5 mm (0.300 in.). 6. Repeat for each valve. Results: • If valve lift is less than specification, remove and inspect camshaft, camshaft followers, push rods, valve caps and stems, and/or rocker arms for wear or damage.

FUEL INJECTION SYSTEM TESTS

CAUTION Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting high pressure lines. Tighten all connections before applying pressure. Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids. If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgable source. Such information is available from the Deere & Company Medical Department in Moline, Illinois, U.S.A. Reason: To stop fuel flow to the cylinders (one at a time), while engine is running, to determine what effect that cylinder has on overall engine performance. Equipment: • (2) 17 mm Open End Wrenches Procedure:

T6333DT

3. Fasten dial indicator to engine and position indicator tip on valve retainer. Valve must be fully closed and rocker arm must move freely.

4/5/01

1. Park tractor on level surface, park brake ON, transmission in NEUTRAL, power-take-off OFF. 2. Open hood and remove engine side covers, air cleaner, coolant overflow tank and mounting bracket

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John Deere 4100 Utility Tractor Repair Service Manual by aservicemanual - Issuu