Specifications & Key Features:
Housing:
Challenger 1 LED AL6100 - AL6300 Series
Die-cast/profiled aluminium and steel are used to produce an elegant and unobtrusive low profile design.
Ratings:
UKCA, CE, CB, SAA, IP66
Finish:
Powder coated Black/Red
Driver:
• 1500W driver is 3ch. DALI2/DMX driver
• IP66 rated
• 400W - 1200W data available on request
• Integral or remote options available
Warranty & Lifetime:
5 years standard warranty
60,000 hours L80B10 25°C
Wind Area (flat glass installation):
6 module: 0.149m2
4 module: 0.130m2
2 module: 0.107m2
Product Applications:
Challenger 1 Product Overview:
The Challenger 1 LED by Abacus Lighting is a cutting-edge floodlight that combines exceptional performance with a sleek, modern design and low cost of ownership. Featuring a flat glass, double asymmetric design, it provides precise and efficient illumination while minimising light spill. Available in 2, 4, and 6 module variants ranging from 400W to 1500W, the Challenger 1 LED is a versatile solution suitable for a wide range of applications. Whether used for sports facilities, industrial sites, large open spaces, or area lighting, it delivers powerful and reliable illumination tailored to specific project needs.
Built for durability, the Challenger 1 LED is IP66 rated, ensuring protection against dust and water ingress, making it a robust choice for even the harshest environments. With Abacus-designed medium and narrow beam optics, it provides excellent coverage and efficiency, enhancing visibility and safety.
The floodlight offers integral or remote driver options, allowing for flexible installation. Finished in a durable black or red powder coating, it not only performs exceptionally but also maintains a professional, modern aesthetic. Whether lighting up sports venues, industrial complexes, or large public spaces, the Challenger 1 LED sets the standard for high-performance floodlighting.
Challenger 1 LED AL6100 - AL6300 Series
Challenger 1 LED - Product Code Selector
About Our Client:
Ingles Football Club Case Study
Ingles FC is a Leicestershire-based football club founded in 1972. Competing in the Midland Football League, they are dedicated to developing local talent and promoting grassroots football.
Known for their focus on teamwork and sportsmanship, Ingles FC also runs youth development programs to support aspiring players. Beyond football, the club actively engages with local initiatives, strengthening its community ties.
With a proud history and commitment to growth, Ingles FC continues to make a positive impact both on and off the pitch.
The Challenge:
Ingles FC was looking for a solution to improve visibility for both players and spectators, reduce energy consumption, and minimise light pollution.
The existing fixed high masts located at the pitchside required protective padding to be applied before each match in order to prevent injury to players during collisions.
Additionally, the placement of these masts obstructed the view of the game. Since the masts were fixed, heavy lifting equipment was necessary to access the pitch for maintenance or repairs. This process was timeconsuming, and the equipment often caused damage to the pitch surface.
Ingles Football Club Case Study
The Solution:
Ingles FC selected Abacus Lighting to deliver a high-performance illumination project for their ground. Abacus installed 12 Challenger 1 floodlights (CH1), equipped with overspill cowls to reduce light pollution and minimise the impact on surrounding areas. To enhance spectator views and improve safety, six 15-meter masts were placed around the perimeter of the pitch, positioned behind the fencing and replacing the previous masts that were located at the pitch side. Abacus Lighting managed the entire process, including design, supply, and installation, ensuring a seamless and professional service. The project was completed within a 3-4 week timeframe, meeting all agreed deadlines.
Key Features:
• Flat glass, double asymmetric floodlight
• Elegant and unobtrusive low profile design
• Available in 2, 4 and 6 module variants from 400W to 1500W
• Abacus designed medium and narrow light distribution, specifically for sports lighting
• Integral or remote driver options
• IP66 and IK10 rating for harsh environments
• High-grade powder coated finish
The Challenger 1 floodlights provided Ingles FC with reliable, energy-efficient, and low-maintenance lighting, enhancing the experience for both players and spectators on match days.
By replacing the existing fixed masts with Abacus’s (HL250) base hinge masts, the need for heavy machinery to access the pitch for maintenance and repairs was eliminated, saving the club the cost of hiring expensive equipment and the risk of damage to the pitch.
The new base hinge masts were installed behind the perimeter fence of the pitch, which saved the club time as protective covers are no longer required around the base of the masts on match days. This improvement has also enhanced the viewing experience by providing spectators with unobstructed views of the pitch during matches.
This successful project highlights Abacus Lighting’s expertise in delivering tailored solutions for sports facilities, ensuring optimal lighting performance for players, fans, and the wider community.
Specifications & Key Features
Challenger 3 LED AL7100 Series
• Advanced design reduces light pollution and improves spectator viewing
• Precise optical control designed specifically for sport
• Robust for all environments with an IP66 and IK10 rating
• Lens and lumen packages available in a versatile design for multiple applications
• Dali and DMX options
• Full cut off low spill design for control of light
Product Applications
• Sport
• Open Areas
The Challenger 3 LED by Abacus Lighting is a high-performance floodlight designed for sports fields, arenas, and large outdoor spaces. Engineered with advanced optics and LED technology, it delivers exceptional illumination while minimising light pollution, ensuring optimal viewing conditions for players and spectators. Its modular design not only allows for straightforward installation but also simplifies maintenance, making it a preferred choice for high mast lighting solutions and stadiums worldwide.
Built to withstand the harshest environments, the Challenger 3 LED boasts an IP66 and IK10 rating. With precise optical control tailored specifically for sports applications, it offers full cut-off and low spill lighting, reducing glare and unwanted light spill. The floodlight’s versatile lens and lumen packages cater to various requirements, while DALI and DMX options provide advanced control capabilities. Whether illuminating a football pitch, a racetrack, or a multi-use sports facility, the Challenger 3 LED delivers powerful, efficient, and reliable lighting for any large-scale setting.
Product Overview
Challenger 3 LED AL7100 Series
Challenger 1 LED - Product Code Selector
Lumen output up to 162,865 up to 244,298 up to 274,637 LED Chips numbers 224 pcs 120 pcs 288pcs
Light Efficiency Up to 159lm/W
Beam Angle+ 17°, 25°, 50°
Colour Temperature 4000 - 6000K (5700 standard)
Colour Rendering Index (CRI) ≥70 (≥90 optional)
Colour Heat sink: RAL 9017, Bracket: RAL 9017 & Abacus red
IP Rating IP66
IK Rating IK10
Operating Temperature Range -40° - +50° (module)
Optional accessories Front glass, shields, aiming device
Input Voltage
AC 200-440V @50/60hz (Single or 3 phase L1/L2/PE)
Input Voltage - US Option AC 208-480V @50/60hz (Single or 3 phase L1/L2/PE)
*Non-standard options may be subject to MOQs or longer lead times.
Challenger 3 S-Light AL7300 Series
Key Features:
• Lightweight - Due to low profile modules
• The advanced design minimises light pollution and enhances the viewing experience for players and spectators
• Precise optical control specifically engineered for sports lighting
• Robust, to withstand harsh environments, with an IP66 rating for water resistance and an IK10 rating for impact resistance
• Versatile lens and lumen packages are available for a wide range of applications
• Options for DALI and DMX control are included
• The full cut-off, low spill design ensures accurate lighting control
• Sports Grounds & Stadia • Large Open Areas
The Challenger 3 S-Light is a high-performance LED floodlight specifically designed for sports fields, stadiums, racetracks, and large-scale outdoor environments. Featuring advanced optics and LED technology, it delivers powerful, uniform illumination while reducing glare, spill light, and sky glowensuring optimal visibility for both players and spectators.
Compared to the standard Challenger 3 LED, the S-Light is lighter in weight, offering several key advantages:
• Easier handling during installation, especially at height
• Reduced structural loading on columns and mounting brackets
• Improved safety and accessibility for ongoing maintenance
With an IP66 and IK10 rating, the S-Light is built to withstand demanding weather conditions and impacts. Its modular design allows for straightforward installation and simplified maintenance, making it a preferred solution for high mast and stadium applications worldwide.
Precision-engineered optics offer full cut-off and low spill, ensuring compliance with lighting regulations and minimising impact on surrounding areas. Available in a range of lens and lumen packages, with DALI and DMX control options, the Challenger 3 S-Light provides versatile, high-performance lighting tailored to each project.
Challenger 3 S-Light Product Specifications
Product Applications
Product Overview
Challenger 3 S-Light AL7300 Series
Light Efficiency Up to 163lm/W Beam Angle+ 17°, 25°, 50°
Colour Temperature 5000K standard (Optional 3000K, 4000K or 5700K)
Colour Rendering Index (CRI) ≥70 (≥90 optional)
Colour Heat sink: RAL 9017, Bracket: RAL 9017 & Abacus red
IP Rating IP66
Rating IK10
Dimensions Challenger 3 S-Light
About Our Client:
Emley Association Football Club Case Study
Emley FC is a long-standing football club with a rich history and connection to its community. Over the years, the club has sought to improve its facilities to provide the best possible environment for players and fans. Abacus Lighting has proudly supported Emley AFC for approximately 40 years, having originally installed their previous lighting system.
Emley FC is committed to maintaining a high standard of infrastructure to support its players and ensure a great matchday experience. Recognising the importance of efficient, high-quality lighting, the club has always prioritised modernising its facilities all around the ground. This latest project aimed to enhance energy efficiency and light quality while ensuring long-term sustainability.
The Solution:
Scan Here Click Or Scan Here To View The Emley AFC Case Study Video!
The Challenge:
Emley FC’s old lighting system had become outdated, with issues surfacing more frequently over time. These challenges were escalating to the point where maintaining the system was no longer economically viable. With increased maintenance costs and declining performance, the club was struggling to meet the required lighting standards for competitive matches.
To continue providing a high-quality experience for both players and supporters, Emley AFC required a modern, efficient lighting solution that would not only enhance the quality of light on the pitch but also help reduce energy costs. The club also wanted a system that would be easy to control and maintain while reducing its environmental impact. Thanks to funding from the Premier League Stadium Fund, Emley AFC could move forward with upgrading their system.
Abacus Lighting delivered a comprehensive turnkey solution, retrofitting six Challenger 3 LED floodlights and six Challenger 1 LED floodlights onto the club’s existing fixed masts. The installation was completed within the projected timeframe, with Abacus providing prompt responses to any issues that arose during the project. This modern lighting system was designed to deliver high-quality illumination while significantly reducing energy consumption. The new LED system offers superior brightness, uniform light distribution, and improved visibility for players, referees, and spectators alike.
One of the standout features of the new system is its advanced control capabilities, enabling Emley AFC to manage their lighting via a smartphone app. This functionality simplifies operations, allowing the club to easily set schedules, control brightness, and turn the lights on and off without needing to access the physical switch room. This not only enhances convenience but also contributes to further energy savings by ensuring the lights are only used when necessary.
By implementing the latest LED technology, Emley AFC now benefits from a more sustainable and cost-effective solution, reducing its carbon footprint while significantly lowering utility bills.
Emley Association Football Club Case Study
Testimonial:
Andrew Painten, Chairman of Emley AFC, shared his thoughts on the project:
“We’re delighted with the new system – it’s extremely reliable. The biggest impact as well as the quality of light is the cost saving; we already know we have saved around 25% on our utility bills. I personally love the fact we don’t have to run around going behind locked doors and finding switches. Now the switch room is right here on my smartphone, where we can set the lights on and off alongside controlling the brightness, which is a fantastic way of working.”
Challenger 3 LED
Key Features:
• Advanced design reduces light pollution and improves spectator viewing
• Precise optical control designed specifically for sport
• IP66 and IK10 rating for harsh environments
• Lens and lumen packages available in a versatile design for multiple applications
• Full cut off low spill design for control of light
Challenger 1 LED
• Flat glass, double asymmetric floodlight
• Elegant and unobtrusive low profile design
• Available in 2, 4 and 6 module variants from 400W to 1500W
• Abacus designed medium and narrow light distribution, specifically for sports lighting
• Integral or remote driver options
• IP66 and IK10 rating for harsh environments
• Powder coated Black/Red finish
Challenger MAKO AL7200 Series
• Unmatched lumen to weight ratio
• Optional RGB modules for interchangeable light shows
• Customisable scene control system with Cloud connectivity from standard devices
• Retrofit solution for upgrading sporting stadiums to LED
• Highly corrosion-resistant alloy construction and coatings
Challenger MAKO Key Features: Challenger
• Lightweight construction eliminates the need for bulky cross arms
• IP66, NEMA 4x, ANSI C136.31 3G Certified
• Intelligent, energy-efficient driver with system failure detection
• 5 year Warranty
The Challenger MAKO is a stadium luminaire specifically designed to illuminate international stadiums for both day and night matches with exceptional clarity and coverage. The incredibly high demands of today’s UHD TV sports programs have driven the design of the Challenger MAKO. Its unrivalled lumen output to weight ratio: up to 150,000 lumens and weighing just 11.6kg per module ensures stadiums around the world can offer reliable, UHD coverage efficiently and flexibly at every match.
The Challenger MAKO’s lightweight construction, simple installation, and flexible cloud-based control from standard devices deliver outstanding performance whatever the weather. Options that include additional RGB modules can be specified to create entertaining light shows on match days. High-quality automotive-grade alloy materials, corrosion protection coatings, and driver technology innovations enhance the product life-cycle while ensuring that the
MAKO continuously works at peak performance.
MAKO Technical
Challenger MAKO Stadium Lighting Overview:
Technical Data: White Lights RGB
Challenger MAKO AL7200 Series
Key Features:
• Unique optics, designed specifically for stadium lighting
• Sleek and robust structural design; Two modules make up a combined weight of 33kg - equivalant to two metal halide luminaires)
• 96,000 lumens of modular and quickly interchangeable RGB Light
• Quick installation - All drivers connect directly to the driver spine
• Extremely Low On-Field Glare Rating
• Ultra-corrosion resistant alloy - less than 0.03% Cu with Electrophoresis Coating
The hinged clamp securely connects the two modules together, forming a weatherproof seal when the locking bolt is tightened.
Challenger MAKO AL7200 Series
Challenger MAKO Driver Key Features:
• Input voltage range: 190-528VAC
• Built-in active PFC function
• Three channel outputs independent control
• Max Output Power 400W per channel Total 1200W(240-528Vac),1000W(190-240Vac)
• Output Current, ranging from 180-1800mA
• Output Voltage, ranging from 150-215Vdc
• Dimming Control method: RS485
• High efficiency: 95% Typ
• Output voltage, current and power sensing
• Output short circuit and over-voltage protection
• Surge level 4kV common mode and 6kV differential mode with external SPD
• Non Isolated, Class I
The Challenger MAKO Driver is custom designed and optimised to be the most efficient and reliable driver in the Sports Lighting Industry. Built from the ground up using mission-critical military power supply design methodology, the Challenger MAKO Driver offers many technology innovations to enhance system lifetime.
Reliability, redundancy, system health monitoring, and ease of replacement ensure the Challenger MAKO sports lighting system remains at peak performance for the lifetime of your project.
Dimensions: (L x W x H) 343 x 170 x 170mm
Challenger MAKO Driver Mast Connection Spine
Challenger MAKO Driver Overview:
Challenger MAKO AL7200 Series
• Rugged solid-state mission critical defence system backplane for power and communication
• Fast connect and disconnect of Challenger MAKO Driver without need of electrician
• Integrated 100kA surge protection battery backup on board to support control use, egress lighting, and security cameras in loss of power events
Integrated Junction Box:
• Sealed and lockable access point for installation and maintenance
• Eliminates cumbersome and costly external fuse enclosures
• Patented MST Field-Adapt quickly converts from 1-phase to 3-phase in seconds
• Universal input voltage of 208VAC to 480VAC
• Easy Tool-Free connection to existing power at base of pole
Challenger MAKO SES Control System:
• Only All-encompassing exclusive Sports Lighting Control System on the market
• Intuitive control of MAKO Sports Entertainment Solution and loT devices
• Cellular connectivity included for 24/7 monitoring and system updates
Expandable Sensor and Auxiliary Power
• Low voltage quick access expansion port for loT sensors Simple, quick, and low-cost snap-in camera module for streaming video capability
• 2-hour emergency lighting module with up to 2500 lumen output
Challenger MAKO Spine Driver Connection:
Challenger MAKO AL7200 Series
• Description: T30-4G Cellular connected gateway
• Input Power: USB-C Universal Input
• Operating Environment: Outdoor Rated at -40C to 55C, 1P65 (when latched)
• Cellular: 4G CAT 1 cellular module
• Wi-Fi: Built in Wireless Access
• Radio: ESP32 Wi-Fi+SOC
• Certifications: FCC/IC, UL, CSA & ROHS
• IP65 rated with built in surge protection
• Programmable push buttons for manual control
• Multiple zones, behaviours, events, and schedules
• Built in Wi-Fi for local wireless access
• Ethernet port and cellular for network connectivity
• AES 128-bit encryption
• BMS and other system integration options
• Optional Cloud and Remote Access services available
• Warranty: 5-year
The Challenger MAKO SES Control System allows for dynamic wireless communication to form a local mesh network. The primary function of the Challenger MAKO SES Control System is to create multiple zones, dynamic behaviours, events, and schedules.
The Challenger MAKO SES Control System has built in Wi-Fi for local wireless communication. The system comes equipped with an LCD screen and simple push button for easy end user interface.
• The only All-encompassing exclusive Sports Lighting Control System on the market
• Intuitive Control of Challenger MAKO Sports Entertainment Solution and loT devices
• Cellular connectivity included for 24/7 monitoring and system updates
Challenger MAKO Gateway Control System Overview:
Challenger MAKO Gateway System Key Features:
Prestigious Cricket Grounds Case Study:
Abacus Lighting
Completes Three Major Projects at Kensington Oval, Lord’s and Arnos Vale Cricket Grounds
Abacus Lighting, in partnership with M3 Innovations creators of the Challenger MAKO, has recently completed lighting projects at three of the world’s premier cricket grounds: Lord’s Cricket Ground in London, Kensington Oval in Barbados, and Arnos Vale Stadium in St. Vincent. Over a span of just four months, these significant undertakings have reaffirmed Abacus Lighting’s status as the leader in sports lighting solutions.
These prestigious cricket venues have all transitioned to Abacus Lighting’s cutting-edge LED floodlight, the Challenger MAKO - the first LED fixture designed specifically for the unique needs of cricket grounds. This marks a new era in sports lighting, showcasing the company’s continuous commitment to innovation and excellence. The Challenger MAKO floodlights boast an unrivalled lumen-to-weight ratio, delivering the highest power output from the lightest possible fixtures. Each installation has benefitted from the floodlight’s advanced technology, ensuring these grounds are primed for both day and night matches with exceptional clarity and coverage.
The T20 World Cup, which has been staged around the world this month (June 2024) was a significant factor in the decision to upgrade the lighting at both Kensington Oval and Arnos Vale. The new lighting ensures the grounds meet the highest standards required for such a prestigious tournament. The Challenger MAKO floodlights enhance visibility and broadcast quality, making the matches more enjoyable for both spectators and viewers around the world.
The installation of the Challenger MAKO at Lord’s and Kensington Oval marks a significant upgrade from their previous lighting systems. The lightweight and efficient design of these floodlights ensures that each ground can achieve optimal lighting conditions with minimal structural impact, a key consideration for these historic and iconic venues.
Kensington Oval - Barbados
Prestigious Cricket Grounds Case Study:
Lord’s - London, England
Did You Know?
The T20 Cricket World Cup final will be held at Kensington Oval this year, one of just three grounds to host the final more than twice, with Lord’s in England being another.
Lord’s Cricket Ground, known as the “Home of Cricket,” has a storied history and a reputation for excellence. The new lighting system enhances both day and night matches, providing a world-class experience for players and spectators.
Kensington Oval, situated in the heart of the Caribbean, is famous for its vibrant atmosphere and passionate fans. The improved lighting ensures every match is a spectacle, maintaining the Oval’s status as a premier cricketing venue. This year, the T20 Cricket World Cup final will be held at Kensington Oval, making it one of just three cricket grounds in the world to hold the prestigious honour of hosting the Cricket World Cup final more than twice; another able to boast this accolade is Lord’s in England.
Lord’s and Kensington Oval have a history of trusting Abacus Lighting as their lighting provider. The decision to upgrade to the Challenger MAKO floodlights signifies the trust and satisfaction these venues have in the company’s products and services. Abacus Lighting, working alongside M3 Innovations, takes great pride in continuing these valued partnerships, ensuring these cricketing landmarks remain at the pinnacle of the sport.
Arnos Vale Stadium, nestled in the picturesque island of St. Vincent, now enjoys state-of-the-art lighting with its brand-new installation. This modern installation supports Arnos Vale’s role in hosting international cricket and other sporting events, ensuring it meets the standards of top-tier venues worldwide. The new lights were installed in time for the grounds to host the Super Eight stages of the T20 World Cup on 22-June and 24June.
Abacus Lighting’s dedication to product development and innovation ensures the company stays at the forefront of the lighting industry. The successful completion of these high-profile projects within a short time-frame underscores our ability to deliver top-tier solutions on a global scale. As leaders in lighting, Abacus Lighting and M3 Innovations remain committed to setting new standards and illuminating the future of sports and entertainment.
Abacus Lighting’s Challenger MAKO - Unmatched weight-to-light output LED lighting solution designed specifically for cricket
Prestigious Cricket Grounds Case Study:
The Abacus Approach:
Abacus Lighting’s brief was for the stadium lighting to meet current broadcasting standards, lower power consumption, and increase energy efficiency. The lighting upgrades at Lord’s, Arnos Vale, and the new installation at Kensington Oval cricket ground all aim to significantly contribute to the venues’ stated goal of becoming carbon neutral.
Abacus Lighting’s Challenger MAKO LED stadium luminaries were specifically chosen because they offer low power consumption, can be retrofitted to existing masts, reduce maintenance costs by lasting approximately three times longer than Metal Halide lamps, and hit the competition for six in terms of weight-to-light output ratio.
Challenger MAKO LED stadium floodlights have the additional option of RGB colour-changeable lighting modules, which can create impressive light shows to entertain the crowd on match days. The Challenger MAKO enables live lighting adjustment throughout the match, and light shows can be pre-programmed before a match using user-friendly software controlled from standard devices.
The Challenger MAKO offers fast, efficient installation and low maintenance. Each unit has two LED modules, a fixing bracket, a module clamp, and a driver. This ensures minimal downtime during servicing and eliminates needing specialist cranes or heavy lifting gear. Most maintenance and repairs can be done using a man-rider winch on fixed masts. Alternatively, as at Lord’s, telescopic masts can be specified at the design stage to lower the lights, eliminating the need to hire expensive maintenance/repair access equipment.
Another advantage is the Abacus Challenger MAKO’s superior weight-to-light output. Components are constructed from automotive-grade aluminium, ensuring they are not excessively heavy. This allows quick, efficient replacement or maintenance without compromising on light output.
Prestigious Cricket Grounds Case Study:
The Abacus Approach:
Abacus’s experienced, in-house lighting design engineers ensured that they not only met but exceeded the required broadcasting standards to light the wicket, creating optimum light levels for broadcasting and playing cricket during the day and night. Abacus Lighting’s design engineers worked with M3 Innovations to precisely calculate each project to meet the design brief and ensure optimum performance throughout the match.
The Challenger MAKO is the only digital sports lighting solution designed specifically for cricket grounds. Its patented optical lens meets both the new ICC T-24 standards and the more stringent ICC T20 World Cup standards, requiring illumination of greater than 3000 lux (300 lumen’s per square yard (0.9m) across the 22-yard-long (20m) by 10-foot-wide (3m) wicket.
The selection of the Challenger MAKO Sports Lighting System was driven by its ability to leverage existing Abacus Lighting masts while doubling the required light output. Its modular design and reduced weight enable seamless integration into existing infrastructure without exceeding weight limits or inflating project costs, eliminating the need for numerous fixtures, complex mounting configurations, and excessive wiring.
Abacus Lighting Limited Established In 1958
Abacus Lighting are “Leaders in Lighting,” we offer our clients solutions that utilise the latest energy-saving technology, bespoke manufacturing techniques, precisely calculated lighting designs, full turnkey projects, and reliable installation and maintenance packages internationally. We partnered with M3 Innovations MAKO on three prestigious cricket ground projects to provide an unmatched, full turnkey solution backed by outstanding technical support and unequalled experience in modern stadium lighting.
About M3 Innovation, LLC
Syracuse, NY-based M3 Innovation created the most reliable, high-performing, and high-output stadium experience solution. M3 Innovation in partnership with Abacus Lighting is now taking the sports lighting industry into a new age of possibility with innovative new technology that is modular, expandable, energy-efficient, and affordable.
Quartz Evo Bollard
AL9100 (GRP) & AL9200 (alloy/steel) Series
Quartz Evo Bollard Key Features
• Greatest spacing in the industry between bollards
• Less units required to meet lighting safety standards
• Low glare optic design with unrivalled uniformity
• Non-conductive GRP or alloy/steel materials
• Symmetrical and asymmetrical options
• Flange plate or root mounted
• Vandal-resistant flush, extra-wide access door with quarter-turn locking mechanism - GRP version only
• Retrofit head units on to existing bodies - Alloy/steel version only
• IP66 Rated
• 3 hour emergency battery backup option available
Product Applications
• Railway Crossings
• Railway Platforms
• Railway Stations
• Car Parks
• Retail Parks
• Public Realm
Quartz Evo GRP & Alloy/Steel LED Bollard
Introducing the next generation of LED bollard, the Quartz Evo. This bollard incorporates the trusted design of the LED Quartz with the latest advancements in optical and Glass-fibre Reinforced Polyester (GRP) technologies.
Our GRP range offers a non-conductive and passively safe alternative to steel, making it ideal for rail schemes. The Quartz Evo bollard is also available in a steel/alloy version, providing durability and the option to retrofit alloy head units onto existing steel bases.
With a 50% reduction in power consumption compared to the original product, the Quartz Evo delivers significant performance gains. It also offers market-leading bollard spacings, surpassing any other product available. In summary, the Quartz Evo sets a new standard for modern bollard lighting.
Quartz Evo Bollard (Alloy/steel)
Quartz Evo Bollard (GRP)
Temperature: -40°C ~ +45°C (50°C optional)
Rating: IP66
Rating: IK10
Quartz Evo Bollard AL9100 (GRP) Series
GRP - Quartz Evo LED Bollard Rail Case Study
An Introduction To GRP (Glass Reinforced Polyester)
As infrastructure evolves, the demand for durable, low-maintenance, and sustainable lighting solutions is increasing. Glass Reinforced Polyester (GRP) lighting solutions offer a modern alternative to traditional materials. These products are non-conductive, provide market-leading distances between bollards, and exhibit exceptional resistance to corrosion, impact, and harsh environments. At Abacus Lighting, we are committed to delivering high-quality GRP solutions that cater to the needs of the rail, urban, and industrial sectors.
The Benefits of GRP in Rail and Infrastructure Projects
GRP (Glass Reinforced Plastic) is an advanced composite material that combines lightweight construction with exceptional strength and durability. Unlike metal alternatives, GRP is resistant to corrosion, making it an ideal choice for installations in challenging environments such as coastal areas, industrial sites, and rail settings. Its non-conductive properties make it particularly suitable for electrified rail environments, as it reduces the risks associated with electrical hazards and lightning strikes.
In the rail sector, GRP solutions streamline installation and maintenance due to their lightweight design and resistance to environmental degradation. This durability ensures a long service life, minimising the frequency and costs of replacements and repairs. Additionally, GRP offers design flexibility, allowing for customisation to meet specific project aesthetics and functional requirements.
GRP - Quartz Evo LED Bollard Rail Case Study
GRP Case Study: Ruislip Rail Depot
One of the latest success stories showcasing the effectiveness of the Quartz EVO GRP bollard is the Ruislip Rail Depot. Abacus Lighting supplied 80 Quartz EVO bollards to the depot, providing a high-quality lighting solution at market leading distances between bollards, that enhances safety by being non-conductive and visibility across the site.
The bollards were strategically placed along maintenance walkways and operational areas to ensure consistent, glare-free illumination for staff working in these critical zones. Due to the Quartz Evo’s unmatched distances between bollards reduced power consumption, installation time and future maintenance costs by requiring fewer bollards to meet lighting safety standards.
The Ruislip Rail Depot required a lighting solution that could withstand the demanding rail environment while offering low-maintenance operation. The Quartz EVO bollards, with their GRP construction, provided the perfect answer— resistant to corrosion, durable against impact, and requiring minimal upkeep. Their energy-efficient LED technology also helped the depot reduce its overall power consumption, supporting its sustainability goals.
This project highlights how Abacus Lighting’s Quartz EVO bollards can seamlessly integrate into rail infrastructure, delivering a blend of safety, durability, and energy efficiency.
Sustainable and Customisable Solutions
The Quartz EVO bollard aligns with modern sustainability goals. The manufacturing process of GRP requires less energy than traditional materials, contributing to lower carbon emissions. With its extended lifespan and reduced maintenance needs, GRP solutions offer long-term environmental and financial benefits.
Customisation is a key advantage of GRP technology. Abacus Lighting provides the Quartz EVO bollard in various finishes and colours to blend seamlessly into any environment. Whether for a modern transport hub or a railway setting, our GRP solutions can be tailored to meet specific project requirements.
GRP - Quartz Evo LED Bollard Rail Case Study
The Quartz Evo Bollard: GRP Lighting Solution For Rail
Abacus Lighting presents the Quartz EVO bollard, a stylish and durable lighting solution perfect for pedestrian pathways, station platforms, and urban landscapes. Made from Glass Reinforced Plastic (GRP), the Quartz EVO incorporates the advantages of composite technology, offering resistance to weathering, vandalism, and impact damage.
Its non-conductive design makes the Quartz EVO an excellent choice for railway environments, where electrical safety is crucial. Additionally, the energy-efficient LED technology provides high-performance illumination while significantly lowering energy consumption and operational costs. Designed for minimal maintenance, the Quartz EVO ensures long-term reliability, making it an ideal lighting solution for high-traffic public areas.
Key Features:
• Greatest spacing in the industry between bollards
• Less units required to meet lighting safety standards
• Low glare optic design with unrivalled uniformity
• Non-conductive GRP
• Symmetrical and asymmetrical options
• Vandal-resistant flush, extra-wide access door with quarter-turn locking mechanism - GRP version only
• IP66 Rated
Abacus Lighting: Leading the Way in GRP Innovation
With decades of experience, Abacus Lighting is at the forefront of lighting materials technology. Our Quartz EVO bollards are engineered to the highest standards, ensuring reliability, safety, and performance in demanding environments. From consultation to installation and ongoing support, we work closely with clients to deliver solutions that enhance infrastructure resilience and sustainability.
Contact our expert team today to discover how Abacus Lighting can assist with your next project, providing high-quality, future-proof lighting solutions.
Quartz Evo Bollard (GRP)
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Orion Pro LED - Key Features
• Direct retrofit to Orion 1 twin lamp 400W
Orion Pro LED AL4700 Series
• Available in 180° asymmetrical and 360° symmetrical beam distributions
• 250W symmetrical as standard (Internal drivers)
• 125W asymmetrical as standard (Internal drivers)
• 500W symmetrical option available (Internal drivers)
• Standard working ambient temp. upto 40°C
• 50°C high working ambient temp. option available on request (External drivers)
• Colour temperature 4000K as standard (3000K option available on request)
• Less than 1% upward light
• IP66 and IK10 rated
• 2 Zhaga interfaces for flexibility
• DALI 2 and D4i as standard
• Integrated spigot - 76mm or 89mm shaft compatible
• White polyester powder coated canopy & spigot
• Programmable lumen output to suit designs
• Supplied in recyclable cardboard packaging
Product Applications
• Amenity Lighting
• Airport Parking
• Railway Stations
• Car Parks
• Retail Parks
• Open Area Parks
The Abacus Orion Pro LED floodlight stands out as a pioneering lighting solution, delivering efficient and high-quality illumination for a wide range of outdoor spaces. It excels in achieving British standard BS5489 and European standard BS EN12464-1, making it ideal for urban centres & public amenity areas. Thanks to its advanced LED technology, the Orion floodlight not only provides superior brightness but also achieves significant energy savings, contributing to a reduced environmental footprint.
With its high-output 360-degree light distribution and precise optics, the Orion Pro ensures excellent beam control, offering pinpoint lighting precision while minimising light pollution. Overall, the Abacus Orion Pro represents a sustainable and dependable lighting solution that seamlessly integrates performance, durability, and energy efficiency.
Orion Pro LED Retail & Amenities Light
Orion Pro LED AL4700 Series
Orion Pro LED AL4700 Series
*The Abacus Lighting columns mentioned above serve as examples for typical installations, but we are not restricted to these options. Abacus Lighting provides a comprehensive range of columns and masts that can accommodate virtually any new or retrofit lighting project.
Tesco Extra Bletchley Park Case Study
About Our Client
Tesco is one of the UK’s leading retailers, recognised for its commitment to sustainability, safety, and providing inviting environments for shoppers and staff.
At the Bletchley Park Tesco site, ensuring high-quality, energy-efficient lighting was a priority to enhance both safety and customer experience while meeting Tesco’s rigorous specifications.
The Challenge
The existing lighting system at Bletchley Park Tesco was not meeting Tesco’s strict standards for illumination, energy efficiency, and environmental impact. The outdated high masts and luminaires needed to be upgraded to the latest LED technology to enhance light levels, reduce energy consumption, and align with Tesco’s sustainability goals.
To address these issues, Tesco required a reliable supplier capable of providing high-performance lighting that met their specific criteria. Abacus Lighting was selected to deliver a solution that would achieve these objectives and ensure long-lasting, efficient performance.
The Solution
Abacus Lighting supplied 17 columns, each measuring 10 meters, fitted with our innovative Orion Pro LED luminaires. This product was specifically designed to meet Tesco’s rigorous standards and offers exceptional spacing between columns.
The Orion Pro LED was chosen for its superior energy efficiency, excellent light uniformity, and low-glare design. By incorporating these luminaires, the new lighting system not only meets Tesco’s specifications but also significantly reduces energy consumption and supports their environmental commitments.
Key Benefits:
• Enhanced safety and visibility for both customers and employees
• Energy savings through efficient, low-maintenance LED technology
• A solution aligned with Tesco’s sustainability objectives
Abacus Lighting is proud to have contributed to Tesco’s vision for a brighter, safer, and more sustainable store.
Tesco Extra Bletchley Park Case Study
Orion Pro LED - The Benefits
Energy Efficiency: The new LED lighting system reduces energy consumption by up to 50%, leading to substantial cost savings on electricity bills.
Lower Maintenance Costs: With a longer operational lifespan, the Orion Pro requires less frequent replacements and repairs, further reducing maintenance expenses.
Enhanced Safety: Consistent and bright lighting improves visibility in the car park, enhancing safety for both customers and staff, and deterring potential security issues.
Environmental Impact: The reduced energy consumption translates to a smaller carbon footprint which contributes to Tesco’s’ sustainability targets and environmental stewardship.
Direct Retrofit: The Orion Pro LED serves as a direct retrofit to the twin lamp 400W Orion 1, simplifying the upgrade process without the need for significant modifications.
Versatile Beam Distribution: The Orion Pro LED is available in 180-degree asymmetrical and 360-degree symmetrical beam distribution options, unmatched spacings between luminaires and is for tailored lighting design solutions to meet specific needs of the car park.
Meeting The Standards: Abacus Lighting’s specialist lighting design team specified the Orion Pro LED to increase energy efficiency and because the Orion Pro meets the British Safety Standard BS5489 and European Safety Standard BS EN12464-1 for lighting car parks, urban centres and public amenity areas.
Orion Pro LED Market Leading Spacing Between Columns
EOS Lantern Data Sheet AL20000 Series
EOS LED Lantern - Key Features
• Three lantern body sizes
• Wattage options ranging from 7 to 171W
• Six optic range
• Lumen range 1221lm - 25802lm (Net flux)
• 4000K colour temperature as standard 3000K option available upon request
• Electrical options: Class I & Class II
• Single or double Zhaga control socket options
• Two independent compartments for optics and electrical components
• Exceptional heat dissipation built into the sleek design
• High-grade powder coated finish tested for use in harsh environments - 3000hrs
ISO 9227:2017/ EN47100 Alloy
• IP66 Ingress Protection
• Column top or side entry installation
• Ø60mm standard spigot size (Adaptable)
• Suitable for retro-fitting
• Optics protection from one complete 4mm tempered glass sealed unit
• Latched release electrical compartment
• Tool-less entry for quick & efficient maintenance
• Railway Platforms
• Railway Stations
• Street Lights
EOS LED Lantern - Product Overview
• Car Parks
• Retail Parks
• Access Roads
The EOS lantern offers an LED lighting solution suitable for both rail and road applications. It has a wide range of wattages, unit sizes, optics, and fitting options to choose from.
With a wide range of lumen outputs and three lantern body sizes, the EOS provides a lighting solution for virtually any road or rail scheme. The EOS is IP66 ingress protected with a durable outer coating tested for use in harsh environments commonly found in the rail and highways industry.
The optics are protected by a tempered glass covered, sealed unit, and are separate from the electrics to prolong the product life-cycle.
Three Lantern Body Sizes Latched
Optic 01
The 01 optic is for street lighting and is particularly suitable for situations where the installation height and the width of the carriageway ratio is less than 1
Optic 04
The 04 optic is typically used to provide light for yards, car parks, and urban areas. It is also used on the street when a significant amount of light is needed and the ratio between the depth of the area to be illuminated and the installation height of the light is considerably higher than 1. However, very high levels of lighting are not necessary
LED Lantern - Optic Selection
Optic 02
The 02 optic is suitable for street lighting situations where the installation height and the width of the carriageway ratio is less than 1. It is also appropriate for roads with very high inter-distances and an inter-distance/installation height ratio greater than 5
Optic 05
The 05 optic is for street lighting that can illuminate areas with varying distances and road widths equal to or less than the installation height
The
is
Optic 03
height-to-width ratio is over 0.85. It has a back-flow feature that helps with installations involving outreaches
Optic 06
The 06 optic street lighting system is suitable for illuminating large areas with a ratio of installation height to track width equal to or greater than 1
EOS Lantern Data Sheet AL20000 Series
EOS LED Lantern - Photometry Polar Diagrams
Polar curves are created using the candela values from the candela array. Plotting these values on a polar diagram illustrates the performance of the luminaire in two dimensions. The polar diagram is divided into four rings, with each ring representing a 25% increase in magnitude.
Blue Line - Vertical plane through horizontal angles (Through maximum Candela)
Red Line - Horizontal cone through vertical angle (Through maximum Candela)
EOS LED Lantern - General Product Information
Accessible electrics compartment for quick and easy maintenance, no tools required
*The Abacus Lighting columns mentioned above serve as examples for typical installations, but we are not restricted to these options. Abacus Lighting provides a comprehensive range of columns and masts that can accommodate virtually any new or retrofit lighting project.
and Lower
S-LUM Gen 3 - AL61300
Specifications & Key Features:
Key Features:
• Efficacy up to 165 lm/W
• Screw-less access
• Die cast aluminium
• IoT compatible
• Zhaga socket on top (Standard)
• Separate LED and driver compartments
• Integrated 5 level dimming module (optional)
• Overheat protection
• Constant light output (optional)
• Time-dependant luminous flux control
• Power reduction; flexible luminous flux
• Colour temp. 4000K as standard (options available)
• CRI ≥70 (80 optional)
• Power supply 220VAC - 240VAC
• Standard surge protection 6kV
• Mounting 60mm (Ø48 - 60mm)
• 5 year Warranty
Finish: Silver (RAL9023)
Driver:
• Dali D4i, 1-10V, RF or PLC
• IP66 and IK10 rated
• 10W - 200W data available on request
An innovative road lighting luminaire of modular construction designed with ease of maintenance in mind. Tool-less upgrades of key components such as power supply and light engine along with fieldreplaceable LED modules ensure the luminaire takes full advantage of future improvements in LED technology.
Constructed from high pressure die-cast aluminium, the AL61300 series is available in four body sizes and offers six standard lumen packages, from 1,600 to 32,000 lumens, and comes with eleven different optics.
With a lifetime of 100,000 hours combined with an efficacy up to 165 lm/W, the AL61300 series keeps both operating and maintenance costs to an absolute minimum.
S-LUM Gen 3 - AL61300
Technical Specifications:
Lifetime: L90B10 > 100,000 hours
Supply Voltage: 220VAC - 240VAC 50 - 60Hz
Power: Small: 10 - 40W Medium: 40 - 80W Large: 80 -120W Extra Large: 120 - 200W
Luminous Flux: 1,600 - 32,000 lm
Power Factor: > 0.96
Wind Area (EPA): Small = 0.05m2, Medium = 0.07m2, Large = 0.9m2 and Extra Large = 0.11m2 CCT: 4000K as standard (other CCT available on request)
Colour Rendering (CRI): ≥ 70 (80 optional)
IP Rating & Mechanical Strength: IP66 and IK10
Surge Protection: 6kV (SPD 10kV / 10kA optional)
Operating Temperature: -40°C to +55°C
Electrical Class: Class I
Weight: Small: 3kg Medium: 3.9kg Large: 6.4kg Extra Large: 9.3kg
Mounting: Ø60mm pole (Internally Ø48 - 60mm Standard) & Ø76mm Externally
Tilt: -15° to +15° (horizontal and vertical installation)
Controls: DALI D4i + Zhaga socket on top (standard); RF, PLC, Narrow band optional, see accessories for all Zhaga socket options
Certificates: IEC 60598-2-3:2002 + A1:2011, IEC60598-1:2020 IEC 60598-2-3:2003 + A1:2011, EN IEC 60598-1:2021 + A11:2022 IEC 62031:2018, IEC/TR 62696:2011, IEC/TR 62778:2014; CE; ENEC; LM79
S LUM Gen 3 - Product Code Selector
*Non-standard options may be subject to MOQs or longer lead times.
AL61302 (002):
Suitable narrow roads, access roads, cycling and pedestrian areas
AL61307 (004):
Photometry
AL61314 (012):
Suitable narrow roads, access roads, cycling and pedestrian areas
AL61310 (000):
Suitable for larger distances between columns and has a high longitudinal uniformity factor
AL61311 (001):
Suitable for wider roads smaller distances between columns and car parks
Suitable for high installations, wider roads and large area car parks
AL61315 (030):
Suitable for larger distances between columns, high mounting installation and high uniformity factor
Telescopic Pneumatic Mast Data Sheet
Telescopic Pneumatic Masts - Product Overview
The Telescopic Pneumatic Mast range is ideal for various lighting applications where full-height permanent masts are not practical or necessary. With innovative and user-friendly engineering solutions, our masts are both flexible and practical, allowing them to more than double in height from their retracted position.
These pneumatic masts are operated using compressed air and can be raised or lowered either remotely or manually from the base of each mast.
Designed for seamless operation, these systems feature automatic controls for precise performance. An external enclosure houses all the key components, ensuring easy access for maintenance and optimal protection of the internal mechanisms.
Telescopic Pneumatic Masts - Key Features
• Ranging from 5m - 25m
• Pneumatic Telescopic Masts are operated using compressed air
• Anodised aluminium finish
• Option for internal multi-core cable available on request
• Anemometer controlled retraction if the design wind speed is exceeded
• Lowers to more than half the operating height, minimising any visual intrusion
• Designed to work in a tubular format
• Accessible control features from base section
