Catalogue 2023

Page 1

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ISOcertified service and support allover the world

Let the numbers speak for us

500+

Successfully completed projects

100+

Highly specialised employees

50 Countries around the world

Algeria

Angola

Belarus

Belgium

Bolivia

Bosnia and Herzegovina

Brazil

Bulgaria

Cameroon

Canada

Chile

Czech Republic

Ecuador

Egypt

France

Gabon

Germany

Ghana

Greece

Honduras

Hungary

Iran

Italy

Ivory Coast

Kenya

Lebanon

Libya

Madagascar

Mauritius

Mexico

Morocco

New Zealand

Nigeria

Philippines

Poland

Romania

Russia

Saudi Arabia

Senegal

Serbia

Slovakia

Slovenia

South African Republic

Spain

Sri Lanka

Trinidad and Tobago

Tunisia

Turkey

Ukraine

United Arab Emirates

United Kingdom

Uruguay

Uzbekistan

USA

Venezuela

2 9. Septembar - Tissue converting
Countries where our machines are operating

The company “9. Septembar Tissue Converting” was founded on September 9, 1982 in Cacak, Serbia. Four friends joined forces with an idea to improve the way how automated production lines are built. They started in a garage, with plenty of experience, ideas and dreams about revolutionizing the way certain industries produce their products.

40 years of success

“9. Septembar Tissue Converting” is held in high regard and has built a strong reputation among business partners and customers across the globe. Its Paper Handkerchief and Paper Napkin Making Machines are instantly recognizable brands and have become synonymous for high quality. The company’s production plants are in Cacak, Serbia, and cover a floor area of 1800 square meters. The plants are equipped with state-of-the-art production facilities, guaranteeing the superb quality and reliability of final products.

We have been upgrading our operations to reflect modern developments in the business paradigm, built around high standards, continual improvement and product range expansion. We have kept abreast of new trends and introduced new manufacturing processes to improve our product range. As of 2003, we implemented quality management systems ISO 9001, ISO 14000, ISO 13485 and OHSAS 18001, as certified by a relevant Slovenian international certification body. In 2015 we have renewed management system standards ISO 9001, ISO 14000 and OHSAS 18001. We were one of the first companies to introduce an integrated quality management system in the region which remains fully functional to this day.

Team

Our strong dedication to quality requires an exceptional level of knowledge and experience, to ensure we are perfectly placed to fully meet the market demand. For this reason, our 140 employees are continually honing and fine-tuning their professional skills. Our development and innovation team includes 22 highly experienced mechanical and electrical engineers. Their presence is the best possible guarantee of future progress and success of our company. Since the company’s formation to this day, our business model has been built around a desire to have satisfied customers. We offer the best value for money to our clients.

We deliver tailor made solutions, thanks to our one-stop-shop with integrated functional units:

• Design and development

• Manufacture of a variety of machine parts

• Assembly and installation

• Purchasing & Quality Control

• Programming and software development

• Maintenance

• Round-the-clock technical support

Tailor made solutions 3

DYNAMIX DUO V

Napkin Production Line

• One unwinder, one embossing section, two folding units, four transport channels

• Minimum downtime for changing of the paper roll –turret unwinder with electromechanical and hydraulical replacement system

• M inimum downtime for changing of the embossing roller - cassette system with trolley

• Fast change of folding heads

• Max speed: 750 m/min (for napkin 330x330mm with all over embossing)

• Min and max napkin format: from 200 x200 mm to 400x400 mm

• Min and max pack height: 20 - 200 mm

• Folding options: 1/4 fold, 1/8 fold, 1/6 fold

• Converting material: Tissue Paper 1 x 18 gr/m2, 2 x 17 gr/m2, 3 x 16 gr/m2, Nonwoven textile, Air laid, DRC, Spunlace

• Napkin counting: Automatic

• Napkin transport: Automatic

4 9. Septembar - Tissue converting

HoReCa

Napkin Production Line

• Bulk Packs of napkins

• Optimal solution for 1 ply napkins with different types of all-over embossing

• Folding options: 1/4 fold, 1/8 head fold

• Optional: high compressed packs

• Max speed: 750 m/min (for napkin 330x330mm with all over embossing)

• Min and max pack length: 220 - 500 mm

• Napkin counting: Automatic

• Napkin transport: Automatic

Tailor made solutions 5

DYNAMIX NC801 Napkin Production Line

• Improved napkin production line

• Quality, functionality, outstanding productivity and efficiency in a minute

• Designed with modular concept in mind, configured according to requests

• Additional options: Printing (up to 6 colors), Lamination, Perforation, Double line

• Max speed: 750 m/min (for napkin 330x330mm with all over embossing)

• Min and max napkin format: from 200 x200 mm to 400x400 mm

• Min and max pack height (unpacked): 20 - 200 mm

• Folding options:1/4 fold, 1/8 fold, 1/6 fold

• Converting material: Tissue Paper 1 x 18 gr/m2, 2 x 17 gr/m2, 3 x 16 gr/m2, Nonwoven textile, Air laid, DRC, Spunlace

• Napkin counting: Automatic

• Napkin transport: Automatic

6 9. Septembar - Tissue converting

ATOMIC NC601

Napkin Production Line

• Exceptionally reliable

• Easy to handle and maintain

• Meeting the highest standards of precision and functionality

• Additional options: Printing (up to 6 colors), Lamination, Perforation, Double line

upto 600m/min widerange of dimensions

• Max speed : 600 m/min (for napkin 330x330mm with all over embossing)

• Min and max napkin format: from 200 x200 mm to 400x400 mm

• Min and max pack height (unpacked): 20 - 200 mm

• Folding options: 1/4 fold, 1/8 fold (manual transfer)

• Converting material: Tissue Paper 1 x 18 gr/m2, 2 x 17 gr/m2, 3 x 16 gr/m2, Nonwoven textile, Air laid, DRC, Spunlace

• Napkin counting: Automatic

• Napkin transport: Automatic

Tailor made solutions 7

DYNAMIX NC804

Napkin Production Line

• Semi-automatic production line

• Compact structure requires minimal floor space, but offers consistency of converting process.

• Additional options: Printing (up to 6 colors), Lamination, Automatic napkin transport

• Max speed: 750 m/min (for napkin 330x330mm with all over embossing)

• Min and max napkin format: from 200 x 200 mm to 400 x 400 mm

• Folding options: 1/4 fold, 1/8 fold

• Folding decks: single or double

• Converting material: Tissue Paper 1 x 18 gr/m2, 2 x 17 gr/m2, 3 x 16 gr/m2, Nonwoven textile, Air laid, DRC, Spunlace

• Napkin counting: Automatic

• Napkin transport: Manual

8 9. Septembar - Tissue converting

ALPHA NC604

Napkin Production Line

• Manual napkin transfer

• Easy to handle and maintain

• Cost – effective starter solution with optimum performances

• Additional options: Printing (up to 6 colors), Lamination, Perforation, Double line, Automatic napkin transport

• Max speed: 600 m/min (for napkin 330x330mm with all over embossing)

• Min and max napkin format: from 200x200 mm to 400x400 mm

• Folding options: 1/4 fold, 1/8 fold

• Converting material: Tissue Paper 1 x 18 gr/m2, 2 x 17 gr/m2, 3 x 16 gr/m2, Nonwoven textile, Air laid, DRC, Spunlace

• Napkin counting: Automatic

• Napkin transport: Manual

Tailor made solutions 9
upto 600m/min user friendly modularity widerange of dimensions economy

Kangaroo

• Production capacity (napkins in the package): up to 500 pcs/min

• Napkin dimensions: from 230 mm to 420 mm (upon customers request)

• Folding: 1/8 Book fold; 1/8 Kangaroo fold; 1/4 fold

• Converting material: Tissue Paper, Airlaid, Non woven

• Additional options: Lamination, Printing, Flow pack, Packaging in the boxes, Paper rings;

10 9. Septembar - Tissue converting
Napkin Production Line innovative vacuum foldingheads fastchangeover

innovative

vacuum foldingheads fastchangeover

Kangaroo single flow-pack

Napkin Production Line

• Production speed (single napkin flow pack): up to 250 pcs/min

• Napkin dimensions: from 230 mm to 420 mm (upon customers request)

• Fold: 1/8 Book fold; 1/8 Kangaroo fold, 1/6 fold

• Converting material: Tissue Paper, Airlaid, Non woven

• Additional options: Lamination, Printing, Packaging in the boxes, Paper rings

Tailor made solutions 11
• Production of single wrapped Kangaroo napkins • Wrapping in foil, paper, or combination of foil and paper

MATS

Placemats Production Line upto500 pcs/min widerange of dimensions

• Production of disposable placemats popular in HoReCa sector

• As per customer request, placemats can be produced of different materials, in different sizes, becoming multifunctional product which can be used also in medical, beauty and vets sectors.

• Additional options: Printing, Lamination

• Max capacity: up to 500 pcs/min

• Placemat format: 400x300mm, 500x350mm

• Pack height: 200mm

• Number of placemats in pack: 100/200/250/500

• Converting material: Tissue Paper, MG , Craft Paper

• Placemats counting: Automatic

• Placemats transport: Automatic

A 12 9. Septembar - Tissue converting

ASTall

Table Clothes Production Line

• Max speed: up to 250 m/min

• Table cloth dimension: up to 1.5m

• Converting material: Airlaid, Nonwoven, Spunlace, Spunbond

• Folding type: 1/8 M

• Trim removal system

• Optional: movable bandsaw

• Additional sections: printing

• As per customer`s request, table clothes can be produced of different materials, in different sizes, becoming multifunctional product

Tailor made solutions 13
upto 250m/min widerange of dimensions

UNIVAC

• Tailored by customer`s needs

• Different vacuum based folding types are available according to customer`s request

• Easy and fast change of tissue product dimension

• Production capacity: up to 1000 pcs/min

• Converting material: 1 or 2 ply tissue paper

• Folding type: vacuum based C fold, 1/4 fold

• Sheet dimensions: 270x280mm, 270x285mm, 270x290mm, 270x300mm

14 9. Septembar - Tissue converting
Facial Tissue Production Line vacuum foldingheads upto1000 pcs/min fastchangeover economy

Matrix

• Precision, consistency and simplicity of converting process

• Web guiding device ensures precise longitudinal paper folding

• Automatic labeling system

• Double line, Matrix Duo, provides double capacity

• Matrix DUO V line provides capacity up to 100 packs/min.

• Max capacity: 75 packs/min

• Standard handkerchief dimensions: 200x200 mm

• Standard number pcs/pack: 10

• Additional option: perfuming

• ADDITIONAL: Collective packaging unit (for single line)

Tailor made solutions 15
Handkerchief Production Line upto75 packs/min economy

9.Septembar R&D Team has been implementing and developing new line of products - machines that produce disposable products for medical purposes. First machine developed in this line is machine for production of dental bibs called EOS.

EOS Fold Folded Dental Bibs Production Line

• Folding section and transport section for production of 1/4 M folded dental bibs

• Dimension of dental bib: 450x330 mm

• Production speed: 400m/min

• Material: Tissue Paper + Polyethylene

• Materials bonding: Lamination or thermo – pressing

• Gantik glue application section

16 9. Septembar - Tissue converting
innovative Contact for more info: aleksandar.tomovic@9septembar.com
time saving

Dental bibs and protective pads are widely used at dentists and hospitals for medical purposes. Composed of one or two ply tissue paper and one polyethylene layer, featuring with embossing to prevent liquid run down, these products are impermeable, disposable and easy to use.

EOS Rolls

Dental Bibs Production Line

• Production speed: up to 200 m/min

• Unwinder with tension control system: paper roll and foil roll

• Printing section

• Lamination

• Hot embossing section

• Gantik glue application section

• Automatic core change and winding system

• Servo driven automatic adjustment of perforation length

• Transfer to wrapper and labeling: Automatic

upto 200m/min time saving innovative Tailor made solutions 17
Contact for more info: aleksandar.tomovic@9septembar.com

upto 800m/min fastchangeover

ReSlit ReWinder & Slitter

ReSlit

• Number of unwinders: 1, 2 or 3

• Max mechanical speed: up to 800 m/min

• Parent roll width: up to 2800 mm

• Parent roll diameter: up to 2500 mm

• Rewind (output) diameter: up to 1600 mm

• Slit width: min 60 mm

• Automatic tension control

• Converting jumbo rolls, up to 2800 mm wide, into manageable and sellable products

• Final products are excellent quality rolls ready for converting or shipping

• Advantage of cost reduction even before converting process starts

ReSlit Compact

• Max mechanical speed: up to 300 m/min

• Roll width: up to 1800 mm

• Parent roll diameter: up to 1600 mm

• Rewind (output) diameter: up to 1400 mm

• Slit width: min 60 mm

• Mechanical knife holders

• Cut: shear

• Pneumatic knife holders for easy adjustment of slitting

• Hydraulic roll handling system

• Cut: shear

• Installed power: 100kW

• Compressed air consumption: 1000 l/min (6bar)

18 9. Septembar - Tissue converting

Additional Options

Turret Unwinder

Turret unwinder allows automatic lifting of a new paper roll while converting machine is on and working. This method brings time saving, new position of unwinding arm and perfect paper tension control during high production speed.

Printing section

Our printing sections can be based on printing system with central drum or stack printing system. Both methods of printing are highly recommended for precise printing with tiny details. Use of anilox rolls for transfer of each color, web guiding system before and after print, closed system “Dr. Blade” and engraved sleeves are the vital parts of printing system. Our printing sections may be equipped with up to 6 colors.

Folding Options

Auto splicer

Change of parent roll has never been so fast and easy. Auto splicer joins two webs together – the end of an expiring roll to the begining of another. Splicing function allows change of roll without stopping machine. Auto splicers can work with paper rolls as well as with foil rolls.

Lamination section

Lamination of tissue paper is a process of sticking two embossed layers using point - to - point technology. This enables special softness to a napkin. Two layers are glued with special water based adhesive, which is applied to one surface. Bonded 2 ply tissue paper is quickly dried in infrared chamber. This process is applied on the whole surface of tissue paper. Production speed of napkin machine with lamination section is up to 450 m/min.

Tailor made solutions 19
1/8 Dispenser fold 1/8 Kangaroo Fold 1/8 Pocket Fold 1/4 1/8 "A" Fold 1/8 Book Fold

After sales Service

Our focus at 9. Septembar Tissue Converting is to develop the perfect Tailor Made Solution for your business and maintain the highest level of trust in our product with an efficient, professional, and responsive After Sales Service.

With over 80 technicians and 20 engineers from R&D and technical services, our company assures quality assistance for our machinery.

A structured technical service incorporates effective interactive video diagnostics, in person diagnostics and maintenance, supplying post-sales services, preventive maintenance, materials supply, emergency interventions and “on-line” support. This system ensures the same quality and efficency levels of all 9.Septembar – Tissue Converting production lines worldwide.

Service parts & Software support

When you purchase the machine from 9. September - Tissue Converting, you will be provided with Service Book. It is a helpful guide, that includes the entire machine divided in major groups, and described in details. Each controlled peace of the machine is marked and identified by a number, so you can find its information in the Service Book, and easily place an order for spare parts from us.

Beside Service Parts, our After Sales Service team is proud with its Software Support. We have a very efficient system of communicating with our clients online, connecting to the machine directly. We are able to update new versions of software and reprogram things without having to be there fiscally. Remote Service is one of the biggest cost savings feature we are offering.

20 9. Septembar - Tissue converting
We are in this together, and dedicated to help you grow.

Our goal is to provide 24/7 After Sales Service, and to assure that, we are using only the highest end components from the world renown partners. Most of the service parts we have available in our facilities, but in case there is a shortage, we make sure that they are shipped within 7-15 working days (depending on how specific the part is).

We are using the highest end machinery like HAAS, DECKEL and MAHO in production of the spare parts, as we do believe that the most important thing for the perfect functioning of the machine (beside engineering) is the quality of the parts we use.

Training

Why is this important?

Although TRAINING may seem unnecessary to some customer, usually it turns out that this investment is most justified and that pays of it self very quickly. Customers invest in their own production, through increased training of employees, considering that machine capacity and reliability depends hugely on the qualifications of the operator. It is very important that the high end quality of the modern and new equipment, is handled by capable operators.

We strive to satisfy our current and future customers with exceptional quality of our products, by answering to the current and future demands in increasingly global market. 9.Septembar team constantly works on improvements, such as continuous increase in capacity, but also the reliability, which leads to the implementation of last generation electronic equipment and complex mechanical assemblies. All of this requires knowledgeable and educated operator (mechanical, electrical engineering or graphic directions), trained to serve and correctly use the production line.

Tailor made solutions 21
9.SEPTEMBAR – Tissue Converting d.o.o. Konjevići bb, 32000 Čačak - Srbija marketing@9septembar.com; sales@9septembar.com; service@9septembar.com www.9septembar.com IMPLEMENTEDQUALITY MANAGEMENTSTANDARD OHSAS18001 I SO9001,ISO 14001
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