WIEJAK-MED. Modular systems for operating theatres

MODULAR SYSTEMS FOR OPERATING THEATRES TECHNICAL CATALOGUE

WIEJAK PANELS STANDARD FOR DEMANDING CUSTOMERS

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CONTENTS: 4 PANEL SYSTEM 6 WALL PANELS 9 CEILING PANELS 11 CATALOGUE NUMBERS OF PANELS 12 SPECIALIST DOORS 14 ADDITIONAL EQUIPMENT 15 SURGICAL SCRUB SINKS 17 WINDOWS 18 MEDICAL CABINETS 19 THE PROCESS OF SALE AND TRADE CONDITIONS

This catalogue presents the portfolio of special medical panels and accessories for healthcare institutions including operating theatres. It provides technical data, preparation and installation instructions.

ABOUT US We are a family irm existing on the market since 1982. Wiejak-Med as one of Wiejak irm’s departments determines a range of products intended for medical facilities. We are proud that our technology, knowledge and enthusiasm have enabled to create an assortment group of the highest quality standards appreciated by domestic and foreign customers. The assets such as company’s operations based on ISO standards or inner quality control allow us to provide the highest quality of our products. Currently possessed knowledge, experience and machinery put us in position of one of the leaders in the production of panels for specialized medical facilities.

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SYSTEM

The system of wall and ceiling panels is designed for installation in operating theatres, operatories and other rooms requiring high hygienic and sanitary standards to be maintained.

The entire system is constructed based on precise measurements of the room, taking into consideration the corners, wall joints, door openings, arrangement of utility systems and other items, such as furniture, etc. The panels are installed on a substructure made of quality galvanised sections.

Main strengths of the system: • • • • • • • •

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Short installation time, Easy cleaning and disinfection of rooms, Easy installation of utilities and equipment underneath the panels, he wall can be quickly disassembled to retroit or for maintenance of the utility systems, High mechanical strength, Optional rounding of walls – such points are much easier to keep clean, Installation lexibility: new blocks, upgrade of old blocks, Seamless integration with special touchless doors, pass throughs, recessed cabinets.

SYSTEM The panels are made of materials suited to the Customers’ needs.

We offer: • AISI 304 acid-resistant steel (wet or dry-polished 4N grade, granulation 180-240), • AISI 304 acid-resistant steel painted to the colour of choice (RAL), • galvanised steel painted to any RAL colour, • optional inishing with silver-ion paint for antibacterical surface protection.

gypsum płyta board karton-gips

steel stal

gypsum płyta karton-gips board

stal steel

mata damping wygłuszająca mat

Fig. 1 Design of a single panel with rounding

Fig. 2. Design of a single straight panel.

WALL AND CEILING SUBSTRUCTURE: The wall panels are mounted on quality galvanised steel channel sections. Our specially designed lower U-section is ixed to the loor with galvanised anchor bolts to form the base of a rounded loor covering corner at the wall-loor interface. Our C-sections for wall installation, which also made from galvanised steel, are mounted on lat hangers ixed to the wall with galvanised steel anchor bolts.

The ceiling panels are mounted to the clip-in system substructure dedicated to clean rooms. The system includes load-bearing girders mounted to the structural loor with stud bolts allowing height adjustment, circumferential channel bar of galvanised steel with a set of locking clips, cross unions to connect the load-bearing girders with guide girders and the guide girders into which the ceiling panels are pressed in.

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WALL PANELS

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WALL PANELS The structure comprises 1 mm thick, specially proiled acid-resistant or galvanised plate, with the top and bottom of a panel bent backwards, and the panels sides are specially bent to the shape of the letter Z, with perforation for easier installation on or removal from the system substructure.

Fig. 3. Types of corner joints between panels – rounded (option) and straight (standard).

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Straight corner joint is offered as a standard.

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Panel illing – 12.5 mm thick gypsum board Total panel thickness: 17 mm

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The panels are joined with a 6 mm wide gap which is illed with special bactericidal silicone seal.

2 Where necessary, the panels have holes made to allow installation of electrical appliances, water and sewage ittings etc.

1

wall proile

wall panel

Naroże-widok z góry Corner piece – top view Floor channel bar

Fig. 4. Installation at the loor

U-proile, galvanised steel, ixed with galvanised steel anchor bolts 1 - profil U - stal cynkowana, mocowany na kotwy ocynkowane 2 - profil C - stal cynkowana, mocowany na kotwy ocynkowane C-proile, galvanised steel, ixed with galvanised steel anchor bolts 3 - panel illing: gypsum board, mineral wool or polypropylene wypełnienie -panela : płyta gipsowo-kartonowa lub wełna mineralna lub polipropylen 4 - panel surface: 1.4301 grade acid-resistant or galvanised steel poszycie panela : stal kwasoodporna gat. 1.4301 lub ocynkowana seal – silicone proile 5 - uszczelka - profil silikonowy Fig. 5. Panel installation on the wall

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WALL PANELS Installation involves overlapping the perforated parts of the panels for easy screwing to the sections. A trapezoid shaped gap is formed with a width about 6 mm, which is illed with a special silicone seal with bactericidal properties.

Standard joining of wall and ceiling panels at a right angle, with the joint gap illed with antibacterical silicone. Corner panels are sound-proofed by special mat bonded inside the panels.

The entire system forms a uniform surface which is easy to keep clean and disinfect and is very durable at the same time.

The structure allows easy installation of utilities behind the panels and easy removal for retroitting or maintenance.

Optionally, convex, concave and rounded corner panels for the wall-ceiling connection can be made by single bending, thus avoiding joints in wall corners (the corner panels it together with the wall and ceiling ones, the joint is illed with silicone seal) for improved hygiene of the room.

Blacha sheet metal stainless stal kwasoodporna steel or galvanized lub cynkowana

gypsum Płyta board karton

sealseal

sheet metal screw Blachowkręt 2,2x19 2,2x19 screw Wkręt 3,5x13 3,5x13

Uszczelka

Wieszak lat hanger płaski ES60/75 ES60/75

- gips

Anchor bolt Kotwa

ŚcianaWall

Fig. 6. Panel installation on the wall

Maximum dimensions of a single wall panel: Width 1450mm Height 3950mm

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proile

Profil CD60, CW50, CD60, CW50, CW75, CW100 CW100 CW75,

CEILING PANELS

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CEILING PANELS Ceiling panels are manufactured in standard dimensions 600 x 600 mm.

Surfacing according to Customer’s design: • AISI 304 (1.4301) acid-resistant steel, • galvanised steel, painted to white RAL 9010, • galvanised steel painted to any RAL colour.

Sheet metal thickness on ceiling panels: • 0,8mm acid-resistant steel, • 0,75mm galvanised steel.

Easy clip-in installation system dedicated speciically for clean room environments allows removing of any single panels. Ceiling height can be adjusted. Joints between ceiling panels are sealed with special bactericidal silicone.

The entire ceiling system makes a uniform addition to the wall system installed, forming a tight and hygienic structure.

6 5

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1 3

2 600

600

See the standard joining method of wall and ceiling panels below.

Optional: rounded wall-ceiling joint

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channel bar

Mocowanie paneli Panel installation

clips for blocking cut panels

Standard ceiling panel size 600x600mm Wielkość standardowego panela sufitowego 600x600 mm.

Panel 600x600: stainless steel AISI 304 or galvanized 1 - panel 600x600 : stal kwasoodporna gat. 1.4301 lub ocynkowana 2 - dźwigar prowadzący guide girder load bearing girder 3 - dźwigar nośny 4 - łącznik union M8 stud bolt 5 - szpilka M8 6 - klips mocujący panele docinane clips for mounting cut panels channel bar 7 - ceownik Fig. 7. Panel installation on the ceiling

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ceiling panel wall panel Fig. 8. Panel installation at the ceiling-wall interface

CATALOGUE NUMBERS Catalogue number

Unit

Wall/ceiling panel

Cover / Material

MED-PANEL/KO/SC

1m2

wall

Stainless steel

MED-PANEL/KO/SU

1m2

ceiling

Stainless steel

MED-PANEL/KO/SC/MAL

1m2

wall

Stainless steel powder painted

MED-PANEL/KO/SU/MAL

1m2

ceiling

Stainless steel powder painted

MED-PANEL/PO/SC

1m2

wall

Zinc coated with polyester RAL 9010

MED-PANEL/PO/SU

1m2

ceiling

Zinc coated with polyester RAL 9010

MED-PANEL/PO/PVC/SC

1m2

wall

Zinc coated with PVC antibacterial (Sanisteel®)

MED-PANEL/PO/PVC/SU

1m2

ceiling

Zinc coated with PVC antibacterial (Sanisteel®)

MED-PANEL/OCYNK/MAL/SC

1m2

wall

Zinc steel powder painted

MED-PANEL/OCYNK/MAL/SU

1m2

ceiling

Zinc steel powder painted

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SPECIALIST DOORS

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DOORS MATERIALS For the manufacture of our door we use only the best material grades. As opposed to other products on the market, in our acid-resistant doors there are no elements made of aluminium or galvanised steel. ATTENTION! In all doors (acid-resistant or coated steel), even the reinforcements inside the door leafs are made of stainless steel 304! Each single bolt, washer or rivet are also made of high-grade materials.

Reinforcement inside the leaf Acid-resistant door reinforcement

DOOR TYPES

We offer comprehensive solutions suited to the needs of most healthcare institutions: • Manual and automatic doors • Hinged, single or double leaf doors • Sliding, single or double leaf doors • Swing door • For cold stores and refrigerated store rooms, e.g. for storage of blood, • For protection from X-ray

DOOR FRAMES OF MEDICAL DOORS EXECUTION: • ACID-RESISTANT STEEL 304 AISI BRUSHED OR SMOOTH • GALVANIZED STEEL PAINTED INTO SELECTED RAL COLOUR Angular door frame ensures the best installation. For hinged doors aesthetic, white, silicone gasket, pressed into the door frame. Sliding doors and hinged non-rebated doors possess a gasket installed in the door wing.

detailed information about the doors, accessories, installation, etc. available in a dedicated technical catalogues.

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ADDITIONAL EQUIPMENT

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SURGICAL SCRUB SINKS Surgical sinks and scrub units manufactured by our company are made completely of AISI 304 polished acid-resistant stainless steel (also known as PN 0H18N9, 1.4301). This steel grade guarantees an attractive design, long and trouble-free use and facilitates cleaning.

Those products are used primarily in areas for doctor and patient preparation and in all applications requiring highest hygienic standards to be maintained. All edges are safe.

As a standard, we offer sinks and scrub units with one, two or three wash places, as suspended and standalone structures.

Standard lengths of surgical sinks and scrub units: • 800mm, • 1600mm, • 2300mm Sink trap, mounting strip and expansion bolts are included

The scrub units and sinks can be operated in three ways (optionally): Mounting bar 1. with a photocell installed in the back panel or the front wall (UCH 00X F) 800 100 300 300 2. knee-operated tap (UCH 00X K) 3. elbow-operated medical tap with extended leve (UCH 00X L)

340

840

350

400

450 Flexible spigot O50

340

180

ve

0

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SURGICAL SCRUB SINKS Other accessories can be provided: • Elbow-operated dispenser for soap or disinfectant (nr kat. WD-MED-001) • Hand-operated dispenser for soap or disinfectant (WD-MED-002) (na przycisk) • Automatic dispenser for soap or disinfectant (WD-MED-003) • Paper dispenser (WD-MED-004) • Surgical brush dispenser (WD-MED-005) • surgical scrub brushes for washing hands (WD-MED-006) • Mirror (WD-MED-007)

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WINDOWS We offer ixed and sash view windows. The products are made to dimensions according to the customer’s speciication.

The window pane is installed in a frame made of acid-resistant steel, polished or painted to the colour of choice.

In addition to standard safety glass, we can optionally propose installation of special lead glass.

The frame structure, in this case, is protected with lead to help protect against penetration of radiation. Thickness of the lead inlay and of the corresponding glass is speciied by the design of ixed shrouds, prepared by a special design ofice, and depends on the power output of the device that generates the radiation.

The windows can be equipped with window sills or sills integrated with worktops Applications of X-ray protective windows: • View windows and insulating glazing for X-ray rooms • Screens for medical diagnostics • Protective glass in laboratories The maximum size of a single X-ray window is limited to the maximum available size of lead glass. By joining glass panes with vertical or horizontal muntin bars, the windows can be dimensioned according to the project needs.

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MEDICAL CABINETS Our medical cabinets are constructed with brushed acid-resistant steel. They are made with double walls to guarantee attractive design and high hygiene standard.

We have a series of standard furniture and cabinets available, but our production focuses mostly on making tailor-made furniture, suited to an individual laboratory, operating theatre or operatory.

An advantage of our medical cabinets is that they can be integrated with our panelling system.

With such design all parts of an operating theatre are well matched together for easier disinfection and improved hygiene.

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Dear Sirs.

Thank you for your interest in our offer. Below, you will ind brief information on how to purchase our products starting from the inquiry, order completion, to installation and service. We hope that this information will be useful to you.

1. Your inquiry should specify:: • the requested material of panels and of possible accessories, • the quantity of panels in square metres, for the wall and ceiling panels respectively, • if the exact dimensions cannot be provided, please attach a plan/projection of the rooms to calculate the quantity required, • panel pricing including/excluding the installation, • details of the dimensions and design of accessories.

2. Offer After receiving your inquiry with all the above details we will send you our offer. Depending on the quantity of products, it may take up to 1 - 3 business days to prepare an offer for you.

3. Purchase order: In addition to the details speciied in the inquiry, your purchase order should also specify: • panel packaging required: pallets/without pallets, • possible accessories included in the offer, • shipping method requested: own transport/courier or forwarder, • contact details of the person responsible for the construction work related to panel installation, • method of payment and acknowledged lead time, • purchase order forms and possible technical drawings with legible signatures.

4. Order completion and delivery: The lead time usually ranges from 3 to 8 weeks depending on the order size and our current workload. The lead time is not the same as the actual delivery date, which may differ according to the shipping method selected. We offer the following shipping options: • delivery by Wiejak’s truck, • shipping by forwarders, such as DB Schenker, UPS etc., • transport by sea according to Incoterms, • other shipping methods of your choice.

5. Installation Panels are installed after the last course of the loor is completed.

The customer shall: • return a completed and signed notice of readiness for installation at least 7 days before the date agreed, • accept the works and sign a inal acceptance certiicate at the date of completion of the installation works, advised by Wiejak staff within two days before the planned date.

In case of a no-show of the person authorised for inal acceptance at the agreed date, the installation team of Wiejak will accept the work themselves and leave the site.

After that, any further remarks and extra work requiring the installation team to return will be charged an extra fee.

Standard terms of payment: To complete a purchase order, the customer must pay 30% of the gross value in advance.

The balance of 70% of the purchase order gross value should be paid before the delivery of the material.

Other payment terms are negotiable.

Warranty and service: All Wiejak products are accompanied with a two-year warranty by the manufacturer. We offer service coverage nationwide. All defects covered by the warranty will be repaired free of charge provided that they are found to be attributable to the manufacturer, and upon presentation of the original warranty certiicate and proof of purchase, i.e. the invoice.

Warranty granted by Wiejak does not cover standard activities the user should perform himself according to the manual, such as maintenance and adjustments.

Please note that due to the continued development of Wiejak’s business and products, and the resultant upgrades in manufacturing technology, some information provided in this catalogue might no longer be up to date.

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Project co-inanced by the European Union from European Regional Development Fund

Wiejak Sp. z o.o.

Litwinki 16 13-100 Nidzica

tel.: +48 89 625 69 50 tel.: +48 89 625 33 09 tel./fax: +48 89 625 69 51

e-mail: wiejak@wiejak-med.pl www.wiejak-med.pl NIP: 9840125613