Wesgar Technical Capabilities 2024

CAPABILITY DOCUMENT

February 2024

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This information is only for the use of the individual or entity for which it was intended.

The following information provides an up-to-date overview of Wesgar’s current and planned capabilities.

Table of Contents CURRENT CAPABILITIES A Full Suite of In-House Services Summary of Services and Certifications Performance Delivery Lead Times Planning for Success Design for Manufacturability and Assembly (DFMA) Prototype Manufacturing Custom Process Development Post-Production Value Analysis Fabrication + Assembly Laser Cutting/CNC Punching/Bending Assembly Welding Hardware insertion High Tolerance Machining Chemical/Other Processes 3D Printing Finishing + Quality Kitting/Integration Powder Coating Powder Coating Line Batch Oven For Large Parts Screen Printing Quality First Article Inspection PPAP Compliant Inventory + Logistics Staging and Shipping Supply Management

Logistics Management Kanban Certifications PLANNED CAPABILITIES Certifications WIP Fabrication + Assembly Powder Coating Welding Wesgar Capabilities February 2024

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CURRENT CAPABILITIES A Full Suite of In-House Services

Summary of Services and Certifications

Wesgar Capabilities February 2024

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Performance On-time delivery—inventory and Kanban programs

98 to 100%

On-time delivery—made-to-order

90 to 95%

Defective Parts per Million (DPPM) under a typical Quality Acceptance Plan (under a standardized Sampling Plan). Note: customers with a tighter DPPM will require a different QAP

<=2,000

Delivery Lead Times Basic

Complex

RFQ

~1 to 3 business days

~3 to 7 business days

Standard Tooling

~2 to 3 weeks

~3 to 4 weeks

Prototype Parts*

~1 to 3 weeks

~4 to 6 weeks

Standard Manufacturing

~3 to 5 weeks

~4 to 6 weeks

Planning for Success Planning for success is fundamental to Wesgar’s operating principle, and underscores the operations of our sheet metal, machining, and copper bus bar fabrication. Planning for success shapes every aspect of our pre-production processes, from design for manufacturability to prototype fabrication and developing and implementing custom processes and programs for each customer.

Design for Manufacturability and Assembly (DFMA) The goal of our team of experienced design and manufacturing experts is to improve the ease of fabrication and assembly and design parts that address specific requirements while mitigating quality problems. Additionally, we review the design for use of readily available parts and materials and surface finish requirements. These activities help lower manufacturing costs.

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Prototype Manufacturing Need to test your product design before production? We can help prototype your part. We can produce high-quality precision prototypes for sheet metal, machined, and copper bus bar needs. We can also turn these prototypes around rapidly in a matter of days in some cases. With our prototyping services, you can validate your design, identify potential issues, and make improvements before moving to production quantities.

Custom Process Development Do you want to improve your products and get them to market faster and cheaper? If so, our manufacturing experts can custom-design programs for you that meet your specific needs. We offer.

Short lead times—we can produce your parts in as little as 48 hours, saving you time and money On-demand deliveries—we can ship your parts whenever and wherever you need them, reducing inventory and storage costs Quality programs—we can ensure your parts meet your end-user quality and documentation requirements using advanced testing and inspection methods Precision tolerances—we can achieve tight tolerances and high accuracy for your parts, using state-ofthe-art equipment and techniques With our tailored manufacturing services, you can increase your customer satisfaction, reduce your operational costs, and gain a competitive edge in the market.

Post-Production Value Analysis Our manufacturing experts can perform post-production value analysis to improve the value ratio (function/cost) by analyzing each production step after the production of the first prototypes. We offer details on improving functions at current costs, reducing cost while preserving functionality, and reducing cost while preserving quality.

Fabrication + Assembly As the largest precision sheet metal fabricator in Western Canada and the Pacific North-West, Wesgar specializes in the production of complex precision sheet metal assemblies, copper bus bars, and machined parts. We invest in leading-edge equipment that ensures consistency, quality, reliability, and on-time delivery.

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Laser Cutting/CNC Punching/Bending Trumpf Fiber Laser 3030L81 with LiftMaster for automated loading and unloading TruLaser 3030 fiber is a fast-cutting machine that is incredibly flexible. Its TruDisk solid-state laser enables the processing of non-ferrous metals, and its BrightLine fiber guarantees the highest edge quality. Includes automated LiftMaster.

Max material thickness

Steel 0.750" Alum 0.375 Stainless 0.500

Max cutting area

60” x 120"

Power

4000W

Hover over the picture to play a video.

Trumpf Trumatic 5000r/1600 Auto Load/Unload (Qty 2) The TruPunch 5000 is productive, reliable, and flexible. Backlash-free drives enable the highest axis acceleration, and the high rotation speed of the C axis enables extremely fast tapping, as well as the productive processing of complex contours.

Max punch area

60" x 120"

Max material thickness

0.250"

Min material thickness

0.020"

Number of Tool Stations

21 (21 Auto Index, 21 Multitool)

Max Tool Load

105

Formed Features

Yes (Bottom stroke forming)

Options

Tapping, Easy Type (Part marking), Part sorting

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PrimaPower ShearGenius – SG6 Auto Load Wesgar Capabilities February 2024

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The Shear Genius® EVO is capable of transforming parts to final production stages without the need for secondary operations for costly material handling between loading, punching, shearing, sorting, and unloading.

Max punch area

60" x 120"

Max material thickness

0.250"

Min material thickness

0.020"

Number of Tool Stations

20 (4 Auto Index, 2 Up Forming Auto Index, 4 Multitool)

Max Tool Load

82

Forming Features

Yes (Bottom stroke forming, 2 stations Up stroke forming)

Options:

Integrated Right Angle Shear

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PrimaPower C5 (Qty 2) /Finn-Power C5 Finn-Power’s range of hydraulic turret punch presses combines 25 years of pioneering experience with traditional continuous innovation and improvement. It provides superior hydraulic punching, reliability, versatility, and high performance.

Max punch area

48" x 144" with reposition 48” x 100” without repositioning

Max material thickness

0.250"

Min material thickness

0.015"

Number of tool stations

20 (4 Auto index, 4 Multitool)

Max tool load

82

Forming features

Yes (Bottom stroke forming, 2 stations Up stroke forming)

Hover over the picture to play a video.

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Lissmac SMW123 LISSMAC SMW123 offers top machining results in surface finish and sheet metal deburring.

Working width max

950 mm (37.4 inches)

Max material thickness

1 - 50 mm (0.04-1.97 inches)

Load

300 kg/rm

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Panel Bender P2L-2120 by Salvagnini The P2 natively combines productivity, with its automatic bending and handling cycles, and flexibility, with its universal bending tools.

Max sheet length:

98.23"

Max sheet width:

63"

Maximum bending force [kN]:

330

Maximum clamping force [kN]:

530

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Trumpf TruBend Cell 7000 Wesgar Capabilities February 2024

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The TruBend Cell 7000 offers users a compact system for the highly dynamic, efficient bending of small parts.

Max material thickness

0.250"

Max bend width

20"

Max flange size

18"

Capacity

30 tons

Max part weight

6.6 lbs. (3Kg)

Max part flat size

23" x 31" 6-Axis back gauge 6-Axis robotic arm on linear track Automatic tool change

Hover over the picture to play a video.

Trumpf TruBend Cell 5000 Easy programming, fast automated bending, the TruBend Cell 5000 offers flexible automation for the widest possible range of parts, and the quality remains consistently high.

Max material thickness

0.250"

Max bend width

87"

Max flange size

Full Length: 16" / Between Frame (66" length): 33.8"

Capacity

85 Ton

Max part weight

88.0 lbs (40Kg)

Max part flat size

107" x 58" 6- Axis back gauge 4-axis robotic arm on linear track Manual Tool Change

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Trumpf TruBend 5130 The TruBend Series 5130 offers easy programming, set up, bending, and production productivity. It includes innovative features such as the lower tool displacement and the 6-axis back gauge.

Max material thickness

0.250"

Max flange length

127"

Max flange size

Full Length: 16" / Between Frame (105" length): 33.8"

Capacity (Ton)

130 6-Axis back gauge with CNC crowning

Trumpf TruBend V850 The TruBend Series V850 offers easy programming, set up, bending, and production productivity. It includes innovative features such as the lower tool displacement and the 6-axis back gauge.

Max material thickness

0.250"

Max flange length

87"

Max flange size

Full Length: 16" / Between Frame (68" length): 33.8"

Capacity (Ton)

85 6-Axis back gauge with CNC Crowning

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Trumpf TruBend V850s The TruBend Series V850s offers easy programming, set up, bending, and production productivity. It includes innovative features such as the lower tool displacement and the 6-axis back gauge.

Max material thickness

0.250"

Max flange length

107"

Max flange size

Full Length: 16" / Between Frame (88" length): 33.8"

Capacity (Ton)

85 6-Axis back gauge with CNC Crowning

Trumpf TruBend 5085 The TruBend 5085 is used successfully around the world. It offers easy programming, setup, bending, and production productivity. Innovative features such as the lower tool displacement and the 6-axis back gauge provide excellent control and quality.

Max material thickness

0.250"

Max flange length

87"

Max flange size

Full Length: 16" / Between Frame (66" length): 33.8"

Capacity (Ton)

85 6-Axis back gauge with CNC Crowning

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Trumpf TruBend 7036 The TruBend 7036 machines are ideally suited to small parts, whose blanks are smaller than a standard A3 sheet of paper. To bend such parts on a large, heavy press brake is a waste of both space and energy.

Max material thickness

0.125"

Max flange length

40"

Max flange size

Full Length: 11.8"

Capacity (Ton)

30 6-Axis back gauge

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Press-Brake B3.060 – 2000 by Salvagnini The Press -Brake B3.060 machine is the newest addition, which is ideal for more dynamic production.

The newest technology combines productivity and flexibility, both for kit and one-batch production.

The technical solutions adopted also, helps us respect both people and the environment, without reducing our productivity.

Max Bending Force (US Tons) 66

Wesgar Capabilities February 2024

Throat Depth TD

13"

Max Speed (ipm)

590.6

Bending Speed (ipm)

47.2

Maximum Stroke (in)

11.8

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Assembly Hover over to play a video.

Sheet metal mechanical assembly utilizing rivets. Engineers use computer-aided design (CAD) tools to create intricate models of the final product. Once the sheet metal components are fabricated, they are ready to be assembled using rivets. A rivet is a permanent mechanical fastener that consists of a smooth cylindrical shaft with a head on one end.

The other end is deformed with a tool once it's inserted into the parts being joined, creating another 'head' and thereby holding the parts together.

Rivets can be used to join one or more pieces of sheet metal, offering superior shear and tensile strength.

Welding TruArc Weld 1000 The welding cell is a fully equipped machine tool, tested by the Technical Supervisory Association (TÜV) and certified with CE. It includes an exhaust system, housing with anti-glare protection and safety equipment, and provides quick programming and safe welding.

Type:

Collaborating industrial robot arm

Number of axes:

6

Range:

1300mm

Repeatability

+/- 0.05 mm

Hover over the picture to play a video.

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Fanuc ArcMate 120iB/10L FANUC’s ARC Mate series welding robots are purpose-built for arc welding applications.

Process

MIG

Materials

Steel, Stainless, Aluminum

Power Supply

Lincoln 455M

Reach

74.2" (1,885mm)

Repeatability

0.003" (+/-0.1mm)

Manipulators

Rotisserie (36" X 80" Table)

Max Weldment Weight

2000 Lbs.

Manual TIG welding (steel, stainless and aluminum) (Qty 11 cells) Manual MIG welding (steel, stainless, and aluminum) (Qty 11 cells) Spot welding (steel, stainless, and aluminum) (Qty 2 cells) Stud welder (stainless and steel) (Qty 1 cell) Seam welder (stainless and steel) (Qty 1 cell)

Hardware insertion Wesgar has various pemm hardware insertion machines, which can accommodate various fastening solutions for applications across multiple industries.

Hover over to play a video.

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Haeger 824 One Touch (Qty 3) The Haeger 824 One Touch hardware insertion machine includes a PLC touch screen and a manual locking 4-station turret insertion system, which enables the insertion of up to four different fasteners in one part handling and a productivity boost of 60% or more.

Throat depth

24"

Max drop height

42"

Capacity (Ton)

8

Auto feed

4 Bowl

Haeger 824 Plus The Haeger 824 Plus hardware insertion machine produces 8 tons of ram force and is equipped with a fully hydraulic PLC electrical control. The positive stop cylinder is designed to allow the insertion of fasteners into soft material without damage to the material.

Throat depth

24"

Max drop height

42"

Capacity (Ton)

8

Auto feed

1 Bowl

Haeger 824 Wesgar Capabilities February 2024

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The Haeger 824 hardware insertion machine produces 8 tons of ram force and is equipped with a fully hydraulic PLC electrical control. The positive stop cylinder is designed to allow the insertion of fasteners into soft material without damage to the material.

Throat depth

24"

Max drop height

42"

Capacity (Ton)

8

Auto feed

No

Haeger HP6-C Insertion Press The Haeger HP6-C is an industrial insertion press ideal for inserting hardware into materials such as metal or plastic. Its throat depth of 17.5 inches allows a large reach for inserting hardware and it is capable of exerting a force up to 6 tons.

Throat depth

17.5"

Max drop height

48"

Capacity (Ton)

6

Auto feed

No

Haeger 824 One Touch 4e The Haeger 824 One Touch 4e hardware insertion machine includes a PLC touch screen and a manual Wesgar Capabilities February 2024

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locking 4-station turret insertion system, which enables the insertion of up to four different fasteners in one part handling, providing a productivity boost of 60% or more.

Throat depth

24"

Max drop height

42"

Capacity (Ton)

8

Autofeed

4 Bowl

High Tolerance Machining Hover over to play a video.

Haas VF-9 Equipped with side-mount tool changer, chip auger, programmable coolant nozzle, and remote jog handle.

Max spindle rating:

30.0 hp

Max spindle speed:

8100 rpm

Table Size

84" long x 40" wide

Haas VF-7 Vertical Machining Centre Equipped with side-mount tool changer, chip auger, programmable coolant nozzle, and remote jog handle.

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Max Travel

84"(X) x 32"(Y) x 30"(Z)

Table Size

84" x 32"

Number of Tool Stations

30

Options

HRT 210 4th Axis

Modern NC Vertical Milling Machine Equipped with side-mount tool changer, chip auger, programmable coolant nozzle, and remote jog handle.

Max Travel

9" x 49"

Table Size

1

Haas VF-3 Vertical Machining Center (Qty 2) Equipped with side-mount tool changer, chip auger, programmable coolant nozzle, and remote jog handle.

Max Travel Wesgar Capabilities February 2024

84"(X) x 32"(Y) x 30"(Z) Page 17

Table Size

84" x 28"

Number of Tool Stations

30

Options

HRT 210 4th Axis

Scotchman FI 85/140 Ironworker Equipped with side-mount tool changer, chip auger, programmable coolant nozzle, and remote jog handle.

Tonnage (Max)

85

Processes

Punch, V-Notch, Pipe Notch, Shear, Brake

Tapping Machine Ideal for all general purpose tapping from small to medium size taps in mild steel, the arm is equipped with lubricated for life bearings at all the swivel points and provides "weightless" operation.

Reach

36" radius

Thread size (Max)

1/2"

Lathe CH-400X1100 The CH-400X1100 lathe machine offers a comprehensive range of operations, from drilling and cutting to tapping and turning, all accomplished with absolute precision. With its impressive ability to work Wesgar Capabilities February 2024

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with a variety of materials, this machine ensures high productivity while maintaining excellent standards of craftsmanship.

Diameter

14"

Working Length

42"

Hyd-Mech S-23A Band Saw The S-23A is an automatic scissor-style band saw providing exceptional miter-cutting capability for medium-duty applications.

Material Size @ 90 deg

13" x 18" or 13" Diameter

Material Size @ 45 deg

13" x 10.75" or 12" Diameter

Options

Automatic Feed

Chemical/Other Processes Wesgar works closely with experts in the management of the following processes: ● Anodizing ● Alodine (chromate conversion/yellow iridate) ● Plating ● Teflon coating ● Laser engraving ● Stamping

We bring decades of experience, including chemists and engineers using the most leading-edge processes to finish our process we perform. We have the resources to solve complex chemical coating, engraving, and stamping challenges.

3D Printing Wesgar offers 3D printing, or additive manufacturing, to construct a three-dimensional object from a CAD model or a digital 3D model. This capability is ideal for short runs and is designed to reduce costs, waste, errors, and time, for clients. We utilize ABS-M30 TM filament combining FDM® technology with the Wesgar Capabilities February 2024

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versatility and capability of ABS (acrylonitrile butadiene styrene). ABS is characterized by its strength and toughness while being lightweight and resilient, suitable for most general-purpose 3D printing use cases.

3D printing is an alternative for many manufactured parts to either complement or provide a substitute for sheet metal parts. A benefit of 3D printing with Wesgar is it provides production on-demand, and using this technology, we can produce more complex designs than many traditional manufacturing processes.

Finishing + Quality Kitting/Integration Wesgar has a dedicated kitting team as part of its manufacturing process, utilizing a practical, tried-and-true method of streamlining production and fulfillment for businesses. Our extensive service includes pricking and delivering all the required components required for the assembly of parts and products, including adding printed instructions and bagging small items. This value-added service expedites the manufacturing process and allows us to deliver ‘ready-to-go’ products and parts to our customers.

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Powder Coating We have in-house powder coating services, helping streamline production. We can match any color you need; however, certain colors have longer lead times.

Powder Coating Line Wesgar’s powder coating conveyor line with automated powder coating guns delivers a professional even finish that is highly resistant to chipping, fading, scratching, and wear.

Washer

PNEU-Mech 5-stage wash

Booth

Down draft

Track

500’ with 8” centers on H-hooks

Guns

Nordson Encore LT-Guns

Part opening (max)

34 inches x 58 inches

Part length (Max)

10 feet

Part weight

75 lbs. per hook

Hover over the picture to play a video.

Batch Oven For Large Parts Dual purpose batch oven for powder coating and wet paint projects.

Part size

12' x 12' x 14'

Hover over the picture to play a video.

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Screen Printing Wesgar has perfected the craft of delivering first-class screen printing to cover your aesthetic branding needs and labeling instructions on your products. We have the expertise to match colors and satisfy needs with our durable, attractive, and sharp screen-printing process.

Mimaki UJF-7151 Plus Tabletop UV Printer UJF-7151 Plus is a high-performance tabletop UV inkjet printer that enables high-precision ink dot placement and quality printing using Mimakis proprietary technology.

Print size

29.9 inches x 20 inches

Hover over the picture to play a video.

Systematic Automation 810 Printing Machine (Qty 2) Semi-automatic screening table capable of printing flat and cylindrical products. Top-quality linear ball bearings and pneumatics system.

Squeegee width

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12 inches

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Quality First Article Inspection At Wesgar, we aim to deliver first-class quality products to our customers consistently, and to achieve this, we deploy a combination of tools and processes such as quality plans, failure mode effects, analysis, and in-process inspections. Wesgar is Production Part Approval Process (PPAP) compliant.

Faro Titanium Arm Combines the benefits of a laser line probe and a portable coordinate measuring machine (CMM arm).

Tolerancing

Single Point 0.086mm (0.003"), Volumetric +/- 0.122mm (0.005")

Reach

3.0M (10')

Probes

3mm & 6mm Ball

PPAP Compliant Wesgar uses PAPP, a standardized process that helps manufacturers and suppliers communicate and approve production designs and processes before, during, and after product fabrication. PPAP compliance provides evidence of our production capabilities to meet or exceed your requirements and our ability to reproduce quality parts consistently.

Inventory + Logistics Staging and Shipping Hover over to play a video.

Supply Management Wesgar has developed a robust system and warehousing space that allows us to manufacture your finished products and hold them on site until required. Parts can be shipped immediately upon your order for release, and payment is due only upon shipping. This accommodates space limitations at your end and fluctuating demands.

Additionally, we have the ability to hold partially assembled products in our warehouse until you are ready for us to finalize and ship.

Logistics Management Wesgar Capabilities February 2024

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Wesgar makes logistics management easy for everyone by taking care of all the details: ● ● ● ● ●

Labeling: bar codes, part numbers, etc.

Kitting: preparing items so they arrive at your warehouse ready-to-go Packaging: individual items and consolidated packing ready to ship Crating: crates to optimize shipping, including returnable crates to save money on packaging materials and that are environmentally friendly Shipping and export: our logistics partner carries all our shipments and can be relied on to deliver on time.

Kanban

At Wesgar, we can set up a Kanban system that allows for regular and consistent delivery of your product. Our tailored programs can accommodate varied amounts and delivery dates to suit your needs, thus helping reduce lead time and keep your product cost consistent.

Certifications Certification

Description

Status

ISO-90001-2015

ISO 9001 is defined as the international standard that Achieved specifies requirements for a quality management system (QMS). This QMS helps Wesgar to create satisfied customers and employees by organizing processes and continually improving.

WHMIS 2015

WHMIS 2015 is a comprehensive hazard identification system for workplace hazardous materials

Achieved

CWB

CSA Standard W47.1 for steel and structural steel welding

Achieved

CSA Standard W47.2 for fusion welding of aluminum and aluminum construction COR/OSSE

Certificate of Recognition (COR) for Occupational Safety Standards of Excellence (OSSE)

Achieved

RoHS

RoHS is a product level compliance based on the European Union's Directive 2002/95/EC, the Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment (RoHS).

Achieved

GR8-47

Telecommunication standard addressing the general requirements for electronic equipment cabinets

January 2024

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PLANNED CAPABILITIES Certifications WIP

Certification

Description

Target Date

IATF 16949:2016

IATF 16949:2016 is the International Standard for Automotive Quality Management Systems. IATF 16949 was jointly developed by The International Automotive Task Force (IATF) members and submitted to the International Organization for Standardization (ISO) for approval and publication.

IATF 16949:2016 certification will further improve Wesgar’s processes, emphasizing preventive actions based on process capability assessments and risk analysis.

WIP

ISO 14001:2015

ISO 14001:2015 specifies the requirements for an environmental management system that an organization can use to enhance its environmental performance.

WIP

ISO 45000

The ISO 45000 series can be used as a guideline for saving workers from accidents and occupational diseases.

WIP

ISO 27000

ISO 27001 is a highly regarded international standard for information security management systems and their requirements.

WIP

Fabrication + Assembly MetraSCAN 3D—target installation October 2023 The MetraSCAN 3D optical CMM scanner line-up is specifically designed for manufacturing and metrology professionals to guarantee quality or efficiency. It accelerates 3D measurement workflows.

This optical CMM scanner has been engineered to perform highly accurate and repeatable metrologygrade measurements and 3D geometrical surface inspections. This will facilitate an effective and efficient inspection data collection that will be used to: 1. Validate the product conformance at different production stages.

2. Provide fast feedback on the production processes in order to perform adjustments needed to control the processes.

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Measurement rate

1,800,000 measurements/second

Scanning area

15 laser crosses

Warm up time

Under 5 minutes

Powder Coating Expanded Powder Coating Line Powder coating conveyor line with fully automated powder coating guns with four times the capacity of the current line.

Welding Manual TIG welding (steel, stainless and aluminum) (Qty 10 cells) Manual MIG welding (steel, stainless, and aluminum) (Qty 10 cells)

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HEADQUARTERS AND MANUFACTURING 1634 Kebet Way Port Coquitlam, BC V3C 5W9 Canada T +1 778 730 1727 E contact@wesgar.com W www.wesgar.com

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