Weld Connect - May 2024

Take the 2024 Member Survey Today >>> 2024 Welding Excellence Awards: Enter Now >>> Giveaway: Win a BlueVenom XF353 >>>

1

Weld Connect | May 2024

IN THIS ISSUE

WELD AUSTRALIA CONTACTS

A Message from our CEO

03

New Members 05 Breaking News: Recent Media Coverage

05

Reducing Welding Fume in Your Workplace

06

News from the Weld Australia Team

08

Giveaway: Win a BlueVenom XF353

09

Slash Production Costs with ESAB Handling Equipment

10

Industry News 12 Upcoming Events 15 Why PAPR Systems are Crucial for Welder Safety

18

2024 Member Survey 20 2024 National Manufacturing Summit

21

South Australia Industry Drinks Night

22

2024 Welding Excellence Awards

23

Australian Manufacturing Week 24 Launch of the MEM Learning Resources

25

Trades Fit Expo 26 Victoria Committee Welding Technology Night

27

Training Update 28 New Course: Welding Inspector - AS 1796 Certificate 11

29

Upcoming Training Courses 30 WeldQ Free Digital ID Card

32

Get IWI-C Qualified with Weld Australia

32

Congratulations to All the Newly Qualified Individuals

33

Weld Australia’s Exam Calendar

33

Weld Australia Launches Free Welder Safety Courses

34

Fusion Welding Courses 36

NATIONAL OFFICE PO Box 197, Macquarie Park BC NSW 1670 1800 189 900 office@weldaustralia.com.au weldaustralia.com.au Geoff Crittenden Chief Executive Officer 1800 189 900 g.crittenden@weldaustralia.com.au TRAINING Guy Brooks, General Manager, Training Operations 0488 743 322 g.brooks@weldaustralia.com.au MARKETING Michelle Bignold, Executive General Manager, Sales & Marketing 0437 106 726 m.bignold@weldaustralia.com.au MEMBERSHIP David Choudry, Membership Manager 0417 878 104 d.choudry@weldaustralia.com.au QUALIFICATION & CERTIFICATION Deniz Yalniz, Executive General Manager, Technical Services 0487 487 170 d.yalniz@weldaustralia.com.au ENGINEERING Victor Blain, General Manager, Engineering – VIC, TAS, SA & WA 0409 823 991 v.blain@weldaustralia.com.au NEW SOUTH WALES Arya Sharifian, Welding Engineer 0419 414 901 a.sharifian@weldaustralia.com.au VICTORIA, TASMANIA & SOUTH AUSTRALIA Victor Blain, General Manager, Engineering – VIC, TAS, SA & WA 0409 823 991 v.blain@weldaustralia.com.au QUEENSLAND & NORTHERN TERRITORY Ross O’Bryan, General Manager, Engineering – QLD, ACT, NSW, NT 0491 491 888 r.obryan@weldaustralia.com.au WESTERN AUSTRALIA Ian Mackay, Business Development Manager 0493 027 882 i.mackay@weldaustralia.com.au

10 2

Slash Production Costs with ESAB Handling Equipment

Weld Connect | May 2024

Why PAPR Systems

16 are Crucial for Welder Safety

A FUTURE MADE IN AUSTRALIA Australia Must Have Specific, Enforceable Local Content Requirements and the Right Investment Weld Australia welcomes Prime Minister Anthony Albanese’s recent announcement of the Future Made in Australia Act, but urges the federal government to ensure that specific, enforceable local content requirements are formally incorporated and the right investments are made. Only then will the federal government strengthen local manufacturing, drive real economic growth, and create the next generation of prosperity and opportunity.

The Future Made in Australia Act presents a critical opportunity to bolster local economic participation in the renewable energy transition.

Weld Australia congratulates Prime Minister Albanese on his announcement of the Future Made in Australia Act. It has real potential to ensure Australia has affordable, reliable clean energy, a strong manufacturing industry, skilled workers, secure jobs and modern infrastructure.

It could see Australia become a renewable energy superpower.

However, it is essential that specific, enforceable local content requirements are formally incorporated into the Future Made in Australia Act. Australian businesses have long advocated for specific, measurable local content requirements in government contracts. However, tangible examples of local content procurement policies are yet to materialise in Australia.

The federal government’s Buy Australian Plan and the Australian Industry Participation scheme were bold steps aimed at harnessing the government’s purchasing power to boost local industries. Yet, these schemes are failing to hit the mark.

Besieged by vague specifications, a lack of enforcement, and loopholes that allow for noncompliance, the initiatives have struggled to provide local businesses with a fair shot at government contracts. Current requirements are fragmented across state jurisdictions and often fail to lead to new production capacity. Without action, the Future Made in Australia Act will be just as toothless.

3

Weld Connect | May 2024

The federal government must work with the state and territory governments to implement a coordinated, nation-wide approach to local content requirements to maximise impact and enable new production capacity.

The government must be specific when it comes to the use of Australian materials and components, and registers of business providers and their level of domestic versus foreign ownership.

Weld Australia strongly recommends that a significantly favourable merit weighting be given to tenderers who guarantee local content of Australian fabricated steel as follows: • Onshore Wind Towers >60% • Offshore Wind Towers >40% • Solar Farms > 60% • Monopole Transmission Towers > 60% • Lattice Transmission Towers > 60% This weighting should be applied on a sliding scale as per the table below. % Australian Fabricated Steel

Merit Assessment Weighting

> 80%

10

70% - 80%

8

60% - 70%

6

50% - 60%

4

40% - 50%

2

< 40%

0

The Need for Specific, Measurable Local Content Requirements While the expansion of the Scheme and billions in private investment are obviously welcome, it is essential that local content requirements are incorporated into Capacity Investment Scheme tenders.

This will fortify domestic clean energy supply chains, boost investor confidence, and cultivate a skilled workforce for the energy transition, positioning Australia as a global renewable energy leader.

Australian businesses have long advocated for specific, measurable local content requirements in government contracts.

Value for Money and Whole-of-Life Considerations Value for money for taxpayers is a primary objective in Australian government procurement, necessitating a thorough assessment of both financial and nonfinancial costs and benefits in each proposal. However, the current interpretation of ‘value for money’ often emphasises cost over broader economic benefits, neglecting crucial factors such as whole-of-life considerations, particularly in large infrastructure projects.

Local procurement offers various advantages, including reduced inventory management, shorter lead times, and enhanced after-sales support, ultimately contributing to lower whole-of-life costs. Moreover, sustaining local industries ensures the availability of skilled workers for ongoing maintenance, while on-site inspection expenses can be minimised by employing local personnel.

Additionally, utilising locally fabricated steel can optimise transportation logistics and delivery schedules, facilitated by a network of distribution centers across Australia.

Compliance with Australian Standards Compliance with Australian Standards ensures quality, safety, and reliability, vital for successful project execution. Notably, adherence to these standards contributes to economic, social, and environmental benefits, underscoring the importance of considering such criteria comprehensively in value for money assessments.

The main competition for Australian wind tower manufacturers are overseas suppliers from Vietnam, China and Indonesia. The issue is that the quality of imported wind towers is appalling. They do not adhere to Australian Standards. Local fabricators comply to internationally recognised Australian Standards and are certified by the relevant Australian authority. In this way, Government and private clients can ensure the quality and safety of projects. Imported steelwork, which does not meet these requirements, is often of inferior quality and may not meet the Australian safety requirements.

Global Demand These quality and safety issues will only be exacerbated by increased global demand in the race to net zero.

4

Weld Connect | May 2024

The whole world is looking to transition to renewable energy. Countries like Scotland, New Zealand and Sweden are all investing in wind power. Not only will increased global demand likely reduce the quality of wind towers manufactured overseas, it will also increase scarcity of supply. There are already global supply chain issues—imagine how these will be magnified.

Local manufacturers like Keppel Prince Engineering and Crisp Bros. & Hayward cannot win jobs on their doorstep when governments and multi-national companies place a premium on price over and above quality and safety.

A Commitment to Sovereign Manufacturing Capability The Australian Government’s recent $1 billion investment in the Solar Sunshot program must be replicated in hydrogen and wind tower manufacturing.

The domestic demand for wind towers over coming decades is huge. Based on AEMO scenarios, the market could range from $20 billion anywhere up to $80 billion.

Globally, wind tower manufacturing is concentrated in China and experienced the largest cost increase of all renewable energy technologies due to global supplychain issues arising from COVID—estimated by the CSIRO to be a 35% increase.

A local heavy manufacturing industry, backed by government investment, would deliver speed to market and reduce Australia’s exposure to supply chain risk. Australia currently has reduced capacity in wind tower manufacturing because government contracts have long been offshored. However, major steel manufacturers such as BlueScope have expressed interest in wind tower manufacturing, as have Weld Australia’s members.

Specific, enforceable local content requirements and the right investment in heavy manufacturing will fortify domestic clean energy supply chains, boost investor confidence, and cultivate a skilled workforce for the energy transition, positioning Australia as a global renewable energy superpower.

Weld Australia would like to welcome all our new Members who have joined in the last month: CORPORATE MEMBERS • • •

IQ Solutions Queensland: iqsolutionsqld.com Acciona M&E: acciona.com AVK Wang: avkcivil.com.au

INDIVIDUAL MEMBERS • • • • • • • • • •

Vijayakumar Manimaran Glen Croker Cole Crawford Leonardo II Balagtas Paul Zonta Colin Fowler Shane Tully Won Jegal Peter Casa Grant Gibbs

JOIN TODAY For further information on the benefits of becoming a Weld Australia member, visit our website, or contact David Choudry (Membership Manager) on d.choudry@weldaustralia.com.au or 0417 878 104.

Weld Australia membership is an investment in the success of your career or the success of your business. We will help you increase your income, decrease your costs and give you a competitive advantage over companies or people who aren’t members.

JOIN TODAY

5

Weld Connect | May 2024

RECENT MEDIA COVERAGE A future manufactured in Australia - the Act and reactions to it published by Industry Update PM: Clear-eyed, hands on, Future Made published by Food & Drink Business Industry responds to Future Made in Australia plan, published by Packaging News Weld Australia urges investment in network of Indigenous welding schools, published by Manufacturers Monthly Push for Indigenous Welding Schools: Weld Australia, published by The Tradie Skillaroo Harrison forges a bright path, published by The Tradie

REDUCING WELDING FUME EXPOSURE IN YOUR WORKPLACE

Countless studies have concluded that welding fume is bad for health, yet few have given practical guidance on how to effectively control welding fume exposure… until now.

A recent Australian independent study* compares the effectiveness of different welding fume product control methods in reducing exposure to welding fume, including On-Gun Fume Extraction, Hooded Capture Local Exhaust Ventilation (LEV), and Welding Helmets with Powered Air Purifying Respirators (PAPR). The results of the study are organised into two categories: The Welder’s Exposure to Welding Fume and Removing Welding Fume from the Environment.

1. The Welder’s Exposure to Welding Fume With a reduction in exposure of at least 99.96%*, the 3M™ Speedglas™ G5-01VC Welding Helmet with the 3M™ Adflo™ PAPR was by far the most effective measure in protecting the welder from welding fume exposure when compared to On-Gun and Hooded Capture LEV. The Adflo™ PAPR system also provided an Effective Protection Factor (EPF) of at least 2,600*, reducing exposure to at least 1/2600th of the outside concentration: at least 52 times better than the Required Minimum Protection Factor (RMPF) of 50 specified in AS/NZS 1715:2009.

PAPR should therefore be considered a priority in situations where the welder is the only person requiring protection from welding fume. Speedglas™ continues to set the industry benchmark for this protection, with the award-winning Adflo PAPR seamlessly integrating with state-of-the-art welding helmets that offer market-leading vision, comfort, and performance.

6

Weld Connect | May 2024

2. Removing Welding Fume from the Environment It is an employer’s legal responsibility to reduce welding fume exposure to as low as reasonably practicable for all persons, not just the welder.

Per the study, Translas On-Gun Fume Extraction removed 33% more welding fume from the environment than Hooded Capture LEV*. The ergonomic Translas 400 Amp extraction gun used in the study was able to capture up to 97% of the welding fume (with an average of 90% across all tests*), all while leaving the shielding gas completely unaffected.

On-gun also has the added benefit of following the welder as the welder moves, unlike fixed LEV hooded capture that requires the welder and welding arc location to be perfectly positioned and relatively stationary.

The Workplace Exposure Standard for Welding Fume has been lowered from 5mg/m3 to 1mg/m3. While this is a massive step in the right direction, action is required to reduce welding fume exposure to below this new legal limit.

The results of this study give clear and actionable guidance on reducing welding fume exposure to not just 1mg/m3 but well below this new level.

If you’re looking for guidance specific to your environment and application, try the Welding Fume Product Selector Tool at apexweldingsafety.com.au. Please note this guidance does not address confined spaces. * 2023 Peter Knott, Georgia Csorba, Dustin Bennett, Ryan Kift.

Welding fume; a comparison study of industry used control methods.

Safety Journal.

This article was supplied as part of a paid sponsorship package.

The Law For Welding Fume Has Changed!

In January 2024, Work Health and Safety Ministers endorsed the decision to immediately lower the Workplace Exposure Standard for Welding Fume from 5mg/m3 to 1mg/m3.

All Australian workplaces must now comply with the new lower limit by law.

According to new scientific research*, Welding Helmets with integrated Powered Air Purifying Respirators (PAPR) are the most effective method of protecting the welder from welding fume exposure when compared to other common forms of welding fume product controls.

3M™ Speedglas™ have consistently delivered the most popular PAPR systems on the market, culminating in the award-winning 3M™ Speedglas™ G5-01:

3M™ Speedglas™ G5-01 Welding Helmets

True-View Technology

73 x 109mm viewing area with more realistic True-View optics

Control the airflow inside your helmet for optimal comfort

Configurable extra head and neck coverage options (e.g. leather)

12-hour Adflo PAPR supplies at least 50 times cleaner air (RMPF= 50)

OUT SPEED AB G E R

5-01!

SG LA

LEARN M O

Heavy-duty flip-up welding helmet with 170 x 104mm grinding visor

Choose either G5-01VC lens (Variable Colour, Shades 3/5, 8-14) or G5-01TW lens (Shades 3/5, 8-13) * 2023 Peter Knott, Georgia Csorba, Dustin Bennett, Ryan Kift. Welding fume; a comparison study of industry used control methods. Safety Journal.

Weld May 2024 for the 3M Speedglas brand in Australia & New Zealand 7 are AWS the Connect exclusive| wholesaler

For more information, visit www.apexweldingsafety.com.au

A WARM WELCOME TO THE NEWEST MEMBER OF OUR TEAM

Weld Australia would to welcome the newest member of our team. Based in Western Australia, Mathew Lee has joined us in the role of Senior Welding Technologist.

With over 15 years industry experience, Mathew has in-depth knowledge of structural steel and pressure welding codes. Mathew has expertise in project upgrades, rebuilds, workshop fabrication, installations and repairs on structural, mobile plant and pressure equipment. He is adept at quality control, including the development of welding PQR and WPS for structural steels, low alloys, high alloys and non-ferrous materials; development of quality assurance and control processes and procedures; and visual, magnetic particle and penetrant testing of welds.

Prior to joining Weld Australia in 2024, Mathew was a Welding Coordinator at Taylors Engineering and Welding Services. He started his career as a boilermaker welder, spending over 10 years honing his hands-on welding skills prior to moving into the welding supervision and quality stream.

Mathew is an International Welding Technologist (IWT), International Welding Specialist (IWS), an International Welding Inspector – Standard (IWI-S), an AS 2214 Welding Supervisor, and an ISO 9001 Internal Quality Auditor. He also holds a Certificate III in Heavy Fabrication and Welding.

8

Weld Connect | May 2024

PROFESSIONAL QUALIFICATIONS • International Welding Technologist (IWT) • International Welding Specialist (IWS) • International Welding Inspector – Standard (IWI-S) • AS2214 Welding Supervisor • ISO 9001 Internal Quality Auditor • Certificate III in Heavy Fabrication and Welding

W A E A V Y I Gn a BlueVenom XF35

Wi

Weld Australia, in partnership with CIGWELD, is excited to announce an exclusive giveaway for our members!

Win a top-of-the-line CIGWELD multi process welding inverter and bring precision and efficiency to your projects.

ABOUT THE BLUEVENOM XF353

3

ENTRIES CLOSE 1 AUGUST

HOW TO ENTER

The new BlueVenom XF353 is a 3-in-1 multi process welding inverter that has been specifically engineered to be narrower in size for easy access in tight and constrained areas but also as a modular arc station.

Follow both Cigweld and Weld Australia on LinkedIn.

The XF353 can deliver awesome arc characteristics in the most popular processes of MIG (QuickSet and manual modes, gas and gasless operation, single and double pulse MIG with the optional PulseMate™), STICK (MMA with VRD for extra safety) and TIG DC-Lift welding modes. For details on the BlueVenom XF353, visit Cigweld’s website.

Make sure you’re a member of Weld Australia.

Find the competition post on LinkedIn and tag a friend.

Fill out this short online form to enter the draw.

The winner will be chosen at random and announced via Linkedin. The competition is neither sponsored by, nor endorsed by, LinkedIn.

9

Weld Connect | May 2024

ENTER NOW

SLASH PRODUCTION COSTS WITH ESAB HANDLING EQUIPMENT: 2-AXIS POSITIONERS AND ROLLER BEDS In the realm of industrial fabrication and welding, efficiency and precision are paramount. ESAB Handling Equipment offers a range of solutions designed to streamline and automate production processes while enhancing quality and reducing costs. Among these, 2-Axis Positioners and Roller Beds stand out as indispensable tools for achieving these goals.

2-Axis Positioners: Enhancing Welding Efficiency The versatility of 2-Axis Positioners makes them indispensable in various fabrication industries, including pressure vessel and pipe fitting workshops, mining machinery, transport, wind tower, military, and shipbuilding. These positioners facilitate the precise positioning of fabricated metal components and structures, optimizing them for welding in horizontal or down-hand positions. By ensuring consistent weld joint placement, and pin-point accurate positioning using jaw chucks, they minimise weld defects and enable faster work turnover - ultimately lowering production costs on large scale projects.

Key attributes of ESAB’s 2-Axis Positioners: • Stepless speed adjustment for precise control • Compliance with the strictest international safety standards • Optimised motor and gear drive sizes for efficient operation • Ergonomic design for comfortable working positions • Easy mechanical and electrical maintenance Ideal Applications: • Pipe shops • Pressure vessels • Cladding of dish ends • Fuel tanks

Roller Beds: Robust Support for Welding Processes ESAB Roller Beds provide sturdy support for automatic welding of pipes, vessels, and support towers. Their robust design, featuring durable rollers and grit-blasted steelwork with an industrial painted coating, ensures longevity even in abrasive environments. Special highload polyurethane tires offer exceptional grip and wear resistance, while a cast steel gearbox with double worm gear arrangement ensures smooth operation with minimal backlash.

Key attributes of ESAB Roller Beds: • Solid-state inverter for precise speed control (selected models) • Options for motorised and idler rail bogies • Forward-stop-reverse functionality and speed control as standard • Foot pedal for added convenience.

Ideal Applications: • Wind tower fabrication • Offshore and shipyards • Pressure vessels • Pipe lines ESAB Handling Equipment’s 2-Axis Positioners and Roller Beds represent cutting-edge solutions for optimising production processes in various welding and fabrication industries. By enhancing efficiency, precision, and safety, these hassle-free tools contribute to significant cost savings and time savings while ensuring the highest standards of weld quality.

Whether in large-scale manufacturing environments or specialised workshops, investing in ESAB Handling Equipment is a strategic choice for companies looking to stay ahead in today’s competitive landscape.

This article was supplied as part of a paid sponsorship package.

10

Weld Connect | May 2024

11

Weld Connect | May 2024

WORLDSKILLS AUSTRALIA ANNOUNCES SKILLAROOS TEAM FOR LYON 2024

members represent the best in their fields, which include welding, plumbing, carpentry, baking, Industry 4.0, cyber security, and fashion design.

WorldSkills Australia is pleased to announce the 2024 Australian Team, who will represent the country at the 47th International Competition, taking place in the French city of Lyon in September.

The journey for selection has spanned two years, beginning with a regional WorldSkills competition in 2022 that involved more than 3,000 competitors.

The contingent of 33 young apprentices, trainees, and students (known as the Skillaroos) is the largest the organisation has sent overseas since Lyon last hosted in 1995. The WorldSkills Australia delegation of competitors, trainers, officials, and team management, is the largest ever sent to an International Competition.

The 47th International Competition is set to be the biggest skills competition ever, with over 1,500 Competitors from 75 countries set to compete in 59 skills. More than 250,000 visitors are also expected to attend the event, which will run from 10 to 15 September.

Worldskills Australia’s participation in the International Competition aims to benchmark Australian skills excellence against global standards. Team Australia

Harrison Field

12

Weld Connect | May 2024

Winners from each region then competed in the National Championships in 2023, with medallists being eligible for selection in Team Australia that will travel to France.

Each Skillaroo will be accompanied by their Expert who have overseen their training and preparation to compete on the global stage, meaning the contingent wearing the green and gold will number close to 75.

WorldSkills Australia thanks its industry and TAFE partners who have supported the Skillaroos on their journey and enabled them to achieve their dreams of competing on the world stage. Weld Australia is proud to support the Welding Competitor, Harrison Field, and wish him all the very best of luck.

More details on the Skillaroos 2024 team, including competitor profiles, can be found at worldskills.org.au

Welding competitor Harrison Field and expert Mark Williams

QUEENSLAND ROLLS OUT REZ ROADMAP FOR RENEWABLE ENERGY FUTURE

TECHNOLOGY ENABLES HUNTER CLASS FRIGATE PROGRAM TO EXPAND SHIPBUILDING ACTIVITIES

The Australian Government has revealed plans to allocate a substantial portion of Australia’s largest-ever tender for renewable energy to bolster sources in Victoria and Tasmania.

Digital technology is enabling the Hunter Class Frigate Program to expand its shipbuilding activities beyond the Osborne Naval Shipyard.

The initiative, set to commence this month, will see 1.7GW of renewable energy capacity allocated as part of the government’s overarching strategy to enhance energy supply, as revealed in a media release.

Under the umbrella of the Capacity Investment Scheme, initiated by the Australian Government, a total of 32GW of reliable renewables is slated for development by 2030.

This collaborative effort aims to expedite and facilitate new energy investments across various states while ensuring the stability of the national grid.

In the upcoming allocation, Tasmania is guaranteed a minimum of 300MW for new renewable energy projects, while Victoria is set to receive at least 1.4GW, sufficient to power approximately 700,000 households within the state.

Victoria has expressed appreciation for the early commitment from the Commonwealth, anticipating further collaboration as discussions progress towards the final agreement on the full Capacity Investment Scheme program. Initial allocations have earmarked 2.2GW for New South Wales, 300MW for South Australia, and 500MW for Western Australia.

Registration for bids for the tender is set to open on 16 May. Interested parties can access a comprehensive market brief for the total 6GW tender via the government website.

13

Weld Connect | May 2024

Adelaide manufacturer MG Engineering is constructing bulkheads and side shells that join together to form the exterior of Hunter ship blocks. A digital ‘thread’ linking the Company’s manufacturing facilities and BAE Systems’ operations at Osborne enables the MG Engineering team to complete the initial construction of each section of the ship before it reaches the shipyard.

Jason Loveday (Program Director, Hunter Class Frigate Program, BAE Systems Australia – Maritime) said, “Trusted industry partners, such as MG Engineering, are critical to the success of the Hunter Class Frigate Program.

Thanks to digital technology, we can work even closer with our suppliers than before by sharing production at partner sites and collaborating on manufacturing systems and processes to ensure the outcomes are world class. Expanding the production workload equips more companies in Australian industry to upskill their workforce and ensure they become a future part of Continuous Naval Shipbuilding.”

This build process tests MG Engineering’s capabilities and fosters its alignment with the Hunter program’s systems and manufacturing processes. This both reduces production risks and enhances production by using an alternative site and workforce to deliver ship sections when the Osborne Naval Shipyard is at full capacity.

The side shells, each weighing in excess of ten tonnes, will be delivered to Osborne and installed on the Hunter program’s fourth prototype block prior to it undergoing abrasive blasting and painting.

ARM HUB COLLABORATES TO HELP SMES UTILISE ARTIFICIAL INTELLIGENCE (AI)

AUSTRALIA’S HEAVY INDUSTRY RECEIVES $330M INVESTMENT FOR CLEAN ENERGY TRANSITION

Brisbane’s Advanced Robotics for Manufacturing (ARM) Hub is partnering with data and AI platform, Databricks to deliver AI intelligence to SME manufacturers. The AI, robotics and design-for-manufacture hub’s new alliance will enable smarter decision-making through affordable, safe, relevant and always up-to-date data and AI solutions.

In a move to strengthen Australia’s industrial sector with sustainable practices, the Federal government has invested $330 million to fund clean energy initiatives and emission reduction projects across the nation. The Powering the Regions Fund is delivering $330 million to nine projects that bolster local industries and ensure the competitiveness in a global market.

ARM Hub Founder and CEO Professor Cori Stewart said: “Our work with Databricks has already enabled ARM Hub to build the lakehouse infrastructure and provide AI-as-aservice to Australian manufacturing businesses.

“We are proud world-leaders in the services we provide using Databricks – we are ready to support industry to succeed on the global stage in an era of generative AI. We are harnessing opportunities to collaborate with our partners to embed Australian deep tech companies and manufacturing businesses in high-value global supply chains.”

Databricks provides a unified data, analytics, and AI platform that simplifies and enhances the processing of data and the application of AI and machine learning models. ARM Hub will leverage the Databricks Data Intelligence Platform as part of its new AI-as-a-service, which facilitates easier adoption of data and AI for the manufacturing sector.

Manufacturers can integrate and streamline data such as IoT sensor data, machine logs, ERP systems and customer information for a holistic view of the business in real-time, helping with decision-making.

14

Weld Connect | May 2024

Minister for Climate Change and Energy Chris Bowen said the grants would future-proof Australia’s heavy industries in a decarbonising world. “This $330 million investment in Australia’s hard-to-abate manufacturing and mining facilities is about securing the future of high-quality, lowemissions products made right here,” said Bowen.

Among the key projects supported by the government are: • $93 million for an energy efficiency upgrade at the QAL Alumina refinery in Gladstone, Queensland • $50 million to reduce emissions intensity at the Adbri cement manufacturing in Port Adelaide, SA • $44 million for energy efficiency upgrades at Shoalhaven Starches food manufacturing in Nowra, NSW • $35 million to power Murrin Murrin cobalt and nickel operations with renewables in Leonora, WA • $32.9 million for emissions reduction at the CSBP chemical manufacturing facility in Kwinana, WA • $15 million to electrify the Grange Resources Iron Ore mine in Savage River, Tasmania • $5 million for fuel switching at the Grange Resources Iron Pellet plant in Port Latta, Tasmania • $700,000 for alternative fuel trial at Liberty metals manufacturing site in Bell Bay, Tasmania

Need help or further details? Contact events@weldaustralia.com.au

QUEENSLAND & NT INDUSTRY DRINKS NIGHT

WA INDUSTRY DRINKS NIGHT

Weld Australia has partnered with Maxisafe (a familyowned Australian company dedicated to providing a broad range of Personal Protective Equipment (PPE) solutions) to bring you this not-to-be-missed night of networking with industry colleagues, drinks and canapés. Hear from industry experts, including Geoff Crittenden (CEO, Weld Australia).

With a relaxed, informal setting, this event is designed to foster connections, inspire new ideas, and cultivate partnerships among Australia’s top welding professionals. Whether you’re looking to catch up with peers, meet collaborators, or gain insights into the latest trends, this event promises to be an invaluable resource.

EVENT DETAILS • Date: Thursday 6 June • Time: 6.00pm to 9.00pm • Venue: Alchemy Restaurant and Bar • Address: 175 Eagle Street, Brisbane 4000 • Cost: Free for Members; $45 for Non-Members

REGISTER NOW

15

Weld Connect | May 2024

EVENT DETAILS • Date: Thursday 20 June • Time: 6.00pm to 9.00pm • Venue: Bells Functions, Bill Cooper Room • Address: Upper Level, Pier 3 Barrack Street Jetty, Perth 6000 • Cost: Free for Members; $45 for Non-Members

REGISTER NOW

PIPELINE REPAIR, HOT TAPPING & IN-SERVICE WELDING COURSE IN MAY 2024

REVOLUTIONISING WELDING EDUCATION WITH XIRIS WELDING CAMERAS

Brisbane: Wednesday 22 and Thursday 23 May 2024 Perth: Tuesday 28 and Wednesday 29 May 2024

Weld cameras are revolutionising welding education and training classes. The ability to visualise and record the weld during classes helps instructors more clearly articulate the learning components and helps students get the most out of their training experience. Playbacks for review and discussion can highlight what went well (or not!) and opportunities to improve.

Please note that the Brisbane course is now sold out.

About the Course This two day course provides an in-depth overview of the various aspects of pipeline modification and repair to address the concerns associated with welding onto inservice pipelines. A thorough understanding of the factors that affect welding onto in-service pipelines helps avoid pipeline shutdowns and interruptions of service, thereby bolstering both economic and environmental benefits for operators and welders alike. Plus, repairs can be undertaken efficiently, effectively and with full confidence.

Facilitated by US expert, William (Bill) A. Bruce, the course includes a review and critical analysis of available thermal analysis models, including the original Battelle model, the heat sink capacity method and the PRCI thermal model for Hot Tap Welding. Course attendees will learn why these models, while useful as planning tools, should not be regarded as ‘magic bullets’ against hydrogen cracking in hot tap welding by utilising comparative examples.

The course will dispel a number of misconceptions that have developed pertaining to operating practices required to safely weld onto an in-service pipeline.

LEARN MORE

16

Weld Connect | May 2024

This webinar will introduce weld cameras as an educational tool, with a walk through of the camera setup and discussion of sample weld videos. You will learn about the benefits of using Xiris weld cameras in educational and training environments.

Training of welders can be streamlined and optimised using weld cameras. Knowledge about weld cameras can also speed up the implementation of next generation weld automation.

This webinar is perfect for professional welding educators at training institutions and RTOs, as well as companies that need to educate new hires or for re-skilling.

EVENT DETAILS • Date: Thursday 27 June • Time: 11.00am to 12 noon • Venue: Online via Zoom • Cost: Free for Members; $45 for Non-Members

LEARN MORE

VICTORIA COMMITTEE WELDING TECHNOLOGY NIGHT This Technlogy Night will showcase new and emerging technologies in welding equipment that can assist fabricators in areas like increasing efficiency, improving weld quality, and maintaining compliance. This will be a great opportunity to present technologies such as synergic control, modified wave forms, quality control programs, cloud-based technologies, weld automation and productivity enhancements.

Come learn about the latest technologies in welding equipment that can assist a fabricator with increasing productivity, improving weld quality, and maintaining compliance. Hear from the experts first hand and get the opportunity to see and play with equipment.

Example technologies on site for you to discover will include synergic control, modified wave forms, quality control programs, cloud based technologies, weld automation and productivity enhancements. Speakers will include Robert Wiseman (Lincoln Electric), David Carbonara (Cigweld), Antony Muller (WIA), Stuart Orr (Kemppi) and Dave Cook (Lorch).

EVENT DETAILS • Date: Thursday 20 June • Time: 5.30pm to 7.30pm • Venue: Chisholm TAFE, Building Y, 121 Stud Road Dandenong 3175 • Cost: Free for all attendees

LEARN MORE

17

Weld Connect | May 2024

ASME B31.3 PROCESS PIPING CODE COURSE IN AUGUST 2024 Brisbane: Tuesday 20 to Thursday 22 August 2024 Perth: Tuesday 27 to Thursday 29 August 2024 About the Course Facilitated by US expert, Jim E. Meyer, this three day course provides an introduction to the ASME B31.3 Process Piping Code. It covers the requirements of B31.3 for design, analysis, materials, fabrication, testing and inspection of process piping systems. It explores the rules for various components including fittings, connections, bends, valves and specialty components.

Other topics include dimensions and ratings of components, fluid service requirements for joints, piping flexibility and support, welding, heat treatment, bending and forming, brazing and soldering, assembly, erection, examination and inspection.

By participating in this course, you will learn how to successfully: • Identify the responsibilities of personnel involved in the design, fabrication, assembly, erection, examination, inspection, and testing of process piping • Describe the scope and technical requirements of the ASME B31.3 Code • Apply and implement the quality requirements that are defined in the ASME B31.3 Code.

LEARN MORE

WHY PAPR SYSTEMS ARE CRUCIAL FOR WELDER SAFETY UNDER NEW FUME REGULATIONS

In the world of occupational health and safety, the hierarchy of controls is a fundamental concept used to minimise or eliminate exposure to hazards. At the top of this hierarchy are elimination and substitution, which involve removing the hazard altogether or replacing it with a less hazardous option.

Engineering controls and administrative controls follow, aimed at redesigning the work environment and altering work practices, respectively. Personal protective equipment (PPE), including Powered Air Purifying Respirators (PAPR), is often considered the last line of defense. However, it remains a crucial component, especially in environments where hazards cannot be completely controlled by other means.

Recently, there has been a significant legislative shift in the standards for welding fumes in Australia, with allowable exposure levels being tightened from 5 milligrams per cubic meter (mg/m³) to just 1 mg/m³. This change highlights the health risks associated with welding fumes, which can include respiratory issues, metal fume fever, and even long-term conditions like lung cancer and neurological problems.

Given these stringent new limits, PAPR systems have become an essential element of welder safety. These systems do not just provide a barrier against inhalation of harmful particles; they actively purify the air that welders breathe, using filters to reduce the concentration of airborne contaminants. This is particularly vital when

18

Weld Connect | May 2024

engineering controls such as fume capture and good general ventilation cannot reduce exposure to an acceptable level.

Choosing the right PAPR solution is not a one-size-fitsall scenario. It’s critical for welders and safety managers to trial different products to find the equipment that best fits the specific needs of the individual or the team.

Comfort, ease of use, and the ability to perform tasks without restriction are all important factors to consider, in addition to the protective capabilities of the system.

When selecting a PAPR system, it is crucial to look for products that meet Australian Standards. These standards ensure that the equipment offers peak performance and protection. High-quality systems can significantly mitigate the health risks associated with welding fumes, providing both immediate and long-term benefits to welders.

As the last line of defence in the hierarchy of controls, PAPR systems play a pivotal role in safeguarding welder health under the new legislative framework. Investing in high-standard, high-performance PAPR solutions is not just a compliance necessity—it’s a vital investment in the health and productivity of welders.

For more information, visit: maxisafe.com.au This editorial was supplied as part of a sponsorship package.

by

Experience the next generation of welding protection

mer

to provideworkers Australian workersarray extensive array Our missionOur is tomission provideisAustralian extensive of safety From solutions.

From gloves to eyewear, coveralls, eyewear, of safety solutions. gloves to coveralls, locallyhard crafted hats, and footwear, and cutting-edge locally crafted hats,hard footwear, cutting-edge solutions, our range covers it all.

But it’s more respiratory respiratory solutions, our range covers it all.

But it’s more than just selling products—it’s aboutyour ensuring than just selling products—it’s about ensuring peaceyour peace of delivering mind and reliable delivering reliable to protection you and your of mind and protection you andtoyour team. By with partnering with you’re Maxisafe, not just getting team. By partnering Maxisafe, not you’re just getting you’reininvesting gear; you’regear; investing safety. in safety.

VALUE VALUE VISOR VISOR CODE:

CODE:

CODE:

CODE:

Tool Lanyard with wivel Karabiner

Maxisafe Yellow Browguard with Clear Visor

• Dual action carabiner that swivels • Heavy duty elasticised webbing • Force absorption and bounce back protection • Anchoring loop secures to tool or tether anchor • Can hold tools up to 10kg • Relaxed length 94cm, SCAN HERE TO VIEW THE RANGE Max expanded length 140cm

• Quick lock visor clips for easy lens replacement • Ratchet adjustable • Medium impact protection complies with AS/NZS 1337:2010 • Protection from fluid splash, dust and particles • Unassembled

ZTL01N

Industry-leading Maxisafe Yellow Maxisafe Yellow Browguard with Browguard with battery run-time.

Clear Visor Clear Visor Quick release welding visor.

Padded head harness design.

VALUE VISOR

NEW

EBF382 EBF382

Quick lock • Quick lock• visor clips forvisor clips for easy lens replacement easy lens replacement • Ratchet adjustable • Ratchet adjustable • Medium impact • Medium impact protection - protection complies withcomplies AS/NZSwith AS/NZS 1337:2010 1337:2010 Protection • Protection•from fluid from fluid dust and particles splash, dust splash, and particles • Unassembled • Unassembled

Have a safe summer

SCAN HERE

TO VIEW THE RANGE

SCAN HERE TO VIEW THE RANGE

State-of-the-art European engineering.

Our mission is to provide Aust of safety solutions. From g locally crafted hard hats, respiratory solutions, our ran than just selling products—it of mind and delivering reliab team. By partnering with Ma gear; you’re investing in safet

EBF382

Your local retailer :

Take your respiratory protection to the next level with CleanAIR Ready to Weld Kits. Adapt to new welding regulations whilst prioritising your safety and productivity. Visit papr.maxisafe.com.au to book your demonstration now.

SAVE 3% OFF ON ALL ONLINE ORDERS NLINE ORDERS ORDERS 1300 062 947

Order via Phone: er via Phone: 0 0621300 947 062 947

sales@maxisafe.com.au

Email Us: Email Us: sales@techware.net.au sales@techware.net.au

papr.maxisafe.com.au Order Online: www.maxisafe.com.au

SEE HOW IT WORKS

SCAN HERE

Order via Phone: 1300 062 947

Em sa

20

Weld Connect | May 2024

Weld Australia is excited to announce that registrations are now open for the 2024 National Manufacturing Summit.

The Summit will see a diverse group of industry stakeholders assemble in Brisbane on 31 July and 1 August 2024.

Building on the momentum of the 2023 National Manufacturing Summit, which focused on the Renewable Energy: Challenges and Opportunities, the 2024 Summit embarks on an ambitious journey with its theme: Pathways to Success…Making the Renewable Energy Revolution a Reality.

The Australian Government’s commitment to reducing emissions by 43% by 2030 and achieving net zero by 2050, as outlined in the Climate Change Act 2022, sets the stage for a transformative era in renewable energy.

With an anticipated growth in renewable energy generation from 64GW to over 218GW by 2050, the manufacturing sector is at the forefront of this change, presented with unparalleled opportunities and significant challenges.

The 2024 Summit will delve into the practical aspects of manufacturing within the renewable energy sector, highlighting the essential components that will drive Australia’s transition to a sustainable future.

LEARN MORE 21

Weld Connect | May 2024

VENUE The 2024 National Manufacturing Summit will be held at the Amora Hotel in Brisbane.

Discount Room Rates for Delegates Book your stay at the Amora Hotel during the Summit and enjoy an unparalleled 15% discount off the best available rate at the time of booking. This discount will apply from 30 July 30 to 2 August. This special offer is designed exclusively for our delegates, ensuring your experience is not just memorable, but also more affordable.

Rate URL: https://reservations.travelclick. com/113954?RatePlanId=8550782 Access Code: WELD24

SPONSOR THE SUMMIT To tailor a sponsorship package, or for further details, conact Michelle Bignold (Executive General Manager, Sales & Marketing, Weld Australia) on +61 437 106 726.

DOWNLOAD A COPY OF THE SPONSORSHIP PROSPECTUS >>>

A SUCCESSFUL SOUTH AUSTRALIA INDUSTRY DRINKS NIGHT Earlier this month, Weld Australia hosted the South Australia Industry Drinks Night. Weld Australia partnered with W.E.S.S. to bring this event to members.

With special guest speaker, Matt Wagenfeld (Head of Operations, Hydrogen Systems Australia), the night provided insights into hydrogen technologies, as well as welding safety and compliance from a practical perspective. Attendees discovered how hydrogen technologies can be used to help regional energy security and the de-carbonising of our economy. With a relaxed, informal setting, this event fostered connections, inspired new ideas, and cultivated partnerships among Australia’s top welding professionals.

22

Weld Connect | May 2024

ENTRIES ARE NOW OPEN FOR THE 2024 WELDING EXCELLENCE AWARDS

Weld Australia’s Excellence Awards are the most prestigious event on the welding industry calendar. The Awards embody and promote the highest standards of craftsmanship, quality and professionalism. The 2024 Welding Excellence Awards are a fantastic opportunity for welders, fabricators and educators across Australia to showcase their people and their operations. Winners will be awarded in each state for each of the award categories below.

ENTER THE AWARDS Entries must be submitted via the specific online form for each ATTEND THE AWARDS category by midnight on 23 August 2024. These forms can be found on the Weld Australia website. Before starting your entry, it isThe awards will be presented at events held across the country in October and November: download the Award Criteria: • Company of the Year – Fabrication • Queensland & NT: Wednesday 9 October • Company of the Year – Supplier at Waters Edge, 39 Hercules Street, • Indigenous Company of the Year Hamilton • Health & Safety in Welding • Project of the Year • NSW & ACT: Wednesday 24 October at • Welding Professional of the Year – Welding Coordinator Kirribilli Club, 11 Harbourview Crescent, • Welding Professional of the Year – Welding Supervisor Lavender Bay • Welding Professional of the Year – Welding Inspector • Victoria & Tasmania: Wednesday 6 • Young Trades Person of the Year (under 25 years of age) November at Crowne Plaza Melbourne, • Trades Person of the Year (25+ years of age) 1-5 Spencer Street, Docklands • Young Indigenous Trades Person of the Year • Training and Education Award – Organisation • Western Australia: Thursday 21 November • Training and Education Award – Individual Teacher at Burswood on Swan, 1 Camfield Drive, • Ken Trevena Award – South Australia Only Burswood • Mick Cudmore Award – Western Australia Only • South Australia: Thursday 28 November at Kooyonga Golf Club, May Terrace, Adelaide

ENTER THE AWARDS NOW

WITH THANKS TO OUR AWARDS SPONSORS

Weld Connect | May 2024

AUSTRALIAN MANUFACTURING WEEK Australian Manufacturing Week 2024 proved to be a huge success. Across the three days of the show, more than 7,700 people attended— a 28% increase on the show’s Sydney audience in 2022. Attendees had the opportunity to visit the 270 exhibitors, and take in the 14 highly engaging sessions at the Future Solutions Speaker Program.

There were seven distinct zones at AMW 2024, each showcasing the highlights of the different active sectors in Australian manufacturing. The Weld and Air Solutions Zone highlighted advanced welding processes and offered interactive experiences that demonstrate developments and applications. Weld Australia’s stand was as popular as ever, with attendees keen to learn more about the Soldamatic augmented reality simulators, as well as the Doosan cobots.

Australia’s premier manufacturing technology trade show, Australian Manufacturing Week is a dynamic event that brings together professionals, companies and experts from many industries related to manufacturing, engineering and technology.

24

Weld Connect | May 2024

LAUNCH OF THE MEM RESOURCES Earlier this month, Weld Australia officially launched its new Manufacturing and Engineering (MEM) Learning Resources.

Held in Sydney as a preview to the TAFE Directors Australia Convention, the event was attended by representatives from industry, TAFEs and education from across the country.

Weld Australia’s MEM Resources have been built with students, teachers and training organisations in mind.

The resources reimagine the learning process with a user-friendly interface, diversified delivery methods, and audited and accurate material.

L to R: Guy Brooks, Nima Dehghani, Brenda Micale, Michael Pitt and Geoff Crittenden.

The new MEM resources are completely online and accessible via phone, mobile device or computer. This allows students to access learning at the time, place and pace that suits them best.

In one of our units, you can expect: • Theory Presentations • Practical Demonstrations • Written Resources, including student and safety notes complete with hot tips, QR codes to access videos, and review questions • Online Review Quizzes, which are fuelled by a bank of multiple choice, short answer and interactive questions.

Geoff Crittenden opens the launch event.

There are also Soldamatic specific presentations available, for facilities equipped with augmented reality simulators.

Weld Australia believes that a national industry, which has a national learning package, needs national learning resources. Whether you’re an apprentice in Kalgoorlie, Ultimo or Davenport, you should have access to the same, high-quality training. Our national suite of resources will ensure that welder learning is consistent across the country.

AWARD WINNING The MEM Training Package Resources won the Excellence in Manufacturing Skills Development Award at the 2023 Endeavour Awards. Celebrating 20 years in 2023, The Endeavour Awards are presented annually by Manufacturers’ Monthly.

Recognised as the premier Awards program within the manufacturing industry, the Endeavour Awards highlight innovative organisations and provide manufacturers from around Australia with industry-wide recognition.

25

Weld Connect | May 2024

Michael Pitt speaks at the launch event.

TRADES FIT EXPO Weld Australia recently exhibited at ‘Trades Fit – Young Women in Trades and Tech’, an inaugural expo hosted by the Victorian Department of Education and Training.

The expo showcases employment options within the trades and tech industries, with interactive displays set up for students to experience what these careers could be.

The expo introduced female students in years 9 and 10 to career pathways in traditionally male dominated industries, and provided information about how they can pursue exciting career opportunities in these fields.

Leading the activity for National Careers Week, Trades Fit enabled young women to connect with employers, key industry organisations and supporters of gender equity, that are helping women step into these fields.

Students heard from trade and tech representatives from fields including building and construction, electrical engineering, plumbing, automotive, transport and logistics, mining, agriculture and horticulture, aviation, marine, and many more.

26

Weld Connect | May 2024

WEBINAR: STATE OF THE AUSTRALIAN INDUSTRY—PRODUCTIVITY AND ROBOTIC AUTOMATION IN WELDING Earlier this month, Weld Australia hosted a free webinar that focused on productivity and robotic automation in welding.

This webinar brought together experts from both a national and international level in welding automation.

Attendees received up-to-date information on the current state of welding automation in Australia.

The session focused on what technologies are available and the benefits associated with welding automation. It gave attendees a thorough understanding of both the ease and challenges of technology adoption in the Australian welding industry. The webinar also included case studies that highlighted these benefits.

Expert presenters included Brad Walsh and Pete Benicevic (Novarc Technology); Jeremy Vives (Robotic Automation); and Cornelis Van Niekerk (Weld Australia).

VICTORIA COMMITTEE

WELDING TECHNOLOGY NIGHT Join us for an evening dedicated to the latest advancements in welding equipment. Whether you're a fabricator, a business owner in manufacturing, or someone keen on integrating the newest tech into your operations, this event is not to be missed.

CHISHOLM TAFE DANDENONG 20 JUNE 2024 EVENT HIGHLIGHTS Interactive Demonstrations: Get up close with the latest in synergic control, modified wave forms, and quality control programs.

Experience the synergy of cloud-based technologies, weld automation, and productivity enhancements all under one roof. Witness how these technologies are not just add-ons, but essential tools that can transform your operational capabilities.

Expert Talks: Hear from leading manufacturers and industry experts shaping the future of welding.

WHY ATTEND?

Networking Opportunities: Connect with peers, experts, and suppliers at the forefront of welding technology.

Boost Efficiency: Learn how the latest tools and techniques can speed up your production without compromising on quality.

Enhance Quality: See first-hand how innovative welding technologies can elevate the standard of your work.

EVENT DETAILS

Ensure Compliance: Stay ahead of industry regulations with modern equipment designed to meet stringent standards.

Date: Time: Venue: Address:

Thursday 20 June 2024 5:30pm to 7:30pm Chisholm TAFE, Dandenong Building Y, 121 Stud Road Dandenong, VIC 3175

Light refreshments provided.

REGISTER NOW weldaustralia.com.au | 1800 189 900 | events@weldaustralia.com.au

WITH THANKS TO OUR SUPPORTERS 27

Weld Connect | May 2024

CHISHOLM TAFE MAP

LEARN MORE

INTERNATIONAL WELDING ENGINEER (IWE) PRACTICAL TRAINING Joe Sandor (Senior Welding Technology Trainer, Weld Australia) recently delivered International Welding Engineer (IWE) practical training.

Over the course of a week, Joe ran the students through multiple welding processes including GMAW, MMAW, GTAW, FCAW welding and oxy cutting. The students were then required to weld in different positions so that they get an understanding of what many operators do in the industry.

This practical training provides IWE students with an opportunity to put the theories they have studied into practice, thereby reinforcing their learning and enhancing their understanding. In this particular group, Joe had 11 students who had travelled from all over Australia, as well as two international students: one from Canada and one from New Zealand.

28

Weld Connect | May 2024

WELDING FUNDAMENTALS COURSE FOR HYDRO TASMANIA Bailey Greathead (Welding Technology Trainer, Weld Australia) recently delivered the Welding Fundamentals course for Hydro Tasmania— Australia’s leading clean energy business and largest generator of renewable energy.

The Welding Fundamentals course gives professionals an understanding of some of the significant issues that may arise with welded components, and provides an overview of welding processes, weld defects, testing and welder qualification as required by various Australian and international Standards.

Weld Australia can also deliver this course inhouse, tailoring the content to suit the needs of your business and employees.

IWI-S Training in Wollongong.

Our expert team will provide a comprehensive lists of topics, from which you can select the six that will be most beneficial for your team.

For details, contact: training@weldaustralia.com.au

IWI-S Training in Brisbane.

IWI-S PRACTICAL TRAINING Weld Australia recently facilited face-to-face International Welding Inspector - Standard (IWI-S) practical training sessions in both Wollongong and Brisbane.

This course provides advanced knowledge of welding and inspection theory and application, including NDT, mechanical and visual inspection techniques, inspection procedures and acceptance criteria, identification of weld imperfections associated with pre-production, fabrication, and post fabrication, and more.

Welding Inspectors are integral to ensuring the quality of welds. They use their practical knowledge and leadership skills to ensure the highest levels of weld quality are maintained.

For further information, visit the Weld Australia website.

29

Weld Connect | May 2024

Weld Australia is pleased to announce the launch of a brand new training course in line with the requirements of Welding Inspector AS 1796 Certificate 11. The first session of the course will kick off on Monday 15 July.

The practical training covers:

The Certificate 11 is an Australian Welding Inspection qualification that was recently introduced to AS 1796 Pressure equipment — Qualification of welders, welding supervisors and welding inspectors. This qualification builds upon the foundation knowledge expected of a Welding Supervisor with a distinct emphasis on inspection activities related to pressure equipment.

•

The Certificate 11 training is run online over six weeks, followed by a two-day practical training session. The course includes a mixture of interactive online material, live online lectures and in-person training.

Participants will gain an understanding of the roles and responsibilities of a welding inspector, and the comprehensive documentation associated with the role, including: • • • • • • •

30

Understanding AS/NZS ISO 9606.1 Qualification testing of welders and how to apply it Welding imperfections and defects in various materials Non-destructive and destructive testing Limits of imperfections and acceptance criteria Understanding and implementation of AS/NZS ISO 9001 and AS/NZS ISO 3834 WPQR and WPS Welder qualification

Weld Connect | May 2024

• •

Visual examination of weld samples Reading and understanding the implications of testing reports, including destructive, radiographic, ultrasonic, liquid penetrant, and magnetic particle Documentation verification

This course is designed to equip participants with the skills and knowledge to excel as a proficient welding inspector, ensuring compliance with the latest edition of AS 1796.

Prerequisites Students must hold an AS 1796 Certificate 10 qualification to meet the requirements for this course.

Please note: Students with an AS 1796 Cert 10 qualification, and an IIW International Welding Inspector - Standard (IWI-S) qualification can apply for the Certification 11 without further training or examinations.

Please email qnc@weldaustralia.com.au to apply.

Further Information For further details, download the Course Schedule, or contact training@weldaustralia.com.au

ENROL NOW

FACE-TO-FACE IWI-B TRAINING IN WOOLLONGONG

FACE-TO-FACE IWI-S TRAINING IN WOLLONGONG

FACE-TO-FACE IWI-B TRAINING IN BRISBANE

Starts 20 May This face-to-face training runs over a 1-week block at our Wollongong office. The first 4 days consist of theory and practical training, with the final day a practical exam. The theory exam will be scheduled online the following week. The IWI-B course is a globally recognised IIW qualification that covers general knowledge of welding and inspection.

Starts 20 May This course provides advanced knowledge of welding and inspection, including NDT, mechanical and visual inspection, acceptance criteria, identification of weld imperfections and more. The training runs over 8 days at our Wollongong office. The first 7days consist of theory and practical training, with the final day a practical exam.

Starts 27 May This face-to-face training runs over a 1-week block at our Wollongong office. The first 4 days consist of theory and practical training, with the final day a practical exam. The theory exam will be scheduled online the following week. The IWI-B course is a globally recognised IIW qualification that covers general knowledge of welding and inspection.

ENROL NOW

ENROL NOW

ENROL NOW

FACE-TO-FACE IWI-B TRAINING IN PERTH

FACE-TO-FACE WELDING SUPERVISOR AS1796 & AS2214

WELDING INSPECTOR - AS1796 CERTIFICATE 11

Starts 24 June This face-to-face training runs over a 1-week block at our Wollongong office. The first 4 days consist of theory and practical training, with the final day a practical exam. The theory exam will be scheduled online the following week. The IWI-B course is a globally recognised IIW qualification that covers general knowledge of welding and inspection.

Starts 8 July A Welding Supervisor qualification expands your career horizons enormously. Both AS 2214 and AS 1796 Certificate 10 meet the requirements outlined in AS/NZS 1554.1 to supervise the welding of structural steel. Similarly, AS 1796 Certificate 10 meets the requirement for a welding supervisor under AS 1210 for pressure vessels.

Starts 15 July The Certificate 11 is an Australian Welding Inspection qualification recently introduced to AS1796, this qualification builds upon the foundation knowledge expected of a Welding Supervisor with a distinct emphasis on inspection activities related to pressure equipment, as well as the documentation associated with this role.

ENROL NOW

ENROL NOW

ENROL NOW

Need help? Contact our Training team via training@weldaustralia.com.au 31

Weld Connect | May 2024

WeldQ FREE DIGITAL ID CARD

GET IWI-C QUALIFIED

Weld Australia has an online platform for qualifications and certifications called WeldQ.

Did you know that Weld Australia now offers qualification to IIW International Welding Inspector - Comprehensive (IWI-C)?

The WeldQ platform is a fully internet enabled cloud based system with a supporting mobile app.

Through WeldQ you can apply for examinations and certifications online, and keep a detailed record of your work history and qualifications—without needing a plastic ID card.

WeldQ is available for welders, inspectors, supervisors, and coordinators to manage their qualifications and certifications, and to use as a digital ID card or wallet (see the screenshot below). The WeldQ app can be used to view your digital Welder, Supervisor or Certification cards, awarded diplomas and certificates, status and results of applications, and WeldQ emails.

WeldQ is connected to the Australian Welder Certification Register (AWCR) which is managed by Weld Australia.

Do You Have an Existing WeldQ Account?

A WeldQ profile was created by Weld Australia for all people who gained qualifications or certifications from 2000 onwards both through Weld Australia (formerly known as the Welding Technology Institute of Australia, (WTIA)), and the IIW (issued in Australia).

To check if you have an existing WeldQ profile, send an email to qnc@weldaustralia.com.au with your full name, date of birth and mobile phone number.

32

Weld Connect | May 2024

IIW IWI-C is the highest level of qualification available for Welding Inspectors. Individuals with this qualification possess in-depth knowledge of welding and inspection theory and application.

This knowledge enables them to tasks like: • Manage Welding Inspection activities • Supervise the activities of, and provide instructions to, people who hold IWI-S and IWI-B qualifications • Act as a technical expert for the Welding Inspection function • Develop, comment and review Quality Control Plans and Inspection Testing Plans for applications not covered by product standards, codes, specifications, drawings and regulatory requirements • Manage inspection activities for nonconventional applications with reference to materials, processes, and advanced destructive testing and NDT techniques

Weld Australia would like to congratulate everyone who qualified in April.

AS 1796 CERTIFICATE 1E • Harrison Schultz AS 1796 CERTIFICATE 3 • Harrison Schultz AS 1796 CERTIFICATE 3E • Harrison Schultz AS 1796 CERTIFICATE 4 • Mark Trifa-Schmidt • Reuben Joiner AS 1796 CERTIFICATE 7 • Amber Leyshan • Bailey Jones • Brenton Akeroyd • Fletcher Stasinowsy • Lucas Mcculloch • Neil Flanagan • Thomas McDonald AS 1796 CERTIFICATE 10 • Damodara O’Malley • Gholamreza Ghanaatpisheh • Mark Sullivan • Mehdi Fillabi

AS 1796 CERTIFICATE 11 • Andrew Devlin • Bradley Colman • Steven Sleight • William Crawford IIW INTERNATIONAL WELDING INSPECTOR BASIC (IWI-B) • Adrian January • Andrew Reilly • Benjamin Forrest • Graeme Smith • Nathan Page • Ramesh Givva Santharam • Reuben Joiner INTERNATIONAL WELDING ENGINEER (IWE) • Daniel Ting • Hagen Lawan • Naresh Balakrishnan • Pierre Bastouil

FURTHER INFORMATION Questions? Queries? Concerns?

For further information about exams and qualifications, simply email our team via: qnc@weldaustralia.com.au

33

Weld Connect | May 2024

WELD AUSTRALIA’S EXAM CALENDAR Do you need to book an exam through WeldQ? We’ve made the process even easier, with our new exam calendar, which can be accessed via the WeldQ homepage.

The calendar includes all exam dates for 2024, making planning ahead as simple as possible. Just some of the upcoming exam dates include: •

Friday 24 May: IWI-B Face-to-Face Woolongong - PEB

•

Wednesday 29 May: National Welding Supervisor Exam Papers B1 and B2

•

Friday 31 May: IWI-B Face-to-Face Brisbane - PEB

•

Tuesday 4 June: WTE-B and WTE-S Online Exam

•

Thursday 6 June: IWI-B - Face-to-Face NSW, QLD, WA - WIEB (online exam)

•

Friday 7 June: IWI-B - Session 14 PE-B (Practical Exam)

•

Wednesday 12 June: National Welding Supervisor Exam Papers A B1 and B2 - No Training

•

Friday 14 June: IWI-B - Session 14 WIE-B (online exam)

•

Friday 21 June: IWE and IWT - EA.21/ TA2.1 Online Exam

•

Friday 28 June: IWI B Face to Face WA PEB

•

Tuessday 2 July: WTE-B/WTE-S Online Exam

WELD AUSTRALIA LAUNCHES FREE WELDER SAFETY ONLINE TRAINING COURSES Welding is a potentially dangerous process, with many hazards and risks to people’s health. These risks are compounded by the fact that welding is undertaken across a wide range of locations and situations, from workshops and field work, through to confined spaces, underground mine sites, and more.

About the Courses Weld Australia has developed two comprehensive online welder safety training courses – one course aimed at welders, and the second aimed at welding engineers and supervisors. These courses are now online and freely available to the public.

The objective of these courses is to improve safety awareness, knowledge and outcomes across the welding industry.

Hazards in each of these situations will be different, and require different controls to keep welders and others in close proximity safe. It is critical to manage these risks and hazards so that people working in the welding industry are kept safe and return home at the end of each day without injury.

The courses cover a broad range of subject material across welding processes. They provide details of hazards that may be encountered and how to manage them in the workplace. The hierarchy of controls are discussed, with a particular focus on engineering controls and the correct use of PPE.

To this end, Weld Australia has developed and released two free online welder safety training courses.

The courses also reinforce procedures that should be used, such as correct set up and use of equipment and the correct handling of gas cylinders and welding machines. Assessment and certification for course participants is also available.

How to Access the Courses The courses can be accessed via the Weld Australia website or directly via: https://weldtraining.online To start the courses, all you need is an account for Weld Australia’s online training platform. If you don’t already have an account, you can quickly and easily create one via the link in the top right-hand corner of the platform’s homepage.

Further Information For further information contact: Andrew Davies (Manager, Technical Industry Networks, Weld Australia) a.davies@weldaustralia.com.au or 0438 428 966.

ACCESS THE COURSES NOW 34

Weld Connect | May 2024

Incorporating the welding safety courses into your induction process for new hires ensures all employees start with a solid foundation in safety practices. It helps set a company-wide safety standard from day one.

By undertaking these courses, you can gain essential knowledge on how to protect yourself from hazards like burns and harmful fumes. Learning about PPE and emergency procedures can be life-saving.

The courses can be used as part of an ongoing training program to keep employees up to date with the latest safety techniques. Regular refreshers help maintain safety awareness, reducing risk of accidents.

Looking to start or advance a career in welding?

Completing the courses demonstrates to employers that you’re serious about your career and committed to safety, making you stand out in the job market.

By leveraging the courses, organisations can help ensure compliance with safety laws and regulations.

This helps avoid legal issues and fines and, more importantly, creates a safer working environment.

If you’re a hobbyist welder (or know someone who is), safety education is just as important. Free courses can provide the knowledge to safely enjoy welding at home, protecting yourself, your family, and your property.

Educating employees on safety can reduce workplace accidents, leading to lower workers’ compensation claims and insurance costs. A well-trained workforce is less likely to engage in unsafe practices.

By educating yourself, you contribute to a culture of safety. Sharing knowledge with peers, and practicing safe welding can influence others to prioritise safety, reducing overall welding-related accidents.

35

Weld Connect | May 2024

ENROL IN A FUSION WELDING COURSE TODAY Enrol in a fusion welding course through any Advanced Welder Training Centre below.

ACT Canberra Institute of Technology cit.edu.au 81 Mildura Street, Fyshwick

There are two fusion welding courses that adhere to ISO 9606 Qualification test of welders on Training.gov.au. This is the authoritative source of nationally recognised training and Registered Training Organisations (RTOs). These two courses were developed in Victoria in 2018 and use augmented reality welding simulators as a key component of the training.

TRANSITION WORKERS To be awarded a certificate for the Course in Fusion Welding to AS/NZS ISO 9606 for Transition Workers, you must successfully complete seven units of competency (four core and three elective). Core units: • Simulate fusion welding processes using augmented reality equipment • Identify welding processes, safe welding practices and use of hand and power tools • Interpret and apply AS/NZS ISO 9606 for fusion welding processes • Perform fusion welding procedures to meet the procedures of ISO 9606-1 (Steels – carbon steels) EXPERIENCED WELDERS To be awarded a Statement of Attainment for the Course in Fusion Welding to AS/NZS ISO 9606 for Experienced Welders, you must successfully complete three units of competency (one core and two elective). The core unit is: Interpret and apply AS/NZS ISO 9606 for fusion welding processes.

FURTHER INFORMATION For further information, contact: training@weldaustralia.com.au

Queensland TAFE Queensland tafeqld.edu.au • Cairns Campus: Gatton, Newton, Eureka and, Wilkinson Streets, Manunda •

Townsville (Trade Centre Bohle) Campus: 763 Ingham Road, Bohle

•

Toowoomba Campus: 100 Bridge Street, Toowoomba City

•

Ashmore Campus: Benowa Road & Heeb Street, Ashmore

•

Nambour Campus: 91 Windsor Road, Burnside

•

Bundaberg Campus: 118 Walker Street, Bundaberg West

Tasmania Tasmanian Minerals and Energy Council tasminerals.com.au 13 Wellington Street, Burnie Victoria Box Hill Institute boxhill.edu.au 465 Elgar Road, Box Hill, Melbourne Bendigo TAFE bendigotafe.edu.au 23 Mundy Street, Bendigo Federation University federation.edu.au Lydiard Street South, Ballarat

36

Weld Connect | May 2024

37

Weld Connect | May 2024

For further information, contact Michelle Bignold on m.bignold@weldaustralia.com.au