Development Center For Composites Automation

Development Center For Composites Automation

PRECISION FORMATTING & CONTRACT MANUFACTURING

Accelerate Time to Market

for Advanced Composites

The use of next-generation composites in commercial aerospace, defense, automotive, energy and space programs is booming. To make sure you get every bit of value out of these new materials and the new manufacturing technologies they enable, it’s essential to quickly investigate, qualify, and adopt these game-changing innovations.

At Web Industries, our Atlanta-based Development Center for Composites Automation, is helping manufacturers leverage today’s best options—with confidence and utmost speed—serving as an instant “best practices” resource for top-tier programs. We deliver experienced research and testing, along with fully-automated contract manufacturing to keep you focused on your core businesses—and armed to protect your production cost targets.

Within our 10,000-s.f. facility, you and the Web team can: •

Discover how to shorten development, testing, and qualification phases — reducing both costs and staff demands

•

Optimize your projects through three decades of experience, including complete assessment for advanced composites, prepreg materials, and more

•

Incorporate every opportunity to automate key processes to quickly gain efficiency and quality improvements

•

Leverage AS9100D, ISO 9001:2015, and ISO 14001:2015 certifications to bolster (and accelerate) your in-house manufacturing capabilities

In today’s globally competitive environment this kind of speed offers a real advantage.

Helping innovators optimize their use of composites and get products to market first...

Aircraft Engine Manufacturer Saves Close to $4M Outsourcing with Web Industries A major aircraft engine manufacturer wanted to streamline its composite prepreg formatting operation. After consultation with our team, they decided to outsource the entire process having understood their prospective savings related to supply chain, material management/kitting activities and the benefits of freed-up floor space.

By outsourcing, our customer was able to reduce inventory and material management costs by nearly $4 million annually. This was made possible by better material tracking and reductions in the amount of unusable, obsoleted and scrap materials.

“We help our customers identify opportunities, concentrate on core activities, and find more capacity in their existing operations.”

Read the full case study at www.webindustries.com/resources

Get Faster Results, Reduce Your Costs,

& Make the Right Choices

Our Development Center eliminates your need to invest in equipment, facilities, and labor costs for internal testing. You benefit from accelerated development, evaluation, and qualification processes that decrease your overall costs while giving you the confidence that your material and manufacturing choices are viable for your entire product life cycle.

MATERIAL TESTING & REFINEMENT Our material analysis lab tests new composites for contamination, prepreg curing status, transition temperatures, resin impregnation levels, and other factors to determine optimum processing conditions.

PRODUCT SPECIFICATION DEVELOPMENT Analyzing material trial data and validation work, our technical teams codify new product specifications designed to support optimized throughput and cost reductions.

CUSTOM PROCESS DESIGN & OPTIMIZATION Whether improving existing processes or interfacing with OEMs to create new material formats, our formatting experts develop solutions customized for each customer’s specific needs.

DESIGN FOR MANUFACTURABILITY & COST TARGETS Applying Lean methodologies at every step, our product specifications and formatting processes are designed for commercial-scale production levels while keeping desired cost targets in mind.

PRODUCTION PACKAGING OPTIMIZATION Depending on customer requirements, our optimized packaging and fulfillment solutions can address manufacturing process, sustainability, and costing concerns.

BUSINESS CASE VALIDATIONS Web’s unmatched experience supporting multiple major aircraft programs makes us the perfect partner to advise on program-level business case analysis, target costing, pricing projections, and potential areas for improvement.

DIGITAL TRANSFORMATION REQUIREMENTS Moving from 2D renderings and concepts to 3D models and products—or from 3D prototypes to flat-sheet files/patterns—can be as much an “art form” as a skill set. Our team has the kind of experience in moving back and forth between digital and physical assets that lets you get it right the first time.

Our rigorous testing and analysis process determines which new materials can be converted into a finished, production-ready format, so you and your partners can focus on your core competencies and proceed into manufacturing planning with fewer risks and greater assurances of success.

Home to Technical Breakthroughs Used

by Some of the Biggest Names in the Sky We’ve spent 50 years supporting pioneers in a range of aerospace segments—bringing technical capabilities and production capacity to commercial, rotary, defense, space/launch and urban mobility projects. Our sterling reputation is one of innovation and reliability in advanced materials processing. e

sales@webindustries.com

www.webindustries.com Web Industries is an employee-owned company.

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