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Volume XVI-Issue 853
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December 15, 2020
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Upcycling Grain Bags To Plastic Posts
The recycling machine Danny Farkash uses to turn plastic grain bags into plastic post. Photo Lorna Hamilton
Lorna Hamilton Reporter
Local farmer and owner of Noralta Farms Danny Farkash has developed a one of a kind recycling machine that melts old grain bags to liquid plastic and in turn is molded into plastic posts, making it an environmentally friendly product. The machine itself is made completely from scrap material that could have possibly ended up in landfills and is unique to look at. “Everything is made out of scrap material. We used an old antique tractor to run the shredder for shredding the grain bags, the incinerator is an old anhydrous ammonia tank and the pipe is old scrap oil pipes, etc.” explained Farkash. Farkash went on to explain in detail how the machine itself runs (you have to
see it to understand the process) and the products they can burn in the incinerator to produce the 500-degree heat needed to turn the old grain bags into liquid plastic. “So how this works is we have an old antique tractor that we use to run the shredder, this shredder that we built is modified so the grain bags go through it and when they hit it there are blades that chop it all up and blow it up into the bin. When it blows up in the bin all the dirty parts like the dirty dirt and straw and whatever blows out through the top and falls in and then goes inside this extruder. The extruder is one that we designed and built in a telescope and it churns it into this big incinerator and when it goes up into the incinerator it screws it into a pipe that runs completely through the top of the incinera-
tor, so the plastic runs through that pipe. We put scrap wood pallets in and it heats it to 500 degrees and it works like a woodstove, it smolders it, the chimneys are off to the side so it has to burn twice before it comes out and it makes it very efficient. When it (the liquid plastic) comes out the other end it goes into one of the molds which has a small hole at the end and when the liquid plastic comes out the hole we know it is full, then we telescope it out and we put on the next one, it (the mold) goes under the water to cool it off and while one is being loaded another one is being unloaded. This pipe has air pressure on it and it fits on the end of the hose blows it out and catches it and keeps it straight. The cooled plastic posts are extracted,” explained Farkash. He went on to say that they can burn cooking oil, old rubber tires
98” Snow Bucket
86” Snow Bucket
80” Snow Bucket
(Light Material)
(Light Material)
(Light Material)
Regular $3500 Sale: $3250
Regular $2899 Sale: $2600
Regular $2799 Sale: $2500
Includes replaceable cutting edge.
LLOYDMINSTER
VERMILION
ST. PAUL
Highway 16 W & RR #14
4915-47 Ave.
Highway 29 E & 881 S
780-875-4471
etc to make the 500-degree heat used to melt the shredded grain bags. ”and what’s really cool is it burns so clean that at the end of the day we have no more than a coffee can of ash. This is a one of a kind in the world. The other ones use electricity to make it, they use fossil fuels, they use all kinds of things, they have to use fossil fuels to heat it. To heat up that plastic to 500 degrees using fossil fuels makes it virtually unavailable like nobody could afford it. You could make posts but they would be too expensive, people couldn’t afford to buy them.” According to Farkash, the plastic post they make are extremely environmentally friendly as the post can last a lifetime unlike the current wooden post which has to be replaced frequently. Continued on page 2
Some restrictions apply, see dealer for details.