Issuu

PRODUCTION BOARD TEST

Teradyne TestStation In-Circuit Test Solutions

Delivers High Productivity with Lower Capital and Operating Costs Modern PCBA manufactures constantly juggle the challenges of production, volume & mix changes, product complexity, final yield, and production operating expense. The manufacturing test stage is often a bottleneck to productivity. Using 2 or more manual test systems to keep up with production takt time requires WIP buffers to maintain productivity. Adding the required operators, fixtures, and floorspace increases operating costs further. Do More with Less TestStation production test systems are designed for speed, coverage, and single insertion performance. A single TestStation automated system typically replaces 3 or more manual test systems with residual capacity to spare. With smaller footprints, greater productivity, and a range of test features like device programming and functional pre-screen, a single TestStation system eliminates wasted floorspace, multiple operators, and extra sets of test tooling & fixtures. TestStation In-Circuit Solutions are easily configured to any volume, test complexity, and automation requirement for today’s electronic manufacturing, with system form-factors optimized for panelized, single piece and large PCBA test. Each system can support common pincards, test software, power supplies, and feature options.

Features • 8-wire in-circuit measurement system for extreme accuracy • SafeTest digital subsystem reacts to backdrive conditions in real time • Scalable system configurations span high complexity, volume & mix • Built-in support for Device Programming, Functional Test, Framescan & Powered Framescan

Capable, Flexible, Scalable

• SafeTest digital subsystem reacts to backdrive conditions in real time

TestStation systems deliver full in-circuit structural defect detection and component validation with the highest fault coverage for all active and passive devices. TestStation supports comprehensive test Boundary Scan devices, digital and hybrid ICs, and memory/power components. Panel test and variant management features simplify test of multiple board revisions and Multi-Site models are ideal for high volume applications.

• “Copy-Exact” test results worldwide

Manage mix, complexity, and board size from a few dozen test points to a several thousand in one TestStation system. Ability to add a second, parallel or asynchronous site, to double system hourly productivity with no incremental fixtures, staff or system footprint growth. All TestStation systems share common software, programming, user interface and system training to preserve your prior/future investments in production test.

• Smart Factory ready with Teradyne’s Smart4Metrics status and control option for IPC-CFX integration

Benefits • Reduce operator, fixture & energy costs by a total of 50-75% • Program dozens of ICs in the time of a single device • Significantly reduce required tester factory floor space • Achieve 2-4x greater units per hour with a single TestStation system

Model Overview

Model

TestStation LH

TestStation LHS

Test Site

Single

Max Test Points

4,096

840x754x1349mm

1102x832x878mm

Dimensions (WHD)

Teradyne’s TestStation LX models are the highest capacity, most flexible in-circuit test solution. TestStation LX models can accommodate up to 15,360 hybrid test pins and includes numerous features for sophisticated and heavily integrated PCBAs, supporting large, complex test fixtures up to 362Kg.

Model Test Inserts Max UUT Max Test Points Dimensions

TSH

TSH Large Format

TSI 51, TSI 52

TSI 51, TSI 52, TSI 161

450x350mm, 3kg

530x508mm, 5kg

5,120 (2,520 per Site)

6,144

850x2121x1100mm

850x2121x1262mm

TestStation Multi-Site Offline test solutions have 40% small system footprints when compared to conventional test systems. These systems can be configured as concurrent parallel test sites or two independent systems running asynchronously. Easily add external robotic automation to reduce manual operator costs.

Teradyne’s TestStation LH and it’s offline automation-ready counterpart the TestStation LHS, is an economical yet fully scalable system for both low and high pincount applications. Packaged in a compact footprint, TestStation LH systems are scalable from 256 to 4,096 test points.

Model

TestStation LX

TestStation LX2

Test Site

Single

Max Test Points

7,680

15,360

1672x844x1130mm

Dimensions (WHD)

TestStation Multi-Site Inline test solutions are designed for straightforward integration into standard or custom automated handling equipment. The TestStation Automated Inline Handler models are a seamless integration option for true, no-touch high speed parallel test with press force options up to 18kN. Single and Multi-Site Test Inserts available for 3rd party integration.

Model

TSO

TSA

Single or Dual

Test Capability

Parallel

Asynchronous

Max Test Points

5,120 (2,520 per Site)

600x1560x1365mm

Test Site

Dimensions

Legacy Test Investments Teradyne’s TestStation standard receiver model is optimized for conversions from GenRad 227x/228x systems. Conversions usually require a few hours with full fixture and program compatibility. TestStation systems used for GenRad conversions can reduce test times by 50% or more. With a modern operating system, SafeTest overdrive technology, and functional test extensions, TestStation makes it easy to move into the future of test.

For more information, contact your Teradyne representative or visit us at www.teradyne.com/pbt Teradyne and the Teradyne logo are trademarks of Teradyne, Inc. All other brand and product names are trademarks or registered trademarks of their respective owners. Information contained in this document is summary in nature and subject to change without notice. © Teradyne 2021. All rights reserved. PBT-TSPL-2104

PRODUCTION BOARD TEST

TestStation Handler Large Format

High Speed Production Test & Automated Board Handling ideal for Larger Printed Circuit Boards and Panels

Teradyne’s TestStation Handler Large Format delivers inline, no touch automation for large or complex Printed Circuit Board (PCB) assemblies and panels. Designed for Contract Manufactures and OEM’s of datacom, telecom, service and PC products with two alternative TestStation Test Inserts Model Types Available. Flexible System Architecture Configured with the TSI 52 Test Insert delivers Multi-Site testing of PCB assemblies and panels up to 5,120 test points with full parallel operation. The TestStation Multi-Site can also be configured as a Single-Site Test Insert, with the option to add the second site later in the field - giving manufacturers scalability and maximum flexibility. When configured with the larger TSI 161 model, the TestStation Handler Large Format tests PCB assemblies and panels up to 6,144 test points. The TSH Large Format and TestStation Inserts models support the full range of in-circuit, functional test, and parallel device flashing options for PCBA boards and panels up to 530 x 508mm.

Do More with Less The TSH Large Format and Test Inserts can accept existing programs written for comparably equipped manual Teradyne TestStation systems and utilize a common set of TestStation hardware and software components for easy maintenance , sparing and support. The TSH Large Format’s small footprint, combined with our front and rear access design concept make it easy to add into

existing production lines. Standard TestStation features, such as common programming development, software version support, hardware configurability with any of our instrument and pincards, make it easy to add automation to existing operator-based test floors.

Features • High speed conveyor with auto-width for rapid board handling

• Supports up to 11 stackable user power supplies up to 20A and 60V for higher voltages/currents

• Board slow-down: stop sensors use a preset speed profile for the board type

• Supports large PCBA sizes to 530 x 508mm

• PLC-based control running Teradyne Automation Software

• Configurable with native parallel Device Flashing, Functional Pre-Screen, and Boundary Scan

• Supports Left-Right / Right-Left travel, Dual Stopper, MidPoint Stopper and In-Fixture Stopper Options

• Smart Factory ready with Teradyne’s Smart4Metrics status and control option for IPC-CFX integration

Benefits • 2-4x greater units per hour vs. conventional manual testers and operators, with high OEE and UPH

• Easy integration into automated lines with standard SMEMA support

• System footprint of 850 x 1262mm dramatically reduces factory space requirement

• Easy maintenance and support managed on-site or with Teradyne Service & Support Team

TestStation Handlers Model

TSH

TSH Large Format

TSI 51

Up to 2,560 Test Nodes

TSI 52

Up to 5,120 Test Nodes (2,560 per Site)

TSI 161

N/A

Up to 6,144 Test Nodes

Press Pressure Force

Up to 15kN

Up to 18kN

Max. UUT Size

450mm x 350mm

530mm x 508mm

Max. PCB Weight

3kg

5kg

Top Side Clearance

100mm

Bottom Side Clearance

30mm

Dimension (WxHxD

850 x 2121 x 1100mm

850 x 2121 x 1262mm

Test Inserts

Test Inserts for 3rd Party Automation Integrators Model Test Site

Max. Test Points

TSI 51

TSI 52

TSI 161

Single-Site

Multi-Site

Single-Site

2,560

5,120 (2,560 per Site)

6,144

PRODUCTION BOARD TEST

TestStation Handler with Multi-Site Test Insert

High Speed Inline Production Test of Printed Circuit Boards and Panels Teradyne’s TestStation Multi-Site Handlers deliver inline automated tests for PCBA and panels for the highest speed SMT production lines. Merging the productivity of two TestStation systems in parallel with the handler’s sub-6 second mechanical cycle time delivers test cycle times that fall well within modern line takt times. Flexible System Architecture The TestStation Multi-Site Test Insert supports PCBA and panels up to 5,120 hybrid test points, with support for any combination of Teradyne pincards and instruments. The TestStation Handler and Multi-Site Test Inserts options offer the full range of in-circuit, functional test, and parallel device flashing capability for PCBA’s up to 530 x 508mm. With Teradyne’s common design concept, the TestStation Handler and Test Insert can easily support existing programs written for any TestStation family system. The Handler’s small footprint, and easy front & rear maintenance access makes it easy to add into existing production lines. With standard TestStation features like common programming development, standard software version support, and TestStation instrument compatibility, deployment of our system into test engineering is routine. Our common TestStation hardware and software components enable easy maintenance and support managed on-site or available through our Teradyne Service & Support Team.

Available Configurations Model Test Inserts

TSH

TSH Large Format

TSI 51 (Single-Site)

Up to 2,560 Test Nodes

TSI 52 (Multi-Site)

Up to 5,120 Test Nodes (2,560 per Site)

Features • High-speed conveyor with auto-width for rapid board handling • PLC-based control running Teradyne Automation Pro Software • Configurable with Left to Right / Right to Left travel, Dual Stopper, Midpoint Stopper and In-Fixture Stopper Options • Supports 4 (TSH) or 7 (TSH Large Format) stackable user power supplies with up to 20A and 60V for higher voltages/currents • Smart Factory ready with Teradyne’s Smart4Metrics status and control option for IPC-CFX integration

Benefits • Delivers 2-4x greater units per hour vs. conventional manual testers and operators • System footprint drastically reduces factory space required

Press Pressure Force

Up to 15kN

Up to 18kN

Max. UUT Size

450 x 350mm

530 x 508mm

Max. PCB Weight

3kg

5kg

• Easy integration into automated lines with standard SMEMA support

Top Side Clearance

100mm

• Simple maintenance and support

Bottom Side Clearance

30mm

Dimension (WxHxD)

850 x 2121 x 1100mm

850 x 2121 x 1262mm

• Single-Site Test Insert can be upgraded later on in the field for capacilyt add, providing maximum flexibility

System Specifications TestStation Handler & Test Insert

• • • • • • •

Synchronized Analog and Digital Subsystems All pins utilize parallel drive and sense capability Windows 10 PC Controller Color LCD Monitor, Keyboard, and Mouse Ethernet Networking Interface Hardware Warranty Automatic Vacuum Control for single and dual well fixtures • Vacuum (40 cfm, 1.13 cubic meters/min) • Requires compressed air (80-100psi, 5.6-7.0kg/ sq meter)

System Software

• TestStation Development Pro Software Licenses for development, debug and production • SafeTest Protection Technologies • Factory Control Interface • Variant Handling Software • Windows 10 Support • Software Warranty

Analog Hardware

• Measurement Matrix: 8 channels scannable to any pin • 2 Sources, configurable as current or voltage • DC Voltage Source: Programmable, 16-bit, 0 to +18V over 4 ranges, to +1500mA, programmable current limiting • DC Current Source: programmable, 16-bit, 0 to +1500mA over 8 ranges, to +18V, programmable voltage limiting • DC Voltmeter: 0 to + 1200V over 9 ranges • DC Ammeter: 0 to +160mA over 7 ranges • Arbitrary Waveform Generator • Reactance Module • Programmable frequency from 15Hz to 100kHz • Programmable AC level to 7Vrms, 12-bit • Programmable DC offset, 16-bit • True RMS-DC Detection • Differential Detector/DVM/Digitizer • Coherent Transfer Function Measurement • Component Measurement Capability • Resistive (R) Range: 0.1 to 30 Mohm • Capacitive (C) Range: 1 pF to 1,0000 ȝF • Inductive (L) Range: 10 ȝH to 1,000 H • External Instrument Matrix: 9BNCs to 8 line to Internal Instruments or Test Pins • Traceable Calibration Daughterboard • High Voltage Source configurable as current or voltage, programmable voltage limit, +120V, +50mA • IEEE-488 Interface Controller

Software Options

• Program Preparation License • D2B Alchemist CAD preparation software • Analog, Digital, Boundary Scan and Mixed-Signal Device Libraries • Hybrid Test Generator for functional applications • Panel-Test Development Software • Flash ISP Development Software • XPress Model • Circuit Analyzer-Based-Test Generator • ScanPathfinder II Boundary Scan test generation, execution, and diagnostics for boards with a mix of boundary scan and conventional devices • BasicSCAN model generator for boundary scan devices • Junction Xpress vectorless test technique for detecting open device pins and marginal solder connections • High Speed Clock/Trigger Option • Time Measurement Option • Framescan Vectorless and Test Technique for detecting: • Open device pins • Open connector pins • Correct device orientation • Powerful test program language for easy creation of custom tests

Digital Hardware

• Common Driver Characteristics: • Range: 26 programmable drive levels from +5.5V to -2.5V • Automatic drive verification at each pin: 4 voltages selectable for each pin • Output current (with automatic compensation circuitry)>600mA • Programmable Slew Rates 100 - 300 V/ȝS • Typical Output impedance: <0.6 ohm • Software Programmable Pull-up/Pull-down loads • Driver Memory: 64K behind each pin • Common Sensor Characteristics: • 26 programmable dual sense thresholds +5.5V to -2.5V • Sense thresholds independent of programmed drive level • Input impedance = 100 Kohm • Bit by bit compare and CRC capture modes • Sensory Memory: 64K behind each pin • Clock Generation/Synchronization Characteristics: • Clock Generation frequency programmable up to 20MHz • Clock Synchronization frequency programmable up to 20MHz

Hardware Options

• Input power: 415V or 208V 3-Phase • Flexible Power Supply Package with options from 0-60V @2.5A, 0-20V @8.0A • Fixed Power Supplies: +5V @6A, + 15V @ 1A • Conveyor Width Adjust Capability: Manual or Automatic • Deep Serial Memory Instrument • System Frequency Test Module • Choice of multiplexed or non-multiplexed pinboard options. Mix/Match with the following combinations: • Ultra II 121 and 121A pincards • Ultra II 124, 128L and 128LA • Ultra II 124L (No Mix/Match) • Ultra II 128L, 128LA and 128HD