Developing capability and improving understanding in: Work Management and the Business Imperatives; Identifying Work; Maintenance Planning; Maintenance
Scheduling and Dispatch; Maintenance Work Execution; Spares Management; Transitioning from Breakdown
Maintenance; and Performance
Assessment and Measurement
Work Management and the Business Imperatives
Understand the roles & responsibilities of key stakeholders in the delivery of work
Use modern information systems to manage work and report on the risk in the assets
Assess work management performance and act on results in a continuous improvement process
Public
Live Online (16 hrs over 2 weeks) Online (16 hrs over 365 days) Onsite (16 hrs over 2 days)
Understand concepts of modern work management practices
Recognise important steps in each key workflow process
Establish and work to policy, strategy, standards to define & ensure discipline in work management
Developing capability and improving understanding in: Work Management and Reliability Improvement; Reliability and Continuous Improvement; Operator Care; Improving the Maintenance Approach; Inventory Analysis and Obsolescence; Condition Monitoring; Handling Data; and Defect Elimination
Improve the maintenance and operations of assets to avoid unnecessary downtime Drive defect elimination and coordinate the activity of many stakeholders in an integrated approach
Public Online (16 hrs over 365 days) Onsite (16 hrs over 2 days)
and Reliability
Understand the process of asset management planning and its dependence on condition monitoring, inspections and reliability assessments Use appropriate data gathering and management processes to inform risks to reliable performance and support the continuous improvement of assets
Developing capability and improving understanding in: The Application of AM; Understanding the Organisation; Specifying AM Strategy; Using AM Plans; Condition Assessments, Life Cycle Costs and Capital Plans; Feasibility Studies, Commissioning and Life Cycle Implications; Operations, Maintenance and Reliability; and Continual Improvement in AM
The Application of Asset Management Understanding the Organisation Specifying Asset Management Strategy Using Asset Management Plans Condition Assessments, Life Cycle Costs and the Capital Plan
Feasibility Studies, Commissioning and Life Cycle Implications
Operations, Maintenance and Reliability
Continual Improvement in Asset Management
Relate the detail of ISO 55000 standards, PAS 55 and other local standards (e g government and enterprise asset management documentation) to delivering work related to assets
Build an asset management plan which utilises condition data reliability information, operational feedback and risk assessments to optimise capital investment and maintenance optimisation
Improve the specification of roles of teams and confirm their areas of responsibilities
Review the use of asset information and the systems managing this information so that practical improvements can be made to both system and its utilisation Set out a systematic specification of the life cycle processes for proposing and commissioning new assets, operations and maintenance, and the renewal of deteriorated assets to allow a selfreview of gaps in the organisation’s approach
Specify an internal audit and performance measurement approach that will allow internal teams to identify and then focus on efficiency and productivity improvements
Developing capability and improving understanding in: Establishing the Shutdown; Develop the Shutdown Organisation; Shutdown Control Protocols; Preparation; Detailed Work Planning; Scheduling; Delivering Work; and Close-out of Shutdown
Establishing the Shutdown Develop the Shutdown Organisation Shutdown Control Protocols
Public Online (16 hrs over 365 days) Onsite (16 hrs over 2 days)
The establishment & application of sound shutdown processes
The application of asset reliability methods in a whole of life scenario
An integrated approach (Maintenance, Production, Project, Safety)
Risk processes for reviewing predetermined shut parameters
Increasing planned and unplanned shutdown intervals
Decreasing planned and unplanned shutdown durations
Control of shut overruns
Provides the foundational skillset for applying best lubrication practices and product knowledge. You’ll learn proven industry methods for selecting, storing, filtering and testing lubricants to boost reliability and generate lasting results in machine efficiency/maintenance, plus a better understanding of oil analysis.
How Lubrication Affects Machine Reliability
Lubrication Fundamentals
Understanding Additives, Base Oils and Grease Thickeners
Lubricant Performance Properties
Lubricating Grease Application Methods
Lubricating Oil Application Methods
Journal Bearing Lubricants
Rolling-Element Bearing Lubricants
Gear Lubricants
Automotive and Mobile Equipment
Drive-Line Lubricants
Compressor Lubricants
Steam and Gas Turbine Lubricants
Hydraulic Fluids
18 Lubricant Failure
19. Used Oil Sampling and Analysis
.......Fundamentals
20. Essential Field Inspections
Lubrication Technicians
Equipment Operators
Fitters & Turners
Condition Monitoring Technicians
Craftspeople or Millwrights
Laboratory Analysts
Lubrication Engineers
Maintenance Managers/Supervisors
Manufacturing and Industrial Engineers
Operations Managers
Reliability Engineers
TRAINING OPTIONS
Public (24 hrs over 2 5 days)
Online (24 hrs over 365 days)
Onsite (24 hrs over 2 5 days)
Upon course completion, you have the option to get certified through the International Council for Machine Lubrication (ICML) Visit www icmlonline com
Please note the certification process is to be booked and paid for directly through the ICML and is not part of the course
Advanced training in lubrication excellence Covers advanced lubrication topics like lubricant selection, troubleshooting, predictive maintenance and more Designed for maintenance professionals with a solid understanding of the benefits and potential in excellent lubrication practices
Lubrication PM Optimisation and Design
Troubleshooting Lubrication Problems
Lubrication and Oil Analysis Metrics
Oil Drains, Flushing and Reservoir
Management
Accessorizing New Equipment for Lubrication Excellence
Lubricating Grease Application
Lubricant Application
Lubrication Fundamentals
Base Oils
Viscosity and Viscosity Index
Oxidation and Thermal Stability
Air Release and Foam Control
Lubricant Degradation
Leakage Stability
Lubrication Selection and Consolidation
Lubrication Technicians
Equipment Operators
Fitters & Turners
Condition Monitoring Technicians
Craftspeople or Millwrights
Laboratory Analysts
Lubrication Engineers
Maintenance Managers
Maintenance Supervisors
Manufacturing and Industrial Engineers
Operations Managers
Reliability Engineers
Public (24 hrs over 2 5 days)
Online (24 hrs over 365 days)
Onsite (24 hrs over 2 5 days)
Upon course completion, you have the option to get certified through the International Council for Machine Lubrication (ICML) Visit www.icmlonline.com. Please note the certification process is to be booked and paid for directly through the ICML and is not part of the course
This bite size three hour instructional video provides an overview of how lubricants work and the many elements that are important to an effective lubrication program Attendees will leave the training with an understanding of why lubricants should be cared for as an important asset and why lubricating machinery correctly is critical Use this video as standardized training across your organization and for bringing new hires up-to-speed
Maintenance and Machine Reliability
Tribology, Wear and Viscosity
Base Oils and Additives
Grease Fundamentals
Lubricating Oil: Application Methods
Particle Contamination
Water Contamination
Contamination Control
Oil Drains, Flushing and Reservoir
Management
Lube Room, Handling, Storage and Management of Lubricants
Field Inspections, Basic Machine Care and Daily Rounds
Whether you ’ re a manager, engineer, technician or operator, this course is designed to show you the relevance of an effective lubrication program to your role, and how it contributes to reliability
Online (3 hrs)
This course presents the fundamentals of machinery lubrication necessary for a foundational understanding of lubrication enabled reliability A basic review of the important functions of a lubricant will be covered, then the course will continue to demonstrate the impact of contamination on machine components
How Lubrication Affects Machine Reliability
Lubrication Fundamentals
Additives, Base Oils and Grease
Thickeners
Lubricant Performance Properties
Grease Application Methods
Oil Application Methods
Contamination Control
Oil Drains, Flushing, and Reservoir
Management
Storing, Handling, and Managing
Lubricants
Lubricant Failure
Essential Field Inspections
Whether you are a Leader / Manager / Supervisor / Superintendent / Coordinator OR a Technician, Fitter, Maintainer or anyone looking to develop the fundamentals of Lubrication, this one-day workshop will be perfect
Public (8 hrs over 1 day)
Onsite (8 hrs over 1 day)
FLAB is an acronym for Fasteners, Lubrication, Alignment and Balance - the foundation of any proactive maintenance program intent on increasing the reliability of plant equiment assets The bottom line is simple - assuming proper specification, design and installation, machines will deliver long and reliable service life if we focus on managing the mechanical and electrical elements of FLAB
The Business Case for FLAB Management
Taking a Microscope Look at FLAB Fundamentals - An Introduction
The Physics of Machine Failure Modern, Machine Condition Monitoring
- a Must for FLAB Management
Reliability Engineering Methods for FLAB Management
This intensive four-day interactive workshop is intended to prepare plant technicians, engineers and managers to take dead aim at the FLAB in the plant and significantly improve the operational reliability of plant equipment and the plant processes they serve The course also equips them with instructions to properly design, justify and implement a FLAB management initiative
In addition to the course and a complete course book, you’ll leave with a copy of Sigma Reliability’s proprietary FLAB management SWOT analysis tool and an extensive library of documents, applicable standard and other resources so you don’t have to reinvent the wheel in your journey toward excellence and managing FLAB in your plant and organization.
Onsite (4 days)
