Superseal Butterfly Catalogue

Page 1

BUTTERFLY VALVES - HIGH PERFORMANCE & LINED

API 607 6th & 7th Ed. & ISO 10497-5 Firesafe Certified

www.australianpipelinevalve.com.au


QUALITY VALVE MANUFACTURER

QUALITY COMMITMENT Quality is Our First Priority. Consistent product quality and a proven track record makes Australian Pipeline Valve a dependable choice where total reliability is the number one concern. Since its founding, APV’s philosophy has been focused on quality. Our valves are manufactured in full compliance to worldwide standards (such as ASME/ANSI, API, EN, ISO, BS, AS).

70-78 Stanbel Road Salisbury Plain South Australia 5109 Telephone +61 (0)8 8285 0033 Fax +61 (0)8 8285 0044 email: admin@australianpipelinevalve.com.au

www.australianpipelinevalve.com.au


CONTENTS High Performance Double Offset

4

High Performance Triple Offset

10

Figure Number System - Double Offset and Triple Offset Butterfly Valves

20

Lined 2014/2016 Series

21

Lined 2014/2016 HP Series

26

Lined 2014/2016 HP2 Series

31

Lined 2014 2P Series

36

PTFE/FEP/PFA/ETFE Lined Butterfly Valve Model 2014-2P-D0

37

Large Diameter Flanged Butterfly Valve HU-B60 Series

39

Large Diameter Flanged Butterfly Valve HU-B70 Series

42

Screwed Ends Butterfly Valve 14 Bar

47

© Copyright Australian Pipeline Valve 1990 - 2023 Edition Catalogues, photos, brochures and technical publications are the exclusive property of Australian Pipeline Valve. Any unauthorised reproduction in total or in part, shall result in prosecution. Products and data sheets in this publication are subject to change at anytime without notice. Australian Pipeline Valve reserves the right to carry out amendments to products and materials.

SUPERSEAL - Butterfly Valves

3


DOUBLE OFFSET BUTTERFLY VALVES

DOUBLE OFFSET BUTTERFLY VALVES MODEL SLHBF, SLHBFFS 150 TO 1500 CLASS DOUBLE OFFSET RANGE & STANDARDS Size

50NB - 1800NB (2” to 72”)

Class

150 to 1500 ANSI

General Design

API 609 (Cat B) & ASME B16.34

Design Standards

Flanged MSS-SP-67 Wafer MSS-SP-68/ API 609-B Wall Thickness API 609

Construction

Wafer, lugged, flanged

Pressure/ Temp.

ASME B16.34 & API 609-B / ISO 5752

Face to Face

ASME B16.10 short / MSS-SP-67 / MSS-SP-68/ API 609-B/ ISO 5752 short

Flange Dimensions

ASME B16.5, over 600NB (24”) - MSS-SP-44 or API 605 or ASME B16.47, AS 4331.1, ISO 7005-1, E1092-1 PN10 ~ 250 also available

Pressure Test

API 598, ISO 5208, EN 1266, MSS-SP67

Leakage Rates

FCI 70-2 Class VI up to zero leakage API 598 / ISO 5208

Temperature Range

Resilient Seal (Soft) -46ºC to 220ºC (-50ºF to 428ºF) Metal Seal -46ºC to 900ºC (-50ºF to 1652ºF)

API 622 & ISO 15848-1 Endurance Test Certified

PRINCIPLES OF VALVE DESIGN The standard SLHBF/SLHBFFS design is double offset (double eccentric). Available in firesafe & non firesafe in soft and metal seated. The soft seated version incorporates a metal seat retainer with an RPTFE insert for high pressure service and long life. The basic concept of the SLHBF/SLHBFFS is to only utilise a thin slice of a ball valve at the seat ring area. The body is only wide enough to hold the disc, shaft & seat in place, all the remaining material is eliminated because it serves no purpose. Ball valves have 2 seats, but floating balls only seal on the upstream seat hence the sealing effectiveness of a HP Butterfly Valve is the same. The disc seating edge is a segment of a sphere and creates a reliable, high pressure seal against an un-interrupted 360º seat sealing surface. The disc profile is very thin & allows maximum flow with a low pressure drop. The most common use of the SLHBF/SLHBFFS is to shut-off flow inside a pipeline. Every component of the valve is designed to contribute to this goal. The disc, shaft, bearings, packing & disc pins all work together to ensure that the disc is accurately positioned when closed to allow the seat to energise to the disc & create a seal.

4

SUPERSEAL - Butterfly Valves

API 607 6th & 7th Ed. API 622 2011 2nd Edition ISO 10497-5 ISO 15848-2 Firesafe Certified Fugitive Emission Certified


DOUBLE OFFSET BUTTERFLY VALVES

DOUBLE OFFSET BUTTERFLY VALVES MODEL SLHBF, SLHBFFS 150 TO 1500 CLASS DOUBLE OFFSET FEATURES - DOUBLE OFFSET The SLHBF Range is based on a unique quarter-turn design. The double offset shaft and disc configuration together with the advanced high technology seat system provides a reliable rugged multi-purpose butterfly valve range. At the point of the disc opening, the double offset disc provides a cam-like action, thus preventing excessive seat wear & ensuring a long maintenance free life. - Seat removal is possible without disassembly of the shaft and disc. - Body insert protects seat from abrasion and erosion. - Graphoil or PTFE seal-ring & packing. - 2 Piece stem for extra flow. Actuator bracket according to ISO 5211, which allows replacement of the stem seals without removal of the actuator. PTFE-Seat System - SLHBF/SLHBFFS In the preferred flow-direction, the PTFE-Seat system provides optimum performance. In this design, the line pressure acts as a positive force in the seat system even in fluctuating working conditions. The seat ring is retained by a metal seat retainer and is well protected by the valve-body, thus preventing seat distortion. Bi-directional* - SLHBF/SLHBFFS The primary PTFE-seat ring is backed up by a secondary metal ring. This metal seat provides a mechanical load to energize the PTFE-seat. The metal sealing ring secures and encapsulates the PTFE ring to ensure rigidity. In combination with the line pressure a Bi-directional* sealing against the line pressure is obtained. * Bi-directional flow, however, bi-directional leak tight shut off must be specified with order. Fire Safe - SLHBFFS The model SLHBFFS has a secondary metal seat which gives bi-directional sealing in the event of the PTFE seat insert being burned away in a fire. Metal to Metal Seat - SLHBF/SLHBFFS High temperature service and Abrasive service. Bi-directional and inherently firesafe design. The primary metal seal enables this execution to be used up to 670°C. Seat-rings available are stainless steel ANSI 316L-chromium plated, (maximum allowed temperature: 310°C) and Inconel 625 (maximum allowed temperature: 760°C). As a result the Metal to Metal range meets the full pressure and temperature rating according to ANSI class ratings. Seat leakage can be specified to API 598 (ISO 5208 Leakage Class A), API 6D, FCI 70-2 Class VI etc. Upper Bush Gland Bolt/Nut Gland Flange Stem Packing Gland Packing

Disc Lock Pin Lower Bush Seat Seat Retainer Retainer Bolt Body

Gasket End Cover Bolt

SUPERSEAL - Butterfly Valves

Indicative explosion only, design will vary depending on size, class, seating type, trim, end connections, etc. Refer to as-built drawing.

5


DOUBLE OFFSET BUTTERFLY VALVES

SEATING STYLES DOUBLE OFFSET METAL TO METAL SEAT (FLEXIBLE FLO-SEAL STYLE)

Preferential Installation Direction

Preferential Installation Direction

Energised metal seat

Disc closed

(SOLID ENERGISED STYLE)

Disc closed

Pressure

Disc closed

Pressure

Disc closed

Pressure

Metal seat

Flexible secondary metal seat

Seat retainer

Body

Retainer Body

Gasket

Gasket

FIRESAFE SOFT SEAT (ENERGISED FLO-SEAL STYLE) Resilient seat

Preferential Installation Direction

Firesafe metal lip seal

Pressure

Disc closed

Disc closed

Disc closed

Disc open

Pressure

O-ring core

Seat retainer

Body Gasket

Deep anchor seat tail

SOFT SEAT (ENERGISED FLO-SEAL STYLE) Preferential Installation Direction

Resilient seat Disc closed

Disc open

Pressure

Disc closed

Disc closed Pressure

O-ring core Body Deep anchor seat tail

Seat retainer

SOFT SEAT (ENERGISED LIP-SEAL STYLE)

Disc closed

Seat

Seat Body

Disc closed

Seat retainer

Body

(FIRESAFE ENERGISED LIP-SEAL STYLE)

Pressure

SEAT Seat

Seat retainer

Body

SEAT

Seat retainer

Actual drawing supplied on request. Indicative drawings only.

SUPERSEAL - Butterfly Valves

Gasket

Seat (soft)

Metal seat

Preferential Installation Direction

6

Disc closed

Disc closed

Pressure

Body

Seat retainer


DOUBLE OFFSET BUTTERFLY VALVES

SLHBFFS/SLHBF DOUBLE OFFSET WAFER & LUG DIMENSIONS APPLICABLE STANDARDS ISO 5211

End Flange

ANSI B16.5

Wall Thickness

ANSI B16.34

Face to Face

MSS SP-68/ API 609

E

C

D

Mounting Pad

Pressure Temperature Rating B16.34 Design

API 609-B B A

DIMENSIONS (MM) 150LB & PN25 Size mm

80

100

150

200

250

300

350

400

450

500

600

Size inch

3”

4”

6”

8”

10”

12”

14”

16”

18”

20”

24”

A

48.0

54.0

57.0

63.5

71.5

81.0

92.0

101.5

114.5

127.0

154.0

B

27.3

30.6

33.9

40.5

41.8

48.0

56.5

63.0

71.5

79.0

90.5

C

113.0

132.0

162.0

192.0

262.0

298.0

320.0

365.0

388.0

418.0

498.0

D

183.4

202.5

245.3

289.0

364.0

401.5

420.0

482.0

510.0

535.0

679.0

E

256.4

309.6

375.8

470.4

585.2

660.6

710.6

800.6

876.5

930.4

1302.7

ISO 5211 MOUNTING PAD

F07

F07

F10

F10

F10

F14

F14

F14

F16

F16

F25

Dimensions indicative only, refer drawing.

WEIGHT (KG) Lug

5.5

15.5

21

36

45

69

95

162

216

242

554

Wafer

9.5

11

16

27

30

45

68

120

168

195

433

DIMENSIONS (MM) 300LB Size mm

80

100

150

200

250

300

350

400

450

500

600

Valve Size

3”

4”

6”

8”

10”

12”

14”

16”

18”

20”

24”

A

48.0

54.0

59.0

73.0

82.5

92.0

117.5

133.5

149.5

159.0

181.0

B

27.3

30.6

33.9

40.5

50.3

59.0

60.5

72.5

81.5

94.0

116.5

C

123.0

138.0

183.0

213.6

282.0

324.0

340.0

369.0

421.4

458.6

552.0

D

193.4

206.0

265.5

311.0

384.0

427.5

446.0

501.0

548.5

581.0

690.0

E

292.4

321.0

416.6

514.8

626.7

708.7

731.8

816.4

962.0

1053.5

1414.6

ISO 5211 MOUNTING PAD

F07

F07

F10

F10

F10

F14

F14

F14

F16

F16

F25

Dimensions indicative only, refer drawing. 600 to 2500 Class refer to drawing.

WEIGHT (KG) Lug

15.5

24

36

54

79

117

253

329

504

649

986

Wafer

10

13

19

32

39

55

167

195

325

407

632

SUPERSEAL - Butterfly Valves

7


DOUBLE OFFSET BUTTERFLY VALVES

SLHBF/FS-150 / SLHBF/FS-300 DOUBLE OFFSET ASSEMBLY DRAWING 66

13

8” and Larger Size

15 76-2

26 05

76-1 64-1

82

08 59 71

64-7

56 18

20

Gear Operator

73

58

65

62

97 23 01

75

06 25 76

64

19

73-1

79

Flanged Design

PARTS LIST

150LB & 300LB

No.

Description

Material

QTY.

No.

Description

Material

Qty.

01

Body

A351 CF8M

A216 WCB

1

62

Wrench Bolt

A193 B8M / B8

1 SET

05

Yoke

A351 CF8

A216 WCB

1

64

Disc Washer

A276 316 / 304

2

06

Disc

1

64-1

Lock Washer

Stainless Steel

2

08

Gland Flange

A351 CF8

A105

1

64-2

Spring Washer

Stainless Steel

2

08-1

Low Gland Flange

A351 CF8M

A216 WCB

1

65

Disc Pin

316 / 17-4 PH / 304

2

13

Lever

Carbon Steel

1

66

Stopper

Carbon Steel

1

15

Handwheel (Gear)

Carbon Steel

1

71

Name Plate

Stainless Steel

1

18

Stem

17-4 PH / 316 / 304

1

73

Stem Bearing

316 S/S Backed R.T.F.E.

1

19

Seat

R-PTFE / 316 / Stellite

1

73.1

Stem Bearing

316 S/S Backed R.T.F.E.

1

19a

Seat Metal Fire Seal

A276 316

1

75

O-Ring

PTFE / Graphite

1

20

Gland Ring

A276 316 / 304

1

76

Low Gland Bolt

A193 B8

1 SET

23

Spacer

A276 316 / 304

1

76-1

Setting Bolt

A193 B8

2

25

Seat Retainer

1

76-2

Setting Bolt

A193 B8

1

26

Gear Box

Ductile Iron

1 SET

79

Disc Spring

Stainless S

1

56

Yoke Bolt

A193 B8

1 SET

82

Gear Bolt

A193 B8

1 SET

58

Gland Bolt

A193 B8

2

97

Packing

PTFE / GRP

1 SET

59

Gland Nut

A194 8

2

-

-

-

A351 CF8M

A351 CF8M

A105

Indicative example only, design varies according to size, class and specifications. Refer to as-built drawing.

8

08-1

SUPERSEAL - Butterfly Valves


DOUBLE OFFSET BUTTERFLY VALVES

SLHBF & SLHBFFS DOUBLE OFFSET ENGINEERING DATA PRESSURE/TEMPERATURE RATING 150/300 CLASS

CV CURVE ANSI 150/300 CLASS

REINFORCED PTFE

2720 (400)

100

0

15

30

45

60

75

90

90 80

PERCENT OF MAX Cv (us g.p.m.)

PRESSURE kPa (psig)

2040 (300)

1360 (200)

680 (100)

70 60 50 40 30 20

0 0

38 (100)

93 (200) 149 (300) 204 (400) 260 (500)

10

TEMPERATURE °C (°F)

20

40

60

80

100

PERCENT OF DISC OPENING (%)

CV RATING ANSI 150 CLASS Valve Size DN (NPS) 80 (3”) 100 (4”) 150 (6”) 200 (8”) 250 (10”) 300 (12”) 350 (14”) 400 (16”) 450 (18”) 500 (20”) 600 (24”)

150 CLASS BODY PRESSURE/TEMPERATURE RATING

Cv 240 430 1150 2100 3200 4700 5160 6930 9330 11340 18540

Temperature °C

Carbon Steel

Stainless Steel 316

20# Alloy

Monel

-20 -38

19.7

19.0

15.8

15.8

93

17.9

16.5

13.8

13.8

149

15.8

14.8

12.4

13.1

204

13.8

13.4

11.0

12.8

260

11.7

11.7

10.3

11.7

Test Pressure

31.0

29.3

24.1

24.1

Indicative only, Refer Drawing. Refer Data Sheet Class ≥ 300lb.

SLHBF - TORQUE RATING* 150/300 CLASS MAX. DIFFERENTIAL PRESSURE - kPa 0

689.5

1,378.9

2068.4

2757.9

3.447.4

4,136.8

4,826.3

7000 6000 5000

24” 20”

4000

18”

3000

5,515.8 9490.7 8134.9 6779.0 5423.2 4067.5

16” 14”

2000

12”

800 700 600 500

10”

1084.6 949.0 813.5 677.9 542.3

400 300

8”

406.7 271.1

200 6”

135.5

100 4”

80 70 60 50

3”

108.4 94.9 81.3 67.7 54.2 40.6

40 30 20

TORQUE REQUIRED - Nm.

1355.8

1000

TORQUE REQUIRED - FT. LB.

2711.6

0

100

200

* SLHBFFS torque refer to data sheets.

300

400

500

600

700

800

27.1

MAX. DIFFERENTIAL PRESSURE - PSI

SUPERSEAL - Butterfly Valves

9


TRIPLE OFFSET BUTTERFLY VALVES

TRIPLE OFFSET BUTTERFLY VALVES MODEL SLHBFFS-T 150 TO 2500 CLASS TRIPLE OFFSET RANGE & STANDARDS Size

50NB - 1800NB (2” to 72”)

Class

150 to 1500 ANSI

Design Standards

API 609 Category B & ASME B16.34 API 609-B/ ISO 5752/ MSS-SP-67/68

Dimensions

ISO 15848-1 API 607 7th Ed. ISO 10497-5 ISO 15848-2 Endurance Test Certified Firesafe Certified Fugitive Emission Certified

Construction

Wafer, lugged, flanged short & long pattern

Pressure/ Temp.

ASME B16.34 & API 609-B/ ISO 5752

Face to Face

ASME B16.10 short & long/ API 609/ API 6D/ ISO 5752 short

Flange Dimensions

ASME B16.5, over 600NB (24”) MSS-SP-44 or API 605 or ASME B16.47

Pressure Test

API 598, ISO 5208 Rate A, EN 1266, API 6D

Leakage Rates

True zero leakage

The SLHBFFS-T Range is based on a unique quarter-turn design. The Triple offset shaft and disc configuration together with the advanced high technology seat system provides a reliable rugged multi-purpose butterfly valve range. Bi-directional torque seated design. Hardened bearings for high cycle and long life. Laminated/Metal Seat The triple laminated design seat with multiple stainless steel seat rings laminated with graphite inserts to provide zero leakage. The SLHBFFS-T is suitable for high temperature and abrasive service. The laminated and all-metal seat design facilitates bi-directional high temperature service and is inherently firesafe design. The primary metal seat enables the execution to be used up to 670ºC. Seat-rings available are Duplex (400ºC), stainless steel ANSI 316L (500ºC) or stellite (600ºC) and Inconel 625 (760ºC). As a result depending on seat selection the metal/laminated and solid seat range meets the full pressure temperature rating according to ASME class ratings. Seat leakage can be specified to API 6D/API 598 (ISO 5208 Zero Leakage Class A), FCI 70-2 Class VI etc.

Disc slightly open

10

Disc closed: Multi layer seat ring

SUPERSEAL - Butterfly Valves

Disc closed: Pure metal seat ring


TRIPLE OFFSET BUTTERFLY VALVES

MODEL SLHBFFS-T 150 TO 2500 CLASS TRIPLE OFFSET PRINCIPLES OF VALVE DESIGN - TRIPLE OFFSET Superseal Model SLHBFFS-T 150 to 2500 Class triple offset metal seat butterfly valves provide a bi-directional and bubble-tight shut-off which is attributed to the geometry of the triple offset seat. Available in metal to metal and metal laminated graphite seat designs. Can also be used for flow control linear flow characteristics between 90 degrees and 70 degrees of opening. The valve stem is offset from the seat area (1st offset) and the valve seat surface centre line is offset against the centre line of the pipe (2nd offset) and the conical axis is offset from the valve centre line (3rd offset: inclined cone). The 3rd offset completely eliminates rubbing or scraping. The seat surfaces of the body and seal ring in this triple offset design, contact with an inclined “cone-in-cone”, and this design requires precision seating tolerances and durability to ensure a slight precision lapped wedge-mating effect. In addition, the angle of contact between the body and seat ring provides a low opening and closing torque due to almost no wedging and no scraping action on opening or closing (unlike trunnion mounted ball valves). This eccentric triple offset design provides excellent sealing performance and seat durability and it hardly ever needs repair under normal service conditions. The seat design can be all metal to metal (optional resilient metal seat design) or multiple laminated using resilient metal alternated with one or even two of the following laminations depending on service: - graphite/aramid fibre/ceramic fibre.

Triple Offset Design

DESIGN FEATURES - TRIPLE OFFSET

Leakage Rates

Characteristics and Merits • Excellent seat durability and low operating torque due to non-rubbing characteristics of triple offset construction. • Bi-directional zero leakage service available (when specified). • Unrestricted selection of face to face dimensions for API, ASME (ANSI), EN, ISO etc. & perfect interchangeability of gate, ball, plug, high performance butterfly, & other valves. • Low emission design, quarter turn construction, low operating torque & lower cost.

SUPERSEAL - Butterfly Valves

Leakage rates range from FCI-70 Class IV, V or VI through to zero leakage. Valves can be specified to:- API 598 Zero Leakage - ISO 5208 Leakage Rate A - EN 1866 - API 6D

11


TRIPLE OFFSET BUTTERFLY VALVES

MODEL SLHBFFS-T 150 TO 2500 CLASS TRIPLE OFFSET MATERIALS Body

Carbon Steel / Stainless Steel / Ni-Al-Bronze / Hastelloy / Inconel / Titanium / Other

Disc

Carbon Steel / Stainless Steel / Ni-Al-Bronze / Hastelloy / Inconel / Titanium / Other

API 607 7th Ed., ISO 10497-5 ISO 15848-2 Firesafe Certified Fugitive Emission Certified

Stem

410 SS, 17-4PH & XM-19 + Nitrided/ENP & Other Materials

Seat

Duplex, 321 SS, 316 SS Hardened, 316 SS, Stellite 21 & Other Materials

STANDARD MULTI-LAMINATED SEAT The APV-Superseal triple offset butterfly valve design incorporates metallic composite cone bevelling. The cam effect ensures the valve seat can be released from the seal ring through the whole switching process with zero friction between valve seat and plate seal ring during the entire stroke process. This extends valve life, ensures no overtravel of the disc, allows for a lower torque and ensures bubble tight closure of the valve, resulting in zero-leakage performance. The butterfly plate seal ring is designed as multi-layered seal ring. This seal compresses on a radial basis and move flexibly and elastically.

Body

Optional Body Seat Overlay Disc Seal Compression Retainer Spiral Wound or Graphite Gasket

Disc Seat: Metal + Graphite XB450 / PTFE

Disc

Graphite + metal combination as standard. Optionally, sealing materials such as PTFE + metal combinations can be supplied for different temperature and medium.

OPTIONAL SOLID METAL-TO-METAL SEAT The APV-Superseal triple offset solid seat all metal to metal seat system are manufactured with three dimensional eccentric sealing structure. The valves are designed and manufactured with unique techniques and dedicated facilities for maximum machined accuracy. This ensures full cone match of sealing pair and eliminates the interference and abrasion between sealing faces. A low degree of seating resistance, reliable sealing performance, reduced sealing face abrasion ensures a vastly extended valve life. The alloy hard sealing allows a higher pressure and temperature range whilst still providing bubbletight shut off. Semi-flexible solid design is also available.

Body

Disc Seat Retainer

Disc

Bi-directional Tight Sealing Design

Preferred Direction

12

Optional Body Seat Overlay

Non-Preferred Direction SUPERSEAL - Butterfly Valves

Seat: F304 / F316L / F51 Stellite


TRIPLE OFFSET BUTTERFLY VALVES

MODEL SLHBFFS-T 150 TO 2500 CLASS TRIPLE OFFSET MULTIPLE LAMINATED DISC SEATING Key Components 1. Disc retainer 2. Seal ring triple laminated 3. Spiral wound or graphite gasket 4. Disc

4. 3. 2. 1.

Due to the elasticity and the radial compression of the multiple laminated seal ring, the contact pressure is uniformly distributed around the seating surface guaranteeing zero leakage. The use of graphite (or PTFE) laminated between multiple metal sealing rings ensures tightness between seal ring layers and an ideal level of flexibility allowing each metal layer to independently find the optimal seating position. One-piece metal Solid Seal Ring (SSR) is also available. Slide Seal Design Gland This dynamic seating arrangement features a double inclined cone design. The disc seal ring slides into the Bearing seating area to close the valve. This slide touch provides Protector/Seal a better sealing than the typical conventional of contact touch. Also, the seal ring is solid metal enabling it to sweep away particles left on seat surface to double secure a tight sealing and ensure a long life cycle. Bearings

Bearing Protector/Seal Bearing

Packing Gasket Seal

PRODUCT FEATURES • Triple offset disc rotation to minimise the rubbing of the seat & seal contact surface and achieve high integrity sealing • Bi-directional tight sealing - zero leakage • Replaceable seat & seals • Firesafe • Low fugitive emissions - ISO 15848-1 approved

Top Bonnet Parts

Bottom Bonnet Parts

Inherently fire safe design to API 607 Spiral wound graphite or graphite Round keyed or square stem composites gasket Low torque design Seat Replaceable Valve seat Blow out proof shaft to API 607

Live loading packing gland Auto spring compensation

Lateral fixed pins Ensure maximum stem strength Seal ring Replaceable disc seal solid or laminated

Stem sealing system Comply with “micro leakage” (Helium) test requirements Stem bearing Support stem for reduced friction c/w bearing protector and seal

Optimised disc size Offering maximum strength along with maximum flow rate

Wide angle seat design Eliminates binding/ wedging, optimal resistance to erosion in abrasive and high velocity applications Bearing protection rings Nitrided bearings

Indicative only. Refer to as built drawing design varies according to size & class.

SUPERSEAL - Butterfly Valves

13


TRIPLE OFFSET BUTTERFLY VALVES

MODEL SLHBFFS-T 150 TO 2500 CLASS TRIPLE OFFSET DESIGN OPTIONS - TRIPLE OFFSET One Piece Metal Seat Design Option The semi-flexible metal one piece seal ring design guarantees the tightest shut-off and ensures safety in case of thermal expansion. Live-loading Design Option A Belleville spring provides abrasion compensation by compressing the packing constantly which ensures a long life cycle. Design varies depending on size & class.

Low Emission Design • Double packing design as standard guarantees safety. • Leakage detection optional • Emergency sealing injection optional. • Additionl ‘chemical seal’ packing gland seal system optional.

Stellite Body Seat The body seat can optionally be supplied in Stellite #21 (zero leakage).

14

Replaceable Body Seat Design Option The design includes a separate seat (not welded on the valve body) allowing ease of maintenance.

SUPERSEAL - Butterfly Valves


TRIPLE OFFSET BUTTERFLY VALVES

SLHBFFS-T TRIPLE OFFSET WAFER DIMENSIONS ISO 5211

End Flange

ANSI B16.5

Wall Thickness

ANSI B16.34

Pressure Temperature Rating

B16.34

Design

API 609-B

Z-O(M)d D1

D2 DN

H

Mounting Pad:

H1

APPLICABLE STANDARDS

L

DIMENSIONS (MM) 150LB Size Inch Size mm 2 50 3 80 4 100 5 125 6 150 8 200 10 250 12 300 14 350 16 400 18 450 20 500 24 600 28 700 32 800 36 900 40 1000 48 1200

L 43 49 54 57 58 64 71 81 92 102 114 127 154 165 190 203 216 254

H 300 340 400 480 530 620 680 800 880 950 1000 1110 1230 1350 1390 1660 1720 2080

H1 210 230 265 325 345 395 425 495 555 590 630 700 750 810 840 1000 1080 1250

DIMENSIONS (MM) 300LB D1 120.5 152.5 190.5 216.0 241.5 298.5 362.0 432.0 476.0 540.0 578.0 635.0 749.5 795.3 900.1 1009.6 1120.8 1335.1

D2 Z-ø(M)d 92 4-19 127 4-19 157 4-19 186 4-22 216 4-22 270 4-22 324 4-25 381 4-25 413 4-29 470 4-(1) 533 4-(1 1/8) 584 4-(1 1/8) 692 4-(1 1/4) 762 8-(3/4) 864 8-(3/4) 972 8-(7/8) 1080 8-(1) 1289 8-(1 1/8)

Size Inch Size mm 2 50 3 80 4 100 5 125 6 150 8 200 10 250 12 300 14 350 16 400 18 450 20 500 24 600 28 700 32 800 36 900 40 1000 48 1200

L 43 49 54 57 61 73 S3 92 117 133 149 159 181 229 254 254 300 360

H 330 420 490 530 590 650 750 860 940 990 1100 1200 1360 1430 1570 1750 1980 2130

H1 230 270 305 345 380 410 470 545 590 640 690 740 850 870 950 1110 1200 1270

DIMENSIONS (MM) 600LB

DIMENSIONS (MM) 900LB

Size Inch Size mm L H H1 D1 D2 Z-ø(M)d 2 50 43 355 230 127.0 92 4-(5/8) 3 80 54 480 290 168.3 127 4-(3/4) 4 100 64 510 320 215.9 157 4-(7/8) 5 125 76 590 380 266.7 186 4-(1) 6 150 78 620 400 292.1 216 4-(1) 8 200 102 730 460 349.2 270 4-(1/8) 10 250 117 870 550 431.8 324 4-(1 1/4) 12 300 140 930 600 489.0 381 4-(1 1/4) 14 350 155 1005 630 527.0 413 4-(1 3/8) 16 400 178 1135 705 603.2 470 4-(1 1/2) 18 450 200 1200 750 654.0 533 4-(1 5/8) 20 500 216 1270 780 723.9 584 4-(1 5/8) 24 600 232 1440 880 838.2 692 4-(1 7/8) Dimensions are indicative only & can vary, refer to as-built drawing.

Size Inch Size mm 2 50 3 80 4 100 5 125 6 150 8 200 10 250 12 300 14 350 16 400 18 450 20 500 24 600

SUPERSEAL - Butterfly Valves

L 104 112 135 170 173 210 228 250 275

H 760 850 980 1050 1130 1195 1340 1410 1645

H1 460 530 635 690 720 740 840 865 990

D1 127.0 168.5 200.0 235.0 270.0 330.0 387.5 451.0 514.5 571.5 628.5 686.0 813.0 857.2 977.9 1089.0 1190.6 1416.0

D2 Z-ø(M)d 92 4-19 127 4-22 157 4-22 186 4-22 216 4-(3/4) 270 4-(7/8) 324 4-(1) 381 4-(1 1/8) 413 4-(1 1/8) 470 4-(1 1/4) 533 4-(1 1/4) 584 4-(1 1/4) 692 4-(1 1/2) 787 4-(1 1/4) 902 4-(1 1/2) 1010 4-(1 5/8) 1114 4-(1 5/8) 1327 4-(1 7/8)

D1 317.5 393.7 469.9 533.4 558.8 616.0 685.8 749.3 901.7

D2 216 270 324 381 413 470 533 584 692

Z-ø(M)d 4-(1 1/8) 4-(1 3/8) 4-(1 3/8) 4-(1 3/8) 4-(1 1/2) 4-(1 5/8) 4-(1 7/8) 4-(2) 4-(2 1/2)

15


TRIPLE OFFSET BUTTERFLY VALVES

SLHBFFS-T TRIPLE OFFSET LUGGED DIMENSIONS ISO 5211

End Flange

ANSI B16.5

Wall Thickness

ANSI B16.34

N-M H

Mounting Pad

H1

APPLICABLE STANDARDS

Pressure Temperature Rating B16.34 Design

D2 DN

API 609-B D1

DIMENSIONS (MM) 150LB Size Inch Size mm 2 50 3 80 4 100 5 125 6 150 8 200 10 250 12 300 14 350 16 400 18 450 20 500 24 600 28 700 32 800 36 900 40 1000 48 1200

16

L 43 49 54 57 58 64 71 81 92 102 114 127 154 165 190 203 216 254

H 300 340 400 480 530 620 680 800 880 950 1000 1110 1230 1350 1390 1660 1720 2080

H1 210 230 265 325 345 395 425 495 555 590 630 700 750 810 840 1000 1080 1250

L

DIMENSIONS (MM) 300LB D1 120.5 152.5 190.5 216.0 241.5 298.5 362.0 432.0 476.0 540.0 578.0 635.0 749.5 795.3 900.1 1009.6 1120.8 1335.1

D2 92 127 157 186 216 270 324 381 413 470 533 584 692 762 864 972 1080 1289

N-M 4-(5/8) 4-(5/8) 8-(5/8) 8-(3/4) 8-(3/4) 8-(3/4) 12-(7/8) 12-(7/8) 12-(1) 16-(1) 16-(1 1/8) 20-(1 1/8) 20-(1 1/4) 40-(3/4) 48-(3/4) 44-(7/8) 44-(1) 44-(1 1/8)

Size Inch Size mm 2 50 3 80 4 100 5 125 6 150 8 200 10 250 12 300 14 350 16 400 18 450 20 500 24 600 28 700 32 800 36 900 40 1000 48 1200

L 43 49 54 57 61 73 83 92 117 133 149 159 181 229 254 254 300 360

H 330 420 490 530 590 650 750 860 940 990 1100 1200 1360 1430 1570 1750 1980 2130

H1 230 270 305 345 380 410 470 545 590 640 690 740 850 870 950 1110 1200 1270

DIMENSIONS (MM) 600LB

DIMENSIONS (MM) 900LB

Size Inch Size mm L H H1 D1 D2 N-M 2 50 3 80 4 100 5 125 6 150 78 620 400 292.1 216 12-(1) 8 200 102 730 460 349.2 270 12-(1 1/8) 10 250 117 870 550 431.8 324 16-(1 1/4) 12 300 140 930 600 489.0 381 20-(1 1/4) 14 350 155 1005 630 527.0 413 20-(1 3/8) 16 400 178 1135 705 603.2 470 20-(1 1/2) 18 450 200 1200 750 654.0 533 20-(1 5/8) 20 500 216 1270 780 723.9 584 24-(1 5/8) 24 600 232 1440 880 838.2 692 24-(1 7/8) Dimensions are indicative only & can vary, refer to as-built drawing.

Size Inch Size mm 2 50 3 80 4 100 5 125 6 150 8 200 10 250 12 300 14 350 16 400 18 450 20 500 24 600

SUPERSEAL - Butterfly Valves

L 104 112 135 170 173 210 28 250 275

H 760 850 980 1050 1130 1195 1340 1410 1645

H1 460 530 635 690 720 740 840 865 990

D1 127.0 168.5 200.0 235.0 270.0 330.0 387.5 451.0 514.5 571.5 628.5 686.0 813.0 857.2 977.9 1089.0 1190.6 1416.0

D2 92 127 157 186 216 270 324 381 413 470 533 584 692 787 902 1010 1114 1327

N-M 8-(5/8) 8-(3/4) 8-(3/4) 8-(3/4) 12-(3/4) 12-(7/8) 16-(1) 16-(1 1/8) 20-(1 1/8) 20-(1 1/4) 24-(1 1/4) 24-(1 1/4) 24-(1 1/2) 36-(1 1/4) 32-(1 1/2) 32-(1 5/8) 40-(1 5/8) 40-(1 7/8)

D1 317.5 393.7 469.9 533.4 558.8 616.0 685.8 749.3 901.7

D2 216 270 324 381 413 470 533 584 692

N-M 12-(1 1/8) 12-(1 3/8) 16-(1 3/8) 20-(1 3/8) 20-(1 1/2) 20-(1 5/8) 20-(1 7/8) 20-(2) 20-(2 1/2)


TRIPLE OFFSET BUTTERFLY VALVES

SLHBFFS/SLHBF TRIPLE OFFSET FLANGED DIMENSIONS Mounting Pad

ISO 5211

End Flange

ANSI B16.5

Wall Thickness

ANSI B16.34

Face to Face

Short pattern

H1

APPLICABLE STANDARDS

D D2 DN

H

Z-Od

Pressure Temperature Rating B16.34 Design

D1

API 609-B

L

DIMENSIONS (MM) 150LB Size Inch Size mm 2 50 2 1/2 65 3 80 4 100 5 125 6 150 8 200 10 250 12 300 14 350 16 400 18 450 20 500 24 600 28 700 30 750 32 800 36 900 40 1000 44 1100 48 1200 52 1300 56 1400 60 1500

L 108 112 114 127 140 140 152 165 178 190 216 222 229 267 292 318 318 330 410 450 470 470 530 530

H 300 320 340 400 480 530 620 680 800 880 950 1000 1100 1230 1260 1350 1400 1550 1650 1850 1950 2050 2200 2350

H1 210 220 230 265 325 345 395 425 495 555 590 630 680 750 770 820 850 930 980 1100 1150 1200 1400 1460

DIMENSIONS (MM) 300LB D D1 D2 150 120.5 92 180 139.5 105 190 152.5 127 230 190.5 157 255 216 186 280 241.5 216 345 298.5 270 405 362.0 324 485 432.0 381 535 476.0 413 595 540.0 470 635 578.0 533 700 635.0 584 815 749.5 692 835 795.3 762 885 846.1 813 940 900.1 864 1055 1009.6 972 1175 1120.8 1080 1275 1222.4 1181 1390 1335.1 1289 1495 1436.7 1391 1600 1543.0 1492 1725 1662.1 1600

Z-Ød 4-19 4-19 4-19 8-19 8-22 8-22 8-22 12-25 12-25 12-29 16-29 16-32 20-32 20-35 40-22 44-22 48-22 44-26 44-30 52-30 44-33 52-33 60-33 52-36

Size Inch Size mm 2 50 2 1/2 65 3 80 4 100 5 125 6 150 8 200 10 250 12 300 14 350 16 400 18 450 20 500 24 600 28 700 30 750 32 800 36 900 40 1000 44 1100 48 1200 52 1300 56 1400 60 1500

L 108 112 114 127 140 140 152 165 178 190 216 222 229 267 430 450 470 510 550 590 630 -

H 385 400 410 420 530 590 650 750 860 940 990 1100 1200 1360 1410 1495 1535 1585 1605 2100 2270 -

H1 240 250 260 270 345 380 410 470 545 590 640 690 740 850 980 1010 1080 1110 1150 1380 1410 -

DIMENSIONS (MM) 600LB

DIMENSIONS (MM) 900LB

Size Inch Size mm L H H1 D D1 D2 Z-Ød 2 50 150 355 230 165 127.0 92 8-19 2 1/2 65 170 430 260 190 149.2 105 8-22 3 80 180 480 290 210 168.3 127 8-22 4 100 190 510 320 275 215.9 157 8-26 5 125 200 590 380 330 266.7 186 8-29 6 150 210 620 400 355 292.1 216 12-29 8 200 230 730 460 420 349.2 270 12-32 10 250 250 870 550 510 431.8 324 16-35 12 300 270 930 600 560 489.0 381 20-35 14 350 290 1005 630 605 527.0 413 20-39 16 400 310 1135 705 685 603.3 470 20-42 18 450 330 1200 750 745 654.0 533 20-45 20 500 350 1270 780 815 723.9 584 24-45 24 600 390 1440 880 940 838.2 692 24-51 28 700 430 1700 1065 950 863.6 784 28-48 32 800 470 1835 1130 1085 984.2 895 28-55 Dimensions are indicative only & can vary, refer to as-built drawing.

Size Inch Size mm 2 50 2 1/2 65 3 80 4 100 5 125 6 150 8 200 10 250 12 300 14 350 16 400 18 450 20 500 24 600 28 700 32 800

SUPERSEAL - Butterfly Valves

L -

H -

H1 -

250 310 350 380 400 430 460 490 530 -

760 850 980 1050 1130 1195 1340 1410 1645 -

460 530 635 690 720 740 840 865 990 -

D D1 D2 165 127.0 92 190 149.0 105 210 168.5 127 255 200.0 157 280 235.0 186 320 270.0 216 380 330.0 270 445 387.5 324 520 451.0 381 585 514.5 413 650 571.5 470 710 628.5 533 755 686.0 584 915 813.0 692 920 857.2 787 990 920.8 845 1055 977.9 902 1170 1089.0 1010 1275 1190.6 1114 1385 1295.4 1219 1510 1416.0 1327 -

Z-Ød 8-19 8-22 8-22 8-22 8-22 12-22 12-26 16-29 16-32 20-32 20-35 24-35 24-35 24-41 36-36 36-39 32-42 32-45 40-45 40-48 40-51 -

D 380 470 545 610 640 705 785 855 1040 -

D1 -

D2 -

Z-Ød -

317.5 393.7 469.9 533.4 558.8 616.0 685.8 749.3 901.7 -

216 270 324 381 413 470 533 584 692 -

8-32 8-39 12-39 16-39 16-42 16-45 16-52 16-54 16-57 -

17


TRIPLE OFFSET BUTTERFLY VALVES

MODEL SLHBFFS-TD DOUBLE BLOCK & BLEED TRIPLE OFFSET DOUBLE BLOCK & BLEED (SINGLE & DUAL DISC)

Model SLHBFFS-TD Twin Disc Version Double Block & Bleed The Triple Offset butterfly valve with all its benefits is now also available with “Double Block & Bleed” capability in single disc and twin disc with the added benefit of a bleed cavity so that a safe working environment can be ensured downstream of the valve when used on the isolation of toxic, explosive or other critical applications. The use of the Triple Offset butterfly valve gives an inherently firesafe metal to metal seated valve with zero leakage capability for use on the most demanding applications.

High integrity double seal with bleed facility between (Single disc version)

Drain valve to check for leakage (Twin & single disc version)

Drawings available on request.

18

SUPERSEAL - Butterfly Valves


DOUBLE & TRIPLE OFFSET BUTTERFLY VALVES

FIRESAFE, FUGITIVE EMISSION & CYCLE TEST CERTIFICATES

API 607, ISO 10497-5 Firesafe Certified

API 622 & ISO 15848-1 Endurance Test Certified

API 622 2011 2nd Edition Fugitive Emission Certified

SUPERSEAL - Butterfly Valves

19


DOUBLE & TRIPLE OFFSET BUTTERFLY VALVES

FIGURE NUMBER SYSTEM SLHBF, SLHBFFS & SLHBFFS-T DOUBLE & TRIPLE OFFSET

SLHBF - A L J B R 1 G - MS

MODEL

RATINGS

END CONNECTIONS

BODY MATERIALS

TRIM MATERIALS

SEATING

SLBHF Double offset Standard SLHBFFS Double Offset Firesafe SLHBFFS-T Triple Offset Firesafe SLHBFFS-TD Double Block & Bleed-Twin

A = 150 CLASS B = 300 CLASS C = 600 CLASS D = 900 CLASS E = 1500 CLASS F = AS/BST-E G = AS/BST-F H = AS/BST-H Z = SPECIAL

F = FLANGED-SHORT G = FLANGED-LONG L = LUG TYPE W= WAFER TYPE

A = WCB B = WC1 C = WC6 D = WC9 E = C-5 F = C-12 G = LCB H = LC3 I = CF8 J = CF8M K = CF3 L = CF3M M = CF8C N = CN7M P = WCC Z = SPECIAL

A = F304/CF8 B = F316/CF8M C = F316L/CF3M D = F304L/CF3 E = F321 F = ALLOY-20 G = MONEL H = HASTELLOY I = WCB+ENP J = F51/S31803 Z = OTHER

B = BUNA/NBR 1 = 17-4PH C = CARBON FILLED 2 = 431SS PTFE 3 = 316SS D = METAL ISO 5208-D 4 = S31803/F51 H = PPL UUHMW 5 = XM19/ POLYETHYLENE NITRONIC 50 K = KELF 6 = MONEL K500 L = LAMINATED METAL 7 = ALLOY 20 & GRAPHITE 8 = 416SS M = METAL API 598 9 = OTHER N = METAL CLASS IV BLANK = SAME AS DISC O = METAL CLASS V P = PTFE Q = METAL ISO 5208-A R = RPTFE S = METAL CLASS VI T = LAMINATED METAL & PTFE V = VITON U = PEEK Y = DOUBLE BLOCK & BLEED Z = OTHER

EXAMPLE - SLHBF-ALJBR1G-MS Double offset Standard 150LB Lug type CF8M Stainless steel body F316 Trim RPTFE Seat insert 17-4 PH Stem Graphite Packing Monitoring Port Stellite Overlay Seat

DOUBLE OFFSET RPTFE (LIP-SEAL*) SEAT FIRESAFE

RTFE SEAT

DOUBLE OFFSET PTFE (LIP-SEAL*) SEAT NON FIRESAFE

INSERT

RTFE SEAT

1. Reinforced PTFE 2. Excellent sealing (in both directions on request) 3. Cost effective

DOUBLE OFFSET SOLID METAL SEAT FIRESAFE

Metal Seat

SPECIAL B = BI-DIRECTIONAL TESTED C = ADDITIONAL ELASTOMER/ PTFE GLAND SEAL D = DOUBLE PACKING F = FLUSHING PORT G = LIVE LOADED PACKING GLAND M = MONITORING PORT N = NACE O = OXYGEN CLEANED P = PEEK/ COMPOSITE = BEARING R = CHLORINE SERVICE S = STELLITE OVERLAY SEAT Z = OTHER

TRIPLE OFFSET LAMINATED METAL FIRESAFE

METAL SPACER

Metal Seat Lip (or solid)

1. High temperature capability allows maximum of 620ºC (1150ºF) 2. High pressure capability 3. Stainless steel sealing area is resistant to corrosion and wear 4. Inherently firesafe in class V, VI or API 598 (metal seat) or ISO 5208-A/D shutoff

*Or Flo-Seal style seat, refer page 5. Actual drawing supplied on request. Indicative drawings only.

20

PACKING G = GRAPHITE P = PTFE Z = SPECIAL

API 622 & ISO 15848-1 Endurance Test Certified

SEAT DESIGNS

(RETAINER)

1. Double sealing construction - Primary RTFE seat - Secondary metal firesafe lip seat 2. Excellent sealing (in Bi-directions on request) 3. Conforms to API 607 6th & 7th Edition

SHAFT

SUPERSEAL - Butterfly Valves

1. Multi-sealing triple eccentric construction - Primary metal seat - Multiple metal laminations graphite or PTFE filled 2. Excellent sealing in Bi-directions 3. Inherently firesafe to API 607 7th Edition 4. Stellite overlay all metal disc seat optional


LINED BUTTERFLY VALVES

LINED BUTTERFLY VALVE 10/16 BAR MODEL 2014 / 2016 TYPE: 2014, 2016, 2014A 1000 KPA & 1600 KPA RATED SUIT AS/BS TABLE D, E, ASA 125, AS/BS/EN PN10, PN14 & PN16

SUPERSEAL - Butterfly Valves

21


LINED BUTTERFLY VALVES

MODEL 2014 / 2016 - (PINNED STEM) SEAL CONSTRUCTION & FEATURES Shaft weather seal

Strong precision key gives positive attachment for manual lever or actuator (Square or Double D).

ISO 5211 Actuator flange accommodates all types of operators: handle, gear, electric and pneumatic actuators.

Luberized bushings give stem support at actuator mounting and immediately outward of seat.

Pressure surge seals* are moulded integrally inside the seat shaft hole area. These rings below disc are materially compatible with the seat to provide failsafe sealing around stem, eliminating possible leakage.

Precision taper pins ensure positive, vibration proof, stem to disc connection. Easily field replaceable. (Pinless design available) Valves available with both wafer and lug type bodies. Fully lined body in a broad range of materials - including Teflon.

The seat is non-collapsible, stretch resistant and blowout proof. Easily field replaceable.

One piece thru-stem design ensures dependability and positive disc control.

Polished disc flats “mate” with seat flats to give a highly efficient seal: prevents leakage into the stem area.

Alignment features allow easy installation between pipeline flanges; a real installation cost saver. (model 2014A HP2 & 2016HP2)

Precision profile disc provides bubble-tight shut off with minimal disc/seat interference, assuring minimum torque and longer seat lift.

Axial bearing prevents shaft overload.

Supported stem seal protects against distortion, a common cause of stem leakage.

SUPERSEAL CONSTRUCTION

The modern seat and disc design insures positive sealing while maintaining low seating torque. The superseal design extends seat life by eliminating any bunching or tearing.

TRADITIONAL CONSTRUCTION

• Precision machined disc edge & shaft flats.

The disc is precision manufactured to close tolerances on the O.D. and the flats. Seating edge is a polished half ball for torque control.

The conventional disc has been sanded to remove rough area, precise dimensions are not maintained.

The conventional design relies on distortion and bunching of the seat to achieve a bubble tight shutoff. Seat life is decreased causing higher maintenance cost and increased down time.

The superseal seat design* has a much smaller mass of elastomer which can swell, in turn torque is controlled to a reasonable degree.

• Bonded distortion proof seat, close tolerances. • Positive shaft seals. • Low potential of seat swell. • Controlled torque by design superiority.

Elastomers are subject to swelling from fluid absorption which can increase the mass of the seat. This increase can and often does cause excessively high seating torque. Seat life is shortened.

• Non-precision disc dimensions. • Seat distorts during installation and operation. • Shorter seat life. • Higher torque due to bunching and potential swelling.

*Design varies according to size, rating and material specifications.

This brochure is general in it’s nature and design is subject to change at any time without notice.

22

SUPERSEAL - Butterfly Valves


LINED BUTTERFLY VALVES

MODEL 2014 / 2016 - HU-1 (PINLESS) SEAL CONSTRUCTION & FEATURES Shaft weather seal ISO 5211 Actuator flange accommodates all types of operators: handle, gear, electric and pneumatic actuators.

Strong precision key gives positive attachment for manual lever or actuator (Square or Double D).

Pressure surge seals* are moulded integrally inside the seat shaft hole area. These rings below disc are materially compatible with the seat to provide failsafe sealing around stem, eliminating possible leakage.

Luberized bushings give stem support at actuator mounting and immediately outward of seat.

The phenolic backed* seat is non-collapsible, stretch resistant and blowout proof. Easily field replaceable.

Valves available with both wafer and lug type bodies. Fully lined body in a broad range of materials - including Teflon.

Polished disc flats “mate” with seat flats to give a highly efficient seal: prevents leakage into the stem area.

Pinless design disc.

Alignment features allow easy installation between pipeline flanges; a real installation cost saver. (Body style 2014A, 2016)

Precision profile disc provides bubble-tight shut off with minimal disc/seat interference, assuring minimum torque and longer seat lift. Supported stem seal protects against distortion, a common cause of stem leakage.

SUPERSEAL CONSTRUCTION

The disc is precision manufactured to close tolerances on the O.D. and the flats. Seating edge is a polished half ball for torque control. The disc is pinless design.

The modern seat and disc design insures positive sealing while maintaining low seating torque. The superseal design extends seat life by eliminating any bunching or tearing.

TRADITIONAL CONSTRUCTION

O-Ring prevents leakage from stem.

The conventional disc has been sanded to remove rough area, precise dimensions are not maintained.

The conventional design relies on distortion and bunching of the seat to achieve a bubble tight shutoff. Seat life is decreased causing higher maintenance cost and increased down time.

• Pinless Disc The superseal seat design* has a much smaller mass of elastomer which can swell, in turn torque is controlled to a reasonable degree.

• Precision machined disc edge and shaft flats. • Bonded distortion proof seat, close tolerances. • Positive shaft seals. • Low potential of seat swell. • Controlled torque by design superiority.

Elastomers are subject to swelling from fluid absorption which can increase the mass of the seat. This increase can and often does cause excessively high seating torque. Seat life is shortened.

• Non-precision disc dimensions. • Seat distorts during installation and operation. • Shorter seat life. • Higher torque due to bunching and potential swelling.

*Design varies according to size, rating and material specifications.

SUPERSEAL - Butterfly Valves

23


LINED BUTTERFLY VALVES

MODEL 2014 / 2016 SPECIFICATIONS Available To Suit Following Flanging ANSI (ASA) ASME B16.5 / B16.47, 125LB /150LB, AS 2129 Table D, E. AS 4087, PN14 & PN16. ISO 5752 / EN 1092.2 PN10, PN16, AS 4331.1 / ISO 7005-1 PN10, PN16, JIS etc. Face to face dimension available in accordance with BSEN 593 / BSEN 558 / API 609-A / ISO 5752 / AS 4795.

Pressure Rating Bi-directional bubble-tight shut off seat tested to 110% of full rating. 2 types available in this model:Working pressure:150 psig (1000kPa) & 232 psig (1600kPa). See HP Version brochure if higher pressure required.

Fluid Application - Water, seawater, sewage, air, oil, powder, petroleum, gas, chemicals, salts, alkalines etc. Design - Available in API 609 category A, ASME B16.34, AS 4795.1, EN 593, EN 558-1, MSS SP67.

Over 600NB request pressure rating.

Operation - Generally flow control lever & notch plate to 300NB. Gear operator 250NB & over.

Pneumatic Actuated Version

Mounting - To ISO 5211 on request. Long lasting, high performance design. ­­­

H

H H

D

D

N-ø

K

G2

G1

G1

G1

K

K

C

G1 G2 C

K

N-ø

N-ø

Wafer Style 2014A

Lugged Style 2016

Wafer Style 2014

(Can be supplied ASA 125 AS/BS D, E etc.)

(Semi-lugged with 2 or 4 lugs). PCD of Lug holes (K) supplied according to order i.e. ASA 125, AS/BS D, E etc.

C

G2

Semi Lug

24

Gear Operated

Lever & Notch Plate

General Applications

Continuous Working Temperature Range

Disc Material

Seat Material

Steam, Water, Hot Gases, Powders, Slurries & Aqueous Slurries of an abrasive nature Brines, Sea Water, Estuary Water, Marine Bilge & Ballast Systems

Liquids - 10°C to 120°C Dry Services - 10°C to 100°C

Stainless Steel

General Purpose EPDM

-10°C to 90/100°C

Aluminium Bronze or ENP or S/S or Nylon coated

Black Nitrile or EPDM

Oils, Fuels, Water, Air, Gases, Powders, Pellets, Slurries etc.

Hydrocarbons (Except Aromatics) - 10°C to 90°C Other Liquids - 10°C to 90°C Dry Services - 10°C to 60°C

Teflon or Nylon Coated or SG Iron or ENP or stainless

Black Nitrile

Water & other non erosive fluids

All -10°C to 90/100°C (Solid PTFE will do up to 160°C)

S.G Iron or powder coated

ANY

SUPERSEAL - Butterfly Valves


LINED BUTTERFLY VALVES

MODEL 2014 / 2016 DIMENSIONS (MM)

2. Disc

3. Stem

4. Seat

316SS, 304SS, AL-Bronze, hard epoxy coated, hard rubber coated, nickel plated, PTFE coated, 410SS etc 316SS, 304SS, PTFE coated, AL-Bronze etc. NBR (90°-100°C), EPDM (110°C) teflon, food grade rubber, Buna-N, Viton, Hypalon etc

5. Retaining Pin/ 304SS/316SS/410SS Gland Ring 6. Bottom Bushing

Bronze/Nylon

7. O-Rings

NBR (nitrile)/EPDM

8. Upper Bush

Valve Size

5

Suit Weight Flanging Kg H ID G1* G2* K* N-ø

Dimension

in mm

A

1

25

31

57 85

1.1

-

-

-

-

1-1/4 32

32

60 100

1.8

-

-

-

-

1-1/2 40

33

58 124

90 40

2

-

-

-

2

8

B

C

D

E

50

43

57 55 143 30 90 52

2.3

-

-

-

-

2-1/2 65

46

70 64 155 30 90 65

2.7

-

-

-

-

7

3

80

46

82 72 162 30 90 80

3.6

-

-

-

-

3

4

100

52

104 90 181 30 90 100

5

-

-

-

-

5

125

56

127 101 197 30 90 125 6.1

-

-

-

-

6

150

56

150 114 210 30 90 148 7.1

-

-

-

-

8

200

60

194 145 240 35 95 197 13.6

-

-

-

-

10 250

68

247 178 286 35 110 247 21.3

-

-

-

-

12 300

78

297 204 309 35 120 297 32.2

-

-

-

-

14 350

78

330 266 355 55 125 327

-

-

-

-

15 375

86

387 300 380 55 175 387

-

-

-

-

16 400 86/102 387 300 380 55 175 387 106

-

-

-

-

18 450 105/114 435 323 425 55 175 435 135

-

-

-

-

20 500 130/127 489 350 430 90 210 477 170

-

-

-

-

24 600 150/154 602 407 500 90 210 560 250

-

-

-

-

4 2 6

ID ØB

1. Body

Cast iron, stainless ductile iron, aluminium, carbon steel, stainless steel etc

E

MATERIALS

1

85

650NB to 900NB refer to separate drawing *G1, G2, K & N-Ø available to suit:- AS/BST-C, D, E, ASA 125, PN10, PN16, JIS etc. Sizes shown are subject to variation at any time

Delrin/Nylon/Bronze

A

SEAT PRESSURE / TEMPERATURE

INSTALLATION

Pipework opened to allow valve free entry, disc in semi-closed position

1200

350 - 600NB

800

DM

EP

Valve in semi-open to protect disc edge and reduce rubber interference during installation and start up, this helps reduce initial torque build up.

40 - 300NB

1600

NBR

WORKING PRESSURE KPA

(DO NOT USE GASKETS)

400 0 0OC

20OC

40OC 60OC TEMP OC

80OC

100OC

OPERATING TORQUE (NM) Disc should be turned to full open position after flange alignment and before doing up flange bolts.

TORQUE Torques based on clean, wet fluids. 20% safety factor recommended. For oil/lubricated fluids torque can reduce from 20% to 50%. For non lubricating dry gases torque can increase 35% to 80%. (see separate chart). Dry or abrasive/dirty service, temperature variations as well as infrequent use can all dramatically increase torque.

2014/2014A/2016 ∆ kPa (psi)

VALVE SIZE

170 (25) 340 (50) 680 (100) 1020 (150) 1600 (232)

in

mm

2 2-1/2

50 65

12 12

12 12

20 25

25 30

35 42

3

80

18

19

30

35

60

4

100

32

33

40

50

80

5

125

49

51

60

70

90

6

150

72

76

70

90

215

8

205

127

139

160

190

400

10

255

196

219

240

300

12

305

289

323

400

500

14

355

439

481

554

830

16

405

568

636

762

1110

18

455

751

831

1005

1390

20

510

931

1052

1282

1730

24

610

1375

1559

1871

2020

-

• Torque shown is break/reseating (same).

This brochure is general in it’s nature and details shown are subject to change at any time without notice.

SUPERSEAL - Butterfly Valves

25


LINED BUTTERFLY VALVES

LINED BUTTERFLY VALVE 16/21 BAR MODEL 2014-HP / 2016-HP TYPE: 2014-HP, 2016-HP, 2014A-HP 2100 KPA RATED TO 300NB 1600 KPA RATED TO 350-500NB SUIT AS/BS TABLE F ANSI 150 AS/EN/BS PN16/20/21

26

SUPERSEAL - Butterfly Valves


LINED BUTTERFLY VALVE

MODEL 2014-HP / 2016-HP SEAL CONSTRUCTION & FEATURES Strong precision key gives positive attachment for manual lever or actuator.

Shaft weather seal Actuator flange accommodates all types of operators: handle, gear, electric and pneumatic actuators.

Luberized bushings give stem support at actuator mounting and immediately outward of seat.

Pressure surge seals* are moulded integrally insidethe seat shaft hole area. These rings below disc arematerially compatible with the seat to provide failsafe sealing around stem, eliminating possible leakage.

Precision taper pins ensure positive, vibration proof, stem to disc connection. Easily field replaceable. (Pinless design available)

Valves available with both wafer and lug type bodies. Fully lined body in a broad range of materials - including Teflon.

The phenolic backed* seat is non-collapsible, stretch resistant and blowout proof. Easily field replaceable.

One piece thru-stem design ensures dependability and positive disc control.

Polished disc flats “mate” with seat flats to give a highly efficient seal: prevents leakage into the stem area.

Alignment features allow easy installation between pipeline flanges; a real installation cost saver. (model 2014A HP2 & 2016HP2)

Precision profile disc provides bubble-tight shut off with minimal disc/seat interference, assuring minimum torque and longer seat lift.

Axial bearing prevents shaft overload.

SUPERSEAL CONSTRUCTION

The disc is precision manufactured to close tolerances on the O.D. and the flats. Seating edge is a polished half ball for torque control.

The modern seat and disc design insures positive sealing while maintaining low seating torque. The superseal design extends seat life by eliminating any bunching or tearing.

The superseal seat design* has a much smaller mass of elastomer which can swell, in turn torque is controlled to a reasonable degree.

TRADITIONAL CONSTRUCTION

Supported stem seal protects against distortion, a common cause of stem leakage.

The conventional disc has been sanded to remove rough area, precise dimensions are not maintained.

The conventional design relies on distortion and bunching of the seat to achieve a bubble tight shutoff. Seat life is decreased causing higher maintenance cost and increased down time.

Elastomers are subject to swelling from fluid absorption which can increase the mass of the seat. This increase can and often does cause excessively high seating torque. Seat life is shortened.

• Precision machined disc edge & shaft flats. • Bonded distortion proof seat, close tolerances. • Positive shaft seals. • Low potential of seat swell. • Controlled torque by design superiority.

• Non-precision disc dimensions. • Seat distorts during installation and operation. • Shorter seat life. • Higher torque due to bunching and potential swelling.

*Design varies according to size, rating and material specifications.

SUPERSEAL - Butterfly Valves

27


LINED BUTTERFLY VALVE

MODEL 2014-HP - HU-1 / 2016-HP SEAL CONSTRUCTION & FEATURES - PINLESS DESIGN Shaft weather seal ISO 5211 Actuator flange accommodates all types of operators: handle, gear, electric and pneumatic actuators.

Strong precision key gives positive attachment for manual lever or actuator (Square or Double D).

Pressure surge seals* are moulded integrally inside the seat shaft hole area. These rings below disc are materially compatible with the seat to provide failsafe sealing around stem, eliminating possible leakage.

Luberized bushings give stem support at actuator mounting and immediately outward of seat.

The seat is non-collapsible, stretch resistant and blowout proof. Easily field replaceable.

Valves available with both wafer and lug type bodies. Fully lined body in a broad range of materials - including Teflon.

Polished disc flats ‘mate’ with seat flats to give a highly efficient seal: prevents leakage into the stem area.

Pinless design disc.

Precision profile disc provides bubble-tight shut off with minimal disc/seat interference, assuring minimum torque and longer seat lift.

Alignment features allow easy installation between pipeline flanges; a real installation cost saver. (Body style 2014A, 2016)

Supported stem seal protects against distortion, a common cause of stem leakage.

28

SUPERSEAL CONSTRUCTION

The disc is precision manufactured to close tolerances on the O.D. and the flats. Seating edge is a polished half ball for torque control. The disc is pinless design.

The modern seat and disc design insures positive sealing while maintaining low seating torque. The superseal design extends seat life by eliminating any bunching or tearing.

TRADITIONAL CONSTRUCTION

O-Ring prevents leakage from stem.

The conventional disc has been sanded to remove rough area, precise dimensions are not maintained.

The conventional design relies on distortion and bunching of the seat to achieve a bubble tight shutoff. Seat life is decreased causing higher maintenance cost and increased down time.

The superseal seat design* has a much smaller mass of elastomer which can swell, in turn torque is controlled to a reasonable degree. The 21 bar rated valve has a bonded hard lined backing.

• Pinless Disc • Precision machined disc edge and shaft flats. • Bonded distortion proof seat, close tolerances. • Positive shaft seals. • Low potential of seat swell. • Controlled torque by design superiority.

Elastomers are subject to swelling from fluid absorption which can increase the mass of the seat. This increase can and often does cause excessively high seating torque. Seat life is shortened.

SUPERSEAL - Butterfly Valves

• Non-precision disc dimensions. • Seat distorts during installation and operation. • Shorter seat life. • Higher torque due to bunching and potential swelling.


LINED BUTTERFLY VALVE

MODEL 2014-HP / 2016-HP SPECIFICATIONS Available To Suit Following Flanging ANSI (ASA) ASME B16.5 / B16.47 150LB, AS 2129 Table E & F, AS 4087, PN14, PN16 & PN21. EN 1092-2 PN10, PN16, PN25, JIS, DIN etc. Face to face dimension available in accordance with BSEN 593 / BSEN 558 / API 609-A / ISO 5752 / AS 4795.

Pressure Rating (to 300NB)

Design - Available in API 609-A, AS 4795.1, BSEN 593, BSEN 558-1.

Test Pressure: 314 psi.

Fluid Application - Water, seawater, sewage, air, oil, powder, petroleum, gas, chemicals, salts, alkalines etc.

Over 300NB rating is 1600 kPa to 400NB

2100 kPa Working pressure:Bi-directional bubble-tight shut off and seat tested to 110% of full rating.

Operation - Generally flow control lever & notch plate to 300NB, gear op over 300NB. Mounting - To ISO 5211 on request. Long lasting, high performance design. ­­­

H

H H

D

D

N-ø

K

G2

G1

G1

G1

K

K

C

G1 G2 C

K

N-ø

N-ø

Wafer Style 2014A HP

Semi-lugged with 2 or 4 lugs). PCD of Lug holes supplied according to order i.e. ASA 150, AS/BS E, F etc

Wafer Style 2014 HP

Lugged Style 2016 HP (Can be supplied ANSI 150 AS/BS E, F etc.)

A

G1/G2

Semi Lug

Gear Operated

Lever & Notch Plate

General Applications

Continuous Working Temperature Range

Disc Material

Steam, Water, Hot Gases, Powders, Slurries & Aqueous Slurries of an abrasive nature

Liquids - 10°C to 120°C Dry Services - 10°C to 100°C

Stainless Steel

Brines, Sea Water, Estuary Water, Marine Bilge & Ballast Systems

-10°C to 90/100°C

Aluminium Bronze or ENP or S/S or Nylon coated

Oils, Fuels, Water, Air, Gases, Powders, Pellets, Slurries etc. Water & other non erosive fluids

Hydrocarbons (Except Aromatics) - 10°C to 90°C Other Liquids - 10°C to 90°C Dry Services - 10°C to 60°C All -10°C to 90/100°C (Solid PTFE will do up to 160°C)

Seat Material

General Purpose EPDM Black Nitrile or EPDM

Teflon or Nylon Coated or SG Iron or ENP or stainless

Black Nitrile

S.G Iron or powder coated

ANY

SUPERSEAL - Butterfly Valves

29


LINED BUTTERFLY VALVE

MODEL 2014-HP / 2016-HP DIMENSIONS (MM)

1. Body

Cast iron, stainless ductile iron (ASTM A396), aluminium, carbon steel etc

2. Disc

316SS, 304SS, AL-Bronze, hard epoxy coated, hard rubber coated, nickel plated, PTFE coated, 410SS etc

3. Stem

316SS, 304SS, 410SS, PTFE coated etc

4. Seat

NBR (90°C), EPDM (100°C), solid teflon (170°C), phenolic backed teflon (160°C), EPDM back teflon (150°C), food grade rubber, Buna-N, Viton, Hypalon etc

5. Retaining Pin/Gland 304SS/410SS/316SS Ring

B

57 70 82 104 127 150 194 247 298 330 387 390

C 57 60 58 55 64 72 90 101 114 145 178 204 266 300 300

Dimension D 85 100 124 143 155 162 181 197 210 240 286 309 355 380 380

Phenolic (where applicable)

40 52 65 80 100 125 148 194 247 297 327 385 387

Suit Flanging G2* K*

N-ø

106

2400

∆ kPa (psi)

in

mm 1700(200) 2040(250) 2468(300)

2

50

30

37

45

2-1/2 65

35

43

55

3

80

55

67

75

4

100

70­­­­

90

105

5

125

100

150

180

6

150

170

225

240

8

200

300

416

490

50 - 300NB

350 - 400NB

1600 1200 800 400 0 0OC

20OC

40OC 60OC TEMP OC

80OC

100OC

E

• Torque (NM) shown is break/reseating (same)

2000

DM

9. Backing

90 90 90 90 90 90 90 95 110 120 125 175 175

1.1 1.8 2 2.3 2.7 3.6 5 6.1 7.1 13.6 21.3 32.2 85

G1*

EP

Delrin/Nylon/Bronze

30 30 30 30 30 30 35 35 35 55 55 55

Weight Kg

NBR

8. Upper Bush

ID

SEAT PRESSURE / TEMPERATURE

Valve Size

NBR (nitrile)/EPDM

H

*G1, G2 & K & N-Ø available to fit any flanging i.e. AS/BS E, F, ASA 125, PN16, JIS etc. Sizes shown are subject to variation at any time.

OPERATING TORQUE (NM)

Bronze/Nylon

E

DM

7. O-Rings

A 31 32 33 43 46 46 52 56 56 60 68 78 76 86 86/102

EP

6. Bottom Bushing

Valve Size in mm 1 25 1-1/4 32 1-1/2 40 2 50 2-1/2 65 3 80 4 100 5 125 6 150 8 200 10 250 12 300 14 350 15 375 16 400

WORKING PRESSURE KPA

MATERIALS

Vulcanised liner design (21 bar) The vulcanised tongue and grooved seat design with spherical sealing provides rigidity to prevent distortion at higher pressure and ensures compression between the precision profile disc and seat. The rolling action of the disc coupled with the stability of the seat eliminates any tearing or bunching thus minimising seat damage.

5 8 7 3 4 2

Vulcanising the elastomer liner combined with a tongue and grooved body ensures complete support and increased stability to the seat to withstand higher pressures. This guarantees positive control against distortion, particularly in the stem seal area, eliminating risks of leakage.

1

ØB

ID

6

The seat design only has a small volume of elastomer swelling hence the torque is reduced and longer life is assured. A

TORQUE Torques based on clean, wet fluids. 20% safety factor recommended. For oil/lubricated fluids torque can reduce from 20% to 50%. For non lubricating dry gases torque will increase 35% to 80%. Also, dry or abrasive/dirty service, temperature variations as well as infrequent use can all dramatically increase torque. This brochure is general in it’s nature and details shown are subject to change at any time without notice.

30

SUPERSEAL - Butterfly Valves


LINED BUTTERFLY VALVE

LINED BUTTERFLY VALVE HIGH PRESSURE 25BAR 2014-HP2 / 2016-HP2 2500 KPA RATED TYPE 2014-HP2, 2014A-HP2, 2016-HP2, 50NB TO 300NB SUIT AS/BS TABLE F, ANSI 150, PN25

SUPERSEAL - Butterfly Valves

31


LINED BUTTERFLY VALVE

MODEL 2014-HP2 / 2016-HP2 SEAL CONSTRUCTION & FEATURES - PINLESS DESIGN Shaft weather seal

Strong precision key gives positive attachment for manual lever or actuator.

Actuator flange accommodates all types of operators: handle, gear, electric and pneumatic actuators.

Luberized bushings give stem support at actuator mounting and immediately outward of seat.

Pressure surge seals* are moulded integrally inside the seat shaft hole area. These rings below disc are materially compatible with the seat to provide failsafe sealing around stem, eliminating possible leakage.

Precision taper pins ensure positive, vibration proof, stem to disc connection. Easily field replaceable. (Pinless design available)

Valves available with both wafer and lug type bodies. Fully lined body in a broad range of materials - including Teflon.

The vulcanised and tongue and grooved seat is non-collapsible, stretch resistant and blowout proof. Easily field replaceable.

One piece thru-stem design ensures dependability and positive disc control.

Polished disc flats “mate” with seat flats to give a highly efficient seal: prevents leakage into the stem area.

Alignment features allow easy installation between pipeline flanges; a real installation cost saver. (model 2014A HP2 & 2016HP2)

Precision profile disc provides bubble-tight shut off with minimal disc/seat interference, assuring minimum torque and longer seat lift.

Axial bearing prevents shaft overload.

Supported stem seal protects against distortion, a common cause of stem leakage.

SUPERSEAL CONSTRUCTION

The disc is precision manufactured to close tolerances on the O.D. and the flats. Seating edge is a polished half ball for torque control.

TRADITIONAL CONSTRUCTION

Vulcanised tongue and grooved seat.

The conventional disc has been sanded to remove rough area, precise dimensions are not maintained.

The modern seat and disc design insures positive sealing while maintaining low seating torque. The superseal design extends seat life by eliminating any bunching or tearing.

The superseal seat design* has a much smaller mass of elastomer which can swell, in turn torque is controlled to a reasonable degree. Vulcanised-grooved and/or hard back seat design.

• Precision machined disc edge and shaft flats. • Bonded distortion proof seat, close tolerances. • Positive shaft seals. • Low potential of seat swell. • Controlled torque by design superiority.

The conventional design relies on distortion and bunching of the seat to achieve a bubble tight shutoff. Seat life is decreased causing higher maintenance cost and increased down time.

Elastomers are subject to swelling from fluid absorption which can increase the mass of the seat. This increase can and often does cause excessively high seating torque. Seat life is shortened.

• Non-precision disc dimensions. • Seat distorts during installation and operation. • Shorter seat life. • Higher torque due to bunching and potential swelling.

*Design varies according to size, rating and material specifications. Larger sizes have a backing seat.

This brochure is general in it’s nature and design is subject to change at any time without notice.

32

SUPERSEAL - Butterfly Valves


LINED BUTTERFLY VALVE

MODEL 2014-HP2 / 2016-HP2 SPECIFICATIONS Available To Suit Following Flanging ANSI (ASA) 150LB, AS 2129 Table F, H, AS 4087 PN21, EN 1092-2 PN25, Face to face dimension available in accordance with BSEN 593 / BSEN 558 / API 629 / ISO 5752. Design - Available in API 609-A, AS 4795, EN, BS. Fluid Application - Water, seawater, sewage, air, oil, powder, petroleum, gas, chemicals, salts, alkalines etc.

Pressure Rating (50NB to 300NB Only) Bi-directional bubble-tight shut off to 2500 kPa, and seat tested to 110% of full rating. Body is tested to 150% of full rating. Working pressure:- 2500 kPa. Seat test pressure:- 2750 kPa.

Operation - Generally flow control lever & notch plate to 100NB, gear op over 100NB. Mounting - To ISO 5211 on request. Long lasting, high performance design. H

H H

D

D

N-ø

K

G2

G1

G1

G1

G1

K

K

C

C

G2 K

N-ø

Wafer Style 2014A HP2

(Some sizes are often semi-lugged as shown with 2 or 4 lugs). PCD of Lug holes supplied according to order i.e. ASA 150, 300, Table F, H, PN25 etc

N-ø

Lugged Style 2016 HP2

Wafer Style 2014 HP2

(Can be supplied ASA 150, 300 Table H, PN25­­­­­ etc.)

C

G1/G2

Semi Lug General Applications

Gear Operated

Lever & Notch Plate

Continuous Working Temperature Range

Disc Material

Seat Material

Liquids - 10°C to 120°C Dry Services - 10°C to 100°C

Stainless Steel

General Purpose EPDM

-10°C to 90/100°C

Aluminium Bronze or ENP or S/S or Nylon coated

Black Nitrile or EPDM

Oils, Fuels, Water, Air, Gases, Powders, Pellets, Slurries etc.

Hydrocarbons (Except Aromatics) - 10°C to 90°C Other Liquids - 10°C to 90°C Dry Services - 10°C to 60°C

Teflon or Nylon Coated or SG Iron or ENP or stainless

Black Nitrile

Water & other non erosive fluids

All -10°C to 90/100°C (Solid PTFE will do up to 160°C)

S.G Iron or powder coated

ANY

Steam, Water, Hot Gases, Powders, Slurries and Aqueous Slurries of an abrasive nature Brines, Sea Water, Estuary Water, Marine Bilge & Ballast Systems

SUPERSEAL - Butterfly Valves

33


LINED BUTTERFLY VALVE

MODEL 2014-HP2 / 2016-HP2 MATERIALS

2. Disc

Ductile iron, stainless, aluminium, carbon steel, stainless steel etc 316SS, 304SS, AL-Bronze, hard epoxy coated, hard rubber coated, nickel plated, PTFE coated etc

3. Stem

316SS, 304SS, 410SS, 17-4 PH, PTFE coated etc

4. Seat

NBR (90°C), EPDM (90°100°C), teflon, food grade rubber, Buna-N, Viton, Hypalon etc. Larger sizes are EPDM or phenolic backed.

5. Retaining Pin/Gland 304SS/410SS/316SS Ring Bronze/Nylon

7. O-Rings

NBR (nitrile), EPDM, Viton.

8. Upper Bush

Delrin/Nylon/Bronze

A 31 32 43 46 44.7 52 55 56 60 66 77

B

C 57 60 55 64 72 90 101 114 145 203 242

57 70 82 104 127 150 196 250 301

Dimension D E 85 100 143 30 155 30 162 30 181 30 197 30 210 30 240 35 292 337 -

H 90 90 90 90 90 90 95 -

ID 52 65 80 100 125 148 194 247 298

G1*

Suit Flanging G2* K*

N-ø

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

*­G1, G2 & K & NØ available to fit BST-H, ASA 150, ASA 300, JIS, PN25 etc. Dimensions shown are subject to variation at any time.

OPERATING TORQUE (NM)

SEAT PRESSURE / TEMPERATURE (to 300 NB ONLY)

2014 HP2/2014A HP2/2016 HP2 VALVE SIZE

∆ kPa (psi)

2500

in

mm 1700 (250) 2040 (300) 2462 (362)

2

50

37

45

85

2-1/2 65

43

55

95

3

80

67

75

120

4

100

90

105

150

5

125

150

180

250

6

150

225

240

290

8

200

416

490

638

• Torque (NM) shown is break/reseating (same)

Model HP2 to 300NB

2000 1600 M EPD NBR

6. Bottom Bushing

Valve Size in mm 1 25 1-1/4 32 2 50 2-1/2 65 3 80 4 100 5 125 6 150 8 200 10 250 12 300

WORKING PRESSURE KPA

1. Body

DIMENSIONS (MM)

1200 800 400 0

0OC

20OC

40OC

60OC

80OC

100OC

E

TEMP OC

Hard backed bonded liner design option. 5 8 7 3

Hard Backed Liner

4 2

By bonding the elastomer liner the design ensures complete support and increased stability to the seat to withstand higher pressures. This guarantees positive control against distortion, particularly in the stem seal area, eliminating all risks of leakage.

ØB

ID

6 1

The composite seat design provides the advantages of a flexible liner for tight shut off with a hard bonded backing for rigidity to prevent distortion at higher pressure ensures compression between the precision profile disc and seat. The rolling action of the disc coupled with the stability of the seat eliminates any tearing or bunching thus minimising seat damage.

The seat design only has a small volume of elastomer swelling hence the torque is reduced and longer life is assured. A

TORQUE Torques based on clean, wet fluids. 20% safety factor recommended. For oil/lubricated fluids torque can reduce from 20% to 50%. For non lubricating dry gases torque will increase 35% to 80%. Also, dry or abrasive/dirty service, temperature variations as well as infrequent use can all dramatically increase torque. This brochure is general in it’s nature and details shown are subject to change at any time without notice.

34

SUPERSEAL - Butterfly Valves


LINED BUTTERFLY VALVE

PTFE / FEP / PFA / ETFE & ELASTOMER LINED BUTTERFLY VALVE 2 PIECE BODY MODEL 2014-2P Service Hygienic, Chemical, Industrial, Mining, Oil & Gas, High Temperature Design Centric, Wafer & Lugged API 609, MSS SP 67 BS/EN 593, BS/EN 558-1 Size Range 50 to 600mm Pressure Rating PN 3.5, PN10, PN16 500 kPa max rating on dead end service 1600 kPa rating available up to 600NB Temperature Rating Minus 20OC to 110OC EPDM liner & seals Minus 8OC to 90OC Buna N liner & seals Minus 5OC to 110OC Teflon liner, NBR backed Minus 20OC to 130OC Teflon liner, EPDM backed Minus 10OC to 100OC Urethane liner Minus 20OC to 150OC solid Teflon liner & seals

Retaining System The shaft is retained in the body with retaining ring, a thrust washer and two C-Rings, providing a ‘blow-out proof’ shaft assembly. The retaining ring may be easily removed with a standard hand tool on field disassembly. Shaft One-piece through shaft ensures dependability and positive disc positioning. Bushings Shaft bushings reduce torque and isolate the shaft from the valve body, preventing seizure of the shaft due to corrosion in the shaft journal. PTFE Seat Solid PTFE or EPDM with phenolic-backed seat provides resilient support for the molded PTFE, thus maximising the shut-off and cycle life of the seat. Disc and Shaft Connection The square connection eliminates shaft retention components being exposed to the line media. Maximum flow is achieved.

Mounting Flange ISO 5211 mounting flange accomodates direct mounting of all types of actuators, including: handles, gear operators, electric and pneumatic.

O-Ring Shaft seal provides further assurance against stem leakage.

Standard Materials Body Cast Iron, 316SS etc Disc 316 S/S EPDM encapsulated, Teflon (PFA) encapsulated 316 S/S, EPDM or Teflon (PFA) Stem encapsulated Seat EPDM or Buna N Teflon - Buna N backed Teflon - EPDM backed Urethane Teflon - solid Flanging AS 2129 Table D, E AS 4087 PN14, PN16, ANSI Class 125/150 EN 1092-2, PN10, PN16

Flats Seal Smooth finished disc flats mate with seat flats to give a highly efficient primary seal that prevents leakage into the shaft area.

Two Piece Body Two piece body allows for ease of assembly and maintenance.

Disc Stainless steel or stainless steel PFA (min. thickness 0.1mm) coated disc prevents chemical corrosion from flow media. Precision profile provides bubble-tight shut-off, assures minimum torque and longer seat life.

SUPERSEAL - Butterfly Valves

Atmospheric seal (O-Ring) Providing external corrosion protection Triple stem bearing Maintenance free, with SS + PTFE / Polyacetal bearings

Seperateable Disc and Stem

One Piece Fully Coated Disc and Stem

35


LINED BUTTERFLY VALVE

MODEL 2014-2P MATERIALS Component

Material Options Available

Body (1)

Cast Iron FS220 Ductile Iron GGG40 Carbon Steel ASTM A216 WCB Stainless Steel ASTM A351 CF8 Stainless Steel ASTM A351 CF8M

Disc (2) & Stem (3)

Carbon Steel ASTM A105/WCB + Nylon Coating or PTFE Coated Stainless Steel ASM A351 CF8/CF8M/316L/CF3M Aluminium Bronze Nickel Titanium Hastalloy

Liner (4)

PTFE (Solid) FEP (Solid) PFA (Solid) ETFE (Solid) Buna N (Nitrile) EPDM Silicon Viton PTFE (EPDM Backed) White food grade Buna N White food grade EPDM

H3

LUG

H3

WAFER

66

n-M ØC

66

H1

55

44

44

33 22

33 22

H2

H2

H1

55

11

11

L

L ØN ØC1

n1-Ød1

DIMENSIONS (MM) SIZE

L

H1 H2 H3

ISO 5211

EN 1098 PN16

No. ØN Øc1 n1-Ød1 ØC n-Ød

NPS

40

1.5” 33 128 73 29 F05 65

50

4-Ø8 110 4-Ø18 4-M16 12.6 12.1 9

50

2”

43 135 73 29 F05 65

50

4-Ø8 125 4-Ø18 4-M16 12.6 12.1 9

65 2-1/2” 46 135 80 29 F05 65

50

4-Ø8 145 4-Ø18 4-M16 12.6 12.1 9

80

3”

46 138 90 29 F05 65

50

4-Ø8 160 8-Ø18 8-M16 12.6 12.1 9

100

4”

52 158 116 29 F07 90

70 4-Ø10 180 8-Ø18 8-M16 15.77 14.1 11

125

5”

56 175 130 29 F07 90

70 4-Ø10 210 8-Ø18 8-M16 18.92 18.1 14

Round

Square

6 6

45oSquare 44

Double D

70 4-Ø10ØF 240 8-Ø22 8-M20 18.92 18.1 ØF 14

150

6”

56 188ØZ 148 29 F07 90

200

8”

60 230 180 35 F10 125 102 4-Ø12 295 12-Ø22 12-M20 22.1 22.1 17

250

10”

68 270 220 35 F10 125 102 4-Ø12 355 12-Ø26 12-M24 28.45 28.1 22

300

12”

ØF

78 300 255 35 F10 125 102 4-Ø12 410 12-Ø26 12-M24 31.6 28.1 22 H 350NB to 400NB refer to drawing.

36

PARTS LIST

ØZ ØF H

DN

n-M

n1-Ød1

33 22

H

ØN ØC1

SUPERSEAL - Butterfly Valves

11

L

H

Parts

Description

1

Body

2

Disc

3

Stem

4

Seat

5

Bushing

6

O Ring


LINED BUTTERFLY VALVE

PTFE / FEP / PFA / ETFE LINED BUTTERFLY VALVE MODEL 2014-2P-DO TECHNICAL SPECIFICATIONS Size 50mm-900mm (2”-36”) Working Pressure 0.1 mbar~10bar Body Material ASTM A216 WCB, A351-CF8, Ductile Iron, etc. Lining Material PFA, PTFE, FEP, ETFE Connection Flanged Lug Temperature Range -20°C~200°C according to working conditions, other temperatures on request. Design & Manufacture API 609 EN 1092 JIS B2032 Face to Face ASME B16.10 EN 558.1 JIS B2002 Flange Ends ASME B16.5 125/150LB JIS B2212 10K 9K AS 2129 Table D/E, AS 4087 PN14, PN16 EN 1092-2 PN10, PN16 Visual Inspection MSS SP54 Testing API 598 DIN 3230 JIS B2003 AS 4795 Pressure & Temperature ASME B16.34 Operator Type Lever/Gear/Pneumatic/Electric Spark Testing 14kv

ISO 5211 pad universal mounting

Stem design (Square, double-D, single key, double key)

Lugged, fully lugged or flanged.

Self lubricating bushing 3 point design ensures minimum deformation/wear

PTFE seat precision machined, extra wide spheroidal seat design provides positives shut off (primary seal)

Double belleville springs exert uniform loading, pressing the PTFE seal ring & the shoulder of the disc hub together resulting in a leak free mechanical stem seal

Taper metal seal cartridge (third seal) Taper PTFE sealing seal

O-ring (second seal) One piece disc-stem, blow out-proof machined. Rated for full vacuum and thermal cycling. Minimum lined thickness 3mm eliminates permeations and possible delamination

Elastomer back-up immersed in body ensures zero leakage between disc and seat. Two piece body (wafer and lug type) precision casting.

Epoxy baked coating (FBE) paint

SUPERSEAL - Butterfly Valves

37


LINED BUTTERFLY VALVE

MODEL 2014-2P-DO DIMENSIONS (MM)

5

SIZE

ISO 5211

9

EN 1098 PN16

L H1 H2 H3

ØZ ØF H

DN

NPS

No. ØN Øc1 n1-Ød1 ØC

n-Ød

n-M

40

1.5” 33 128 73 29 F05 65

50

4-Ø8

110

4-Ø18

4-M16 12.6 12.1 9

50

2”

43 135 73 29 F05 65

50

4-Ø8

125

4-Ø18

4-M16 12.6 12.1 9

65 2-1/2” 46 135 80 29 F05 65

50

4-Ø8

145

4-Ø18

4-M16 12.6 12.1 9

80

3”

46 138 90 29 F05 65

50

4-Ø8

160

8-Ø18

8-M16 12.6 12.1 9

100

4”

52 158 116 29 F07 90

70

4-Ø10

180

8-Ø18

8-M16 15.77 14.1 11

1

8

6

125

150

5”

6”

56 175 130 29 F07 90

56 188 148 29 F07 90

70

70

4-Ø10

4-Ø10

210

240

8-Ø18

8-Ø22

7

9

4 2

8-M16 18.92 18.1 14

3 9

8-M20 18.92 18.1 14

7

6 200

8”

60 230 180 35 F10 125 102

4-Ø12

295 12-Ø22 12-M20 22.1 22.1 17

250

10”

68 270 220 35 F10 125 102

4-Ø12

355 12-Ø26 12-M24 28.45 28.1 22

300

12”

78 300 255 35 F10 125 102

4-Ø12

410 12-Ø26 12-M24 31.6 28.1 22

8

1

10

350NB to 400NB refer to drawing.

MATERIALS No.

38

Description

Qty.

Materials According to Norms

Materials

1

Body

2

Carbon Steel Stainless Steel Ductile Iron

2

One-Piece-Disc

1

Carbon Steel Stainless Steel Ductile Iron

3

Body Liner (Seat)

1

4

Elastic Spacer

5

ASTM

JIS

DIN

A216-WCB A351-CF8 ASTM A395

G5151 SCPH2 G5121 SCS13A FCD400

GS-45(1.0446) G-X6CrNiMo1810 GGG-40 (0.7040)

A216-WCB A351-CF8 A536-60-40-18

G5151 SCPH2 G5121 SCS13A FCD350-22

GS-45 (1.0446) G-X6CrNiMo1810 1693-1997GGG-35.3(0.7033)

PTFE/UHMWPE/PO/PE/FEP/PFA

-

-

-

2

Silicone Rubber

-

-

-

Axle Sleeve

4

Carbon Steel + PTFE

1020 + PTFE

S20C + PTFE

C20 + PTFE

6

Taper Seal Cartridge

2

Carbon Steel

1020

S20C

C20

7

Taper Seal Ring

2

PTFE

-

-

-

8

Belleville Spring

4

Spring Steel

E52100

Su52

100Cr6

9

O-Ring

3

Viton

-

-

-

10

Hex Bolt

2

Stainless Steel

A182 F304

G4303-SUSF304

X5CrNi18 10 DIN 17440

PTFE/UHMWPE/PO/PE/ FEP/PFA

SUPERSEAL - Butterfly Valves


LARGE DIAMETER BUTTERFLY VALVES

LARGE DIAMETER FLANGED BUTTERFLY VALVE RESILIENT SEAT DOUBLE / TRIPLE OFFSET MODEL HU-B60~63 PN10~25

Top Flange Top flange as per ISO 5211

Design. Double and triple eccentric design provides a low torque valve.

Connection between disc and shaft Two piece stem design, taper pin connection.

Seat. Non corrosive weld overlay sealing surface.

Disc Sealing Ring. Rubber and graphite, various combinations available.

Disc. Double and triple eccentric disc design reduces friction on the sealing ring providing long service life.

Bushes. Design ensures maximum strengths & life as well as bi-directional tightness.

Eccentric Offset Disc

MATERIALS Name

Material

Body

Cast Iron Ductile Iron Carbon Steel Stainless Steel

Disc

Stem

DIN

EN

JIS

ASTM A126B ASTM A536 A216 WCB A351 CF8M A351 CF8 ASTM A536 B148-954 A351 CF8M A351 CF8 A216 WCB

GG25 GGG40 GS-C25 1.4408 1.4301 GGG40 C954 1.4408 1.4301 GS-C25

EN-GJS-250 EN-GJS-400 GP 240 GH+N BS 970 304 S15 BS 970 316 S15 EN-GJS-400 EN 1982 CC491K BS 970 304 S15 BS 970 316 S15 GP 240 GH+N

FC200 FCD450 SCPH 2 SCS14 SCS13 FCD450 ABLC2 SCS14 SCS13 SCPH 2

Carbon Steel

A216 WCB

GS-C25

GP 240 GH+N

SCPH 2

Stainless Steel

A276-410 A276-304 A276-316 A276-316L

1.4201 1.4301 1.4408 1.4401

BS 970 410-S21 BS 970 304 S15 BS 970 316 S15 BS 970 316L

SUS410 SCS13 SCS14 SCS14A

Plated Ductile Iron Aluminium Bronze Stainless Steel Carbon Steel

Seat

NBR (Nitrile) EPDM Heat Resistant EPDM Neoprene (CR) Hypalon (CSM) Viton (FKM) Natural Rubber (NR) PTFE Cover NBR Full PTFE Silicon (Q)

Pin

Stainless Steel

Bushing O-Ring

Specification ASTM

Remark

PTFE or Nylon Coated Disc also available

-20°C~80°C -25°C~110°C -25°C~130°C -25°C~110°C -30°C~120°C -20°C~200°C -30°C~70°C -20°C~150°C -20°C~180°C -60°C~250°C A182 F6A A182 F304 A182 F316

1.4201 1.4301 1.4408

BS 970 410-S21 BS 970 304 S15 BS 970 316 S15

SUS410 SCS13 SCS14

PTFE Bronze

B62

NBR EPDM Viton

BC62 -20°C~80°C -25°C~110°C -20°C~100°C

SUPERSEAL - Butterfly Valves

39


LARGE DIAMETER BUTTERFLY VALVES

MODEL HU-B62 Size

DN100-DN2000

General

EN 593, EN 1092

Mounting Pad

ISO 5211

Face to Face

EN 558-1 14 Series, ISO 5752, DIN 3202-F4

Flange Drilling

EN 1092-2PN10/PN16/PN25

Check with APV for available seat ratings on larger sizes. Flange driling according to ASME B16.1, ASME B16.5, ASA 150, BS 4504 PN10/PN16, BS10 Table D/E, EN 1092 PN2.5~PN25, AS 2129 Table D/E, AS 4087 PN14, PN16, PN21, JIS10K, ISO 7005.

H3

MATERIALS

n-Ød ØC

7

H1

6B 1 3B 8

Parts Description 1 Body 2 Disc 3 Stem 4 Disc Sealing 5 Body Sealing 6 Bushing 7 Packing 8 Pin 9 Retaining Ring

Material Specification Ductile Iron GGG40 Ductile Iron GGG40 Stainless Steel SS420 EPDM Stainless Steel AISI304 PTFE+Non-ferrous metal EPDM Stainless Steel SS420 Stainless Steel AISI304

Typical example only, refer as built drawing.

ØD DN

On Disc - Seat Retention System 2

H2

9

SEAT RETAINING RING CAP SCREW

4 5

RUBBER SEAT

6A 3A

L

THROUGH SEAT BOLTING NYLON PLUG DISC

DIMENSIONS (MM) Size DN 100 125 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1600 1800 2000

NPS 4” 5” 6” 8” 10” 12” 14” 16” 18” 20” 24” 28” 32” 36” 40” 48” 56” 64” 72” 80”

L

H1

H2

H3

190 200 210 230 250 270 290 310 330 350 390 430 470 510 550 630 710 790 870 950

140 150 160 200 235 264 300 335 360 395 460 535 590 660 735 840 1010 1130 1280 1405

115 130 150 187 215 237 270 305 335 370 425 505 560 630 705 815 985 1120 1270 1380

38 38 38 42 42 42 51 51 51 136 136 149 149 185 216 216 267 312 312 326

ØD 220 250 285 340 395 445 505 565 615 670 780 895 1015 1115 1230 1455 1675 1915 2115 2325

EN 1092-2 PN10 ØC n-Ød 180 8-19 210 8-19 240 8-23 295 8-23 350 12-23 400 12-23 460 16-23 515 16-28 565 20-28 620 20-28 725 20-31 840 24-31 950 24-34 1050 28-34 1160 28-37 1380 32-41 1590 36-44 1820 40-50 2020 44-50 2230 48-50

ØD 220 250 285 340 405 460 520 580 640 715 840 910 1020 1125 1255 1485 1685 1930 / /

EN 1092-2 PN16 ØC n-Ød 180 8-19 210 8-19 240 8-23 295 12-23 355 12-28 410 12-28 470 16-28 525 16-31 585 20-31 650 20-34 770 20-37 840 24-37 950 24-41 1050 28-41 1170 28-44 1390 32-50 1590 36-50 1820 40-57 / / / /

ØD 235 270 300 360 425 485 555 620 670 730 845 960 1085 1185 1320 1530 / / / /

EN 1092-2 PN25 ØC n-Ød 190 8-23 220 8-28 250 8-28 310 12-28 370 12-31 430 16-31 490 16-34 550 16-37 600 20-37 660 20-37 770 20-41 875 24-44 990 24-50 1090 28-50 1210 28-57 1420 32-57 / / / / / / / /

Flange drilling according to ASME B16.1, ASME B16.5, ASA 150, DIN2501 PN6/PN10/PN16, BS 4504 PN10/PN16, BS10 Table D/E, EN 1092, AS 2129 Table D/E, JIS10K, ISO 7005 etc.

40

SUPERSEAL - Butterfly Valves


LARGE DIAMETER BUTTERFLY VALVES

MODEL HU-B63 Size / Range

DN100-DN1200

General

EN 593

Mounting Pad

ISO 5211

Face to Face

EN 558-1 13 Series

Flange Drilling

DIN2501 PN10/PN16*

Check with APV for available seat ratings on larger sizes. Flange driling according to ASME B16.1, ASME B16.5, ASA 150, BS 4504 PN10/PN16, BS10 Table D/E, EN 1092 PN2.5~PN25 AS 2129 Table D/E, AS 4087 PN14, PN16, PN21, JIS10K, ISO 7005 etc.

H3

MATERIAL Parts Description

1

ØD ØC n-Ød

7

H1

6A 9 8

DN

2 3

H2

4 5 6B

Material

Specification

1

Body

Carbon Steel

A216 WCB

2

Disc

Carbon Steel

A216 WCB

3

Stem

Stainless Steel

AISI316

4

Disc Sealing

Stainless Steel + Graphite/Asbestine

5

Body Sealing

Stainless Steel

AISI304 B62

6

Bushing

Bronze

7

“O” Ring

EPDM

8

Pin

Stainless Steel

AISI316

9

Retaining Ring

Carbon Steel

A216 WCB

L

DIMENSIONS (MM) Size

L

H1

H2

H3

DIN2501 PN16

DN

NPS

ØD

ØC

n-Ød

100

4”

127

179

146.0

30

220

180

8-18

125

5”

140

212.5

160.5

40

250

210

8-18

150

6”

140

227

178.0

40

285

240

8-22

200

8”

152

273

212.0

45

340

295

12-22

250

10”

165

310

271.0

45

405

355

12-26

300

12”

178

337

268.0

45

460

410

12-26

350

14”

190

400

338.0

75

520

470

16-26

400

16”

216

430

357.0

75

580

525

16-30

450

18”

222

482

377.0

75

640

585

20-30

500

20”

229

515

451.0

75

715

650

20-33

600

24”

267

587.5

502.0

85

840

770

20-36

700

28”

292

643

565.0

110

910

840

24-36

800

32”

318

713

612.0

110

1025

950

24-39

900

36”

330

799

654.5

145

1125

1050

28-39

1000

40”

410

895.5

719.5

168

1255

1170

28-42

1200

48”

470

999

882.0

180

1485

1390

32-48

SUPERSEAL - Butterfly Valves

41


LARGE DIAMETER BUTTERFLY VALVES

LARGE DIAMETER FLANGED BUTTERFLY VALVE LINED CONCENTRIC STYLE MODEL HU-B70, HU-B10 PN10~25 Stem Configuration Available in round key, square, double “D” and 45° square

Top Flange Top Flange as per ISO 5211

Shaft Seal Bonding of elastomer to phenolic backing ring protects against distortion, a common cause of shaft leakage.

O Rings Prevents stem leakage

Body High strength for strong pressure resistance. Bushings PTFE/Bronze Stem bushings reduces valve torque, isolates the stem from the valve body and prevents corrosion.

Disc Precision profile disc provides bubble-tight shut-off and assures minimum torque value and long seal life.

Connection between disc and shaft The pin, spline and square connection are all available.

Liner Quality vulcanised liner phenolic backed.

MATERIALS Name

Material

Body

Cast Iron Ductile Iron Carbon Steel Stainless Steel

Disc

Stem

EN

JIS

ASTM A126B ASTM A536 A216 WCB A351 CF8M A351 CF8 ASTM A536 B148-954 A351 CF8M A351 CF8 A216 WCB

GG25 GGG40 GS-C25 1.4408 1.4301 GGG40 C954 1.4408 1.4301 GS-C25

EN-GJS-250 EN-GJS-400 GP 240 GH+N BS 970 304 S15 BS 970 316 S15 EN-GJS-400 EN 1982 CC491K BS 970 304 S15 BS 970 316 S15 GP 240 GH+N

FC200 FCD450 SCPH 2 SCS14 SCS13 FCD450 ABLC2 SCS14 SCS13 SCPH 2

Carbon Steel

A216 WCB

GS-C25

GP 240 GH+N

SCPH 2

Stainless Steel

A276-410 A276-304 A276-316 A276-316L

1.4201 1.4301 1.4408 1.4401

BS 970 410-S21 BS 970 304 S15 BS 970 316 S15 BS 970 316L

SUS410 SCS13 SCS14 SCS14A

Plated Ductile Iron Aluminium Bronze Stainless Steel Carbon Steel

Seat

Pin

Stainless Steel

O-Ring

42

DIN

NBR (Nitrile) EPDM Heat Resistant EPDM Neoprene (CR) Hypalon (CSM) Viton (FKM) Natural Rubber (NR) PTFE Cover NBR Full PTFE Silicon (Q)

Bushing

Specification ASTM

Remark

PTFE or Nylon Coated Disc also available

-20°C~80°C -25°C~100°C -25°C~130°C -25°C~110°C -30°C~120°C -20°C~200°C -30°C~70°C -20°C~150°C -20°C~180°C -60°C~250°C A182 F6A A182 F304 A182 F316

1.4201 1.4301 1.4408

BS 970 410-S21 BS 970 304 S15 BS 970 316 S15

SUS410 SCS13 SCS14

PTFE Bronze

B62

NBR EPDM VITON

BC62 -20°C~80°C -25°C~110°C -20°C~100°C

SUPERSEAL - Butterfly Valves


LARGE DIAMETER BUTTERFLY VALVES

MODEL HU-B70

6

5

4

Size General Design Mounting Pad Face to Face Flange Drilling Inspection and Test

DN50-DN1200 EN 1092 ISO 5211 BS EN 593; EN 558 13 series etc. EN 1066-2 PN6/PN10/PN16* API 598

*Check with APV for seat pressure rating larger sizes. Flange drilling according to ASME B16.1, ASME B16.5, ASA 150, BS10 Table D/E, EN 1092 PN2.5~PN16, AS 2129 Table D/E, AS 4087 PN10/PN14/PN16, JIS10K, ISO 7005 etc.

MATERIALS

7

Parts

Description

Material

Specification

1

Body

Cast/Ductile Iron

A126 Class B*

3

2

Disc

Stainless Steel

A351 CF8M*

2

3

Stem

Stainless Steel

AISI 316*

4

Seat

EPDM

*

5

Bushing

PTFE

*

6

O Ring

EPDM

*

7

Pin

Stainless Steel

A351 CF8M*

1

Other materials on request.

SUPERSEAL - Butterfly Valves

43


LARGE DIAMETER BUTTERFLY VALVES

MODEL HU-B70

Sh ee t Iro n

n-Ød n-Ød n-Ød ØC ØC ØC

or or

6

H1 H1

5

Cir cli p Iro Iron S n he Sh et ee t Cir Circlip cli p

or

H3 H3

H3 6

H1

H1 H1

n-Ød n-Ød n-Ød ØC ØC ØC H1

HJ STYLE

H3 H3

H3

YZ STYLE

5 4

4 7

3 2

H2 H2

H2

2

H2 H2

H2

3

1

1

ØN ØN ØN ØC1 ØC1 L

L L

ØC1

L L

n1-Ød1 n1-Ød1 n1-Ød1

n1-Ød1 n1-Ød1 n1-Ød1

Round Round Round Round

Square Square Square Square

ØZ ØZ ØZ

Double D Double Double Double D DD

45 45ooSquare Square 45°Square 45oSquare

ØF ØF ØF

ØF ØF ØF H

ØF ØF ØF

H H

L

ØN ØN ØN ØC1 ØC1 ØC1

H H

HH

HH

DIMENSIONS (MM) SIZE DN

NPS

L

H1

H2

H3

ISO 5211

DIN2501 PN10

No.

ØN

ØC1

n1-Ød1

ØC

n-Ød

ØZ

ØF

H

50

2”

108

120

80

29.0

F05

65

50

4-Ø8

125

4-Ø18

12.60

12.1

9

65

2-1/2”

112

145

75

29.0

F05

65

50

4-Ø8

145

4-Ø18

12.60

12.1

9

80

3”

114

130

90

29.0

F05

65

50

4-Ø8

160

8-Ø18

12.60

12.1

9

100

4”

127

165

115

29.0

F07

90

70

4-Ø10

180

8-Ø18

15.77

14.1

11

125

5”

140

180

110

29.0

F07

90

70

4-Ø10

210

8-Ø18

18.92

18.1

14

150

6”

140

190

150

29.0

F07

90

70

4-Ø10

240

8-Ø22

18.92

18.1

14

200

8”

152

240

160

35.0

F10

125

102

4-Ø12

295

8-Ø22

22.20

22.2

17

250

10”

165

260

195

35.0

F10

125

102

4-Ø12

350

12-Ø22

28.45

28.2

22

300

12”

178

300

220

35.0

F10

125

102

4-Ø12

400

12-Ø22

31.60

28.2

22

350

14”

190

330

245

45.0

F14

175

140

4-Ø18

460

16-Ø22

31.60

28.2

22

400

16”

216

370

267

51.2

F14

175

140

4-Ø18

515

16-Ø26

33.15

28.2

22

450

18”

222

400

300

51.2

F14

175

140

4-Ø18

565

20-Ø26

38.00

36.2

27

500

20”

229

500

390

64.2

F14

175

140

4-Ø18

620

20-Ø26

41.15

36.2

27

600

24”

267

525

425

70.2

F16

210

165

4-Ø22

725

20-Ø30

50.65

48.2

36

700

28”

292

570

480

66.0

F25

300

254

8-Ø18

840

24-Ø30

55.00

60.2

46

800

32”

318

630

575

66.0

F25

300

254

8-Ø18

950

24-Ø33

55.00

60.2

46

900

36”

330

690

560

118.0

F25

300

254

8-Ø18

1050

28-Ø33

75.00

72.2

55

1000

40”

410

745

637

142.0

F25

300

254

8-Ø18

1160

28-Ø36

85.00

72.2

55

1200

48”

470

925

775

160.0

F30

350

298

8-Ø22

1380

32-Ø39

105.00

98.2

75

Flange drilling according to ASME B16.1, ASME B16.5, ASA 150, DIN2501 PN6/PN10/PN16, BS 4504 PN10/PN16, BS10 Table D/E, EN 1092, AS 2129 Table D/E, JIS10K, ISO 7005 etc.

44

SUPERSEAL - Butterfly Valves


LARGE DIAMETER BUTTERFLY VALVES

MODEL HU-B70 - B10U-YX

B10U-YX

Square

H1

H3

Round

6

ØD ØC

5

n-Ød

ØZ

ØF

4 7

H

Double D

45°Square

3

H2

2

1

ØN ØC1

L

ØF

ØF H

n1-Ød1

H

DIMENSIONS (MM) Size DN 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600

NPS 1.5” 2” 2-1/2” 3” 4” 5” 6” 8” 10” 12” 14” 16” 18” 20” 24” Size DN NPS 700 28” 750 30” 800 32” 900 36” 1000 40” 1050 42” 1100 44” 1200 48”

L

H1

H2

H3

33 43 46 46 52 56 56 60 68 78 78 102 114 127 154

139 161 175 181 200 213 226 260 292 337 368 400 422 480 562

75.0 82.5 92.5 100.0 110.0 125.0 142.5 170.0 202.5 230.0 260.0 290.0 324.0 357.5 420.0

29 29 29 29 29 29 29 35 35 35 45 51.2 51.2 64.2 70.2

L

H1

H2

H3

165 167 190 203 218 251 254 254

624 646 672 720 800 825 825 940

455 499 513 563 628 740 740 844

85 86 85 118 130 150 150 150

No. F05 F05 F05 F05 F07 F07 F07 F10 F10 F10 F10 F14 F14 F14 F16 No. F25 F25 F25 F25 F25 F25 F25 F30

ISO 5211 ØN ØC1 65 50 65 50 65 50 65 50 90 70 90 70 90 70 125 102 125 102 125 102 125 102 175 140 175 140 175 140 210 165 ISO 5211 ØN ØC1 300 254 300 254 300 254 300 254 300 254 300 254 300 254 350 298

n1-Ød1 4-Ø8 4-Ø8 4-Ø8 4-Ø8 4-Ø10 4-Ø10 4-Ø10 4-Ø12 4-Ø12 4-Ø12 4-Ø12 4-Ø18 4-Ø18 4-Ø18 4-Ø22 n1-Ød1 8-Ø18 8-Ø18 8-Ø18 8-Ø18 8-Ø18 8-Ø18 8-Ø18 8-Ø22

DIN2501 PN16 ØC n-Ød 110 4-Ø18 125 4-Ø18 145 4-Ø18 160 8-Ø18 180 8-Ø18 210 8-Ø18 140 8-Ø22 295 12-Ø22 355 12-Ø26 410 12-Ø26 470 16-Ø26 525 16-Ø30 585 20-Ø30 650 20-Ø33 770 20-Ø36 DIN2501 PN10 ØD ØC n-Ød 895 840 24-Ø30 965 900 24-Ø30 1015 950 24-Ø33 1115 1050 28-Ø33 1230 1160 28-Ø36 / / / 1340 1270 32-Ø36 1455 1380 32-Ø39 ØD 150 165 185 200 220 250 285 340 405 460 520 580 640 715 840

ØZ

ØF

H

12.60 12.60 12.60 12.60 15.77 18.92 18.92 22.20 28.45 31.60 31.60 33.15 38.00 41.15 50.65

12.1 12.1 12.1 12.1 14.1 18.1 18.1 22.2 28.2 28.2 28.2 28.2 36.2 36.2 48.2

9 9 9 9 11 14 14 17 22 22 22 22 27 27 36

ØZ

ØF

H

55 55 55 75 85 85 95 105

60.2 60.2 72.2 72.2 72.2 72.2 72.2 98.2

46 46 46 55 55 55 55 75

Flange drilling according to ASME B16.1, ASME B16.5, ASA 150, DIN2501 PN6/PN10/PN16, BS 4504 PN10/PN16, BS10 Table D/E, EN 1092, AS 2129 Table D/E, JIS10K, ISO 7005 etc.

SUPERSEAL - Butterfly Valves

45


LARGE DIAMETER BUTTERFLY VALVES

MODEL HU-B70 - B10U-YX

H3

B10W-YX

6

5

ØD ØC H1

n-Ød

4 7

H2

3 2

1

ØN ØC1

L

n1-Ød1

Round

Square

ØZ

Double D

ØF

ØF H

ØF

45°Square

H H

DIMENSIONS (MM) Size

L

H1

H2

H3

28”

165

623.9

505.1

30”

165

646

499.0

800

32”

190

672

900

36”

203

1000

40”

1200

48”

DN

NPS

700 750

ISO 5211

DIN2501 PN10

ØZ

ØF

H

840

55

60.2

46

900

55

60.2

46

1015

950

55

60.2

46

28-Ø33

1115

1050

75

72.2

55

8-Ø18

28-Ø36

1230

1160

85

72.2

55

8-Ø22

32-Ø39

1455

1380

105

98.2

75

No.

ØN

ØC1

n1-Ød1

ØD

ØC

n-Ød

66

F25

300

254

8-Ø18

24-Ø30

895

66

F25

300

254

8-Ø18

24-Ø33

965

576.0

66

F25

300

254

8-Ø18

24-Ø33

720

637.0

118

F25

300

254

8-Ø18

216

800

701.0

142

F25

300

254

254

940

844.0

160

F30

350

298

Flange drilling according to ASME B16.1, ASME B16.5, ASA 150, DIN2501 PN6/PN10/PN16, BS 4504 PN10/PN16, BS10 Table D/E, EN 1092, AS 2129 Table D/E, JIS10K, ISO 7005 etc.

46

SUPERSEAL - Butterfly Valves


SCREWED ENDS BUTTERFLY VALVE

SCREWED ENDS BUTTERFLY VALVE 14 BAR MODEL 2200-750 OVERVIEW

The ‘Hale Style’ Butterfly Valve is the most cost effective and reliable control and isolation valve for threaded pipe applications, tank batteries, hook-ups and storage tanks. The 2200-750 Butterfly Valve is suitable for a wide range of applications and allows for smooth operation in varying temperatures and harsh environments encountered in oil, gas and industrial applications

DESIGN •

• • •

Lockable Handle, designed with locking holes in flange and handle cap to be easily locked in full open or full closed position. Maximum size stem diameter on all valves offers greater strength and increases the life of the valve. Standard polished bronze disc with replaceable Buna N o-ring. An optional fluoroelastomer o-ring material is also available. Both disc and stem o-rings are easily replaced in the field. A one-piece cast iron, nickel plated body for corrosion resistance, rated at 1400 kPa (200 PSI) WOG maximum working pressure. Trim for salt water is also available.

MATERIALS Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Part Name Shaft O Ring Body Disc Disc O Ring Disc Bolt O Ring Shaft Lever Ball Lever Spring Lever Lever Lock Nut Lever Connection Lever Extension Lever Pin

Material NBR, EPDM, Viton Cast Iron/Ductile Iron Nickel Plated Bronze NBR, EPDM, Viton Stainless Steel NBR, EPDM, Viton Stainless Steel 410 Ball Bearing Steel Stainless Steel Ductile Iron Carbon Steel Zinc Plated Carbon Steel Carbon Steel Pipe Carbon Steel

Type Face to Face End

Threaded Manufacturer Standard ANSI/ASME B1.20.3

DIMENSIONS & WEIGHTS Size IN DN 2 50 3 80 4 100 6 150

Working Pressure Application

A

B

C

120.7 154.0 161.9 238.1

57.2 69.9 93.7 120.7

108.0 123.8 130.2 177.8

E

F

H

203.2 76.2 88.0 203.2 103.2 119.2 203.2 134.9 155.8 330.2 196.9 277.4

Weight (kg)

4.8 7.1 10.1 21.8

PN16 (200 PSI) Water Supply & Sewage, Chemical/Petrochemical/Processing, Power and Utilities, Paper and Pulp.

Shaft Superior shaft strength provides extra durability and long life.

Lockable Lever The valve is designed with locking holes in the mounting flange and lever to be easily locked in full open and full close positions.

O-Ring Both disc and shaft O-Ring are standard rubber material (Viton®/NBR/EPDM etc.) and can easily be replaced in the field.

Disc A polished bronze disc with replaceable O-Ring (Viton®/NBR/EPDM etc.) assures bubble-tight shut off. Maximum disc diameter has a greater free flow area.

Dry Seal Pipe Thread NPTF (or BSP) type thread is dry seal pipe thread to seal pressure tight joints without the sealing compounds.

Body One piece cast iron nickle plated body, ideal for harsh oil, gas and industrial environments.

SUPERSEAL - Butterfly Valves

47



AUSTRALIAN PIPELINE VALVE BRAND RANGE - CATALOGUES

COMPLETE PRODUCT LINE “Australian Pipeline Valve

Product Brochure

Ball Valves Floating & Trunnion Mounted

Ball Valves Floating Small Bore

Ball Valves Special Service

Gate, Globe & Check Valves - Cast Steel

Gate, Globe & Check Valves - Forged Steel

Plug Valves Lubricated, Sleeved & Lined

Oilfield Products Valves & Wellheads

produces isolation, control and flow reversal protection products for severe and critical service media in utility, steam, pipelines, oil & gas and process industries. APV valves and pipeline products form the most

APV FAMILY OF BRANDS RANGE - CATALOGUES

competitive portfolio in the market.”

Diamond Gear Gearboxes

Flowturn Ball Valves Multiway & Deadman

Flowturn Gate, Globe & Check Valves

Flowturn Instrument Valves

Flowturn Strainers & Sight Glasses

Steamco Steam Valves

Supercheck Wafer Check Valves

Superseal Butterfly Valves

Superseal Industrial Ball Valves

Torqturn Actuators

TwinLok Tube Fittings

Uniflo Check Valves

Contact us for your local stockist/distributor View our catalogues at www.australianpipelinevalve.com.au


www.australianpipelinevalve.com.au LOCAL DISTRIBUTOR

API 622 2011 2nd Edition Fugitive Emission Certified

API 622 2011 2nd Edition Endurance Test Certified

QUALITY ASSURANCE AND CERTIFICATION We are continually improving all facets of quality assurance. Full metallurgical and test certificates are always supplied for all pressure retaining parts, we also provide it on all major trim components. We have endeavoured to provide a broad outline of our range and capabilities. Because we are continually developing new products for our customers this catalogue will, to some extent be incomplete. This catalogue is a general overview only, individual drawings and data sheets can be furnished on request. If you have any requirement in the field of valves, please contact us for a prompt response. Continuous development of Australian Pipeline Valve products may necessitate changes in the design or manufacturing processes. Australian Pipeline Valve reserves the right to effect any such changes without prior notice.

© Australian Pipeline Valve 1990 - 2023 Edition


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