BUTTERFLY VALVES - HIGH PERFORMANCE & LINED
API 607 6th & 7th Ed. & ISO 10497-5 Firesafe Certified
www.australianpipelinevalve.com.au
QUALITY VALVE MANUFACTURER
QUALITY COMMITMENT Quality is Our First Priority. Consistent product quality and a proven track record makes Australian Pipeline Valve a dependable choice where total reliability is the number one concern. Since its founding, APV’s philosophy has been focused on quality. Our valves are manufactured in full compliance to worldwide standards (such as ASME/ANSI, API, EN, ISO, BS, AS).
70-78 Stanbel Road Salisbury Plain South Australia 5109 Telephone +61 (0)8 8285 0033 Fax +61 (0)8 8285 0044 email: admin@australianpipelinevalve.com.au
www.australianpipelinevalve.com.au
CONTENTS High Performance Double Offset
4
High Performance Triple Offset
10
Figure Number System - Double Offset and Triple Offset Butterfly Valves
20
Lined 2014/2016 Series
21
Lined 2014/2016 HP Series
26
Lined 2014/2016 HP2 Series
31
Lined 2014 2P Series
36
PTFE/FEP/PFA/ETFE Lined Butterfly Valve Model 2014-2P-D0
37
Large Diameter Flanged Butterfly Valve HU-B60 Series
39
Large Diameter Flanged Butterfly Valve HU-B70 Series
42
Screwed Ends Butterfly Valve 14 Bar
47
© Copyright Australian Pipeline Valve 1990 - 2023 Edition Catalogues, photos, brochures and technical publications are the exclusive property of Australian Pipeline Valve. Any unauthorised reproduction in total or in part, shall result in prosecution. Products and data sheets in this publication are subject to change at anytime without notice. Australian Pipeline Valve reserves the right to carry out amendments to products and materials.
SUPERSEAL - Butterfly Valves
3
DOUBLE OFFSET BUTTERFLY VALVES
DOUBLE OFFSET BUTTERFLY VALVES MODEL SLHBF, SLHBFFS 150 TO 1500 CLASS DOUBLE OFFSET RANGE & STANDARDS Size
50NB - 1800NB (2” to 72”)
Class
150 to 1500 ANSI
General Design
API 609 (Cat B) & ASME B16.34
Design Standards
Flanged MSS-SP-67 Wafer MSS-SP-68/ API 609-B Wall Thickness API 609
Construction
Wafer, lugged, flanged
Pressure/ Temp.
ASME B16.34 & API 609-B / ISO 5752
Face to Face
ASME B16.10 short / MSS-SP-67 / MSS-SP-68/ API 609-B/ ISO 5752 short
Flange Dimensions
ASME B16.5, over 600NB (24”) - MSS-SP-44 or API 605 or ASME B16.47, AS 4331.1, ISO 7005-1, E1092-1 PN10 ~ 250 also available
Pressure Test
API 598, ISO 5208, EN 1266, MSS-SP67
Leakage Rates
FCI 70-2 Class VI up to zero leakage API 598 / ISO 5208
Temperature Range
Resilient Seal (Soft) -46ºC to 220ºC (-50ºF to 428ºF) Metal Seal -46ºC to 900ºC (-50ºF to 1652ºF)
API 622 & ISO 15848-1 Endurance Test Certified
PRINCIPLES OF VALVE DESIGN The standard SLHBF/SLHBFFS design is double offset (double eccentric). Available in firesafe & non firesafe in soft and metal seated. The soft seated version incorporates a metal seat retainer with an RPTFE insert for high pressure service and long life. The basic concept of the SLHBF/SLHBFFS is to only utilise a thin slice of a ball valve at the seat ring area. The body is only wide enough to hold the disc, shaft & seat in place, all the remaining material is eliminated because it serves no purpose. Ball valves have 2 seats, but floating balls only seal on the upstream seat hence the sealing effectiveness of a HP Butterfly Valve is the same. The disc seating edge is a segment of a sphere and creates a reliable, high pressure seal against an un-interrupted 360º seat sealing surface. The disc profile is very thin & allows maximum flow with a low pressure drop. The most common use of the SLHBF/SLHBFFS is to shut-off flow inside a pipeline. Every component of the valve is designed to contribute to this goal. The disc, shaft, bearings, packing & disc pins all work together to ensure that the disc is accurately positioned when closed to allow the seat to energise to the disc & create a seal.
4
SUPERSEAL - Butterfly Valves
API 607 6th & 7th Ed. API 622 2011 2nd Edition ISO 10497-5 ISO 15848-2 Firesafe Certified Fugitive Emission Certified
DOUBLE OFFSET BUTTERFLY VALVES
DOUBLE OFFSET BUTTERFLY VALVES MODEL SLHBF, SLHBFFS 150 TO 1500 CLASS DOUBLE OFFSET FEATURES - DOUBLE OFFSET The SLHBF Range is based on a unique quarter-turn design. The double offset shaft and disc configuration together with the advanced high technology seat system provides a reliable rugged multi-purpose butterfly valve range. At the point of the disc opening, the double offset disc provides a cam-like action, thus preventing excessive seat wear & ensuring a long maintenance free life. - Seat removal is possible without disassembly of the shaft and disc. - Body insert protects seat from abrasion and erosion. - Graphoil or PTFE seal-ring & packing. - 2 Piece stem for extra flow. Actuator bracket according to ISO 5211, which allows replacement of the stem seals without removal of the actuator. PTFE-Seat System - SLHBF/SLHBFFS In the preferred flow-direction, the PTFE-Seat system provides optimum performance. In this design, the line pressure acts as a positive force in the seat system even in fluctuating working conditions. The seat ring is retained by a metal seat retainer and is well protected by the valve-body, thus preventing seat distortion. Bi-directional* - SLHBF/SLHBFFS The primary PTFE-seat ring is backed up by a secondary metal ring. This metal seat provides a mechanical load to energize the PTFE-seat. The metal sealing ring secures and encapsulates the PTFE ring to ensure rigidity. In combination with the line pressure a Bi-directional* sealing against the line pressure is obtained. * Bi-directional flow, however, bi-directional leak tight shut off must be specified with order. Fire Safe - SLHBFFS The model SLHBFFS has a secondary metal seat which gives bi-directional sealing in the event of the PTFE seat insert being burned away in a fire. Metal to Metal Seat - SLHBF/SLHBFFS High temperature service and Abrasive service. Bi-directional and inherently firesafe design. The primary metal seal enables this execution to be used up to 670°C. Seat-rings available are stainless steel ANSI 316L-chromium plated, (maximum allowed temperature: 310°C) and Inconel 625 (maximum allowed temperature: 760°C). As a result the Metal to Metal range meets the full pressure and temperature rating according to ANSI class ratings. Seat leakage can be specified to API 598 (ISO 5208 Leakage Class A), API 6D, FCI 70-2 Class VI etc. Upper Bush Gland Bolt/Nut Gland Flange Stem Packing Gland Packing
Disc Lock Pin Lower Bush Seat Seat Retainer Retainer Bolt Body
Gasket End Cover Bolt
SUPERSEAL - Butterfly Valves
Indicative explosion only, design will vary depending on size, class, seating type, trim, end connections, etc. Refer to as-built drawing.
5
DOUBLE OFFSET BUTTERFLY VALVES
SEATING STYLES DOUBLE OFFSET METAL TO METAL SEAT (FLEXIBLE FLO-SEAL STYLE)
Preferential Installation Direction
Preferential Installation Direction
Energised metal seat
Disc closed
(SOLID ENERGISED STYLE)
Disc closed
Pressure
Disc closed
Pressure
Disc closed
Pressure
Metal seat
Flexible secondary metal seat
Seat retainer
Body
Retainer Body
Gasket
Gasket
FIRESAFE SOFT SEAT (ENERGISED FLO-SEAL STYLE) Resilient seat
Preferential Installation Direction
Firesafe metal lip seal
Pressure
Disc closed
Disc closed
Disc closed
Disc open
Pressure
O-ring core
Seat retainer
Body Gasket
Deep anchor seat tail
SOFT SEAT (ENERGISED FLO-SEAL STYLE) Preferential Installation Direction
Resilient seat Disc closed
Disc open
Pressure
Disc closed
Disc closed Pressure
O-ring core Body Deep anchor seat tail
Seat retainer
SOFT SEAT (ENERGISED LIP-SEAL STYLE)
Disc closed
Seat
Seat Body
Disc closed
Seat retainer
Body
(FIRESAFE ENERGISED LIP-SEAL STYLE)
Pressure
SEAT Seat
Seat retainer
Body
SEAT
Seat retainer
Actual drawing supplied on request. Indicative drawings only.
SUPERSEAL - Butterfly Valves
Gasket
Seat (soft)
Metal seat
Preferential Installation Direction
6
Disc closed
Disc closed
Pressure
Body
Seat retainer
DOUBLE OFFSET BUTTERFLY VALVES
SLHBFFS/SLHBF DOUBLE OFFSET WAFER & LUG DIMENSIONS APPLICABLE STANDARDS ISO 5211
End Flange
ANSI B16.5
Wall Thickness
ANSI B16.34
Face to Face
MSS SP-68/ API 609
E
C
D
Mounting Pad
Pressure Temperature Rating B16.34 Design
API 609-B B A
DIMENSIONS (MM) 150LB & PN25 Size mm
80
100
150
200
250
300
350
400
450
500
600
Size inch
3”
4”
6”
8”
10”
12”
14”
16”
18”
20”
24”
A
48.0
54.0
57.0
63.5
71.5
81.0
92.0
101.5
114.5
127.0
154.0
B
27.3
30.6
33.9
40.5
41.8
48.0
56.5
63.0
71.5
79.0
90.5
C
113.0
132.0
162.0
192.0
262.0
298.0
320.0
365.0
388.0
418.0
498.0
D
183.4
202.5
245.3
289.0
364.0
401.5
420.0
482.0
510.0
535.0
679.0
E
256.4
309.6
375.8
470.4
585.2
660.6
710.6
800.6
876.5
930.4
1302.7
ISO 5211 MOUNTING PAD
F07
F07
F10
F10
F10
F14
F14
F14
F16
F16
F25
Dimensions indicative only, refer drawing.
WEIGHT (KG) Lug
5.5
15.5
21
36
45
69
95
162
216
242
554
Wafer
9.5
11
16
27
30
45
68
120
168
195
433
DIMENSIONS (MM) 300LB Size mm
80
100
150
200
250
300
350
400
450
500
600
Valve Size
3”
4”
6”
8”
10”
12”
14”
16”
18”
20”
24”
A
48.0
54.0
59.0
73.0
82.5
92.0
117.5
133.5
149.5
159.0
181.0
B
27.3
30.6
33.9
40.5
50.3
59.0
60.5
72.5
81.5
94.0
116.5
C
123.0
138.0
183.0
213.6
282.0
324.0
340.0
369.0
421.4
458.6
552.0
D
193.4
206.0
265.5
311.0
384.0
427.5
446.0
501.0
548.5
581.0
690.0
E
292.4
321.0
416.6
514.8
626.7
708.7
731.8
816.4
962.0
1053.5
1414.6
ISO 5211 MOUNTING PAD
F07
F07
F10
F10
F10
F14
F14
F14
F16
F16
F25
Dimensions indicative only, refer drawing. 600 to 2500 Class refer to drawing.
WEIGHT (KG) Lug
15.5
24
36
54
79
117
253
329
504
649
986
Wafer
10
13
19
32
39
55
167
195
325
407
632
SUPERSEAL - Butterfly Valves
7
DOUBLE OFFSET BUTTERFLY VALVES
SLHBF/FS-150 / SLHBF/FS-300 DOUBLE OFFSET ASSEMBLY DRAWING 66
13
8” and Larger Size
15 76-2
26 05
76-1 64-1
82
08 59 71
64-7
56 18
20
Gear Operator
73
58
65
62
97 23 01
75
06 25 76
64
19
73-1
79
Flanged Design
PARTS LIST
150LB & 300LB
No.
Description
Material
QTY.
No.
Description
Material
Qty.
01
Body
A351 CF8M
A216 WCB
1
62
Wrench Bolt
A193 B8M / B8
1 SET
05
Yoke
A351 CF8
A216 WCB
1
64
Disc Washer
A276 316 / 304
2
06
Disc
1
64-1
Lock Washer
Stainless Steel
2
08
Gland Flange
A351 CF8
A105
1
64-2
Spring Washer
Stainless Steel
2
08-1
Low Gland Flange
A351 CF8M
A216 WCB
1
65
Disc Pin
316 / 17-4 PH / 304
2
13
Lever
Carbon Steel
1
66
Stopper
Carbon Steel
1
15
Handwheel (Gear)
Carbon Steel
1
71
Name Plate
Stainless Steel
1
18
Stem
17-4 PH / 316 / 304
1
73
Stem Bearing
316 S/S Backed R.T.F.E.
1
19
Seat
R-PTFE / 316 / Stellite
1
73.1
Stem Bearing
316 S/S Backed R.T.F.E.
1
19a
Seat Metal Fire Seal
A276 316
1
75
O-Ring
PTFE / Graphite
1
20
Gland Ring
A276 316 / 304
1
76
Low Gland Bolt
A193 B8
1 SET
23
Spacer
A276 316 / 304
1
76-1
Setting Bolt
A193 B8
2
25
Seat Retainer
1
76-2
Setting Bolt
A193 B8
1
26
Gear Box
Ductile Iron
1 SET
79
Disc Spring
Stainless S
1
56
Yoke Bolt
A193 B8
1 SET
82
Gear Bolt
A193 B8
1 SET
58
Gland Bolt
A193 B8
2
97
Packing
PTFE / GRP
1 SET
59
Gland Nut
A194 8
2
-
-
-
A351 CF8M
A351 CF8M
A105
Indicative example only, design varies according to size, class and specifications. Refer to as-built drawing.
8
08-1
SUPERSEAL - Butterfly Valves
DOUBLE OFFSET BUTTERFLY VALVES
SLHBF & SLHBFFS DOUBLE OFFSET ENGINEERING DATA PRESSURE/TEMPERATURE RATING 150/300 CLASS
CV CURVE ANSI 150/300 CLASS
REINFORCED PTFE
2720 (400)
100
0
15
30
45
60
75
90
90 80
PERCENT OF MAX Cv (us g.p.m.)
PRESSURE kPa (psig)
2040 (300)
1360 (200)
680 (100)
70 60 50 40 30 20
0 0
38 (100)
93 (200) 149 (300) 204 (400) 260 (500)
10
TEMPERATURE °C (°F)
20
40
60
80
100
PERCENT OF DISC OPENING (%)
CV RATING ANSI 150 CLASS Valve Size DN (NPS) 80 (3”) 100 (4”) 150 (6”) 200 (8”) 250 (10”) 300 (12”) 350 (14”) 400 (16”) 450 (18”) 500 (20”) 600 (24”)
150 CLASS BODY PRESSURE/TEMPERATURE RATING
Cv 240 430 1150 2100 3200 4700 5160 6930 9330 11340 18540
Temperature °C
Carbon Steel
Stainless Steel 316
20# Alloy
Monel
-20 -38
19.7
19.0
15.8
15.8
93
17.9
16.5
13.8
13.8
149
15.8
14.8
12.4
13.1
204
13.8
13.4
11.0
12.8
260
11.7
11.7
10.3
11.7
Test Pressure
31.0
29.3
24.1
24.1
Indicative only, Refer Drawing. Refer Data Sheet Class ≥ 300lb.
SLHBF - TORQUE RATING* 150/300 CLASS MAX. DIFFERENTIAL PRESSURE - kPa 0
689.5
1,378.9
2068.4
2757.9
3.447.4
4,136.8
4,826.3
7000 6000 5000
24” 20”
4000
18”
3000
5,515.8 9490.7 8134.9 6779.0 5423.2 4067.5
16” 14”
2000
12”
800 700 600 500
10”
1084.6 949.0 813.5 677.9 542.3
400 300
8”
406.7 271.1
200 6”
135.5
100 4”
80 70 60 50
3”
108.4 94.9 81.3 67.7 54.2 40.6
40 30 20
TORQUE REQUIRED - Nm.
1355.8
1000
TORQUE REQUIRED - FT. LB.
2711.6
0
100
200
* SLHBFFS torque refer to data sheets.
300
400
500
600
700
800
27.1
MAX. DIFFERENTIAL PRESSURE - PSI
SUPERSEAL - Butterfly Valves
9
TRIPLE OFFSET BUTTERFLY VALVES
TRIPLE OFFSET BUTTERFLY VALVES MODEL SLHBFFS-T 150 TO 2500 CLASS TRIPLE OFFSET RANGE & STANDARDS Size
50NB - 1800NB (2” to 72”)
Class
150 to 1500 ANSI
Design Standards
API 609 Category B & ASME B16.34 API 609-B/ ISO 5752/ MSS-SP-67/68
Dimensions
ISO 15848-1 API 607 7th Ed. ISO 10497-5 ISO 15848-2 Endurance Test Certified Firesafe Certified Fugitive Emission Certified
Construction
Wafer, lugged, flanged short & long pattern
Pressure/ Temp.
ASME B16.34 & API 609-B/ ISO 5752
Face to Face
ASME B16.10 short & long/ API 609/ API 6D/ ISO 5752 short
Flange Dimensions
ASME B16.5, over 600NB (24”) MSS-SP-44 or API 605 or ASME B16.47
Pressure Test
API 598, ISO 5208 Rate A, EN 1266, API 6D
Leakage Rates
True zero leakage
The SLHBFFS-T Range is based on a unique quarter-turn design. The Triple offset shaft and disc configuration together with the advanced high technology seat system provides a reliable rugged multi-purpose butterfly valve range. Bi-directional torque seated design. Hardened bearings for high cycle and long life. Laminated/Metal Seat The triple laminated design seat with multiple stainless steel seat rings laminated with graphite inserts to provide zero leakage. The SLHBFFS-T is suitable for high temperature and abrasive service. The laminated and all-metal seat design facilitates bi-directional high temperature service and is inherently firesafe design. The primary metal seat enables the execution to be used up to 670ºC. Seat-rings available are Duplex (400ºC), stainless steel ANSI 316L (500ºC) or stellite (600ºC) and Inconel 625 (760ºC). As a result depending on seat selection the metal/laminated and solid seat range meets the full pressure temperature rating according to ASME class ratings. Seat leakage can be specified to API 6D/API 598 (ISO 5208 Zero Leakage Class A), FCI 70-2 Class VI etc.
Disc slightly open
10
Disc closed: Multi layer seat ring
SUPERSEAL - Butterfly Valves
Disc closed: Pure metal seat ring
TRIPLE OFFSET BUTTERFLY VALVES
MODEL SLHBFFS-T 150 TO 2500 CLASS TRIPLE OFFSET PRINCIPLES OF VALVE DESIGN - TRIPLE OFFSET Superseal Model SLHBFFS-T 150 to 2500 Class triple offset metal seat butterfly valves provide a bi-directional and bubble-tight shut-off which is attributed to the geometry of the triple offset seat. Available in metal to metal and metal laminated graphite seat designs. Can also be used for flow control linear flow characteristics between 90 degrees and 70 degrees of opening. The valve stem is offset from the seat area (1st offset) and the valve seat surface centre line is offset against the centre line of the pipe (2nd offset) and the conical axis is offset from the valve centre line (3rd offset: inclined cone). The 3rd offset completely eliminates rubbing or scraping. The seat surfaces of the body and seal ring in this triple offset design, contact with an inclined “cone-in-cone”, and this design requires precision seating tolerances and durability to ensure a slight precision lapped wedge-mating effect. In addition, the angle of contact between the body and seat ring provides a low opening and closing torque due to almost no wedging and no scraping action on opening or closing (unlike trunnion mounted ball valves). This eccentric triple offset design provides excellent sealing performance and seat durability and it hardly ever needs repair under normal service conditions. The seat design can be all metal to metal (optional resilient metal seat design) or multiple laminated using resilient metal alternated with one or even two of the following laminations depending on service: - graphite/aramid fibre/ceramic fibre.
Triple Offset Design
DESIGN FEATURES - TRIPLE OFFSET
Leakage Rates
Characteristics and Merits • Excellent seat durability and low operating torque due to non-rubbing characteristics of triple offset construction. • Bi-directional zero leakage service available (when specified). • Unrestricted selection of face to face dimensions for API, ASME (ANSI), EN, ISO etc. & perfect interchangeability of gate, ball, plug, high performance butterfly, & other valves. • Low emission design, quarter turn construction, low operating torque & lower cost.
SUPERSEAL - Butterfly Valves
Leakage rates range from FCI-70 Class IV, V or VI through to zero leakage. Valves can be specified to:- API 598 Zero Leakage - ISO 5208 Leakage Rate A - EN 1866 - API 6D
11
TRIPLE OFFSET BUTTERFLY VALVES
MODEL SLHBFFS-T 150 TO 2500 CLASS TRIPLE OFFSET MATERIALS Body
Carbon Steel / Stainless Steel / Ni-Al-Bronze / Hastelloy / Inconel / Titanium / Other
Disc
Carbon Steel / Stainless Steel / Ni-Al-Bronze / Hastelloy / Inconel / Titanium / Other
API 607 7th Ed., ISO 10497-5 ISO 15848-2 Firesafe Certified Fugitive Emission Certified
Stem
410 SS, 17-4PH & XM-19 + Nitrided/ENP & Other Materials
Seat
Duplex, 321 SS, 316 SS Hardened, 316 SS, Stellite 21 & Other Materials
STANDARD MULTI-LAMINATED SEAT The APV-Superseal triple offset butterfly valve design incorporates metallic composite cone bevelling. The cam effect ensures the valve seat can be released from the seal ring through the whole switching process with zero friction between valve seat and plate seal ring during the entire stroke process. This extends valve life, ensures no overtravel of the disc, allows for a lower torque and ensures bubble tight closure of the valve, resulting in zero-leakage performance. The butterfly plate seal ring is designed as multi-layered seal ring. This seal compresses on a radial basis and move flexibly and elastically.
Body
Optional Body Seat Overlay Disc Seal Compression Retainer Spiral Wound or Graphite Gasket
Disc Seat: Metal + Graphite XB450 / PTFE
Disc
Graphite + metal combination as standard. Optionally, sealing materials such as PTFE + metal combinations can be supplied for different temperature and medium.
OPTIONAL SOLID METAL-TO-METAL SEAT The APV-Superseal triple offset solid seat all metal to metal seat system are manufactured with three dimensional eccentric sealing structure. The valves are designed and manufactured with unique techniques and dedicated facilities for maximum machined accuracy. This ensures full cone match of sealing pair and eliminates the interference and abrasion between sealing faces. A low degree of seating resistance, reliable sealing performance, reduced sealing face abrasion ensures a vastly extended valve life. The alloy hard sealing allows a higher pressure and temperature range whilst still providing bubbletight shut off. Semi-flexible solid design is also available.
Body
Disc Seat Retainer
Disc
Bi-directional Tight Sealing Design
Preferred Direction
12
Optional Body Seat Overlay
Non-Preferred Direction SUPERSEAL - Butterfly Valves
Seat: F304 / F316L / F51 Stellite
TRIPLE OFFSET BUTTERFLY VALVES
MODEL SLHBFFS-T 150 TO 2500 CLASS TRIPLE OFFSET MULTIPLE LAMINATED DISC SEATING Key Components 1. Disc retainer 2. Seal ring triple laminated 3. Spiral wound or graphite gasket 4. Disc
4. 3. 2. 1.
Due to the elasticity and the radial compression of the multiple laminated seal ring, the contact pressure is uniformly distributed around the seating surface guaranteeing zero leakage. The use of graphite (or PTFE) laminated between multiple metal sealing rings ensures tightness between seal ring layers and an ideal level of flexibility allowing each metal layer to independently find the optimal seating position. One-piece metal Solid Seal Ring (SSR) is also available. Slide Seal Design Gland This dynamic seating arrangement features a double inclined cone design. The disc seal ring slides into the Bearing seating area to close the valve. This slide touch provides Protector/Seal a better sealing than the typical conventional of contact touch. Also, the seal ring is solid metal enabling it to sweep away particles left on seat surface to double secure a tight sealing and ensure a long life cycle. Bearings
Bearing Protector/Seal Bearing
Packing Gasket Seal
PRODUCT FEATURES • Triple offset disc rotation to minimise the rubbing of the seat & seal contact surface and achieve high integrity sealing • Bi-directional tight sealing - zero leakage • Replaceable seat & seals • Firesafe • Low fugitive emissions - ISO 15848-1 approved
Top Bonnet Parts
Bottom Bonnet Parts
Inherently fire safe design to API 607 Spiral wound graphite or graphite Round keyed or square stem composites gasket Low torque design Seat Replaceable Valve seat Blow out proof shaft to API 607
Live loading packing gland Auto spring compensation
Lateral fixed pins Ensure maximum stem strength Seal ring Replaceable disc seal solid or laminated
Stem sealing system Comply with “micro leakage” (Helium) test requirements Stem bearing Support stem for reduced friction c/w bearing protector and seal
Optimised disc size Offering maximum strength along with maximum flow rate
Wide angle seat design Eliminates binding/ wedging, optimal resistance to erosion in abrasive and high velocity applications Bearing protection rings Nitrided bearings
Indicative only. Refer to as built drawing design varies according to size & class.
SUPERSEAL - Butterfly Valves
13
TRIPLE OFFSET BUTTERFLY VALVES
MODEL SLHBFFS-T 150 TO 2500 CLASS TRIPLE OFFSET DESIGN OPTIONS - TRIPLE OFFSET One Piece Metal Seat Design Option The semi-flexible metal one piece seal ring design guarantees the tightest shut-off and ensures safety in case of thermal expansion. Live-loading Design Option A Belleville spring provides abrasion compensation by compressing the packing constantly which ensures a long life cycle. Design varies depending on size & class.
Low Emission Design • Double packing design as standard guarantees safety. • Leakage detection optional • Emergency sealing injection optional. • Additionl ‘chemical seal’ packing gland seal system optional.
Stellite Body Seat The body seat can optionally be supplied in Stellite #21 (zero leakage).
14
Replaceable Body Seat Design Option The design includes a separate seat (not welded on the valve body) allowing ease of maintenance.
SUPERSEAL - Butterfly Valves
TRIPLE OFFSET BUTTERFLY VALVES
SLHBFFS-T TRIPLE OFFSET WAFER DIMENSIONS ISO 5211
End Flange
ANSI B16.5
Wall Thickness
ANSI B16.34
Pressure Temperature Rating
B16.34
Design
API 609-B
Z-O(M)d D1
D2 DN
H
Mounting Pad:
H1
APPLICABLE STANDARDS
L
DIMENSIONS (MM) 150LB Size Inch Size mm 2 50 3 80 4 100 5 125 6 150 8 200 10 250 12 300 14 350 16 400 18 450 20 500 24 600 28 700 32 800 36 900 40 1000 48 1200
L 43 49 54 57 58 64 71 81 92 102 114 127 154 165 190 203 216 254
H 300 340 400 480 530 620 680 800 880 950 1000 1110 1230 1350 1390 1660 1720 2080
H1 210 230 265 325 345 395 425 495 555 590 630 700 750 810 840 1000 1080 1250
DIMENSIONS (MM) 300LB D1 120.5 152.5 190.5 216.0 241.5 298.5 362.0 432.0 476.0 540.0 578.0 635.0 749.5 795.3 900.1 1009.6 1120.8 1335.1
D2 Z-ø(M)d 92 4-19 127 4-19 157 4-19 186 4-22 216 4-22 270 4-22 324 4-25 381 4-25 413 4-29 470 4-(1) 533 4-(1 1/8) 584 4-(1 1/8) 692 4-(1 1/4) 762 8-(3/4) 864 8-(3/4) 972 8-(7/8) 1080 8-(1) 1289 8-(1 1/8)
Size Inch Size mm 2 50 3 80 4 100 5 125 6 150 8 200 10 250 12 300 14 350 16 400 18 450 20 500 24 600 28 700 32 800 36 900 40 1000 48 1200
L 43 49 54 57 61 73 S3 92 117 133 149 159 181 229 254 254 300 360
H 330 420 490 530 590 650 750 860 940 990 1100 1200 1360 1430 1570 1750 1980 2130
H1 230 270 305 345 380 410 470 545 590 640 690 740 850 870 950 1110 1200 1270
DIMENSIONS (MM) 600LB
DIMENSIONS (MM) 900LB
Size Inch Size mm L H H1 D1 D2 Z-ø(M)d 2 50 43 355 230 127.0 92 4-(5/8) 3 80 54 480 290 168.3 127 4-(3/4) 4 100 64 510 320 215.9 157 4-(7/8) 5 125 76 590 380 266.7 186 4-(1) 6 150 78 620 400 292.1 216 4-(1) 8 200 102 730 460 349.2 270 4-(1/8) 10 250 117 870 550 431.8 324 4-(1 1/4) 12 300 140 930 600 489.0 381 4-(1 1/4) 14 350 155 1005 630 527.0 413 4-(1 3/8) 16 400 178 1135 705 603.2 470 4-(1 1/2) 18 450 200 1200 750 654.0 533 4-(1 5/8) 20 500 216 1270 780 723.9 584 4-(1 5/8) 24 600 232 1440 880 838.2 692 4-(1 7/8) Dimensions are indicative only & can vary, refer to as-built drawing.
Size Inch Size mm 2 50 3 80 4 100 5 125 6 150 8 200 10 250 12 300 14 350 16 400 18 450 20 500 24 600
SUPERSEAL - Butterfly Valves
L 104 112 135 170 173 210 228 250 275
H 760 850 980 1050 1130 1195 1340 1410 1645
H1 460 530 635 690 720 740 840 865 990
D1 127.0 168.5 200.0 235.0 270.0 330.0 387.5 451.0 514.5 571.5 628.5 686.0 813.0 857.2 977.9 1089.0 1190.6 1416.0
D2 Z-ø(M)d 92 4-19 127 4-22 157 4-22 186 4-22 216 4-(3/4) 270 4-(7/8) 324 4-(1) 381 4-(1 1/8) 413 4-(1 1/8) 470 4-(1 1/4) 533 4-(1 1/4) 584 4-(1 1/4) 692 4-(1 1/2) 787 4-(1 1/4) 902 4-(1 1/2) 1010 4-(1 5/8) 1114 4-(1 5/8) 1327 4-(1 7/8)
D1 317.5 393.7 469.9 533.4 558.8 616.0 685.8 749.3 901.7
D2 216 270 324 381 413 470 533 584 692
Z-ø(M)d 4-(1 1/8) 4-(1 3/8) 4-(1 3/8) 4-(1 3/8) 4-(1 1/2) 4-(1 5/8) 4-(1 7/8) 4-(2) 4-(2 1/2)
15
TRIPLE OFFSET BUTTERFLY VALVES
SLHBFFS-T TRIPLE OFFSET LUGGED DIMENSIONS ISO 5211
End Flange
ANSI B16.5
Wall Thickness
ANSI B16.34
N-M H
Mounting Pad
H1
APPLICABLE STANDARDS
Pressure Temperature Rating B16.34 Design
D2 DN
API 609-B D1
DIMENSIONS (MM) 150LB Size Inch Size mm 2 50 3 80 4 100 5 125 6 150 8 200 10 250 12 300 14 350 16 400 18 450 20 500 24 600 28 700 32 800 36 900 40 1000 48 1200
16
L 43 49 54 57 58 64 71 81 92 102 114 127 154 165 190 203 216 254
H 300 340 400 480 530 620 680 800 880 950 1000 1110 1230 1350 1390 1660 1720 2080
H1 210 230 265 325 345 395 425 495 555 590 630 700 750 810 840 1000 1080 1250
L
DIMENSIONS (MM) 300LB D1 120.5 152.5 190.5 216.0 241.5 298.5 362.0 432.0 476.0 540.0 578.0 635.0 749.5 795.3 900.1 1009.6 1120.8 1335.1
D2 92 127 157 186 216 270 324 381 413 470 533 584 692 762 864 972 1080 1289
N-M 4-(5/8) 4-(5/8) 8-(5/8) 8-(3/4) 8-(3/4) 8-(3/4) 12-(7/8) 12-(7/8) 12-(1) 16-(1) 16-(1 1/8) 20-(1 1/8) 20-(1 1/4) 40-(3/4) 48-(3/4) 44-(7/8) 44-(1) 44-(1 1/8)
Size Inch Size mm 2 50 3 80 4 100 5 125 6 150 8 200 10 250 12 300 14 350 16 400 18 450 20 500 24 600 28 700 32 800 36 900 40 1000 48 1200
L 43 49 54 57 61 73 83 92 117 133 149 159 181 229 254 254 300 360
H 330 420 490 530 590 650 750 860 940 990 1100 1200 1360 1430 1570 1750 1980 2130
H1 230 270 305 345 380 410 470 545 590 640 690 740 850 870 950 1110 1200 1270
DIMENSIONS (MM) 600LB
DIMENSIONS (MM) 900LB
Size Inch Size mm L H H1 D1 D2 N-M 2 50 3 80 4 100 5 125 6 150 78 620 400 292.1 216 12-(1) 8 200 102 730 460 349.2 270 12-(1 1/8) 10 250 117 870 550 431.8 324 16-(1 1/4) 12 300 140 930 600 489.0 381 20-(1 1/4) 14 350 155 1005 630 527.0 413 20-(1 3/8) 16 400 178 1135 705 603.2 470 20-(1 1/2) 18 450 200 1200 750 654.0 533 20-(1 5/8) 20 500 216 1270 780 723.9 584 24-(1 5/8) 24 600 232 1440 880 838.2 692 24-(1 7/8) Dimensions are indicative only & can vary, refer to as-built drawing.
Size Inch Size mm 2 50 3 80 4 100 5 125 6 150 8 200 10 250 12 300 14 350 16 400 18 450 20 500 24 600
SUPERSEAL - Butterfly Valves
L 104 112 135 170 173 210 28 250 275
H 760 850 980 1050 1130 1195 1340 1410 1645
H1 460 530 635 690 720 740 840 865 990
D1 127.0 168.5 200.0 235.0 270.0 330.0 387.5 451.0 514.5 571.5 628.5 686.0 813.0 857.2 977.9 1089.0 1190.6 1416.0
D2 92 127 157 186 216 270 324 381 413 470 533 584 692 787 902 1010 1114 1327
N-M 8-(5/8) 8-(3/4) 8-(3/4) 8-(3/4) 12-(3/4) 12-(7/8) 16-(1) 16-(1 1/8) 20-(1 1/8) 20-(1 1/4) 24-(1 1/4) 24-(1 1/4) 24-(1 1/2) 36-(1 1/4) 32-(1 1/2) 32-(1 5/8) 40-(1 5/8) 40-(1 7/8)
D1 317.5 393.7 469.9 533.4 558.8 616.0 685.8 749.3 901.7
D2 216 270 324 381 413 470 533 584 692
N-M 12-(1 1/8) 12-(1 3/8) 16-(1 3/8) 20-(1 3/8) 20-(1 1/2) 20-(1 5/8) 20-(1 7/8) 20-(2) 20-(2 1/2)
TRIPLE OFFSET BUTTERFLY VALVES
SLHBFFS/SLHBF TRIPLE OFFSET FLANGED DIMENSIONS Mounting Pad
ISO 5211
End Flange
ANSI B16.5
Wall Thickness
ANSI B16.34
Face to Face
Short pattern
H1
APPLICABLE STANDARDS
D D2 DN
H
Z-Od
Pressure Temperature Rating B16.34 Design
D1
API 609-B
L
DIMENSIONS (MM) 150LB Size Inch Size mm 2 50 2 1/2 65 3 80 4 100 5 125 6 150 8 200 10 250 12 300 14 350 16 400 18 450 20 500 24 600 28 700 30 750 32 800 36 900 40 1000 44 1100 48 1200 52 1300 56 1400 60 1500
L 108 112 114 127 140 140 152 165 178 190 216 222 229 267 292 318 318 330 410 450 470 470 530 530
H 300 320 340 400 480 530 620 680 800 880 950 1000 1100 1230 1260 1350 1400 1550 1650 1850 1950 2050 2200 2350
H1 210 220 230 265 325 345 395 425 495 555 590 630 680 750 770 820 850 930 980 1100 1150 1200 1400 1460
DIMENSIONS (MM) 300LB D D1 D2 150 120.5 92 180 139.5 105 190 152.5 127 230 190.5 157 255 216 186 280 241.5 216 345 298.5 270 405 362.0 324 485 432.0 381 535 476.0 413 595 540.0 470 635 578.0 533 700 635.0 584 815 749.5 692 835 795.3 762 885 846.1 813 940 900.1 864 1055 1009.6 972 1175 1120.8 1080 1275 1222.4 1181 1390 1335.1 1289 1495 1436.7 1391 1600 1543.0 1492 1725 1662.1 1600
Z-Ød 4-19 4-19 4-19 8-19 8-22 8-22 8-22 12-25 12-25 12-29 16-29 16-32 20-32 20-35 40-22 44-22 48-22 44-26 44-30 52-30 44-33 52-33 60-33 52-36
Size Inch Size mm 2 50 2 1/2 65 3 80 4 100 5 125 6 150 8 200 10 250 12 300 14 350 16 400 18 450 20 500 24 600 28 700 30 750 32 800 36 900 40 1000 44 1100 48 1200 52 1300 56 1400 60 1500
L 108 112 114 127 140 140 152 165 178 190 216 222 229 267 430 450 470 510 550 590 630 -
H 385 400 410 420 530 590 650 750 860 940 990 1100 1200 1360 1410 1495 1535 1585 1605 2100 2270 -
H1 240 250 260 270 345 380 410 470 545 590 640 690 740 850 980 1010 1080 1110 1150 1380 1410 -
DIMENSIONS (MM) 600LB
DIMENSIONS (MM) 900LB
Size Inch Size mm L H H1 D D1 D2 Z-Ød 2 50 150 355 230 165 127.0 92 8-19 2 1/2 65 170 430 260 190 149.2 105 8-22 3 80 180 480 290 210 168.3 127 8-22 4 100 190 510 320 275 215.9 157 8-26 5 125 200 590 380 330 266.7 186 8-29 6 150 210 620 400 355 292.1 216 12-29 8 200 230 730 460 420 349.2 270 12-32 10 250 250 870 550 510 431.8 324 16-35 12 300 270 930 600 560 489.0 381 20-35 14 350 290 1005 630 605 527.0 413 20-39 16 400 310 1135 705 685 603.3 470 20-42 18 450 330 1200 750 745 654.0 533 20-45 20 500 350 1270 780 815 723.9 584 24-45 24 600 390 1440 880 940 838.2 692 24-51 28 700 430 1700 1065 950 863.6 784 28-48 32 800 470 1835 1130 1085 984.2 895 28-55 Dimensions are indicative only & can vary, refer to as-built drawing.
Size Inch Size mm 2 50 2 1/2 65 3 80 4 100 5 125 6 150 8 200 10 250 12 300 14 350 16 400 18 450 20 500 24 600 28 700 32 800
SUPERSEAL - Butterfly Valves
L -
H -
H1 -
250 310 350 380 400 430 460 490 530 -
760 850 980 1050 1130 1195 1340 1410 1645 -
460 530 635 690 720 740 840 865 990 -
D D1 D2 165 127.0 92 190 149.0 105 210 168.5 127 255 200.0 157 280 235.0 186 320 270.0 216 380 330.0 270 445 387.5 324 520 451.0 381 585 514.5 413 650 571.5 470 710 628.5 533 755 686.0 584 915 813.0 692 920 857.2 787 990 920.8 845 1055 977.9 902 1170 1089.0 1010 1275 1190.6 1114 1385 1295.4 1219 1510 1416.0 1327 -
Z-Ød 8-19 8-22 8-22 8-22 8-22 12-22 12-26 16-29 16-32 20-32 20-35 24-35 24-35 24-41 36-36 36-39 32-42 32-45 40-45 40-48 40-51 -
D 380 470 545 610 640 705 785 855 1040 -
D1 -
D2 -
Z-Ød -
317.5 393.7 469.9 533.4 558.8 616.0 685.8 749.3 901.7 -
216 270 324 381 413 470 533 584 692 -
8-32 8-39 12-39 16-39 16-42 16-45 16-52 16-54 16-57 -
17
TRIPLE OFFSET BUTTERFLY VALVES
MODEL SLHBFFS-TD DOUBLE BLOCK & BLEED TRIPLE OFFSET DOUBLE BLOCK & BLEED (SINGLE & DUAL DISC)
Model SLHBFFS-TD Twin Disc Version Double Block & Bleed The Triple Offset butterfly valve with all its benefits is now also available with “Double Block & Bleed” capability in single disc and twin disc with the added benefit of a bleed cavity so that a safe working environment can be ensured downstream of the valve when used on the isolation of toxic, explosive or other critical applications. The use of the Triple Offset butterfly valve gives an inherently firesafe metal to metal seated valve with zero leakage capability for use on the most demanding applications.
High integrity double seal with bleed facility between (Single disc version)
Drain valve to check for leakage (Twin & single disc version)
Drawings available on request.
18
SUPERSEAL - Butterfly Valves
DOUBLE & TRIPLE OFFSET BUTTERFLY VALVES
FIRESAFE, FUGITIVE EMISSION & CYCLE TEST CERTIFICATES
API 607, ISO 10497-5 Firesafe Certified
API 622 & ISO 15848-1 Endurance Test Certified
API 622 2011 2nd Edition Fugitive Emission Certified
SUPERSEAL - Butterfly Valves
19
DOUBLE & TRIPLE OFFSET BUTTERFLY VALVES
FIGURE NUMBER SYSTEM SLHBF, SLHBFFS & SLHBFFS-T DOUBLE & TRIPLE OFFSET
SLHBF - A L J B R 1 G - MS
MODEL
RATINGS
END CONNECTIONS
BODY MATERIALS
TRIM MATERIALS
SEATING
SLBHF Double offset Standard SLHBFFS Double Offset Firesafe SLHBFFS-T Triple Offset Firesafe SLHBFFS-TD Double Block & Bleed-Twin
A = 150 CLASS B = 300 CLASS C = 600 CLASS D = 900 CLASS E = 1500 CLASS F = AS/BST-E G = AS/BST-F H = AS/BST-H Z = SPECIAL
F = FLANGED-SHORT G = FLANGED-LONG L = LUG TYPE W= WAFER TYPE
A = WCB B = WC1 C = WC6 D = WC9 E = C-5 F = C-12 G = LCB H = LC3 I = CF8 J = CF8M K = CF3 L = CF3M M = CF8C N = CN7M P = WCC Z = SPECIAL
A = F304/CF8 B = F316/CF8M C = F316L/CF3M D = F304L/CF3 E = F321 F = ALLOY-20 G = MONEL H = HASTELLOY I = WCB+ENP J = F51/S31803 Z = OTHER
B = BUNA/NBR 1 = 17-4PH C = CARBON FILLED 2 = 431SS PTFE 3 = 316SS D = METAL ISO 5208-D 4 = S31803/F51 H = PPL UUHMW 5 = XM19/ POLYETHYLENE NITRONIC 50 K = KELF 6 = MONEL K500 L = LAMINATED METAL 7 = ALLOY 20 & GRAPHITE 8 = 416SS M = METAL API 598 9 = OTHER N = METAL CLASS IV BLANK = SAME AS DISC O = METAL CLASS V P = PTFE Q = METAL ISO 5208-A R = RPTFE S = METAL CLASS VI T = LAMINATED METAL & PTFE V = VITON U = PEEK Y = DOUBLE BLOCK & BLEED Z = OTHER
EXAMPLE - SLHBF-ALJBR1G-MS Double offset Standard 150LB Lug type CF8M Stainless steel body F316 Trim RPTFE Seat insert 17-4 PH Stem Graphite Packing Monitoring Port Stellite Overlay Seat
DOUBLE OFFSET RPTFE (LIP-SEAL*) SEAT FIRESAFE
RTFE SEAT
DOUBLE OFFSET PTFE (LIP-SEAL*) SEAT NON FIRESAFE
INSERT
RTFE SEAT
1. Reinforced PTFE 2. Excellent sealing (in both directions on request) 3. Cost effective
DOUBLE OFFSET SOLID METAL SEAT FIRESAFE
Metal Seat
SPECIAL B = BI-DIRECTIONAL TESTED C = ADDITIONAL ELASTOMER/ PTFE GLAND SEAL D = DOUBLE PACKING F = FLUSHING PORT G = LIVE LOADED PACKING GLAND M = MONITORING PORT N = NACE O = OXYGEN CLEANED P = PEEK/ COMPOSITE = BEARING R = CHLORINE SERVICE S = STELLITE OVERLAY SEAT Z = OTHER
TRIPLE OFFSET LAMINATED METAL FIRESAFE
METAL SPACER
Metal Seat Lip (or solid)
1. High temperature capability allows maximum of 620ºC (1150ºF) 2. High pressure capability 3. Stainless steel sealing area is resistant to corrosion and wear 4. Inherently firesafe in class V, VI or API 598 (metal seat) or ISO 5208-A/D shutoff
*Or Flo-Seal style seat, refer page 5. Actual drawing supplied on request. Indicative drawings only.
20
PACKING G = GRAPHITE P = PTFE Z = SPECIAL
API 622 & ISO 15848-1 Endurance Test Certified
SEAT DESIGNS
(RETAINER)
1. Double sealing construction - Primary RTFE seat - Secondary metal firesafe lip seat 2. Excellent sealing (in Bi-directions on request) 3. Conforms to API 607 6th & 7th Edition
SHAFT
SUPERSEAL - Butterfly Valves
1. Multi-sealing triple eccentric construction - Primary metal seat - Multiple metal laminations graphite or PTFE filled 2. Excellent sealing in Bi-directions 3. Inherently firesafe to API 607 7th Edition 4. Stellite overlay all metal disc seat optional
LINED BUTTERFLY VALVES
LINED BUTTERFLY VALVE 10/16 BAR MODEL 2014 / 2016 TYPE: 2014, 2016, 2014A 1000 KPA & 1600 KPA RATED SUIT AS/BS TABLE D, E, ASA 125, AS/BS/EN PN10, PN14 & PN16
SUPERSEAL - Butterfly Valves
21
LINED BUTTERFLY VALVES
MODEL 2014 / 2016 - (PINNED STEM) SEAL CONSTRUCTION & FEATURES Shaft weather seal
Strong precision key gives positive attachment for manual lever or actuator (Square or Double D).
ISO 5211 Actuator flange accommodates all types of operators: handle, gear, electric and pneumatic actuators.
Luberized bushings give stem support at actuator mounting and immediately outward of seat.
Pressure surge seals* are moulded integrally inside the seat shaft hole area. These rings below disc are materially compatible with the seat to provide failsafe sealing around stem, eliminating possible leakage.
Precision taper pins ensure positive, vibration proof, stem to disc connection. Easily field replaceable. (Pinless design available) Valves available with both wafer and lug type bodies. Fully lined body in a broad range of materials - including Teflon.
The seat is non-collapsible, stretch resistant and blowout proof. Easily field replaceable.
One piece thru-stem design ensures dependability and positive disc control.
Polished disc flats “mate” with seat flats to give a highly efficient seal: prevents leakage into the stem area.
Alignment features allow easy installation between pipeline flanges; a real installation cost saver. (model 2014A HP2 & 2016HP2)
Precision profile disc provides bubble-tight shut off with minimal disc/seat interference, assuring minimum torque and longer seat lift.
Axial bearing prevents shaft overload.
Supported stem seal protects against distortion, a common cause of stem leakage.
SUPERSEAL CONSTRUCTION
The modern seat and disc design insures positive sealing while maintaining low seating torque. The superseal design extends seat life by eliminating any bunching or tearing.
TRADITIONAL CONSTRUCTION
• Precision machined disc edge & shaft flats.
The disc is precision manufactured to close tolerances on the O.D. and the flats. Seating edge is a polished half ball for torque control.
The conventional disc has been sanded to remove rough area, precise dimensions are not maintained.
The conventional design relies on distortion and bunching of the seat to achieve a bubble tight shutoff. Seat life is decreased causing higher maintenance cost and increased down time.
The superseal seat design* has a much smaller mass of elastomer which can swell, in turn torque is controlled to a reasonable degree.
• Bonded distortion proof seat, close tolerances. • Positive shaft seals. • Low potential of seat swell. • Controlled torque by design superiority.
Elastomers are subject to swelling from fluid absorption which can increase the mass of the seat. This increase can and often does cause excessively high seating torque. Seat life is shortened.
• Non-precision disc dimensions. • Seat distorts during installation and operation. • Shorter seat life. • Higher torque due to bunching and potential swelling.
*Design varies according to size, rating and material specifications.
This brochure is general in it’s nature and design is subject to change at any time without notice.
22
SUPERSEAL - Butterfly Valves
LINED BUTTERFLY VALVES
MODEL 2014 / 2016 - HU-1 (PINLESS) SEAL CONSTRUCTION & FEATURES Shaft weather seal ISO 5211 Actuator flange accommodates all types of operators: handle, gear, electric and pneumatic actuators.
Strong precision key gives positive attachment for manual lever or actuator (Square or Double D).
Pressure surge seals* are moulded integrally inside the seat shaft hole area. These rings below disc are materially compatible with the seat to provide failsafe sealing around stem, eliminating possible leakage.
Luberized bushings give stem support at actuator mounting and immediately outward of seat.
The phenolic backed* seat is non-collapsible, stretch resistant and blowout proof. Easily field replaceable.
Valves available with both wafer and lug type bodies. Fully lined body in a broad range of materials - including Teflon.
Polished disc flats “mate” with seat flats to give a highly efficient seal: prevents leakage into the stem area.
Pinless design disc.
Alignment features allow easy installation between pipeline flanges; a real installation cost saver. (Body style 2014A, 2016)
Precision profile disc provides bubble-tight shut off with minimal disc/seat interference, assuring minimum torque and longer seat lift. Supported stem seal protects against distortion, a common cause of stem leakage.
SUPERSEAL CONSTRUCTION
The disc is precision manufactured to close tolerances on the O.D. and the flats. Seating edge is a polished half ball for torque control. The disc is pinless design.
The modern seat and disc design insures positive sealing while maintaining low seating torque. The superseal design extends seat life by eliminating any bunching or tearing.
TRADITIONAL CONSTRUCTION
O-Ring prevents leakage from stem.
The conventional disc has been sanded to remove rough area, precise dimensions are not maintained.
The conventional design relies on distortion and bunching of the seat to achieve a bubble tight shutoff. Seat life is decreased causing higher maintenance cost and increased down time.
• Pinless Disc The superseal seat design* has a much smaller mass of elastomer which can swell, in turn torque is controlled to a reasonable degree.
• Precision machined disc edge and shaft flats. • Bonded distortion proof seat, close tolerances. • Positive shaft seals. • Low potential of seat swell. • Controlled torque by design superiority.
Elastomers are subject to swelling from fluid absorption which can increase the mass of the seat. This increase can and often does cause excessively high seating torque. Seat life is shortened.
• Non-precision disc dimensions. • Seat distorts during installation and operation. • Shorter seat life. • Higher torque due to bunching and potential swelling.
*Design varies according to size, rating and material specifications.
SUPERSEAL - Butterfly Valves
23
LINED BUTTERFLY VALVES
MODEL 2014 / 2016 SPECIFICATIONS Available To Suit Following Flanging ANSI (ASA) ASME B16.5 / B16.47, 125LB /150LB, AS 2129 Table D, E. AS 4087, PN14 & PN16. ISO 5752 / EN 1092.2 PN10, PN16, AS 4331.1 / ISO 7005-1 PN10, PN16, JIS etc. Face to face dimension available in accordance with BSEN 593 / BSEN 558 / API 609-A / ISO 5752 / AS 4795.
Pressure Rating Bi-directional bubble-tight shut off seat tested to 110% of full rating. 2 types available in this model:Working pressure:150 psig (1000kPa) & 232 psig (1600kPa). See HP Version brochure if higher pressure required.
Fluid Application - Water, seawater, sewage, air, oil, powder, petroleum, gas, chemicals, salts, alkalines etc. Design - Available in API 609 category A, ASME B16.34, AS 4795.1, EN 593, EN 558-1, MSS SP67.
Over 600NB request pressure rating.
Operation - Generally flow control lever & notch plate to 300NB. Gear operator 250NB & over.
Pneumatic Actuated Version
Mounting - To ISO 5211 on request. Long lasting, high performance design.
H
H H
D
D
N-ø
K
G2
G1
G1
G1
K
K
C
G1 G2 C
K
N-ø
N-ø
Wafer Style 2014A
Lugged Style 2016
Wafer Style 2014
(Can be supplied ASA 125 AS/BS D, E etc.)
(Semi-lugged with 2 or 4 lugs). PCD of Lug holes (K) supplied according to order i.e. ASA 125, AS/BS D, E etc.
C
G2
Semi Lug
24
Gear Operated
Lever & Notch Plate
General Applications
Continuous Working Temperature Range
Disc Material
Seat Material
Steam, Water, Hot Gases, Powders, Slurries & Aqueous Slurries of an abrasive nature Brines, Sea Water, Estuary Water, Marine Bilge & Ballast Systems
Liquids - 10°C to 120°C Dry Services - 10°C to 100°C
Stainless Steel
General Purpose EPDM
-10°C to 90/100°C
Aluminium Bronze or ENP or S/S or Nylon coated
Black Nitrile or EPDM
Oils, Fuels, Water, Air, Gases, Powders, Pellets, Slurries etc.
Hydrocarbons (Except Aromatics) - 10°C to 90°C Other Liquids - 10°C to 90°C Dry Services - 10°C to 60°C
Teflon or Nylon Coated or SG Iron or ENP or stainless
Black Nitrile
Water & other non erosive fluids
All -10°C to 90/100°C (Solid PTFE will do up to 160°C)
S.G Iron or powder coated
ANY
SUPERSEAL - Butterfly Valves
LINED BUTTERFLY VALVES
MODEL 2014 / 2016 DIMENSIONS (MM)
2. Disc
3. Stem
4. Seat
316SS, 304SS, AL-Bronze, hard epoxy coated, hard rubber coated, nickel plated, PTFE coated, 410SS etc 316SS, 304SS, PTFE coated, AL-Bronze etc. NBR (90°-100°C), EPDM (110°C) teflon, food grade rubber, Buna-N, Viton, Hypalon etc
5. Retaining Pin/ 304SS/316SS/410SS Gland Ring 6. Bottom Bushing
Bronze/Nylon
7. O-Rings
NBR (nitrile)/EPDM
8. Upper Bush
Valve Size
5
Suit Weight Flanging Kg H ID G1* G2* K* N-ø
Dimension
in mm
A
1
25
31
57 85
1.1
-
-
-
-
1-1/4 32
32
60 100
1.8
-
-
-
-
1-1/2 40
33
58 124
90 40
2
-
-
-
2
8
B
C
D
E
50
43
57 55 143 30 90 52
2.3
-
-
-
-
2-1/2 65
46
70 64 155 30 90 65
2.7
-
-
-
-
7
3
80
46
82 72 162 30 90 80
3.6
-
-
-
-
3
4
100
52
104 90 181 30 90 100
5
-
-
-
-
5
125
56
127 101 197 30 90 125 6.1
-
-
-
-
6
150
56
150 114 210 30 90 148 7.1
-
-
-
-
8
200
60
194 145 240 35 95 197 13.6
-
-
-
-
10 250
68
247 178 286 35 110 247 21.3
-
-
-
-
12 300
78
297 204 309 35 120 297 32.2
-
-
-
-
14 350
78
330 266 355 55 125 327
-
-
-
-
15 375
86
387 300 380 55 175 387
-
-
-
-
16 400 86/102 387 300 380 55 175 387 106
-
-
-
-
18 450 105/114 435 323 425 55 175 435 135
-
-
-
-
20 500 130/127 489 350 430 90 210 477 170
-
-
-
-
24 600 150/154 602 407 500 90 210 560 250
-
-
-
-
4 2 6
ID ØB
1. Body
Cast iron, stainless ductile iron, aluminium, carbon steel, stainless steel etc
E
MATERIALS
1
85
650NB to 900NB refer to separate drawing *G1, G2, K & N-Ø available to suit:- AS/BST-C, D, E, ASA 125, PN10, PN16, JIS etc. Sizes shown are subject to variation at any time
Delrin/Nylon/Bronze
A
SEAT PRESSURE / TEMPERATURE
INSTALLATION
Pipework opened to allow valve free entry, disc in semi-closed position
1200
350 - 600NB
800
DM
EP
Valve in semi-open to protect disc edge and reduce rubber interference during installation and start up, this helps reduce initial torque build up.
40 - 300NB
1600
NBR
WORKING PRESSURE KPA
(DO NOT USE GASKETS)
400 0 0OC
20OC
40OC 60OC TEMP OC
80OC
100OC
OPERATING TORQUE (NM) Disc should be turned to full open position after flange alignment and before doing up flange bolts.
TORQUE Torques based on clean, wet fluids. 20% safety factor recommended. For oil/lubricated fluids torque can reduce from 20% to 50%. For non lubricating dry gases torque can increase 35% to 80%. (see separate chart). Dry or abrasive/dirty service, temperature variations as well as infrequent use can all dramatically increase torque.
2014/2014A/2016 ∆ kPa (psi)
VALVE SIZE
170 (25) 340 (50) 680 (100) 1020 (150) 1600 (232)
in
mm
2 2-1/2
50 65
12 12
12 12
20 25
25 30
35 42
3
80
18
19
30
35
60
4
100
32
33
40
50
80
5
125
49
51
60
70
90
6
150
72
76
70
90
215
8
205
127
139
160
190
400
10
255
196
219
240
300
12
305
289
323
400
500
14
355
439
481
554
830
16
405
568
636
762
1110
18
455
751
831
1005
1390
20
510
931
1052
1282
1730
24
610
1375
1559
1871
2020
-
• Torque shown is break/reseating (same).
This brochure is general in it’s nature and details shown are subject to change at any time without notice.
SUPERSEAL - Butterfly Valves
25
LINED BUTTERFLY VALVES
LINED BUTTERFLY VALVE 16/21 BAR MODEL 2014-HP / 2016-HP TYPE: 2014-HP, 2016-HP, 2014A-HP 2100 KPA RATED TO 300NB 1600 KPA RATED TO 350-500NB SUIT AS/BS TABLE F ANSI 150 AS/EN/BS PN16/20/21
26
SUPERSEAL - Butterfly Valves
LINED BUTTERFLY VALVE
MODEL 2014-HP / 2016-HP SEAL CONSTRUCTION & FEATURES Strong precision key gives positive attachment for manual lever or actuator.
Shaft weather seal Actuator flange accommodates all types of operators: handle, gear, electric and pneumatic actuators.
Luberized bushings give stem support at actuator mounting and immediately outward of seat.
Pressure surge seals* are moulded integrally insidethe seat shaft hole area. These rings below disc arematerially compatible with the seat to provide failsafe sealing around stem, eliminating possible leakage.
Precision taper pins ensure positive, vibration proof, stem to disc connection. Easily field replaceable. (Pinless design available)
Valves available with both wafer and lug type bodies. Fully lined body in a broad range of materials - including Teflon.
The phenolic backed* seat is non-collapsible, stretch resistant and blowout proof. Easily field replaceable.
One piece thru-stem design ensures dependability and positive disc control.
Polished disc flats “mate” with seat flats to give a highly efficient seal: prevents leakage into the stem area.
Alignment features allow easy installation between pipeline flanges; a real installation cost saver. (model 2014A HP2 & 2016HP2)
Precision profile disc provides bubble-tight shut off with minimal disc/seat interference, assuring minimum torque and longer seat lift.
Axial bearing prevents shaft overload.
SUPERSEAL CONSTRUCTION
The disc is precision manufactured to close tolerances on the O.D. and the flats. Seating edge is a polished half ball for torque control.
The modern seat and disc design insures positive sealing while maintaining low seating torque. The superseal design extends seat life by eliminating any bunching or tearing.
The superseal seat design* has a much smaller mass of elastomer which can swell, in turn torque is controlled to a reasonable degree.
TRADITIONAL CONSTRUCTION
Supported stem seal protects against distortion, a common cause of stem leakage.
The conventional disc has been sanded to remove rough area, precise dimensions are not maintained.
The conventional design relies on distortion and bunching of the seat to achieve a bubble tight shutoff. Seat life is decreased causing higher maintenance cost and increased down time.
Elastomers are subject to swelling from fluid absorption which can increase the mass of the seat. This increase can and often does cause excessively high seating torque. Seat life is shortened.
• Precision machined disc edge & shaft flats. • Bonded distortion proof seat, close tolerances. • Positive shaft seals. • Low potential of seat swell. • Controlled torque by design superiority.
• Non-precision disc dimensions. • Seat distorts during installation and operation. • Shorter seat life. • Higher torque due to bunching and potential swelling.
*Design varies according to size, rating and material specifications.
SUPERSEAL - Butterfly Valves
27
LINED BUTTERFLY VALVE
MODEL 2014-HP - HU-1 / 2016-HP SEAL CONSTRUCTION & FEATURES - PINLESS DESIGN Shaft weather seal ISO 5211 Actuator flange accommodates all types of operators: handle, gear, electric and pneumatic actuators.
Strong precision key gives positive attachment for manual lever or actuator (Square or Double D).
Pressure surge seals* are moulded integrally inside the seat shaft hole area. These rings below disc are materially compatible with the seat to provide failsafe sealing around stem, eliminating possible leakage.
Luberized bushings give stem support at actuator mounting and immediately outward of seat.
The seat is non-collapsible, stretch resistant and blowout proof. Easily field replaceable.
Valves available with both wafer and lug type bodies. Fully lined body in a broad range of materials - including Teflon.
Polished disc flats ‘mate’ with seat flats to give a highly efficient seal: prevents leakage into the stem area.
Pinless design disc.
Precision profile disc provides bubble-tight shut off with minimal disc/seat interference, assuring minimum torque and longer seat lift.
Alignment features allow easy installation between pipeline flanges; a real installation cost saver. (Body style 2014A, 2016)
Supported stem seal protects against distortion, a common cause of stem leakage.
28
SUPERSEAL CONSTRUCTION
The disc is precision manufactured to close tolerances on the O.D. and the flats. Seating edge is a polished half ball for torque control. The disc is pinless design.
The modern seat and disc design insures positive sealing while maintaining low seating torque. The superseal design extends seat life by eliminating any bunching or tearing.
TRADITIONAL CONSTRUCTION
O-Ring prevents leakage from stem.
The conventional disc has been sanded to remove rough area, precise dimensions are not maintained.
The conventional design relies on distortion and bunching of the seat to achieve a bubble tight shutoff. Seat life is decreased causing higher maintenance cost and increased down time.
The superseal seat design* has a much smaller mass of elastomer which can swell, in turn torque is controlled to a reasonable degree. The 21 bar rated valve has a bonded hard lined backing.
• Pinless Disc • Precision machined disc edge and shaft flats. • Bonded distortion proof seat, close tolerances. • Positive shaft seals. • Low potential of seat swell. • Controlled torque by design superiority.
Elastomers are subject to swelling from fluid absorption which can increase the mass of the seat. This increase can and often does cause excessively high seating torque. Seat life is shortened.
SUPERSEAL - Butterfly Valves
• Non-precision disc dimensions. • Seat distorts during installation and operation. • Shorter seat life. • Higher torque due to bunching and potential swelling.
LINED BUTTERFLY VALVE
MODEL 2014-HP / 2016-HP SPECIFICATIONS Available To Suit Following Flanging ANSI (ASA) ASME B16.5 / B16.47 150LB, AS 2129 Table E & F, AS 4087, PN14, PN16 & PN21. EN 1092-2 PN10, PN16, PN25, JIS, DIN etc. Face to face dimension available in accordance with BSEN 593 / BSEN 558 / API 609-A / ISO 5752 / AS 4795.
Pressure Rating (to 300NB)
Design - Available in API 609-A, AS 4795.1, BSEN 593, BSEN 558-1.
Test Pressure: 314 psi.
Fluid Application - Water, seawater, sewage, air, oil, powder, petroleum, gas, chemicals, salts, alkalines etc.
Over 300NB rating is 1600 kPa to 400NB
2100 kPa Working pressure:Bi-directional bubble-tight shut off and seat tested to 110% of full rating.
Operation - Generally flow control lever & notch plate to 300NB, gear op over 300NB. Mounting - To ISO 5211 on request. Long lasting, high performance design.
H
H H
D
D
N-ø
K
G2
G1
G1
G1
K
K
C
G1 G2 C
K
N-ø
N-ø
Wafer Style 2014A HP
Semi-lugged with 2 or 4 lugs). PCD of Lug holes supplied according to order i.e. ASA 150, AS/BS E, F etc
Wafer Style 2014 HP
Lugged Style 2016 HP (Can be supplied ANSI 150 AS/BS E, F etc.)
A
G1/G2
Semi Lug
Gear Operated
Lever & Notch Plate
General Applications
Continuous Working Temperature Range
Disc Material
Steam, Water, Hot Gases, Powders, Slurries & Aqueous Slurries of an abrasive nature
Liquids - 10°C to 120°C Dry Services - 10°C to 100°C
Stainless Steel
Brines, Sea Water, Estuary Water, Marine Bilge & Ballast Systems
-10°C to 90/100°C
Aluminium Bronze or ENP or S/S or Nylon coated
Oils, Fuels, Water, Air, Gases, Powders, Pellets, Slurries etc. Water & other non erosive fluids
Hydrocarbons (Except Aromatics) - 10°C to 90°C Other Liquids - 10°C to 90°C Dry Services - 10°C to 60°C All -10°C to 90/100°C (Solid PTFE will do up to 160°C)
Seat Material
General Purpose EPDM Black Nitrile or EPDM
Teflon or Nylon Coated or SG Iron or ENP or stainless
Black Nitrile
S.G Iron or powder coated
ANY
SUPERSEAL - Butterfly Valves
29
LINED BUTTERFLY VALVE
MODEL 2014-HP / 2016-HP DIMENSIONS (MM)
1. Body
Cast iron, stainless ductile iron (ASTM A396), aluminium, carbon steel etc
2. Disc
316SS, 304SS, AL-Bronze, hard epoxy coated, hard rubber coated, nickel plated, PTFE coated, 410SS etc
3. Stem
316SS, 304SS, 410SS, PTFE coated etc
4. Seat
NBR (90°C), EPDM (100°C), solid teflon (170°C), phenolic backed teflon (160°C), EPDM back teflon (150°C), food grade rubber, Buna-N, Viton, Hypalon etc
5. Retaining Pin/Gland 304SS/410SS/316SS Ring
B
57 70 82 104 127 150 194 247 298 330 387 390
C 57 60 58 55 64 72 90 101 114 145 178 204 266 300 300
Dimension D 85 100 124 143 155 162 181 197 210 240 286 309 355 380 380
Phenolic (where applicable)
40 52 65 80 100 125 148 194 247 297 327 385 387
Suit Flanging G2* K*
N-ø
106
2400
∆ kPa (psi)
in
mm 1700(200) 2040(250) 2468(300)
2
50
30
37
45
2-1/2 65
35
43
55
3
80
55
67
75
4
100
70
90
105
5
125
100
150
180
6
150
170
225
240
8
200
300
416
490
50 - 300NB
350 - 400NB
1600 1200 800 400 0 0OC
20OC
40OC 60OC TEMP OC
80OC
100OC
E
• Torque (NM) shown is break/reseating (same)
2000
DM
9. Backing
90 90 90 90 90 90 90 95 110 120 125 175 175
1.1 1.8 2 2.3 2.7 3.6 5 6.1 7.1 13.6 21.3 32.2 85
G1*
EP
Delrin/Nylon/Bronze
30 30 30 30 30 30 35 35 35 55 55 55
Weight Kg
NBR
8. Upper Bush
ID
SEAT PRESSURE / TEMPERATURE
Valve Size
NBR (nitrile)/EPDM
H
*G1, G2 & K & N-Ø available to fit any flanging i.e. AS/BS E, F, ASA 125, PN16, JIS etc. Sizes shown are subject to variation at any time.
OPERATING TORQUE (NM)
Bronze/Nylon
E
DM
7. O-Rings
A 31 32 33 43 46 46 52 56 56 60 68 78 76 86 86/102
EP
6. Bottom Bushing
Valve Size in mm 1 25 1-1/4 32 1-1/2 40 2 50 2-1/2 65 3 80 4 100 5 125 6 150 8 200 10 250 12 300 14 350 15 375 16 400
WORKING PRESSURE KPA
MATERIALS
Vulcanised liner design (21 bar) The vulcanised tongue and grooved seat design with spherical sealing provides rigidity to prevent distortion at higher pressure and ensures compression between the precision profile disc and seat. The rolling action of the disc coupled with the stability of the seat eliminates any tearing or bunching thus minimising seat damage.
5 8 7 3 4 2
Vulcanising the elastomer liner combined with a tongue and grooved body ensures complete support and increased stability to the seat to withstand higher pressures. This guarantees positive control against distortion, particularly in the stem seal area, eliminating risks of leakage.
1
ØB
ID
6
The seat design only has a small volume of elastomer swelling hence the torque is reduced and longer life is assured. A
TORQUE Torques based on clean, wet fluids. 20% safety factor recommended. For oil/lubricated fluids torque can reduce from 20% to 50%. For non lubricating dry gases torque will increase 35% to 80%. Also, dry or abrasive/dirty service, temperature variations as well as infrequent use can all dramatically increase torque. This brochure is general in it’s nature and details shown are subject to change at any time without notice.
30
SUPERSEAL - Butterfly Valves
LINED BUTTERFLY VALVE
LINED BUTTERFLY VALVE HIGH PRESSURE 25BAR 2014-HP2 / 2016-HP2 2500 KPA RATED TYPE 2014-HP2, 2014A-HP2, 2016-HP2, 50NB TO 300NB SUIT AS/BS TABLE F, ANSI 150, PN25
SUPERSEAL - Butterfly Valves
31
LINED BUTTERFLY VALVE
MODEL 2014-HP2 / 2016-HP2 SEAL CONSTRUCTION & FEATURES - PINLESS DESIGN Shaft weather seal
Strong precision key gives positive attachment for manual lever or actuator.
Actuator flange accommodates all types of operators: handle, gear, electric and pneumatic actuators.
Luberized bushings give stem support at actuator mounting and immediately outward of seat.
Pressure surge seals* are moulded integrally inside the seat shaft hole area. These rings below disc are materially compatible with the seat to provide failsafe sealing around stem, eliminating possible leakage.
Precision taper pins ensure positive, vibration proof, stem to disc connection. Easily field replaceable. (Pinless design available)
Valves available with both wafer and lug type bodies. Fully lined body in a broad range of materials - including Teflon.
The vulcanised and tongue and grooved seat is non-collapsible, stretch resistant and blowout proof. Easily field replaceable.
One piece thru-stem design ensures dependability and positive disc control.
Polished disc flats “mate” with seat flats to give a highly efficient seal: prevents leakage into the stem area.
Alignment features allow easy installation between pipeline flanges; a real installation cost saver. (model 2014A HP2 & 2016HP2)
Precision profile disc provides bubble-tight shut off with minimal disc/seat interference, assuring minimum torque and longer seat lift.
Axial bearing prevents shaft overload.
Supported stem seal protects against distortion, a common cause of stem leakage.
SUPERSEAL CONSTRUCTION
The disc is precision manufactured to close tolerances on the O.D. and the flats. Seating edge is a polished half ball for torque control.
TRADITIONAL CONSTRUCTION
Vulcanised tongue and grooved seat.
The conventional disc has been sanded to remove rough area, precise dimensions are not maintained.
The modern seat and disc design insures positive sealing while maintaining low seating torque. The superseal design extends seat life by eliminating any bunching or tearing.
The superseal seat design* has a much smaller mass of elastomer which can swell, in turn torque is controlled to a reasonable degree. Vulcanised-grooved and/or hard back seat design.
• Precision machined disc edge and shaft flats. • Bonded distortion proof seat, close tolerances. • Positive shaft seals. • Low potential of seat swell. • Controlled torque by design superiority.
The conventional design relies on distortion and bunching of the seat to achieve a bubble tight shutoff. Seat life is decreased causing higher maintenance cost and increased down time.
Elastomers are subject to swelling from fluid absorption which can increase the mass of the seat. This increase can and often does cause excessively high seating torque. Seat life is shortened.
• Non-precision disc dimensions. • Seat distorts during installation and operation. • Shorter seat life. • Higher torque due to bunching and potential swelling.
*Design varies according to size, rating and material specifications. Larger sizes have a backing seat.
This brochure is general in it’s nature and design is subject to change at any time without notice.
32
SUPERSEAL - Butterfly Valves
LINED BUTTERFLY VALVE
MODEL 2014-HP2 / 2016-HP2 SPECIFICATIONS Available To Suit Following Flanging ANSI (ASA) 150LB, AS 2129 Table F, H, AS 4087 PN21, EN 1092-2 PN25, Face to face dimension available in accordance with BSEN 593 / BSEN 558 / API 629 / ISO 5752. Design - Available in API 609-A, AS 4795, EN, BS. Fluid Application - Water, seawater, sewage, air, oil, powder, petroleum, gas, chemicals, salts, alkalines etc.
Pressure Rating (50NB to 300NB Only) Bi-directional bubble-tight shut off to 2500 kPa, and seat tested to 110% of full rating. Body is tested to 150% of full rating. Working pressure:- 2500 kPa. Seat test pressure:- 2750 kPa.
Operation - Generally flow control lever & notch plate to 100NB, gear op over 100NB. Mounting - To ISO 5211 on request. Long lasting, high performance design. H
H H
D
D
N-ø
K
G2
G1
G1
G1
G1
K
K
C
C
G2 K
N-ø
Wafer Style 2014A HP2
(Some sizes are often semi-lugged as shown with 2 or 4 lugs). PCD of Lug holes supplied according to order i.e. ASA 150, 300, Table F, H, PN25 etc
N-ø
Lugged Style 2016 HP2
Wafer Style 2014 HP2
(Can be supplied ASA 150, 300 Table H, PN25 etc.)
C
G1/G2
Semi Lug General Applications
Gear Operated
Lever & Notch Plate
Continuous Working Temperature Range
Disc Material
Seat Material
Liquids - 10°C to 120°C Dry Services - 10°C to 100°C
Stainless Steel
General Purpose EPDM
-10°C to 90/100°C
Aluminium Bronze or ENP or S/S or Nylon coated
Black Nitrile or EPDM
Oils, Fuels, Water, Air, Gases, Powders, Pellets, Slurries etc.
Hydrocarbons (Except Aromatics) - 10°C to 90°C Other Liquids - 10°C to 90°C Dry Services - 10°C to 60°C
Teflon or Nylon Coated or SG Iron or ENP or stainless
Black Nitrile
Water & other non erosive fluids
All -10°C to 90/100°C (Solid PTFE will do up to 160°C)
S.G Iron or powder coated
ANY
Steam, Water, Hot Gases, Powders, Slurries and Aqueous Slurries of an abrasive nature Brines, Sea Water, Estuary Water, Marine Bilge & Ballast Systems
SUPERSEAL - Butterfly Valves
33
LINED BUTTERFLY VALVE
MODEL 2014-HP2 / 2016-HP2 MATERIALS
2. Disc
Ductile iron, stainless, aluminium, carbon steel, stainless steel etc 316SS, 304SS, AL-Bronze, hard epoxy coated, hard rubber coated, nickel plated, PTFE coated etc
3. Stem
316SS, 304SS, 410SS, 17-4 PH, PTFE coated etc
4. Seat
NBR (90°C), EPDM (90°100°C), teflon, food grade rubber, Buna-N, Viton, Hypalon etc. Larger sizes are EPDM or phenolic backed.
5. Retaining Pin/Gland 304SS/410SS/316SS Ring Bronze/Nylon
7. O-Rings
NBR (nitrile), EPDM, Viton.
8. Upper Bush
Delrin/Nylon/Bronze
A 31 32 43 46 44.7 52 55 56 60 66 77
B
C 57 60 55 64 72 90 101 114 145 203 242
57 70 82 104 127 150 196 250 301
Dimension D E 85 100 143 30 155 30 162 30 181 30 197 30 210 30 240 35 292 337 -
H 90 90 90 90 90 90 95 -
ID 52 65 80 100 125 148 194 247 298
G1*
Suit Flanging G2* K*
N-ø
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
*G1, G2 & K & NØ available to fit BST-H, ASA 150, ASA 300, JIS, PN25 etc. Dimensions shown are subject to variation at any time.
OPERATING TORQUE (NM)
SEAT PRESSURE / TEMPERATURE (to 300 NB ONLY)
2014 HP2/2014A HP2/2016 HP2 VALVE SIZE
∆ kPa (psi)
2500
in
mm 1700 (250) 2040 (300) 2462 (362)
2
50
37
45
85
2-1/2 65
43
55
95
3
80
67
75
120
4
100
90
105
150
5
125
150
180
250
6
150
225
240
290
8
200
416
490
638
• Torque (NM) shown is break/reseating (same)
Model HP2 to 300NB
2000 1600 M EPD NBR
6. Bottom Bushing
Valve Size in mm 1 25 1-1/4 32 2 50 2-1/2 65 3 80 4 100 5 125 6 150 8 200 10 250 12 300
WORKING PRESSURE KPA
1. Body
DIMENSIONS (MM)
1200 800 400 0
0OC
20OC
40OC
60OC
80OC
100OC
E
TEMP OC
Hard backed bonded liner design option. 5 8 7 3
Hard Backed Liner
4 2
By bonding the elastomer liner the design ensures complete support and increased stability to the seat to withstand higher pressures. This guarantees positive control against distortion, particularly in the stem seal area, eliminating all risks of leakage.
ØB
ID
6 1
The composite seat design provides the advantages of a flexible liner for tight shut off with a hard bonded backing for rigidity to prevent distortion at higher pressure ensures compression between the precision profile disc and seat. The rolling action of the disc coupled with the stability of the seat eliminates any tearing or bunching thus minimising seat damage.
The seat design only has a small volume of elastomer swelling hence the torque is reduced and longer life is assured. A
TORQUE Torques based on clean, wet fluids. 20% safety factor recommended. For oil/lubricated fluids torque can reduce from 20% to 50%. For non lubricating dry gases torque will increase 35% to 80%. Also, dry or abrasive/dirty service, temperature variations as well as infrequent use can all dramatically increase torque. This brochure is general in it’s nature and details shown are subject to change at any time without notice.
34
SUPERSEAL - Butterfly Valves
LINED BUTTERFLY VALVE
PTFE / FEP / PFA / ETFE & ELASTOMER LINED BUTTERFLY VALVE 2 PIECE BODY MODEL 2014-2P Service Hygienic, Chemical, Industrial, Mining, Oil & Gas, High Temperature Design Centric, Wafer & Lugged API 609, MSS SP 67 BS/EN 593, BS/EN 558-1 Size Range 50 to 600mm Pressure Rating PN 3.5, PN10, PN16 500 kPa max rating on dead end service 1600 kPa rating available up to 600NB Temperature Rating Minus 20OC to 110OC EPDM liner & seals Minus 8OC to 90OC Buna N liner & seals Minus 5OC to 110OC Teflon liner, NBR backed Minus 20OC to 130OC Teflon liner, EPDM backed Minus 10OC to 100OC Urethane liner Minus 20OC to 150OC solid Teflon liner & seals
Retaining System The shaft is retained in the body with retaining ring, a thrust washer and two C-Rings, providing a ‘blow-out proof’ shaft assembly. The retaining ring may be easily removed with a standard hand tool on field disassembly. Shaft One-piece through shaft ensures dependability and positive disc positioning. Bushings Shaft bushings reduce torque and isolate the shaft from the valve body, preventing seizure of the shaft due to corrosion in the shaft journal. PTFE Seat Solid PTFE or EPDM with phenolic-backed seat provides resilient support for the molded PTFE, thus maximising the shut-off and cycle life of the seat. Disc and Shaft Connection The square connection eliminates shaft retention components being exposed to the line media. Maximum flow is achieved.
Mounting Flange ISO 5211 mounting flange accomodates direct mounting of all types of actuators, including: handles, gear operators, electric and pneumatic.
O-Ring Shaft seal provides further assurance against stem leakage.
Standard Materials Body Cast Iron, 316SS etc Disc 316 S/S EPDM encapsulated, Teflon (PFA) encapsulated 316 S/S, EPDM or Teflon (PFA) Stem encapsulated Seat EPDM or Buna N Teflon - Buna N backed Teflon - EPDM backed Urethane Teflon - solid Flanging AS 2129 Table D, E AS 4087 PN14, PN16, ANSI Class 125/150 EN 1092-2, PN10, PN16
Flats Seal Smooth finished disc flats mate with seat flats to give a highly efficient primary seal that prevents leakage into the shaft area.
Two Piece Body Two piece body allows for ease of assembly and maintenance.
Disc Stainless steel or stainless steel PFA (min. thickness 0.1mm) coated disc prevents chemical corrosion from flow media. Precision profile provides bubble-tight shut-off, assures minimum torque and longer seat life.
SUPERSEAL - Butterfly Valves
Atmospheric seal (O-Ring) Providing external corrosion protection Triple stem bearing Maintenance free, with SS + PTFE / Polyacetal bearings
Seperateable Disc and Stem
One Piece Fully Coated Disc and Stem
35
LINED BUTTERFLY VALVE
MODEL 2014-2P MATERIALS Component
Material Options Available
Body (1)
Cast Iron FS220 Ductile Iron GGG40 Carbon Steel ASTM A216 WCB Stainless Steel ASTM A351 CF8 Stainless Steel ASTM A351 CF8M
Disc (2) & Stem (3)
Carbon Steel ASTM A105/WCB + Nylon Coating or PTFE Coated Stainless Steel ASM A351 CF8/CF8M/316L/CF3M Aluminium Bronze Nickel Titanium Hastalloy
Liner (4)
PTFE (Solid) FEP (Solid) PFA (Solid) ETFE (Solid) Buna N (Nitrile) EPDM Silicon Viton PTFE (EPDM Backed) White food grade Buna N White food grade EPDM
H3
LUG
H3
WAFER
66
n-M ØC
66
H1
55
44
44
33 22
33 22
H2
H2
H1
55
11
11
L
L ØN ØC1
n1-Ød1
DIMENSIONS (MM) SIZE
L
H1 H2 H3
ISO 5211
EN 1098 PN16
No. ØN Øc1 n1-Ød1 ØC n-Ød
NPS
40
1.5” 33 128 73 29 F05 65
50
4-Ø8 110 4-Ø18 4-M16 12.6 12.1 9
50
2”
43 135 73 29 F05 65
50
4-Ø8 125 4-Ø18 4-M16 12.6 12.1 9
65 2-1/2” 46 135 80 29 F05 65
50
4-Ø8 145 4-Ø18 4-M16 12.6 12.1 9
80
3”
46 138 90 29 F05 65
50
4-Ø8 160 8-Ø18 8-M16 12.6 12.1 9
100
4”
52 158 116 29 F07 90
70 4-Ø10 180 8-Ø18 8-M16 15.77 14.1 11
125
5”
56 175 130 29 F07 90
70 4-Ø10 210 8-Ø18 8-M16 18.92 18.1 14
Round
Square
6 6
45oSquare 44
Double D
70 4-Ø10ØF 240 8-Ø22 8-M20 18.92 18.1 ØF 14
150
6”
56 188ØZ 148 29 F07 90
200
8”
60 230 180 35 F10 125 102 4-Ø12 295 12-Ø22 12-M20 22.1 22.1 17
250
10”
68 270 220 35 F10 125 102 4-Ø12 355 12-Ø26 12-M24 28.45 28.1 22
300
12”
ØF
78 300 255 35 F10 125 102 4-Ø12 410 12-Ø26 12-M24 31.6 28.1 22 H 350NB to 400NB refer to drawing.
36
PARTS LIST
ØZ ØF H
DN
n-M
n1-Ød1
33 22
H
ØN ØC1
SUPERSEAL - Butterfly Valves
11
L
H
Parts
Description
1
Body
2
Disc
3
Stem
4
Seat
5
Bushing
6
O Ring
LINED BUTTERFLY VALVE
PTFE / FEP / PFA / ETFE LINED BUTTERFLY VALVE MODEL 2014-2P-DO TECHNICAL SPECIFICATIONS Size 50mm-900mm (2”-36”) Working Pressure 0.1 mbar~10bar Body Material ASTM A216 WCB, A351-CF8, Ductile Iron, etc. Lining Material PFA, PTFE, FEP, ETFE Connection Flanged Lug Temperature Range -20°C~200°C according to working conditions, other temperatures on request. Design & Manufacture API 609 EN 1092 JIS B2032 Face to Face ASME B16.10 EN 558.1 JIS B2002 Flange Ends ASME B16.5 125/150LB JIS B2212 10K 9K AS 2129 Table D/E, AS 4087 PN14, PN16 EN 1092-2 PN10, PN16 Visual Inspection MSS SP54 Testing API 598 DIN 3230 JIS B2003 AS 4795 Pressure & Temperature ASME B16.34 Operator Type Lever/Gear/Pneumatic/Electric Spark Testing 14kv
ISO 5211 pad universal mounting
Stem design (Square, double-D, single key, double key)
Lugged, fully lugged or flanged.
Self lubricating bushing 3 point design ensures minimum deformation/wear
PTFE seat precision machined, extra wide spheroidal seat design provides positives shut off (primary seal)
Double belleville springs exert uniform loading, pressing the PTFE seal ring & the shoulder of the disc hub together resulting in a leak free mechanical stem seal
Taper metal seal cartridge (third seal) Taper PTFE sealing seal
O-ring (second seal) One piece disc-stem, blow out-proof machined. Rated for full vacuum and thermal cycling. Minimum lined thickness 3mm eliminates permeations and possible delamination
Elastomer back-up immersed in body ensures zero leakage between disc and seat. Two piece body (wafer and lug type) precision casting.
Epoxy baked coating (FBE) paint
SUPERSEAL - Butterfly Valves
37
LINED BUTTERFLY VALVE
MODEL 2014-2P-DO DIMENSIONS (MM)
5
SIZE
ISO 5211
9
EN 1098 PN16
L H1 H2 H3
ØZ ØF H
DN
NPS
No. ØN Øc1 n1-Ød1 ØC
n-Ød
n-M
40
1.5” 33 128 73 29 F05 65
50
4-Ø8
110
4-Ø18
4-M16 12.6 12.1 9
50
2”
43 135 73 29 F05 65
50
4-Ø8
125
4-Ø18
4-M16 12.6 12.1 9
65 2-1/2” 46 135 80 29 F05 65
50
4-Ø8
145
4-Ø18
4-M16 12.6 12.1 9
80
3”
46 138 90 29 F05 65
50
4-Ø8
160
8-Ø18
8-M16 12.6 12.1 9
100
4”
52 158 116 29 F07 90
70
4-Ø10
180
8-Ø18
8-M16 15.77 14.1 11
1
8
6
125
150
5”
6”
56 175 130 29 F07 90
56 188 148 29 F07 90
70
70
4-Ø10
4-Ø10
210
240
8-Ø18
8-Ø22
7
9
4 2
8-M16 18.92 18.1 14
3 9
8-M20 18.92 18.1 14
7
6 200
8”
60 230 180 35 F10 125 102
4-Ø12
295 12-Ø22 12-M20 22.1 22.1 17
250
10”
68 270 220 35 F10 125 102
4-Ø12
355 12-Ø26 12-M24 28.45 28.1 22
300
12”
78 300 255 35 F10 125 102
4-Ø12
410 12-Ø26 12-M24 31.6 28.1 22
8
1
10
350NB to 400NB refer to drawing.
MATERIALS No.
38
Description
Qty.
Materials According to Norms
Materials
1
Body
2
Carbon Steel Stainless Steel Ductile Iron
2
One-Piece-Disc
1
Carbon Steel Stainless Steel Ductile Iron
3
Body Liner (Seat)
1
4
Elastic Spacer
5
ASTM
JIS
DIN
A216-WCB A351-CF8 ASTM A395
G5151 SCPH2 G5121 SCS13A FCD400
GS-45(1.0446) G-X6CrNiMo1810 GGG-40 (0.7040)
A216-WCB A351-CF8 A536-60-40-18
G5151 SCPH2 G5121 SCS13A FCD350-22
GS-45 (1.0446) G-X6CrNiMo1810 1693-1997GGG-35.3(0.7033)
PTFE/UHMWPE/PO/PE/FEP/PFA
-
-
-
2
Silicone Rubber
-
-
-
Axle Sleeve
4
Carbon Steel + PTFE
1020 + PTFE
S20C + PTFE
C20 + PTFE
6
Taper Seal Cartridge
2
Carbon Steel
1020
S20C
C20
7
Taper Seal Ring
2
PTFE
-
-
-
8
Belleville Spring
4
Spring Steel
E52100
Su52
100Cr6
9
O-Ring
3
Viton
-
-
-
10
Hex Bolt
2
Stainless Steel
A182 F304
G4303-SUSF304
X5CrNi18 10 DIN 17440
PTFE/UHMWPE/PO/PE/ FEP/PFA
SUPERSEAL - Butterfly Valves
LARGE DIAMETER BUTTERFLY VALVES
LARGE DIAMETER FLANGED BUTTERFLY VALVE RESILIENT SEAT DOUBLE / TRIPLE OFFSET MODEL HU-B60~63 PN10~25
Top Flange Top flange as per ISO 5211
Design. Double and triple eccentric design provides a low torque valve.
Connection between disc and shaft Two piece stem design, taper pin connection.
Seat. Non corrosive weld overlay sealing surface.
Disc Sealing Ring. Rubber and graphite, various combinations available.
Disc. Double and triple eccentric disc design reduces friction on the sealing ring providing long service life.
Bushes. Design ensures maximum strengths & life as well as bi-directional tightness.
Eccentric Offset Disc
MATERIALS Name
Material
Body
Cast Iron Ductile Iron Carbon Steel Stainless Steel
Disc
Stem
DIN
EN
JIS
ASTM A126B ASTM A536 A216 WCB A351 CF8M A351 CF8 ASTM A536 B148-954 A351 CF8M A351 CF8 A216 WCB
GG25 GGG40 GS-C25 1.4408 1.4301 GGG40 C954 1.4408 1.4301 GS-C25
EN-GJS-250 EN-GJS-400 GP 240 GH+N BS 970 304 S15 BS 970 316 S15 EN-GJS-400 EN 1982 CC491K BS 970 304 S15 BS 970 316 S15 GP 240 GH+N
FC200 FCD450 SCPH 2 SCS14 SCS13 FCD450 ABLC2 SCS14 SCS13 SCPH 2
Carbon Steel
A216 WCB
GS-C25
GP 240 GH+N
SCPH 2
Stainless Steel
A276-410 A276-304 A276-316 A276-316L
1.4201 1.4301 1.4408 1.4401
BS 970 410-S21 BS 970 304 S15 BS 970 316 S15 BS 970 316L
SUS410 SCS13 SCS14 SCS14A
Plated Ductile Iron Aluminium Bronze Stainless Steel Carbon Steel
Seat
NBR (Nitrile) EPDM Heat Resistant EPDM Neoprene (CR) Hypalon (CSM) Viton (FKM) Natural Rubber (NR) PTFE Cover NBR Full PTFE Silicon (Q)
Pin
Stainless Steel
Bushing O-Ring
Specification ASTM
Remark
PTFE or Nylon Coated Disc also available
-20°C~80°C -25°C~110°C -25°C~130°C -25°C~110°C -30°C~120°C -20°C~200°C -30°C~70°C -20°C~150°C -20°C~180°C -60°C~250°C A182 F6A A182 F304 A182 F316
1.4201 1.4301 1.4408
BS 970 410-S21 BS 970 304 S15 BS 970 316 S15
SUS410 SCS13 SCS14
PTFE Bronze
B62
NBR EPDM Viton
BC62 -20°C~80°C -25°C~110°C -20°C~100°C
SUPERSEAL - Butterfly Valves
39
LARGE DIAMETER BUTTERFLY VALVES
MODEL HU-B62 Size
DN100-DN2000
General
EN 593, EN 1092
Mounting Pad
ISO 5211
Face to Face
EN 558-1 14 Series, ISO 5752, DIN 3202-F4
Flange Drilling
EN 1092-2PN10/PN16/PN25
Check with APV for available seat ratings on larger sizes. Flange driling according to ASME B16.1, ASME B16.5, ASA 150, BS 4504 PN10/PN16, BS10 Table D/E, EN 1092 PN2.5~PN25, AS 2129 Table D/E, AS 4087 PN14, PN16, PN21, JIS10K, ISO 7005.
H3
MATERIALS
n-Ød ØC
7
H1
6B 1 3B 8
Parts Description 1 Body 2 Disc 3 Stem 4 Disc Sealing 5 Body Sealing 6 Bushing 7 Packing 8 Pin 9 Retaining Ring
Material Specification Ductile Iron GGG40 Ductile Iron GGG40 Stainless Steel SS420 EPDM Stainless Steel AISI304 PTFE+Non-ferrous metal EPDM Stainless Steel SS420 Stainless Steel AISI304
Typical example only, refer as built drawing.
ØD DN
On Disc - Seat Retention System 2
H2
9
SEAT RETAINING RING CAP SCREW
4 5
RUBBER SEAT
6A 3A
L
THROUGH SEAT BOLTING NYLON PLUG DISC
DIMENSIONS (MM) Size DN 100 125 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1600 1800 2000
NPS 4” 5” 6” 8” 10” 12” 14” 16” 18” 20” 24” 28” 32” 36” 40” 48” 56” 64” 72” 80”
L
H1
H2
H3
190 200 210 230 250 270 290 310 330 350 390 430 470 510 550 630 710 790 870 950
140 150 160 200 235 264 300 335 360 395 460 535 590 660 735 840 1010 1130 1280 1405
115 130 150 187 215 237 270 305 335 370 425 505 560 630 705 815 985 1120 1270 1380
38 38 38 42 42 42 51 51 51 136 136 149 149 185 216 216 267 312 312 326
ØD 220 250 285 340 395 445 505 565 615 670 780 895 1015 1115 1230 1455 1675 1915 2115 2325
EN 1092-2 PN10 ØC n-Ød 180 8-19 210 8-19 240 8-23 295 8-23 350 12-23 400 12-23 460 16-23 515 16-28 565 20-28 620 20-28 725 20-31 840 24-31 950 24-34 1050 28-34 1160 28-37 1380 32-41 1590 36-44 1820 40-50 2020 44-50 2230 48-50
ØD 220 250 285 340 405 460 520 580 640 715 840 910 1020 1125 1255 1485 1685 1930 / /
EN 1092-2 PN16 ØC n-Ød 180 8-19 210 8-19 240 8-23 295 12-23 355 12-28 410 12-28 470 16-28 525 16-31 585 20-31 650 20-34 770 20-37 840 24-37 950 24-41 1050 28-41 1170 28-44 1390 32-50 1590 36-50 1820 40-57 / / / /
ØD 235 270 300 360 425 485 555 620 670 730 845 960 1085 1185 1320 1530 / / / /
EN 1092-2 PN25 ØC n-Ød 190 8-23 220 8-28 250 8-28 310 12-28 370 12-31 430 16-31 490 16-34 550 16-37 600 20-37 660 20-37 770 20-41 875 24-44 990 24-50 1090 28-50 1210 28-57 1420 32-57 / / / / / / / /
Flange drilling according to ASME B16.1, ASME B16.5, ASA 150, DIN2501 PN6/PN10/PN16, BS 4504 PN10/PN16, BS10 Table D/E, EN 1092, AS 2129 Table D/E, JIS10K, ISO 7005 etc.
40
SUPERSEAL - Butterfly Valves
LARGE DIAMETER BUTTERFLY VALVES
MODEL HU-B63 Size / Range
DN100-DN1200
General
EN 593
Mounting Pad
ISO 5211
Face to Face
EN 558-1 13 Series
Flange Drilling
DIN2501 PN10/PN16*
Check with APV for available seat ratings on larger sizes. Flange driling according to ASME B16.1, ASME B16.5, ASA 150, BS 4504 PN10/PN16, BS10 Table D/E, EN 1092 PN2.5~PN25 AS 2129 Table D/E, AS 4087 PN14, PN16, PN21, JIS10K, ISO 7005 etc.
H3
MATERIAL Parts Description
1
ØD ØC n-Ød
7
H1
6A 9 8
DN
2 3
H2
4 5 6B
Material
Specification
1
Body
Carbon Steel
A216 WCB
2
Disc
Carbon Steel
A216 WCB
3
Stem
Stainless Steel
AISI316
4
Disc Sealing
Stainless Steel + Graphite/Asbestine
5
Body Sealing
Stainless Steel
AISI304 B62
6
Bushing
Bronze
7
“O” Ring
EPDM
8
Pin
Stainless Steel
AISI316
9
Retaining Ring
Carbon Steel
A216 WCB
L
DIMENSIONS (MM) Size
L
H1
H2
H3
DIN2501 PN16
DN
NPS
ØD
ØC
n-Ød
100
4”
127
179
146.0
30
220
180
8-18
125
5”
140
212.5
160.5
40
250
210
8-18
150
6”
140
227
178.0
40
285
240
8-22
200
8”
152
273
212.0
45
340
295
12-22
250
10”
165
310
271.0
45
405
355
12-26
300
12”
178
337
268.0
45
460
410
12-26
350
14”
190
400
338.0
75
520
470
16-26
400
16”
216
430
357.0
75
580
525
16-30
450
18”
222
482
377.0
75
640
585
20-30
500
20”
229
515
451.0
75
715
650
20-33
600
24”
267
587.5
502.0
85
840
770
20-36
700
28”
292
643
565.0
110
910
840
24-36
800
32”
318
713
612.0
110
1025
950
24-39
900
36”
330
799
654.5
145
1125
1050
28-39
1000
40”
410
895.5
719.5
168
1255
1170
28-42
1200
48”
470
999
882.0
180
1485
1390
32-48
SUPERSEAL - Butterfly Valves
41
LARGE DIAMETER BUTTERFLY VALVES
LARGE DIAMETER FLANGED BUTTERFLY VALVE LINED CONCENTRIC STYLE MODEL HU-B70, HU-B10 PN10~25 Stem Configuration Available in round key, square, double “D” and 45° square
Top Flange Top Flange as per ISO 5211
Shaft Seal Bonding of elastomer to phenolic backing ring protects against distortion, a common cause of shaft leakage.
O Rings Prevents stem leakage
Body High strength for strong pressure resistance. Bushings PTFE/Bronze Stem bushings reduces valve torque, isolates the stem from the valve body and prevents corrosion.
Disc Precision profile disc provides bubble-tight shut-off and assures minimum torque value and long seal life.
Connection between disc and shaft The pin, spline and square connection are all available.
Liner Quality vulcanised liner phenolic backed.
MATERIALS Name
Material
Body
Cast Iron Ductile Iron Carbon Steel Stainless Steel
Disc
Stem
EN
JIS
ASTM A126B ASTM A536 A216 WCB A351 CF8M A351 CF8 ASTM A536 B148-954 A351 CF8M A351 CF8 A216 WCB
GG25 GGG40 GS-C25 1.4408 1.4301 GGG40 C954 1.4408 1.4301 GS-C25
EN-GJS-250 EN-GJS-400 GP 240 GH+N BS 970 304 S15 BS 970 316 S15 EN-GJS-400 EN 1982 CC491K BS 970 304 S15 BS 970 316 S15 GP 240 GH+N
FC200 FCD450 SCPH 2 SCS14 SCS13 FCD450 ABLC2 SCS14 SCS13 SCPH 2
Carbon Steel
A216 WCB
GS-C25
GP 240 GH+N
SCPH 2
Stainless Steel
A276-410 A276-304 A276-316 A276-316L
1.4201 1.4301 1.4408 1.4401
BS 970 410-S21 BS 970 304 S15 BS 970 316 S15 BS 970 316L
SUS410 SCS13 SCS14 SCS14A
Plated Ductile Iron Aluminium Bronze Stainless Steel Carbon Steel
Seat
Pin
Stainless Steel
O-Ring
42
DIN
NBR (Nitrile) EPDM Heat Resistant EPDM Neoprene (CR) Hypalon (CSM) Viton (FKM) Natural Rubber (NR) PTFE Cover NBR Full PTFE Silicon (Q)
Bushing
Specification ASTM
Remark
PTFE or Nylon Coated Disc also available
-20°C~80°C -25°C~100°C -25°C~130°C -25°C~110°C -30°C~120°C -20°C~200°C -30°C~70°C -20°C~150°C -20°C~180°C -60°C~250°C A182 F6A A182 F304 A182 F316
1.4201 1.4301 1.4408
BS 970 410-S21 BS 970 304 S15 BS 970 316 S15
SUS410 SCS13 SCS14
PTFE Bronze
B62
NBR EPDM VITON
BC62 -20°C~80°C -25°C~110°C -20°C~100°C
SUPERSEAL - Butterfly Valves
LARGE DIAMETER BUTTERFLY VALVES
MODEL HU-B70
6
5
4
Size General Design Mounting Pad Face to Face Flange Drilling Inspection and Test
DN50-DN1200 EN 1092 ISO 5211 BS EN 593; EN 558 13 series etc. EN 1066-2 PN6/PN10/PN16* API 598
*Check with APV for seat pressure rating larger sizes. Flange drilling according to ASME B16.1, ASME B16.5, ASA 150, BS10 Table D/E, EN 1092 PN2.5~PN16, AS 2129 Table D/E, AS 4087 PN10/PN14/PN16, JIS10K, ISO 7005 etc.
MATERIALS
7
Parts
Description
Material
Specification
1
Body
Cast/Ductile Iron
A126 Class B*
3
2
Disc
Stainless Steel
A351 CF8M*
2
3
Stem
Stainless Steel
AISI 316*
4
Seat
EPDM
*
5
Bushing
PTFE
*
6
O Ring
EPDM
*
7
Pin
Stainless Steel
A351 CF8M*
1
Other materials on request.
SUPERSEAL - Butterfly Valves
43
LARGE DIAMETER BUTTERFLY VALVES
MODEL HU-B70
Sh ee t Iro n
n-Ød n-Ød n-Ød ØC ØC ØC
or or
6
H1 H1
5
Cir cli p Iro Iron S n he Sh et ee t Cir Circlip cli p
or
H3 H3
H3 6
H1
H1 H1
n-Ød n-Ød n-Ød ØC ØC ØC H1
HJ STYLE
H3 H3
H3
YZ STYLE
5 4
4 7
3 2
H2 H2
H2
2
H2 H2
H2
3
1
1
ØN ØN ØN ØC1 ØC1 L
L L
ØC1
L L
n1-Ød1 n1-Ød1 n1-Ød1
n1-Ød1 n1-Ød1 n1-Ød1
Round Round Round Round
Square Square Square Square
ØZ ØZ ØZ
Double D Double Double Double D DD
45 45ooSquare Square 45°Square 45oSquare
ØF ØF ØF
ØF ØF ØF H
ØF ØF ØF
H H
L
ØN ØN ØN ØC1 ØC1 ØC1
H H
HH
HH
DIMENSIONS (MM) SIZE DN
NPS
L
H1
H2
H3
ISO 5211
DIN2501 PN10
No.
ØN
ØC1
n1-Ød1
ØC
n-Ød
ØZ
ØF
H
50
2”
108
120
80
29.0
F05
65
50
4-Ø8
125
4-Ø18
12.60
12.1
9
65
2-1/2”
112
145
75
29.0
F05
65
50
4-Ø8
145
4-Ø18
12.60
12.1
9
80
3”
114
130
90
29.0
F05
65
50
4-Ø8
160
8-Ø18
12.60
12.1
9
100
4”
127
165
115
29.0
F07
90
70
4-Ø10
180
8-Ø18
15.77
14.1
11
125
5”
140
180
110
29.0
F07
90
70
4-Ø10
210
8-Ø18
18.92
18.1
14
150
6”
140
190
150
29.0
F07
90
70
4-Ø10
240
8-Ø22
18.92
18.1
14
200
8”
152
240
160
35.0
F10
125
102
4-Ø12
295
8-Ø22
22.20
22.2
17
250
10”
165
260
195
35.0
F10
125
102
4-Ø12
350
12-Ø22
28.45
28.2
22
300
12”
178
300
220
35.0
F10
125
102
4-Ø12
400
12-Ø22
31.60
28.2
22
350
14”
190
330
245
45.0
F14
175
140
4-Ø18
460
16-Ø22
31.60
28.2
22
400
16”
216
370
267
51.2
F14
175
140
4-Ø18
515
16-Ø26
33.15
28.2
22
450
18”
222
400
300
51.2
F14
175
140
4-Ø18
565
20-Ø26
38.00
36.2
27
500
20”
229
500
390
64.2
F14
175
140
4-Ø18
620
20-Ø26
41.15
36.2
27
600
24”
267
525
425
70.2
F16
210
165
4-Ø22
725
20-Ø30
50.65
48.2
36
700
28”
292
570
480
66.0
F25
300
254
8-Ø18
840
24-Ø30
55.00
60.2
46
800
32”
318
630
575
66.0
F25
300
254
8-Ø18
950
24-Ø33
55.00
60.2
46
900
36”
330
690
560
118.0
F25
300
254
8-Ø18
1050
28-Ø33
75.00
72.2
55
1000
40”
410
745
637
142.0
F25
300
254
8-Ø18
1160
28-Ø36
85.00
72.2
55
1200
48”
470
925
775
160.0
F30
350
298
8-Ø22
1380
32-Ø39
105.00
98.2
75
Flange drilling according to ASME B16.1, ASME B16.5, ASA 150, DIN2501 PN6/PN10/PN16, BS 4504 PN10/PN16, BS10 Table D/E, EN 1092, AS 2129 Table D/E, JIS10K, ISO 7005 etc.
44
SUPERSEAL - Butterfly Valves
LARGE DIAMETER BUTTERFLY VALVES
MODEL HU-B70 - B10U-YX
B10U-YX
Square
H1
H3
Round
6
ØD ØC
5
n-Ød
ØZ
ØF
4 7
H
Double D
45°Square
3
H2
2
1
ØN ØC1
L
ØF
ØF H
n1-Ød1
H
DIMENSIONS (MM) Size DN 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600
NPS 1.5” 2” 2-1/2” 3” 4” 5” 6” 8” 10” 12” 14” 16” 18” 20” 24” Size DN NPS 700 28” 750 30” 800 32” 900 36” 1000 40” 1050 42” 1100 44” 1200 48”
L
H1
H2
H3
33 43 46 46 52 56 56 60 68 78 78 102 114 127 154
139 161 175 181 200 213 226 260 292 337 368 400 422 480 562
75.0 82.5 92.5 100.0 110.0 125.0 142.5 170.0 202.5 230.0 260.0 290.0 324.0 357.5 420.0
29 29 29 29 29 29 29 35 35 35 45 51.2 51.2 64.2 70.2
L
H1
H2
H3
165 167 190 203 218 251 254 254
624 646 672 720 800 825 825 940
455 499 513 563 628 740 740 844
85 86 85 118 130 150 150 150
No. F05 F05 F05 F05 F07 F07 F07 F10 F10 F10 F10 F14 F14 F14 F16 No. F25 F25 F25 F25 F25 F25 F25 F30
ISO 5211 ØN ØC1 65 50 65 50 65 50 65 50 90 70 90 70 90 70 125 102 125 102 125 102 125 102 175 140 175 140 175 140 210 165 ISO 5211 ØN ØC1 300 254 300 254 300 254 300 254 300 254 300 254 300 254 350 298
n1-Ød1 4-Ø8 4-Ø8 4-Ø8 4-Ø8 4-Ø10 4-Ø10 4-Ø10 4-Ø12 4-Ø12 4-Ø12 4-Ø12 4-Ø18 4-Ø18 4-Ø18 4-Ø22 n1-Ød1 8-Ø18 8-Ø18 8-Ø18 8-Ø18 8-Ø18 8-Ø18 8-Ø18 8-Ø22
DIN2501 PN16 ØC n-Ød 110 4-Ø18 125 4-Ø18 145 4-Ø18 160 8-Ø18 180 8-Ø18 210 8-Ø18 140 8-Ø22 295 12-Ø22 355 12-Ø26 410 12-Ø26 470 16-Ø26 525 16-Ø30 585 20-Ø30 650 20-Ø33 770 20-Ø36 DIN2501 PN10 ØD ØC n-Ød 895 840 24-Ø30 965 900 24-Ø30 1015 950 24-Ø33 1115 1050 28-Ø33 1230 1160 28-Ø36 / / / 1340 1270 32-Ø36 1455 1380 32-Ø39 ØD 150 165 185 200 220 250 285 340 405 460 520 580 640 715 840
ØZ
ØF
H
12.60 12.60 12.60 12.60 15.77 18.92 18.92 22.20 28.45 31.60 31.60 33.15 38.00 41.15 50.65
12.1 12.1 12.1 12.1 14.1 18.1 18.1 22.2 28.2 28.2 28.2 28.2 36.2 36.2 48.2
9 9 9 9 11 14 14 17 22 22 22 22 27 27 36
ØZ
ØF
H
55 55 55 75 85 85 95 105
60.2 60.2 72.2 72.2 72.2 72.2 72.2 98.2
46 46 46 55 55 55 55 75
Flange drilling according to ASME B16.1, ASME B16.5, ASA 150, DIN2501 PN6/PN10/PN16, BS 4504 PN10/PN16, BS10 Table D/E, EN 1092, AS 2129 Table D/E, JIS10K, ISO 7005 etc.
SUPERSEAL - Butterfly Valves
45
LARGE DIAMETER BUTTERFLY VALVES
MODEL HU-B70 - B10U-YX
H3
B10W-YX
6
5
ØD ØC H1
n-Ød
4 7
H2
3 2
1
ØN ØC1
L
n1-Ød1
Round
Square
ØZ
Double D
ØF
ØF H
ØF
45°Square
H H
DIMENSIONS (MM) Size
L
H1
H2
H3
28”
165
623.9
505.1
30”
165
646
499.0
800
32”
190
672
900
36”
203
1000
40”
1200
48”
DN
NPS
700 750
ISO 5211
DIN2501 PN10
ØZ
ØF
H
840
55
60.2
46
900
55
60.2
46
1015
950
55
60.2
46
28-Ø33
1115
1050
75
72.2
55
8-Ø18
28-Ø36
1230
1160
85
72.2
55
8-Ø22
32-Ø39
1455
1380
105
98.2
75
No.
ØN
ØC1
n1-Ød1
ØD
ØC
n-Ød
66
F25
300
254
8-Ø18
24-Ø30
895
66
F25
300
254
8-Ø18
24-Ø33
965
576.0
66
F25
300
254
8-Ø18
24-Ø33
720
637.0
118
F25
300
254
8-Ø18
216
800
701.0
142
F25
300
254
254
940
844.0
160
F30
350
298
Flange drilling according to ASME B16.1, ASME B16.5, ASA 150, DIN2501 PN6/PN10/PN16, BS 4504 PN10/PN16, BS10 Table D/E, EN 1092, AS 2129 Table D/E, JIS10K, ISO 7005 etc.
46
SUPERSEAL - Butterfly Valves
SCREWED ENDS BUTTERFLY VALVE
SCREWED ENDS BUTTERFLY VALVE 14 BAR MODEL 2200-750 OVERVIEW
The ‘Hale Style’ Butterfly Valve is the most cost effective and reliable control and isolation valve for threaded pipe applications, tank batteries, hook-ups and storage tanks. The 2200-750 Butterfly Valve is suitable for a wide range of applications and allows for smooth operation in varying temperatures and harsh environments encountered in oil, gas and industrial applications
DESIGN •
• • •
Lockable Handle, designed with locking holes in flange and handle cap to be easily locked in full open or full closed position. Maximum size stem diameter on all valves offers greater strength and increases the life of the valve. Standard polished bronze disc with replaceable Buna N o-ring. An optional fluoroelastomer o-ring material is also available. Both disc and stem o-rings are easily replaced in the field. A one-piece cast iron, nickel plated body for corrosion resistance, rated at 1400 kPa (200 PSI) WOG maximum working pressure. Trim for salt water is also available.
MATERIALS Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Part Name Shaft O Ring Body Disc Disc O Ring Disc Bolt O Ring Shaft Lever Ball Lever Spring Lever Lever Lock Nut Lever Connection Lever Extension Lever Pin
Material NBR, EPDM, Viton Cast Iron/Ductile Iron Nickel Plated Bronze NBR, EPDM, Viton Stainless Steel NBR, EPDM, Viton Stainless Steel 410 Ball Bearing Steel Stainless Steel Ductile Iron Carbon Steel Zinc Plated Carbon Steel Carbon Steel Pipe Carbon Steel
Type Face to Face End
Threaded Manufacturer Standard ANSI/ASME B1.20.3
DIMENSIONS & WEIGHTS Size IN DN 2 50 3 80 4 100 6 150
Working Pressure Application
A
B
C
120.7 154.0 161.9 238.1
57.2 69.9 93.7 120.7
108.0 123.8 130.2 177.8
E
F
H
203.2 76.2 88.0 203.2 103.2 119.2 203.2 134.9 155.8 330.2 196.9 277.4
Weight (kg)
4.8 7.1 10.1 21.8
PN16 (200 PSI) Water Supply & Sewage, Chemical/Petrochemical/Processing, Power and Utilities, Paper and Pulp.
Shaft Superior shaft strength provides extra durability and long life.
Lockable Lever The valve is designed with locking holes in the mounting flange and lever to be easily locked in full open and full close positions.
O-Ring Both disc and shaft O-Ring are standard rubber material (Viton®/NBR/EPDM etc.) and can easily be replaced in the field.
Disc A polished bronze disc with replaceable O-Ring (Viton®/NBR/EPDM etc.) assures bubble-tight shut off. Maximum disc diameter has a greater free flow area.
Dry Seal Pipe Thread NPTF (or BSP) type thread is dry seal pipe thread to seal pressure tight joints without the sealing compounds.
Body One piece cast iron nickle plated body, ideal for harsh oil, gas and industrial environments.
SUPERSEAL - Butterfly Valves
47
AUSTRALIAN PIPELINE VALVE BRAND RANGE - CATALOGUES
COMPLETE PRODUCT LINE “Australian Pipeline Valve
Product Brochure
Ball Valves Floating & Trunnion Mounted
Ball Valves Floating Small Bore
Ball Valves Special Service
Gate, Globe & Check Valves - Cast Steel
Gate, Globe & Check Valves - Forged Steel
Plug Valves Lubricated, Sleeved & Lined
Oilfield Products Valves & Wellheads
produces isolation, control and flow reversal protection products for severe and critical service media in utility, steam, pipelines, oil & gas and process industries. APV valves and pipeline products form the most
APV FAMILY OF BRANDS RANGE - CATALOGUES
competitive portfolio in the market.”
Diamond Gear Gearboxes
Flowturn Ball Valves Multiway & Deadman
Flowturn Gate, Globe & Check Valves
Flowturn Instrument Valves
Flowturn Strainers & Sight Glasses
Steamco Steam Valves
Supercheck Wafer Check Valves
Superseal Butterfly Valves
Superseal Industrial Ball Valves
Torqturn Actuators
TwinLok Tube Fittings
Uniflo Check Valves
Contact us for your local stockist/distributor View our catalogues at www.australianpipelinevalve.com.au
www.australianpipelinevalve.com.au LOCAL DISTRIBUTOR
API 622 2011 2nd Edition Fugitive Emission Certified
API 622 2011 2nd Edition Endurance Test Certified
QUALITY ASSURANCE AND CERTIFICATION We are continually improving all facets of quality assurance. Full metallurgical and test certificates are always supplied for all pressure retaining parts, we also provide it on all major trim components. We have endeavoured to provide a broad outline of our range and capabilities. Because we are continually developing new products for our customers this catalogue will, to some extent be incomplete. This catalogue is a general overview only, individual drawings and data sheets can be furnished on request. If you have any requirement in the field of valves, please contact us for a prompt response. Continuous development of Australian Pipeline Valve products may necessitate changes in the design or manufacturing processes. Australian Pipeline Valve reserves the right to effect any such changes without prior notice.
© Australian Pipeline Valve 1990 - 2023 Edition