BALL VALVES - MULTIWAY AND DEADMAN
www.australianpipelinevalve.com.au
QUALITY VALVE MANUFACTURER
QUALITY COMMITMENT Quality is Our First Priority. Consistent product quality and a proven track record makes Australian Pipeline Valve a dependable choice where total reliability is the number one concern. Since its founding, APV’s philosophy has been focused on quality. Our valves are manufactured in full compliance to worldwide standards (such as ASME/ANSI, API, EN, ISO, BS, AS).
70-78 Stanbel Road Salisbury Plain South Australia 5109 Telephone +61 (0)8 8285 0033 email: admin@australianpipelinevalve.com.au
www.australianpipelinevalve.com.au
CONTENTS Spring Return Deadman Handle KI Series
4
Spring Return Deadman Handle 76-500 Series
5
Spring Return Deadman Handle High Cycle S-76-K-L20H Series
7
Spring Return Deadman Handle Quarter Turn S71 Series
8
Spring Return Deadman Handle DH-HT Series
9
Fusible Link Emergency Shutdown Quarter Turn Valves
10
Multiway Side Entry Unibody SL8141-1P
11
4-Way Double L Port Ball Valves SL8141-KI
13
Multiway Side Entry Unibody SL8142-FZ
14
Multiway Side Entry 2 Piece SL9141
16
Multiway Flanged Ball Valve BV-509 Series
18
Multiway Ball Valve BV-509 L5U
19
Multiway Flanged End Ball Valve BV-509A Series
21
Multiway Screwed Ends Ball Valve BV-TC810LC Series
22
Multiway Side Entry Spooled Body Ball Valve BV-501T-Z-I
23
Multiway Screwed / Weld End Ball Valve BV-505 Series
25
Multiway Screwed End Ball Valve (Standard Port) BV-2057 / BV-L50~L54 Series
26
Multiway Screwed / Weld End Ball Valve BV513THP-3000 PSI
28
Multiway Screwed End Ball Valve (Full Port) L230-KV Series
30
Multiway Screwed End Brass Ball Valve 3L3200 Series
32
Instrument Ball Valves 40 Series
33
Technical
34
© Copyright Australian Pipeline Valve 1990 - 2023 Edition Catalogues, photos, brochures and technical publications are the exclusive property of Australian Pipeline Valve. Any unauthorised reproduction in total or in part, shall result in prosecution. Products and data sheets in this publication are subject to change at anytime without notice. Australian Pipeline Valve reserves the right to carry out amendments to products and materials.
FLOWTURN - Multiway Ball Valves & Deadman Levers
3
SPRING RETURN DEADMAN HANDLE
SPRING RETURN DEADMAN HANDLE FOR Q UA R T E R T U R N VA LV E S K I S E R I E S
Spring Return Handle provides unassisted opening or closing of manually operated quarter turn valves. The Spring Return Handle, driven by a powerful, completely enclosed torsion spring, automatically returns the valve to the desired fully-open or fully-closed position when released. Automatic valve repositioning is a convenience and safety feature for filling, sampling, or dispensing applications. The automatic repositioning is ideal as a safety feature in manual emergency conditions. It is ruggedly constructed to meet the demanding requirements of rapid and repetitive operations. Unless specified otherwise, valve/handle assemblies will be furnished for spring-to-close operation.
FEATURES OF ROTARY STYLE SPRING RETURN OPERATOR • • • • • • • •
Positive quick acting operation for ball, plug, or butterfly valve Strong, durable torsion spring mechanism Rugged metal construction Enclosed clock-type 90 degree spring Weatherproof sealed spring housing Tough corrosion resistant epoxy paint Reliable low stress range springs are available in clockwise or counter-clockwise action Valve cannot be left in wrong position
OPTIONAL EQUIPMENT • •
4
Limit switches for remote indication of valve position. Unless otherwise specified, SPDT limit switches will be provided to indicate open and closed positions. A locking device to permit padlocking the handle in either the open or closed position is available.
FLOWTURN - Multiway Ball Valves & Deadman Levers
SPRING RETURN DEADMAN HANDLE
D E A D M A N S P R I N G R E T U R N B A L L VA LV E (FULL PORT) S-76-500 SERIES FEATURES • • • • • • • •
Full Port Spring Return Handle Investment Cast Body Blow Out Proof Stem/ Floating Ball Adjustable Packing Gland 150 PSI Saturated Steam Working Pressure 13789 kPa (2000PSI) WOG Threads Conform to ANSI B1.20.1, BS21, DIN259/2999 Also available in 3 piece body Also available in 3000 PSI, 3700 PSI Available in BSP or NPT ends Available in Bronze, SS & Carbon Steel
• • • •
11
MATERIALS LIST No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
13
10 9 6 8 7
D
A
2
5
4
3
1
C 16
Material A351-CF8M A216-WCB A351-CF8M A216-WCB ASTM A351 Gr. CF8M RPTFE PTFE A276 TYPE 316 RPTFE RPTFE SUS 304 SUS 304 SUS 304 A351 - CF8 & SS 304 SUS 304 A351 - CF8 VINYL SUS 304 55CrSi SUS SS304/316 SS304 SS304 SS304 SS304
Test Pressure
14 13 H
19
E
12
Part Name Body End Cap Ball Ball Seat Body Seal Stem Thrust Washer Stem Packing Gland Nut Stem Washer Stem Nut Handle Head Bolt Handle Flange Handle Sleeve Handle Bolt Spring Spring Rod Spring Rod Binder Tube Handle Tension Adjustment Washer Hex Nut
G
M
Shell Test (Water)
3000PSI
Seat Test (Water)
2200PSI
Seat Test (Air)
80PSI
SADDLE
20 15 18
BARRED PLATE
17 21
LOCK
B
22
Optional ZI locking device
PRESSURE TEMPERATURE RATING
DIMENSIONS A
B
C
D
E
mm
mm
2000
137.8
1/4”
8 0.377 9.6 1.122 28.5 2.244 57.0 1.161 29.5 7.244 184
1600
110.3
1200
82.7
800
55.1
400
27.5
in
mm
in
mm
in
mm
in
mm
in
3/8” 10 0.492 12.5 1.122 28.5 2.244 57.0 1.161 29.5 7.244 184 1/2” 15 0.59
15 1.301 33.05 2.602 66.1 1.287 32.7 7.244 184
3/4” 20 0.787 20 1.488 37.8 2.976 75.6 1.440 36.6 7.244 184 1”
25 0.984 25 1.716 43.6 3.433 87.2 1.779 45.2 9.212 234
1-1/4” 32 1.259 32 1.909 48.5 3.818 97.0 2.106 53.5 12.920 330 1-1/2” 40 1.496 38 2.283 56.6 4.456 113.2 2.342 59.5 12.920 330 2”
50 1.968 50 2.637 67.0 5.275 134.0 2.807 71.3 12.920 330
Available up to 100NB (4”).
Pressure in PSIG
in
0
50
100
150
200
250
300
350
400
0 450 500°F
10
38
65
93
121
148
176
204
232 260°C
Pressure in BAR
Size
Temperature
FLOWTURN - Multiway Ball Valves & Deadman Levers
5
SPRING RETURN DEADMAN HANDLE
D E A D M A N S P R I N G R E T U R N B A L L VA LV E (FULL PORT) 76-500 SERIES FEATURES • • • • • • • • • •
Full Port Spring Return Handle Investment Cast Body Blow Out Proof Stem / Floating Ball Adjustable Packing Gland Working Pressure 13789 kPa 2000 PSI WOG 150 PSI* Saturated Steam Threads Conform to NPT (B1.20.1) or BSP (ISO 7.1 RC) Also available in 3 piece body Also available in 3000 PSI, 3700 PSI
MATERIALS LIST
*High Temperature & pressure seats also available
18
B
14 18
H
15
E
11
M
G
11 12 14 13
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Part Name Body Cap Ball Ball Seat Joint Gasket Thrust Washer Stem Stem Packing Gland Nut Stem Nut Spring Handle Assembly Handle Cover Spring Spring Rod Spring Rod Binder Nut Tension Adjustment Washer Hex Nut Bolt
Material A351-CF8M A216-WCB A351-CF8M A216-WCB A351-CF8M A351-CF8 RPTFE PTFE RPTFE AISI 316 RPTFE A194 Gr.8 A194 Gr.8 AISI 304 / A351-CF8 Vinyl 55CrSi SUS SS304/316 SS304 SS304 SS304 SS304
16 17
Test Pressure
F
H
Shell Test (Water)
3000PSI
Seat Test (Water)
2200PSI
Seat Test (Air)
80PSI
DIMENSIONS (MM) Inch 1/4” 3/8” 1/2” 3/4” 1” 1-1/4” 1-1/2” 2”
E
10
11
9
12
8 7
DN 8 10 15 20 25 32 40 50
A 9.6 12.5 15.0 20.0 25.0 32.0 38.0 50.0
B 28.5 28.5 33.05 37.8 43.6 48.5 56.6 67.0
C 57.0 57.0 66.1 75.6 87.2 97.0 113.2 134.0
D 29.5 29.5 32.7 36.6 45.2 53.5 59.5 71.3
E 184 184 184 184 234 330 330 330
6 5
D
PRESSURE TEMPERATURE RATING
4
A
1
C
2
Pressure in PSIG
B
SADDLE
BARRED PLATE LOCK Optional ZI locking device
2000
137.8
1600
110.3
1200
82.7
800
55.1
400
27.5
0
50 10
100 37
150 65
200 93
250 121
300 148
Temperature
This catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
6
FLOWTURN - Multiway Ball Valves & Deadman Levers
350 176
400 204
0 450 500°F 232 260°C
Pressure in BAR
3
SPRING RETURN DEADMAN HANDLE
D E A D M A N S P R I N G R E T U R N BA L L VA LV E H I G H C YC L E 6 6 0 - L 2 0 H + S 7 1 - 5 0 8 ~ 5 1 0 - 0 1 FEATURES • • • • • • • • • • • •
Full Port DN 8NB~80NB (1/4”- 3”) 2000PSI (13790 kPa) for 25NB 1500PSI (10342 kPa) for 32~80NB Spring Return Handle (Dead Man Handle) for Auto Default Position High Cycle Triple Barrier Stem Seal System V-Type Packing for Maximum Stem Sealing Belleville Washer Design for Automatic Compression of Stem Sealing Direct Mount Pad (ISO 5211) TA Luft Fugitive Emission Compliant Precision Investment Heavy Hex 2 Piece Cast Body Blow-Out Proof Stem Available in Carbon Steel or Stainless Steel Various End Connections Available
MATERIALS LIST No. 1 2 3 4 4A 5 6 7
Part Name Quantity Material Handle Head 1 AISI 304/CF8 Anchor 1 AISI 304/CF8 Shaft Bolt 1 SUS304 Spring Shaft 1 AISI 304/SUS316 Spring Rod Anchor 1 SUS304 Spring 1 55CrSi/SUS301 Handle 1 AISI 304 Sleeve 1 PVC Tension Adjustment 1 AISI 304 8 Washer 9 Hex Nut 1 AISI 304 10 Hex Screws 2 A2-70 304SS 10A Lock Nuts (Nylon Insert) 2 SUS304 11 Stop Lock Cap 1 AISI 304 12 Handle Nut 1 A194-8 13 Body 1 CF8M 14 Cap 1 CF8M 15 Ball 1 SUS316 16 Seats 2 RPTFE TFM4215 17 Body Gasket 1 PTFE 18 Primary Stem Seal (Tapered) 1 PTFE 19 O-Ring 1 Viton 20 Stem 1 A276 316 21 Stem Packing Set 4 PTFE V-Rings 22 Gland 1 AISI 316 23 Belleville Washer 2 AISI 301 24 Bushing 1 AISI 304 25 Gland 1 AISI 304 26 Stem Nut 1 A194-8 27 Stop Bolt 1 A-270 304SS 27A Stop Bolt Nut 1 A-270 304SS 28 Antistatic Device 1 AISI 316
(NPT, BSP, ISO 7/1/ ISO 228/1, BW, etc.) E1 E2
1
U2
3
K LOC
12
4A
U1
E
4 5
25
6
P
11
7
P
26 23
19
27
22
2
3
18
24
10 10A
8
1
6
12
11 26
9
21
24 25 20
27A
13
16
28
18. Taperseal Stem Seal
16
17
19
17
13
14
15
21. PTFE V-Ring Stem Packing Set
Pressure Balance Hole
DIMENSIONS (MM)
H1
21 14
H L
TORQUE (NM) & WEIGHT (KG)
Inch
DN
PSI
L
d
E
H
H1
T
P
M
E1
E2
U1
Deadman U2 Hex. B ISO 5211 Valve NM NM
1/4” 3/8” 1/2” 3/4” 1” 1-1/4” 1-1/4” 1-1/2” 2” 2”
8 10 15 20 25 32 32 40 50 50
2000 2000 2000 2000 2000 1500 1500 1500 1500 1500
62 62 75 80 90 110 110 120 140 140
10.6 12.7 15.0 20.0 25.0 32.0 32.0 38.0 50.0 50.0
170 170 170 207 275 280 450 450 450 520
43.1 43.1 43.1 50.7 58.5 51.0 51.0 60.0 70.0 70.0
74 74 74 82 90 74 74 87 97 97
29.0 29.0 34.5 37.0 45.0 -
9 9 9 9 11 11 11 14 14 14
9 9 9 9 11 -
36 36 36 36 42 42 50 50 50 50
42 42 42 50 50 70 70 70 70 70
6 6 6 6 6 6 6 7 7 7
6 6 6 7 7 9 9 9 9 9
23.5 23.5 28.0 33.0 45.0 51.0 51.0 59.0 73.0 73.0
F03~F04 F03~F04 F03~F04 F03~F05 F04~F05 F04~F07 F05~F07 F05~F07 F04~F07 F10
7 8 8 9 16 26 26 37 47 53
15 15 15 20 30 32 56 56 56 100
Lever
Weight
S71-504-00 S71-504-00 S71-504-00 S71-507-00 S71-508-00 S71-508-01 S71-509-01 S71-509-01 S71-509-01 S71-510-01
1.10 1.10 1.20 1.30 1.50 2.94 3.52 4.60 6.00 7.95
This catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
FLOWTURN - Multiway Ball Valves & Deadman Levers
7
SPRING RETURN DEADMAN HANDLE
SPRING RETURN DEADMAN HANDLE FOR QUARTER TURN VALVES S71 SERIES (KITS) FEATURES • • • • •
All components of lever are stainless steel Operating torque should be sized according to valve torque, media, pressure and safety. Can be fitted on 1P, 2P, 3P valve Available in ISO F03 to F07 55CrSi Spring Material
MATERIALS LIST Item 1 2 3 4 4A 5 6 7 8 9 10 11 12
OPEN
Part Name Handle Head Anchor Anchor Screw Spring Rod Spring Rod Anchor Spring Handle Extension Sleeve Washer Hex Nut Socket Head Screws Washer Nut
Quantity 1 1 1 1 1 1 1 1 2 2 2 1 1
Materials CF8 CF8 SS 304 SS 304 SS 304 SS 301 SS 304 PVC SS 304 SS 304 SS 304 SS 304 SS 304
12 10
11
3
2
11 12
4A
10
10
10
1
5
1
3 4A 5 6
8
7
9 6
7
4
2
CLOSE
NO. PART NA
8 9
4
DIMENSIONS & TORQUE Kit Part No. S71-504-00 S71-507-00 S71-507-01 S71-508-00 S71-508-01 S71-509-01
L 170 207 220 275 280 450
J* 9 9 11 11 14 14
NO. PART NAME D (ISO 5211) Torque MATERIAL GLAND F03/F04 1 HANDEL 15Nm CF8 SS304 2 HANDLE BOLT F03/F04 3 HANDLE 20Nm CF8 4 F04/F05 WASHER 20Nm SS304 F04/F05 5 NUT 30Nm SS304 6 HANDEL HEX SS304 F05/F07 7 BOLT 30Nm SS304 8 SPRING 55Nm SWP F04/F05/F07
*Available unmachined
LOCK Locking device
8
FLOWTURN - Multiway Ball Valves & Deadman Levers
1
HANDEL
2
HANDLE
3
HANDLE
4
WASHE
5
NUT
6
HANDEL
7
BOLT
8
SPRING
9
WASHE
10 NUT Q'TY 11 HANDLE 1 12 HANDLE 2 1 1 1 1 1 1
9
WASHER
SS304
10
NUT
SS304
2
11
HANDLE
SS304
1
12
HANDLE SLEEVE
VINYL
1
1
SPRING RETURN DEADMAN HANDLE
SPRING RETURN DEADMAN HANDLE FOR Q UA R T E R T U R N VA LV E S D H - H T S E R I E S
FEATURES S
Size DN15 ~ DN50 (1⁄2” - 2”) Designed to mount upon ISO 5211 direct mounting pad M
MATERIALS LIST Item 1 2 3 4 5 6 7 8 9 10 11
W 8 7 6
5
9
10
H
4 11
3 2 1
A
4-Ød
Parts Body Packing Spring Stem Flat Washer Circlip for Shaft Spring Washer Nut Handle Handle Sleeve Thrust Washer
Material ASTM A351-CF8M PTFE 65Mn
AISI 304
PVC PTFE
PCD ØD
C
Maximum Output Torque: DN15-DN20:5 N.M (44.25lb-in) DN25-DN32:11 N.M (97.36lb-in) DN40-DN50: 17 N.M (150.46lb-in)
Ød1
A
DIMENSIONS (MM) DN
H
W
S
C
d
d1
D
M
15 - 20
56
195
8
5.7
6
13
36
7/16” - 20 UNF
25 - 32
56.5
195
8
7.5
6
15
42
7/16” - 20 UNF
40 - 50
70.5
245
9.5
8.6
7
20
50
5/8” - 18 UNF
DIMENSIONS (INCH) DN
H
W
S
C
d
d1
D
M
1/2” - 3/4”
2.2
7.68
0.31
0.22
0.24
0.51
1.42 7/16” - 20 UNF
1” - 1-1/4”
2.22
7.68
0.31
0.3
0.24
0.59
1.65 7/16” - 20 UNF
1-1/2” - 2”
2.78
9.65
0.37
0.34
0.28
0.79
1.97
5/8” - 18 UNF
FLOWTURN - Multiway Ball Valves & Deadman Levers
9
EMERGENCY SHUTDOWN VALVES
F U S I B L E L I N K E M E RG E N C Y S H U T D OW N Q UA R T E R T U R N VA LV E S Valves designed with fire control in mind are crucial to any piping system carrying flammable fluids or gases. Our spring actuated assemblies are designed to fail-close when a fire breaks out, halting the flow which may be adding to or compounding the fire intensity. Valves on the deluge system can be activated to fail-open when heat is sensed, immediately flooding the area with water. Our fusible link assembly provides the ideal fire protection solution. Designed to melt when environmental heat reaches a predetermined setting, the fusible link separates and allows the spring to drive the valve into the fail-open or fail-closed position. The fire sensitive unit mounts directly onto a quarter turn valve and can be manually operated when required. Unless specified otherwise, spring assemblies will be
Shuts down in event of fire. Fusible link for quick quarter-turn operation in fail-safe valve positioning (fail-closed positioning).
furnished for spring-to-close operation. The spring module is completely enclosed for maximum safety and the fusible link is mounted externally for environmental sensitivity. The spring actuated assemblies can be retrofitted to many existing valves and are fully field-adjustable. Optional limit switches are available for remote indication of open or closed positions. Typical applications for these units can be found in paint plants, chemical, or hydrocarbon processing facilities.
Fusible Link Safety Link
Fusible Link (Disconnected)
Arming Lever
Safety Link
Locking Plate
Locking Plate
Spring Pack Stop Adaptor
A temperature sensitive valve actuator with a self-contained energy source, for automatic valve Spring Pack operation in the event of a fire Declutchable (fail-closed positioning). Gear Operator
Spring Pack
Spring Stop
Lever Operated Fusible Link Assembly Ball Valve Gear Operated Fusible Link Assembly
ESDV - Swing Check Valve with UL/FM approved fusible link. See page 7 of Flowturn Gate, Globe, Check Catalogue.
10
FLOWTURN - Multiway Ball Valves & Deadman Levers
MULTIWAY UNIBODY BALL VALVE
M U LT I W AY S I D E E N T RY U N I B O DY BA L L VA LV E 8 0 0 0 S E R I E S TYPE
PORT
1
L (3 Seat)
1
T (4 Seat)
1
2
2
1
3
3
2
1
2
3 2
3
1
1
3 2
2 3
1
2
3
MODEL SL8141-1P
4
1
3
2 3
Flanged Ends 3-Way Ball Valves Cast iron FC20, S.S CF8 & CF8M. Full Port, Cast body. Size 25NB ~ 200NB (1” ~ 8”) 150#, PN16 Flanging ASME B16.5, AS 4087/EN1098 PN16 or EN/ISO/AS PN16 3 Seat Design (4 seats for T-Port) multi-directional shut off can be used in any direction i.e. a “T” port can be utilised as an L port by turning 180 degrees. Flow can be directed into any inlet with 3 and 4 seat design.
• Individually tested in factory for tight shut-off • Adjustable Gland packing • Three/Four-seat design for positive shut off in all directions regardless of entry point • Media trapped in valve cavity is substantially reduced with 3/4 seats • 90 Degree turn operation • Trunnion supported ball for lower torque & longer service life • Transflow style 6
Ball
Thrust Bearing
Antistatic Body
K
7
Trunnion Ball Support
L2
5 4
8
9
10 11
3
21
H1
Nxøn
2 1
ØC ØB ØD
Ød1
19
19A
14 15 16 17 18
T
Seat Retainer and Holder
FRONT VIEW
MATERIALS LIST No 1 2 3 4 5 6 7 8 9 10 11 14 15 16 17 18 19 19A 21
Part Name Gasket Cover Stem Packing Gland Bolt Stopper Circlip Packing Gland Bolt Bonnet Handle Ball Seats Body Bushing Ball & Stem Antistatic Seat Retainer Seat Holder O-Ring
CF8M S/S PTFE ASTM A351 CF8M PTFE SUS304 B8 SUS304 304SS ASTM A351 Gr. CF8M B8 CF8 Ductile Iron RPTFE ASTM A351 Gr. CF8M 50/50 SS/PTFE Filled ASTM A351 Gr. CF8M SUS304 ASTM A351 CF8M ASTM A351 CF8M Viton/NBR
CF8 S/S PTFE ASTM A351 CF8 PTFE SUS304 B8 SUS304 304SS ASTM A351 Gr. CF8 B8 CF8 Ductile Iron RPTFE/PTFE ASTM A351 CF8 50/50 SS/PTFE ASTM A351 CF8M SUS304 ASTM A351 CF8 ASTM A351 CF8 Viton/NBR
WCB PTE ASTM A216 WCB PTFE SUS304 B7 Carbon Steel 304SS ASTM A216 WCB B7 ASTM A216 WCB Ductile Iron RPTFE/PTFE ASTM A216 WCB 50/50 SS/PTFE ASTM A351 CF8M SUS304 ASTM A216 WCB ASTM A216 WCB Viton/NBR
FLOWTURN - Multiway Ball Valves & Deadman Levers
Cast Iron
Qty
PTFE FC-20 PTFE Cast Iron S45C/SS41 Carbon Steel 304SS FC-20 S45C/SS41 FC-20 PTFE RPTFE/PTFE FC-20 50/50 SS/PTFE ASTM A351 CF8 SUS304 Cast Iron Cast Iron Viton/NBR
1 1 1 1 2 1 1 1 4 1 3 3/4 1 1 1 1 3 3 1
11
MULTIWAY UNIBODY BALL VALVE
MODEL SL8141-1P ANSI 125# & 150# ANSI B16.5 DIMENSION (mm) Size
in 1” 1-1/2” 2” 2-1/2” 3” 4” 5” 6” 8”
mm 25 40 50 65 80 100 125 150 200
ød1
øB
øC
øD
H1
L1
L2
K
N
øn
T
Weight Kg
25 39 51 63 76 102 125 152 202
79.4 98.5 120.6 139.7 152.4 190.5 254.0 241.3 298.5
51 73 92 105 127 157 186 216 270
108 127 152 178 191 229 254 279 343
100.0 115.0 148.5 142.0 163.5 199.0 220.0 262.5 284.0
180 200 220 250 260 340 420 435 522
90 100 110 125 130 170 210 217 261
175 230 230 330 330 330 700 700 700
4 4 4 4 4 8 8 8 8
16 16 20 20 20 20 23 23 23
14.0 17.0 18.0 21.0 23.0 23.9 24.0 25.4 27.0
10 14 18 27 38 49 89 105 162
Larger sizes up to 600NB refer drawings SL8141-OVK Series.
TORQUE
Inlet or outlet
NM
3
Break torque output based on clean fluids
150#
Size
∆P 1965 kPa (285PSI)
in
mm
T Port
L Port
2”
50
96NM
80NM
2-1/2”
65
156NM
150NM
3”
80
200NM
180NM
4”
100
348NM
365NM
6”
150
700NM
690NM
8”
200
2200NM
2060NM
L2
Running torque averages 1/3 of break torque. For dry service or infrequent use add 40% (-10% oil).
Inlet or outlet
L1
BI-DIRECTIONAL FLOW
PRESSURE/TEMPERATURE 1440
lb
49.6
)
-51-17
150 Class CV/Litre/Minute at 1 PSI 150 Class CV (US gallons/minute) pressure drop L Port * T Port L Port
13.7
)
100 -60 0
20.6
d (R
125 lb
200
27.5
orce
300
PN16
(T
150 lb
ats
400
34.4
einf
Se
on R
n flo
Te
500
41.3
Tefl
600
Pressure in BAR
720
Pressure in PSIG
Allows flow into the end ports and out of the common side port for mixing applications, or into the side port and out of either end port for diverting applications.
99.2
300
6.8 100 180 200
300
400 450 500°F
38
149
204 232 260°C
82
93
Inlet or outlet
2
1
Temperature
Ratings shown apply when temperature on all ports is equal and applies to the highest pressure rating on all of the ports.
40NB
189
200
50
50NB
529
400
140
65NB
604
650
160
80NB
982
1000
260
100NB
1625
2000
640
150NB
3326
880
200NB
5670
1500
*With all three ports open
L-PORT: 90° POSITION 1
POSITION 2
FLOW PATTERNS FOR 3 WAY VALVES All T-PORT Flow Patterns can be changed in-the field without disassembling valve FLOW PLAN A POSITION 1
POSITION 2
FLOW PLAN D POSITION 1
POSITION 2
POSITION 1
T-PORT: 90°
POSITION 2
POSITION 1
FLOW PLAN E POSITION 3
POSITION 2
FLOW PLAN F T-PORT: 180°
POSITION 2
POSITION 1
POSITION 2
POSITION 3
FLOW PLAN I POSITION 3
T-PORT: 180°
POSITION 1
FLOW PLAN J
12
POSITION 2
FLOW PLAN G
FLOW PLAN H POSITION 1
POSITION 1
POSITION 2
FLOW PLAN K
FLOWTURN - Multiway Ball Valves & Deadman Levers
POSITION 3
4 WAY DOUBLE L PORT BALL VALVES
4 - W AY D O U B L E L P O R T BA L L VA LV E S SL8141-KI SERIES
1440
99.2
720
49.6
600
41.3
500
34.4
Pressure in PSIG
Body Cast Iron (FC-20), SUS 304 (CF8), SUS 316 (CF8M) Stem SUS 304, SUS 316 Ball SUS 304, SUS 316 Seats PTFE, Reinforced PTFE Test Pressure 150LB-82kgf/cm2(WATER)
150 lb
27.5
300
PN16
20.6
125 lb
200
6kgf/cm2(AIR)
100 - 60 0
PRESSURE/TEMPERATURE RATING (RPTFE) 150# ANSI WCB CF8 & CF8M BODY Temperature
to 80NB
100NB - 150NB
200NB
Up to 60°C
1963kpa (285PSI)
1963kpa (285PSI)
1963kpa (285PSI)
Up to 80°C
1929kpa (280PSI)
1722kpa (250PSI)
1378kpa (200PSI)
Up to 130°C
1722kpa (250PSI)
1515kpa (220PSI)
1033kpa (150PSI)
Up to 140°C
1580kpa (230PSI)
1378kpa (200PSI)
861kpa (125PSI)
Up to 180°C
551kpa (80PSI)
482kpa (70PSI)
344kpa (50PSI)
Up to 200°C
172kpa (25PSI)
137kpa (20PSI)
69kpa (10PSI)
Up to 210°C
137kpa (20PSI)
34kpa (5PSI)
Up to 220°C
68kpa (10PSI)
- 51-17
13.7 6.8 100 180 200
300
400 450 500°F
38
149
204 232 260°C
82
93
Temperature
J F
E G
MOUNTING PAD DIMENSIONS (MM)
Refer chart for 300LB
DIMENSIONS L
ANSI 150LB Flange
mm
D
T
C
B
n
25
25
100
103
11.2
51
79.4
4
1-1/2”
40
30
100
127
14.2
73
98
4
2”
50
60
200
152
15.9
92
121
4
2-1/2”
65
54
230
178
17.6
105
140
4
3”
80
76
240
190
19.1
127
152
4
4”
100
102
280
228
23.6
157
191
8
5”
125
127
360
254
23.9
186
216
8
6”
150
152
460
279
25.4
216
241
8
8”
200
203
600
343
25.6
270
298
8
10”
250
250
750
406
30.3
324
362
12
2” -
2-1/2” -
3” -
4” -
As per customer requirement, refer drawing. (ISO 5211 Mounting Pad available) M
Nxøn
H
in 1”
1-1/2” -
ØC ØB ØD
Ød
Size E J F G
Ød
Size
400
Pressure in BAR
PRESSURE/TEMPERATURE (up to 150NB only)
Material CF8/CF8M, C.I. FC-20 Flanged ANSI 150LB OR JIS 10K
12” (300NB) to 24” (600NB) refer SL8141-OVK Series drawings. Available with lever, gear operator or actuator. Stainless steel static grounding device is a standard feature.
n L
FLOWTURN - Multiway Ball Valves & Deadman Levers
T
13
MULTIWAY UNIBODY BALL VALVE
MULTIWAY SIDE ENTRY UNIBODY BALL VALVE MODEL SL8142-F PORT
1
L (3 Seat)
1
T (4 Seat)
1
2
2
1
3 2
1
1
1
2
1
4
2
1
2
3
3 2 3
4
2 3
3 2 Double L (4 Way)
3
1
Mounting ISO 5211
3 2
1
Flanged Ends 3-Way 90 degree turn Ball Valves Cast iron FC20, S.S 304 & 316. Flanged ASME B16.5, Full port, Cast steel body. Size 40NB ~ 250NB (11⁄2” ~ 10”) 150#, 300#, 600#
2
3
3
3 4
• Individually tested in factory for zero leakage. • Adjustable Gland packing. • Three/Four-seat design for positive shut off in all directions regardless of entry point. • Media trapped in valve cavity is substantially reduced with 4 seat design. • 90 Degree turn operation. (ISO mounting on Request) • Trunnion supported ball for lower torque and longer service life. Four seat design allows even longer life by evenly distributing wear and increases leak tight integrity. • Transflow style 7 15
FRONT VIEW
L1
3 Seat Design (4 seat for T-Port) multi-directional shut off can be used in any direction. Flow can be directed into any inlet as these valves have 3 seats on L port and 4 seats on T port.
LOCKING DEVICE
20 16
10
19 12
11 2
øC øD
TYPE
5 14
8
13
1
L2
9
1.6
6 4 3
17 18 L1
Also available:- (optional) Firesafe Design c/w antistatic device, graphite stem packing, graphite body gaskets
1.6
14
MATERIALS LIST No
Part Name
Material
1
Body
ASTM A216 WCB / A351 / CF8M
2
Cap
ASTM A216 WCB / A351 / CF8M
3
Ball
ASTM A182 F316
4
Stem
5
Uppercover
6
Seats
7
Indicating Plate
8
Gasket
ASTM A182 F316 ASTM A105+ENP / A182-F316 RPTFE (4 Seats) SS304 /SS316 316+Graphite / PTFE
9
Thrust Washer
10
Bolt
ASTM A193 B7+ZN / B8M
11
Nut
ASTM A194 2H+ZN / B8M
12
Screw
ASTM A193 B7 + Zn
13
O-ring
Viton
14
O-ring
Viton
15
Key
AISI 1045 /316
16
Screw
ASTM A193 B7 / B8M
17
Spring
ASTM A276 316
18
Antistatic Device
ASTM A276 316
19
Packing
Graphite / PTFE
20
Adaptor
A105 / 316
FLOWTURN - Multiway Ball Valves & Deadman Levers
RPTFE
MULTIWAY UNIBODY BALL VALVE
MODEL SL8142-F
TOP VIEW
ANSI 125# & 150# ANSI B16.5 DIMENSION (mm) Size in mm 1-1/2” 40 2” 50 2-1/2” 65 3” 80 4” 100 5” 125 6” 150 8” 200 10” 250
øB
øC
øD
ød1
H
L1
L2
M
N
øn
T
98.5 120.6 139.7 152.4 190.5 254 241.3 298.5 362
73 92 105 127 157 186 216 270 324
127 152 178 191 229 254 279 343 406
39 51 63 76 102 125 152 202 252
115 148.5 142 163.5 199 220 262.5 284 360
230 281 278 370 510 -
115 141 139 185 255 -
385 385 340 385 500 340 900 900 1000
4 4
15 19
14.3 15.9
4 4 8 8 12
19 19 22 22 25
19.1 23.9 25.4 28.5 30.2
Weight Kg 20 23 24 29 45 46 105 -
L2
300NB (12”) Refer YP version BV509. Larger sizes up to 600NB refer drawings SL8141-OVK Series.
L2
ANSI 300# ANSI B16.5 DIMENSION (mm) SIDE VIEW
Size øB øC øD ød1 H L1 L2 L3 M N øn T Weight Kg in mm 114.3 73 156 39 115 385 4 22 21 1-1/2” 40 2” 50 127.0 92 165 51 148.5 260 130 385 8 19 22.5 2-1/2” 65 149.2 105 185 63 142 340 3” 80 168.3 127 210 76 163.5 320 160 385 8 22 29 4” 100 200.0 157 254 102 199 370 185 146 500 8 22 32 6” 150 270.0 216 318 152 285 510 255 900 12 22 36.6 200NB ~ 300NB (8”-12”) Refer YP version BV509. Larger sizes up to 600NB refer drawings SL8141-OVK Series.
ØN
ANSI 600# ANSI B16.5 DIMENSION (mm) Size in mm 1-1/2” 40 2” 50 2-1/2” 65 3” 80
DN
øB
øC
øD
ød1
H
L1
L2
M
N
øn
T
Weight Kg
114.3 127.0 149.2 168.3
73 92 105 127
156 165 185 210
39 51 63 76
115 148.5 142 163.5
262 322
131 131
385 385 340 385
4 8 8
22 19 22
21 22.5 29
-
PRESSURE/TEMPERATURE
BREAK TORQUE OUTPUT BASED ON CLEAN FLUIDS
RATING (RPTFE) 150# ANSI WCB CF8 & CF8M BODY
300#
150#
Temperature
to 80NB
100NB - 150NB
200NB
Up to 60°C
1963kpa (285PSI)
1963kpa (285PSI)
1963kpa (285PSI)
Up to 80°C
1929kpa (280PSI)
1722kpa (250PSI)
1378kpa (200PSI)
in
mm
T Port
L Port
T Port
L Port
T Port
L Port
Up to 130°C
1722kpa (250PSI)
1515kpa (220PSI)
1033kpa (150PSI)
2”
50
96NM
80NM
118NM
105NM
140NM
120NM
Up to 140°C
1580kpa (230PSI)
1378kpa (200PSI)
861kpa (125PSI)
2-1/2”
65
156NM
150NM
190NM
179NM
287NM
180NM
80
200NM
180NM
245NM
218NM
250NM
230NM
Size
∆P 280PSI
∆P 400PSI
∆P 740PSI
Up to 180°C
551kpa (80PSI)
482kpa (70PSI)
344kpa (50PSI)
3”
Up to 200°C
172kpa (25PSI)
137kpa (20PSI)
69kpa (10PSI)
4”
100
348NM
365NM
387NM
345NM
400NM
375NM
Up to 210°C
137kpa (20PSI)
34kpa (5PSI)
-
6”
150
700NM
690NM
820NM
740NM
1200NM
1070NM
Up to 220°C
68kpa (10PSI)
-
-
8”
200
2200NM
2060NM
-
-
-
-
Refer chart for 300LB
Rating shown above and below apply when temperature on all ports is equal and applies to the highest pressure rating on all of the ports.
BI-DIRECTIONAL FLOW Allows flow into the end ports & out of the common side port for mixing applications, or into the side port and out of either end port for diverting applications.
PRESSURE/TEMPERATURE (up to 150NB) 1440
99.2
lb
flo nS
500
200 100 - 60 0
- 51-17
(R)
125 lb
d orce
T)
PN16
300
400 450 500°F
38
149
204 232 260°C
82
93
* T Port
L Port
40NB
189
200
50
41.3
50NB
529
400
140
65NB
604
650
160
80NB
982
1000
260
100NB
1625
2000
430
150NB
3326
-
880
200NB
5670
-
1500
250NB
8694
-
2300
300NB
-
-
-
27.5 20.6 13.7 6.8
100 180 200
150 Class CV (US gallons/minute)
49.6
34.4
einf
300
( ts
150 lb
ea
400
on R Tefl
600
Te
Pressure in PSIG
720
150 Class CV/Litre/Minute at 1 PSI pressure drop L Port Pressure in BAR
300
*With all three ports open
Temperature Carbon filled seats will improve pressure/temperature rating
FLOWTURN - Multiway Ball Valves & Deadman Levers
15
MULTIWAY 2 PIECE BALL VALVE
M U LT I W AY S I D E E N T RY 2 P I E C E BA L L VA LV E 9000 SERIES MODEL SL9141 Flanged Ends to ANSI B16.5 3-Way Ball Valves, 3 seats Cast Iron FC20, S.S 304 & 316. Full port, Cast body. Size 40NB ~ 200NB (1-1/2” - 8”) 150#/PN16 Optional Mount Pad TYPE
PORT
1
2
1
L
2
1
3 2
TOP VIEW
2
1
1
3
1
2
1
1
3
M
W
7
5 4
8
11
3
H
NxØn
1 19
SIDE VIEW
H
ØC ØB ØD
Ød1
W
12
D
DN
9
2
17
Z-Ød
MATERIAL LIST No
Part Name
CF8M S/S
CF8 S/S
WCB
Cast Iron
1
Gasket
PTFE
PTFE
PTFE
PTFE
2
Body
ASTM A351 Gr. CF8M
ASTM A351 CF8
ASTM A216 WCB
FC-20
3
Stem Packing (*2)
PTFE
PTFE
PTFE
PTFE
4
Gland
SUS304
SUS304
SUS304
Cast Iron
5
Bolt
B8
B8
B8
S45C
6
Stopper
SUS304
SUS304
Carbon Steel
Carbon Steel
7
C Retainer Ring
304SS
304SS
304SS
304SS
8
Packing Yoke
ASTM A351 Gr. CF8M
ASTM A351 CF8
ASTM A216 WCB
FC-20
9
Bolt
B8
B8
B7
S45C
11
Handle
Ductile Iron
Ductile Iron
Ductile Iron
Ductile Iron
12
Body Adaptor
ASTM A351 Gr. CF8M
ASTM A351 CF8
ASTM A216 WCB
FC-20
13
Joint Gasket (*2)
PTFE or S/S Spiral
PTFE or S/S Spiral
PTFE or S/S Spiral
PTFE
14
Ball Seat
RPTFE
RPTFE/PTFE
RPTFE/PTFE
RPTFE/PTFE
17
Ball & Stem
ASTM A351Gr. CF8M
ASTM A351 CF8M
ASTM A351 CF8M
ASTM A351 CF8
19
Nut
SUS304
SUS304
S45C / 2H
S45C
20
Stud
SUS304
SUS304
S45C / B7
S45C
21
Bolt
B8
B8
B7
S45C
Indicative overview only. Refer to as built drawing, different sizes/classes vary. * 2 Firesafe version has graphite / Spiral gaskets packings / Antistatic device.
16
T
Adjustable Gland packing 90 Degree turn operation. (ISO mounting on Request) Transflow style
T
L
13 14
FLOWTURN - Multiway Ball Valves & Deadman Levers
2 3
• 4 way also available.
6
2 3
2
3
3
4 2
3
1
T
3
MULTIWAY 2 PIECE BALL VALVE
MODEL SL9141 ANSI 16.5 DIMENSION (mm) Size inch mm 2” 50 2-1/2” 65 3” 80 4” 100 5” 125 6” 150 8” 200
Bore DN 50 65 75 100 125 150 200
B 121 140 152 191 216 241 298
C 92 105 127 157 186 216 270
150lb L M 220 110 250 125 290 145 330/370 175/185 400 200 430/480 215/240 540/580 270/290
D 152 178 191 229 254 279 343
H 160 185 210 178 250 252 22
W 265 290 500 400 700 1100 *
T 20 23 24 24 24 26 29
Refer as built drawing for dimensions, variations available. 250NB (10”), 300NB (12”) Refer YP Version - BV509 * Gear operator required.
150 Class CV (US gallons/minute)
150 Class CV/Litre/Minute at 1 PSI pressure drop L Port
* T Port
L Port
40NB
189
200
50
50NB
529
400
140
65NB
604
650
160
80NB
982
1000
260
100NB
1625
2000
40
150NB
3326
-
880
200NB
5670
-
1500
*With all three ports open
BREAK TORQUE OUTPUT 300#
T Port
∆P 400PSI
L Port
T Port
∆P 740PSI
L Port
T Port
L Port
105NM
140NM
120NM
2-1/2”
65
156NM
150NM
190NM
179NM
287NM
180NM
218NM
250NM
230NM
100
348NM
365NM
387NM
345NM
400NM
375NM
6”
150
700NM
690NM
820NM
740NM
1200NM
1070NM
200
8”
200
2200NM
2060NM
-
-
-
-
100
No safety factor is included. Based on clean fluids. Running torque averages 1/3 of break torque For dry service or infrequent use add 45% (-10% oil)
LA-1
Option 90° T-Port
TA-1
TA-2
20.6 13.7 6.8
- 60 0
100 180 200
300
400 450 500°F
-51 -17
30
149
204 232 260°C
82
93
Temperature
PORT ARRANGEMENT L-Port
125 lb
)
4”
27.5
d (R
300
PN16
)
150 lb
orce
245NM
(T
180NM
34.4
einf
200NM
ts
80
400
ea
3”
500
41.3
on R
118NM
Tefl
80NM
nS
96NM
49.6
600
flo
50
lb
Te
2”
300
720
Pressure in PSIG
∆P 280PSI mm
99.2
Pressure in BAR
150#
Size in
PRESSURE/TEMPERATURE 1440
PORT ARRANGEMENT
Option 180°
L-Port TA-3
TA-4
LB-1
T-Port TB-1
TB-2
TB-3
TB-4
* Other port arrangements are available upon request.
FLOWTURN - Multiway Ball Valves & Deadman Levers
17
MULTIWAY SPOOLED BODY BALL VALVE
M U LT I W AY S I D E E N T RY S P O O L E D B O DY B A L L VA LV E B V- 5 0 9 S E R I E S MODEL BV-509
SPECIFICATIONS
• Full Port • Available in T-port, L-port, 3-way, 4-way, 5-way configuration. • For food and general chemical service applications • Self-adjusting stem packing • Blow-out-proof stem design • ISO 5211 actuator mounting pad on request. • In-line repairable • 90-degree handle movement, or 180-degree when specified. • Carbon or stainless steel body construction • Hydrostatic test pressure per API 598
Working Pressure
PN 10/16/25/40/60 150lbs, 300lbs, 600lbs, 900lbs (Higher rating on request)
Temperature Range
-40 to 232°C (-40 to 450°F)
Flange Dimension
ISO (DIN) PN10/16 & PN25/40 ANSI 150lbs, 300lbs, 600lbs, 900lbs
L-PORT T-PORT
BV-509-DE DN15~50 (1/2”-2”) (600lbs, 900lbs)
BV-509 DN15~50 (1/2”-2”)
MATERIALS LIST ØG
Item Part Name Standard Material Body ASTM A351 Gr. CF8M 1 2 End ASTM A351 Gr. CF8M 3 Bolts, Spring Washers SS304 4 Ball Seats PTFE + 15% Glass Fibre 5 Ball SS316 6 Gaskets PTFE 7 End Caps ASTM A351 Gr. CF8M 8 Thrust Washer PTFE + 15% Carbon Fibre 9 Stem Packing PTFE 10 Gland SS304 11 Stopper SS304 12 Packing Spring SS301 13 Stem Nut SS304 14 Nut Stop SS304 15 Plate Stop SS304 16 Bolt, Nut SS304 17 Handle SS304 21⁄2” - 12” (DN65~300). Refer to separate drawing.
L/2 ØP
T
W L 15 14
16
17 M 3
13 12 11
10 F h
5
1
H
E
4
6
2 7
9 8
ØD
Qty 1 1 16-20 4-5 1 1 3-5 1 1 set 1 1 1 set 1 1 1 1 1
PRESSURE / TEMPERATURE 1000
F 11 11 15 25 25 28
L PN16 PN40 ANSI 150 ANSI 300
160 177 191 209 234 273
160 152 162 150 177 167 179 200 191 185 196 300 209 201 207 450 234 145/220 224 650 273 202/253 259/270 900
DN65~300 (21⁄2” - 12”) refer to separate drawing. ANSI 600 to 900 Class, refer to drawing.
18
Torque NM
Pressure (P.S.I.)
Size D H M P W G T h E in mm 1/2” 15 15.5 65 145 50 M6 M10 6.5 51.5 25 3/4” 20 20 70 165 50 M6 M12 8 55.5 26 1 25 25 75 195 70 M8 M14 9.7 69 36 1-1/4” 32 32 90 250 70 M8 M18 12 89.5 51 1-1/2” 40 38 95 250 102 M10 M18 12 98.5 51.5 2” 50 50 130 340 102 M10 M24 15 120 61
800 600
ANSI 300
55.1
PN 25/40
41.3
400
27.5
ANSI 150
200
-40
PN 10/16
13.7
0
100
200
300
400 450°F
-40 -17
38
93
149
204 232°C
FLOWTURN - Multiway Ball Valves & Deadman Levers
Temperature
Pressure (BAR)
DIMENSIONS BV-509 (MM)
68.9
MULTIWAY SPOOLED BODY BALL VALVE
M U LT I W AY S I D E E N T R Y S P O O L E D B O D Y B A L L VA LV E B V - 5 0 9 - L 5 U S E R I E S MODEL BV-509-KI
SPECIFICATIONS
• Full Port • High Cycle triple barrier stem seal system • Available in T-port, L-port, 3-way, 4-way, 5-way configuration. • Four seats • Self-adjusting stem packing • Blow-out-proof stem design • Direct ISO 5211 actuator mounting pad. • 90-degree handle movement, or 180-degree when specified. • Carbon or stainless steel body construction • Hydrostatic/Pnuematic test pressure per API 598
Working Pressure PN 10/16/25/40 150lbs, 300lbs Temperature Range -40 to 232°C (-40 to 450°F) Flange Dimension ISO PN10/16 & PN25/40 ANSI 150lbs, 300lbs
BV-509-L5U DN65~100 (2-1/2”-4”)
BV-509-L5U DN15~50 (1/2”-2”)
BV-509-L50 DN125~200 (5”-8”)
MATERIALS LIST W
W 11
12
13
14
15
16
17
28 29
30
31
21
20
32
10
M
9
H1
19
7
H
H1
H
M
18 8
Ød
20
5
21
ØR ØC ØD
6
4 3 2
f
N-Øh
1
f T
L/2 L
23
22
N-Øh
T
23
22
L/2
L
15NB~50NB
ØR ØC ØD
Ød
H
L/2
M
65NB~100NB
24 25
4-ØU2 4-ØU1
f T
L/2
ØE2
L
26
125NB~200NB (Gear operated)
27
ØE1
P P
Direct Mount Pad (ISO 5211)
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Part Name Body End Cap (1) Ball Ball Seat Stem Thrust Washer O-Ring Packing Bushing Gland Belleville Washer Stem Nut Stop-lock-cap Handle Gland Handle Nut Handle + Lock Device Handle Sleeve Body Gasket (1) Bolting Washer Jacket Body Gasket (2) Bottom Cap End Cap (2) Body Gasket (3) Stop Bolt Stop Nut Handle Adapter Set Screwed Bolting Pipe Handle Handle Sleeve
Material CF8M CF8 WCB CF8M CF8 WCB CF8M CF8 PTFE/TFM1600 316 304 PTFE FKM PTFE/Grafoil 50%SS+50%PTFE/304 316 301 A194-8 304 304 304 304 Vinyl Plastic PTFE/Grafoil A193-B8 A193-B7 PTFE PTFE PTFE/Grafoil CF8M CF8 WCB CF8M CF8 WCB PTFE/Grafoil A2-70 A2-70 CF8 A2-70 A2-70 A53+Plated Zn Vinyl Plastic
For 125~300 NB refer to separate drawing.
FLOWTURN - Multiway Ball Valves & Deadman Levers
19
MULTIWAY SPOOLED BODY BALL VALVE
B V- 5 0 9 - L 5 U S E R I E S DIMENSIONS BV-509-L5U CLASS 150 Size
d
L
R
D
C
T
(MM) f
N
h
H
H1
W
P
M
E1
E2
U1
U2
ISO 5211
in
mm
1/2”
15
15
150
35.0
90
60.3
8.0
2
4
16.0
53.0
83
147
9
9
36
42
6
6
F03~F04
3/4”
20
20
165
43.0
100
69.9
8.9
2
4
16.0
57.0
87
147
9
9
36
50
6
7
F03~F05
1”
25
25
181
51.0
110
79.4
9.6
2
4
16.0
68.0
99
177
11
11
42
50
6
7
F04~F05
1-1/4”
32
32
190
63.5
115
88.9
11.2
2
4
16.0
72.0
103
177
11
11
42
70
6
9
F04~F07
1-1/2”
40
38
212
73.0
125
98.4
12.7
2
4
16.0
85.0
119
197
14
14
50
70
7
9
F05~F07
2”
50
49
229
92.0
150
120.7
14.3
2
4
19.0
92.0
126
197
14
14
50
70
7
9
F05~F07
2-1/2”
65
60
290
105.0
180
139.7
15.9
2
4
19.0
107.0
172
400
17
17
70
102
9
11
F07~F10
3”
80
75
310
127.0
190
152.4
17.5
2
4
19.0
119.0
185
400
17
17
70
102
9
11
F07~F10
4”
100
99
367
157.0
230
190.5
22.3
2
8
19.0
150.0
221
400
22
22
-
102
-
11
F10
5”
125
125
460
186.0
255
215.9
22.3
2
8
22.3
215.0
-
-
36
36
140
165
18
22
F14~F16
6”
150
150
490
216.0
280
241.3
23.9
2
8
22.3
228.5
-
-
36
36
140
165
18
22
F14~F16
8”
200
200
620
270.0
345
298.5
27.0
2
8
22.3
281.5
-
-
36
36
140
165
18
22
F14~F16
DIMENSIONS BV-509-L5U CLASS 300 Size
(MM)
d
L
R
D
C
T
f
N
h
H
H1
W
P
M
E1
E2
U1
U2
ISO 5211
15
15
150
35.0
95
66.7
12.7
2
4
16.0
53.0
83
147
9
9
36
42
6
6
F03~F04
20
20
165
43.0
115
82.6
14.3
2
4
19.0
57.0
87
147
9
9
36
50
6
7
F03~F05
in
mm
1/2” 3/4” 1”
25
25
181
51.0
125
88.9
15.9
2
4
19.0
68.0
99
177
11
11
42
50
6
7
F04~F05
1-1/4”
32
32
207
63.5
135
98.4
17.5
2
4
19.0
72.0
103
177
11
11
42
70
6
9
F04~F07
1-1/2”
40
38
234
73.2
155
114.3
19.1
2
4
22.3
85.0
119
197
14
14
50
70
7
9
F05~F07
2”
50
49
258
92.0
165
127.0
20.7
2
8
19.0
92.0
126
197
14
14
50
70
7
9
F05~F07
2-1/2”
65
60
316
104.7
190
149.2
23.9
2
8
22.3
107.0
172
400
17
17
70
102
9
11
F07~F10
3”
80
75
360
127.0
210
168.3
27.0
2
8
22.3
119.0
185
400
17
17
70
102
9
11
F07~F10
4”
100
99
398
157.0
255
200.0
30.2
2
8
22.3
150.0
221
400
22
22
-
102
-
11
F10
5”
125
125
480
186.0
280
235.0
33.4
2
8
22.3
215.0
-
-
36
36
140
165
18
22
F14~F16
6”
150
150
520
216.0
320
269.9
35.0
2
12
22.3
228.5
-
-
36
36
140
165
18
22
F14~F16
8”
200
200
660
270.0
380
330.2
39.7
2
12
25.4
281.5
-
-
36
36
140
165
18
22
F14~F16
PRESSURE / TEMPERATURE 1000
Pressure (P.S.I.)
800 600 400 200
ANSI 300
55.1
PN 25/40
41.3 27.5
ANSI 150 PN 10/16
13.7
T-PORT -40 0 -40 -17
100 38
200 93.3
Temperature
20
FLOWTURN - Multiway Ball Valves & Deadman Levers
300 148
400 450°F 204 260°C
Pressure (BAR)
L-PORT
68.9
MULTIWAY SPOOLED BODY BALL VALVE
M U LT I W AY S P O O L E D B O D Y B A L L VA LV E B V- 5 0 9 A S E R I E S BILL OF MATERIALS Item Parts Material 1 Body ASTM A216-WCB 2 Cap ASTM A351-CF8M ASTM A351-CF8 3 Ball & Stem ASTM A351-CF8M 4 Seat RPTFE 5 Gasket PTFE 6 O-Ring Viton 7 Gasket PTFE 8 Packing PTFE 9 Gland Ring SUS 304 10 Spring Washer SUS 301 11 Cap-C ASTM A351-CF8M ASTM A351-CF8 12 Handle Head ASTM A351-CF8 13 Handle Sleeve Plastic 14 Handle Pole Galvanised Pipe 15 Handle Bolt SUS 304 16 Sleeve PTFE/RTFE 17 Cap-B Bolt SUS 304 Carbon Steel 18 Cap-B ASTM A351-CF8M ASTM A351-CF8 ASTM A216-WCB 19 Bolt Carbon Steel 20 Stop Pin SUS 304 SUS 304 21 Cap-A Bolt Carbon Steel 22 Cap-A ASTM A351-CF8M ASTM A351-CF8 ASTM A216-WCB 23 Lock Device SUS 304
W 14
13
H1
15
12
11
H
10 8
9
6
ØD PCD ØC ØG Ød
7
FEATURES
f
16
3
1
ØMa
17
T
5
2
End Flange Dimension ASME B16.5 Design ASME B16.34 Investment Cast Body ISO 5211 Mounting Pad Trunnion Mount / Full Port 90° degree turn operation. Four seats L-Port or T-Port available / 360° Pad
N-ØM
4
L
20 S
18 19
FLOW PATTERN TYPE
PORT 1
L
2 2
L1
21 22
1 1
3
3 2
1
3
4 2
1
3
2 3
23
PCD ØD1
1
T
2
1
2
1
3
3
2 3
1
2 3
DIMENSIONS 150LB Size in
mm
1-1/4” 1-1/2” 2” 2-1/2” 3” 4” 6” 8”
32 40 50 65 80 100 150 200
d
G
C
D
L
L1
H
H1
W
T
f
S
D1
N
M
Ma
Weight (Kg) Torque L-Port T-Port (N-m)
32 40 50 65 76 96 148 200
64 73 92 105 127 157 216 270
89 98.5 120.5 139.5 152.5 190.5 241.5 298.5
117 127 152 178 190 229 279 343
221 221 254 300 305 369 480 630
110.5 110.5 127 150 152.5 184.5 240 315
171 171 176 208 216 236 329 354
19 19 19 24 24 24 38 40
403 403 403 504 504 504 800 1000
12.7 14.3 15.9 17.5 19.1 23.9 25.4 28.6
1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6
17 17 17 22 22 22 36 36
70 70 70 102 102 102 140 140
4 4 4 4 4 8 8 8
16 16 19 19 19 19 22 22
10 10 10 12 12 12 18 18
12.8 12.6 16.3 16.2 27.6 26.5 34 33.9 63.4 61.9 151 147.5 274.4 270.4
FLOWTURN - Multiway Ball Valves & Deadman Levers
71.5 71.5 104 156 234 286 494 715
21
MULTIWAY SCREWED / WELD END BALL VALVE
M U LT I W AY S C R E W E D E N D B A L L VA LV E B V- TC 8 1 0 L C MATERIALS LIST No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
15
H1
14 13
H
12 11
9
Design ASME B16.34 Investment Cast Body With ISO 5211 Mounting Pad Fixed Ball / Full Port 90° degree turn operation. Four seats L-Port or T-Port available / 360° Pad
8 7
NPT.PT.PF Ød
Material CF8M CF8M CF8M RPTFE RPTFE Viton RPTFE RPTFE SUS304 SUS304 CF8M CF8 Plastic Galvanised Pipe SUS304 RPTFE SUS304 CF8M SUS304 SUS304 SUS304 CF8M
FEATURES
10
22
Part Name Body Cap Ball Seat Gasket O-RIng Gasket-A Packing Gland Spring Washer Cap Handle Head Plastic Cover Handle Pole Handle Bolt Sleeve Cap-B Bolt Cap-B Bolt Stop Pin Cap-A Bolt Cap A
6 5 4 3 2
FLOW PATTERN
1 16
L
TYPE 19
17
Ma
20
PORT
1 1
L
18
2
1
3
21
1
T
APV
3 2
1
3 2
1
4 2
1
2 3
2
1
3
2 3
PRESSURE-TEMPERATURE 90
1200
80 15NB ~ 50NB
PRESSURE (PSI)
1000 W
DIMENSIONS (MM) Size in mm 1-1/4” 32 1-1/2” 40 2” 50 2-1/2” 65 3” 80 4” 100
d
L
L1
H
W
32 40 50 65 80 100
221 221 254 300 315 369
183 183 202 242 258 314
171 171 176 208 216 236
403 403 403 504 504 654
ISO 5211 F07 F07 F07 F10 F10 F10
E
H1
W1
Ma
70 70 70 102 102 102
19 19 19 24 24 24
17 17 17 22 22 22
Ø10 Ø10 Ø10 Ø12 Ø12 Ø12
65NB ~ 100NB
800
70 60 50
600
40 30
400
20 200
10 0
100 37
FLOWTURN - Multiway Ball Valves & Deadman Levers
200 300 400 93 148 204 TEMPERATURE
500°F 260°C
PRESSURE (BAR)
1
1400
W
ISO 5211 E
22
1
3 2
3
3
L1
APV
2
MULTIWAY SCREWED END WELDED BALL VALVE
MULTIWAY SIDE ENTRY SPOOLED BODY BALL VALVE BV501T 3 WAY OR 4 WAY
13
18
11 14 10
17
9 13a
Screwed/Weld Ends 65NB ~ 100NB (21⁄2” ~ 4”)
8a
15 12
8b
17
20 8c
4
7
3
MATERIALS LIST Part Name
Materials
4
1
End Cap
CF8M
2
Body
CF8M
3
Ball & Stem
SS316
4
Housing
PTFE+Stainless
5
Seats
PTFE
6
Gaskets
PTFE
7
O-Ring
VITON
8
Stem Packing
PTFE
6 5
2
5 6
9
Gland Washer
SS 304
10
Disc Washer
SS 301
11
Gland
SS 304
12
Handle Head
A351 Gr.CF8
13
Stop Pin
SS 304
14
Bolt
SS 304
15
Handle
Steel Pipe
16
Blank Cap
CF8M
17
Bolt
SS 304
18
End Cap Bolts
SS 304
19
Bolt Nuts
SS 304
20
Stop Pin Nut
CF8M
21
Bonnet
SS 304
22
Bonnet Gasket
PTFE
1 17
17
16
Available in 180° operation. This design will allow more flow pattern options.
11-d Ø102
°
37.5
ØT
ØS ØM ØN
Item
L/2
H
Butt Weld
Socket Weld
19
18
C 11
12
13
15
14
10 9 13
8
DIMENSIONS (MM) in
mm
2-1/2” 65
L H (BW)
S
62 65 400 144 265
265 23
73.9/77 (DIN)
B
C
E
E
19
L
A
25
T
M N
3-Way 4-Way W (kg) W (kg)
65 70 77
22.7
23.6
76 80 500 162 290.6 290.6 23 89.6 80 85 91
31.2
31.8
345 23 115 100 100 115 53.4
54.2
3”
80
4”
100 96 100 650 182 345
20 THREADED ØA
Size
18
7
6
5
FLOWTURN - Multiway Ball Valves & Deadman Levers
L
4
3
2
1
23
MULTIWAY SCREWED END WELDED BALL VALVE
M U LT I W AY S I D E E N T R Y S P O O L E D B O D Y B A L L VA LV E B V 5 0 1 T FLOW PATTERN 3 Way
L3-90° STANDARD-L
4 Way
L5-180°
APV 1
APV
2
APV 2
1
APV
T3-90° STANDARD-T
T5-180°
APV 1
APV
APV 1
2
APV
2
T4-90°
X-90°
APV 2
1
2
APV
APV
T5-90°
APV
I-90°
APV 2 APV
APV
1
T6-90°
APV 2
1 APV
T-port 90° operation (T3/T4/T5/T6) can also be supplied for 4-way valves.
BREAK-TORQUE VALUE (Nm)
PRESSURE / TEMPERATURE 1000
68.9
800
55.1
600
41.3
400
27.5
200
13.7
0 -28
-17
38
93
149
204
0 260°C
-20
0
100
200
300
400
500°F
Pressure (BAR)
82.7
1200
Pressure (P.S.I.)
2
1
APV
1
Size (Full Bore) 1/4”
3/8”
Size (Red. Bore)
-
1/4~1/2 3/4
Grease
10.3
10.3
12.8 15.4 32.1 34.6 55.3 71.8 134.7 147.5 237.3
Non-Grease
15.4
15.4
16.2 19.5 38.4 41.3 63.4 96.2 229.0 258.2 427.5
1/2” 3/4” 1
1” 1-1/4” 1-1/2” 2” 2-1/2” 3”
4”
1-1/4 1-1/2
-
2”
-
-
-
Note 1: The greases Flowturn uses including lubricant & anti-seize grease are both silicon free. Note 2: 30%-40% for safety factor if mounting actuator.
Temperature (°F) PTFE
24
RPTFE (PTFE+15% Glass)
TFM (TFM1600)
L-Horizontal
L-Vertical
LL-Port
T-Horizontal
T-Vertical
TT-Port
I-Port
X-Port (Double L)
FLOWTURN - Multiway Ball Valves & Deadman Levers
MULTIWAY SCREWED / WELD END BALL VALVE
M U LT I W AY S C R E W E D / W E L D E N D BA L L VA LV E B V- 5 0 5 S E R I E S - 3 W AY O R 4 W AY MODEL BV-505 • Available in T-port, L-port, 3-way, 4-way, 5-way configuration. Full & reduced port. • For food and general chemical service applications. • Self-adjusting stem packing. • Blow-out-proof stem design. • ISO 5211 actuator mounting pad. • In-line repairable. • Available with a stopper and lock down stop plate. • 90-degree handle movement or 180-degree when specified. • Carbon or stainless steel body construction. • 100% air tested under water at 100 psi, open & closed positions. • Hydrostatic test pressure: 1500 psi.
SPECIFICATIONS
1/4-2” (DN6-50)
Working Pressure 1000 psi WOG. (Higher pressure available) Temperature Range -40 to -268°C (-40 to 450°F.)
MATERIALS LIST
ØG
Item
ØP
T
W
17 M
15
3
14
10
13
E
h
H
11
5
6
1
F
12
4
2 7
9 ØD
8
L/2
L/2 L
Qty
Body
Part Name
ASTM A351 Gr, CF8M
CF8, WCB
1
2
End
ASTM A351 Gr, CF8M
CF8, WCB
1
3
Bolts, Spring Washers
SS304
4
Ball Seats
PTFE + 15% Glass Fibre
5
Ball
SS316
6
Gaskets
PTFE
-
1
7
End Caps
ASTM A351 Gr, CF8M
CF3M, CF8, WCB
3-5
8
Thrust Washer
PTFE + 15% Carbon Fibre
-
1
9
Stem Packing
PTFE
-
1 set
10
Gland
SS304
SS316
1
11
Stopper
SS304
-
1
12
Packing Spring
SS301
-
1 set
13
Stem Nut
SS304
-
1
14
Nut Stop
SS304
-
1
15
Plate Stop
SS304
-
1
16
Bolt, Nut
SS304
-
1
17
Handle
SS304
-
1
16-20 Graphite Carbon 4-5 Filled Teflon 1
PRESSURE / TEMPERATURE
DIMENSIONS (MM) Size M
P
W
G
T
H
E
F
L
1500 1400
Torque CM-KGS
Full Full Reduced Reduced D Port (in) Port (mm) Port (in) Port(mm)
H
1/4”- 3/8”
8 - 10
1/2”
15
12
55
145
50
M6 M10 6.5
41.5
20
9.5
85
110
1/2”
15
3/4”
20
15.5 65
145
50
M6 M10 6.5
51.5
25
11
102
150
3/4”
20
1”
25
20
70
165
50
M6 M12
8
55.5
26
11
111
200
1”
25
1-1/4”
32
25
75
195
70
M8 M14 9.7
69
36
15
122
300
1-1/4”
32
1-1/2”
40
32
90
250
70
M8 M18
12
89.5
51
25
135
450
1-1/2”
40
2”
50
38
95
250 102 M10 M18
12
98.5 51.5 25
155
650
2”
50
-
-
50
130 340 102 M10 M24
15
120
187
900
2.5” to 4” screwed ends also available see SL8141-SP
Material
1200
61
28
Pressure (P.S.I.)
1000
103.4 96.5
8NB - 20NB 25NB - 32NB
82.7
32NB - 50NB
68.9
800
55.1
600
41.3
400
27.5
200
13.7
-40 -17 -40 0
38 100
93 200
149 300
Pressure (BAR)
16
Option
1
204 232°C 400 450°F
Temperature
FLOWTURN - Multiway Ball Valves & Deadman Levers
25
MULTIWAY SCREWED END BALL VALVE
M U LT I W AY S C R E W E D E N D BA L L VA LV E (STANDARD PORT) BV-2057/BVL50~L54 SERIES MODEL BV-2057
Flowturn 3-way valves provide lateral diverting flow from a common inlet to either side exit with a quarter turn, alternatively diverting flow from a single source to two different lines. The valve is a Transflow-Diverting type, so the possibility of completely stopping flow during port positioning is eliminated. However, this also means probable product mixing during a portion of the port change. Care must be taken at a blocked port not to exceed that of the flowing media by more than 1723 kPa (250 psi), or temperature at the blocked port not to exceed flowing media more than 93°C (200ºF). The valves are designed for flow either into or out of the common side port. These valves are 90 degree turn, side entry, available in reduced and full port.
BV2057 (Standard Mount Pad)
FEATURES • Threaded ends conform to ASME B1.20.1 (NPT) DIN 2999 & BS 21 ISO 228/1 & ISO 7/1 & BSPT API 607 7th Edition • Investment casting ISO 10497 Firesafe Certified • Blow-out proof stem • Standard port (Full bore on request) • 6890 kPa (1000 psi) W.O.G. • PTFE seat, seal, packing • Firesafe trim available • Mounting pad tapping • L port or T port • Locking Device • Anti-static device (option) • ISO 5211 Direct mounting pad (option)
BV-L50~L54 (Direct Mount Pad)
PRESSURE TEMPERATURE RATING -17
38
TEMPERATURE °C 93 149 205
260
315 100
1400 1200
80
8NB ~ 50NB
50
800 600
40
400
Deadman Lever option (Spring Return)
20
200 0
0
100
200
300
400
TEMPERATURE °F
26
FLOWTURN - Multiway Ball Valves & Deadman Levers
500
600
PRESSURE (BAR)
PRESSURE (PSI)
1000
MULTIWAY SCREWED END BALL VALVE
M O D E L B V- 2 0 5 7 / B V- L 5 0 / 5 3 DIMENSIONS Size mm
in
d
L
L1
H
W
S
S1
H1
E
Ra
Rb
Torque (N-M)
8
1/4
11.6
76
58.5
73
123
36
42
9
9
3
3
10
10
3/8
12.5
76
58.5
73
123
36
42
9
9
3
3
10
15
1/2
12.5
76
58.5
73
123
36
42
9
9
3
3
10
20
3/4
16
86
72
76
123
36
42
9
9
3
3
15
25
1
20
99
81.5
87
153
42
50
11
11
3
3.5
22
32
1-1/4
25
117
94.5
93
153
42
50
11
11
3
3.5
30
40
1-1/2
32
124
104
110
183
50
70
14
14
3.5
4.5
47
50
2
38
148
125
119
183
50
70
14
14
3.5
4.5
58
MATERIALS LIST Item
Parts
Material
17
1
Body
2
Cap-A
3
Ball
4
Seat
PTFE
5
Stem
AISI 316
6
Seal-A
PTFE
7
Thrust Washer
PTFE
7a
Thrust Washer
PEEK or 50%SS+50% PTFE
8
O-Ring
VITON
9
Packing
PTFE
16
15
5
12
ASTM A351-CF8M H1
14 18 12
11
10
H
9
8
Ød
7
3
1
4
6
2
L
10
Gland
11
Belleville Washer
12
Stem Nut
13
Locking Washer
14
Handle Washer
15
Locking Device
16
Handle
17
Handle Sleeve
PVC
18
Cap-B
ASTM A351-CF8M
19
Seal-B
PTFE
20
Stop Pin
AISI 304
E
PCD ØS1 PCD ØS
AISI 304
L1
20
Rb
19 Ra
18
W
Indicative drawing/s. Bill on materials only for standard port direct mount version. Refer to as ‘built’ drawing,
TYPE
PORT
L
1 1
2 2
1
3
T
1
2
1
3 2
3
3
1
2
1
3 2
3
4
1
2 3
2 3
1
2 3
FLOWTURN - Multiway Ball Valves & Deadman Levers
27
MULTIWAY SCREWED / WELD END BALL VALVE
M U LT I W AY S C R E W E D / W E L D E N D BA L L VA LV E B V 5 1 3 T H P - 3 0 0 0 P S I - 3 W AY O R 4 W AY C 13
14
15
MODEL BV513THP
18
• Available in T-port, L-port, 3-way, 4-way, 5-way configuration. Full & reduced port. • Trunnion mounted. • Firesafe design. • ASME B16.34 design • Self-adjusting stem packing. • Blow-out-proof stem design. • ISO 5211 actuator mounting pad. • In-line repairable. • 90-degree handle movement or 180-degree when specified.
12
ØD
A
E
B
11 10 9 8 7 6 5 4 3
NPT, BSPT
2 1
SPECIFICATIONS 22
21
20
Working Pressure 3000 psi WOG, (20.67 MPa). Temperature Range -40 to -268°C (-40 to 450°F.)
19
L 17
MATERIALS LIST
16
Item
23
H
d2 d1
ØG
L/2
ØF
24
Bolt
C
Lever Head
Lever
ØS
ØOD
ØID
25~50NB
R
Butt Weld
Socket Weld
Material
Option
1
Body
Part Name
ASTM A351 Gr, CF8M
CF8, WCB, A20, Duplex
2
End Cap
ASTM A351 Gr, CF8M
CF8, WCB, A20, Duplex
3
Seats
Delrin
4
Ball
SS316
-
5
Gaskets
PTFE
Graphite B8M
PEEK
6
Bolts, Spring Washers
B8
7
Trunnion
SS316
-
8
Stem
SS316
17-4PH
9
Thrust Washer
PEEK
-
10
Stem Packing
PTFE
Graphite
11
Stem Bushing
Delrin
PEEK
12
Gland
SS304
SS316
13
Packing Spring
SS301
-
14
Stem Nut
SS304
-
15
Nut Stop
SS304
-
16
Plate Stop
SS304
-
17
Nut
SS304
-
18
Handle
CF8
-
19
Trunnion Bushing
Delrin
PEEK
20
Trunnion Cap
CF8M
WCB
21
Gasket
TFM
Graphite
22
Bolt
B8
B8M
23
Cap
CF8M
WCB -
24
Stop Pin
SS304
25
Lever Head
CF8
-
26
Bolt
B8
B8M
27
Lever
Steel
SS316
DIMENSIONS (MM) SIZE
28
(in)
mm
1/4" 3/8" 1/2" 3/4" 1" 1 1/2" 2
8 10 15 20 25 40 50
A
B
C
D
E
F
G
d1
d2
H
L
44 44 52 63 73 92 127
10 10 12 12 15 18 26
130 130 160 160 205 205 310
11 12 15 20 25 38 50
98 98 112 123 135 135 183
36 36 50 70 102
50 50 50 50 70 102 125
6.0 6.0 7.2 9.2 11.4
7.2 7.2 7.2 7.2 9.2 11.4 13.5
9 9 11 11 14 17 22
104 104 120 152 166 217 266
SW
BW S40
BW S80
S
R
OD
ID
OD
ID
14.2 17.5 21.7 27.1 33.8 48.6 61.1
11.1 11.1 12.7 14.3 15.9 19.1 22.2
13.7 17.1 21.3 26.7 33.4 48.3 60.3
10.0 12.0 15.7 20.9 26.6 40.9 52.5
13.7 17.1 21.3 26.7 33.4 48.3 60.3
7.5 10.7 13.9 18.9 24.2 38.1 49.3
FLOWTURN - Multiway Ball Valves & Deadman Levers
MULTIWAY SCREWED END WELDED BALL VALVE
M U LT I W AY S I D E E N T R Y S P O O L E D B O D Y B A L L VA LV E B V 5 1 3 T H P - 3 0 0 0 P S I FLOW PATTERN 3 Way
L3-90° STANDARD-L
4 Way
L5-180°
APV 1
APV
2
APV 2
1
APV
T3-90° STANDARD-T
T5-180°
APV 1
APV
APV
1
2
APV
2
T4-90°
X-90°
APV 2
1
2
APV 2
1 APV
APV
1
T5-90°
APV
I-90°
APV 2 APV
APV
1
T6-90°
APV 2
1 APV
T-port 90° operation (T3/T4/T5/T6) can also be supplied for 4-way valves.
206.8
2800
193.1
2600
179.3
2400
165.5
2200
151.7
2000
137.9
1800
124.1
1600
110.3
1400
96.5
1200
82.7
1000
68.9
800
55.1
600
41.3
400
27.5
200
13.7
-50 0 -46 32
38 100
93 200
149 300
204 400
260 500
Pressure (BAR)
Pressure (P.S.I.)
PRESSURE / TEMPERATURE 3000
L-Horizontal
L-Vertical
LL-Port
T-Horizontal
T-Vertical
TT-Port
I-Port
X-Port (Double L)
316°C 600°F
Temperature DELRIN
PEEK ( 450G )
PEEK+30% CARBON
FLOWTURN - Multiway Ball Valves & Deadman Levers
29
MULTIWAY SCREWED END BALL VALVE
M U LT I W AY S C R E W E D E N D B A L L VA LV E (FULL PORT) L230-KV SERIES MODEL L230-KV Flowturn 3-way valves provide lateral diverting flow from a common inlet to either side exit with a quarter turn, alternatively diverting flow from a single source to two different lines. The valve is a Transflow-Diverting type, so the possibility of completely stopping flow during port positioning is eliminated. However, this also means probable product mixing during a portion of the port change. Care must be taken at a blocked port not to exceed that of the flowing media by more than 1723 kPa (250 psi), or temperature at the blocked port not to exceed flowing media more than 93°C (200ºF). The valves are designed for flow either into or out of the common side port. These valves are 90 degree turn, side entry, available in reduced and full port.
FEATURES • Threaded ends conform to ASME B1.20.1 (NPT) DIN 2999 & BS 21 ISO 228/1 & ISO 7/1 & BSPT • Investment casting • Blow-out proof stem • Standard port (Full bore on request) • 1000 psi W.O.G. • PTFE reinforced seat, seal, packing • Mounting pad tapping • L port-2058L • T port-2058T • Locking Device • Anti-static device (option) • ISO 5211 Direct mounting pad (option)
1250
86.2
1000
68.9
750
51.7
500
34.4
250
17.2
0
-38
(-34)
0
(-18)
100
200
300
(38)
(93)
PTFE
RPTFE (PTFE+15% Glass)
(149)
400
(204)
PRESSURE (BAR)
PRESSURE (PSI)
PRESSURE TEMPERATURE RATING
0.0 500°F
(260°C)
TEMPERATURE
30
FLOWTURN - Multiway Ball Valves & Deadman Levers
MULTIWAY SCREWED END BALL VALVE
MODEL L230-KV DIMENSIONS Size
ØD
L
H
W
A
B
C
ISO 5211
Weights Kg
10
F03-F04
0.8
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
1/4”
8
0.43
11.0
3.07
78
2.76
70
5.31
135
14.2
36
0.35
9
0.39
3/8”
10
0.47
12.0
3.07
78
2.76
70
5.31
135
14.2
36
0.35
9
0.39
10
F03-F04
0.8
1/2”
15
0.63
16.0
2.95
75
2.83
72
5.31
135
1.50
38
0.35
9
0.39
10
F03-F04
1.0
3/4”
20
0.83
21.0
3.39
86
2.91
74
5.31
135
1.61
41
0.35
9
0.39
10
F03-F04
1.2
1”
25
0.98
25.0
4.33
110
3.15
80
6.50
165
1.85
47
0.43
11
0.51
13
F04-F05
1.8
1-1/2”
40
1.57
40.0
5.24
133
4.17
106
7.68
195
2.68
68
0.55
14
0.59
15
F05-F07
3.6
2”
50
2.01
51.0
6.14
156
5.28
134
10.24
260
3.15
80
0.55
14
0.59
15
F05-F07
7.0
MATERIALS LIST Description
Stainless Steel
Carbon Steel
Q’ty
1
Body
ASTM A351 CF8M
ASTM A216 WCB
1
2
Body Cap
ASTM A351 CF8M
ASTM A216 WCB
3
3
Seat
PTFE / R-TFE
PTFE / R-TFE
4
4
Ball
ASTM A351 CF8M/316
ASTM A351 CF8/304
1
5
Body Gasket
PTFE
PTFE
3
6
Thrust Washer
PTFE
PTFE
1
7
Stem
ASTM A276 316
ASTM A276 304
1
8
Stem Packing
PTFE
PTFE
1
9
Gland
AISI 304
AISI 304
1
10
Belleville Washer
AISI 301
AISI 301
2
11
Gland Nut
AISI 304
AISI 304
1
12
Spring Washer
AISI 304
AISI 304
1
13
Handle Nut
AISI 304
AISI 304
1
14
Handle
AISI 304
Zinc Plated Steel
1
15
Sleeve
Vinyl Plastisol
Vinyl Plastisol
1
16
Stop Pin
AISI 304
Carbon Steel
1
17
Stem O-Ring
Viton
Viton
1
B
Item
W
16
15
14 13
12
11
10
C
9
H
8
A
17
TYPE
PORT
L
1 1
2
1
1
ØD
1
1
3 2
3
L
3 2
1
2
1
2
5
1
2 3
2 3
3
4
3 2
3
7
4
2
3
T
6
1
2 3
FLOWTURN - Multiway Ball Valves & Deadman Levers
31
MULTIWAY SCREWED END BALL VALVE
M U LT I W AY S C R E W E D E N D B R A S S B A L L VA LV E 3 L 3 2 0 0 S E R I E S MODEL 3L3200 BOTTOM ENTRY 180 DEGREE OPERATION
R
Vertical Flow Diverting Valve is designed to accept media through the bottom (inlet port) and to direct the product out to either of the two side ports. With this configuration, the flow can be shut off by simply operating the valve 90 degrees; however, there is no stop arrangement for this position. These valves are versatile and are designed for flow either into or out of the common bottom port.
H
H1
DN
DN
CH
H
The 3L-3200 is a Non-Transflow Valve, as flow will be blocked at the 90 degree point of rotation. This also means no mixing of products during valve port position change. The valve requires 180 degree rotation with line flow shut off at the inlet or bottom port with 90 degree rotation, and full diverter flow to opposite port resuming with 180 degree rotation.
DN L
MATERIALS LIST Part Name
Valves can be automated as an actuator can be mounted over the valve stem - which is directly over the inlet port of the valve. It is important to note that the valve requires 180 degree actuation.
Material
Body
Brass
End Caps
Brass
Ball
Chrome Plated Brass
Ball Seats
PTFE
Packing
PTFE
Packing Gland
Nickle Plated Brass
Nut
Nickle Plated Brass
Stem
Nickle Plated Brass
Washer
Plated Steel
Bolt
Plated Steel
Handle
Plated Steel/Vinyl Cover
Ball valves normally have a space between the ball and inside body which could trap product. Care should always be taken to properly drain this cavity. High pressure forged steel 3 way valves to 3000 PSI also available up to 80 NB in our range.
(L-PORT)
(T-PORT)
DIMENSIONS Size in 1/4” 3/8” 1/2” 3/4” 1” 1-1/4” 1-1/2” 2” 3”
mm 8 10 15 20 25 32 40 50 80
CH
I
H
H1
R
L
22 22 27 32 41 50 55 70 105
11.5 11.5 15 16.5 19 21.5 21.5 25.7 32
41 41 44 53 57 61.5 76 83 149
25.5 25.5 31 37 43.5 51 57.5 69 105
96 96 96 117 117 117 152 152 260
51 51 59 71 84 96 106 127 197
KVART
KVART
T-Port 1.5 1.8 3.9 7.9 13 20.7 38.7 54 145.7
L-Port 2.25 2.7 6 11.5 18.3 27.2 47.3 73 177.5
PN 25 25 25 16 16 10 10 10 6
* Reduced bore model available will do 400 PSI to 1” and 280 PSI to 3” Temperature:- 200°C max, note pressure rating is reduced as temperature increases
32
FLOWTURN - Multiway Ball Valves & Deadman Levers
Cold Working Pressure (PSI) 360 360 360 232* 232* 145* 145* 145* 87*
Torque (NM) T-Port 1 1 1.5 3 4 5 6 9 22
L-Port 1 1 4 7 8 14 23 15 102
BALL VALVES
I N S T R U M E N T B A L L VA LV E S 4 0 S E R I E S Flowturn PB Series Ball Valves, with their rugged compact design, offer positive shut off or directional control of fluids in process, power and instrumentation applications. The unique design ensures excellent sealing characteristics while accomodating a superior temperature range and cycle life. A high integrity metal to metalbonnet anti ingress seal ensures leak tightness at high pressures. These valves are available in two-way and multi-way configurations in brass, 316 stainless steel, Monel and Inconel construction, with a wide variety of port connections. A trunnion mounted version is available for higher pressures.
FEATURES • • • • • • • • • • • • •
Uni-Body, multi gland seal design*. Broad temperature range. Blow out proof stem. Available in one piece stem/ball*, floating ball. Panel mountable option. Bi-Directional flow. Handle indicates preferred direction of flow. Positive handle stops. 100% factory Nitrogen tested. Low operating torque. Vent option. Manual, electric or pneumatic actuation. Screwed or double ferrule hardened tube ends.
* Refer to drawing, several design options available.
MATERIAL OF CONSTRUCTION Item#
Part Description
• Ingress seals fitted as standard
Stainless Steel
Brass
1
Body
ASTM A 276 Type 316 ASTM B16 Alloy C36000
2
Stem
ASTM A276 Type 316
3
Hollow Insert
316 Stainless Steel
4
Packing Washer
316 Stainless Steel
5
Packing Nut
ASTM A 479 Type 316 ASTM B16 Alloy C36000
6
Solid Insert
316 Stainless Steel
7
Handle
Phenolic
8
Set Screw
Stainless Steel
9
Panel Nut
316 Stainless Steel
10
Seat
Perfluoroalkoxy (PFA)/KEL-F/RPTFE
11
Packing Ring
ASTM A 479 Type 316
12
Packing
PFA-Perfluoroalkoxy/PTFE
Also refer to pressure temperature ratings of elastomers (such as Viton and Buna) and the overall pressure rating of the valve design itself, can reduce the pressure temperature rating of the valve.
• Flexible packing for replacement can extend field life further. • Full material traceability of main components. • Materials of construction can be supplied to meet the requirements of NACE MR-01-75 latest revision.
SPECIFICATIONS Pressure Rating
2,500 PSI (172 Bar) to 6,000 PSI (414 Bar)
Temperature Rating
-54°C to 200°C* (-65°F to 392°F)
Cv
.05 to 6.96
Body Configurations
2 way, 3-way, 4 way and 5 way
Port Connection
Tube compression - Twin Ferrule NPT (Male / Female) BSP
Seat/Packing
PFA-Perfluoroalkoxy/PTFE
* or -129° ~ 150°C if Viton seal fitted.
FLOWTURN - Multiway Ball Valves & Deadman Levers
33
TECHNICAL
CONSIDERATIONS OF TECHNICAL RISK / LIMIT OF LIABILITY TO CLIENT FOR BALL VALVES Australian Pipeline Valve don’t consider in our design the following factors of risk: 1.
Australian Pipeline Valve Flowturn ‘Standard’ ball valves can be used in a temperature range between -28.8 to +200°C. (Note, pressure limitations apply above 38°C refer to Pressure/Temperature charts.) For service temperatures below -28.8°C ball valve construction materials shall be submitted to an impact test at the minimum service temperature. For temperatures outside of the range of -28.8°C to +200°C ball valves have to be provided with seats, seals and body material able to withstand the temperature degree required.
2.
The onus is on the customer to specify all materials of construction and service conditions. Australian Pipeline Valve shall assume standard materials and conditions if not otherwise specified.
3.
Australian Pipeline Valve Flowturn ‘Standard’ ball valves are not equipped with devices suitable to avoid internal over-pressures caused by incorrect operations of process or by-fluids & liquids subjected to an increase of volume and/or pressure (these devices, such as the over-pressure hole in the ball or safety seats are available upon request).
4.
Australian Pipeline Valve Flowturn ‘Standard’ ball valves are not designed with special devices to withstand a sudden thermal jump (thermal shock).
5.
In general Australian Pipeline Valve Flowturn ‘Standard’ ball valves are not mechanically designed to bear overloads due to exceptional atmospheric or natural phenomenon’s (such as earthquakes).
6.
In general Australian Pipeline Valve Flowturn ‘Standard’ ball valves are not designed to bear loads on flanges, on pipe connections or pipeline.
7.
In general Australian Pipeline Valve Flowturn ‘Standard’ ball valves can’t withstand ice inside their bodies (in this case user must specify the optional stem extension for insulating, avoiding the presence of residual product inside the valve).
8.
Australian Pipeline Valve Flowturn ‘Standard’ ball valves are not suitable for low temperature service below -29°C (-20°F) unless provided with cryogenic stem extension and other modifications (available on request).
9.
Australian Pipeline Valve Flowturn ‘Standard’ ball valves are suitable for ‘industrial’ oxygen (not medical) service when supplied degreased and packed in polyethylene bags only.
10.
The compatibility between ball valves construction materials and medium is selected by the user. The user is ultimately responsible for verifying the compatibility between medium and materials.
11.
Abrasive or dirty service, high temperature service, low temperature service, firesafe, vacuum service, near zero pressure service and other special applications should be clearly stated when requesting quotation.
12.
Australian Pipeline Valve Flowturn valves are not firesafe or anti-static unless stated.
BALL VALVE START-UP Before installing the ball valve onto the pipe-line it is mandatory for the user to verify the compatibility of the ball valve with service conditions (medium, temperature and pressure). With reference to standard ball valves held in stock the reseller and end user will have to assure themselves of the compatibility with the use of conditions required by the customer. Australian Pipeline Valve ball valves must be only used for on-off (fully open/fully closed) service. Before using the ball valve in a potential explosive atmosphere it’s necessary: • • • • •
To verify the compatibility between the ball valve and the zone in which the ball valve should be installed. To foresee the pipe-line ground condition on which the ball valve should be installed. To check that the temperature of the ball valve surface is not higher than the flammable point of the atmosphere in which the ball valve is installed (in this case specify an insulating cover device for the valve and an extension for the wrench) Before installing ball valves with welding ends to make sure that the process of welding is carried out in accordance with all the safety requirements of the classified zone. To avoid mechanical knocks during the installation that may cause sparks.
LIQUIDS WITH HIGH FLUID VELOCITY When ball valves are to be utilised on liquids with very high velocity, check with the valve distributor or manufacturer for appropriate advice to minimise the possibility of seat deformation, especially when they are highly pressurised on high temperature line. THROTTLING SERVICE Ball valves are not recommended for throttling service, as both the fluid flow and the leading edge of the ball can damage or deform the resilient ball seats causing leakage. High fluid velocity or the presence of solid particles in suspension will further reduce seat life in throttling applications. • Do not open the bonnet or cap when bearing pressure. Valve is not equipped with pressure access device. User should check it by other method through it’s piping system. • Do not touch the surface of the valve on high temperature. • Not allowed for unstable fluid, otherwise specified with category III in Declaration of conformity or/and in this user manual. • Lock design on the handle to avoid the valve operated by non-related people is optional requested by the user. Australian Pipeline Valve cannot be held responsible for damage caused by use of the product especially if it is improper use or modified.
34
FLOWTURN - Multiway Ball Valves & Deadman Levers
AUSTRALIAN PIPELINE VALVE BRAND RANGE - CATALOGUES
COMPLETE PRODUCT LINE “Australian Pipeline Valve
Product Brochure
Ball Valves Floating & Trunnion Mounted
Ball Valves Floating Small Bore
Ball Valves Special Service
Gate, Globe & Check Valves - Cast Steel
Gate, Globe & Check Valves - Forged Steel
Plug Valves Lubricated, Sleeved & Lined
Oilfield Products Valves & Wellheads
produces isolation, control and flow reversal protection products for severe and critical service media in utility, steam, pipelines, oil & gas and process industries. APV valves and pipeline products form the most
APV FAMILY OF BRANDS RANGE - CATALOGUES
competitive portfolio in the market.”
Diamond Gear Gearboxes
Flowturn Ball Valves Multiway & Deadman
Flowturn Gate, Globe & Check Valves
Flowturn Instrument Valves
Flowturn Strainers & Sight Glasses
Steamco Steam Valves
Supercheck Wafer Check Valves
Superseal Butterfly Valves
Superseal Industrial Ball Valves
Torqturn Actuators
TwinLok Tube Fittings
Uniflo Check Valves
Contact us for your local stockist/distributor View our catalogues at www.australianpipelinevalve.com.au
www.australianpipelinevalve.com.au LOCAL DISTRIBUTOR
QUALITY ASSURANCE AND CERTIFICATION We are continually improving all facets of quality assurance. Full metallurgical and test certificates are always supplied for all pressure retaining parts. We have endeavoured to provide a broad outline of our range and capabilities. Because we are continually developing new products for our customers this catalogue will, to some extent be incomplete. This catalogue is a general overview only, individual drawings and data sheets can be furnished on request. If you have any requirement in the field of valves, please contact us for a prompt response. Continuous development of Australian Pipeline Valve products may necessitate changes in the design or manufacturing processes. Australian Pipeline Valve reserves the right to effect any such changes without prior notice.
© Australian Pipeline Valve 1990 - 2023 Edition