APV Ball Valve Special Service Catalogue by Australian Valve Centre

BALL VALVES - SPECIAL SERVICE

API 622 & ISO 15848-1 Fugitive Emission Certified

API 607 6th Ed. & ISO 10497 Firesafe Certified

www.australianpipelinevalve.com.au

QUALITY VALVE MANUFACTURER

QUALITY COMMITMENT Quality is Our First Priority. Consistent product quality and a proven track record makes Australian Pipeline Valve a dependable choice where total reliability is the number one concern. Since its founding, APV’s philosophy has been focused on quality. Our valves are manufactured in full compliance to worldwide standards (such as ASME/ANSI, API, EN, ISO, BS, AS).

70-78 Stanbel Road Salisbury Plain South Australia 5109 Telephone +61 (0)8 8285 0033 email: admin@australianpipelinevalve.com.au

www.australianpipelinevalve.com.au

AU S T R A L I A N P I P E L I N E VA LV E CONTENTS Firesafe & Fugitive Emission Certification

Standards & Specifications

Valve Materials & Service Applications

Metal Seated Trunnion & Floating Overview

Metal Seated Trunnion Ball Valve FS9000-MS

Metal Seated Floating Ball Valve SLFSBV01-MS

Metal Seated Floating Ball Valves BV100-MS

Metal Seated Full Port Ball Valves KI-L830 Series

Seating Systems Trunnion Ball Valve

Ceramic Ball & Disc Slide Valves

Rising Stem, Top Entry Ball Valve

Pig Type Ball Valve

Double Block & Bleed Ball Valve

Floating Ball Valve DB&B BVF100-F26

Single Ball Floating Design DB&B SLFSBV01-DBB

Welded Body Trunnion Mounted Ball Valves BVF100/QF/QS/RG/CV

Top Entry Forged & Cast Steel Ball Valves FSTE/CSTE Series

V-Port Segment Ball Control Valves

Technical Liability Limitations

API 622 2011 2nd Edition Endurance Test Certified

© Copyright Australian Pipeline Valve 1990 - 2023 Edition Catalogues, photos, brochures and technical publications are the exclusive property of Australian Pipeline Valve. Any unauthorised reproduction in total or in part, shall result in prosecution. Products and data sheets in this publication are subject to change at anytime without notice. Australian Pipeline Valve reserves the right to carry out amendments to products and materials.

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CERTIFICATES

FIRESAFE & FUGITIVE EMISSIONS CERTIFICATES DNV WITNESSED Australian Pipeline Valve is one of the few companies in the world to hold firesafe certification to the latest 6th edition of AP I607 and ISO 10497. In addition, APV ball valves are fugitive emission certified to ISO 15848.

Endurance Test Certified

API 607 6th Ed. & ISO 10497 Firesafe Certified

API 622 & ISO 15848-1 Fugitive Emission Certified

Fire Test Report

ANSI/API Standard 607, 6th Edition, 2010 ISO 10497: 2010 Performed for

Australian Pipeline Valve www.australianpipelinevalve.com.au/

2 inch Class 600 Full Port Firesafe Ball Valve Product Code: FS9000-FTCA1213AABA Project Number: 215067- 1.6.1 Test Date: July 6, 2015 Performed by

YARMOUTH RESEARCH AND TECHNOLOGY, LLC 434 Walnut Hill Road North Yarmouth, ME 04097 USA (207) 829-5359 info@yarmouthresearch.com www.yarmouthresearch.com

AU S T R A L I A N P I P E L I N E VA LV E

CERTIFICATES

FIRESAFE & FUGITIVE EMISSIONS CERTIFICATES

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CERTIFICATES

FIRESAFE & FUGITIVE EMISSIONS CERTIFICATES

AU S T R A L I A N P I P E L I N E VA LV E

CERTIFICATES

FIRESAFE & FUGITIVE EMISSIONS CERTIFICATES

Valve and Actuator Endurance Cycle Test Certificate

Name of Manufacturer: DESIGNATION TESTED APV MODEL FS9000 BALL VALVE C/W APV-TORQTURN HD SERIES ACTUATOR APV MODEL BVF100 BALL VALVE C/W APV-TORQTURN ASK SERIES ACTUATOR APV MODEL P47XUF GATE VALVE APV-SUPERSEAL MODEL SLHBF-FSAWJBP BUTTERFLY VALVE C/W APV TORQTURN JA SERIES ACTUATOR

SIZE

(50NB)

(200NB)

(80NB)

Australian Pipeline Valve BODY

PRESSURE RATING

Test Start Dates:

SEAT/ SEALS

PRODUCT DESCRIPTION 2" CLASS 150 RF BALL VALVE C/W HD SERIES TORQTURN HEAVY DUTY QUARTER TURN PNEUMATIC R & P ACTUATOR

A216 WCB CARBON STEEL

ANSI CLASS 150

PTFE/ GRAPHITE/ VITON

A105 CARBON STEEL

ANSI CLASS 150

PTFE/ GRAPHITE/ VITON

2" CLASS 150 RF BALL VALVE C/W ASK SERIES TORQTURN HEAVY DUTY QUARTER TURN PNEUMATIC SCOTCH YOKE ACTUATOR

A216 WCB CARBON STEEL

ANSI CLASS 150

METAL/ GRAPHITE

8" CLASS 150 RF GATE VALVE C/W APV-DIAMOND GEAR 107B GEARBOX

A216 WCB CARBON STEEL

ANSI CLASS 300

PTFE / GRAPHITE

3" CLASS 300 RF BUTTERFLY VALVE C/W JA SERIES HEAVY DUTY QUARTER TURN SCOTCH YOKE TORQTURN ACTUATOR

Laboratory Information Name: Yarmouth Research and Technology, LLC Address: 434 Walnut Hill Road North Yarmouth, ME 04097 USA Tester: Matthew Wasielewski, PE info@yarmouthresearch.com www.yarmouthresearch.com (207) 829-5359

Name of Manufacturer:

January 2014 STANDARD / METHOD

CYCLING PROCEDURE AS PER API 622 2ND EDITION 2011 & ENDURANCE SIMULATED LIFETIME TESTED 2550 OPERATIONAL CYCLES, 3 THERMAL CYCLES -20ºC TO 150ºC @285 PSIG CYCLING PROCEDURE AS PER ISO 15848-1, 1ST EDITION, SIMULATED LIFETIME 1500 OPERATIONAL CYCLES ENDURANCE CLASS C02, 3 THERMAL CYCLES -20ºC TO 150ºC LEVEL 'CH' @285 PSIG CYCLING PROCEDURE AS PER API 622 2ND EDITION 2011 ENDURANCE SIMULATED LIFETIME TESTED 1510 OPERATIONAL CYCLES, 3 THERMAL CYCLES -29ºC TO 260ºC @285 PSIG CYCLING PROCEDURE AS PER API 622 2ND EDITION 2011 ENDURANCE SIMULATED LIFETIME TESTED 2550 OPERATIONAL CYCLES, 3 THERMAL CYCLES -20ºC TO 150ºC @600PISG

Valve and Actuator Endurance Cycle Test Certificate

COVERAGE RANGE

DESIGNATION TESTED

Australian Pipeline Valve PRESSURE RATING

SEAT/ SEALS

Test Start Dates:

SIZE

BODY

ANSI CLASS 150

METAL/ GRAPHITE

80 NB (3”) CLASS 150 RF GLOBE VALVE

PRODUCT DESCRIPTION

150 TO 600 CLASS 2" TO 20"

MODEL P143XU GLOBE VALVE

3” (80 NB)

A216 WCB CARBON STEEL

150 TO 1500 CLASS 1" TO 20"

MODEL SLFSBV01 C/W JA SERIES TORQTURN ACTUATOR

3” (80 NB)

CARBON STEEL

ANSI CLASS 150

PTFE/ GRAPHITE

3” CLASS 150 RF BALL VALVE C/W JA SERIES TORQTURN HEAVY DUTY QUARTER TURN PNEUMATIC SCOTCH YOKE ACTUATOR

150 TO 600 CLASS 2" TO 24"

MODEL BV100 C/W JC SERIES TORQTURN ACTUATOR

2” (50 NB)

CARBON STEEL

ANSI CLASS 800

PTFE/ GRAPHITE

2” CLASS 800 BALL VALVE C/W JC SERIES QUARTER TURN R & P APV TORQTURN ACTUATOR

150 TO 600 CLASS 2" TO 24"

July 2015 STANDARD / METHOD

CYCLING PROCEDURE AS PER API 622 2ND EDITION 2011 & ENDURANCE SIMULATED LIFETIME TESTED 2550 OPERATIONAL CYCLES, 3 THERMAL CYCLES -20ºC TO 500ºF @170 PSIG CYCLING PROCEDURE AS PER ISO 15848-1, 2ND EDITION, SIMULATED LIFETIME 1500 OPERATIONAL CYCLES ENDURANCE CLASS C02, 3 THERMAL CYCLES -20ºC TO 150ºC LEVEL 'BH' @285 PSIG CYCLING PROCEDURE AS PER ISO 15848-1, 2ND EDITION, SIMULATED LIFETIME 1500 OPERATIONAL CYCLES ENDURANCE CLASS C02, 3 THERMAL CYCLES -20ºC TO 150ºC LEVEL 'BH' @800 PSIG

COVERAGE RANGE 150 to 600 CLASS, 2” to 24”

150 TO 600 CLASS ½” TO 12”

800 TO 2500 CLASS UP TO 4”

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STANDARDS

STANDARDS AND SPECIFICATIONS Australian Pipeline Valve valves are designed, manufactured and tested in accordance with API, ANSI, ASME, and BS requirements. The following list contains the most important applicable standards for ball valves. Australian Pipeline Valve valves may be produced in accordance with other international standards on request.

API - AMERICAN PETROLEUM INSTITUTE • • • • •

API 6D API 6FA API 598 API 607 API Q1

Specification for Pipeline Valves (Gate, Plug, Ball and Check Valves) Specification for Fire Test For Valves Valve Inspection and Testing Fire Test for Soft-Seated Quarter-turn Valves Specification for Quality Programs for the Petroleum and Natural Gas Industry

ANSI - AMERICAN NATIONAL STANDARD INSTITUTE • • • •

B16.5 B16.10 B16.25 B16.34

Steel Pipe Flanges and Flange Fittings Face to Face and End to End Dimensions of Valves Butt-Welding Ends Valves, Flanged, Threaded, and Welding End

BRITISH STANDARD • BS 5351 • BS 6755 • BS 5146 • BS 1503 • BS 5160 • BS 2080 • BS 4504

Steel Ball Valves for the Petroleum, Petrochemical and Allied Industries Testing of Valves Inspection and Test of Valves Steels for Fired and Unfired Pressure Vessels Steel Pipe Flanges and Flanged Fittings for the Petroleum Industry Face-to-Face, Center to Face, End to End, and Centre to End Dimensions of Flanged and Butt-Welding End Steel Valves for the Petroleum, Petrochemical and Allied Industries Flanges and Bolting for Pipes, Valves and Fittings

ISO - INTERNATIONAL ORGANISATION FOR STANDARDISATION • ISO 9001 • ISO 5211

Quality Systems - Model for Quality Assurance in Design, Development, Production, Installation and Servicing Valve Actuator Attachment

MSS - MANUFACTURERS STANDARDISATION SOCIETY • SP6 • SP25 • SP72

Standard Finishes for Contact Faces of Pipe Flanges and Connecting-End Flanges of Valves and Fittings Standard Marking System for Valves, Fittings, Flanges and Unions Ball Valves with Flanged or Butt-Welding Ends for General Service

NACE - NATIONAL ASSOCIATION OF CORROSION ENGINEERS •

MR0175

Sulfide Stress Cracking Resistant Metallic Materials for Oil Field Equipment

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VALVE MATERIALS & APPLICATIONS

VALVE MATERIALS & SERVICE APPLICATIONS VALVE CASTING MATERIALS ASTM Casting Specification

Common Designation

Service Applications

ASTM A216 Grade WCB

Carbon Steel

Non-corrosive applications including water, oil and gases at temperatures between -20°F (-30°C) and +800°F (+425°C)

ASTM A352 Grade LCB

Low Temp Carbon Steel

Low temperature applications to -50°F (-46°C). Not for use above +650°F (+340°C).

ASTM A352 Grade LCB

Low Temp Carbon Steel

Low temperature applications to -50°F (-46°C). Not for use above +650°F (+340°C).

ASTM A352 Grade LC1

Low Temp Carbon Steel

Low temperature applications to -75°F (-59°C). Not for use above +650°F (+340°C).

ASTM A352 Grade LC2

Low Temp Carbon Steel

Low temperature applications to -100°F (-73°C). Not for use above +650°F (+340°C).

ASTM A352 Grade LC3

3 1/2% Nickel Steel

Low temperature applications to -150°F (-101°C). Not for use above +650°F (+340°C).

ASTM A217 Grade WC6

1 1/4% Chrome 1/2% Moly Steel

Non-corrosive applications including water, oil and gases at temperatures between -20°F (-30°C) and +1100°F (+593°C).

ASTM A217 Grade C9

2 1/4% Chrome

Non-corrosive applications including water, oil and gases at temperatures between -20°F (-30°C) and +1100°F (+593°C).

ASTM A217 Grade C5

5% Chrome 1/2% Moly

Mild corrosive or erosive applications as well as non-corrosive applications at temperatures between -20°F (-30°C) and +1200°F (+649°C).

ASTM A217 Grade C12

9% Chrome 1% Moly

Mild corrosive or erosive applications as well as non-corrosive applications at temperatures between -20°F (-30°C) and +1200°F (+649°C).

ASTM A487 Grade CA6NM

12% Chrome Steel

Corrosive application at temperatures between -20°F (-30°C) and +900°F (+482°C).

ASTM A217 Grade CA15

12% Chrome

Corrosive application at temperatures up to +1300°F (+704°C)

ASTM A351 Grade CF8M

316 SS

Corrosive or either extremely low or high temperature non-corrosive services between -450°F (-268°C) and +1200°F (+649°C). Above +800°F (+425°C) specify carbon content of 0.04% or greater.

ASTM 351 Grade CF8C

347 SS

Primarily for high temperature, corrosive applications between -450°F (-268°C) and +1200°F (+649°C). Above +1000°F (+540°C) specify carbon content of 0.04% or greater.

ASTM A351 Grade CF8

304 SS

Corrosive or extremely high temperatures non-corrosive services between -450°F (-268°C) and +1200°F (+649°C). Above +800°F (+425°C) specify carbon content of 0.04% or greater.

ASTM A351 Grade CF3

304L SS

Corrosive or non-corrosive services to +800°F (+425°C).

ASTM A351 Grade CF3M

316L SS

Corrosive or non-corrosive services to +800°F (+425°C).

ASTM A351 Grade CN7M

Alloy 20

Good resistance to hot sulphuric acid to +800°F (+425°C).

ASTM 743 Grade M3-35-1

Monel

Weldable grade. Good resistance to corrosion by all common organic acids and salt water. Also highly resistant to most alkaline solutions to +750°F (+400°C).

ASTM A743 Grade N-12M

Hastelloy B

Is well suited for handling hydrofluoric acid at all concentrations and temperatures. Good resistance to sulphuric and phosphoric acids to +1200°F (+649°C).

ASTM A743 Grade CW-12M

Hastelloy C

Good resistance to strong oxidation conditions. Good properties at high temperatures. Good resistance to sulphuric and phosphoric acids to +1200°F (+649°C).

ASTM A743 Grade CY-40

Inconel

Very good for high temperature service. Good resistance to strongly corrosive media and atmosphere to +800°F (+425°C).

ASTM B62

Bronze

Water, oil or gas: up to 400°F (205°C). Excellent for brine and seawater service.

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VALVE MATERIALS & APPLICATIONS

VALVE MATERIALS & SERVICE APPLICATIONS STANDARD FORGED VALVE MATERIALS ASTM Designation

Description

Common Service Recommendations Body/Bonnet Material

Casting Comparison

A105(1)

Carbon Steel

General service such as oil, oil vapor, gas, steam and water at temperatures -20° to 1000°F (-28°C to 537°C)

A216-WCB

A350-LF2

Low Temperature Carbon Steel

Suitable for temperatures -50°F and not above 650°F (-45°C and not above 343°C)

A352-LCB

A182-F11(2)

1-1/4% Cr, 1/2% Mo Alloy Steel

For high temperatures from -20° to 1100°F to minimise graphitisation (-28°C to 593°C)

A217-WC6

A182-F22(3)

2-1/4% Cr, 1% Mo Alloy Steel

For services requiring greater strength than F11 at temperatures from -20° to 1100°F (-28°C to 593°C)

A217-WC9

A182-F6

5% Cr, 1/2% Mo Alloy Steel

For corrosive/erosive refinery use requiring resistance at temperatures from -20° to 1100°F (-28°C to 593°C)

A217-C5

A182-F9

9% Cr, 1% Mo Alloy Steel

For services involving media with higher sulphur content to combat oxidation to 1100°F (593°C)

A217-C12

A182-F304

18% Cr, 8% Ni Stainless Steel

For corrosive services and atmospheres from -20° to 1000°F (-28°C to 537°C)

A351-CF8

A182-F316

18% Cr, 8% Ni, 2% Mo Stainless Steel

For superior resistance to corrosion to 1000°F (537°C)

A351-CF8M

(1) Permissible but nor recommended for prolonged use above 800ºF (425ºC) (2) Consideration should be given to the possibility of excessive oxidation (scaling) when used above 1050ºF (563ºC)

SPECIAL FORGED VALVE MATERIALS Material

Description

Service Recommendations

HASTELLOY

Nickel Alloy

Good high temperature properties. Excellent corrosion resistance in hydrochloric acid.

INCONEL INCOLOY

Nickel Alloy

For high temperature service. Used for nuclear applications.

MONEL

Nickel-Copper Alloy

For corrosive service up to 842°F (450°C). Resistant to sea water, acids, alkalies.

TITANIUM

Metal

Good resistance to corrosion together with low specific weight

ASTM A182 F51

Ferritic-Austenitic ‘Duplex’ Stainless Steel

Very high strength, resistance to corrosion, pitting and stress corrosion in chloride media.

ASTM A182 F55

Ferritic-Austenitic ‘Super Duplex’ Stainless Steel

Higher strength, resistance to corrosion, pitting and stress corrosion in chloride media.

ASTM A182 F44

Austenitic Stainless Steel

Very high strength, high resistance to corrosion

STANDARD TRIM MATERIALS Trim Description

Application

Electroless Nickel Plated

For oil & gas and general services requiring long service life and superior hardness and good corrosion resistance.

13% Cr, Type 410 Stainless Steel

For oil & gas and general services requiring long service life with superior hardness and good corrosion resistance. Also superior strength for high pressure balls and stems.

Type 316 Stainless

For liquids and gases corrosive to 410 Stainless Steel up to 850°F (455°C)

Type F51/S31803 Duplex Stainless

For liquids and gases corrosive to 410 Stainless Steel up to 850°F (455°C) requiring longer service with superior hardness and good corrosion resistance. Also superior strength for high pressure balls and stems.

Monel

For corrosive service to 842°F (450°C) such as acids, alkalies, salt solutions, etc.

NACE

Specially treated specific hardness trim combined optionally with B7M Bolts and 2HM nuts to meet NACE MR-01-75 requirements

Note: This chart is for general reference only. Australian Pipeline Valve recommends that customers’ engineers analyse service requirements and specify the materials they consider optimum for their service conditions.

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OVERVIEW - METAL SEATED

METAL SEATED BALL VALVE TRUNNION & FLOATING OVERVIEW FOR ABRASIVE & HIGH TEMPERATURE SERVICE • Flanged, Screwed & Weld End • Same face to face dimensions as API 6D standard teflon seated ball valves for easy changeover and replacement • Quick 90O operation • Tight shut off class V and VI available as well as MSS-SP61 and API 598 • Full through flow - no obstruction to fluid, minimum pressure drop • Long Service Life • Perform under extreme conditions with no internal or external leakage • Operate safely and efficiently • Are easily automated • Reduce unexpected downtime and maintenance costs • Available in short lead times • Can be bi-directional or uni-directional

APPLICATIONS Chemical/Petrochemical • Acetic Acid Handling • • Catalyst Handling • • Dowtherm Handling • • Gas Furnace Isolation • • Polyethylene Isolation • • Polypropylene Isolation • • Solids Handling • •

Refining Catalyst Slurry Handling Coal Slurry Handling/Ash Removal Heavy Oil Units Hydrogen Isolation Hydrotreating Units Isolation in Coke Units Isolation in FCCU Applications Isolation in UOP Application

AVAILABLE SIZES

AVAILABLE CLASSES

• 15NB to 750NB (1/2” to 30”)

• 150# TO 2500#

FIRESAFE CERTIFIED API 607 5TH EDITION AND API 6FA 3RD EDITION

AVAILABLE END CONNECTIONS • Flanged • Buttweld • Socketweld

BVF100-MS

FS9000-MS

SLFSBV01-MS

FS660-MS

This catalogue is general in it’s nature and the design and materials can change at any time. This catalogue is to be used as a guide only.

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OVERVIEW - METAL SEATED

METAL SEATED BALL VALVE TRUNNION & FLOATING OVERVIEW certain applications such as abrasive media or high temperature, For it is unthinkable to use soft seated ball valves and the best solution would be to have a top quality metal seated valve at a reasonable price. APV is glad to introduce it’s range of METAL SEATED BALL VALVES, a high performance, high quality, standard production ball valve with competitive price and relatively short delivery term. APV meets the market demand for a valve that will perform critical service but which can be tailored to suit different needs at a cost effective price. The production of APV METAL SEATED ball valves has been divided in two different categories: LOW PRESSURE / HIGH TEMPERATURE and CORROSIVE / ABRASIVE SERVICE.

FS9000-MS

• Precision machined external stem bearings eliminate radial movement which causes packing wear.

• The ball protects the seats from flow when the valve is open or closed which reduces wear on sealing surfaces.

• Extensive stuffing box with dual anti-extrusion rings keeps packing in place and eliminates leak paths.

• The seat spring combined with line pressure provides a constant mechanical force while allowing for thermal expansion.

• Tested to MSS-SP-61, API 598, ISO 5208 or Class V or VI shutoff.

• Each valve is individually tested prior to leaving the factory.

• The ball and seats are mate-lapped for 100% sealing area contact which ensures absolute shutoff.

• All pressure containing components meet or exceed the ASME B16.34 and ASME Section VIII standards, and API 6D.

• Fire safe to API 607 5th & 6th Edition.

FULL BORE CV INFORMATION

DIMENSIONS & MATERIALS

Valve Size

150#

300#

600#

900#

1500#

2500#

1/2

3/4

114

1-1/2

271

223

145

498

432

271

2-1/2

799

640

432

1176

1071

978

640

2159

2014

1749

1071

5076

4641

4019

2603

9300

8985

8120

7023

4641

14866

14096

12966

11289

7561

21800

20857

18579

16045

10881

Please refer to APV Soft Seat Split Body dimension tables & materials. Ball, seat and stem can be hardened chrome, tungsten carbide, stellite, nitrided to 900 Hv 0.3mm etc.

This brochure is general in nature and can vary at any time without notice

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FS9000-MS SERIES - METAL SEATED

FS9000-MS SERIES METAL SEAT BALL VALVE TRUNNION MOUNTED

API 622 2011 2nd Edition Fugitive Emission Certified

API 607 6th Ed. & ISO 10497 Firesafe Certified

OVERVIEW Australian Pipeline Valve manufacture severe and critical service ball valves. Valves can be manufactured in class IV, V and VI shut off as well as API 598 and MSS-SP61. Special resilient and metal seated high performance ball valves with ‘cam action seats’ are also available. This seat design lifts off the ball/disc during opening and closing to avoid seat damage. The design also protects the seat from high velocity and abrasion damage during initial opening. Trunnion Mounted Ball Valves designed for abrasive service, feature a metal to metal sealing between the ball and seat rings, while the sealing between the seat and the seat housing shoulders is achieved by means of o-rings, graphite gaskets or lip seal o-rings or bellows seals depending on service conditions. The ball and the seat rings are hard-faced using different coating mediums such as Electro-less Nickel, Chrome Carbide, Tungsten Carbide, Chromium Carbide and Stellite depending on media, temperature & service to be handled. A specially designed seat ring avoids the inclusion of sand or other debris in the spring recess. Special flushing systems for the seat pocket area are available on request for valves to be used in extremely “dirty” services. Valves can be bi-directional or uni-directional

MATE LAPPING Proprietary mate-lapping is available which produces the tightest, most reliable seal available. All metal seated ball valves rely on continuous, unbroken contact between the ball and metal seat to create an isolating seal. 360° mate-lapping of the entire ball and seat produces optimal roundness, producing 100% ball to seat contact, regardless of the positioning. Traditional cup-lapping methods mate only the sealing band of the ball to seat surfaces creating ridges that distort the balls roundness and compromise the coating thickness. The sealing “sweet spot” is much smaller and a leak path may develop if even slightly misaligned resulting in reduced valve life, more maintenance and higher actuation costs.

Seat area on Trunnion Mounted Style

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FS9000-MS SERIES - METAL SEATED

FS9000-MS SERIES - EXPLODED VIEW Size 50mm (2”) to 300mm (12”) Packing

Adaptor Plate Stem bearing

Stem

Body O-ring / Seal Stud bolt Ball Seat retainer / Seat Body gasket Closure

*Trunnion Trunnion bearing

Hex Nut Ball bearing

*Internal trunnion designs available 150NB (6”) and over

Size 350mm (14”) to 600mm (24”)

SAMPLE BILL OF MATERIAL Part Name

Material

Body

ASTM A216 WCB

Body (Adaptor)

ASTM A216 WCB

Ball*

ASTM A182 F6A HF/HC

Stem*

ASTM A182 F6A HF

Seat Ring*

ASTM A182 F6A + STL

Spring

ANSI 6150 / Inconel

Gasket

Graphite + 304

Stem Bearing

Cu PB Alloy

Gland Nut

ASTM A194 2H

O-Ring

Viton / Graphite

Plug

Carbon Steel

Gland Eyebolt

ASTM A193 B7

Yoke

ASTM A216 WCB

Gland Flange

ASTM A216 WCB

Gland Stem

ASTM A105/ENP

Packing Stem

Graphite

Seat Gasket

Graphite

Seat Ring

ASTM A105/ENP

Bonnet Nut

ASTM A194 2H

Bonnet Bolt

ASTM A193 B7

Trunnion**

A182 F6A + HF

Design and Manufacture

ANSI B16.10 / API 6D

Face to Face Dimensions

ANSI B16.5

Pressure Test

API 598

Gland

Packing

Adaptor plate

Stem bearing

Stem

Body O-ring / Seal Ball Seat retainer / Seat Closure

*Trunnion

Stud bolt Hex nut Ball bearing Body gasket *Internal trunnion designs available 150NB (6”) and over

* Can be Tungsten carbide, stellite, hard chrome, nitrided 900 Hv 0.3mm etc. **Internal trunnion design depends on sizes/class

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FS9000-MS SERIES - METAL SEATED

FS9000-MS SERIES - DESIGN FEATURES Stem

Hard Surfaced Multi-Packing Design Anti-Blow-Out Anti-Static

Flexible Graphite Stem Packing For Severe Services & High Temperature

Seat Design

Designed to ‘scrape off’ and resist slurries, muds or other viscous fluids & solid mediums. Special Hardened Surface Treatment: Stainless Steel + HCr/TC/Stellite etc.

Fire Safe Design

Ball

Hardened Surface Treatment Stainless Steel +HCr/TC/Stellite...etc. For High Temperature, Abrasive Services

Seat Spring Design

Metallic energised design provides flexibility to stress and thermal expansion. Elastomer free for high temperatures will not jam like conventional coil springs.

Drain

For drain or DB&B

Double Contact Metal Seat Design

Profiled Metal Seat Design

Rigid metal permanent contact absorbs seat thrust due to differential pressure.

Slight roundness of the seat ensures continuity of contact.

Flexible metal permanent contact provides seal irrespective of non-uniform deformation of the sphere.

Indicative design only. Numerous design configurations available depending on size class etc.

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SLFSBV01-MS SERIES - METAL SEATED

SLFSBV01-MS SERIES METAL SEATED BALL VALVE FLOATING - FLANGED STYLE

FIRESAFE CERTIFIED API 607 6TH EDITION AND API 6FA 3RD EDITION Body materials Pressure rating Temperature Size Applications Construction

Cast Steel (WCB), Stainless steel (CF8M) etc ANSI 150, 300 & 600 10°C ~ 500°C 15mm ~ 300mm (1/2” ~ 8”) High temperature, Abrasive & corrosive Services Stainless steel seat & ball, graphite gasket for body sealing, anti blow-out stem. Both seats are 304SS or 316SS stellited, nitrided or hard chrome. The ball is 304SS or 316SS stellited or hard chrome/nitrided. The stem is 304SS or 316SS or 17-4PH hardened/nitrided or stellited.

FEATURES • • • •

Same face to face dimensions as API 6D standard teflon seated ball valves for easy changeover and replacement Quick 90° operation Full through flow - no obstruction to fluid, minimum pressure drop Long service life

1. 2. 3. 4.

Durability The metal contact mechanism between ball and seat is ensured by spring energised seat and provides long life. Half opening control The metal mechanism enables the possibility of half opening the valve to control flow. Consult us, as options like V-Port may need to be considered. Also extreme wear through cavitation can occur when valve is in half open position. Low torque operation Small friction coefficient between ball and seat, and spring energised seats make manual operation easy. Leakage The seat is spring energised against the ball to maximise the effectiveness of the seat sealing process. Design is class V or VI and ISO 5208 rate A & AA shut off, uni-directional (also available bi-directional)

API 622 & ISO 15848-1 Fugitive Emission Certified

API 607 6th Ed. & ISO 10497 Firesafe Certified

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AS 4617, AS 4629

SLFSBV01-MS SERIES - METAL SEATED

SLFSBV01-MS SERIES - DIMENSIONS / MATERIALS A

13 17 H

8 4

Description

Material

Body

Adaptor (Tail)

Ball

Stem*

Seat*

Spring*

Spring

Packing

Gasket

Trunnion

Seal

Cap

Flange

Bracket

Adaptor

Gearbox

Lever

No.

16 14

* Can be overlaid:- stellite, hardened chrome, tungsten carbide, nitrided to 900Hv 0.3mm etc. H

15 4 1

TRUNNION STYLE ød

(Usually 10” or 12” size only)

3 1

LEVER OPERATED DIMENSIONS Size

d 15A-1/2B 15 20A-3/4B 20 25A-1B 25 40A-1-1/2B 40 50A-2B 50 65A-2-1/2B 65 80A-3B 75 100A-4B 100 125A-5B 125 150A-6B 150

GEAR OPERATED DIMENSIONS

150 CLASS 300 CLASS L H A d L H A 108 73 130 15 140 73 130 118 75 130 20 152 75 130 127 85 160 25 165 85 160 165 120 230 40 190 120 230 178 126 230 50 216 126 230 190 163 350 65 241 163 350 203 170 350 75 283 170 350 229 205 400 100 305 205 400 356 277 500 125 381 277 500 394 297 500 150 403 297 500

d 15 20 25 40 50 -

600 CLASS L H A 165 90 180 191 95 200 216 100 230 241 119 350 292 108 400 -

Size

150 CLASS

300 CLASS

125A-5B

125

356

444

315

125

381

475

450

150A-6B

150

394

495

450

150

403

495

450

200A-8B

200

457

600

450

200

502

664

560

250A-10B

250

533

762

560

250

568

767

710

300A-12B

300

610

844

710

300

648

844

710

FOR 600 CLASS & ABOVE REFER CONVENTIONAL SOFT SEATED MATERIAL & DIMENSIONAL TABLES.

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BV100-MS SERIES - METAL SEATED

BV100-MS SERIES (MODEL 8-1500) METAL SEATED BALL VALVE - FLOATING SMALL DIAMETER DIMENSIONS CLASS 800 NPS

Size Range 1/4” - 2” (DN8 - DN50) 800 to 1500 Class End Connection Threaded, Socket Weld & Buttweld Service Application Slurries, Pulp Stock, Solid-Containing Fluids Firesafe API 607 High temperature tight shut off. Design and Manufacture in accordance with API 607 & BS 5352. Valves tested to API 598

End Type

120

130

3/4

100

122

160

120

135

160

1-1/2

140

145

230

165

160

400

1/2

CLASS 1500 1/2

125

135

180

3/4

145

140

180

165

158

250

1-1/2

180

172

250

210

205

400

W W

17 16 15 14

1.6

D D1 d ˚

37.5

17 13 12 11 9 6 10 5 3 2 1

Butt Weld End

13 12 11

DPT

10 9 8 7 6 5 4

3 2 1

Socket Weld & Screwed End

MATERIALS LIST No. 1 2 3 4 5 6 7* 8 9 10* 11* 12 13 14 15 16 17

Parts Name Body Bolt Nut Gasket Body Seat Ring Seat Washer Spring Ball Stem Stem Packing Gland Gland Flange Screw Aligner Lever Ball Valve

A105 A193 B7 A194 2H SS304 + Graphite A105 SS304 + Graphite A105 A182 F304 SS304 & 17-4 PH A182 F304 A276 304 Graphite A276 410 WCB A03 B7 SS304 WCB/A105

Material A182 316 A193 B8 A194 Gr. 8 SS316 + Graphite A182 316 SS316 + Graphite SS316 A182 F316 SS316 & 17-4 PH A182 316 A192 F316/17-4 PH Graphite SS316 SS316 A193 B8 SS316 CF8M/316 Class 800~1500

* Available stellite, hard faced nitrided to 900 Hv (0.3mm) hard chrome or Tungsten carbide.

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Treatment A182 F22 A193 B16 A194 4 SS304 + Graphite A182 F22 SS304 + Graphite A182F22 A182 F304 SS304 & 17-4 PH A182 F304 A276 304 Graphite A276 410 A217 WC9 A193 B16 SS304 WC9/F22

STL/TC/HF/HC/CC

STL/TC/HF/HC/CC STL/TC/HF/HC/CC

NPS 1/2~2

BV100-MS SERIES - METAL SEATED

BV100-MS SERIES (MODEL K1-L830) METAL SEATED BALL VALVE 8~50NB W

ISO5211

18 21

Size Range 1/4” - 2” (DN8 - DN50) Pressure Rating 2000 PSI (800 Class) End Connection Threaded, Socket Weld and Buttweld Service Application Slurries, Pulp Stock, Solid-Containing Fluids Firesafe API 607

9 23

8 7

ØA

ØD

SOCKET WELD

MATERIAL LIST Item 1 2 3 4 5 6

Description Body Body Cap Ball Seat Seat Gasket Seat Packing

Seat Spring

Body Gasket

Thrust Washer

10 11 12 13 14 15 16 17 18 19 20 21 22 23

Stem Packing Gland Belleville Washer Stem Gland Nut Lock Clip Spring Washer Handle Nut Body Bolt Handle Sleeve Stop Pin Stem O-Ring Anti-Static Device

Stainless Steel ASTM A351 CF8M ASTM A351 CF8M ASTM A351 CF8M/316 ( Hardened / Coatings ) ASTM A276 316 ( Hardened / Coatings ) Graphite AISI 304 JIS G3565 SWOCV-V/ ASTM A276 304 ASTM B637 Inconel X-750 PTFE Graphite PTFE Graphite Graphite AISI 304 DIN 17221 50CrV4 ASTM A276 316 / ASTM A564 17-4PH AISI 304 AISI 304 AISI 304 AISI 304 ASTM A193 B8 AISI 304 Vinyl Plastisol AISI 304 Viton AISI 316

Carbon Steel ASTM A216 WCB ASTM A216 WCB ASTM A351 CF8M/316 ( Hardened / Coatings ) ASTM A276 316 ( Hardened / Coatings ) Graphite AISI 304 JIS G3565 SWOCV-V/ ASTM A276 304 / ASTM B637 Inconel X-750 PTFE Graphite PTFE Graphite Graphite AISI 304 DIN 17221 50CrV4 ASTM A276 316 / ASTM A564 17-4PH AISI 304 AISI 304 AISI 304 AISI 304 ASTM A193 B7 Zinc Plated Steel Vinyl Plastisol Carbon Steel Viton AISI 316

Q’ty 1 2 1 2 2 2 8-16 2 2 1 1 1 1 2 1 1 1 1 1 8-12 1 1 1 1 1

DIMENSIONS Size

ØD

ØA

ISO 5211

Weights KG

1/4”

0.43

11.0

4.92

125.0

0.35

9.0

0.31

8.0

1.48

37.5

2.76

70.0

5.51

140.0

0.56

14.2

0.39

10.0

F04

1.4

3/8”

0.43

11.0

4.92

125.0

0.35

9.0

0.31

8.0

1.48

37.5

2.76

70.0

5.51

140.0

0.69

17.6

0.39

10.0

F04

1.3

1/2”

0.55

14.0

4.92

125.0

0.35

9.0

0.31

8.0

1.48

37.5

2.76

70.0

5.51

140.0

0.86

21.8

0.51

13.0

F04

1.3

3/4”

0.81

20.5

5.31

135.0

0.43

11.0

0.43

11.0

1.97

50.0

3.54

90.0

7.09

180.0

1.07

27.2

0.51

13.0

F04-F05

1.7

1”

0.98

25.0

5.91

150.0

0.43

11.0

0.43

11.0

2.36

60.0

3.94

100.0

7.09

180.0

1.33

33.9

0.59

15.0

F04-F05

2.8

1-1/4”

1.24

31.5

6.69

170.0

0.55

14.0

0.63

16.0

2.83

72.0

4.41

112.0

8.46

215.0

1.68

42.7

0.59

15.0

F07

3.3

1-1/2”

1.46

37.0

6.50

165.0

0.55

14.0

0.63

16.0

2.99

76.0

4.53

115.0

8.46

215.0

1.92

48.8

0.63

16.0

F10

5.4

2”

1.97

50.0

7.48

190.0

0.55

14.0

0.63

16.0

3.66

93.0

5.24

133.0

8.46

215.0

2.41

61.2

0.63

16.0

F10

8.8

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BV100-MS SERIES - METAL SEATED

BV100-MS SERIES METAL SEATED BALL VALVE 65~80NB W

ISO5211

Size Range 2-1/2” - 4” (DN65 - DN100) Pressure Rating 2000 PSI 2-1/2”~ 3” (65NB~80NB) 1500 PSI 4” (100NB) End Connection Threaded, Socket Weld & Buttweld Service Application Dirty Oils & Gas, Slurries, Pulp Stock, Solid-Containing Fluids Firesafe API 607

21 22 23 17 10

9 25

ØA

ØD

4 3

B L

SOCKET WELD

MATERIAL LIST Item

Description

Stainless Steel

Carbon Steel

Body

ASTM A351 CF8M

ASTM A216 WCB

Q’ty 1

Body Cap

ASTM A351 CF8M

ASTM A216 WCB

Ball

ASTM A351 CF8M/316 ( Hardened / Coatings )

Seat

ASTM A276 316 ( Hardened / Coatings )

Seat Gasket

Graphite

Seat Packing

Seat Spring Body Gasket

AISI 304 JIS G3565 SWOCV-V / ASTM A276 304/ ASTM B637 Inconel X-750 PTFE

24-32

AISI 304 JIS G3565 SWOCV-V / ASTM A276 304/ ASTM B637 Inconel X-750 PTFE Graphite

Graphite

Thrust Washer

PTFE

Graphite

Stem Packing

Graphite

Gland

AISI 304

Belleville Washer

DIN 17221 50CrV4

Stem

ASTM A276 316 / ASTM A564 17-4PH

Gland Nut

AISI 304

Lock Clip

AISI 304

Spring Washer

AISI 304

Handle Nut

AISI 304

Body Bolt

ASTM A193 B8

ASTM A193 B7

12-16

Handle

ASTM A351 CF8

ASTM A216 WCB

Steel Pipe

AISI 304

Carbon Steel

Sleeve

Vinyl Plastisol

Fixing Screw (Pipe)

AISI 304

Carbon Steel

Fixing Screw (Stem)

AISI 304

Carbon Steel

Stop Pin

AISI 304

Carbon Steel

Stem O-Ring

Viton/NBR

Anti-Static Device

AISI 316

DIMENSIONS Size

ØD IN

L MM

E MM

F MM

G MM

H MM

W MM

ØA IN

ISO 5211

Weights KG

2-1/2”

2.56

65.0

8.66

220

0.87

0.94

4.59

116.5

6.81

173

18.11

460

2.91

73.9

0.67

F07-F10

3”

3.15

80.0

9.84

250

0.87

0.94

5.00

127.0

7.24

184

18.11

460

3.54

89.8

0.67

F07-F10

24.6

4”

100

3.94

100.0

11.02

280

1.06

1.14

6.26

159.0

9.53

242

23.62

600

4.54

115.2

0.79

F10-F12

37.0

AU S T R A L I A N P I P E L I N E VA LV E

SEATING SYSTEMS - METAL/SOFT

SEATING SYSTEMS FOR ABRASIVE & DIRTY SERVICE TRUNNION MOUNTED BALL VALVES APV CONVENTIONAL SOFT SEAT INSERT APV seat inserts can be ordered in a variety of materials whilst still complying to API seat test requirements for “bubble-tight shut off” for oil & gas applications as well as specialised fluid transmission applications in chemical and mining sectors.

APV CONVENTIONAL SOFT SEAT INSERT + SCRAPER The A-PMSS+S® design is the same as the A-PMSS® above except for the addition of a scraper. On conventional trunnion ball valve seating systems, APV offers the PR-A-PMSS+S® seat design option (8” and above). A protective scraper ring is inserted in front of the soft seat insert to remove solid particles, dirt or debris that could damage or clog the contact area between ball and soft seat insert ring. This feature assures that the working area of the seat will be clean allowing the seats to work effectively. This design prolongs seat life whilst only minimally increasing cost and is particuarly advantageous for valves that cannot be removed from the line for repair such as buttweld valves, welded body valves, buried service valves as well as known non clean service applications.

Conventional Seat

A-PMSS+S®

APV COMPOSITE SEAL SEAT SYSTEM APV Double or Triple seal seat design is ideal for applications that require redundant sealing when start up conditions are known to have debris in the line and where removing the valve is not possible. This design offers lower torque and superior low pressure shut-off whilst providing zero leakage reliability at an affordable price compared to metal seated. Multiple material types are employed for each seal providing a combination of resilient and superhard properties to deal with a wide range of entrained particulates and debris. Even if one or even two of the seals are damaged an effective seal can usually be maintained.

A-TRS®

See page 20 for full details.

APV METAL TO METAL SEATS APV has extensive experience in the supply of valves for applications such as high temperature corrosive and/or erosive/abrasive environments. Various hard face material can be employed on the ball and seat face. Refer to the Metal to Metal seated section in this catalogue.

Metal to Metal

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SEATING SYSTEMS - METAL/SOFT

SEATING SYSTEMS FOR ABRASIVE & DIRTY SERVICE COMPOSITE SEATING Since leather was combined with timber to improve the bow, composite solutions have provided solutions for demanding applications. Yet when it comes to trunnion ball valve seats, most manufacturers only offer a single seat insert solution which is easily damaged. Service considerations include temperature, media type, pressure etc. In the end materials like Nylon, Devlon & PEEK® are a compromise that must serve many masters. Hard seat inserts have no resilience or memory for indentations and can have trouble sealing at very low pressures. In addition, these materials increase the valves torque and reduce the temperature range. APV offers double & triple seating solutions utilising metal, teflon, hard Viton, Devlon etc. In addition we can supply special ‘cam action’ axial lift seats that lift off during opening & closing protecting the seat from high velocity & abrasive damage.

A-DRS® Seal

Seat types include:-

A-PMSS®-PRIMARY METAL SECONDARY SEAL This design provides ‘metal to metal’ class IV or V shut off in addition to API 598 zero leakage provided by a resilient seat insert. This is a conventional seating design but APV optionally reduces the standard metal to metal tolerances for drip tight or bubble tight applications.

A-PMSS® Seal

A-PMSS+S®-PRIMARY METAL SECONDARY SEAL + SCRAPER The A-PMSS+S® design is the same as the PMSS® above except for the addition of a scraper. On conventional trunnion ball valve seating systems, APV offers the PR-A-PMSS+S® seat design option (8” and above). A protective scraper ring is inserted in front of the soft seat insert to remove solid particles, dirt or debris that could damage or clog the contact area between ball and soft seat insert ring. This feature assures that the working area of the seat will be clean allowing the seats to work effectively. This design prolongs seat life whilst only minimally increasing cost and is particuarly advantageous for valves that cannot be removed from the line for repair such as buttweld valves, welded body valves, buried service valves as well as known non clean service applications.

A-PMSS+S® Seal

A-DRS®-DOUBLE RESILIENT SEAL This design marries teflon or an elastomeric seal such as hard viton which has excellent memory providing indentation resilience with Devlon, Nylon or PEEK® which handle higher pressures but are also more scratch resistant. Even with this system there is still primary metal to metal seating but it is not mate lapped like in the PMSS® Seat.

A-DRS® Seal

A-TRS®-TRIPLE RESILIENT SEAL In addition to Double Resilient Seal® a third hardened Viton resilient seal is added which has more resilience to indentation & ensures a bubble tight seal even at very low pressures. This third seal will still also handle high pressures even if the other two seals fail. Many manufacturers use this as their only seal. The above systems are ideal for applications that require redundant sealing and where access to repair the valve is not feasible. Lower torque and lower shut off pressures are additional advantages of this design.

A-DRS® Seal

In summary, these seating systems provide a much longer leak free life at a lower cost compared to metal to metal seated ball valves and can supplied in quicker delivery. These seating systems offer the additional advantages of lower torque as well as high and very low pressure sealing assurance. APV can also hard coat and treat ball and/or seat with low friction sinterised coatings to reduce friction coefficient and solve wedging problems.

A-TRS® Seal

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PART NUMBER SYSTEM - METAL SEATED

PART NUMBER SYSTEM BALL VALVE METAL SEATED

Stem

Body

Model

FS9000-MS Trunnion

A B C D E F G H I J Y Z

A105/WCB 304/CF8 Stainless 316/CF8M Stainless Alloy 20 Hastelloy Inconel LF2 / LCB Duplex F51 F22 / WC9 F11 / WC6 LCC Special

Construction

2 Piece Design

3 Piece Design

BVF100-MS Trunnion BVF100-QF Trunnion BVF100-RG Trunnion SLFSBV01-MS 2P Floating SLFSBV02-MS 1P Floating BV100-MS 3P Floating

Port

Full

Reduced

Standard

Special

Ball Support

Floating

Trunnion Mounted

Welded Body

Double Block & Bleed (Dual Ball)

1 Piece Design

7 4

Pressure Class

Seat

304 + HF

Seat Spring

1 2 3 9

Inconel X750 17-4 PH 316 Special

316 / CF8M Stainless

Seat Pocket

1 2 3 4 5 9

As Body 304 Stainless 316 Stainless Alloy 25 Stellite Special

11 1 2 3 4 5 6 7 9

Stem/Body Seals PTFE RPTFE Viton Graphite Metal Metal/Graphite Viton/Graphite Special

150 Class

316 + HF

Ball

300 Class

316 + TCC

316 / CF8M

304 / CF8 Stainless

A105 / WC9 + ENP

LF2 / LCB + ENP

Duplex F51

17-4 PH

17-4 PH HF

316 + Nitrided

316 + Stellite

4140 + ENP

329

329 + HF

Special

Ends

Raised Face

Ring Joint

Butt Weld

Threaded

Socket Weld

Special

Operation

Bare Stem

600 Class

F51 + HF

800 Class

304 / CF8

LF2 + HF

A105 / WCB + ENP

Lever Handle

900 Class

Graphite*

Gear Operator

1500 Class

LF2 / LCB + ENP

Special

2500 Class

Duplex F51

Special

3000 PSI

5000 PSI

Bolting

10,000 PSI

B7M

Special

*Composite Graphite & 316SS fused metal

8 1 2 3 4 5 6 7 9

Seat Pocket Seal Viton B Viton AED Buna Viton GLT Metal / None Graphite Graphite/Metal Special

17-4 PH

17-4 PH + HF

316 / CF8M + Nickle Alloy

316 / CF8M + Stellited

316 / CF8M + TCC

A105 / WCB + Nickle Alloy

A105 / WCB + Stellited

A105 / WCB + TCC

Special

AU S T R A L I A N P I P E L I N E VA LV E

B8M

Duplex

L7M

B16

Special

SB SERIES - CERAMIC

CERAMIC BALL & DISC SLIDE VALVES FOR SEVERE SERVICE SB SERIES INCORPORATING GERMAN DESIGN TECHNOLOGY

PROPERTIES OF ENGINEERED CERAMICS

Ceramic types available:-

Ceramics are hard, brittle and chemically largely inert. They can be machined to excellent quality surfaces. They do not gall in like-to-like contact. Ceramics are dimensionally stable, do not creep and have reproducible thermal expansion characteristics.

• ALUMINAOXIDE - A1203 • AIRCONIAOXIDE - Zr O2 • SILICON CARBIDE - Si Si C • SILICON NITRIDE - Si3 N4 • HOT PRESSED SILICON CARBIDE - HPSIC • HOT PRESSED SILICON NITRIDE - HPSN

However, ceramics have poor tensile-strength properties. Moreover the reproducibility of tensile tests is poor, particularly at lesser loads.

The mechanical properties are also a compromise between ductility, abrasion resistance, hardness and temperature limitations on reaction to thermal shock.

A composite of ceramics inside forged steel bodies had to be developed. The result is a patented buildup with loose-fitting ceramics which does not transmit anything but compressive loads to the steel body.

Al2 O3 - High resistance against abrasion. Not suitable in thermal-shock applications. Mechanical properties depend on the method of alloying and key variables in the production process. Limited corrosion resistance in alkaline environment.

Where corrosion resistance is an issue, conventional corrosion protection methods are used like metal cladding, PTFE lining, or use of corrosion resistant forged metals.

ZrO2 - Less brittle than Al2O3 but also less corrosion resistant. Some susceptibility to thermal-shock damage but reasonable wear-properties. Thermal expansion behaviour similar to steel. Well suited for sizes larger than four inch.

APV valves take on the problems of pressure containment, abrasion resistance and corrosion resistance, one at a time. Not one material can serve many masters, but different materials do different jobs. The art is in combining the materials to work as a unit.

SiSiC Good abrasion resistance, content of metallic Si limits applications in corrosive environment.

Different ceramics are used for various applications, much like metal alloys. The table below, describes the most important features of the most commonly used ceramic materials. Among the groups of oxides, carbides, and nitrides, there is generally a trade off between chemical inertness and mechanical properties.

SiC Very good wear resistance. Surface may oxidize to SiO2 in steam environment. High resistance in alkaline environments. Good thermal-shock resistance. Thermal expansion factor differs markedly from that of steel and nickel alloys. Si3N4 Most ductile of commonly used engineered ceramics. Good thermal-shock resistance. High abrasion resistance.

We offer the solution for problems in abrasion & corrosion. The specific application determines the best compromise between the several mechanical properties & chemical resistance.

PROPERTIES OF OXIDE - AND NON-OXIDE ENGINEERED CERAMICS Vickers Hardness

Oxides Carbides

Nitrides

AI O extra grade ZrO PSZ SiSiC HP SiC Si3 N4 SSN HPSN Stainless Steel 316 Stainless Steel 410 2

Compressive Strength

kg/mm2

Mpa

Kpsi

1600 1120 >1400 2500 >1500 >1500 135/190 178/220

2000 1900 >1200 2800 >2500 >2500

290 275 >174 406 >362 >362

Modules of Elasticity

350 205 330 440 260 290 200 216

Coefficient of Thermal Expansion

Thermal Conductivity

x10-6 / C

w/mk

Mpa

Kpsi

7.2 10.2 4.3 4.5 3.5 3.2 16.5 10.0

24 2.3 100 >100 >30 >30 15 30

>250 >700 >300 600 >600 >600 500/700 600/750

>35 >101 >43 87 >87 >87 72/101 87/109

Flexural/Tensile Strength

Weibull Modules

Density g/cm3

>8 >30 >10 12 >15 >15 ˜50 ˜50

3.9 5.7 3.1 3.2 3.2 3.2 7.95 7.7

Wear resistance correlates to Vickers Hardness. However, it changes with increasing temperature. Changes differ, but up to 800ºC are sizeably less, than is common experience with metals. Dates are meant to indicate typical figures as at 20ºC.

AU S T R A L I A N P I P E L I N E VA LV E

SB SERIES - CERAMIC

SB SERIES - CERAMIC BALL & DISC SLIDE VALVES Series SBC Linear flow characteristics is the object, and the ball is shaped accordingly. There is no contact between the metallic valve body and the flowing material. Ceramic components are fitted to avoid tensile loads. APV ceramic - lined valves protect the forged steel body in abrasive service through the use of ceramics without soft seals. The result is and engineered product of proven reliability. For open - closed applications the ceramic ball and its floating seats secure the protection of the metallic valve body from abrasive media flow.

LIMITATION OF WARRANTY If your application is untried we would recommend you perform a trial installation. We are confident we can help you solve your severe - service problem by mutual co-operation. However, all statements we make to you and all items shipped to you are on our terms and conditions including warranties and limitations of recourse.

TECHNICAL SPECIFICATION

MAXIMUM DIFFERENTIAL PRESSURE MOVING THE VALVE High requirements may result in special features. Engineered ceramics have good resistance against cavitation. We suggest to reduce Delta P when possible. Block and bleed valves can be provided.

Type SBS General purpose valve, open-shut applications. Type SBC Process control valve. Type SBY Special features in composition of ceramic and/or material of valve body (to be specified)

TIGHTNESS

BODY

The valves can be bubble tight. They rely on the fit of the polished ceramic components to secure this tightness. The valve can also be gas-tight as a special feature.

The body is an ASME steel pressure vessel. It is either machined from solid block or forged. Standard body materials are: Stainless Steel AISI 316 Carbon steel PTFE coated Titanium Titanium Pd alloyed Titanium 6 - 4, low weight - high strength applications Hastelloy B Hastelloy C Zirconium “Y” according to your specifications

TESTING All valves are pressure tested prior to shipment.

PRINCIPAL FLOW DIRECTION There is no preferred flow direction, nor are there special restrictions on the valve’s position in the piping system. Easy access always helps.

TEMPERATURE RANGE

SIZE 1/2 inch - 10 inch nominal dia, ANSI

Cryogenic to hot. Series “SBY” is available for service up to 850 C.

FLOW CHARACTERISTICS

FIRE SAFETY Valves are available according to special request.

Type BC: Equal percent with turndown up to 100:1

ACTUATORS

MAXIMUM FLOW COEFFICIENT CV 5 to 1300 (metric convention i.e. 6 to 1500 US gal min

-1

psi

)

-1/2

Pneumatic, electric or hydraulic, specified by customer.

VALVE SIZES AND BREAK TORQUES AS A FUNCTION OF DELTA P Valve Size mm 19 25 32 51 76 101 127 152

inch 3/4 1 1-1/4 2 3 4 5 6

Break Torques Delta P = 5 bar Delta P = 10 bar Nm ft-lbf Nm ft-lbf 16 12 25 19 20 15 28 21 25 18 35 26 41 30 65 48 72 5 105 77 90 66 140 103 105 77 160 118 135 100 180 133

Approx. Weight Cartridge Unit Cartridge and Flanges kg lbm kg lbm 6 13 10 22 6 13 12 26 6.5 14 17 37 14 31 23 51 23 51 39 86 33 73 58 128 38 84 75 165 65 143 110 220

For applications of higher differential pressures please consult with us. Worn ceramic components can be exchanged. During startup, use of upstream strainers is recommended.

AU S T R A L I A N P I P E L I N E VA LV E

SB SERIES - CERAMIC

SB SERIES - CERAMIC BALL & DISC SLIDE VALVES MODEL SBY packing gland

stem

ceramic seat

MODEL SBY-V stem packing ceramic ball retainer ceramic seat pressure ring

metallic valve body loose-fitting ceramic liners

APV control valve. Engineered ceramics for protection from abrasive media. Forged steel for strength.

V-Port Control Version

MODULES Cartridge Unit

One-piece body to ANSI, dimensions with other standards optional (e.g. DIN)

APV ceramic-lined valves protect the forged steel body in abrasive service through the use of ceramics without soft seals. The result is an engineered product of proven reliability. For open-closed applications the ceramic ball and its floating seats secure the protection of the metallic valve body from abrasive media flow.

Cartridge and Flanges

Cartridge and Concentric Reducer

Cartridge, venturi and flange cartridge unit can be up to two sizes below the line size

Expansion Valve

Series SBC:- Linear flow characteristics is the object, and the ball is shaped accordingly. There is no contact between the metallic valve body and the flowing material. Ceramic components are fitted to avoid tensile loads.

Face-to-face length according to ANSI using the largest governing line size. APV components are space-saving. Their resistance against cavitation & abrasion permits downsizing. Pressure drop is low and remains low for life.

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OR-B150 SERIES - TOP ENTRY

TOP ENTRY RISING STEM BALL VALVE OR-B150 SERIES - OVERVIEW The APV Rising Stem Trunnion Mounted Ball Valve design provides true friction free operation. The valve features a mechanically set sealing feature that provides a bubble tight shutoff against liquids and gases. There is no pinch point effect to wiredraw seats or core face. The valve is designed to be inherently firesafe and incorporates an anti-blowout stem feature. The OR-B150 valve is suitable for use in petrochemical industries, liquified petroleum gas storage, refinery, natural gas, compressor system, oil and gas transportation pipelines, light industry and other industries.

FEATURES 1. Stem packing design reduces emissions through bonnet. Packing is injectable while valve is in-line. 2. In-line repairable. Top entry design provides easy repair after shutting off flow. 3. Springs which will weaken with use, are not required for sealing. 4. Mechanically energised tight seal, non lubricated, differential pressure not required for sealing, single seat design means no need for thermal relief. 5. Perpendicular movement of ball away from seat allows immediate full flow, preventing uneven erosion or abrasion of seat or ball. Also provides low torque. H

7. No cavity to trap product.

6. Firesafe combination of metal and soft seat. 8. Wedge type sealing tapers at bottom of stem provide a mechanically energised and adjustable dead-tight seal at all pressure ranges. Wear resistant hard ball provides long life. Special services easily accommodated i.e. high temperature, H2S service, low temperature etc.

CLASS 150 (mm)

CLASS 300 (mm)

W (Kg)

2”

178

216

381

2”

216

381

3”

203

295

400

3”

282

295

400

4”

305

368

508

4”

305

368

508

6”

403

508

691

172

6”

403

508

691

172

8”

457

594

778

236

8”

502

594

778

263

10”

673

959

517

10”

673

959

549

12”

762

1184

880

12”

762

1184

925

14”

826

1289

993

14”

825

826

1289

993

16”

902

991

1556

1814

16”

902

991

1556

1674

CLASS 600 (mm)

CLASS 900 (mm)

W (Kg)

2”

292

216

381

2”

371

270

478

3”

356

295

492

3”

384

337

559

4”

432

368

575

118

4”

460

368

575

168

6”

559

473

773

254

6”

613

584

870

358

8”

660

933

426

8”

740

737

1202

630

10”

787

1238

794

10”

814

838

1326

943

12”

838

1348

1275

12”

968

965

1508

1533

14”

889

1478

1583

16”

991

1556

1814

This catalogue is general in it’s nature and the design and materials can change at any time. This catalogue is to be used as a guide only.

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OR-B150 SERIES - TOP ENTRY

OR-B150 SERIES - OVERVIEW TOP ENTRY STRUCTURE

OPENING OF OR-B150 BALL VALVE

The OR-150 valve design is top entry and trunnion mounted. The most distinctive difference between this kind of valve and others is that the inline maintenance function can be performed without the need to remove the valve from the pipeline.

When it is in the closed position, the ball is closely pressed onto the seat under mechanical pressure from the stem. When the handwheel is turned counter clockwise, the stem will move upward, and the angular plane at the bottom of the stem will make the ball sealing face leave the seat. The stem will continue rising and interact with the guide pin in the stem spiral groove to make the ball turn 90° without friction until the stem rises to the ultimate position and the ball bore is aligned with the valve channel.

STRUCTURE The body is integral ensuring strength and rigidity. The valve trims have been carefully designed and selected to ensure reliability under various service conditions. The wall thickness and the connection bolts are high strength and are able to endure pipeline stress.

CLOSING OF OR-B150 BALL VALVE During closing, turn the handwheel clockwise, the stem will move downward and make the ball start rotating. Continue turning the handwheel, and the stem will make the stem and ball turn 90° together under the action of a guide pin in the spiral groove embedded in the stem. When it is nearly closed, the ball has turned 90° without contact with the seat. The stem will continue moving downward, the ball pushes onto press the seat so as to make the sealing face in the seat produce elastic deformation and closely fit the ball sealing face, and therefore, ensuring safe and reliable zero leakage without the normal turning action that damages traditional ball valve seats.

LOWER TORQUE The stem structure is specially designed and there is no friction between seat ball sealing faces. Therefore the stem can turn easily with low opening and closing torque.

OPENING AND CLOSING PROCESS Opening Process Seat

Ball

Flow channel central line Close

Valve body central line

Release

Turning 45°

Full Open

Closing Process Seat

Ball

Flow channel central line Valve body central line Full open

Turning 45°

Release

*Orbit® is a registered trademark. APV is not affiliated or associated with Orbit ® in any way.

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OR-B150 SERIES - TOP ENTRY

OR-B150 SERIES - OVERVIEW

HELIX STEM The unique helix-shaped stem ensures low maintenance and no wear: Friction-free linear operation - no pin and cam in the stem construction Eliminates rubbing - no contact between the seat and ball during 90-degree operation Easy open - retracts the ball from the seat Easy close - pushes the ball toward the seat

OPEN In the full open position, the stem is fully raised with no contact between the seat and ball.

OPEN TO CLOSE The downwards linear movement of the helix causes the ball to rotate 90 degrees. There is no contact between the seat and ball during movement ensuring friction free/non scraping.

CLOSED In the closed position, after the ball is turned 90 degrees it is mechanically wedged onto the seat by the helix stem. The movement of the ball towards the seat provides positive metal-to-metal sealing on reaching its fully closed position.

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OR-B150 SERIES - TOP ENTRY

SOFT SEAT OR-B150 SERIES - SPECIFICATIONS FEATURES

MATERIALS

One piece Cast Body Top Entry Rising Stem Type Downstream Seal Low Torque, Low Emission Long Service Life Reduced Bore Available Actuation Available *Orbit® style & similar

No.

SPECIFICATIONS Basic Design ASME B16.34 Face to Face ASME B16.10 End Flanged ASME B16.5 BW End ASME B16.25 Test and Inspection API 598, ISO 5208 Manufacturing to NACE latest version on request

31 16

Stainless Steel Duplex

Body

A216 WCC A352 LCC A351 CF8M

A890 4A

Bonnet

A216 WCC A352 LCC A351 CF8M

A890 4A

A216 WCC A352 LCC A351 CF8M

Core

Outside Seat

A105

A350 LF2

A182 F316

A182 F51

Inside Seat

A105

A350 LF2

A182 F316

A182 F51

Seat Insert

PTFE

Stem

17-4PH

Drive Nut

Cast Iron

Bonnet

Stainless Steel

Packing Ring

Copper

Trunnion Bushing

17-4PH

Gland

A890 4A

A216 WCC A352 LCC A351 CF8M

Stem Protector

Rod Seal

Plastic

Indicator

Stainless Steel

Handwheel

Carbon Steel

A890 4A

Carbon Steel

Lifting Lug

Carbon Steel

Stem Guide

17-4PH

Hex Nut

Carbon Steel

Gasket

Metal & Flexible Graphite

Packing

PTFE

24 25

Packing

PTFE

Packing

PTFE

21 22 23

Bearing Washer

Carbon Steel

Thrust Washer

Carbon Steel

Core Pin

17 34

28 29 30

17-4PH

Support Pin

Bolt

A193 B7

A320 L7

A193 B8M A193 B8MLCuN

Bolt

A193 B7

A320 L7

A193 B8M A193 B8MLCuN

Nut

A194 2H

A194 7

A194 8M

26 3

1 11

*Orbit® is a registered trademark. APV is not affiliated or associated with Orbit ® in any way. The design is not the same.

Carbon Steel

Description

Stainless Steel

Screw

Stainless Steel

Screw

Stainless Steel

Nut

Stem Packing Injection

Assembly

Lower Lube Fitting

Stainless Steel

Packing

PTFE

Graphite

Flexible Graphite

Drain Fitting

Assembly

Lube Fitting

Stainless Steel

AU S T R A L I A N P I P E L I N E VA LV E

A194 2H

A194 7

A194 8M

A194 8MLCuNa

OR-B150 SERIES - TOP ENTRY

SOFT SEAT OR-B150 SERIES DIMENSIONS FULL PORT

H CLOSE

L (RF)

L1 (BW)

L (RF)

L2 (RTJ)

FULL PORT DIMENSIONS 4” 12.00 305 14.50 368 25.20 640 9.84 250 5.12 130 74

150LB Valve Size 6” 8” 15.88 18.00 403 457 20.00 23.38 508 594 28.66 33.15 728 842 15.75 19.69 400 500 6.50 7.68 165 195 140 212

4” 17.00 432 14.50 368 17.13 435 25.20 640 15.75 400 5.91 150 106

600LB Valve Size 6” 8” 22.00 26.00 559 660 18.82 26.00 473 660 22.13 26.14 562 664 31.18 35.83 792 910 19.69 19.69 500 500 7.48 8.66 190 220 230 416

Description in Flanged End L mm in Weld End L1 mm in Height H mm in Handwheel Dia C. mm in Height E mm Weight Kg

2” 7.00 178 8.50 216 17.32 440 7.87 200 3.35 85 24

3” 8.00 203 11.63 295 21.50 546 7.87 200 4.13 105 32

Description in Flanged End L mm in Weld End L1 mm in RTJ L2 mm in Height H mm in Handwheel Dia C. mm in Height E mm Weight Kg

2” 11.50 292 8.50 216 11.61 295 17.32 440 7.87 200 3.74 95 36

3” 14.00 356 11.63 295 14.13 359 21.50 546 9.84 250 4.53 115 58

Description Flanged End L Weld End L1 RTJ L2 Height H Handwheel Dia C. Height E Weight

in mm in mm in mm in mm in mm in mm Kg

2” 14.50 368 10.63 270 14.61 371 20.00 508 9.84 250 4.72 120 56

3” 18.50 470 13.27 337 18.62 473 24.35 618 17.72 450 5.71 145 107

4” 21.50 546 21.50 546 18.07 459 26.78 680 17.72 450 6.50 165 168

10” 26.50 673 36.50 673 40.16 1020 23.62 600 9.06 230 469

10” 31.00 787 31.00 787 31.14 791 42.13 1070 24.02 610 10.63 270 715

1500LB Valve Size 6” 27.76 705 27.76 705 27.99 711 42.82 1088 24.02 610 8.27 210 690

12” 30.00 762 30.00 762 46.73 1187 31.50 800 11.02 280 791

12” 33.00 838 33.00 838 33.11 841 48.94 1243 27.56 700 11.22 285 1148

8” 32.76 832 32.76 832 33.11 841 61.71 1568 24.02 610 10.04 255 1185

16” 35.50 902 39.00 991 56.34 1431 30.00 762 12.99 330 1530

16” 39.00 991 39.00 991 39.13 994 58.19 1478 30.00 762 14.37 365 1633

10” 39.00 991 39.00 991 39.37 1000 69.75 1772 24.02 610 12.20 310 1930

2” 8.50 216 8.50 216 17.32 440 7.87 200 4.72 90 29

2” 14.50 368 10.63 270 14.63 371 19.99 508 9.84 250 4.72 120 56

3” 11.13 282 11.63 295 21.50 546 7.87 200 5.31 115 41

3” 15.00 381 13.27 337 15.13 384 24.09 612 13.78 350 5.31 135 73

12” 44.50 1130 44.50 1130 45.12 1146 82.55 2097 24.02 610 14.37 365 2714

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4” 12.00 305 14.50 368 25.20 640 9.84 250 6.69 140 82

300LB Valve Size 6” 8” 15.88 19.75 403 502 20.00 23.38 508 594 28.66 33.15 728 842 15.75 19.69 400 500 8.07 9.84 170 200 155 237

10” 26.50 673 26.50 673 40.16 1020 23.62 600 11.42 230 494

12” 30.00 762 30.00 762 46.73 1187 31.50 800 12.99 280 833

16” 35.50 902 39.00 991 56.34 1431 30.00 762 14.96 350 1590

4” 18.00 457 14.49 368 18.11 460 25.20 640 17.72 450 6.69 170 121

900LB Valve Size 6” 8” 24.00 29.00 610 737 22.99 29.02 584 737 24.13 29.13 613 740 34.06 43.54 865 1106 19.69 24.02 500 610 8.07 9.84 205 250 375 599

10” 33.00 838 32.99 838 33.13 841 48.03 1220 24.02 610 11.42 290 896

12” 38.00 965 37.99 965 38.13 968 54.62 1387 24.02 610 12.99 330 1456

16” 44.50 1130 44.50 1130 44.88 1140 68.90 1750 35.98 914 14.96 380 2788

2” 17.76 451 17.76 451 17.88 454 21.22 539 9.34 250 5.12 130 90

3” 22.76 578 22.76 578 23.00 584 25.55 649 11.81 300 6.50 165 168

2500LB Valve Size 4” 26.50 673 26.50 673 26.88 683 37.06 941 13.78 350 7.48 190 333

6” 35.98 914 35.98 914 36.50 927 45.63 1159 24.02 610 10.04 255 841

8” 40.24 1022 40.24 1022 40.80 1036 60.59 1539 30.31 770 11.42 290 1592

OR-B150 SERIES - TOP ENTRY

SOFT SEAT OR-B150 SERIES DIMENSIONS - REDUCED PORT

H CLOSE

L (RF)

L1 (BW)

L (RF)

L2 (RTJ)

REDUCED PORT DIMENSIONS Description 3x2” 4x3” in 8.00 9.00 mm 203 229 in 8.50 11.61 Weld End L1 mm 216 295 in 17.32 21.50 Height H mm 440 546 7.87 7.87 Handwheel in Dia C mm 200 200 in 3.35 4.13 Height E mm 85 105 Weight Kg 32 45 Flanged End L

6x4” 15.50 394 18.62 473 25.20 640 9.84 250 5.12 130 100

8x6” 18.00 457 18.62 473 28.66 728 15.75 400 6.50 165 177

Description 3x2” 4x3” 6x4” 8x6” in 14.00 17.00 22.00 26.00 mm 356 432 559 660 in 8.50 11.61 18.62 18.62 Weld End L1 mm 216 295 473 473 in 14.13 17.13 22.13 26.14 RTJ L2 mm 359 435 562 664 in 17.32 21.50 25.20 31.18 Height H mm 440 546 640 792 in 7.87 9.84 15.75 19.69 Handwheel Dia C mm 200 250 400 500 in 3.74 4.53 5.91 7.48 Height E mm 95 115 150 190 Weight Kg 50 82 168 295 Flanged End L

150LB Valve Size 10x8” 12x10” 14x12” 16x12” 18x16” 20x16” 3x2” 4x3” 21.00 30.00 32.50 35.50 36.00 39.00 11.10 12.00 533 762 826 902 914 991 282 305 23.50 30.00 22.25 39.00 36.00 39.00 8.50 11.61 597 762 565 991 914 991 216 295 33.15 40.16 46.73 46.73 56.34 56.34 17.32 21.50 842 1020 1187 1187 1431 1431 440 546 19.69 23.62 31.50 31.50 30.00 30.00 7.87 7.87 500 600 800 800 762 762 200 200 7.68 9.06 11.02 11.02 12.99 12.99 3.54 4.53 195 230 280 280 330 330 90 115 263 649 957 1041 1619 1706 36 54 600LB Valve Size 10x8” 12x10” 14x12” 16x12” 18x16” 20x16” 3x2” 31.00 33.00 35.00 39.00 43.00 47.00 15.00 787 838 889 991 1092 1194 381 31.00 33.00 35.00 39.00 43.00 47.00 10.63 787 838 889 991 1092 1194 270 31.14 33.11 35.12 39.13 43.11 47.25 15.12 791 841 892 994 1095 1200 384 35.83 42.13 48.94 48.94 58.19 58.19 19.99 910 1070 1243 1243 1478 1478 508 19.69 24.02 27.56 27.56 30.00 30.00 9.84 500 610 700 700 762 762 250 8.66 10.63 11.22 11.22 14.37 14.37 4.72 220 270 285 285 365 365 120 508 921 1456 1547 1932 2053 64

Description Flanged End L Weld End L1 RTJ L2 Height H Handwheel Dia C Height E Weight

in mm in mm in mm in mm in mm in mm Kg

3x2” 18.50 470 10.63 270 18.62 473 20.00 508 9.84 250 4.72 120 86

4x3” 21.50 546 13.27 337 21.61 549 24.35 618 17.72 450 5.71 145 127

6x4” 27.75 705 18.62 473 28.00 711 26.78 680 17.72 450 6.50 165 277

1500LB Valve Size 8x6” 10x8” 32.75 39.00 832 991 32.75 39.00 832 991 33.11 39.37 841 1000 42.82 61.71 1088 1568 24.02 24.02 610 610 8.27 10.04 210 255 930 1418

12x10” 44.50 1130 44.50 1130 45.12 1146 69.75 1772 24.02 610 12.20 310 2313

4x3” 18.00 457 13.27 337 18.11 460 24.09 612 13.78 350 5.31 135 91

14x12” 49.50 1257 4950 1257 50.24 1276 82.55 2097 24.02 610 14.37 365 3069

6x4” 15.88 403 18.62 473 25.20 640 9.84 250 5.51 140 118

6x4” 24.00 610 18.62 473 24.13 613 25.20 640 17.72 450 6.69 170 223

16x12” 54.50 1384 54.50 1384 55.39 1407 82.55 2097 24.02 610 14.37 365 3259

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8x6” 19.75 502 18.62 473 28.66 728 15.75 400 6.69 170 191

300LB Valve Size 10x8” 12x10” 14x12” 16x12” 18x16” 20x16” 22.38 30.00 32.50 35.50 36.00 39.00 568 762 826 902 914 991 23.50 30.00 32.52 39.00 36.00 39.00 597 762 826 991 914 991 33.15 40.16 46.73 46.73 56.34 56.34 842 1020 1187 1187 1431 1431 19.69 23.62 31.50 31.50 30.00 30.00 500 600 800 800 762 762 7.87 9.06 11.02 11.02 13.78 13.78 200 230 280 280 350 350 314 712 1048 1177 1728 1837

8x6” 29.00 737 23.00 584 29.13 740 34.06 865 19.69 500 8.07 205 454

900LB Valve Size 10x8” 12x10” 14x12” 16x12” 18x16” 20x16” 33.00 38.00 40.50 44.50 48.00 52.00 838 965 1029 1130 1219 1321 29.00 38.00 40.50 44.50 48.00 52.00 737 965 1029 1130 1219 1321 33.11 38.11 40.87 44.88 48.50 52.50 841 968 1038 1140 1232 1334 43.54 48.03 54.62 54.62 68.90 68.90 1106 1220 1387 1387 1750 1750 24.02 24.02 24.02 24.02 35.98 35.98 610 610 610 610 914 914 9.84 11.42 12.99 12.99 14.96 14.96 250 290 330 330 380 380 727 1025 1683 1787 3284 3434

3x2” 22.75 578 22.75 578 23.00 584 21.22 539 9.84 250 5.12 130 109

4x3” 26.50 673 26.50 673 26.89 683 25.55 649 11.81 300 6.50 165 236

2500LB Valve Size 6x4” 36.00 914 36.00 914 36.50 927 37.06 941 13.78 350 7.48 190 426

8x6” 40.25 1022 40.25 1022 40.87 1038 45.63 1159 24.02 610 10.04 255 1028

10x8” 50.00 1270 50.00 1270 50.87 1292 60.59 1539 30.31 770 11.42 290 1742

OR-B150 SERIES - TOP ENTRY

METAL SEAT OR-B150 SERIES - SPECIFICATIONS FEATURES

MATERIALS

One piece Cast Body Top Entry Rising Stem Type Downstream Seal Low Torque, Low Emission Long Service Life Reduced Bore Available Actuation Available *Orbit® style & similar

No. Description 1 Body 2 Bonnet 3 Core 4 Outside Seat 5 Inside Seat 6 Seat Insert 7 Stem 8 Drive Nut 9 Bonnet Sleeve 10 Packing Ring 11 Trunnion Bushing 12 Gland 13 Stem Protector 14 Rod Seal 15 Indicator 16 Handwheel 18 Stem Guide 20 Gasket 24 Bearing Washer 25 Thrust Washer 26 Core Pin 27 Support Pin 28 Bolt 30 Nut 32 Screw 33 Nut 39 Drain Fitting 50 Washer 51 Packing Gland 52 Packing Gland Retainer 53 Packing 54 Packing 55 Eyebolt 56 Nut 57 Pin

SPECIFICATION Basic Design ASME B16.34 Face to Face ASME B16.10 End Flanged ASME B16.5 BW End ASME B16.25 Test and Inspection API 598, ISO 5208 Manufacturing to NACE latest version on request

15 14 13

33 50

12 8 24

7 18 52

Carbon Steel A216 WCC A216 WCC A216 WCC A105 A105

Stainless Steel A351 CF8M A351 CF8M A351 CF8M A182 F316 A182 F316

316SS Alloy Steel Cast Iron Stainless Steel Copper Alloy Steel A216 WCC A351 CF8M Carbon Steel Plastic Stainless Steel Carbon Steel Alloy Steel Metal & Flexible Graphite Carbon Steel Carbon Steel Alloy Steel Stainless Steel A193 B7 A193 B8M A194 2H A194 8M Stainless Steel A194 2H A194 8M Assembly Stainless Steel A105 A182 F316 A216 WCC A351 CF8M Flexible Graphite Inconel Wire Braided Graphite A193 B7 A193 B8M A194 2H A194 8M Carbon Steel Stainless Steel

51 56 55

53 54

6 57

9 30 28

• • •

20 27 26

50NB~300NB (2” to 12”) sizes. 150 to 1500LB Bonnet: Enclosed (soft seated) or OS&Y (metal seated)

3 1

*Orbit® is a registered trademark. APV is not affiliated or associated with Orbit ® in any way. The design is not the same.

AU S T R A L I A N P I P E L I N E VA LV E

OR-B150 SERIES - TOP ENTRY

SOFT SEAT OR-B150 SERIES DIMENSIONS - FULL PORT

H CLOSE

L (RF)

FULL PORT DIMENSIONS 4” 12.00 305 14.50 368 26.69 678 9.84 250 5.12 130 74

150LB Valve Size 6” 8” 15.88 18.00 403 457 20.00 23.38 508 594 30.12 33.62 765 854 15.75 19.69 400 500 6.50 7.68 165 195 140 212

4” 17.00 432 14.50 368 17.13 435 26.69 678 15.75 400 5.91 150 106

600LB Valve Size 6” 8” 22.00 26.00 559 660 20.00 23.38 473 660 22.13 26.14 562 664 32.87 40.00 835 1016 19.69 19.69 500 500 7.48 8.66 190 220 230 416

Description Flanged End L Weld End L1 Height H Handwheel Dia C Height E Weight

in mm in mm in mm in mm in mm Kg

2” 7.0 178 8.50 216 19.06 484 7.87 200 3.35 85 24

3” 8.00 203 11.63 295 23.03 585 7.87 200 4.13 105 32

Description Flanged End L Weld End L1 RTJ L2 Height H Handwheel Dia C Height E Weight

in mm in mm in mm in mm in mm in mm Kg

2” 11.50 292 8.50 216 11.61 295 19.37 492 7.87 200 3.74 95 36

3” 14.00 356 11.63 295 14.13 359 23.03 585 9.84 250 4.53 115 58

Description Flanged End L Weld End L1 RTJ L2 Height H Handwheel Dia C Height E Weight

in mm in mm in mm in mm in mm in mm Kg

2” 14.50 368 10.63 270 14.61 371 20.79 528 9.84 250 4.72 120 56

3” 18.50 470 13.27 337 18.62 473 25.12 638 17.72 450 5.71 145 107

4” 21.50 546 21.50 546 18.07 459 30.31 770 17.72 450 6.50 165 168

10” 26.50 673 26.50 673 44.17 1122 23.62 600 9.06 230 469

10” 31.00 787 26.50 787 31.14 791 48.03 1220 24.02 610 10.63 270 715

1500LB Valve Size 6” 27.76 705 27.76 705 27.99 711 44.17 1122 24.02 610 8.27 210 690

12” 30.00 762 30.00 762 49.37 1254 31.50 800 11.02 280 791

12” 33.00 838 30.00 838 33.11 841 58.54 1487 27.56 700 11.22 285 1148

8” 32.76 832 32.76 832 33.11 841 63.19 1605 24.02 610 10.04 255 1185

16” 35.50 902 39.00 991 61.26 1556 30.00 762 12.99 330 1530

16” 39.00 991 39.00 991 39.13 994 64.17 1630 30.00 762 14.37 365 1633

10” 39.00 991 39.00 991 39.37 1000 70.87 1800 24.02 610 12.20 310 1930

2” 8.50 216 8.50 216 19.06 484 7.87 200 3.54 90 29

2” 14.50 368 10.63 270 14.63 371 21.73 552 9.84 250 4.72 120 56

3” 11.13 282 11.63 295 23.03 585 7.87 200 4.53 115 41

3” 15.00 381 13.27 337 15.13 384 24.88 632 13.78 350 5.31 135 73

12” 44.50 1130 44.50 1130 45.12 1146 83.82 2129 24.02 610 14.37 365 2714

AU S T R A L I A N P I P E L I N E VA LV E

4” 12.00 305 14.50 368 26.69 678 9.84 250 5.51 140 82

300LB Valve Size 6” 8” 15.88 19.75 403 502 20.00 23.38 508 594 30.94 33.86 786 860 15.75 19.69 400 500 6.69 7.87 170 200 155 237

10” 26.50 673 26.50 673 44.09 1120 23.62 600 9.06 230 494

12” 30.00 762 30.00 762 49.37 1254 31.50 800 11.02 280 833

16” 35.50 902 39.00 991 61.26 1556 30.00 762 13.78 350 1590

4” 18.00 457 14.49 368 18.11 460 28.54 725 17.72 450 6.69 170 121

900LB Valve Size 6” 8” 24.00 29.00 610 737 22.99 29.02 584 737 24.13 29.13 613 740 36.57 44.57 929 1132 19.69 24.02 500 610 8.07 9.84 205 250 375 599

10” 33.00 838 32.99 838 33.13 841 48.82 1240 24.02 610 11.42 290 896

12” 38.00 965 37.99 965 38.13 968 55.43 1408 24.02 610 12.99 330 1456

16” 44.50 1130 44.50 1130 44.88 1140 69.76 1772 35.98 914 14.96 380 2788

2” 17.76 451 17.76 451 17.88 454 22.05 560 9.84 250 5.12 130 90

3” 22.76 578 22.76 578 23.00 584 26.38 670 11.81 300 6.50 165 168

2500LB Valve Size 4” 26.50 673 26.50 673 26.88 683 31.81 808 13.78 350 7.48 190 333

6” 35.98 914 36.00 914 36.50 927 47.95 1218 24.02 610 10.04 255 841

8” 40.24 1022 40.25 1022 40.80 1036 68.58 1742 30.31 770 11.42 290 1592

OR-B150 SERIES - TOP ENTRY

METAL SEAT OR-B150 SERIES DIMENSIONS - REDUCED PORT

H CLOSE

L (RF)

REDUCED PORT DIMENSIONS 6x4” 15.50 394 18.62 473 26.69 678 9.84 250 5.12 130 99

150LB Valve Size 8x6” 10x8” 12x10” 14x12” 16x12” 18x16” 20x16” 3x2” 108.00 21.00 30.00 32.50 35.50 36.00 39.00 11.10 457 533 762 826 902 914 991 282 18.62 23.50 30.00 22.25 39.00 36.00 39.00 8.50 473 597 762 565 991 914 991 216 30.12 33.62 44.17 49.37 49.37 61.26 61.26 19.06 765 854 1122 1254 1254 1556 1556 484 15.75 19.69 23.62 31.50 31.50 30.00 30.00 7.87 400 500 600 800 800 762 762 200 6.50 7.68 9.06 11.02 11.02 12.99 12.99 3.54 165 195 230 280 280 330 330 90 193 249 516 835 855 1686 1711 40

3x2” 4x3” 6x4” in 14.00 17.00 22.00 mm 356 432 559 in 8.50 11.61 18.62 Weld End L1 mm 216 295 473 in 14.13 17.13 22.13 RTJ L2 mm 359 435 562 in 19.37 23.03 26.69 Height H mm 492 585 678 in 7.87 9.84 15.75 Handwheel Dia C mm 200 250 400 in 3.74 4.53 5.91 Height E mm 95 115 150 Weight Kg 45 64 150

600LB Valve Size 8x6” 10x8” 12x10” 14x12” 16x12” 18x16” 20x16” 3x2” 26.00 31.00 33.00 35.00 39.00 43.00 47.00 15.00 660 787 838 889 991 1092 1194 381 18.62 31.00 33.00 35.00 39.00 43.00 47.00 10.63 473 787 838 889 991 1092 1194 270 26.14 31.14 33.11 35.12 39.13 43.11 47.25 15.12 663 790 841 892 994 1095 1200 384 32.87 40.00 48.03 54.92 58.54 64.17 64.17 21.73 835 1016 1220 1395 1487 1630 1630 552 19.69 19.69 24.02 27.56 27.56 30.00 30.00 9.84 500 500 610 700 700 762 762 250 7.48 8.66 10.63 11.22 11.22 14.37 14.37 4.72 190 220 270 285 285 365 365 120 282 520 839 1464 1490 1688 1728 63

Description in mm in Weld End L1 mm in Height H mm in Handwheel Dia C mm in Height E mm Weight Kg Flanged End L

3x2” 4x3” 8.00 9.00 203 229 8.50 11.61 216 295 19.06 23.03 484 585 7.87 7.87 200 200 3.35 4.13 85 105 30 42

Description Flanged End L

Description Flanged End L Weld End L1 RTJ L2 Height H Handwheel Dia C Height E Weight

in mm in mm in mm in mm in mm in mm Kg

3x2” 18.50 470 10.63 270 18.62 473 20.79 528 9.84 250 4.72 120 77

4x3” 21.50 546 13.27 337 21.61 549 25.12 638 17.72 450 5.71 145 153

6x4” 27.75 705 18.62 473 28.00 711 30.31 770 17.72 450 6.50 165 254

1500LB Valve Size 8x6” 10x8” 32.75 39.00 832 991 32.75 39.00 832 991 33.11 39.37 841 1000 44.17 63.19 1122 1605 24.02 24.02 610 610 8.27 10.04 210 255 811 1422

12x10” 44.50 1130 44.50 1130 45.12 1146 70.87 1800 24.02 610 12.20 310 2071

4x3” 12.00 305 11.61 295 23.03 585 7.87 200 4.53 115 47

4x3” 18.00 457 13.27 337 18.11 460 24.88 632 13.78 350 5.31 135 92

14x12” 49.50 1257 49.50 1257 50.24 1276 83.82 2129 24.02 610 14.37 365 3358

6x4” 15.87 403 18.62 473 26.69 678 9.84 250 5.51 140 123

8x6” 19.76 502 18.62 473 30.94 786 15.75 400 6.69 170 208

6x4” 24.00 610 18.62 473 24.13 613 28.54 725 17.72 450 6.69 170 176

900LB Valve Size 8x6” 10x8” 12x10” 14x12” 16x12” 18x16” 20x16” 29.00 33.00 38.00 40.50 44.50 48.00 52.00 737 838 965 1029 1130 1219 1321 23.00 29.00 38.00 40.50 44.50 48.00 52.00 584 737 965 1029 1130 1219 1321 29.13 33.11 38.11 40.87 44.88 48.50 52.50 740 841 968 1038 1140 1232 1334 36.57 44.57 48.82 55.43 55.43 69.76 69.76 929 1132 1240 1408 1408 1772 1772 19.69 24.02 24.02 24.02 24.02 35.98 35.98 500 610 610 610 610 914 914 8.07 9.84 11.42 12.99 12.99 14.96 14.96 205 250 290 330 330 380 380 456 702 1060 1636 1682 3139 3277

16x12” 54.50 1384 54.50 1384 55.39 1407 83.82 2129 24.02 610 14.37 365 3558

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300LB Valve Size 10x8” 12x10” 14x12” 16x12” 18x16” 20x16” 22.36 30.00 32.50 35.50 36.00 39.00 568 762 826 902 914 991 23.50 30.00 32.52 39.00 36.00 39.00 597 762 826 991 914 991 33.86 44.17 49.37 49.37 61.26 61.26 860 1122 1254 1254 1556 1556 19.69 23.62 31.50 31.50 30.00 30.00 500 600 800 800 762 762 7.87 9.06 11.02 11.02 13.78 13.78 200 230 280 280 350 350 324 569 1016 1042 1864 1914

3x2” 22.75 578 22.75 578 23.00 584 22.05 560 9.84 250 5.12 130 164

4x3” 26.50 673 26.50 673 26.89 683 26.38 670 11.81 300 6.50 165 272

2500LB Valve Size 6x4” 36.00 914 36.00 914 36.50 927 31.81 808 13.78 350 7.48 190 459

8x6” 40.25 1022 40.25 1022 40.87 1038 47.95 1218 24.02 610 10.04 255 1079

10x8” 50.00 1270 50.00 1270 50.87 1292 68.58 1742 30.31 770 11.42 290 1892

BVF100-FEP SERIES PIG VALVE

PIG BALL VALVES OVERVIEW DESIGN • • • • • • • • • • • • • •

•

Full Bore Trunnion Mounted Ball Fire Safe Design Anti-Static Device Blow-Out Proof Stem Double Block & Bleed Emergency Sealant Injection Drain Valve Vent Valve Optional Flushing Valve for body cavity cleaning ISO 5211 Mounting Pad Top entry design facilities on-line maintenance Quick opening port cover facilitates pig launching and receiving Inter locked vent valve and port cover design ensures safe operation Various structural styles including standard pig valve, by-pass style pig valve, DD (different pipeline diameters) pig valve, fluids isolating purpose pig valve, and pig distributor to suit different applications. Optional Forged steel body

MATERIALS Body Material WCB, LCB, LCC, CF8, CF8M, Hastelloy, Monel etc. Trim Material CS+ENP, Stainless Steel, Alloy Steel etc. Seat Material RPTFE, Nylon, Viton, PPL

AU S T R A L I A N P I P E L I N E VA LV E

BVF100-FEP SERIES PIG VALVE

PIG BALL VALVES BVF100 FEP SERIES

PRODUCTION RANGE DN 50-600 NPS 2” - 24” PN16, 25, 40, 64, 100 ANSI Class 150, 300, 600, 900, 1500 Operation Manual, Pneumatic, Electric Medium Water, Oil, Natural Gas, etc. (Working Temperature) -29ºC ˜ +200ºC

FEATURES • • • • • • • • • • •

Reduced space & weight requirements without expense of pigging traps Can retro fit in existing lines without expensive bypass modifications. APV Pig Valves provide a double block & bleed valve that can send or receive pigs. Safe, efficient, cost effective means for pigging. Capable of sending and receiving “Bullet”, “Scraper” and “Spherical” type pigs. Trunnion mounted ball for extended seat life and ease of operation (all size ranges). Environmentally superior to Pig “T’s” and Traps. Standard temperature range is -50ºF (-46ºC) to +250ºF (+121ºC). Body available in LF2, A105, WCB, 316 etc. Available for both sweet and sour services. Designed in accordance with ANSI, API, MSS and NACE requirements.

STANDARD VERSIONS

“By pass” sender version

“Shut-off” receiver version

This catalogue is general in it’s nature and the design and materials can change at any time. This catalogue is to be used as a guide only.

AU S T R A L I A N P I P E L I N E VA LV E

BVF100-FEP SERIES PIG VALVE

PIG BALL VALVE BVF100 FEP SERIES

APPLICATIONS Used for scrapers launching / receiving (Pigs) in pipelines for gas, oil, etc. They also can be used for solids in the form of powder, viscous liquids (cellulose).

BENEFITS In most cases they eliminate the need for launching / receiving stations. Allow the use of different types of Pigs. Depending on the installation, the same type of valve can serve as scraper launching or receiving.

DESIGN Designed using the same basic structure as APV’s traditional block and bleed ball valve. Two styles: - by pass at the insertion and the evacuation of the scraper, the fluid can still flow through the pipe - shut off at the insertion and the evacuation of the scraper pig.

TYPICAL SCRAPER PIG LAUNCHING AND RECEIVING SEQUENCES BVF100 FEP SERIES Launching Valve

LAUNCHING VALVE

1 - Opened Valve 2 - Valve Closing 3 - Scraper Insertion 4 - Access Closing 5 - Launching

Receiving Valve

RECEIVING VALVE 1 - Scraper Receiving 2 - Valve Closing 3 - Scraper Evacuation 4 - Access Closing 5 - Opened Valve

The launching valve has full through conduit flow, no pockets to trap wax or debris. After closing the launching valve, vent body cavity pressure, then insert the pig and complete steps 4 & 5. The shut off valve contains a perforated heavy screen to launch the pig whilst allowing flow.

AU S T R A L I A N P I P E L I N E VA LV E

BVF100-FEP SERIES PIG VALVE

PIG BALL VALVES BVF100 FEP SERIES LAUNCHING & RECEIVING PAIR

Receiving Valve

Launching Valve

BASIC DESIGN

Receiver shut off version.

Various kinds of pigs/scrapers that can be used with the FEP PIG valves

Metallic support, polyurethane sockets (demountable) and wire brushes

In one piece, of polyurethane

Inflatable ball or polyurethane foam ball

Support for polyurethane foam roll

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DOUBLE BLOCK & BLEED VALVES

DOUBLE BLOCK & BLEED VALVES - OVERVIEW

API 6FA, API 607 5th & 6th Edition Firesafe Certified

API 622 & ISO 15848-1 Fugitive Emission Certified

SINGLE BALL TRUNNION DB&B Conventional single ball trunnion mounted ball valves have two energised generally bi-directional seats. The body cavity can then be fitted with a drain valve at the body cavity drain point and this type of valve is then sold as a “Double block and bleed valve”. Australian Pipeline Valve individually tests each valve to verify zero leakage at the drain point. Conventional single ball trunnion valves typically feature self relieving ‘single sealing’ seats which automatically relieve body cavity pressure downstream. Uni-directional valves can be specified which only relieve upstream. Conventional single ball design still allows a closed valve to leak up or downstream should the body cavity over pressurise. However, double piston effect (DPE) seats can also be specified on single ball DB&B trunnion valves. This style of valve is classified under API 6D as a ‘Double Isolation and Bleed Valve’. This design ensures that both seats are always sealing, even if one seat does fail, the other seat will continue to maintain a seal as the two way seats maintain a bi-directional seal. With DPE seats, a body cavity external pressure relief valve is fitted (which can be optionally by-passed back to the upstream flange of the valve or to the flare). This is a cheaper option than twin ball DB&B valves whilst still providing a high level of integrity. However, due to insurance reasons as well as for absolute assurance of sealing integrity, some customers require a dual ball or plug style to provide a higher level of assurance. Also, conventional single ball trunnion valves typically feature self relieving seats which need to be taken into account. Double piston effect seats are available on trunnion mount ball valves which can be specified on single ball DB&B valves. Unlike self relieving seats, these seats will not relieve pressure back upstream in the event of cavity over pressure. A body cavity external relief valve is instead fitted for this purpose.

DB&B Single Ball Valve

DB&B Floating Dual Ball Valve

DB&B Component Dual Ball Valve

DOUBLE BALL/PLUG DB&B VALVES - DUAL TYPE These valves have a single body with dual Ball or Plug valves with a bleed valve installed between the two main line valves. These valves are available bi-directional in metal seated and soft seated style, both in ANSI Class VI bubble tight shut off. These tandem design valves offer several advantages. Sometimes called twin valves, DB&B valves are available in Plug and Trunnion Ball type up to 600mm NB in ANSI 150 to 2500 class. They replace existing traditional techniques employed by pipeline engineers to generate a double block and bleed configuration in the pipeline. There are several designs and configurations of Double Block & Bleed valves as follows :-

AU S T R A L I A N P I P E L I N E VA LV E

DB&B Round Port Dual Plug Valve

DOUBLE BLOCK & BLEED VALVES

DOUBLE BLOCK & BLEED VALVES - OVERVIEW CARTRIDGE TYPE STANDARD LENGTH DUAL VALVES TRUNNION DB&B VALVES Cartridge type standard length DB&B valves consist of two valves and a bleed valve in one compact cartridge type unit with ANSI B16.5 flanged & tapped connections. This design configuration allows the same face to face dimensions as a single block ball as specified in API 6D and ANSI B16.10. (Australian Pipeline Valve and its sub contract manufacturers can produce this type style of DB&B ball valve).

FULLY FLANGED LONG PATTERN DUAL VALVE TRUNNION DB&B VALVES

DB&B Cartridge Dual Ball Valve

DB&B valves feature the traditional style of flange-by-flange type and is available with ANSI B16.5 flanges, hub connections and weld ends. Australian Pipeline Valve and its manufacturing partners can manufacture this type of DB&B Ball valve. DB&B Plug valves in lubricated and non lubricated types are also available in a dual valve configuration in pressure balanced style, rectangular port, inverted plug and full circular port. Both these single body DB&B designs have operational advantages as there are less potential leak paths within the double block & bleed section of the valve.

DUAL BALL FLOATING DESIGN DB&B VALVES

DB&B Dual Trunnion Ball Valve - BVF100

In smaller sizes typically from 8NB (1/4”) to 150NB (6”) Floating Ball design firesafe certified Twin Ball Double Block & Bleed valves are also available. Australian Pipeline Valves and its manufacturing partners can supply this style of valve in very short delivery in A105N, LF2, 316, F51 in 150 to 2500 class. Lower cost firesafe certified modular DB&B Dual Floating Ball valves are also manufactured by Australian Pipeline Valve in flanged & screwed ends. This style can also be configured with one ball plus one needle valve in-line with an additional needle valve side bleed in cartridge style configuration with tapped ends to suit flanged connections both ends. For instrumentation use, mono flange wafer style, needle valve DB&B valves are also manufactured in short lead times.

DB&B Dual Ball Valve c/w Bleed Ball Valve

DB&B Modular Dual Ball Valve

AU S T R A L I A N P I P E L I N E VA LV E

DOUBLE BLOCK & BLEED VALVES

BVF100 DOUBLE BLOCK & BLEED VALVES TWIN BALL TRUNNION DESIGN

28 27 26

27 26

20 19

15 14

13 12

6 5

1 32 31

6 35

35 36

API 6FA, API 607 5th & 6th Edition Firesafe Certified

8 5

7 42

16 32

AU S T R A L I A N P I P E L I N E VA LV E

API 622 & ISO 15848-1 Fugitive Emission Certified

DOUBLE BLOCK & BLEED VALVES

BVF100 TWIN DOUBLE BLOCK & BLEED VALVES BILL OF MATERIALS No.

Part Name

Body 1 2 Spring 3 Firesafe packing 4 O-Rings 5 Seat seals 6 Seats 7 Ball 8 Studs 9 Firesafe gasket 10 O-Ring 11 Tailpiece 12 Check valve 13 Sealant injection valve 14 Anti-static device 15 Stem 16 Sliding Bearing 17 Thrust bearing 18 O-Ring 19 O-Ring 20 Anti-fire gasket 21 Seal gland 22 Socket head cap screw 23 Pin 24 Packing 25 Packing gland 26 Hexagon Bolt 27 Stopper 28 Retainer ring 29 Stem injection fitting 30 Vent valve 31 Check Valve 32 Seat injection Fitting 33 Drain Valve 34 Drain Valve 35 Thrust bearing 36 Sliding Bearing 37 O-Ring 38 Firesafe gasket 39 Trunnion 40 Stud 41 Hexagon nut 42 Hexagon nut Design and manufacturing Face-to-face dimensions Type of connection Pressure test

Material Carbon Steel ASTM A105

Stainless Steel ASTM A182 316 ASTM A182 304L INCONEL X750 Graphite VITON VITON VITON ASTM A182 304 ASTM A182 316 ASTM A182 304L PTFE/NYLON/PEEK/PPL ASTM A182 304 ASTM A182 316 ASTM A182 304L A320 B8 A320 B8M A320 B8 SST + Graphite VITON ASTM A182 304 ASTM A182 316 ASTM A182 304L Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly ASTM A182 304 ASTM A182 316 ASTM A182 304L Metal + PTFE Metal + PTFE Metal + PTFE PTFE VITON VITON SST + Graphite ASTM A182 304 ASTM A182 316 ASTM A182 304L A320 B8 A320 B8M A320 B8 ANSI 1035 ANSI 1035 ANSI 1035 Graphite Graphite Graphite ASTM A216 WCB ASTM A216 WCB ASTM A216 WCB A320 B8 A320 B8M A320 B8 A3 • HZn A3 • HZn A3 • HZn 65Mn 65Mn 65Mn Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly PTFE Metal + PTFE Metal + PTFE Metal + PTFE VITON SST + Graphite ASTM A182 304 ASTM A182 316 ASTM A182 304L A320 B8 A320 B8M A320 B8 A194-8 A194-8M A194-8 A194-8 A194-8M A194-8 API 608, API 6D ASME B16.10, API 6D ASME B16.5/ASME B16.47 Butt Welding API 598, API 6D ASTM A182 304

VITON ASTM A105 + ENP ASTM A105 + ENP A193 B7M

ASTM A105 Assembly Assembly Assembly ASTM A182 F6a Metal + PTFE

ASTM A105 • ENP A193 B7M ANSI 1035 Graphite ASTM A216 WCB A193 B7M A3 • HZn 65Mn Assembly Assembly Assembly Assembly Assembly Assembly Metal + PTFE

ASTM A105 • ENP A193 B7M A194-2HM A194-2HM

Flange

ASTM A182 316L

VITON ASTM A182 316L ASTM A182 316L A320 B8M

ASTM A182 316L Assembly Assembly Assembly ASTM A182 316L Metal + PTFE

ASTM A182 316L A320 B8M ANSI 1035 Graphite ASTM A216 WCB A320 B8M A3 • HZn 65Mn Assembly Assembly Assembly Assembly Assembly Assembly Metal + PTFE

ASTM A182 316L A320 B8M A194-8M A194-8M

ASME B16.25

Indicative of bill of material only, refer to as built drawing.

Gland Plate 38 3

AntiStatic Device System

Needle Valve (Optional) 1/2” NPTF

Seat Ring

4 16 6

AU S T R A L I A N P I P E L I N E VA LV E

DOUBLE BLOCK & BLEED VALVES

Pressure Rating

Nominal Diameter

Class

NPS 2” 3” 4” 6” 8” 10” 12” 14” 16” 2” 3” 4” 6” 8” 10” 12” 14” 16” 2” 3” 4” 6” 8” 10” 12” 14” 16”

50 75 100 150 201 252 303 334 385 50 75 100 150 201 252 303 334 385 50 75 100 150 201 252 303 334 385

150

300

600

DN 50 80 100 150 200 250 300 350 400 50 80 100 150 200 250 300 350 400 50 80 100 150 200 250 300 350 400

Flanged L(RF) 356 457 502 787 902 991 1130 1245 1372 394 495 568 826 991 1054 1194 1346 1473 470 610 762 978 1143 1372 1448 1549 1778

Raised Face Flange

L(RTJ) L(BW) 369 394 470 537 514 578 799 850 915 966 1004 1017 1142 1155 1258 1321 1385 1448 410 394 510 495 584 568 842 826 1007 991 1070 1054 1210 1194 1362 1346 1489 1473 473 470 613 610 765 762 981 978 1147 1143 1376 1372 1451 1448 1552 1549 1781 1778

D 150 190 230 280 345 405 485 535 595 165 210 255 320 380 445 520 585 650 165 210 275 355 420 510 560 605 685

D1 120.5 152.5 190.5 241.5 298.5 362 432 476 540 127 168.5 200 270 330 387.5 451 514.5 571.5 127 168.5 216 292 349 432 489 527 603

D2 92 127 157 216 270 324 381 413 470 92 127 157 216 270 324 381 413 470 92 127 157 216 270 324 381 413 470

D3 -

∆ Please refer to as built drawing.

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f 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 7 7 7 7 7 7 7 7 7

b 14.5 17.5 22.5 24 27 29 30.5 33.5 35 21 27 30.5 35 40 46.5 49.5 52.5 56 26 32 38.5 48 56 64 67 70 77

ØD

ØD1

ØD2

Ød N-ØD

ØD3

ØD

ØD1

Ød N-ØD

ØD2

BVF100 TWIN DOUBLE BLOCK & BLEED VALVES

93 118.5 143.5 208 248 294 345 377 418 93 118.5 143.5 208 248 294 345 377 423 107 140 164 224 272 318 355 390 400

88 117 137 178.5 235 288 330 360 400 88 117 137 178.5 235 288 330 360 345 91.5 119 150 208 248 303 341 370 415

NØd

Weight (kg) ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆

DOUBLE BLOCK & BLEED VALVES

Pressure Rating

Nominal Diameter

Class

NPS

L(RF)

L(RTJ) L(BW)

2”

610

613

610

215

165

124

95.25

7.92

3”

660

663

660

240

190.5

156

123.83

4”

100

826

829

826

290

235

181

6”

150

1054

1057

1054

380

317.5

241

8”

200

201

1295

1298

1295

470

393.5

10”

250

252

1473

1476

1473

545

12”

300

303

1651

1654

1651

610

14”

350

322

1880

1889

1880

640

16”

400

373

1930

1940

1930

705

2”

610

613

610

3”

826

829

826

4”

100

965

968

6”

150

144

1232

900

1500

2500

Flanged

Butt Welding

Raised Face Flange

ØD

ØD1

ØD2

Ød N-ØD

ØD3

ØD

ØD1

Ød N-ØD

ØD2

BVF100 TWIN DOUBLE BLOCK & BLEED VALVES

Weight

38.5

126.5

105

∆

7.92

38.5

150

130

∆

149.23

7.92

172.5

158

∆

211.12

7.92

230

210

∆

308

269.88

7.92

290

255

∆

470

362

323.85

7.92

330

316

∆

533.5

419

381

7.92

79.5

366

351

∆

559

467

419.1

11.13

415

376

∆

616

524

469.9

11.13

452

421

∆

215

165

124

95.25

7.92

38.5

126.5

105

∆

265

203.2

168

136.53

7.92

166

149

∆

965

310

241.3

194

161.93

7.92

219

178

∆

1238

1232

395

317.5

248

211.14

9.53

268

234

∆

N-Ød

(kg)

8”

200

192

1448

1457

1448

485

393.7

318

269.88

11.13

305

270

∆

10”

250

239

1778

1787

1778

585

482.6

371

323.85

11.13

108

358

336

∆

12”

300

287

2083

2099

2083

675

571.5

438

381

14.27

124

414

395

∆

14”

350

315

2286

2305

2286

750

635

489

419.1

15.88

134

471

441

∆

16”

400

360

2422

2445

2422

825

704.8

546

469.9

17.48

146.5

498

456

∆

2”

762

765

762

235

171.4

133

101.6

7.92

149

123

∆

3”

1029

1153

1029

305

228.6

168

127

9.53

215

171

∆

4”

100

1143

1562

1143

355

273

203

157.18

11.13

76.5

245

206

∆

6”

150

131

1549

1559

1549

485

368.3

279

228.6

12.7

108

306

265

∆

8”

200

179

1880

1896

1880

550

438.2

340

279.4

14.27

127

361

336

∆

∆ Please refer to as built drawing.

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DOUBLE BLOCK & BLEED VALVES

BVF100-F26 DOUBLE BLOCK & BLEED DB&B API 6D SEMI TRUNNION SINGLE BALL INTRODUCTION The APV BVF100 with F26 trim design is a floating “semi-trunnion” design bi-directional API 6D full through conduit side entry 3 piece ball valve available up to 200NB (8”) in full port 600 class and up to 150NB (6”) full port in 900 & 1500 class. This model is also available in Double Block and Bleed. This floating Double Block & Bleed capable soft seated valve configuration has metal seat retainers (as used in trunnion ball valves) thereby providing the performance of a main line trunnion ball valve, whilst still providing all the advantages of a floating ball, due to fewer internal components such as springs, bearings and elastomer seals behind the seats that can jam, become damaged by particulates or become affected by temperature or contaminants in the media. The elastomer free design provides a lower and higher temperature range and serves a wider range of service types than trunnion valves. Furthermore, should the seats or ball become damaged, they can quickly and cheaply be replaces in the field, which is particularly advantageous for service applications with particulates in the media. Trunnion valves have an expensive and complex spring loaded and side sealed seat and trunnion / bearing system, which often means it is cheaper to replace the whole valve rather than send it to a valve specialist for repair. Where a trunnion design would normally be required for 600 to 1500 class above 80NB (3”), being able to supply floating design also has the advantage of shorter lead times and lower cost, especially when higher grades of steel are required, as well as for cryogenic applications.

TECHNICAL SUMMARY Size Range Temperature Range Pressure End Connections Application Service Materials Design Standard Operation Certifications

DN 50 – (2”) DN 200 – (8”) -60° C (-76° F) to 260° C (500° F) Class 600 to 1500 Extended Butt-weld ends, Flanged ends Oil & Gas, Chemical, Petrochemical Gas, Steam, Chemicals, Solvents,Thermal Fluid Carbon Steel ASTM A352 LCC, Stainless Steel ASTM A351 CF8M/CF3M ASME B16.34 Hand or Gear operated, Pneumatic or Electric actuated Firesafe to API 607/ISO 10497

600 CLASS FLANGED ENDS DIMENSIONS DN 50 - DN 200 (2”- 8”) A A B C D H (RF) (RTJ) 51 292.1 295.15 75 87.5 134 174.45 DN50 mm 2 inch 2.01 11.50 11.62 2.95 3.44 5.28 6.87 DN80 mm 80 355.6 358.65 110 126.5 195.9 256.6 3 inch 3.15 14.00 14.12 4.33 4.98 7.71 10.1 DN100 mm 100 431.8 434.85 135 142.4 211.9 273 4 inch 3.94 17.00 17.12 5.31 5.61 8.34 10.75 DN150 mm 150 558.8 561.85 190 194 307 NA 6 inch 5.91 22.00 22.12 7.48 7.64 12.09 DN200 mm 200 660.4 663.45 275 245 400 NA 8 inch 7.87 26.00 26.12 10.83 9.65 15.75 Gear Operator available on request. 900 to 1500 Class refer to drawing. Size

Port

Bore

F Weight (ISO) (Kg)

S 401 15.79 916 36.06 916 36.06

F10

24.5

F12

107

F14

220

F14

497

PRESSURE / TEMPERATURE RATING

D Stem Height

H C Bore

B A

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DOUBLE BLOCK & BLEED VALVES

BVF100-F26 DOUBLE BLOCK & BLEED DESIGN BENEFITS

Item

Description

Material Specifications ASTM

Body

A352 LCC, A352 LCB, A216 WCB, A351 CF8M (S.St. 316)

End

A352 LCC, A352 LCB, A216 WCB, A351 CF8M (S.St. 316)

Ball

A351 CF3M (S.St. 316L), A350 LF2 + ENP

Stem

A479 316L, A564 630 (17-4PH)

Seat

PCTFE, Virgin PEEK, Devlon® V-API

Seat Ring

A479 316L, A350 LF2 + ENP

Seat Seal

Viton, NBR, Graphite, PTFE

Body Seal

Graphite, PTFE

Stem Thrust Seal

CF 25% PTFE, PEEK, Virgin PEEK, TFM, RPTFE

Stop Pin

A193 Gr.B8M (S.St. 316)

Stem Packing

Graphite, CF 25% PTFE, TFM

Follower

B783 316L

Washer

A240 410

Stop Plate

A240 430

Tab Lock Washer

A240 304

Stem Nut

A194 Gr.8 (S.St. 304)

17A

Wrench Head

A47 32510 zinc plated, A351 CF8M (S.St. 316)

17B

Wrench Handle

A675 Gr.50 zinc plated, A240 316L

17C

Wrench Bolt

Body Bolts

Washers

A193 Gr.B8M (S.St. 316) A320 L7, F568M Class 8.8, ISO 3506-1 A2-70 (S.St. 304), ISO 3506-1 A4-80 (S.St. 316) A240 410

Anti Static Spring

A313 302

Anti Static Plunger

A479 304

Tag (not shown)

A167 304

APV

The BVF100 valve with F26 trim has stainless steel seat retainers and an encapsulated RPTFE or Devlon seat insert to ensure the valve handles maximum differential pressure without deformation. Normal floating ball seats tend to grip and distort under high pressure and high velocity, but the F26 seat design ensures torque is not much higher than most trunnion valves. Furthermore, a graphite seal behind the seat provides extra sealing assurance and ensures firesafe integrity. Line pressure provides the necessary force to shut off the valve by pressing the ball into the downstream seat. This ‘floating’ movement normally lets the upstream seat leak until the pressure between the upstream line & the cavity around the ball is equalised. However, with the BVF100 incorporating the F26 trim, a Double Block & Bleed (DB&B) system can be specified. As the encapsulated seat incorporates a Graphite/PTFE seat seal, there is no chance of pressure crossing behind the back of the seat. With the DB&B option, the seats are configured to provide an energised piston effect on both seats to ensure a positive bi-directional isolation of the body cavity. The energised seat design also provides a drip tight shut off even at very low pressures. A drain valve can be fitted to the bottom of the valve. An automatic body pressure relief valve can then be specified and can be plumbed back upstream or to flare. Conventional trunnion mounted ball valves have self-relieving “single sealing” seats, meaning a closed valve can still leak pressure down stream should the body cavity over pressurise. This can be dangerous if someone is working on the line down stream. Consequently the BVF100 with F26 DB&B “double sealing” seat option ensures that both seats are always sealing so even if the upstream seat fails the downstream seat will always maintain a positive seal.

F26 SEAT DESIGN

(NON ENERGISED OR ENERGISED)

STAINLESS STEEL SEAT RETAINER GRAPHITE OR PTFE SEAL PTFE OR DEVLON SEAT INSERT Suits firesafe and non-firesafe applications.

F26BC SEAT DESIGN (ENERGISED)

BALL SEAT INSERT SEAT RETAINER

BODY WAVE WASHER SEAL

SEAL

Suits firesafe and non-firesafe applications.

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DOUBLE BLOCK & BLEED VALVES

SLFSBV01-DBB DOUBLE BLOCK & BLEED SINGLE BALL FLOATING DESIGN 2 PIECE, SPLIT BODY, FULL BORE, ANSI 150 TO 1500LB • 2 Piece Split Body • NACE MR0175 • API 6D & API 608 • 10” & over trunnion mounted * • Full bore solid ball • Split Body 2 piece design • Anti Blow-Out Stem • Anti-Static Device • Firesafe Design to API 607 and API 6FA • Temperature Range -29°C to 230°C • ISO 5211 TOP flange for Actuation • Sealant injection facility & body drain available on request • Also available in metal seats and PEEK seats • Also available in Monel, Duplex, Alloy20 etc.

ISO 15848-1 Class CO2 Fugitive Emission Certified

API 607 6th Ed. & ISO 10497 Firesafe Certified

* 10” 150 available in floating and trunnion No.

Part Name

Stainless Steel CF8M

Carbon Steel

Stainless Steel CF8

Body *4

ASTM A351 Gr. CF8M

ASTM A216 Gr. WCB

ASTM A351 Gr. CF8

Nut *3

ASTM A194 Gr. 8

ASTM A94 Gr. 2H

ASTM A194 Gr. 8

Bolt *3

ASTM A193 Gr. B8

ASTM A193 Gr. B7

ASTM A193 Gr. B8

Cap *4

ASTM A351 Gr. CF8M

ASTM A216 Gr. WCB

ASTM A351 Gr. CF8

Body Gasket

PTFE

Graphoil / Spiral

PTFE

Ball

ASTM A351 Gr. CF8M

ASTM A216 Gr. CF8

ASTM A351 Gr. CF8

Seat *1

Reinforced TFE + Viton

(Carbon or Glass)

Thrust Washer

PTFE

Stem

ASTM A276 Gr. 316

ASTM A276 Gr. 304

Packing

PTFE or Graphoil

Graphoil

PTFE or Graphoil

Bearing

PTFE

Gland

ASTM A351 Gr. CF8

Stopper *5

ASTM A276 Gr. 304

Handle *2

ASTM A536 Gr. FCD45

ATM A536 Gr. FCD45

Snap Ring

ASTM A276 Gr. 304

Gland Nut *6

ASTM A194 Gr. 8

ASTM A194 2H

ASTM A194 Gr. 8

Gland Bolt *6

ASTM A193 Gr. B8

ASTM A193 B7

ASTM Gr. B8

18 *1 *2 *3 *4 *5 *6

Energising O-Ring

Viton/HNBR/EPDM

Viton/HNBR

Viton/HNBR/EPDM

Also available in “PEEK” or CPTFE for high temperature Gear operator: 250NB 300# & over; 300 NB 150# & over NACE class 1 or II on request Also available in Forged Locking Device Optional Gland Nut can be yoke type as shown and unibolt and belleville spring depending on size/class

DBB Ball Valves are suited for services requiring double block and bleed.

(Pole Lever) E

14 13 12 11

7 6

5 4

Standards

Face to Face

ANSI B16.10

Flange Dimensions

ANSI B16.5

Wall Thickness

ANSI B16.34

Basic Design

API 608/API 6D

Testing

API 598

Firesafe Design

API 607

ØM-N

Test Pressure

Shell

Seat

Air

80 PSIG

Hydrostatic 150 LB

425 PSIG

325 PSIG

Hydrostatic 300 LB

1125 PSIG

825 PSIG

Hydrostatic 600 LB

2225 PSIG

1650 PSIG

Hydrostatic 900 LB

3350 PSIG

2450 PSIG

Hydrostatic 1500 LB

5575 PSIG

4100 PSIG

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BVF100 SERIES - WELDED BODY

WELDED BODY TRUNNION MOUNTED BALL VALVE MODEL BVF100 CLASS 150/300

SEALS

BODY STEM BALL BODY SEALS

BUTT WELD ENDS FLANGED END

SEATS BODY SEALS

MATERIALS - 150/300 CLASS NPS

Body

Flanged End

Butt-Weld Ends (BWE)

Ball

Stem

Back-Up Ring

Seat

A105N/LF2

A350 LF2 +ENP AISI 316 F51

X20Cr13 F6A 410 17-4PH F51

CS + Ni-CR SS F6A 410 F51

PTFE; PTFE+C Devlon Delrin PEEK

Back-Up Seal

Stem Seal

1/2” 3/4” 1” 1 1/4” 1 1/2” 2 2 1/2” 3” 4” 6”

A105N/LF2

8” 10”

HNBR Viton Graphite

HNBR Viton Graphite PTFE

12” 14” 16” 20” 24” 28” 32” Example B.O.M. only. Refer to as built drawing.

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BVF100 SERIES - WELDED BODY

WELDED BODY MODEL BVF100 - CLASS 600

STEM BODY STEM SEAL

BALL

BACK-UP RING

BUTT WELD ENDS (BWE) SEAT FLANGED END

BACK-UP SEAL

MATERIALS - 600 CLASS NPS

BODY

FLANGED END

BUTT-WELD ENDS (BWE)

BALL

STEM

BACK-UP RING

SEAT

A105N/LF2

A350 LF2 +ENP AISI 316 F51

X20Cr13 F6A 410 17-4PH F51

CS + Ni-CR SS

PTFE; PTFE+C

BACK-UP SEAL

STEM SEAL

1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 2 1/2” 3” 4”

A105N/LF2

6” 8” 10” 12” 14” 16” 20” Example B.O.M. only. Refer to as built drawing.

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HNBR Viton Graphite

HNBR Viton Graphite PTFE

BVF100 SERIES - WELDED BODY

MODEL BVF100 SEATING SYSTEMS FOR ABRASIVE & DIRTY SERVICE APV CONVENTIONAL SOFT SEAT INSERT APV seat inserts can be ordered in a variety of materials whilst still complying to API seat test requirements for “bubble-tight shut off” for oil & gas applications as well as specialised fluid transmission applications in chemical and mining sectors.

Conventional Seat

A-PMSS+S®

A-TRS®

See page 20 for full details.

Metal to Metal

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BVF100-QF SERIES - LIFT OFF SEAT

BVF100-QF TRUNNION BALL VALVES LOW TORQUE / LOW ABRASION LIFT OFF SEAT DESIGN BV100-QF In conjunction with the European designer and patent holder, the proven Extremely Low Torque (ELT) ball valve is available as a simple option on APV valves. This design breaks the traditional ratio between the valve sealing force and the resulting valve operating torque. High sealing reliability and long lifespan are achieved whilst having an extremely low operating torque. Whilst the BVF100-QF valve is not marketed for dirty service, any impurities that may damage the soft seat will not effect the seat during opening or closing as is the case with conventional trunnion ball valves. For dirty service we recommend BVF100-EV design variation detailed below.

TECHNICAL FEATURES BV100-QF Based on the design of a BVF100 trunnion mounted ball valve, the BVF100-QF utilises the existing proven conventional double piston effect self relieving seat design. A check valve is opened through a push pin upon rotating the stem to open & close. The original sealing force is diverted to push the seat away from the ball (only during opening or closing) by using the fluid pressure of the internal pipe line acting upon the piston action seat (utilising the existing automatic overpressure seat release feature.) The seat is separated from the ball during the opening and closing process ensuring extremely low torque, zero leakage and long lifespan. The seat spring tightness can be greater than a traditional trunnion ball valve when the ball is full open or closed provides superior sealing.

CAM ACTION OPTION BVF100-QF-EV Another design variation for dirty & abrasive service is the cam action seat design. The BVF100-EV cam action design offers the same advantages as the BVF100-QF but is more suitable for dirty service as it does not rely on fluid diversion behind the seat. Instead it employs a cam action seat which lifts off ball during opening and closing to avoid seat damage. The design also protects the seat from high velocity and abrasion damage during initial opening. Composite triple seats can also be supplied with nylon/teflon/metal. This valve is a superior alternative for dirty & abrasive service applications. to a slurry valve or a full port plug valve. The cam action ‘axial lift off’ seat means this valve has all the advantages for dirty & abrasive service applications of a metal seated ball valve but without the disadvantages. As the valve turns the unique seat lifts off the ball during the turning motion whilst opening and closing. This reduces torque and prevents seat/ball damage. The cam action seat design prevents jamming and significantly increases the life of the valve. These metal seated valves are supplied to API 598 or ANSI class IV shut off only (class V and VI on request). Importantly the seat design enables the valves to continue to close off to class IV, even after continued use in abrasive or dirty service applications. This style of valve also offers the advantages of being compact and fast acting quarter turn design. Further advantages are gained in automated applications as quarter turn actuators are more competitive than linear actuators as used in rising stem ball valves and of course a lower torque enables the use of a smaller actuator. This style of ball valve is suited to mining, slurry and other abrasive service applications where particulates in the media represent a problem for traditional valves.

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Design Standards • API 6D - API 598 - API 6A • ASME B16.34 - ASME B31.3 - API 6A Size from 15mm to 500mm NB (DN 1/2” to DN 20”) Class ASME 150 to 1500 and PN10 to 260 Materials of Construction Carbon steel, Stainless steel, Duplex, Super Duplex, Monel, Inconel 625, Aluminium-Bronze etc.

BVF100-QF SERIES - LIFT OFF SEAT

BVF100-QF SERIES TRUNNION BALL VALVES ADVANTAGES

HIGH PRESSURE CLOSURE TEST 90 80 70 60 50 40 30 20 10 0

• Extremely low torque: 5% of the traditional design. • Triple life span:- The ball and seat are separated during the closing and opening process so there is no contact with the sealing surface which damages the seat in traditional valves so that the lifespan of the seat has been prolonged with triple of the traditional. • Lower actuator cost: The ELT ball valve torque is 95% lower. The cost of an actuator is massively lower.

80 MINUTES ZERO LEAKAGE

BVF100-QF

Conventional Valve

MINUTES

BREAK TORQUE TEST AT FULL PRESSURE 14000

• Lower installation and maintenance cost:- Because the ELT ball valve has a low operating torque, this ensures excellent sealing performance and long lifespan. The smaller sized actuator largely reduces the installation space and makes the valve more reliable. The operation, maintenance costs and maintenance difficulty are greatly reduced.

12000 10000

Equipped with a large actuator

8000 6000 4000

2000 0

• Stronger seal pressure when full open or closed (as seat springs can be tighter without affecting open/close torque.)

BVF100-QF

Conventional Valve

480NM

11500

DESIGN TORQUE

Torque is up to 95% less than a traditional valve

10 11

SEALING

Double that of traditional valves

SEALING LIFESPAN

Triple that of traditional valves

15 5

MAJOR COMPONENTS No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Description Lifting Lug Vent Plug Key Bush Bonnet Flange Stem Pin Bonnet Push Fire Safe Seal O-Ring (Stem) Bolt Guide Block Push Pin Pin Holder

No. 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Description Seat Follower O-Ring Check Valve Sealant Injection Nut Cap Support Foot Stud Spring Seat Retainer Stop Pin Bearing Plate Thrust Washer Ball Body

6 7 8

30 29

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BVF100-QS SERIES SEMI-BALL

BVF100-QS TRUNNION BALL VALVES LOW TORQUE / LOW ABRASION NON SPHERICAL CORE

NON-SPHERICAL BALL OPTION BV100-QS For dirty oil & gas service another option is the non spherical ball design which has a scalloped ball to minimise contact area between the ball and seat. This reduces seat damage caused by particulates being dragged across the seat. It also reaches torque and allows debris to be flushed away. In addition this design has an angled seating bevel edge on the ball to push off debris to protect the seal. This design can be metal to metal or soft seat insert. Similar to the BVF100-RG Series shown in this catalogue, the BV100-QS does away with most of the unnecessary part of the ball which is not involved in the seating process.

Four vaned non-spherical ball valve

Traditional ball valve

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BVF100-RG SERIES SEAT ON BALL

BVF100-RG TRUNNION BALL VALVES BALL MOUNTED SEAT - ABRASIVE / DIRTY SERVICE TRUNNION MOUNTED BALL VALVES FOR MINING, OIL AND GAS • • • • •

The RG series suits harsh and high pressure isolation applications. Its unique trim design sets this valve design apart from any conventional spherical ball design 3 piece forged body (the best choice in the harsh & high pressure operating conditions) The RG Series can replace ball valves with standard face-to-face dimensions. Gate valves which require reduced face-to-face dimensions can be replaced with the wafer version.

DESIGN FEATURES • • • • •

Firesafe & Anti-Static Non spherical, non contacting ‘core’ (‘Mapegaz’ design) The ball ‘core’ does not require any grinding or polishing to achieve tightness The core acts as the carrier of the replaceable soft seat inserts, which are retained and locked into grooves in the ball by a F51 SS flange. F51 SS metal seat rings are positioned and retained between body segments

The RG series is radically different to conventional ball valves and was specifically developed to operate under harsh conditions such as abrasive fluids and high differential isolation. Yet unlike ‘metal to metal’ seat ball valves the RG series has a replaceable soft seat insert for bubble tight shut off with lower purchase and maintenance costs than metal to metal seat ball valves. In addition this valve can be easily serviced in the field and is less prone to malfunctioning under dirty service conditions. The non-spherical core which acts only as a carrier of soft seats, eliminates problems encountered with conventional ball valves such as the seats being in constant contact with the polished sphere which tends to cause leakage due to scouring and erosion during opening and closing.

Bonnet Operator mounting flange to ISO 5211

Stem and bonnet ‘O’ ring sealing Bonnet & stem bearings Thrust bearing Forged stem

Ball (‘Core’) PTFE soft seat Duplex SS soft seat clamp ring Duplex SS metal seat

Forged Body Trunnion bearing Bottom bearing Spacer Trunnion housing pressure

Body & seat pressure seats

Bottom trunnion housing

Forged end piece

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BVF100-RG SERIES SEAT ON BALL

BVF100-RG SERIES TRUNNION BALL VALVES Sealing occurs between the ball mounted seats and the single piece body seat rings with their unique profile. As the valve closes, the seals wipe the seat rings clean, reducing possible damage by entrained substances, thus avoiding an increase in the torque. Full contact between the seal and seat only occurs after the final few degrees of rotation. In the open position, the seals are protected within the body cavities from direct flow, ensuring less wear and damage from entrained substances, stimulating rinsing and cleaning action of the body cavity. Applications include dirty service oil and gas as well as underground mine water dewatering applications and other mining applications which experience abrasive fluids and high differential pressures. In the open position, the soft seals are protected within the body cavity from direct flow ensuring less wear and damage from suspended solids like silt etc. The soft seals are made from special heat-treated, glass reinforced PTFE, and regain their original shape even if the valve has been in the closed position for a prolonged period of time. Under normal operating conditions these High Pressure Valves require little or no maintenance for long periods of time, and needs no lubrication. Most repairs can be done on site without special tools or skills. With the ball in the open position, the central body assembly is line removable, making all seal, fasteners, retaining and seal rings available for inspection or replacement, thereby reducing costs substantially. Replacement parts are fewer, less costly and repair times far shorter than those of conventional ball valves.

COMMON APPLICATIONS Column Isolation Rising Main Isolation Mine Water Pumping Isolation of lines with scaling symptoms Isolation of water lines with suspended solids.

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BVF100-CV SERIES CONTROL BALL

BVF100-CV CONTROL BALL VALVES METAL SEATED CONTROL & PRESSURE REDUCING BALL VALVES

The APV BV100-MS-F trunnion mounted ball valves can be engineered to function as control & pressure reducing ball valves in soft and metal to metal seating configuration.

Side View

End View 14

FEATURES

SEALING SYSTEM

Customised Control Disc Multi-Pressure Reduction Design Anti-Static Design Single or Double Piston Double Block & Bleed Anti-Blowout Stem Vent & Drain Connection Emergency Sealant Injection Fire Safe Design

Metal to Metal Primary Metal; Secondary Soft

12 11 10

DESIGN

Split Body Side Entry Trunnion Mounted Forged Steel

08 07 06 05 04 03

24 25 26 27

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DIMENSIONS BVF100

BVF100 SERIES - DIMENSIONS 150LB

Lever Operated

Nominal Diameter Inches 2x2* 3x2* 3x3* 4x3* 4x4* 6x4* 6x6* 8x6* 8x8 10x8 10x10 12x10 12x12 14x12 14x14 16x14 16x16 18x16 18x18 20x18 20x20 24x20 24x24 26x26 28x28 30x30** 36x36**

mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch

Gear Operated

Size mm (inches)

End to End Dimensions mm (inches)

Body Dimensions mm (inches)

Ball Bore

Stem

RTJ

F 50.80 (2.00) 50.80 (2.00) 76.20 (3.00) 76.20 (3.00) 101.60 (4.00) 101.60 (4.00) 152.40 (6.00) 152.40 (6.00) 203.20 (8.00) 203.20 (8.00) 254.00 (10.00) 254.00 (10.00) 304.80 (12.00) 304.80 (12.00) 336.55 (13.25) 336.55 (13.25) 387.35 (15.25) 387.35 (15.25) 438.15 (17.25) 438.15 (17.25) 488.95 (19.25) 488.95 (19.25) 590.55 (23.25) 635.00 (25.00) 685.80 (27.00) 736.60 (29.00) 876.30 (34.50)

G 22.86 (0.90) 26.92 (1.06) 38.10 (1.50) 38.10 (1.50) 42.93 (1.69) 42.93 (1.69) 50.80 (2.00) 50.80 (2.00) 50.80 (2.00) 50.80 (2.00) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 95.25 (3.75) 95.25 (375) 95.25 (3.75) 95.25 (3.75) 95.25 (3.75) 100.33 (3.95) 100.33 (3.95) 107.95 (4.25) 114.30 (4.50)

A 177.8 (7.00) 203.20 (8.00) 203.20 (8.00) 228.60 (9.00) 228.60 (9.00) 393.70 (15.50) 393.70 (15.50) 457.20 (18.00) 457.20 (18.00) 533.40 (21.00) 533.40 (21.00) 609.60 (24.00) 609.60 (24.00) 685.80 (27.00) 685.80 (27.00) 762.00 (30) 762.00 (30.00) 863.60 (34.00) 863.60 (34.00) 914.40 (36.00) 914.40 (36.00) 1066.80 (42.00) 1066.80 (42.00) 1143.00 (45.00) 1244.60 (49.00) 1295.40 (51.00) 1524.00 (60.00)

A 190.5 (7.50) 215.90 (8.50) 215.90 (8.50) 241.30 (9.50) 241.30 (9.50) 406.40 (16.00) 419.10 (16.50) 469.90 (18.50) 469.90 (18.50) 546.10 (21.50) 546.10 (21.50) 622.30 (24.50) 622.30 (24.50) 698.50 (27.50) 698.50 (27.50) 774.70 (30.50) 774.70 (30.50) 876.30 (34.50) 876.30 (34.50) 927.10 (36.50) 927.10 (36.50) 1079.50 (42.50) 1079.50 (42.50) 1155.70 (45.50) 1257.30 (49.50) 1308.10 (51.50) 1536.70 (60.50)

Centre Top D 165.1 (6.50) 184.91 (7.28) 220.73 (8.69) 240.54 (9.47) 242.82 (9.56) 262.64 (10.34) 309.63 (12.19) 337.57 (13.29) 375.92 (14.80) 403.86 (15.90) 422.40 (16.63) 453.14 (17.84) 474.73 (18.69) 508.00 (20.00) 508.00 (20.00) 566.42 (22.30) 577.85 (22.75) 610.87 (24.05) 654.05 (25.75) 687.07 (27.05) 687.07 (27.05) 731.52 (28.80) 822.45 (32.38) 1270.00 (50.00) 1332.23 (52.45) 1416.05 (55.75) 1623.06 (63.90)

Flange O.D. B 152.4 (6.00) 190.50 (7.50) 190.50 (7.50) 228.60 (9.00) 228.60 (9.00) 279.40 (11.00) 279.40 (11.00) 342.90 (13.50) 342.90 (13.50) 406.40 (16.00) 406.40 (16.00) 482.60 (19.00) 482.60 (19.00) 533.40 (21.00) 533.40 (21.00) 596.90 (23.50) 596.90 (23.50) 635.00 (25.00) 635.00 (25.00) 698.50 (27.50) 698.50 (27.50) 812.80 (32.00) 812.80 (32.00) 1263.65 (49.75) 1320.80 (52.00) 1406.65 (55.38) 1616.20 (63.63)

Weld End A 216.00 (8.50) 283.00 (11.12) 283.00 (11.12) 305.00 (12.00) 305.00 (12.00) 457.00 (18.00) 457.00 (18.00) 521.00 (20.50) 521.00 (20.50) 559.00 (22.00) 559.00 (22.00) 635.00 (25.00) 635.00 (25.00) 762.00 (30.00) 762.00 (30.00) 838.00 (33.00) 838.00 (33.00) 914.00 (36.00) 914.00 (36.00) 991.00 (39.00) 991.00 (39.00) 1143.00 (45.00) 1143.00 (45.00) 1245.00 (49.00) 1346.00 (53.00) 1397.00 (55.00) 1727.00 (68.00)

Centre Bottom C 112.776 (4.44) 132.59 (5.22) 141.22 (5.56) 161.04 (6.34) 165.10 (6.50) 184.91 (7.28) 220.73 (8.69) 240.54 (9.47) 263.65 (10.38) 283.46 (11.16) 308.10 (12.13) 336.04 (13.23) 352.55 (13.88) 380.49 (14.98) 393.70 (15.50) 421.64 (16.60) 436.63 (17.19) 467.11 (18.39) 476.25 (18.75) 509.27 (20.05) 520.70 (20.50) 556.26 (21.90) 619.25 (24.38) 884.68 (34.83) 924.56 (36.40) 984.76 (38.77) 1131.32 (44.54)

Centre Gear E 226.06 (8.90) 245.87 (9.68) 281.69 (11.09) 301.50 (11.87) 303.78 (11.96) 323.60 (12.74) 370.59 (14.59) 398.53 (15.69) 436.88 (17.20) 464.82 (18.30) 502.41 (19.78) 532.89 (20.98) 554.74 (21.84) 585.22 (23.04) 613.41 (24.15) 646.43 (25.45) 679.45 (26.75) 712.47 (28.05) 756.92 (29.80) 789.94 (31.10) 825.50 (32.50) 861.06 (33.90) 931.42 (36.67) 1420.11 (55.91) 1482.34 (58.36) 1573.53 (61.95) 1780.54 (70.10)

Weight Kg (Lbs.) Flanged

Weld End

18 (40) 23 (50) 32 (70) 41 (90) 55 (120) 68 (150) 227 (500) 273 (600) 341 (750) 386 (850) 470 (1034) 650 (1430) 773 (1700) 841 (1850) 1068 (2350) 1182 (2600) 1386 (3050) 1568 (3450) 2000 (4400) 2250 (4950) 2409 (5300) 2545 (5600) 3955 (8700) 4773 (10500) 5455 (12000) 6818 (15000) 11364 (25000)

14 (30) 16 (35) 25 (55) 34 (75) 43 (95) 55 (120) 182 (400) 227 (500) 295 (650) 341 (750) 440 (968) 600 (1320) 705 (1550) 750 (1650) 977 (2150) 1068 (2350) 1250 (2750) 1409 (3100) 1795 (3950) 2023 (4450) 2182 (4800) 2341 (5150) 3614 (7950) 4295 (9450) 4909 (10800) 6136 (13500) 10227 (22500)

* Lever Operator **30x24 & 36x30 refer to drawing. Notes:- Sizes ½” to 1½”, 21⁄2” & 5” also available, drawing on request. Short pattern design also available in larger sizes.

AU S T R A L I A N P I P E L I N E VA LV E

DIMENSIONS BVF100

BVF100 SERIES - DIMENSIONS 300LB

Lever Operated

Nominal Diameter Inches 2x2* 3x2* 3x3* 4x3* 4x4* 6x4* 6x6* 8x6* 8x8 10x8 10x10 12x10 12x12 14x12 14x14 16x14 16x16 18x16 18x18 20x18 20x20 24x20 24x24 26x26 28x28 30x30* 36x36*

Gear Operated

Size mm (inches)

End to End Dimensions mm (inches)

Body Dimensions mm (inches)

Weight Kg (Lbs.)

Ball Bore

Stem

RTJ

Flanged

Weld End

G 22.86 (0.90) 26.92 (1.06) 38.10 (1.50) 38.10 (1.50) 42.93 (1.69) 42.93 (1.69) 50.80 (2.00) 50.80 (2.00) 50.80 (2.00) 50.80 (2.00) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 95.25 (3.75) 95.25 (3.75) 95.25 (3.75) 95.25 (3.75) 95.25 (3.75) 100.33 (3.95) 100.33 (3.95) 107.95 (4.25) 114.30 (4.50)

A 215.90 (8.50) 282.58 (11.13) 282.58 (11.13) 304.80 (12.00) 403.23 (15.88) 403.23 (15.88) 403.23 (15.88) 501.65 (19.75) 501.65 (19.75) 568.33 (22.38) 568.33 (22.38) 647.70 (25.50) 647.70 (25.50) 762.00 (30.00) 762.00 (30.00) 838.20 (33.00) 838.20 (33.00) 914.40 (36.00) 914.40 (36.00) 990.60 (39.00) 990.60 (39.00) 1143.00 (45.00) 1143.00 (45.00) 1244.60 (49.00) 1346.20 (53.00) 1397.00 (55.00) 1727.20 (68.00)

A 231.78 (9.13) 298.45 (11.75) 298.45 (11.75) 320.68 (12.63) 419.10 (16.50) 419.10 (16.50) 419.10 (16.50) 517.53 (20.38) 517.53 (20.38) 584.20 (23.00) 584.20 (23.00) 663.58 (26.13) 663.58 (26.13) 777.88 (30.63) 777.88 (30.63) 777.88 (30.63) 854.08 (33.63) 930.28 (36.63) 930.28 (36.63) 1009.65 (39.754) 1009.65 (39.75) 1165.23 (45.88) 1165.23 (45.88) 1270.00 (50.00) 1371.60 (54.00) 1422.40 (56.00) 1755.90 (69.13)

Centre Top D 165.10 (6.50) 184.91 (7.28) 220.73 (8.69) 240.54 (9.47) 262.64 (10.34) 309.63 (12.19)) 309.63 (12.19) 337.57 (13.29) 375.92 (14.80) 403.86 (15.90) 422.40 (16.63) 453.14 (17.84) 474.73 (18.69) 508.00 (20.00) 533.40 (21.00) 566.42 (22.30) 577.85 (22.75) 610.87 (24.05) 654.05 (25.75) 687.07 (27.05) 687.07 (27.05) 731.52 (28.80) 822.45 (32.38) 1270.00 (50.00) 1332.23 (52.45) 1416.05 (55.75) 1623.06 (63.90)

27 (60) 32 (70) 45 (100) 55 (120) 100 (220) 250 (550) 250 (550) 295 (650) 386 (850) 409 (900) 568 (1250) 750 (1650) 864 (1900) 909 (2000) 1182 (2600) 1318 (2900) 1568 (3450) 1795 (3950) 2273 (5000) 2409 (5300) 2500 (5500) 2705 (5950) 4205 (9250) 5318 (11700) 6364 (14000) 7727 (17000) 11818 (26000)

20 (45) 25 (55) 36 (80) 41 (90) 82 (180) 214 (470) 214 (470) 255 (560) 336 (740) 355 (780) 491 (1080) 659 (1450) 777 (1710) 818 (1800) 1045 (2300) 1205 (2650) 1409 (3100) 1614 (3550) 2045 (4500) 2182 (4800) 2273 (5000) 2432 (5350) 3841 (8450) 4773 (10500) 5727 (12600) 6955 (15300) 10636 (23400)

Flange O.D. B 165.10 (6.50) 209.55 (8.25) 209.55 (8.25) 254.00 (10.00) 317.50 (12.50) 317.50 (12.50) 317.50 (12.50) 381.00 (15.00) 381.00 (15.00) 444.50 (17.50) 444.50 (17.50) 520.70 (20.50) 520.70 (20.50) 584.20 (23.00) 584.20 (23.00) 647.70 (25.50) 647.70 (25.50) 711.20 (28.00) 711.20 (28.00) 774.70 (30.50) 774.70 (30.50) 914.40 (36.00) 914.40 (36.00) 1263.65 (49.75) 1320.80 (52.00) 1406.65 (55.38) 1616.20 (63.63)

Weld End A 215.90 (8.50) 282.58 (11.13) 282.58 (11.13) 304.80 (12.00) 457.20 (18.00) 457.20 (18.00) 457.20 (18.00) 520.70 (20.50) 520.70 (20.50) 558.80 (22.00) 558.80 (22.00) 635.00 (25.00) 635.00 (25.00) 762.00 (30.00) 762.00 (30.00) 838.20 (33.00) 838.20 (33.00) 914.40 (36.00) 914.40 (36.00) 990.60 (39.00) 990.60 (39.00) 1143.00 (45.00) 1143.00 (45.00) 1244.60 (49.00) 1346.20 (53.00) 1397.00 (55.00) 1727.20 (68.00)

Centre Bottom C 112.78 (4.44) 132.59 (5.22) 141.22 (5.56) 161.04 (6.34) 184.91 (7.28) 220.73 (8.69) 220.73 (8.69) 240.54 (9.47) 263.65 (10.38) 283.46 (11.16) 308.10 (12.13) 336.04 (13.23) 352.55 (13.88) 380.49 (14.98) 393.70 (15.50) 421.64 (16.60) 436.63 (17.19) 467.11 (18.39) 476.25 (18.75) 509.27 (20.05) 520.70 (20.50) 556.26 (21.90) 619.25 (24.38) 884.68 (34.83) 924.56 36.40) 984.76 (38.77) 1131.32 (44.54)

Centre Gear E 226.06 (8.90) 245.87 (9.68) 281.69 (11.09) 301.50 (11.87) 323.60 (12.74) 370.59 (14.59) 370.59 (14.59) 398.53 (15.69) 436.88 (17.20) 464.82 (18.30) 502.41 (19.78) 532.89 (20.98) 554.74 (21.84) 585.22 (23.04) 613.41 (24.15) 646.43 (25.45) 679.45 (26.75) 712.47 (28.05) 756.92 (29.80) 789.94 (31.10) 825.50 (32.50) 861.06 (33.90) 931.42 (36.67) 1420.11 (55.91) 1482.34 (58.36) 1573.53 (61.95) 1780.54 (70.10)

* Lever Operator **30x24 & 36x30 refer to drawing. Notes:- Sizes ½” to 1½”, 21⁄2” & 5” also available, drawing on request. Short pattern design also available in larger sizes.

AU S T R A L I A N P I P E L I N E VA LV E

DIMENSIONS BVF100

BVF100 SERIES - DIMENSIONS 600LB

Lever Operated

Nominal Diameter Inches 2x2* 3x2* 3x3* 4x3* 4x4* 6x4* 6x6* 8x6 8x8 10x8 10x10 12x10 12x12 14x12 14x14 16x14 16x16 18x16 18x18 20x18 20x20 24x20 24x24 26x26 28x28 30x30 36x36

* Lever Operator

Gear Operated

Size mm (inches)

End to End Dimensions mm (inches)

Body Dimensions mm (inches)

Ball Bore

Stem

RTJ

G 22.86 (0.90) 26.92 (1.06) 38.10 (1.50) 38.10 (1.50) 42.93 (1.69) 50.80 (2.00) 50.80 (2.00) 50.80 (2.00) 50.80 (2.00) 50.80 (2.00) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 95.25 (3.75) 95.25 (3.75) 95.25 (3.75) 95.25 (3.75) 95.25 (3.75) 100.33 (3.95) 100.33 (3.95) 107.95 (4.25) 114.30 (4.50)

A 292.10 (11.50) 355.60 (14.00) 355.60 (14.00) 431.80 (17.00) 431.80 (17.00) 558.80 (22.00) 558.80 (22.00) 660.40 (26.00) 660.40 (26.00) 787.40 (31.00) 787.40 (31.00) 838.20 (33.00) 838.20 (33.00) 889.00 (35.00) 889.00 (35.00) 990.60 (39.00) 990.60 (39.00) 1092.20 (43.00) 1092.20 (43.00) 1193.80 (47.00) 1193.80 (47.00) 1397.00 (55.00) 1397.00 (55.00) 1447.80 (57.00) 1549.40 (61.00) 1651.00 (65.00) 2082.80 (82.00)

A 295.28 (11.63) 358.78 (14.13) 358.78 (14.13) 434.98 (17.13) 434.98 (17.13) 561.98 (22.13) 561.98 (22.13) 663.58 (26.13) 663.58 (26.13) 790.58 (31.13) 790.58 (31.13) 841.38 (33.13) 841.38 (33.13) 892.18 (35.13) 892.18 (35.13) 993.78 (39.13) 993.78 (39.13) 1095.38 (43.13) 1095.38 (43.13) 1200.15 (47.25) 1200.15 (47.25) 1405.26 (55.33) 1405.26 (55.33) 1460.50 (57.50) 1562.10 (61.50) 1663.70 (65.50) 2098.80 (82.63)

Centre Top D 165.10 (6.50) 184.91 (7.28) 220.73 (8.69) 240.54 (9.47) 242.82 (9.56) 262.64 (10.34) 309.63 (12.19) 337.57 (13.29) 375.92 (14.80) 403.86 (15.90) 422.40 (16.63) 453.14 (17.84) 474.73 (18.69) 508.00 (20.00) 533.40 (21.00) 566.42 (22.30) 577.85 (22.75) 610.87 (24.05) 654.05 (25.75) 687.07 (27.05) 687.07 (27.05) 731.52 (28.80) 822.45 (32.38) 1034.80 (40.74) 1136.90 (44.76) 1224.28 (48.20) 1359.92 (53.54)

Weld End A 292.10 (11.50) 355.60 (14.00) 355.60 (14.00) 431.80 (17.00) 431.80 (17.00) 558.80 (22.00) 558.80 (22.00) 660.40 (26.00) 660.40 (26.00) 787.40 (31.00) 787.40 (31.00) 838.20 (33.00) 838.20 (33.00) 889.00 (35.00) 889.00 (35.00) 990.60 (39.00) 990.60 (39.00) 1092.20 (43.00) 1092.20 (43.00) 1193.80 (47.00) 1193.80 (47.00) 1397.00 (55.00) 1397.00 (55.00) 1447.80 (57.00) 1549.40 (61.00) 1651.00 (65.00) 2082.80 (82.00)

Note:- Sizes ½” to 1½” also available, drawing on request.

AU S T R A L I A N P I P E L I N E VA LV E

Centre Bottom C 112.78 (4.44) 132.59 (5.22) 141.22 (5.56) 161.04 (6.34) 165.10 (6.50) 184.91 (7.28) 220.73 (8.69) 240.54 (9.47) 263.65 (10.38) 283.46 (11.16) 308.10 (12.13) 336.04 (13.23) 352.55 (13.88) 380.49 (14.98) 393.70 (15.50) 421.64 (16.60) 436.63 (17.19) 467.11 (18.39) 476.25 (18.75) 509.27 (20.05) 520.70 (20.50) 556.26 (21.90) 619.25 (24.38) 806.20 (31.74) 986.79 (38.85) 1066.80 (42.00) 1202.44 (47.34)

Centre Gear E 226.06 (8.90) 245.87 (9.68) 281.69 (11.09) 301.50 (11.87) 303.78 (11.96) 323.60 (12.74) 370.59 (14.59) 398.53 (15.69) 436.88 (17.20) 464.82 (18.30) 502.41 (19.78) 532.89 (20.98) 554.74 (21.84) 585.22 (23.04) 613.41 (24.15) 646.43 (25.45) 679.45 (26.75) 712.47 (28.05) 756.92 (29.80) 789.94 (31.10) 825.50 (32.50) 861.06 (33.90) 931.42 (36.67) 1159.26 (45.64) 1287.02 (50.67) 1381.76 (54.40) 1517.40 (59.74)

Weight Kg (Lbs.) Flanged

Weld End

32 (70) 36 (80) 55 (120) 64 (140) 100 (220) 136 (300) 273 (600) 318 (700) 545 (1200) 614 (1350) 773 (1700) 864 (1900) 1000 (2200) 1182 (2600) 1341 (2950) 1500 (3300) 2068 (4550) 2318 (5100) 2677 (5890) 2977 (6550) 3023 (6650) 3364 (7400) 5250 (11550) 6227 (13700) 10227 (22500) 10909 (24000) 17136 (37700)

25 (55) 30 (65) 43 (95) 52 (115) 82 (180) 114 (250) 227 (500) 264 (580) 445 (980) 491 (1080) 627 (1380) 700 (1540) 809 (1780) 977 (2150) 1091 (2400) 1250 (2750) 1705 (3750) 1905 (4190) 2191 (4820) 2432 (5350) 2477 (5450) 2750 (6050) 4659 (10250) 5227 (11500) 9205 (20250) 9818 (21600) 15409 (33900)

DIMENSIONS BVF100

BVF100 SERIES - DIMENSIONS 900LB

Lever Operated Nominal Diameter Inches 2x2* 3x2* 3x3* 4x3* 4x4* 6x4* 6x6 8x6 8x8 10x8 10x10 12x10 12x12 14x12 14x14 16x14 16x16 18x16 18x18 20x18 20x20 24x20 24x24

mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch

* Lever Operator

Gear Operated

Size mm (inches)

End to End Dimensions mm (inches)

Body Dimensions mm (inches)

Ball Bore

Stem

RTJ

G 26.92 (1.06) 38.10 (1.50) 38.10 (1.50) 42.93 (1.69) 42.93 (1.69) 50.80 (2.00) 50.80 (2.00) 50.80 (2.00) 50.80 (2.00) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 95.25 (3.75) 95.25 (3.75) 95.25 (3.75) 95.25 (3.75) 100.08 (3.94) 100.08 (3.94) 100.08 (3.94)

A 368.30 (14.50) 381.00 (15.00) 381.00 (15.00) 457.20 (18.00) 457.20 (18.00) 609.60 (24.00) 609.60 (24.00) 736.60 (29.00) 736.60 (29.00) 838.20 (33.00) 838.20 (33.00) 965.20 (38.00) 965.20 (38.00) 1028.70 (40.50) 1028.70 (40.50) 1130.30 (44.50) 1130.30 (44.50) 1219.20 (48.00) 1219.20 (48.00) 1320.80 (52.00) 1320.80 (52.00) 1549.40 (61.00) 1549.40 (61.00)

A 371.48 (14.63) 307.98 (12.13) 384.18 (15.13) 460.38 (18.13) 460.38 (18.13) 612.78 (24.13) 612.78 (24.13) 739.78 (29.13) 739.78 (29.13) 841.38 (33.13) 841.38 (33.13) 968.38 (38.13) 968.38 (38.13) 1038.23 (40.88) 1038.23 (40.88) 1139.83 (44.88) 1139.83 (44.88) 1231.90 (48.50) 1231.90 (48.50) 1333.50 (52.50) 1333.50 (52.50) 1568.45 (61.75) 1568.45 (61.75)

Centre Top D 184.91 (7.28) 204.72 (8.06) 240.54 (9.47) 260.35 (10.25) 262.64 (10.34) 282.45 (11.12) 329.44 (12.97) 357.38 (14.07) 395.73 (15.58) 423.67 (16.68) 442.21 (17.41) 472.95 (18.62) 494.54 (19.47) 527.56 (20.77) 553.21 (21.78) 586.74 (23.10) 597.66 (23.53) 630.68 (24.83) 673.86 (26.53) 706.88 (27.83) 718.82 (28.30) 751.33 (29.58) 843.28 (33.20)

Flange O.D. B 215.90 (8.50) 241.30 (9.50) 241.30 (9.50) 292.10 (11.50) 292.10 (11.50) 381.00 (15.00) 381.00 (15.00) 469.90 (18.50) 469.90 (18.50) 546.10 (21.50) 546.10 (21.50) 609.60 (24.00) 609.60 (24.00) 641.35 (25.25) 641.35 (25.25) 704.85 (27.75) 704.85 (27.75) 787.40 (31.00) 787.40 (31.00) 857.25 (33.75) 857.25 (33.75) 1041.40 (41.00) 1041.40 (41.00)

Weld End A 368.30 (14.50) 381.00 (15.00) 381.00 (15.00) 457.20 (18.00) 457.20 (18.00) 609.60 (24.00) 609.60 (24.00) 736.60 (29.00) 736.60 (29.00) 838.20 (33.00) 838.20 (33.00) 965.20 (38.00) 965.20 (38.00) 1028.70 (40.50) 1028.70 (40.50) 1130.30 (44.50) 1130.30 (44.50) 1219.20 (48.00) 1219.20 (48.00) 1320.80 (52.00) 1320.80 (52.00) 1549.40 (61.00) 1549.40 (61.00)

Centre Gear E 276.86 (10.90) 295.66 (11.64) 331.47 (13.05) 351.54 (13.84) 353.57 (13.92) 373.38 (14.70) 420.37 (16.55) 448.31 (17.65) 485.14 (19.10) 514.60 (20.26) 552.20 (21.74) 582.68 (22.94) 604.52 (23.80) 635.00 (25.00) 663.19 (26.11) 696.21 (27.41) 729.23 (28.71) 762.25 (30.01) 806.45 (31.75) 839.47 (33.05) 875.28 (34.46) 910.84 (35.86) 981.20 (38.63)

Weight Kg (Lbs.) Flanged

Weld End

55 (120) 64 (140) 82 (180) 100 (220) 145 (320) 200 (440) 318 (700) 409 (900) 705 (1550) 727 (1600) 841 (1850) 1045 (2300) 1318 (2900) 1545 (3400) 1750 (3850) 1818 (4000) 2159 (4750) 2477 (5450) 3205 (7050) 3886 (8550) 4568 (10050) 5205 (11450) 6091 (13400)

43 (95) 50 (110) 66 (145) 80 (175) 102 (225) 159 (350) 255 (560) 327 (720) 564 (1240) 582 (1280) 673 (1480) 841 (1850) 1068 (2350) 1250 (2750) 1409 (3100) 1455 (3200) 1727 (3800) 1932 (4250) 2568 (5650) 3114 (6850) 3659 (8050) 4159 (9150) 4886 (10750)

Note:- Sizes ½” to 1½” also available, drawing on request

AU S T R A L I A N P I P E L I N E VA LV E

PART NUMBER SYSTEM - BVF100

BVF100 SERIES FORGED BALL VALVE PART NUMBER SYSTEM B

Construction

Stem

Operation

BVF100 BVF100-RG BVF100-QS BVF100-CV

2 Piece Design

316 Stainless

Bare Stem

3 Piece Design

304 Stainless

Lever Handle

Welded Body

A105 + ENP

Gear Operator

LF2 + ENP

Locking Lever

Duplex F51 S31803

Locking Gear Op.

17-4 PH SS

Special

4140 + ENP

410/F6 Stainless

F55 Duplex

Special

Bolting

Port

Seat Insert

Full

Reduced

1 2 3 4 5 6 7 8 9

PTFE RPTFE CPTFE Nylon Devlon Graphite PEEK Delrin/POM Other *Metal

Special

Ball Support

Floating

B7M

B8M

Duplex

Ends

Raised Face

Ring Joint

Butt Weld

L7M

Threaded

B16

300 lb

Socket Weld

Special

600 lb

RF Flanged X B/W

900 lb

Special

1500 lb

2500 lb

3000 psi

Ball / Seat Retainer

5000 psi

10,000 psi

316 Stainless

Trunnion Mounted

Pressure

150 lb

Model

Body

A105N Carbon Steel

304 Stainless

316 Stainless

Alloy 20

Hastelloy

Inconel

LF2 Carbon Steel

Duplex F51

LF6 Carbon Steel

Duplex F55

Special

*For metal seat see separate part number system on page 21.

O-Ring / Seals

Viton B

Viton AED

Buna/NBR

Viton GLT AED

PTFE

304 Stainless

HNBR/E985

A105/F52 + ENP* .075mm

Special

LF2 + ENP* .075mm

Duplex F51 S31803

Inconel

Alloy 20

Secondary Seals

PTFE

Hastelloy

RPTFE

410/F6 Stainless

Graphite

F55 Duplex

Metal

4140 + ENP*

Other

Special

*For metal to metal seated trim options refer to part number system on page 21.

AU S T R A L I A N P I P E L I N E VA LV E

FSTE SERIES TOP ENTRY

FORGED STEEL TOP ENTRY BALL VALVE FSTE SERIES - TRUNNION MOUNTED Range of Material APV’s top entry ball valves have complete flexibility in the use of materials for body, trim and seal gasket selection. For this reason, they can be trimmed to meet your most severe applications. Body/Bonnet Material • Carbon steel • Stainless Steel • Duplex Stainless Steel • Nickel Alloy (Inconel, Incoloy, Hastelloy, Monel) Trim Material • Carbon steel+ (Overlay or Hard facing) • Stainless Steel • Duplex Stainless Steel • Nickel Alloy (Inconel, Incoloy, Hastelloy, Monel)

27 26 10

Material for Seat Inserts Material for seat inserts are selected among the best polymers in order to meet the critical conditions of temperature, pressure and corrosive fluids. • PTFE, PEEK, Devlon, Viton, Metal

11 30

16 13

Hard Facing options Stellite, HVOF (TCC, CCC, others) Self Fluxing Alloy Powder Coating (Ni Base)

18 23 4 6

21 19

20 34 35 33

3 5 7 8 17 14

12 36 1

31 28

AU S T R A L I A N P I P E L I N E VA LV E

FSTE SERIES TOP ENTRY

FORGED STEEL TOP ENTRY BALL VALVE FSTE SERIES BILL OF MATERIALS Item

Part Name

Material

A105N-316

A105N - ENP

F316

Body

ASTM A105N

ASTM A182 F316

End Adapter

ASTM A105N

ASTM A182 F316

Ball

ASTM A182 F316

ASTM A105N+ENP

ASTM A182 F316

Stem

ASTM A182 F316

ASTM A105N+ENP

ASTM A182 F316

Seat Ring

ASTM A182 F316

ASTM A105N+ENP

ASTM A182 F316

Seat Insert

RPTFE

Spring Plate

ASTM A182 F316

ASTM A105N+ENP

ASTM A182 F316

Spring

Inconel X750

Gland

ASTM A105N

ASTM A182 F316

Gland Plate

ASTM A105N

ASTM A182 F316

Stem Packing

Graphite

Anti-fire Gasket

SW.316+Graphite

Anti-fire Gasket

SW.316+Graphite

O-ring

Viton

O-ring

Viton

O-ring

Viton

O-ring

Viton

O-ring

Viton

Ball Thrust Bearing

AISI 1045 + PTFE

Ball DU Bearing

AISI 1045 + PTFE

Stem Thrust Bearing

AISI 1045 + PTFE

Stem DU Bearing

AISI 1045 + PTFE

End Adapter DU Bearing

AISI 1045 + PTFE

Body Stud

ASTM A193 B7

ASTM A193 B8

Body Nut

ASTM A194 2H

ASTM A194 8

Gland Screw

ASTM A193 B7

ASTM A193 B8

AISI 1045

Vent Valve

ASTM A105N

ASTM A182 F316

Plug

SS316

Sealant Injection Fitting Assembly

ASTM A105N

ASTM A182 F316

Sealant Injection Fitting Assembly

ASTM A105N

ASTM A182 F316

Anti-static Ball

SS316

Anti-static Spring

SS316

Key

SS316

Spring Pin Slotted

SS316

Lug

Carbon Steel

Indicative only, refer to as built drawing

AU S T R A L I A N P I P E L I N E VA LV E

CSTE SERIES TOP ENTRY

CAST STEEL TOP ENTRY BALL VALVE CSTE SERIES - TRUNNION MOUNTED Range of Material APV’s top entry ball valves have complete flexibility in the use of materials for body, trim and seal gasket selection. For this reason, they can be trimmed to meet your most severe applications. Body/Bonnet Material • Carbon steel • Stainless Steel • Duplex Stainless Steel • Nickel Alloy (Inconel, Incoloy, Hastelloy, Monel) Trim Material • Carbon steel+ (Overlay or Hard facing) • Stainless Steel • Duplex Stainless Steel • Nickel Alloy (Inconel, Incoloy, Hastelloy, Monel)

19 18 17 16

Hard Facing options Stellite, HVOF (TCC, CCC, others) Self Fluxing Alloy Powder Coating (Ni Base)

25 13 12 11 10 9

8 7 6

4 4 5

2 10

11 28

24 25 29

21 22

27 25

AU S T R A L I A N P I P E L I N E VA LV E

CSTE SERIES TOP ENTRY

CAST STEEL TOP ENTRY BALL VALVE CSTE SERIES BILL OF MATERIALS No.

Material

Part Name

Carbon Steel

Stainless Steel

Body

ASTM A216 WCB

ASTM A351 CF8

ASTM A351 CF8M

ASTM A351 CF3

ASTM A351 CF3M

Ball

ASTM A105 • ENP

ASTM A182 304

ASTM A182 316

ASTM A182 304L

ASTM A182 316L

Seat

Seat ring

O-ring

Viton/HNBR

Spring

Inconel X750

Firesafe packing

Firesafe device

O-ring

Sliding bearing

Thrust bearing

O-ring

Firesafe gasket

End Adapter

PTFE/NYLON/PEEK/PPL/DEVLON/DELRIN ASTM A105 • ENP

ASTM A182 304

ASTM A182 316

ASTM A182 316L

Assembly

Metal+PTFE

Graphite Assembly

Assembly

Assembly Viton/HNBR

Metal+PTFE

Metal+PTFE PTFE Viton/HNBR SST+Graphite

ASTM A216 WCB

ASTM A351 CF8

ASTM A351 CF8M

ASTM A351 CF3

ASTM A351 CF3M

Stud

A193 B7M

A320 B8

A320 B8M

A320 B8

A320 B8M

Hexagon Nut

A194-2HM

A194-8

A194-8M

A194-8

A194-8M

Packing

Packing Gland

ASTM A105 • ENP

ASTM A182 304

ASTM A182 316

ASTM A182 304L

ASTM A182 316L

Socket head cap screw

A193 B7M

A320 B8

A320 B8M

A320 B8

A320 B8M

Fly key

ANSI 1045

Thrust bearing

PTFE

Anti-fire gasket

SST+Graphite

Lower cover

ASTM A05 • ENP

ASTM A182 304

ASTM A182 316

ASTM A182 304L

ASTM A182 316L

Check Valve

Assembly

Sealant injection valve

Assembly

Sealing gasket

Socket head cap screw

A193 B7M

A320 B8M

A320 B8

A320 B8M

Air release valve

Assembly

Drainage valve

Assembly

Butt Welding

ASME B16.25

Graphite

SST+Graphite

Design Manufacturing

API 6D

Face-to-face dimensions

ASME B16.10, API 6D, JIS B2002

Type of connection Pressure test

Flange

ASME B16.5/ASME B16.47 API 6D

Indicative only, refer to as built drawing

ASTM A182 304L

AU S T R A L I A N P I P E L I N E VA LV E

FSTE / CSTE SERIES TOP ENTRY

FSTE / CSTE SERIES - DIMENSIONS F

ANSI CLASS 150 Size 2X1 1/2 2 3X2 3 4X3 4 6X4 6 8X6 8 10X8 10 12X10 14X10 12 16X12 14 16 20X16 18 20 24X20 22 24 30X24 26 28 30 32x26 32 34x28 34 36x30 36 40x34 40 42x36 42 48x42 48 54 60

RF 292 292 356 356 432 432 559 559 660 660 787 787 838 889 838 991 889 991 1194 1092 1194 1397 1295 1397 1651 1448 1549 1651 1778 1778 1930 1930 2083 2083 2337 2337 2437 2437 2540 2540 2949 3030

A RTJ 295 295 359 359 435 435 562 562 664 664 791 791 841 892 841 994 892 994 1200 1095 1200 1406 1305 1406 1664 1460 1562 1664 1794 1794 1946 1946 2098 2098 2337 2337 2437 2437 2540 2540 2949 3030

WE 292 292 356 356 432 432 559 559 660 660 787 787 838 889 838 991 889 991 1194 1092 1194 1397 1295 1397 1651 1448 1549 1651 1778 1778 1930 1930 2083 2083 2337 2337 2437 2437 2540 2540 2949 3030

WGT

38 51 51 77 77 102 102 152 152 203 203 254 254 254 305 305 337 387 387 438 489 489 540 591 591 635 686 737 635 781 686 832 737 874 832 978 874 1022 1022 1166 1330 1460

51 51 77 77 102 102 152 152 203 203 254 254 305 337 305 387 337 387 489 438 489 591 540 591 736 635 686 737 781 781 832 832 874 874 978 978 1022 1022 1166 1166 1330 1460

85 85 85 112 112 145 145 220 220 260 260 311 311 311 366 366 428 450 450 473 580 580 590 600 600 635 700 700 640 800 700 850 700 900 850 1000 900 1050 1050 1250 1350 1500

180 180 180 230 230 283 283 325 325 405 405 490 490 490 570 570 660 700 700 755 880 880 965 1040 1040 1085 1175 1492 1090 1550 1180 1620 1492 1680 1620 1850 1670 1870 1870 2080 2360 2520

450 450 450 600 600 1000 1000 345 345 385 385 426 426 426 473 473 530 537 537 597 663 663 690 721 721 874 919 1150 -

360 360 340 340 340 340 340 340 340 545 545 545 575 579 579 579 579 579 605 950 900 -

500 500 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 620 1400 1000 -

1050 900 1100 950 1150 1050 1200 1150 1300 1200 1400 1400 1500 1600 1900

25 30 45 70 80 110 130 220 255 350 430 500 600 650 740 860 900 1150 1500 1550 2050 2400 2840 3600 3960 4550 5700 6800 6200 7300 6800 8000 8200 10500 10000 13000 11800 15200 18000 23000 26500 43000

• Dimensions in mm • All weights in kg are approximate

AU S T R A L I A N P I P E L I N E VA LV E

FSTE / CSTE SERIES TOP ENTRY

FSTE / CSTE SERIES - DIMENSIONS F

ANSI CLASS 300 Size 2X1 1/2 2 3X2 3 4X3 4 6X4 6 8X6 8 10X8 10 12X10 14X10 12 16X12 14 16 20X16 18 20 24X20 22 24 30X24 26 28 30 32x26 32 34x28 34 36x30 36 40x34 40 42x36 42 48x42 48 54 60

RF 292 292 356 356 432 432 559 559 660 660 787 787 838 889 838 991 889 991 1194 1092 1194 1397 1295 1397 1651 1448 1549 1651 1778 1778 1930 1930 2083 2083 2337 2337 2437 2437 2540 2540 2949 3030

A RTJ 295 295 359 359 435 435 562 562 664 664 791 791 841 892 841 994 892 994 1200 1095 1200 1406 1305 1406 1664 1460 1562 1664 1794 1794 1946 1946 2098 2098 2337 2337 2437 2437 2540 2540 2949 3030

WE 292 292 356 356 432 432 559 559 660 660 787 787 838 889 838 991 889 991 1194 1092 1194 1397 1295 1397 1651 1448 1549 1651 1778 1778 1930 1930 2083 2083 2337 2337 2437 2437 2540 2540 2949 3030

WGT

38 51 51 77 77 102 102 152 152 203 203 254 254 254 305 305 337 387 387 438 489 489 540 591 591 635 686 737 635 781 686 832 737 874 832 978 874 1022 1022 1166 1330 1460

51 51 77 77 102 102 152 152 203 203 254 254 305 337 305 387 337 387 489 438 489 591 540 591 736 635 686 737 781 781 832 832 874 874 978 978 1022 1022 1166 1166 1330 1460

85 85 85 112 112 145 145 220 220 260 260 311 311 311 366 366 428 450 450 473 580 580 590 600 600 635 700 700 640 800 700 850 700 900 850 1000 900 1050 1050 1250 1350 1500

180 180 180 230 230 283 283 325 325 405 405 490 490 490 570 570 660 700 700 755 880 880 965 1040 1040 1085 1175 1492 1090 1560 1180 1620 1492 1680 1620 1850 1680 1870 1870 2080 2360 2520

450 450 450 600 600 1000 1000 345 345 385 385 426 426 426 473 473 530 537 537 597 663 663 690 721 721 874 919 1150 -

360 360 340 340 340 340 340 340 340 545 545 545 575 579 579 579 579 579 605 950 950 -

500 500 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 620 1400 1000 -

1050 900 1100 950 1150 1050 1200 1150 1300 1200 1400 1400 1500 1600 1900

35 42 50 70 95 120 155 250 280 360 450 540 650 730 780 1000 1150 1450 1850 2000 2600 2900 3500 4200 5200 5500 6700 7500 6400 8300 7100 9200 9700 12600 11700 15200 13800 17900 19300 25000 27000 45000

• Dimensions in mm • All weights in kg are approximate

AU S T R A L I A N P I P E L I N E VA LV E

FSTE / CSTE SERIES TOP ENTRY

FSTE / CSTE SERIES - DIMENSIONS F

ANSI CLASS 600 Size 2X1 1/2 2 3X2 3 4X3 4 6X4 6 8X6 8 10X8 10 12X10 14X10 12 16X12 14 16 20X16 18 20 24X20 22 24 30X24 26 28 30 32x26 32 34x28 34 36x30 36 40x34 40 42x36 42 48x42 48

RF 292 292 356 356 432 432 559 559 660 660 787 787 838 889 838 991 889 991 1194 1092 1194 1397 1295 1397 1651 1448 1549 1651 1778 1778 1930 1930 2083 2083 2337 2337 2437 2437 2540 2540

A RTJ 295 295 359 359 435 435 562 562 664 664 791 791 841 892 841 994 892 994 1200 1095 1200 1406 1305 1406 1664 1460 1562 1664 1794 1794 1946 1946 2098 2098 2337 2337 2437 2437 2540 2540

WE 292 292 356 356 432 432 559 559 660 660 787 787 838 889 838 991 889 991 1194 1092 1194 1397 1295 1397 1651 1448 1549 1651 1778 1778 1930 1930 2083 2083 2337 2337 2437 2437 2540 2540

WGT

38 51 51 77 77 102 102 152 152 203 203 254 254 254 305 305 337 387 387 438 489 489 540 591 591 635 686 737 635 781 686 832 737 874 832 978 874 1022 1022 1166

51 51 77 77 102 102 152 152 203 203 254 254 305 337 305 387 337 387 489 438 489 591 540 591 736 635 686 737 781 781 832 832 874 874 978 978 1022 1022 1166 1166

85 85 85 112 112 145 145 220 220 260 260 311 311 311 366 366 428 450 450 473 580 580 590 600 600 635 700 750 640 850 700 900 750 950 900 1050 950 1100 1100 1250

180 180 180 230 230 283 283 325 325 415 415 505 505 505 585 585 680 730 730 784 900 900 890 1070 1070 1115 1210 1492 1120 1580 1250 1670 1500 1690 1670 1870 1690 1880 1880 2100

450 600 600 1000 1000 1000 1000 336 336 395 395 415 415 415 461 461 526 568 568 629 682 682 711 808 808 880 945 1200 -

340 340 340 340 545 545 545 545 545 575 575 575 579 579 579 579 950 950 950 950 950 -

700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 1400 1400 1400 1400 1000 -

1050 900 1100 950 1150 1050 1200 1150 1300 1200 1400 1400 1500

35 42 55 75 105 160 195 300 340 500 600 760 850 930 1050 1350 1450 1940 2400 2500 3050 4150 4450 5000 6100 6300 7700 8700 8200 10500 10000 11700 11300 14000 15250 19500 18200 22500 29300 32000

• Dimensions in mm • All weights in kg are approximate

AU S T R A L I A N P I P E L I N E VA LV E

FSTE / CSTE SERIES TOP ENTRY

FSTE / CSTE SERIES - DIMENSIONS F

ANSI CLASS 900 Size 2X1-1/2 2 3X2 3 4X3 4 6X4 6 8X6 8 10X8 10 12X10 14X10 12 16X12 14 16 20X16 18 20 24X20 24 30X24 26 28 30 32x26 32 34x28 34 36x30 36 40

RF 368 368 381 381 457 457 610 610 737 737 838 838 965 1029 965 1130 1029 1130 1321 1219 1321 1549 1549 1880 1651 1753 1880 2032 2032 2159 2159 2286 2286 2580

A RTJ 371 371 384 384 460 460 613 613 740 740 841 841 968 1038 968 1140 1038 1140 1331 1232 1331 1568 1568 1902 1674 1775 1902 2054 2054 2188 2188 2315 2315 2600

WE 368 368 381 381 457 457 610 610 737 737 838 838 965 1029 965 1130 1029 1130 1321 1219 1321 1549 1549 1880 1651 1753 1880 2032 2032 2159 2159 2286 2286 2580

WGT

38 51 51 77 77 102 102 152 152 203 203 254 254 254 305 305 324 375 375 425 473 473 571 571 619 667 714 617 762 665 810 712 857 958

51 51 77 77 102 102 152 152 203 203 254 254 305 324 305 375 324 375 473 425 473 571 571 714 619 667 714 762 762 762 810 810 857 958

85 85 85 112 112 145 145 225 225 260 260 320 320 320 375 375 440 465 465 485 600 600 620 620 655 720 800 660 900 720 1000 800 1100 1200

195 195 195 240 240 295 295 330 330 425 425 525 525 525 600 600 695 750 750 800 925 925 1095 1095 1145 1240 1540 1150 1650 1250 1750 1540 1850 1950

450 600 600 1000 1000 291 291 313 313 378 378 430 430 430 493 493 545 605 605 650 775 775 835 835 915 979 1300 -

360 360 340 340 545 545 545 545 545 575 575 575 579 579 579 950 950 950 950 950 950 950 -

500 500 700 700 700 700 700 700 700 700 700 700 700 700 700 1400 1400 1400 1400 1400 1400 1000 -

1150 1000 1200 1050 1250 1150 1300 1350

60 67 80 95 130 190 270 380 470 650 880 950 1150 1400 1550 1750 2100 2930 3550 3690 4950 6870 7900 9250 9500 11200 13200 12400 16000 14500 18000 17200 23000 32000

• Dimensions in mm • All weights in kg are approximate

AU S T R A L I A N P I P E L I N E VA LV E

FSTE / CSTE SERIES TOP ENTRY

FSTE / CSTE SERIES - DIMENSIONS F

ANSI CLASS 1500 Size 2X1 1/2 2 3X2 3 4X3 4 6X4 6 8X6 8 10X8 10 12X10 14X10 12 16X12 14 16 18 20 24 30 32 36

RF 368 368 470 470 546 546 705 705 832 832 991 991 1130 1257 1130 1384 1257 1384 1537 1664 2043 2590 2770 3110

A RTJ 371 371 473 473 549 549 711 711 841 841 1000 1000 1146 1276 1146 1406 1276 1406 1559 1686 2071 2610 2790 3130

WE 368 368 470 470 546 546 705 705 832 832 991 991 1130 1257 1130 1384 1257 1384 1537 1664 2043 2590 2770 3110

A RTJ 454 454 584 584 683 683 927 927 1038 1038 1292 1292 1445 1445

WE 451 451 578 578 673 673 914 914 1022 1022 1270 1270 1422 1422

WGT

38 51 51 77 77 102 102 146 146 194 194 241 241 241 289 289 317 362 407 457 534 688 732 821

51 51 77 77 102 102 146 146 194 194 241 241 289 317 289 362 317 362 407 457 534 688 732 821

85 85 85 120 120 155 155 240 240 280 280 340 340 340 400 400 467 495 520 639 640 1350 1500 1800

205 205 205 250 250 310 310 370 370 455 455 565 565 565 670 670 730 790 840 965 1145 1750 1900 2200

450 600 600 1000 1000 295 295 333 333 410 410 460 460 460 511 511 575 620 740 795 979 -

340 340 545 545 575 575 575 575 575 575 575 579 579 950 950 1045 -

700 700 700 700 700 700 700 700 700 700 700 700 700 1400 1400 1400 -

1250 1300 1400

75 80 95 130 180 270 340 635 770 1150 1500 1610 2120 2190 2750 3250 3400 5250 6300 7900 12500 30000 35000 50000

WGT

38 44.5 44.5 63.5 63.5 89 89 133 133 181 181 226 226 267

44.5 44.5 63.5 63.5 89 89 133 133 181 181 226 226 267 267

93 105 105 127 127 156 156 240 240 280 280 365 365 430

250 270 270 350 350 400 400 480 480 530 530 720 720 860

600 250 250 305 305 360 360 430 430 513 513 620 620 740

297 297 340 340 340 340 575 575 575 575 590 590 505

300 300 700 700 700 700 700 700 700 700 700 700 620

96 130 175 260 340 485 790 1410 2100 2550 2950 3400 3980 4600

ANSI CLASS 2500 Size 2X1 1/2 2 3X2 3 4X3 4 6X4 6 8X6 8 10X8 10 12X10 12

RF 451 451 578 578 673 673 914 914 1022 1022 1270 1270 1422 1422

• Dimensions in mm • All weights in kg are approximate

AU S T R A L I A N P I P E L I N E VA LV E

CSTE - K1F SERIES TOP ENTRY

CAST STEEL TOP ENTRY BALL VALVE CSTE - K1F SERIES FLOATING BALL CLASS 150/300

DESIGN FEATURES Top Entry, Floating Ball Body-cover Bolted joint not affected by Pipe stress Firesafe, blow-out proof and Anti-static stem Tight shut-off and long cycle life Permits In-line access for seat replacement Welding into line possible without disassembly Mechanically energised seat Flanged, BW, SW, NPT ends

Flanged Ends

SW, NPT Ends

Buttweld Ends

Steam Jacketed

AU S T R A L I A N P I P E L I N E VA LV E

CSTE - K1F SERIES TOP ENTRY

CAST STEEL TOP ENTRY BALL VALVE CSTE - K1F SERIES FLOATING BALL APPLICABLE STANDARDS ØB

ØA

Design ASME B16.34 Wall Thickness ASME B16.34 Flanged Ends ASME B16.5 Extended Butt Weld ASME B16.25 Inspection & Testing API 598, API 6D

4-U

ØE 37.5

Butt Weld Ends

BILL OF MATERIALS W 20

3 2 1

N1-Øh1 N-Øh

Size 1/2” 3/4” 1” 1-1/4” 1-1/2” 2” 3” 4” 6”

ØC

ØD

Ød

N2-Øh2

f T

(MM)

W LF LD d 130 108 140 15 130 117 152 20 160 127 165 25 160 140 178 32 200 190 190 38 200 216 216 50 265 282 356 76 325 432 432 100 800 457 457 150

R 35.0 43.0 51.0 63.5 73.2 92.0 127.0 157.2 216.0

D 90 100 110 115 130 150 190 230 280

C 60.3 69.9 79.4 88.9 98.4 120.7 152.4 190.5 241.3

f 2 2 2 2 2 2 2 2 2

T H N1 h1 N2 8 120 4 16.0 8.9 120 4 16.0 9.6 130 2 16.0 2 11.2 134 2 16.0 2 12.7 175 4 16.0 14.3 200 4 19.0 17.5 214 4 19.0 22.3 250 8 19.0 23.9 350 8 22.3 -

h2 1/2-13UNC 1/2-13UNC -

E U B 42 M5 42 M5 50 M6 50 M6 70 M8 70 M8 102 M10 78 102 M10 102 125 M12 154

A 88.9 114.3 168.3

ASME CLASS 300 DN15 DN20 DN25 DN32 DN40 DN50 DN80 DN100 DN150

ASME CLASS 150 Size DN15 1/2” DN20 3/4” DN25 1” DN32 1-1/4” DN40 1-1/2” DN50 2” DN80 3” DN100 4” DN150 6”

ØR

Part Name Materials Body CF8M CF8 WCB Handle Gland 316 304 Cap CF8M CF8 WCB Body Gasket PTFE/GRAFOIL* Ball CF8M CF8 Stem 316 304/A182-F6a Spring 316 304 Adjusting Gasket 316 304 Guiding Bushing 316 304 Thrust Washer PTFE Stem Packing PTFE/GRAFOIL* Stem Gasket 316 304 Stem Bushing PTFE Snap Ring 304 Handle WCB Stop-Lock-Plate 304 Gland Packing 304 Bolting A193-B8 A193-B7 Nut A194-8 A194-2H Protection Cover PVC Ball Seat TFM1600+316 Outer Ring Gland 316 304 Hex. Bolting A193-B8M A193-B8 Spring Washer 316 304 Screw A193-B8 Bolt A193-B8 A193-B7

No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

(MM) W 130 130 160 160 200 200 265 325 800

LF 140 152 165 178 190 216 282 432 457

LD 140 152 165 178 190 216 356 432 457

d 15 20 25 32 38 50 76 100 150

R 35.0 43.0 51.0 63.5 73.2 92.0 127.0 157.2 216.0

D 95 115 125 135 155 165 210 225 320

C 66.7 82.6 88.9 98.4 114.3 127.0 168.3 200.0 269.9

f 2 2 2 2 2 2 2 2 2

T 12.7 14.3 15.9 17.5 19.1 20.7 27.0 30.2 35.0

AU S T R A L I A N P I P E L I N E VA LV E

H 120 120 130 137 175 200 214 250 350

N 4 4 4 4 4 8 8 8 12

h 16.0 19.0 19.0 19.0 22.3 19.0 22.3 22.3 22.3

E 42 42 50 50 70 70 102 102 125

U M5 M5 M6 M6 M8 M8 M10 M10 M12

B 78 102 154

A 88.9 114.3 168.3

PART NUMBER SYSTEM TOP ENTRY

FSTE/CSTE SERIES BALL VALVE PART NUMBER SYSTEM F

Model FSTE CSTE

Construction

Stem

Operation

Forged

316 Stainless

Bare Stem

Cast

304 Stainless

Lever Handle

A105N + ENP

Gear Operator

LF2 + ENP

Locking Lever

Duplex F51

Locking Gear Op.

17-4 PH SS

Special

4140 + ENP

410/F6 Stainless

Duplex F55/A890 6A

Bolting

Special

B7M

Port 7

Seat Insert

Full

Reduced

PTFE

Special

RPTFE

CPTFE

Nylon

Devlon

Graphite

PEEK

Delrin/POM

Special

Metal

Ball Support

Floating

Trunnion Mounted

Ends

B8M

Raised Face

Duplex

Ring Joint

Butt Weld

Pressure Class

L7M

150 lb

Threaded

B16

300 lb

Socket Weld

Special

600 lb

O-Ring / Seals

E F

RF Flanged x B/W

800 lb

Viton B

Special

900 lb

Viton AED

1500 lb

Buna/NBR

2500 psi

Viton GLT AED

3000 psi

PTFE

5000 psi

HNBR/E985

10,000 psi

Special

Body

Secondary Seals

12 Ball/Seat Retainer A

316 Stainless

304 Stainless

A105N + ENP

LF2 + ENP

Duplex F51

Inconel

PTFE

Alloy 20

A105 / WCB Carbon Steel

RPTFE

Hastelloy

304 / CF8 Stainless

Graphite

410/F6 Stainless

316 / CF8M Stainless

Metal

Duplex F55/A890 6A

Alloy 20

Other

Special

Hastelloy

Inconel

LF2 / LCB Carbon Steel

Duplex F51 / CD3MN

WCC / LF6 Carbon Steel

LCC Carbon Steel

Duplex F55/A890 6A

Special

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JD SERIES V-PORT

V-PORT SEGMENT BALL CONTROL VALVES JD SERIES FEATURES & BENEFITS • Rotary-valve design provides shearing action between the V-notch ball and the seat, promoting a smooth, non-clogging operation. • Straight-through flow design provides high capacity for fibrous slurries, steam, liquids and gasses. • With a single-seat design, torque is lower than typical trunnion design valves, for ease of operation and reduced actuator cost. • Segmented, v-notched ball features high rangeability and smooth throttling action. • Choice of full and reduced port areas, providing the right flow capacity for every application at low cost. • Heavy-duty, stainless steel stem for high strength and rigidity • Sphericity tolerance of the balls ± 0.0008”, and a 4 RMS surface finish are unsurpassed. • Multiple, adjustable ring packing allows easy adjustment without requiring valve disassembly or actuator removal. • Corrosion-resistant bearings assure lasting, smooth and easy valve operation. • Fugitive emissions control for flammable and non-flammable applications. APPLICATIONS • Positive alignment of split body. • Static electricity grounding device. Flow Control Pressure Control • Automatic cavity pressure relief. Slurries or viscous mediums. • Meets NACE MR01.75 for sulfide cracking resistance.

Mediums containing powders or particles. Mediums with chips or fibres.

DESIGN & STRUCTURE Stem

Seat Options:

• Spline design

Body

Seat Cap

Segment

Soft Seat Temp.:-29~180°C (-20~356°F)

• Anti-blowout design

Seat Gland Body

Seat Packing

Seat Support Seat Segment

Spring Cap

Segment V-notch design optimising the flow characteristics and providing a shearing function.

Metal Seat-S01 Type Temp.:-29~350°C (-20~661°F) Graphite seat packing design allowing higher temperature range.

Body O-Ring Spring Cap

Anti-Static Design

Seat Segment

Metal Seat-S02 Type Temp.: -29~230°C (-20~446°F) FKM O-Ring design providing light torque to enhance the control performance.

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JD SERIES V-PORT

V-PORT SEGMENT BALL CONTROL VALVES JD SERIES FEATURES • 1-PC Body design reduces leakage • A V-segment design provides a large and straight path giving a high Cv even in case of fibres or particles. • Trunnion design with self-lubricating bearings making the torque lighter and life cycle longer. • A V-notch in the segment offers a shearing function to allow fibrous mediums or slurries to pass without any obstruction. • Optional seat design suitable for many applications. • Alternative hard faces satisfying numerous services. • Spring-loaded metal seat design provides a lower torque. • Removable end-cap makes maintenance easier. • Equal percentage flow characteristics. • Spline stem design reduces the deadband to optimise control performance • Available in flangeless (wafer) or flanged connections. • ISO 5211 mounting pad. • Anti-static design. • Anti-blow out stem design. Design EN 17292/ASME-B-16.34/API 6D Face to Face Dimensions ISA 75.04 for flangeless, ASME-B-16.10 for Flanged Testing BS-6755 Part-1/API 598/EN 12266 End Connection Flange/Wafer- B16.5, EN 1092-1

Wafer (Flangeless) Version L-I-N Series

FEATURES Rating ANSI 150/600, PN10 to 100 V-type Modulating Control Valve High Precision Control & Stability Exchangeable 20° or 80° V-port Tight Shut-off Compact Size Low Cost Low Weight Flexible CV

INDUSTRIES Oil & Gas Refinery / Petrochemical Chemical Pulp & Paper Power Plant Steel Mill Food Mining Water Treatment

Flanged Style

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Wafer (Flangeless) Version D-E-M Series

JD SERIES V-PORT

V-PORT SEGMENT BALL CONTROL VALVES JD SERIES 8

8 11

24 17

15 6

Flexible Seat 7

9 5

Flanged Style

Wafer Style

FullPort Port Full

Deg 9090Deg

Cv Cv

Deg 6060Deg

20 20

60 60

80 80

90 90

Percent Open Percent Open

Modified Equal Percentage • 90 Deg V Port • 60 Deg V Port • 30 Deg V Port • 15 Deg V Port • 10 Deg V Port • 5 Deg V Port

Flexible Metal Seat

MATERIAL LIST*

MODIFIED EQUAL PERCENTAGE CURVE

0 10

Rigid Metal Seat

Linear Flow • .0156” Slot • .0313” Slot • .0625” Slot • .0125” Slot • Special Designed Shapes

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Description Valve Body Side Connection Body Stud Bottom Cover Bottom Cover Bolts V-ball Shaft Pin (Splined) Valve Shaft - front Valve Shaft - rear Guide Bush Body Seal Gasket for Bottom Cover Disc Spring Radial Seal PTFE Inserted Seal Metal Seat Rigid Metal Seat Gasket for Rigid Metal Seat Shims for Rigid Metal Seat Packing Studs / Nuts Packing Rings Packing Gland Packing Spreader Packing Washer Gland Flange

Segment Ball Valve combines globe valve control with the efficiency of a rotary ball valve. • Excellent sealing capacity - metal and soft seats. • Precise contouring of the V-notch provides excellent control characteristics for an extensive variety of flow applications. • Rugged self adjusting metal seated option is ideally suited for high temperature applications or slurries. • Splined connection between the shaft and ball ensures precise control and low hysteresis. • Shearing Action between ball and seal promotes smooth, non-clogging operation - perfect for fibre or slurry applications. • Easy to change seats, means low cost valve repairs. • Heavy Duty construction with unrestricted straight through flow path gives high capacity. • Spring Loaded seat maintains constant contact with the ball, giving enhanced sealing performance. • Superior trunnion bearing technology is engineered for excellent abrasion resistance.

*Example

V PORT ADVANTAGES • • • •

Great Rangeability, can exceed 800:1. V-Port Ball design provides both excellent control and tight shut-off. Higher flow rates than similar sized globe valves means smaller pipeline sizes required. Capable of higher temperatures than other control valves

• • • •

Increased Linear Response due to direct flow pattern through the valve body. Slotted Ball ports available for micro control Modified shapes available on request Precise and accurate control

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TECHNICAL

CONSIDERATIONS OF TECHNICAL RISK / LIMIT OF LIABILITY TO CLIENT FOR BALL VALVES Australian Pipeline Valve don’t consider in our design the following factors of risk: 1.

Australian Pipeline Valve ‘Standard’ ball valves can be used in a temperature range between -28.8 to +200°C. (Note, pressure limitations apply above 38°C refer to Pressure/Temperature charts.) For service temperatures below -28.8°C ball valve construction materials shall be submitted to an impact test at the minimum service temperature. For temperatures outside of the range of -28.8°C to +200°C ball valves have to be provided with seats, seals and body material able to withstand the temperature degree required.

The onus is on the customer to specify all materials of construction and service conditions. Australian Pipeline Valve shall assume standard materials and conditions if not otherwise specified.

Australian Pipeline Valve ‘Standard’ ball valves are not equipped with devices suitable to avoid internal over-pressures caused by incorrect operations of process or by-fluids & liquids subjected to an increase of volume and/or pressure (these devices, such as the over-pressure hole in the ball or safety seats are available upon request).

Australian Pipeline Valve ‘Standard’ ball valves are not designed with special devices to withstand a sudden thermal jump (thermal shock).

In general Australian Pipeline Valve ‘Standard’ ball valves are not mechanically designed to bear overloads due to exceptional atmospheric or natural phenomenon’s (such as earthquakes).

In general Australian Pipeline Valve ‘Standard’ ball valves are not designed to bear loads on flanges, on pipe connections or pipeline.

In general Australian Pipeline Valve ‘Standard’ ball valves can’t withstand ice inside their bodies (in this case user must specify the optional stem extension for insulating, avoiding the presence of residual product inside the valve).

Australian Pipeline Valve ‘Standard’ ball valves are not suitable for low temperature service below -29°C (-20°F) unless provided with cryogenic stem extension and other modifications (available on request).

Australian Pipeline Valve ‘Standard’ ball valves are suitable for ‘industrial’ oxygen (not medical) service when supplied degreased and packed in polyethylene bags only.

10.

The compatibility between ball valves construction materials and medium is selected by the user. The user is ultimately responsible for verifying the compatibility between medium and materials.

11.

Abrasive or dirty service, high temperature service, low temperature service, vacuum service, near zero pressure service and other special applications should be clearly stated when requesting quotation.

BALL VALVE START-UP Before installing the ball valve onto the pipe-line it is mandatory for the user to verify the compatibility of the ball valve with service conditions (medium, temperature and pressure). With reference to standard ball valves held in stock the reseller and end user will have to assure themselves of the compatibility with the use of conditions required by the customer. Australian Pipeline Valve ball valves must be only used for on-off (fully open/fully closed) service. Before using the ball valve in a potential explosive atmosphere it’s necessary: • • • • •

To verify the compatibility between the ball valve and the zone in which the ball valve should be installed. To foresee the pipe-line ground condition on which the ball valve should be installed. To check that the temperature of the ball valve surface is not higher than the flammable point of the atmosphere in which the ball valve is installed (in this case specify an insulating cover device for the valve and an extension for the wrench) Before installing ball valves with welding ends to make sure that the process of welding is carried out in accordance with all the safety requirements of the classified zone. To avoid mechanical knocks during the installation that may cause sparks.

STATIC ELECTRIC EFFECT The APV fire safe ball valves are provided with anti-static devices for ball-stem-body. When service conditions require electrical continuity to prevent static discharge, the user is responsible for specifying static grounding.

LIQUIDS WITH HIGH FLUID VELOCITY When ball valves are to be utilised on liquids with very high velocity, check with the valve distributor or manufacturer for appropriate advice to minimise the possibility of seat deformation, especially when they are highly pressurised on high temperature line. THROTTLING SERVICE Ball valves are generally not recommended for throttling service, as both the fluid flow and the leading edge of the ball can damage or deform the resilient ball seats causing leakage. High fluid velocity or the presence of solid particles in suspension will further reduce seat life in throttling applications. • Do not open the bonnet or cap when bearing pressure. Valve is not equipped with pressure access device. User should check it by other method through it’s piping system. • Do not touch the surface of the valve on high temperature. • Not allowed for unstable fluid, otherwise specified with category III in Declaration of conformity or/and in this user manual. • Lock design on the handle to avoid the valve operated by non-related people is optional requested by the user. Australian Pipeline Valve cannot be held responsible for damage caused by use of the product especially if it is improper use or modified.

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TECHNICAL RISK

AUSTRALIAN PIPELINE VALVE BRAND RANGE - CATALOGUES

COMPLETE PRODUCT LINE “Australian Pipeline Valve

Product Brochure

Ball Valves Floating & Trunnion Mounted

Ball Valves Floating Small Bore

Ball Valves Special Service

Gate, Globe & Check Valves - Cast Steel

Gate, Globe & Check Valves - Forged Steel

Plug Valves Lubricated, Sleeved & Lined

Oilfield Products Valves & Wellheads

produces isolation, control and flow reversal protection products for severe and critical service media in utility, steam, pipelines, oil & gas and process industries. APV valves and pipeline products form the most

APV FAMILY OF BRANDS RANGE - CATALOGUES

competitive portfolio in the market.”

Diamond Gear Gearboxes

Flowturn Ball Valves Multiway & Deadman

Flowturn Gate, Globe & Check Valves

Flowturn Instrument Valves

Flowturn Strainers & Sight Glasses

Steamco Steam Valves

Supercheck Wafer Check Valves

Superseal Butterfly Valves

Superseal Industrial Ball Valves

Torqturn Actuators

TwinLok Tube Fittings

Uniflo Check Valves

www.australianpipelinevalve.com.au LOCAL DISTRIBUTOR

QUALITY ASSURANCE AND CERTIFICATION We are continually improving all facets of quality assurance. Full metallurgical and test certificates are always supplied for all pressure retaining parts, we also provide it on all major trim components. We have endeavoured to provide a broad outline of our range and capabilities. Because we are continually developing new products for our customers this catalogue will, to some extent be incomplete. This catalogue is a general overview only, individual drawings and data sheets can be furnished on request. If you have any requirement in the field of valves, please contact us for a prompt response. Continuous development of Australian Pipeline Valve products may necessitate changes in the design or manufacturing processes. Australian Pipeline Valve reserves the right to effect any such changes without prior notice.