Industrial Machinery Digest - August 2025

Page 1


Increasing Productivity While Improving Precision

Innovations in Quality Control for Sheet Metal Stamping

Built to Fit Anything: Schweiss Doors Delivers Industrial Strength for Unconventional Projects

For Temperature Control in Industrial Settings, Destratification Is A Must

Precision Engineering Firm Invests $339,187.00 To Enhance Quality Control

Digital Twin Integration Streamlines CNC and Robot Automation

Eliminating All CNC Machine Crashes by 2030?

Cybersecurity at the Core: Securing the Smart Factory of the Future

From Downtime to Peak Performance: The Case for High-Precision Tool Holders

AUTOMATIC VERTICAL BAND SAW

OUR AFFORDABLE, HIGH QUALITY SAWS ARE UNMATCHED IN PROVIDING THE BEST COST-PER-CUT ON THE MARKET

• AUTOMATIC PROGRAMMABLE MITERING

• AUTOMATIC MULTI-INDEXING

• GRAPHICAL ICON PROGRAMMING

SETTING NEW STANDARDS FOR SAFE LIFTING

• Large range of sizes, up to M1000/UNC 4 "

• Embedded RFID creates easier inspections

• Replaceable bolt extends use, saves money

• Spring mechanism prevents sagging and transverse loads

• Huge selection of sizes are IN STOCK!

THE

TURNADO

AUgUST 2025

Built to Fit Anything: Schweiss Doors Delivers Industrial Strength for Unconventional

A container-based garage proves Schweiss’s customengineered bifold doors can deliver strength, safety, and seamless operation — even in nontraditional structures.

Dr. Yavuz Murtezaoglu, Founder

Managing Director

North America’s Manufacturing Resource for Industry Professionals Since 1986

William C. Strickland III, Publisher william.strickland@indmacdig.com 800-366-0676 ext. 103 | Fax: 866-826-5918

Adrienne gallender, Associate Publisher/Media Advisor agallender@indmacdig.com 847-612-1572 | Fax: 847-559-2909

Brian Self, Associate Editor/Podcast Producer brian@indmacdig.com 800-366-0676 ext. 104 | Fax: 866-826-5918

Shane Bell, Creative Director sbell@indmacdig.com

SALES

Lisa Hanschu, Sr. Account Executive lisa@indmacdig.com 785-965-9159 | Fax: 785-965-7199

William C. Strickland III, National Sales 205-903-9178 | fax 866-826-5918

Susan Strickland, Accounting susan@indmacdig.com 205-542-1098 | Fax: 866-826-5918

CIRCULATION & SUBSCRIPTIONS

IMD, 3590-B Hwy 31 south, suite 233, Pelham, AL 35124 circulation@indmacdig.com | Fax: 866-826-5918

REPRINTS to purchase article reprints please call 800-366-0676 ext. 103 or email wstrickland@indmacdig.com

POLISHERS &

VISIT US – BOOTH #B27099

As we approach the final stretch of 2025, the manufacturing industry finds itself at a turning point—where resilience, reshoring, and smart technology are no longer buzzwords, but imperatives for growth.

In this issue of Industrial Machinery Digest, we spotlight the forces reshaping American manufacturing. From the shop floor to the cloud, from robotics and AI to cybersecurity and sustainable machining, the transformation is well underway—and it’s being led by those who choose to adapt, automate, and invest in the future.

You’ll find stories of manufacturers who are returning production to u s. soil, not just out of necessity, but because innovation here is accelerating. You’ll read how companies are not only embracing automation but integrating it in a way that uplifts their workforce, retrains talent, and redefines what it means to be a modern manufacturer. And we highlight those leaning into digitalization—from cyber-secure smart factories to AI-enabled ERP tools—to make every decision faster, smarter, and more data-driven.

this issue also features expanded coverage across Fabrication, Robotics, software, and Metalworking, with insights and solutions from companies that are actively shaping the new industrial era. Whether you're a job shop, a system integrator, or a global OEM, the common thread is clear: progress belongs to the proactive.

thank you for being part of our IMD community. We’re proud to continue serving as your trusted voice in industrial manufacturing. Let’s keep moving forward—smarter, stronger, and together.

Onward,,

William Strickland

strickland,

Swivel & Pivot Hoist Rings
Swivel Hoist Rings
New location in Fort Worth, TX now shipping!

Design-2-Part Show Breaks Attendance Record –Reflects Momentum in U.S. Manufacturing

surpassing expectations, the 2025 spring show season— spanning six events nationwide—delivered the highest average attendance in Design-2-Part’s 50-year history. Across all six events, the shows averaged 1,600 qualified engineers and buyers, setting a new benchmark heading into the fall season.

several events reached full exhibitor capacity, including sold-out shows in Orlando, FL; Irving, t X; schaumburg, IL; and Charlotte, NC. strong turnouts were also seen in s anta Clara, CA and uncasville, C t t hese attendance figures highlight the growing interest in u s manufacturing and supply chain reshoring. A nationwide survey revealed 35% of u s . manufacturers are shifting to domestic suppliers, with 50% considering it—driven by policy changes and supply chain resilience needs.

Looking ahead, nearly 70% of booth space for the fall shows has already been reserved. “ t he strong turnout this spring, with four of six shows selling out, reflects the ongoing momentum in u s . manufacturing,” said Robert Eichner, President of Design-2-Part shows. “ t hese events provide a valuable platform for collaboration and innovation.”

upcoming shows will take place in Akron, OH; Long Beach, CA; Marlborough, MA; Raleigh, NC; and Oaks, PA.

INDUSTRY NEWS

FABTECH 2025 to Feature Technology Advances for Modernizing Manufacturing

FABt ECH 2025 returns to McCormick Place in Chicago, s ept. 8–11, showcasing real-world innovations in automation, AI, and sustainable manufacturing. North America’s largest event for metal forming, fabricating, welding, and finishing will feature over 1,500 suppliers across 850,000+ square feet and draw more than 45,000 manufacturing professionals.

t his year’s event focuses on addressing the skilled labor shortage and increasing productivity. Live demonstrations of advanced robotics, AI-powered quality systems, high-precision machinery, and sustainable technologies will be featured. Notable exhibitors include AMADA America, BLM g roup, MC Machinery systems, t Ru MPF Inc., FAN u C, Ku KA, Lincoln Electric, and Beckhoff Automation.

FABt ECH 2025 will feature seven technology pavilions and more than 200 education sessions across 13 tracks, led by top industry experts. Attendees will gain insight into smart manufacturing, high-mix production, automation, and advanced software solutions. t he event is a critical platform for industry professionals seeking innovation, productivity, and growth.

For More Information: fabtechexpo.com

Hypertherm Associates to Showcase Precision

Plasma and Waterjet Cutting at FABTECH 2025

Hypertherm Associates will present a wide range of precision cutting technologies and digital solutions at FABt ECH 2025, held s ept. 8–11 at McCormick Place. Featured in booths A4513 and B15051, the company will debut a hands-on plasma applications zone and showcase the Powermax s YNC® and XPR® plasma systems. Live demos will include the new XPR460 ® with advanced s ureCut™ and Plate s aver™ technologies, enabling unmatched precision and reduced material waste.

Waterjet innovations will also be on display, including the North American debut of OMAX’s latest abrasive waterjet system, the OptiMAX® with IntelliMAX® software, t ilt-A-Jet® and VersaJet® cutting nozzles. t he compact ProtoMAX® system will demonstrate affordable, high-precision prototyping.

Hypertherm will also showcase ProNest® and Robotmaster ® software, streamlining complex programming and integration. subject matter experts will lead conference sessions on cutting advancements and smart factory integration. Attendees can also witness metal artist Rae Ripple using the Powermax45 s YNC® live in the Welding Hall.

For More Information: hyperthermassociates.com

NCDMM Unveils Brand Refresh, New Website, Impact Video to Strengthen National Presence

the National Center for Defense Manufacturing and Machining (NCDMM) has launched a comprehensive brand refresh, including a new website and impact video, to better reflect its mission and national reach. the rebrand simplifies messaging and

presents NCDMM as a unified identity across all platforms, phasing out sub-brands like AMIIC while retaining flagship programs like America Makes and El Paso Makes.

t he updated website enhances user experience with improved navigation, modern design, and centralized access for alliance partners. It offers transparency into NCDMM’s nationwide efforts, projects, and resources. A new impact video highlights the organization's leadership in defense innovation.

“ t his refresh allows us to communicate our purpose with greater clarity,” said CEO g ary Fleegle. “We’re proud to present a brand as forward-thinking as the technologies we help deliver.”

For More Information: ncdmm.org

governor Larry Rhoden Visits Scotchman Industries in Philip, SD

On July 10, 2025, south Dakota governor Larry Rhoden toured the scotchman Industries facility in Philip, sD, recognizing the company’s contributions to American manufacturing. governor Rhoden praised scotchman for its commitment to u s.-made products and its role in keeping south Dakota’s manufacturing sector strong.

Hypertherm Associates to Showcase Precision Plasma and Waterjet Cutting at FABTECH 2025

Founded in 1967, scotchman Industries manufactures hydraulic ironworkers and metal fabrication tools in the u s t he visit included live demonstrations, staff engagement, and insights into the company’s operations supporting domestic and international markets.

“We were incredibly proud to host g overnor Rhoden,” said g eneral Manager Brad Heltzel. “It’s a testament to the hard work of our team and our impact on rural manufacturing.”

For More Information: scotchman.com

TRUMPF Inc. Promotes Product Managers and Names Regional Sales Leaders

tRuMPF Inc. has announced the promotion of four key leaders across its North

American operations. Daniel Pfisterer is now product manager for truPunch and truMatic products; Andreas Bunz has been appointed head of robotics at the smart Factory near Chicago; steffen sickinger is now director of the tRuMPF technology Center in California; and Flor Ariza has become the new regional sales manager for Florida, Alabama, tennessee, and Mississippi. t hese appointments reflect tRuMPF’s ongoing commitment to customer success and regional growth.

“We are excited to promote these skilled professionals to support our growing customer base,” said Burke Doar, Executive VP at tRuMPF Inc.

For More Information: trumpf.com

ENGINEERED TO ENDURE. CRAFTED FOR CONFIDENCE.

Inspire your team with durable, comfortable and wellfitting workwear — and we’ll take care of your laundry list, too. With an Apparel+ program, we’ll pick up your team’s dirty clothes, wash and repair them, and deliver the fresh garments back to your business. Cintas gives you the complete package, with no upfront investment.

SCAN TO LEARN MORE

Daniel Pfisterer
Andreas Bunz
Steffen Sickinger
Flor Ariza

FABRICATION

Transforming Materials Into Excellence

Discover the innovative tools and technologies shaping today’s manufacturing landscape. Highlighting processes that transform raw materials into precision-crafted products, from advanced cutting and forming systems to welding and finishing techniques, the focus remains on efficiency, accuracy, and innovation driving modern fabrication.

From advancements in automation and sustainable manufacturing practices to the latest developments in material processing, gain insights into trends and solutions that enhance productivity, improve quality, and maintain competitiveness in a rapidly evolving industry. This overview showcases the equipment and expertise behind the products powering industries worldwide.

Increasing Productivity While Improving Precision

innovations in Quality Control for Sheet Metal Stamping

Achieving both quality and efficiency remains a constant challenge in sheet metal stamping, particularly for the automotive and aerospace industries. t hese sectors demand components with exceptional precision to ensure performance and safety.

At the same time, manufacturers must maintain high productivity to remain competitive. Consistency is crucial. Whether it’s the 100th part or the 10,000th part, every component rolling off the production line must meet the same exacting standards as the first. However, traditional QA methods can be slow and labor intensive, creating bottlenecks that hinder productivity.

Prioritizing either goal, quality or productivity, often risks undermining the other. to address this tension, manufacturers are turning to innovative solutions such as automation, smart factories, and analytics to meet rigorous quality

standards while ensuring streamlined and efficient production workflows.

Innovations in QA

One key area of innovation is the quality control process itself. Cutting-edge tools, like advanced coordinate measuring machines (CMM) equipped with laser scanning technology on articulated arms, deliver both superior precision and accelerated productivity.

t hese highly sophisticated yet user-friendly portable metrology devices provide high accuracy, actionable real-time data, and eliminate the need for tedious manual QA processes. By streamlining quality control, they not only remove potential bottlenecks but also act as a driving force for greater process efficiency.

unlike static manual check fixtures, portable metrology devices quickly adapt to a variety of tasks and part geometries without requiring

extensive reconfiguration, reducing downtime and eliminating the need for multiple specialized fixtures. t he adaptability and portability of these systems also reduce storage requirements, which is an important advantage in crowded manufacturing environments.

Strategic Preventive Maintenance

Portable metrology scanners also play a pivotal role in enabling digital ecosystems and fulfilling the vision of Industry 4.0. t hey deliver precise, real-time measurements while generating rich, detailed data clouds. By seamlessly integrating with interconnected systems, they provide actionable insights that enhance decision-making, ensure traceability, and elevate product quality. t hese scanners enable manufacturers to adopt data-driven preventative maintenance strategies with precision. traditional scheduled maintenance often occurs too frequently, wasting resources and reducing productivity. On the other hand, when maintenance is too infrequent, it increases the risk of critical failures.

Portable metrology provides a solution by offering real-time insights into the actual condition of equipment. t his allows maintenance to be conducted exactly when needed, reducing unnecessary downtime and preventing costly breakdowns.

» Early Detection of tooling Degradation: Portable metrology systems detect wear and tear early, preventing defective parts, reducing waste, and ensuring traceability throughout the manufacturing process.

» Reduced Downtime: Accurate, detailed measurements provide valuable insights that accelerate troubleshooting and issue resolution. t his ensures smooth operations while avoiding costly delays.

» Optimized Preventive Maintenance: Performing maintenance based upon accurate, real-time data on actual equipment condition allows manufacturers to strategically schedule maintenance, avoiding unnecessary disruptions and improving overall reliability.

By leveraging portable metrology and smart technologies, manufacturers can move beyond reactive approaches and embrace a proactive, precision-focused way of maintaining equipment and ensuring operational excellence.

Limitations of Check Fixtures

Check fixtures are valuable tools, but they do have notable limitations. Designed for specific parts or products, they lack flexibility and cannot easily adapt to design changes. While they effectively verify whether a part meets predetermined tolerances, they do not offer detailed insights into the root causes of defects. Furthermore, their dependence on manual handling introduces the risk of human error, which can compromise accuracy over time.

1. High Time and Cost Requirements

Designing and building a traditional check fixture is a complex, time-intensive process. Engineers must carefully plan, construct, and validate each fixture to ensure accuracy. Errors during

FARO Technologies’ Quantum X FaroArm seamlessly integrates both contact measurements (probe technology) and non-contact measurements (scanning technology) in a single, ergonomic device. With its modular design, users can easily switch between tactile probing for the highest accuracy on critical features and laser scanning for rapid, non-contact surface data, without the need to swap hardware or recalibrate.

this process can lead to costly delays. t he expense to create, certify, and maintain just one fixture can exceed $100,000, and costs climb even higher for larger or more intricate components

2. Limited Data Output

traditional check fixtures typically provide simple “go/ no-go” feedback, offering little to no quantitative data. In modern manufacturing environments, where detailed insights, traceability, and process optimization are essential, this lack of detailed feedback diminishes their utility.

3. Single-Purpose Design

Each check fixture is custom-built for one specific part, requiring a new fixture for every unique design. t his inflexibility leads to ongoing expenses and inefficiencies, especially in industries with frequent design changes or short production cycles.

4. Maintenance and Storage Burdens

After production ends, check fixtures often need to be stored for years, sometimes decades. Proper storage involves cataloging, protection, and maintenance, with companies spending approximately 4% of a fixture’s original cost annually to ensure long-term usability. t his adds to the already significant lifetime cost of traditional fixtures.

While traditional check fixtures remain a cornerstone of manufacturing, their high costs, rigidity, and limited capabilities make them increasingly impractical for modern, agile production environments.

The Evolution of

Check

Fixtures: Modular

Solutions

to address the inefficiencies of single-use fixtures, manufacturers have turned to modular fixtures. t hese systems feature interchangeable components that can be reconfigured to accommodate design changes, eliminating the need to build entirely new fixtures for updated parts. By enabling quick adjustments, modular fixtures significantly reduce development time and lower costs, making them a practical choice for industries with frequent product updates or lower production volumes.

Modular fixtures also offer significant advantages in maintenance and storage. unlike traditional fixtures, modular components can be disassembled and stored compactly, reducing the need for extensive storage space. Maintenance is simpler and less costly, further enhancing their long-term value.

However, modular fixtures are not without their limitations. While they provide flexibility and cost-saving benefits, they may not be suitable for highly complex geometries or extreme precision requirements. Reconfiguring modular components can also be time-consuming and may introduce slight variations that affect measurement accuracy. Additionally, for

industries requiring rapid, real-time data collection or on-site inspections, modular fixtures might not offer the same level of portability or advanced capabilities as more advanced technologies.

Portable CMMs: The Most Efficient Solution to overcome these limitations, sheet metal manufacturers are increasingly turning to portable coordinate measuring machines equipped with articulated arms. Portable CMMs are highly mobile, versatile, and capable of delivering exceptional precision, rivaling that of traditional fixed CMMs typically confined to controlled environments like laboratories.

Portable CMMs offer unparalleled mobility, enabling inspections to take place directly on the production floor. t his eliminates the need to transport parts to a lab, allowing for efficient in-process inspections that integrate seamlessly into manufacturing workflows.

Advanced Scanning Technologies

Modern portable CMMs leverage non-contact scanning techniques, such as laser scanning and structured light scanning, for fast and accurate data acquisition. t hese systems generate dense point clouds, creating comprehensive 3D representations of complex geometries with ease.

such scanning capabilities are especially valuable in industries like automotive and aerospace, where precision

and complexity are critical. Non-contact measurement systems excel at inspecting delicate materials, such as ultra-lightweight sheet metal used in modern designs. unlike traditional probes, which risk deforming sensitive parts and compromising measurement accuracy, these advanced systems ensure reliable, repeatable results.

Adaptability: switching Between Probing and scanning

One of the standout features of advanced portable CMMs is their ability to switch seamlessly between probing and scanning modes. t his adaptability is invaluable when dealing with varied inspection requirements. For instance, operators can quickly scan large areas for general measurements and then switch to tactile probing for certifying adherence to specifications in detailed areas, capturing all data in a single integrated file. t his dual functionality ensures both efficiency and accuracy, meeting the diverse needs of customers.

For manufacturers seeking all of these capabilities in a single solution, FARO technologies, a global leader in 3D measurement, imaging and realization solutions, offers the Quantum X FaroArm® series. t his series provides seamless integration of contact and non-contact measurement, modular design, and advanced scanning technologies, addressing the full range of quality control needs in modern sheet metal stamping.

Maneuverability: Reaching the Hard-to-Reach

t he latest portable CMMs are equipped with an advanced eight-axis system, offering unmatched maneuverability. t his innovative design allows users to inspect hard-toreach areas without the need for disassembly or reassembly, simplifying the measurement process and saving valuable time. Ideal for measuring complex geometries and large-scale objects, this system enhances ergonomics and reduces operator fatigue. t he result is a more user-friendly and efficient user experience.

Configurability and Modularity

Modern portable CMMs are highly configurable, offering arms of different lengths to suit various applications. Interchangeable scanning modules, with varying focal lengths and resolutions, allow operators to switch between quickly scanning large areas and capturing detailed scans of specific features. Advanced systems also offer customizable operator handles, such as pistol-grip or two-button designs, ensuring maximum comfort and efficiency tailored to diverse operator needs and applications.

High Efficiency without Compromising Quality

Achieving both precision and efficiency is a critical challenge in sheet metal manufacturing for the automotive and aerospace industries. t hese sectors demand uncompromising quality to ensure performance and safety. Portable metrology provides a transformative solution, streamlining inspection processes without compromising accuracy. By adopting these methods,

manufacturers can enhance productivity while maintaining the highest standards of precision.

ABOUT THE AUTHOR

Bryton Hutchings is a s enior Field Applications Engineer at FARO technologies, where he leverages over eight years of experience in the portable metrology sector to help manufacturers achieve new levels of precision and productivity. Bryton holds a Bachelor of s cience in Mechanical Engineering from Michigan technological university. His career spans diverse roles, including Manufacturing Engineer, s ales Engineer, Account Manager, and senior Application/Customer support Engineer, giving him a broad perspective on the challenges and innovations shaping modern manufacturing.

Outside of his professional pursuits, Bryton is actively involved in his community as a deacon and serves on the school board for his church and school. In his free time, Bryton's hobbies include racing and saltwater reef aquariums.

Frog Force 503 Robotics Team Cuts and Forms Metal at BLM GROUP USA Headquarters

BLM g ROuP usA recently hosted Frog Force 503, the student-led robotics team from Novi High school, for a hands-on, behind-the-scenes experience at its North American headquarters. As proud sponsors of the team, BLM welcomed 25 students and coaches to its solution Center, where they explored cutting-edge fabrication technologies.

During the visit, students observed and interacted with live demonstrations of the Lt X tube laser, the L s7 sheet laser, the ProBend 205-60 press brake, and the company’s proprietary Artube software. t he experience was designed to offer insight into real-world manufacturing applications that align with the team’s robotics challenges.

“As a sponsor, it’s been exciting to see Frog Force 503's passion and creativity throughout the 2025 season,” said Kenny Criger, Applications Manager at BLM g ROuP

BLM GROUP USA

usA. “We hope this tour inspires new ideas for the 2026 build and deepens their understanding of fabrication possibilities.”

Frog Force team members expressed their enthusiasm, noting that access to such advanced machinery would be invaluable to robotics teams everywhere. Both BLM and the students see the collaboration as the beginning of a long-term partnership focused on education, engineering, and problem-solving.

For More Information: blmgroup.com

Electric Pipe Beveling Machine Handles Heavy Wall Materials with Precision

EsCO tool has introduced the Commander Electric MILLHOg®, a portable, I.D.-mounting pipe beveling machine designed for precision work on heavy wall pipe. Built with a 20 Amp, 2400 Watt electric motor, the system delivers high torque and requires no cutting fluids, making it ideal for working with super Duplex, P-91, and other high-alloy materials.

t he Commander runs on 110/220 VAC and offers variable speeds between 13–45 RPM, allowing users to

fine-tune settings for optimal performance. t he system eliminates the need for a separate control box and features high and low torque settings for beveling, facing, counterboring, J-prepping, and compound beveling.

Capable of handling pipe sizes from 3.75" I.D. to 14" O.D., the Commander Electric MILLHOg® supports high-integrity welds in a wide range of industrial applications. t he system is priced from $18,995, with rental options starting at $833 per week.

For More Information: escomatic.com

ESCO TOOL
VISIT US – BOOTH #A3561

MATERIAL HANDLING

Empowering Efficiency and Precision

Material handling is at the heart of efficient industrial operations, focusing on the movement, storage, and organization of materials. This section highlights strategies and technologies that streamline these processes, from automated storage and retrieval systems to advanced conveyor solutions. Readers can explore innovations like forklifts, cranes, hoists, and magnetic lifters, which play a pivotal role in optimizing material flow across warehouses, factories, and supply chains.

In addition to hardware advancements, this area emphasizes cutting-edge solutions like warehouse management systems and parts tracking technologies, which integrate seamlessly into modern production environments to enhance operational control. Topics also cover sustainable practices, such as energy-efficient lift equipment and ergonomic tools designed to improve workplace safety while reducing strain. Whether tackling inventory management or enhancing material logistics, this section provides the insights and tools needed to excel in today’s industrial landscape.

Built to Fit Anything: Schweiss Doors Delivers Industrial Strength for Unconventional Projects

A container-based garage proves Schweiss’s custom-engineered bifold doors can deliver strength, safety, and seamless operation — even in nontraditional structures.

When it comes to material handling and custom facility design, not every space comes with a traditional layout — and not every opening calls for a cookie-cutter solution. that’s where schweiss Doors stands out.

A unique shipping container garage project near toronto is a perfect example of how schweiss’s lift-strap bifold doors offer industrialgrade strength, precision engineering, and full customization — even for unconventional structures.

When homeowner Jeffrey repurposed two gently used shipping

containers into a 20-foot by 16-foot garage, he knew a traditional roll-up door wouldn’t cut it. storage efficiency, structural stability, and custom fit were top priorities. that’s where schweiss stepped in.

“I needed something with strength, but also a perfect fit,” Jeffrey said. “ the bifold door solved everything — and didn’t eat into my interior space.”

Jeffrey worked closely with the schweiss team to specify a 14-foot wide by 6.5-foot high bifold door outfitted with safety sensors and photo eyes. A new steel header and vertical

“We

columns reinforced the opening, while metal panels from the original container were repurposed to clad the door, creating a seamless appearance.

What began as a personal project underscores a much broader industrial trend: repurposing containers, modular structures, and nontraditional spaces for operational use. schweiss’s ability to engineer custom doors down to the eighth of an inch makes them an ideal solution not just for garages, but for warehouses, job shops, shipping terminals, and custom facilities where no two openings are alike.

Whether it’s a 40-foot steel building, a retrofit in a constrained urban facility, or a shipping container-turnedwarehouse extension, schweiss Doors supports industrial and commercial applications with the same precision and professionalism.

“It’s incredibly solid. No flexing, no creaking, even after two years in use,” said Jeffrey. “ the schweiss team was great to work with, and the process was surprisingly simple for something so custom.”

With features like zero intrusions on internal floor space, rugged lift strap systems, customizable sizes and finishes, and embedded safety measures, schweiss bifold doors continue to prove their value across the industrial landscape.

As nontraditional structures become more common in logistics and manufacturing — from temporary storage to hybrid-use facilities — schweiss Doors stands ready to deliver industrial-grade reliability no matter what the job calls for.

For More Information: schweissdoors.com

BINKS

Binks Celebrates New global Headquarters in Shoreview, Minnesota, Marking Bold Transformation in Fluid Technology

Binks, formerly Carlisle Fluid technologies, officially opened its new 120,000-square-foot global headquarters in shoreview, Minnesota, on July 15. the event marked a major milestone in the company’s transformation—combining its rebrand, facility consolidation, and technology-forward strategy under one roof.

the new headquarters, now Binks’ global Controls Center of Excellence, unifies operations from previous

locations in Blaine and Oakdale. the facility brings together design, manufacturing, CNC machining, electromechanical assembly, and engineering teams to support the next generation of fluid handling technology.

CEO Fred sutter noted shoreview was chosen for its access to technical talent essential to delivering customerfocused innovations. the company continues to invest across its u s. footprint with supporting operations in tennessee, Michigan, and Ohio, while expanding globally in Europe and Asia.

At the heart of this transformation is “ the Binks Way”—a company-wide commitment to purpose-driven innovation, employee empowerment, and customer success.

For More Information: binks.com

COMBILIFT

Combilift Wins Third Red Dot Award for Electric CB70E Forklift

Combilift has received its third prestigious Red Dot Award for Product Design, this time honoring its newly launched Combi-CB70E. this 7-ton capacity electric multidirectional counterbalance forklift impressed the jury with its ergonomic design, advanced operator comfort, and zero-emissions performance.

Built for heavy-duty, long-load handling in confined spaces, the CB70E includes Combilift’s patented Independent traction Control system and all-terrain capability. the spacious, gas-strut-suspended cab, floor-toceiling glazing, and Auto swivel seat ensure optimal visibility and operator ergonomics—even during long shifts.

Combilift CEO Martin McVicar stated that the award reinforces the company’s commitment to delivering electric alternatives that meet industrial performance demands. the CB70E’s recognition adds to a year of accolades for Combilift, which employs over 1,000 people and exports to more than 85 countries.

For More Information: combilift.com

COXREELS

Coxreels Offers Custom Reel Solutions for Any Application

Coxreels continues to lead the industry in hose, cord, and cable reeling solutions by offering fully custom-built reels tailored to individual customer needs. In addition to thousands of standard products, the company provides unmatched design flexibility and engineering support for specialized applications.

With over 100 years of experience, Coxreels manufactures all products in the u s. and maintains a commitment to quality, performance, and customer satisfaction. Custom solutions are available across all industries and distribution channels.

For More Information: coxreels.com

EMH (ENGINEERED MATERIAL HANDLING)

EMH

Expands NOMAD® XW Crane Capabilities

Engineered Material Handling has expanded its NOMAD® XW Freestanding Crane offering with double girder models

now available in widths up to 70 feet, heights up to 25 feet, and load capacities ranging from 2 to 25 tons. these modular systems support unlimited runway lengths and versatile column spacing, offering a flexible alternative to traditional overhead crane installations.

Each system comes equipped with safety-enclosed runway electrification, wire rope hoists, VFD-controlled travel speeds, and standard radio remote control. NOMAD® cranes are prewired with quick-disconnect plugs for ease of installation and can be configured for multi-cell manufacturing layouts.

EMH’s Ohio-based facility supports the full design and manufacturing process, offering complete crane systems for a variety of industrial needs.

For More Information: emhcranes.com

LOGIC ROBOTICS

Logic Unveils the Logic Pallet: The First Autonomous Mobile Pallet for Multifacility Logistics

Logic Robotics has launched the Logic Pallet, a fully autonomous mobile pallet designed to revolutionize warehouse and logistics automation. Built in the u s., this self-driving platform replaces conventional pallets and forklifts, enabling end-to-end automation across supply chains.

manual errors. It supports a full range of logistics tasks including storage, retrieval, cross-docking, and goods-toperson fulfillment.

For More Information: logic-os.com

IRON BULL MANUFACTURING

Iron Bull Pinless Hoppers Deliver Durable ScrapHandling Solutions

Iron Bull Manufacturing’s pinless self-dumping hoppers eliminate common failure points found in traditional designs. their rocker-based mechanism ensures long-term alignment and smooth dumping, while reinforced construction offers exceptional durability for both standard and heavy-duty models.

standard units range from ¼ to 5 yards with capacities up to 6,000 lbs, while heavy-duty versions go up to 7 cubic yards and 7,000 lbs. All models include structural reinforcements, cross-tie channel bases, and extended sidewalls for added strength.

Options include Push-n-Dump, Dump-from-seat, and caster kits. Quick ship models and full customization are available. All products are built in Marshall, IN and backed by a satisfaction guarantee.

For More Information: ironbullmfg.com

the Logic Pallet features a 2,000 lb payload capacity, 160-hour battery life, and AI-driven navigation via Logic’s LINK warehouse operating system. It supports high-density, aisleless storage and offers real-time inventory visibility with built-in weight-based cycle counting and item recognition.

Capable of loading and unloading full trailers in five minutes, the Logic Pallet dramatically reduces labor dependency, increases throughput, and eliminates

SAFETY & MAINTENANCE

The Cornerstones of Operational Excellence

The Safety & Maintenance section is dedicated to creating safer workplaces and ensuring equipment longevity. Covering everything from cutting-edge machine guarding systems to advanced air filtration and dust collection solutions, this section provides actionable insights into workplace protection and preventative maintenance. Whether you're exploring ergonomic tools to reduce operator strain or electrical systems that enhance reliability, this section focuses on products and practices that prioritize both people and machines.

In addition to highlighting safety innovations, this section delves into essential maintenance strategies, including retrofitting, rebuilding, and remanufacturing, ensuring that machinery operates efficiently and reliably over time. Maintenance supplies, facility equipment, and accessories are explored alongside new safety technologies designed to meet evolving compliance standards. Readers will discover how a proactive approach to safety and maintenance not only minimizes risks and downtime but also fosters a culture of care and continuous improvement within industrial settings.

For Temperature Control in Industrial Settings, Destratification Is A Must

It’s one of the most frequentlycited, widely-known principles in all of physics: Heat rises. In some spaces, that can create a phenomenon known as stratification, which means the air in the room is layered by temperature. t his can cause some minor discomfort

in a residential setting, such as upstairs bedrooms that feel toasty even when the downstairs rooms remain cool. In an industrial setting, though, the consequences can be considerably more serious.

Not only can stratification lead to diminished air quality and all-around

reduced comfort for employees, but it can also lead to inefficient energy consumption, premature equipment failure and other financial concerns. these are just some of the reasons why destratification is a must at industrial facilities, with factory-grade fans providing a way to optimize air circulation.

A Matter Of Energy Efficiency

to better understand the merits of destratification in industrial settings, start by thinking about energy efficiency.

Keeping a spacious industrial facility or warehouse sufficiently warm in the winter and cool in the summer can be difficult under any circumstances, resulting in significant utility costs. When stratification is a concern, it means the facility’s owner is paying big bucks for temperature control that is inconsistent at best, woefully inefficient at worst.

Consider: during the winter months, much of the heat generated by the facility’s central heating system will rise, gathering in the rafters—where it often offers little or no value to personnel or to equipment. the facility’s owner is essentially paying to heat their ceiling while the ground floor remains chilly.

A destratification fan can address this problem by moving much of that warm air downward. It’s not uncommon for manufacturing facilities to see major increases in utility costs during the winter, but a destratification fan can reduce extra utility expenses—all while creating a more consistently comfortable environment for team members.

Improved Comfort And Productivity

Creating that comfort level is no small thing. In fact, it can be a boon to the team’s morale as well as its productivity.

One of the benefits of destratification is that it helps to eliminate hot or cold spots from throughout the facility, meaning employees feel a uniform temperature as they pass through the building. there is less need for employees to dress in layers, to bring sweaters or to congregate in parts of the building that they feel are more comfortable.

All of this can make a more pleasant workplace for team members, and with that comes a boost in productivity. When employees feel comfortable, they are better able to focus on the tasks assigned to them. Consistent temperature distribution can also minimize workplace fatigue, which means team members can handle their work with greater concentration and energy.

Additional Benefits Of Destratification

there are a number of other ways in which destratification can prove beneficial in industrial settings. For example:

» Investing in destratification fans can help industrial facilities extend the lifespan of their heating and cooling equipment. simply put, if HVAC systems don’t have to work as hard to generate consistent temperatures, it greatly lowers the risk of premature failure.

» By reducing different temperature strata, destratification fans can also reduce the risk of condensation forming on surfaces—and in doing so, destratification fans can mediate the growth of mold and mildew.

» Improved air circulation keeps airborne pollutants from gathering together or congesting particular areas, which in turn improves indoor air quality throughout the entire facility.

the bottom line: Ensuring uniform temperature can turn any industrial space into a more hospitable, productive and efficient facility. A good first step is selecting a reliable destratification fan.

What To Look For In A Destratification Fan

Not all destratification fans are created equal, and different facilities may have different needs. With that said, there are a few essential qualities to consider.

One of the foremost considerations is the coverage area. Destratification fans only work when they cover the entirety of the industrial space—not just a portion of it— which means right-sizing the fan, optimizing its placement and potentially investing in multiple fans as needed.

Variable speed controls are recommended for a few reasons: the ability to fine-tune can help optimize the destratification effects for the specific climate, and also allow industrial facilities to tailor the temperature to accommodate employee comfort preferences.

Durability matters, too. Most industrial settings are harsh, but some can be more extreme than others, with different concerns including dust, moisture and severe temperatures. It’s always important to seek destratification equipment that’s built with rugged, reliable materials.

temperature stratification can happen anywhere, but it can be especially problematic in industrial spaces— making destratification an important step in facility upkeep and optimization.

ABOUT THE AUTHOR

Jamie tuinstra is a product manager at Modine Manufacturing, where he oversees product development, profit optimization, and customer satisfaction for both new and established product lines. At Modine, we are engineering a cleaner, healthier world. Modine is a global company headquartered in Racine, Wisconsin (usA), with operations in North America, south America, Europe and Asia. For more information about Modine, visit www.modinehvac.com.

ERGODYNE

Ergodyne Launches Safety Glasses Designed to Stand Out—and Stay Out of the Way

Ergodyne has expanded its safety eyewear line with bold new styles that prioritize both aesthetics and performance. the latest models, sIX tEN and AEgIR, feature clean,

modern silhouettes paired with advanced protective technology that workers can wear comfortably all day.

sIX tEN delivers everyday style with industrial-grade durability, available with optional polarized mirrored lenses and upgraded Fog-Off+ technology to maintain clear vision in humid or high-temperature environments. AEgIR returns with new frame colors and color-enhancing lens options, designed with an aggressive wraparound profile for enhanced coverage and visibility.

“Workers won’t wear what gets in the way. these don’t—that’s the point,” said Ergodyne President greg schrab. With non-slip fit, anti-fog features, and a focus on all-day comfort, these safety glasses help prevent the 2,000+ job site eye injuries that occur daily in the u s

For More Information: ergodyne.com

FLUKE RELIABILITY

Fluke Reliability Integrates eMaint CMMS with Azima AI Platform for Predictive Maintenance

Fluke Reliability has completed the integration of its eMaint Computerized Maintenance Management system (CMMs) with Watchman services, the AI-powered vibration analytics platform developed through its acquisition of Azima DLI. the result: a connected solution that automates the maintenance response process and drives predictive asset strategies.

this integration enables real-time vibration condition monitoring data to generate automated work orders in eMaint, helping teams reduce unplanned downtime and maintenance costs. Watchman services continuously monitors equipment health and sends actionable alerts that create tickets directly in eMaint, eliminating manual intervention and improving speed of response.

“By uniting asset management with over 30 years of diagnostic data, we’re enabling smarter, more resilient operations,” said Aaron Merkin, C tO at Fluke Reliability. Key benefits include failure prediction, optimized spare part forecasting, and streamlined labor through automation.

For More Information: reliability.fluke.com

SPACEGUARD PRODUCTS

RageWire® Guarding System Delivers Strength, Speed, and Safety for Manufacturing Facilities

spaceguard Products has launched the RageWire® Automation & Robotic guarding system, a modular, frameless wire mesh guarding solution engineered for industrial safety, speed, and configurability. Built from

high-tensile steel and designed for impact resistance, RageWire® protects workers and machinery while allowing clear visibility for workflow monitoring.

the system includes a five-component modular design that simplifies layout, with Quick Panel Lift-Out brackets for easy access, hinged/sliding doors, pivot posts, and customizable sizes. Optional accessories include locking hardware, custom colors, and Fortress Interlocks. RageWire® is powder-coated for corrosion resistance and meets or exceeds OsHA, ANsI/RIA, and related safety standards. With rapid install capability and flexibility for reconfiguration, RageWire® adapts to evolving operations and supports lean facility layouts.

For More Information: spaceguardproducts.com

WINTRISS CONTROLS GROUP

Wintriss to Debut WPC APEX and Shadow 10 Light Curtain at FABTECH 2025

Wintriss will unveil its latest safety innovations at FABtECH Booth D41120 this september, including the WPC APEX Clutch/Brake Press Control and the new shadow® 10 Light Curtain. Also featured will be subscription options for shopFloorConnect®, Wintriss’s on-premises OEE and data collection software.

the WPC APEX offers a touchscreen interface, die protection inputs, detailed diagnostics, and compatibility with multiple shadow Light Curtains. the new shadow 10 Light Curtain features a rugged IP65-rated housing and category 4 safety redundancy, offering reliable pressroom protection.

shopFloorConnect will also be demoed with new low-cost subscription tiers and data tracker devices. Die protection expert Jim Finnerty will present “50 tips for Better Die Protection” at FABtECH’s Conference session s09.

For More Information: wintriss.com

Custom Enclosures Offer Clean, Safe Operation for Lab Automation and Robotics

HEMCO Corporation offers customizable enclosures designed for liquid handling stations, HPLC equipment, weighing, screening, and robotic lab processes. these units isolate hazardous fumes and maintain clean environments using either HEPA filtration or vented exhaust systems. Built to exact size and configuration specs, HEMCO’s modular enclosures are available in standard and custom models. Optional features include air control systems,

cleanroom construction, and automation-ready design to integrate seamlessly into modern lab setups.

For More Information: hemcocorp.com

Heavy Gauge Steel Design

Press Bed bolted on, not welded, to prevent distortion.

Large press bed to accommodate a variety of tooling other than just punching.

Pump, motor, valve and reservoir are all easily accessible for maintenance.

Large rectangular tubes used at base of machine to give safe, instant portability.

QUALITY

Ensuring Precision and Performance

Quality control and assurance are the backbone of manufacturing, ensuring every product meets rigorous standards for precision, performance, and reliability. This section delves into the tools and technologies that enable manufacturers to uphold the highest quality standards. From advanced coordinate measuring machines (CMM) to vision systems and laser inspection equipment, the spotlight is on innovations that enhance accuracy and efficiency in measurement and inspection.

Nondestructive testing (NDT) equipment and positional measuring machines are also featured, allowing manufacturers to evaluate products without damage. Tools such as form measurement gauges, cutting tool inspection systems, and tool condition monitoring devices refine production processes and reduce errors. Whether through shrink-fit technologies or video inspection systems, this section highlights the importance of advanced solutions in maintaining precision, ensuring compliance, and driving continuous improvement in industrial operations.

Precision Engineering Firm Invests $339,187.00 To Enhance Quality Control

Basildon-based Rodwell Powell, a leading specialist in precision machining for the aerospace, defence, marine, construction and other industries, has invested $339,187.00 in a comprehensive renovation of its inspection department. t he centrepiece of the upgrade was the acquisition of two coordinate measuring machines (CMMs) manufactured by LK Metrology at its Castle Donington, Derbyshire factory. t hey are delivering high levels of accuracy and efficiency to support increasingly complex quality control (QC) requirements for Rodwell Powell's prestigious clients, which include Rolls-Royce Aerospace and Caterpillar.

Founded in 1951 by John Rodwell, the company has a legacy of precision engineering dating back to World War II, when Mr Rodwell's

exceptional engineering talent was recognised after he was conscripted into the British Army. He was recalled to lead a team of hundreds of skilled workers who were contributing to the war effort, an endeavour that included the manufacture of critical tooling and components for the spitfire combat aircraft. His leadership and expertise during this crucial period laid the foundation for the future company's enduring focus on precision and quality.

Now, more than 80 years after the second World War, Rodwell Powell has come full-circle by once again manufacturing spitfire axles, but this time for specialist restoration projects to ensure the legendary aircraft continues to fly. Requiring a blend of traditional craftsmanship and modern techniques, such projects combine the company’s rich heritage with cutting-edge manufacturing,

which has led to it also supplying high-precision components for Rolls-Royce jet engines, Caterpillar heavy machinery and other prestigious OEM equipment.

It was the growing complexity and size of components that prompted Rodwell Powell to review its inspection department's facilities. t he ensuing transformation saw the installation of two next-generation LK Metrology Altera C CMMs, enabling the subcontractor to handle larger, more intricate parts with greater accuracy and efficiency. t he scope of the investment in QC encompassed the creation of an ultra-modern environment featuring a newly designed, naturally lit inspection room to enhance inspector focus and comfort. Improved LED lighting and ceiling enhancements ensure optimal visibility for precise measurements. Ergonomic workstations and inspection desks further optimise efficiency.

By providing inspectors with the best possible tools and working conditions, Rodwell Powell is ensuring the highest QC standards. t his has been reinforced by the recruitment of an experienced senior quality inspector, who was immediately enrolled onto LK Metrology’s advanced CMM training program. to maximise the potential of the new technology, the rest of the inspection team has also undergone comprehensive training, having completed an intensive, week-long course in Castle Donington.

One of the new CMMs is an LK Altera C 10.7.5 equipped with a Renishaw PH10M Plus motorized indexing head deploying an sP25M probe with an sH25-2 stylus holder, which can perform scanning for form measurement and reverse engineering as well as touchtrigger probing for accurate geometrical measurements. Featured also is a 6-port stylus change rack to enable

unattended completion of complex inspection routines. t he second CMM is a smaller LK Altera C 7.7.5 with PH10M Plus and sH25-2 and additionally equipped with a Renishaw tM25-20 touch-trigger probe module, allowing the continued use of legacy CMM Manager software alongside LK's latest CAMIO 2024 R2. t he latter is CAD-based metrology software underpinning the use of multiple sensors, intuitive programming, simulation and execution, results analysis, advanced g D&t, powerful reporting, and automation. Both CMMs are driven by LK's NMC300 controller, which supports an array of probing systems and sensors and is automation-ready for integration into modern manufacturing environments.

Andrew Rodwell, Managing Director of Rodwell Powell commented, "Our investment in LK Metrology’s cutting-edge CMM technology is a game-changer for us. Not only does it reinforce our capabilities in aerospace and defense engineering, but it also ensures that we continue to meet and exceed the highest industry standards. t he CMMs allow for increased accuracy, greater throughput and reduced lead times, reinforcing our reputation for uncompromising quality in these highly demanding industries."

Brandon s anders, CMM Quality Inspector at Rodwell Powell added, "With larger and more complex components being manufactured these days, our enhanced inspection capabilities will be critical in

maintaining absolute precision for Rolls-Royce, Caterpillar and our spitfire restoration partners."

LK was selected to provide the new CMMs after careful assessment by the quality team at Rodwell Powell, which cited several key factors in the decision. t hey include the supplier's uK-based manufacturing and technical support, advanced scanning technology and seamless software integration, plus the ability to provide operator training to ensure maximum efficiency. t he close collaboration between the two companies will ensure smooth implementation of the new technology and ongoing support.

As part of the collaboration, LK is providing not only operator training, but also a trial license for CAMIO OFFLINE, a virtual CMM environment allowing users to create, simulate and optimise inspection programs on a computer, without needing to tie up the physical CMM, thus maximising machine uptime and streamlining the programming process.

Committed to developing the skills of future generations of engineers, Rodwell Powell has donated its previous LK Integra 6.5.4 CMM to a local training facility in order to provide aspiring engineers with hands-on experience using world-class metrology equipment. t his initiative reflects a dedication to supporting education and ensuring that future engineers have access to modern measurement and inspection technology.

ABOUT LK METROLOGY

LK Metrology is a global leader in precision metrology solutions, known for its coordinate measuring machines (CMMs), portable measuring arms, and metrology software. Its technologies support quality assurance across industries such as aerospace, automotive, defense, medical, energy, and contract manufacturing.

Founded in England in 1963 by CMM pioneer Norman Key, LK holds a legacy of innovation and is credited with numerous industry firsts—including the first bridge-type CMM design, use of touch-trigger probes, and development of thermally stable CMMs. After operating under Nikon Metrology, LK relaunched in 2018 as an independent company.

Headquartered in Castle Donington, uK, LK maintains a global footprint with offices in North America, Europe, and China, and a worldwide distributor network.

FARO TECHNOLOGIES

FARO to Showcase Portable 3D Metrology Innovations at FABTECH 2025

FARO technologies will exhibit its latest advancements in portable metrology at FABtECH 2025, held september 8–11 at McCormick Place in Chicago. At booth A3345, attendees can experience live demos of the Leap st® handheld scanner and the Quantum X FaroArm® series—two cutting-edge solutions for high-precision 3D measurement.

t he Leap st® offers five scanning modes including ultra-fast, hyperfine, and deep hole scanning. It integrates seamlessly with FARO’s CAM2® software for streamlined data management across manufacturing workflows. Compact and portable, Leap st delivers metrology-grade accuracy across a wide range of applications.

t he Quantum X FaroArm® series is a modular, high-accuracy portable CMM with scalable arm lengths and up to 15% improved accuracy over previous models. It offers volumetric accuracy down to 23 μm and features high-speed laser scanning and optional 8-axis rotary positioning. Designed for ease of use, it complies with IsO 10360 standards and supports quality inspection, calibration, and prototyping across industries.

For More Information: faro.com

GUILL TOOL & ENGINEERING

Guill Labs Expand In-House Testing and Quality Validation for Extrusion

guill tool has launched guill Labs—an advanced, in-house testing facility to support materials and extrusion process validation. this includes a state-of-the-art rheology lab

equipped with rotational rheometers, calorimeters, thermal conductivity meters, and a new C t scanner, enabling precise measurement of polymer flow and thermal properties before production.

t he expanded test facility also features two 1.25" Killion extruders, vacuum tanks, laser gauges, fluidized baths, and single or co-extrusion capabilities. Clients can test dies, materials, and run full production trials in-house, optimizing tooling geometry and reducing lead times.

services include extrusion training, sample inspection, die cleaning, and end-product testing—positioning g uill as a comprehensive resource for quality control in advanced extrusion applications.

For More Information: guill.com

RENISHAW

Renishaw Launches CARTO Ballbar Connect App for Simplified Machine Health Checks

Renishaw has released CARtO Ballbar Connect, a user-friendly smartphone app for its QC20 ballbar system. Designed to streamline static machine tool assessments, the app enables users of all skill levels to run 3D Check sequences and quickly visualize machine performance.

Ballbar Connect automates repetitive tasks and minimizes the need for g -code expertise. It measures twenty-nine points in a spherical volume, comparing max/min radial readings to identify positioning accuracy deviations. t he app offers intuitive animations, simplified commands, and wireless connectivity for efficient workflows and rapid diagnostics.

Ideal for preventative maintenance and machine health monitoring, CARtO Ballbar Connect is now available for iOs devices.

For More Information: renishaw.com

XIRIS AUTOMATION

Xiris Releases NIR Weld Camera System with HDR Imaging and AI Integration

Xiris has introduced its Near Infrared (NIR) Weld Camera system, engineered for open arc welding applications requiring high-contrast imaging of the weld arc, electrode, and surrounding areas. With 140+ dB HDR capability and modular NIR LED illumination, the system delivers crisp, stable images without hazardous lasers.

t he NIR system supports manual monitoring and advanced machine vision analysis. When paired with Weldstudio™ software, it enables real-time defect detection and geometric measurement of the weld process. Ideal for gMAW and gtAW automation setups, the camera integrates with most production equipment and is suited for research, education, and industrial welding environments.

For More Information: xiris.com

ROBOTICS

Driving Automation and Innovation

Robotics and automation are transforming modern manufacturing, redefining efficiency, precision, and versatility across industrial processes. From welding robots and robotic tooling to autonomous technology and cobots (collaborative robots), innovations are seamlessly integrating robotics into diverse manufacturing workflows.

Key advancements include automated cells and press transfer robotics, enabling streamlined operations and reduced cycle times. Solutions like material handling systems and end effectors highlight the adaptability of robotics in tasks ranging from machining to assembly. With a focus on enhancing safety and productivity, the integration of RFID and enclosure systems, along with comprehensive training, empowers manufacturers to harness the full potential of robotics in an increasingly automated world.

Digital Twin Integration Streamlines CNC and Robot Automation

KuKA and Siemens pair SiNuMERiK ONE with robotic control for unmatched precision, flexibility, and ease of use

In an era where digital manufacturing requires seamless interaction between machines and data, siemens and KuKA have partnered to redefine how CNCs and industrial robots work together. By combining siemens’ sINuMERIK ONE CNC with a KuKA robot—linked via Profinet and orchestrated with Run MyRobot software—this integration delivers faster commissioning, greater accuracy, and a more intuitive operator experience.

At the heart of the solution is the sINuMERIK ONE control, siemens’ digital-native CNC that includes a fully integrated PLC and drive control. It interfaces directly with KuKA’s KR C5 controller via a standardized Profinet connection. using siemens’ Run MyRobot /Direct Control software, the CNC assumes full responsibility for the robot’s movement—ensuring coordinated operation with machine

tools while eliminating the need for a separate robot teach pendant. t his synergy offers end users several important benefits. First, the shared control environment means machine operators can program and manage robot movements directly from the sINuMERIK HMI, creating a unified platform for managing both CNC machining and robotic handling tasks. From loading and unloading parts to supporting complex automation cycles, this streamlines workflows and reduces programming time.

Additionally, the digital twin capabilities of sINuMERIK ONE allow users to simulate and validate robot-CNC interactions before a single move is made on the shop floor. t his drastically reduces commissioning time, improves safety, and enhances uptime during system changes or upgrades.

t he KuKA robot, which can be flexibly integrated depending on the machine configuration, delivers high-speed, precise handling. When synchronized with the sINuMERIK control, the system is capable of multi-axis coordination, making it well suited for use cases such as automated part exchanges, deburring, polishing, and component alignment—especially in high-mix, low-volume production environments.

t his approach also minimizes physical infrastructure. With robot control built into the sINuMERIK CNC, manufacturers can simplify their automation cells, reduce hardware costs, and streamline operator training. together, siemens and KuKA are shaping a more responsive, digitally native future for advanced manufacturing—where robots and machines communicate naturally, work collaboratively, and deliver measurable productivity gains.

For More Information: siemens.com

ABB Evolves IRB 1200 Small Robot Family, With Greater Speed, Precision and Choice

ABB has launched a new generation of its IRB 1200 small robot series, now available in four variants — 5, 7, 8, and 9 kg payloads — designed to boost performance in high-precision automation. the 9 kg variant offers best-inclass payload capacity, ideal for heavier parts. Powered by ABB’s OmniCore™ controller, the IRB 1200 achieves exceptional motion control with path accuracy down to 0.6 mm and repeatability of 0.011 mm, reaching speeds up to 1600 mm/s.

LOW SPEED HIGH-TORQUE

MOTORS… The Char-Lynn motor range consists of three major types based on the valving used to distribute fluid through the Orbit gear set (geroler or gerotor), Spool Valve, Disc Valve and VIS (Valve-in-Star). A variety of displacement sizes are available in each of the three motor types to provide a wide range of speeds and torques.

STEERING CONTROL UNITS… offer these advantages:

• Minimal steering linkage reduces cost, provides design flexibility.

• Complete isolation of load forces from the control station.

• Continuous, unlimited control action with low output torque.

• Wide selection of control circuits and meter sizes.

• Works with many kinds of power steering pumps or fluid supply.

GEAR PUMPS… DANFOSS 26 gear pumps with 13-tooth gears minimizes flow ripple to reduce noise and vibration. Bearing lubrication system uses inlet oil rather than high pressure oil, improving volumetric efficiency and power output. The 13 available displacements and many mounting configurations provide for an easy retrofit. Other series available.

HIGH PRESSURE

CHECKBALL PISTON PUMPS… Dynex high pressure hydraulic pumps with positive-seating checkball valves provide better wear and high volumetric efficiency. Pumps operate at pressures to 20,000 psi. Checkball pumps are ideal for hydraulic systems with demanding conditions and accommodate more force in a smaller package. At lower pressures, they provide the life and performance margin essential in critical environments. Checkball fixed displacement pumps offer flows from 0.22 to 60 U.S. gpm at 1800 rpm.

DIRECTIONAL CONTROL VALVES…

• HP Pattern Spool Valves — Simple spool valves eliminate complex valve circuits for fourway control in high pressure systems. HP03 pattern valves are rated for 15 U.S. gpm at 10,000 psi, HP05 pattern rated from 5 to 25 U.S. gpm at 8000 psi.

• NFPA/ISO Pattern Valves — Smooth spool movement with four-land design offers low pressure drop with large internal flow passages. 5000 psi valves rated to 165 U.S. gpm.

• VST Series Seated Valves — High pressure with low leakage. Reliable shifting with non-silting ball-on-seat design.

• Explosion Proof Option — Solenoids with special enclosures designed for use in hazardous locations. UL and CSA approved.

• Accessory Sandwich Valves — Mounts under directional valves, saves space, reduces weight and provides flexibility locating valves.

t his new family offers 5% faster cycle times, 20% weight reduction, and full compatibility with ABB’s AI-powered software tools, including Robot studio® and Appstudio™, enabling quick deployment across electronics, automotive, and general industrial applications. t he leaner design also allows for compact installation, reducing footprint and energy use — a critical consideration for growing sME automation demand.

For More Information: abb.com

DRAGANFLY

Draganfly Secures Strategic Military Order for Commander 3XL UAV Systems

Draganfly has sold its Commander 3XL uAV systems to a globally recognized defense contractor that supports persistent surveillance platforms for u s. and allied military operations. the Commander 3XL's modular payloads, extended endurance, and AI-enhanced control systems are engineered for integration with ground command and IsR infrastructure.

used for perimeter security and real-time situational awareness, the 3XL enhances surveillance capabilities

across complex terrains. CEO Cameron Chell noted the milestone as a key step in expanding Draganfly’s defense sector footprint. t he selection further validates the 3XL as a robust IsR platform adaptable to modern military needs.

For More Information: draganfly.com

INTERACT ANALYSIS

Global Collaborative Robot Shipment Growth Falls to 13.8% in 2024, But Strong Rebound Expected

Cobot shipments fell to a new low growth rate of 13.8% in 2024 amid macroeconomic pressures, supply chain disruptions, and softer manufacturing demand, according to new data from Interact Analysis. However, growth is expected to recover to 20.6% in 2025 and continue climbing through 2029, led by increased adoption in logistics, semiconductor, and electronics sectors.

Material handling and assembly remain core applications, accounting for 50% of current market revenue. China dominates with over 50% of shipments, driven largely by demand from electronics manufacturers. Long-term, global cobot revenues are projected to reach $2.5 billion by 2029, fueled by labor shortages, rising e-commerce, and flexible automation demand.

For More Information: interactanalysis.com

KUKA

KUKA to Showcase Automated Machine Tool Tending, AMR Intralogistics, and Additive Manufacturing at CMTS 2025

At CMts 2025, KuKA will present a working mini-factory at Booth #729 demonstrating machine tool tending, AMR intralogistics, and robotic additive manufacturing. the cell includes two lathes — each tended by KuKA robots — and material handling performed by the KMP 600P AMR. the CyberDrawer and PartNR cells, developed with Waybo, enable turnkey automation for CNC machine shops. Also featured: Dyze Design’s additive manufacturing cell with a KR CYBERtECH-2 robot printing plastic parts using a high-flow extruder. t he setup demonstrates KuKA’s mxAutomation for unified control via siemens 828D, allowing seamless robot and lathe operation through one interface. KuKA’s scalable automation solutions are backed by my.KuKA.com support, ensuring complete lifecycle integration.

For More Information: kuka.com

SEEGRID

Seegrid Advances VDA5050 Support for Interoperable AMR Integration

seegrid is actively progressing toward full compliance with the VDA5050 interoperability standard for autonomous mobile robots (AMRs), with foundational features launching in 2025 and full support by 2026. VDA5050, developed by VDA and VDMA, enables seamless communication between mixed fleets and centralized fleet management systems. to support this, seegrid has released an MQtt-based API incorporating key components of the VDA5050 standard: robot Factsheets, Actions (Pause/Resume), and real-time state feedback. t hese capabilities reduce integration time, eliminate vendor lock-in, and futureproof customer automation infrastructure. t he move reinforces seegrid’s commitment to open, scalable industrial automation.

For More Information: seegrid.com

Above: KUKA to Showcase Automated Machine Tool Tending, AMR Intralogistics, and Additive Manufacturing at CMTS 2025. Below: Seegrid Advances VDA5050 Support for Interoperable AMR Integration.

METALWORKING

Precision and Craftsmanship in Manufacturing

Metalworking encompasses the tools, technologies, and processes that drive precision manufacturing. This area highlights advancements in machining, grinding, lathing, and cutting systems, along with innovations like EDM (Electronic Discharge Machining). It captures the synergy between precision equipment and skilled craftsmanship, essential for producing high-quality components across diverse industries.

Focusing on the integration of controls, machining tools, and accessories, metalworking emphasizes the efficiency and accuracy demanded by modern manufacturing. From contract manufacturing to heat treating and gear machinery, it reflects the essential techniques and equipment shaping today’s industrial landscape. Whether utilizing traditional methods or cutting-edge innovations, metalworking celebrates the pursuit of excellence in every detail.

Eliminating All CNC Machine Crashes by 2030?

A Bold Vision for the Manufacturing industry

In the automotive world, safety is paramount. Volvo, a brand long recognized for its commitment to safety, once declared a bold vision: “No Volvo car should be involved in a fatal or serious injury crash by 2030.” Now, imagine applying that same ambition to the world of manufacturing—specifically CNC machining. Could we eliminate all CNC machine crashes by 2030?

As an engineer, that’s both an exciting and daunting challenge. But after more than 30 years in CAM simulation development, I believe it’s possible—and here’s how we’re getting there.

The Collision Avoidance Journey

Our journey began over a decade ago when a leading European builder of high-end 5-axis

CNC machines approached us to create a real-time collision avoidance system. With collaboration from the CNC control manufacturer, we gained access to a one-second look-ahead of machine movement. t hat window allowed us to detect collisions in advance and halt the machine in time—effectively preventing crashes. We called this technology the Collision Avoidance system (CA s ).

While we already had the simulation engine to detect collisions, implementing this system on a live industrial PC inside the machine revealed the true scope of the challenge. CNC machines, like record players, follow programmed instructions blindly. t hey have no concept of the “context” of what they’re executing. u nlike music, however, a bad NC program can crash a machine.

Solving for the Job Setup

A major obstacle was the lack of awareness the machine had about its own setup. While the machine geometry is constant, each job involves unique tooling, holders, and fixtures. to operate CAs effectively, we needed an accurate “Job setup” for each operation.

t hrough years of engineering work alongside machine builders and control manufacturers, we solved hundreds of integration issues. t he result: CA s could reliably avoid collisions—without generating false alarms that would disrupt productivity or damage parts.

We built a user interface for operators to input Job setup data manually and also developed a data format for importing it from CAM systems. t hat format became the Manufacturing Data Exchange specification (MDEs)— an open, free-to-use standard now supported by CAM vendors, machine tool builders, and control makers. With MDEs , we can feed exact job context into CA s systems, making crash avoidance highly accurate and scalable.

Toward an Industry-Wide Standard

If the vision is to eliminate CNC crashes industry-wide, then widespread adoption of CA s and MDEs is essential. While some companies use offline simulation rather than real-time avoidance, even those solutions benefit from MDEs data. It

enables any CNC environment to verify toolpaths, account for all geometries, and prevent unexpected collisions before pressing “cycle start.”

We believe that creating open, documented, and interoperable standards is the only viable path to industry-wide safety at scale.

Driving Toward a Safer, Smarter Future

Eliminating CNC machine crashes by 2030 may sound bold—but it’s achievable with the right technology, standards, and collaboration. With proven real-time CAs systems in place and growing industry adoption of the MDEs format, we’re taking meaningful steps toward that future.

It’s a vision that serves everyone: safer operations, fewer damaged parts, higher uptime, and greater confidence on the shop floor.

For more information on ModuleWorks and MDE s , visit www.moduleworks.com

ALMCO

ALMCO Brings Quality Parts Finishing and Washing Systems to FABTECH

Dedicated to providing manufacturers with the most innovative and productive parts finishing and washing machines, ALMCO will spotlight its sBB-8V round bowl finishing machine, the VB-1631 vibratory finishing tub, and the PRB18-36E inline conveyor parts washer at FABtECH 2025 in booth D41360. the machines deliver extreme efficiency, ease of operation, versatility, and high output.

t he sBB-8V features an 8 cubic-foot capacity and is part of ALMCO’s latest generation of round bowl-type finishing machines. Its spiral bottom bowl design improves part travel and discharge. Internal screening sections and separator screens ensure effective media separation and allow integration into automated systems.

t he VB-1631 from ALMCO’s Value Base series is a cost-effective finishing tub with aggressive vibratory action for consistent results. It offers a 5'3" working capacity and streamlined controls ideal for simple but precise finishing applications.

t he PRB18-36E inline conveyor washer provides multistage wash, rinse, and blow-off processes with heated tanks, adjustable spray nozzles, and automatic replenishment systems. Each washer can be modified for specific application needs.

For More Information: almco.com

MEVIY

meviy Adds D2 Tool Steel for CNC Milling – Ideal for High-Wear, High-Precision Applications

meviy, the on-demand custom parts manufacturing service by MIsuMI, now offers D2 tool steel as a CNC milling material. this addition provides high wear resistance, dimensional accuracy under load, and excellent toughness for applications such as die components, structural parts, and precision assemblies. D2 tool steel supports tight tolerances and is available in sizes up to 300 mm × 300 mm × 60 mm, with optional heat treatment and surface finishes.

For More Information: meviy.com

MEVIY

meviy Expands CNC Milling Capabilities with Larger

Part Sizes and Metric Taps

meviy has expanded its CNC milling service to support parts up to 1000mm × 600mm × 70mm (automatic quote) and up to 2000mm × 600mm × 200mm (manual quote), allowing engineers to design larger base plates, frames, and components. New tapping support includes M18–M24 via

automatic quote and M27–M36 via manual quote, meeting structural and high-cycle durability needs. this upgrade offers greater flexibility and precision for demanding manufacturing applications.

For More Information: meviy.com

NEPTUNE AVIATION

Neptune Aviation Upgrades Machine Shop to Meet Internal Demands, Expand External Customer Base

Neptune Aviation has become the first Montana company to install a Hermle C 400 gen 2, enhancing in-house capability to produce aerospace-grade components. Known for aerial firefighting, Neptune’s investment supports a shift to the Airbus A319 platform, allowing the company to manufacture custom parts with greater speed and autonomy.

With reduced reliance on third-party vendors, Neptune is now positioned to pursue aerospace contracts and broader industrial machining projects. t heir certified repair station status ensures compliance documentation for every component, making them a reliable partner in the precision manufacturing space.

For More Information: neptuneaviation.com

PALMGREN

14" x 40" Variable Speed Engine Lathe from Palmgren®

Palmgren’s 14" x 40" variable speed engine lathe is built for both heavy-duty metal removal and fine-tolerance turning. It features an electronically controlled variable speed inverter, hardened and ground gears in a splash lubrication system, and a cast iron bed for rigidity. With user-friendly controls and durable design, this lathe delivers versatility and power for demanding machine shop applications.

For More Information: palmgren.com

SECO TOOLS

Leading the Discovery of the Future – Sustainable Machining Through Data Intelligence

seco tools, in collaboration with the AMRC North West, is driving sustainable machining by integrating machine, environmental, and facility data into a single monitoring platform. their approach analyzes how humidity, energy usage, and cutting conditions affect performance, allowing users to correlate data to real-time carbon output and energy costs. By refining machining processes through live diagnostics and AI-driven feedback, seco is helping manufacturers meet environmental targets while improving operational efficiency.

For More Information: secotools.com

SIEMENS

New High-Inertia 1FK7-HI Servomotors Added to Siemens Offering

siemens has introduced high-inertia 1FK7-HI servomotors to meet the needs of high- and variable-load applications. Ranging from 3 Nm to 20 Nm in stall torque, these motors support IP64/65/67 ratings and are available with Drive-Cliq® plug-and-play interface for sinamics and sinumerik systems. Options include plain or keyed shafts, brakes, and incremental or absolute encoders. siemens also enables quick field replacement and encoder auto-alignment.

For More Information: usa.siemens.com/motioncontrol

SOFTWARE

The Digital Backbone of Modern Manufacturing

In an era where innovation drives productivity, the Software section explores the cutting-edge tools empowering manufacturers to streamline operations, enhance precision, and optimize performance. From CAD/CAM/CAE design platforms to CNC simulation and process verification, this category reveals how digital solutions are revolutionizing the way products are conceptualized, created, and delivered.

Cybersecurity at the Core: Securing the Smart Factory of the Future

ACovering a broad spectrum of applications—such as ERP systems, factory floor software, and industrial IT—this section emphasizes the importance of connectivity and real-time data in achieving operational excellence. Topics like quality control, job tracking, and program optimization showcase how software bridges the gap between vision and execution, enabling manufacturers to stay competitive in a fast-evolving industry.

Cybersecurity for smart factories

s manufacturers embrace smart factory initiatives, cybersecurity is emerging as a mission-critical pillar—not just a compliance issue, but a core design principle that underpins long-term resiliency, operational efficiency, and trust. According to a recent joint report by Deloitte and the Manufacturers Alliance, many manufacturers are underprepared for the escalating threat landscape as It and Ot systems converge.

today’s smart factories are powered by a deeply interconnected mix of sensors, software, robotics, AI, and cloud-based platforms. t his hyperconnectivity brings exponential benefits in productivity and data insights, but it also expands the attack surface dramatically. Cyber threats such as ransomware, data manipulation, and distributed denialof-service (DDos) attacks now have the potential to bring entire physical operations to a standstill.

t he report reveals a stark gap

in readiness: only 15% of surveyed manufacturers expressed high confidence in their ability to manage cyber risks over the next five years. Nearly half of respondents admitted to only moderate confidence, highlighting the urgent need for a shift in mindset, culture, and investment.

Bridging the IT/OT Divide

One of the most pressing challenges is the misalignment between traditional It security functions and operational technology (Ot ) teams. Ot teams prioritize uptime and throughput, while It focuses on data integrity and network security. Without a unified strategy, blind spots emerge— especially in asset visibility, patch management, and access control across the factory floor.

smart factories demand a holistic cybersecurity approach that breaks down these silos. Manufacturers must create integrated cyber strategies that encompass every layer of the

operation—from programmable logic controllers (PLCs) and industrial PCs to cloud interfaces and edge devices.

Recommendations for Building Cyber Resilient Factories

the report outlines key actions for embedding cybersecurity into the DNA of smart manufacturing:

» Establish a shared cyber strategy that unites It, Ot, engineering, and executive leadership under a common vision of cyber resiliency.

» Map and monitor all digital assets, including legacy equipment, to understand vulnerabilities and risk exposure in real time.

» Implement layered defenses, such as zero-trust architectures, network segmentation, and role-based access controls.

» Incorporate security into design cycles for every new automation deployment or retrofit—rather than relying on post-deployment fixes.

» Regularly test breach response and recovery plans through simulated attacks and tabletop exercises.

» Invest in training across all levels, ensuring that frontline technicians understand security implications of connected systems.

From Reactive to Proactive

the most advanced manufacturers are evolving beyond

compliance checklists to embrace cybersecurity as a competitive advantage. By designing security into every layer of their digital infrastructure, they build smarter, more adaptable, and more trusted operations.

As one executive noted in the report: “Cyber is no longer a separate strategy—it’s how we future-proof our factory.”

For smart factories to thrive, cybersecurity must become inseparable from innovation.

For More Information

t he article "Cybersecurity for smart Factories" was originally published by Deloitte and provides insights into safeguarding digital manufacturing environments as they evolve toward Industry 4.0. It outlines strategies for identifying threats, embedding security into organizational culture, and protecting connected systems across manufacturing facilities.

to explore the full white paper and additional cybersecurity resources from Deloitte, visit: www.deloitte.com

APPLIED MANUFACTURING TECHNOLOGIES

Advances Ignition Capabilities with Gold Certification

Applied Manufacturing technologies (AMt ) is expanding its Ignition capabilities with new achievements in gold Certification. One engineer recently became gold Certified, with three more currently in training—demonstrating AMt ’s commitment to delivering data-driven automation solutions. Ignition, developed by Inductive Automation, connects sQL databases with plant floor equipment and supports real-time data visualization and system integration. AMt engineers bring extensive expertise in PLCs and industrial robots, enhancing their ability to deploy Ignition across complex applications. Recently, AMt helped a life sciences facility monitor and automate key processes, integrating Ignition with MEs for traceability and compliance.

For More Information: appliedmfg.com

HEXAGON

72% of U.S. Manufacturers Say Outdated Technology Is Hurting Hiring as Reshoring Ramps Up, Hexagon Research Finds

Hexagon’s 2025 America’s state of Manufacturing Report highlights that while reshoring gains momentum, outdated technology and workforce shortages threaten progress. the report, based on a Dynata survey of 500 u s. manufacturing professionals, reveals 72% say tech limitations hurt hiring, and 28% believe labor shortages will slow reshoring. Hexagon emphasizes the need for advanced tools like AI and digital twins to modernize operations and improve perception of manufacturing careers. the study found a disconnect between leadership and frontline workers on industry image, and noted only 8% of companies feel they’re doing enough to reskill workers for the future.

For More Information: hexagonmi.com

MASTERCAM

Machining Performance with Advanced Productivity Tools and AI-enabled CAM Intelligence

Mastercam 2026 introduces workflow enhancements and new machining capabilities aimed at increasing productivity and reducing programming time. Highlights include redesigned solid Hole Functionality, improved Mill tool Holder Designer, AI-driven CAM support via Mastercam Copilot, and expanded mill-turn features. the update addresses common challenges in tool management, part setup, and deep pocket machining. AI features in early access help reduce learning curves and accelerate workflows. With upgrades in precision control, user interface, and integration, Mastercam 2026 continues to support manufacturers adapting to complex, high-performance requirements.

For More Information: mastercam.com

Appoints Alison Hawkins as CEO, Reinforcing Deep Commitment to Customer Success

Proshop ERP has named Alison Hawkins as its new CEO, reinforcing the company’s customer-first mission. With extensive experience as COO and CFO, Hawkins now joins the founding team to lead Proshop’s ERP/QMs/MEs platform into its next phase. serving hundreds of North American manufacturers, Proshop continues to enhance its cloud-based software to help customers scale operations and remain audit-ready. under Hawkins, the company will focus on product innovation and expanding its network of events to support learning and peer collaboration across the industry.

For More Information: proshoperp.com

PROSHOP ERP

TOOLING AND WORKHOLDING

Precision in Action

Tooling and Workholding is the cornerstone of precision manufacturing, ensuring that materials are securely held and processes are executed with unparalleled accuracy. This section highlights the latest innovations in clamps, chucks, collets, and magnetic workholding, alongside advancements in rotary tables, toolholders, and modular fixturing systems. Together, these solutions enable manufacturers to achieve repeatability, reduce setup times, and enhance overall productivity.

From versatile milling and turning tools to specialized threading and gear-cutting instruments, this category delves into the diverse range of equipment designed to meet the unique demands of every operation. Whether exploring robotic end-effectors for automation or custom fixtures for intricate designs, Tooling and Workholding underscores the critical role these components play in driving efficiency and precision across the manufacturing spectrum.

From Downtime to Peak Performance: The Case for High-Precision Tool Holders

Agood tool holder might just be the glue that holds your job together. Often overlooked, it’s a critical link between your machine and cutting tools—impacting efficiency, profits, and part quality. While tools cut and spindles spin, the tool holder ensures stability and precision.

Improved tool life, one of the greatest cost-saving opportunities in your shop, doesn’t just depend on speeds, feeds, or advanced coatings—it depends on tool holders, the most consistent variable across all applications.

Project Saved with BIg-PLUS Tech

At Mecanizados Laguna, machining deep, precision-parallel holes in a large motor housing was a major challenge. tight tolerances and material stress made setup difficult—until BIg DAIsHOWA's BIg-PLus dual-contact

holders brought unmatched rigidity. With simultaneous contact at the spindle face and tool shank, issues with parallelism and circularity were resolved. Productivity tripled, insert life tripled, and total cycle time was halved—from one month to two weeks—while securing future business through improved quality.

Better Molds with Better Milling Chucks

Monterrey-based taller de Maquinados was struggling with tool wear, surface finish, and cycle times—even after upgrading CNCs. BIg DAIsHOWA’s Hi-Power Milling Chucks doubled speeds and feeds, cut cycle times in half, and extended tool life by 80%. the shop now runs machines unattended and has gained new clients in Mexico’s competitive mold market.

Taking Flight with Advanced Tool Holding

supplying Blue Origin means working with exotic materials and tight timelines. Baker Manufacturing relies on BIg DAIsHOWA’s angle heads and BCV50-Mega series chucks to reach complex angles while reducing vibration. these holders extend $400–$600 cutting tools from one to 20 parts per use and protect $10,000 aerospace components from scrap—proving critical for both budget and mission success.

Prototyping Success with Micro Tool Holding

trek Bicycle’s Development Lab has just 10–14 days to turn ideas into prototypes. BIg DAIsHOWA’s MEg A Micro Chucks provided slim, rigid holders that avoided the excessive tilting and collision risks of ER holders. t he result: 50% fewer reach issues, smoother finishes, higher speeds, and fewer compromises—without the cost of shrink-fit tooling.

Racing Against Time with Precision Tool Holding

At team Penske’s shop, improvements mean faster lap times. BIg DAIsHOWA’s Mega ER collets delivered under 0.0002" runout in long-reach reaming. Hi-Power Milling Chucks eliminated vibration and enabled higher spindle speeds, increasing tool life by 30%. Digital boring heads eliminated test cuts, allowing real-time adjustments and cutting bore finishing time by 80%. With 50,000 parts machined annually, this precision is a race-day advantage.

For More Information: bigdaishowa.com

Precision Carbide Tooling Solutions

EMUGE Introduces American-Made End Mills for Aerospace Cutting

EMugE-FRANKEN usA now manufactures its tiNox-Cut VAR End Mills in Massachusetts, specifically engineered for tough aerospace materials like titanium, Inconel, and stainless steel. Four configurations offer roughing and finishing capabilities, with internal coolant channels, 4–7 flute options, and advanced PVD coatings for wear resistance. Paired with FPC Milling Chucks, the system provides secure anti-pullout performance for high-impact machining.

Variety of Threaded Adjustable Grippers Offer Long Wear Workholding

Fairlane expands its lineup of adjustable grippers with hex head, round head, and threaded body designs available in tool steel and carbide-tipped options. With multiple tooth patterns, pad diameters, and shank sizes, these grippers provide height adjustability and secure holding in tight fixturing environments. specialized versions like the Adjustagrip and Accugrip add flexibility for fixture and chuck jaw setups.

For More Information: fairlaneproducts.com

For More Information: emuge-franken.com

Standard-Direct.us

Turn static files into dynamic content formats.

Create a flipbook
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.
Industrial Machinery Digest - August 2025 by Industrial Machinery Digest | IMD by Source 360 Media - Issuu