SORALUCE Milling Boring and Turning Machines

Setting New Standards 1

Setting New Standards

THE SATISFACTION OF A DREAM COME TRUE Half a century on, SORALUCE not only continues to grow against the physical backdrop of the banks of the Deba River, but also continues to transcend its geographical limits through the joint effort of the founders and those who continue their work, turning this local reality into a globalised success.

The SORALUCE brand name, through a wide network of alliances and subsidiaries, is today present in all five continents and is a world reference point in the design and production of milling-boring machines.

1962 1966

1983

1986

1966 >> 1988 · Production of special machines - transfer machines

1983 · Constitution of Debako regional industrial group (later DANOBATGROUP)

1962 · Foundation of Talleres SORALUCE 1962 >> 1 970 · Production of radial drilling machines

1971 1971 >> 1988 · Production of boring machines

1986 · Foundation of IK4-Ideko research and development centre

1989 1989 · Design and production of first SORALUCE milling machine

1984 1984 >> 1988 · Manufacture of machining centres

1988 1988 · Production of first milling machines

1991

1993

2001

1993 · DANOBATGROUP China is founded

1991 · Constitution of Mondragon Corporation · Bimatec - SORALUCE is founded

1999 2001 · SORALUCE ITALIA is founded

1999 · SORALUCE FRANCE is founded

2007 2010

2010 · DANOBATGROUP India is founded

2007 · Lakber is founded

2011 2011 · DANOBATGROUP Russia is founded

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INDEX

04

16

06

18

07

20

08

34

10

40

14

41

15

38

SORALUCE, MILLING-BORING AND TURNING SPECIALISTS

DANOBATGROUP and MONDRAGON

IK4-IDEKO and GOIMEK

OUR VALUES

Setting NEW STANDARDS in MILLING-BORING Technology

Setting NEW STANDARDS IN VERTICAL TURNING TECHNOLOGY

CUSTOMISED SPINDLES

SORALUCE MILLING-BORING HEADS

Milling and Boring HEADS and QUILL range

T, S, F, KB, F-MT, VTC AND PM range

ORIENTED TO CUSTOMER SECTORS

REFERENCES

SORALUCE GLOBAL SOLUTIONS

WORLDWIDE PRESENCE

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Setting New Standards

SORALUCE, MILLING-BORING AND TURNING SPECIALISTS Founded in 1962, SORALUCE is one of the global leaders in the design and manufacture of advanced technology and high performance Milling Machines, Milling-Boring Machines, Milling-Turning Centres and Vertical Turning Centres.

In a world where products are ephemeral and technologies are continually being outdated, SORALUCE has a marked technological vocation and pursues precision and robustness in its machines above all else. A smart combination of intelligence and creativity built up over the last 50 years allows SORALUCE to offer competitive solutions to customers in their respective sectors.

Its commercial activity on the world’s most important and most demanding Milling-Boring markets such as Germany, China, Italy, Brazil, India and Russia, is concentrated on sectors including Railways, Energy (Wind Power, Nuclear, Gas), Shipbuilding, Construction Machinery and Capital Goods.

With a staff of 270 people all around the world, SORALUCE has a turnover of some 100 million euros and almost all its production is destined to export.

TURNOVER (1996-2012) 120 110 100 90 80 70 60 50 40 30 20 10 0 1996

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1997

1998

1999

2000

2001

2002

2003

2004

2005

2006

2007

2008

2009

2010

2011

2012

Milling and boring machines assembly workshop

The company’s success is based on quality, service, technological differentiation and its marked international character.

SORALUCE currently has four assembly plants in Bergara (Spain) and one Technology Centre in Limburg (Germany).

Advanced head manufacturing centre

A brand distinguished by its great reliability, high performance and advanced technology, SORALUCE offers its customers solutions geared to productivity and efficiency. More than 2500 milling and boring machines

installed around the world are proof of its commitment to its customers’ results.

SORALUCE is present in 37 countries, through owned subsidiaries, portfolio companies and local dealers.

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Setting New Standards

DANOBATGROUP and MONDRAGON SORALUCE forms part of DANOBATGROUP, the Machine Tool division of MONDRAGON Corporation, one of the most important European holding companies. Its production represents 40% of the total Spanish machine tooling market.

DANOBATGROUP Headquarters

MONDRAGON Corporation Headquarters

The Group´s range of products also includes Grinding machines, Turning machines, Sawing & Drilling machines, Composite parts and Punching machines.

The DANOBATGROUP employs around 1050 specialists and has an annual turnover of 220 million euros, 85% of which is attributable to foreign exports.

These wide ranges of products are marketed under two world renowned brands: DANOBAT (Multi Technological Solutions specialists) and SORALUCE (Milling & Boring specialists).

The DANOBATGROUP owns ten first class production plants in Spain, Germany, the UK and India and commercial offices all around the world.

MONDRAGON

TURNOVER (Million E) WORKFORCE

1.885 RESEARCHERS

14

technology centers

OWN university with

4.000

students

6

13.970 83.569

230 1.222

94

70%

Production subsidiaries worldwide

of sales are international

IK4-IDEKO and GOIMEK ik4-Ideko Conscious of the need to develop and innovate its products if it is to remain a market leader for Boring-Milling Machines, SORALUCE is backed by ik4-Ideko, the only Spanish Research and Development

Centre dedicated exclusively to Machine Tools, which belongs to DANOBATGROUP. SORALUCE subjects all its components and machines to constant development at

the ik4-Ideko Technology Centre. This ensures that the design of its products and productivity can be continually improved and adapted to the latest technological innovations.

IK4-IDEKO facilities

Ultra-precision laboratory at IK4-IDEKO

The workshop, located in the vicinity of the assembly plants, has state-of-the-art machining facilities: gantry milling machines, travelling column milling machines, double column surface grinding machines with

tangential and universal wheelheads, measuring machines in air-conditioned areas, painting cabinets, etc. It guarantees high precision supply of assembly components to the companies in the Group.

Goimek facilities

Workshop at Goimek

GOIMEK GOIMEK is DANOBATGROUP’s highprecision machining workshop, mainly dedicated to machining the group’s largesized key components.

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Setting New Standards

OUR VALUES Reliability SORALUCE milling and boring machines are distinguished by their high reliability, provided by: · Ultra-precision and modern, highly productive resources; · Assembly process defined and verified with absolute rigor by highly skilled operators; · Total inspection: All the machines’ structural, head and key components are internally verified; · Functionality test; · Running test: machine running during for 125 hours (48 non-stop); · Continuous improvement process.

Precision Highest precision of the different elements (heads, machine structural elements, commercial elements, etc) and final product guaranteed by: · R&D focused on improvements to the high precision of our machines: Accura Head, Ram Balance, etc; · High precision manufacturing and measuring machinery; · Critical components manufactured and verified in-house (bed, column, ram, gears, head bodies, etc);

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· Inspection of 100% of the elements assembled in the machine; · Supplier certification system; · Assembly elements required with 50% below standard tolerance; · In-process verification during assembly process protocol; · In-house manufactured ultra-precision heads;

And certified by: · Machine tolerances to ISO standards are achieved mechanically (with no electronic compensation); · Long lasting precision during machine life.

And certified by: · More than 2500 machines installed around the world; · Fidelity of our clients with repeat purchases > 61%; · High capacity up-to-date spare part warehouse uptime guaranteed.

Competitiveness Highly efficient millingboring machines qualified by: · Highly qualified service engineers; · Minimal downtime during the machine’s working life; · 70 spare heads available for our customers; · Productivity levels optimized by Soraluce custom cycles; · Multi-technological R&D at customer´s service; · Experiences Aplication Department, ready to implement high productivity solutions for different industrial sectors.

And certified by: · Assistance in 40 countries; · Assistance in 24 - 48 hours; · Machine availability > 95% - 98%.

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Setting New Standards

Setting NEW STANDARDS in MILLING-BORING Technology SORALUCE has an inhouse R+D+i team that materializes the new developments in millingboring machines and millingboring heads defined together with the customers for greater market intelligence; real technological innovation at the service of the customers.

Additionally, for these type of developments and medium- and long-term research and development, SORALUCE has the support and knowledge of Ik4-Ideko, the only Spanish Research and Development Centre dedicated exclusively to Machine Tools.

In a world of constant innovation in millingboring technology, SORALUCE constantly seeks an optimum win-win relationship with its customers. To this regard,

SORALUCE provides technologically advanced solutions, previously tested and totally guaranteed.

SORALUCE reinvests more than 7% of its net sales in research and development; technologies and innovations that differentiate SORALUCE from its competitors. The latest technologies are utilized to achieve the highest precision and reliability.

RAM BALANCE Improved precision in large working volumes The Dynamic CNC Ram Balance System, patented by SORALUCE, basically takes care of the geometrical accuracy – straightness and parallelism- of the ram traverse over the Y and Z axis travels, and is specially suitable for machines equipped with extensive traverses and a head changing system.

Vertical Axis Saddle Servomotor

Damping System

Planetary reductor Planetary roller screw Measuring system

Fixed roller bearings

Loose roller bearings (one DOF)

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CNC controlled

Dynamic

Balance system

The system is driven by a numerically controlled servomotor. Drive action is measured using a direct-measuring scale that checks actual system response. The system is 100% controlled at any time and in any position and with any head.

Configurable compensation values. Tables can be positioned anywhere in the work area. Works for any position. Different tables created for different heads. Real time customised compensation.

The system works in both positive and negative directions. This means that optimum compensation can be achieved for a wide variety of head weights.

MODULAR QUILL

Milling & boring: finally both concepts in a single machine is 100% real SORALUCE has redefined the concept of Milling & Boring thanks to its new patent, unique on the market, for a Quill changing system that helps combine the benefits of traditional boring machines with the advantages of modern milling machines, all in one single machine.

The system interchanges the modular quill spindle with the rest of the heads totally automatically, thus allowing different quill spindles with different diameters and lengths (Ă˜ 130 - 180mm / W: 700 - 1000 mm) to be available together with all the necessary heads to machine any component.

Traditional solution

Soraluce solution

Long distance from the column to the spindle nose in automatic heads. That means:

Short distance between the automatic head and the column.

That means:

Less than 32 kW for the indexing heads;

Most stable solution: up to 46 kW @ S1 with Automatic / Orthogonal heads; up to 60 kW @ S1 with angular heads.

Need to move the component to machine one component on 5 faces;

Compact solution: the spindle axis of the indexing head is at the same distance as the spindle nose of the boring bar.

Machine stopped during quill repairs and revisions.

Non-stop machining. The machine keeps on running all the time, even when checking the quill.

Different quill diameters / lengths can be combined in the same machine.

Full interchangeability with standard heads.

Maximum flexibility thanks to the full Automatic Head & Quill Changing System.

ADAPTIVE CONTROL Optimum performance under control The current production scenario, unattended machining is becoming more and more important to continue with the tendency of increasingly cost efficient processes.

SORALUCE Adaptive Control consists of an automatic adjustment of the defined cutting parameters depending on the real machining situation that is permanently monitored by the Adaptive Control Algorithm integrated into the CNC of the machine.

This way, when the real working load on the spindle is less than programmed (less

material than expected), the machine can speed up the feed, shortening the machining time.

By contrast, when the working load is higher than programmed (more material than expected), the machine automatically slows down the feed to protect the machine and the workpiece.

Machining:

AC controler output:

Signal Spindle:

>>

Overmax 100% >>

Limit (set)

Overmin

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Setting New Standards

Accura heads More accuracy in the working area Thanks to the specific SORALUCE developments, head articulation positioning deviations have been reduced to a minimum. These allow for the compensation of head kinematic values and orthogonal position offsets (M10 functions), for any position in the work area.

Some advantages of the system developed by SORALUCE: · Calibration for any type of head. · Calibration for any position in the work area. · Calibration for any angle, not just orthogonal.

· Offset error compensation due to thermal expansion. · Distance between different head spindle noses is measured (machines with automatic head changing system).

CUSTOM CYCLES Custom made user cycles Thanks to its accumulated knowledge of customers’ real needs, SORALUCE develops and provides specific Custom Made User Cycles to facilitate programming of repetitive machining operations to be performed on complex components.

This Custom Cycles pack includes cycles such as: · Pecking cycles drilling. · Tapmatic tapping. · Spiral milling by interpolation. · Conical milling by interpolation. · Radius milling by interpolation. · Chamfer milling by interpolation.

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Additionally, SORALUCE incorporates cycles to guarantee the precision of rotary-travelling tables: · Compensation of the rotary axis of the table. · Compensation of the tilting axis of the table

· Easy-to-use interface, 100% integrated with HEIDENHAIN iTNC530 HSCI and SIEMENS 840D SL.

EASY TOOLS The best integration in 21st century production workshops Increasingly high productivity requirements are demanding the creation of new tools that maximize machine running time. This Complete Tool Pack by SORALUCE has been developed to respond to this requirement with one aim in mind: to make life easier for Production Managers, Programmers, Maintenance Teams and Machine Operators.

The pack, which runs in a external PC connected by ethernet to the machine, consists of the following software modules:

· INDEXMILL: Calculates the positioning of each joint to optimize the tool’s orientation.

· PREVENTIVE MAINTENANCE: Machine maintenance plan management.

· ALARM MODULE: Real time checking of the alarm status.

ECO-DESIGN Towards the green machine SORALUCE has become the first company in the Machine Tool sector to gain certification for its Product Design and Development Process Management System (Eco-Design) in accordance with the ISO 14006 standard. This standard specifies the requirements to be applied during the design and development process for improvement of an organisation’s products and services through an environmental management system.

SORALUCE obtained this Certificate with the re-design of the TR milling machine model that led to an overall environmental impact reduction of over 18%:

· 11% reduction of consumption during the manufacturing process. · 16% reduction in electricity consumption during use. · 21% reduction in lubricant consumption during use.

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Setting New Standards

Setting NEW STANDARDS IN VERTICAL TURNING TECHNOLOGY

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High accuracy

Thermal expansion

The VTC range is optimised to achieve excellent machining results regarding dimension accuracy and surface finish performing the best results for X, Z and C axes positioning and reducing deformations due to thermal expansion.

The machines design and their structural cast iron components, enable a high thermal stability face to temperature changes caused by the main motor, ram motor, etc. During every machine test, we check that those thermal expansions do not affect the quality of the machining.

Multifunction

Hydrostatic

Combining turning, milling, drilling, grinding and special measuring devices in a single machine tool has generated considerable interest in DANOBAT’s VTC range. DANOBAT has also designed and manufactured several special new heads/ spindles for customised applications, such as head with Y axis and head with B axis.

Danobat has developed the VTC-H range in order to meet the market demand for the large diameter Vertical Turning Centres.

Hydrostatic technology has been applied in the following areas of the machine: · Hydrostatic slideways are used in both the X and Z axes. · The table is supported radially and axially by hydrostatic elements.

CUSTOMISED SPINDLES

Tool holders for modular tools: Capto, KM...

Part probing system

ATC (Automatic Tool Changer)

Tool presetting system

Straight and 90ยบ milling heads for live tools

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Setting New Standards

SORALUCE MILLING-BORING HEADS

01 Design

02 03 Manufacturing Verification

SORALUCE heads are designed in-house by an experienced team of engineers, prioritizing reliability and precision with respect to other features.

The manufacturing process is conducted in-house, in a state-of-the art workshop with temperature and humidity control.

Additionally, Soraluce has its own R&D head department, for enhanced final product design. Our own Research and Development Centre ik4-Ideko participates in the development of new head models, calculating rigidity, torque and permissible power values.

Design and production of heads are fully integrated; the design department responds immediately to any questions arising during production.

Continuous improvement methodology is applied in order to continually maintain the highest standards.

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SORALUCE uses ultra-precision machining centres to achieve extremely tight tolerances.

Strict in-process quality control of 100% of the components assembled on the heads.

Soraluce has MMC verification units in order to guarantee the required precision values.

04 Assembly Assembly of SORALUCE heads by highly skilled assembly engineers in temperature- and humiditycontrolled assembly shops.

Assembly and intermediate and final verification processes are strictly defined and rigorously followed.

05 Running-in The heads undergo 72 hours of non-stop testing on specifically designed test benches to certify the highest quality standards for the most critical component of the machine. These benches are used for testing joint precision, leak prevention, checking the temperature of the heads at different speeds, etc.

An additional 125 hours of running-in is carried out with the head on the machine, in order to certify the most reliable head performance.

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Final product

SORALUCE milling-boring heads are acknowledged as being in a class of their own thanks to their high reliability. The broad range of SORALUCE heads (Universal, Orthogonal, Horizontal, Modular Quill, Angular, Special, etc) are distinguished by their precision and high performance, enabling complex milling, boring, drilling, reaming and taping operations to be performed with great accuracy.

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Setting New Standards

Milling and Boring HEADS and QUILL range

Universal head

Orthogonal head

Fixed horizontal boring head

37 / 46 kW 2,5º x 2,5 º / 1º x 2,5º / 0,001º x 0,001º 3000 / 4000 / 5000 / 6000 rpm

37 / 46 kW 1º x 1º / 1º x 0,001º 4000 / 6000 rpm

37 / 46 / 60 kW 3000 / 4000 / 5000 rpm

Automatic angular rotary head with manual tool change

NC facing and boring head

Modular quill spindle · Ø 130 mm, W=700 mm, 46 kW, 2500 / 3000 rpm · Ø 150 mm, W=1000 mm, 71 kW, 3000 rpm · Ø 180 mm, W=1000 mm, 71 kW, 2500 rpm · Ø 200 mm, W=1200 mm, 100 kW, 2000 rpm

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Specific sector / application heads

Angular head for Railway bogie machining

Angular head for motor block machining

5 Axis continuous head for Mould and Die and Aeronautics

Automatic head changing system Soraluce has developed an automatic head changing system with adapter flanges.

The system consists of a specially prepared machine ram and a specific head adapter flange.

Accurate ram and head fitting is achieved by hirth couplings, with each milling head clamped by several hydraulic clamping cylinders. Fluid and electricity supplies are provided via quick release couplings.

A fully enclosed pick-up station is provided to protect heads from pollution from the machining processes and the workshop environment during head stocking.

Modular quill changing

Orthogonal head changing

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Setting New Standards

T range BED TYPE MILLING CENTRE

Highlights: · Long-lasting precision, resulting from a strict design and assembly process. · Optimum stiffness and mechanical stability. · High stock removal capacity and precision machining in one single machine. · Customizable machine thanks to a huge variety of heads and options available. · Complete splash guarding. · Designed to be compact and ergonomic.

TECHNICAL SPECIFICATIONS: Characteristics

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T range

Longitudinal traverse, “X” axis

mm

2000 / 2500 / 3500 / 4500 / 5500

Vertical traverse, “Y” axis

mm

1000 / 1250 / 1400 / 1800

Cross traverse, “Z” axis

mm

1000 / 1200 / 1300

Spindle power

kW

24 / 28 / 43

Spindle speed range

rpm

4000 / 5000 / 6000

T range

HIGH PERFORMANCE IN A COMPACT MACHINE

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Setting New Standards

S range FIXED TABLE TRAVELLING COLUMN MILLING CENTRES

Highlights: · High flexibility and high precision finishing machining results. · High performance and efficiency provided by a high torque direct drive spindle motor. · A wide range of accessories can be installed in the work area to improve production capacities. · Pendulum machining, minimizing non-productive times. · First class ergonomy and stability with very low foundation cost.

TECHNICAL SPECIFICATIONS: Characteristics

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S range

Longitudinal traverse, “X” axis

mm

2500 ÷ 22500

Vertical traverse, “Y” axis

mm

1600 / 2000 / 2600

Cross traverse, “Z” axis

mm

1000 / 1200 / 1500

Spindle power

kW

43

Spindle speed range

rpm

4000 / 5000 / 6000

S range

ERGONOMIC AND LARGE CAPACITY

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Setting New Standards

F range FLOOR TYPE MILLING-BORING CENTRES

Highlights: · Accurate and efficient machining results. · Remarkably versatile - efficiently and precisely customised for any specific customer need thanks to the wide range of options available. · Large range of Automatic Heads, Boring heads, Quills and special heads. · Low gravity centre design in all the range: improved stability and reduced foundation costs.

TECHNICAL SPECIFICATIONS: Characteristics

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T range

Longitudinal traverse, “X” axis

mm

2500 ÷ 64000

Vertical traverse, “Y” axis

mm

1400 ÷ 8000

Cross traverse, “Z” axis

mm

1000 ÷ 2900

Spindle power

kW

32 ÷ 100

Spindle speed range

rpm

4000 / 5000 / 6000

F range

PRECISION FOR LARGE DIMENSIONS

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Setting New Standards

KB-150-W RANGE HORIZONTAL BORING MACHINE

HIGHLIGHTS: · Rigid stable design for maximum precision: the machine has been developed using the finite elements method and tested for maximum rigidity to reduce vibration problems to a minimum. · High feed forces of the cross axis and quill spindle, results in high stock removal capacity. Its heavy duty design and high dynamics provides optimum power and cutting speed capacity. · The highly rigid structure and boring spindle design, using the latest technologies for thermal stability, ensure long term machine precision. · Machine configuration allows the operator to be next to the working area, enabling easy part setting, measuring, etc.

TECHNICAL SPECIFICATIONS Characteristics

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Serie KB-150-W

Longitudinal travel, "X" axis

mm

2000 / 3000 / 4000 / 5000

Vertical travel, "Y" axis

mm

2100 / 2600 / 3200

Cross traverse, "Z" axis

mm

1500 / 2000 / 2500

Quill traverse, "W" axis

mm

800

Quill Ø

mm

150

Spindle power (S1)

kW

37 / 46

Spindle speed range

rpm

3000

Table surface area / Max loading weight

mm / Tn

1600x1600 / 10÷2500x3000 / 30

KB-150-W RANGE

RIGID AND ACCURATE

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Setting New Standards

F-MT range MILLING TURNING CENTRES

Highlights: · Integration of several processes in one machine: traditional milling machine operations + turning capabilities for heavy duty components, providing the possibility of manufacturing complex components in one machine and in one single setup. · Flexible working area that can be configured to the customers’ needs with one or multiple working stations with fixed tables and rotary tables usable for both milling and turning operations. · High dynamics: 45 m/min for the X axis and 35 m/min for the Y and Z axes, with acceleration of 2 m/s2 in each individual axis.

TECHNICAL SPECIFICATIONS: Characteristics

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F-MT range

Longitudinal traverse, “X” axis

mm

3000 / 4000 / 5000

Vertical traverse, “Y” axis

mm

1600

Cross traverse, “Z” axis

mm

1000 / 1300

Spindle power

kW

43

Spindle speed range

rpm

4000 / 5000 / 6000

F-MT range

MULTITASKING MACHINING

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Setting New Standards

VTC RANGE VERTICAL TURNING CENTRES

HIGHLIGHTS: · Proven performances in combining turning, milling, drilling and grinding operations with high precision and mass productivity. · New high standards of turning and machining capability for users in the most demanding industries: aerospace, railways, power generation, marine, large precision bearings, mining, valves and subcontracting. · Multifunction machine: combining turning, milling, drilling, grinding and special measuring devices in a single machine. · Excellent machining results regarding dimension accuracy and surface finishing. · Special design heads/spindles for customised applications are available.

TECHNICAL SPECIFICATIONS Characteristics

VTC-H

Table diameter

mm

2100 ÷ 3500

4000 ÷ 7000

Turning diameter

mm

2500 ÷ 4000

5000 ÷ 8000

Table drive motor

kW

55 ÷ 105

48 x 2 ÷ 105 x 2

kg

Max. workkpiece weight

30

VTC

Up to 50000

Up to 150000

Ram stroke, “Z” axis

mm

1500

1500 ÷ 2500

Ram trasverse, “X” axis

mm

2870 ÷ 4600

5600 ÷ 8800

Cross rail vertical traverse

mm

800 ÷ 1000

2000 ÷ 3500

Live spindle power

kW

22 ÷ 40

30 ÷ 40

Live spindle speed

rpm

3000

1500 ÷ 3000

VTC RANGE

Versatility that improves productivity

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Setting New Standards

PM RANGE PORTAL MILLINGBORING MACHINES

HIGHLIGHTS: · Wide range of portal milling and boring machines: moving table, gantry (moving column), gantry with moving traverse. · Multitasking – integration of different machining processes such as milling and boring (with turning head and table) for medium-big size components, machining the complete workpiece in the same machine in a single set-up. · Long lasting high precision thanks to a rigorous design and assembly process. · Optimum rigidity and mechanical stability. · High stock removal and precision machining in the same machine. · Efficiently and precisely customised for any specific customer need thanks to the wide range of options available. · Peripheral guards or full enclosure upon request.

TECHNICAL SPECIFICATIONS Characteristics

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PM

GANTRY PMG / PMGW / PXG / PXGW

Table length

mm

5000 / 6000 / 8000

N/A

Table width

mm

2500 / 3000

N/A

Working area width

mm

N/A

2500 ÷ 7000

Longitudinal travel, "X" axis

mm

5600 / 6600 / 8600

8000 ÷ 12000 (n x 2000)

Vertical travel, "Z" axis

mm

1500 / 1900

1500 ÷ 2600

Cross traverse, "Y" axis

mm

3750 / 4250

3750 ÷ 9500

Quill traverse, "W" axis

mm

N/A

1500 ÷ 4000 (PMGW)

Distance between columns

mm

3100 / 3600

3100 ÷ 8000

Spindle power (S1)

kW

37 ÷ 46

37 ÷ 100

Spindle speed range

rpm

4000 ÷ 6000

2000 ÷ 6000

Serie PM

High precision and productivity

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Setting New Standards

CAPITAL GOODS Soraluce provides high productive and efficient machines adapted to specific machining operations.

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GENERAL ENGINEERING Soraluce machines are remarkably flexible, allowing any specific component to be machined thanks to the wide range of options available.

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Setting New Standards

ENERGY High precision and high reliability machining results, with a minimum number of part set-ups.

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INDUSTRIAL vehicles Highly productive and flexible solutions maximizing productivity.

37

Setting New Standards

RAILWAYS Soraluce offers complete solutions for different rail industry components such as bogies, gearboxes, motor blocks, etc

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MOULDS AND DIES Soraluce provides high stock removal capacity and high precision finishing results in the mould and die industry.

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Setting New Standards

REFERENCES CAPITAL GOODS BOBST DIEFFENBACHER DURMAZLAR EIFFEL

MANROLAND MOTOFIL SCHMID MASCHINENBAU SCM GROUP

SMS MEER VAN DE WIELE WÄRTSILA ZHONGTAI BRIDGE

HAKKINEN JUMBO IND. MECANICA KINKELE MECANIQUES TARADELL

MPC SRL NK ANLAGEN OMCPR OSTERKAMP

REPA RUUKKI SCHWARZ VON SCHAEWEN

GAMESA GE ENERGY HELDECO JIANGSU WENHUI STEEL

LAKBER NUCLEAR AMRC SCHLUMBERG SIEMENS

SIEMPELKAMP STABLE SERVICES SUZLON WEG INDUSTRIES

JOHN DEERE KOMATSU KONECRANES LINDE

LONGGONG NEW HOLLAND OCM PEDERTRACTOR

PONSSE STILL TECNA 2000 UNITED MOTORS

BOMBARDIER CAF CHANGCHUN RAILWAY CJSC TRANSMASHHOLDING

CNR TANGSHAN RAIL. VEH. COVASUR CSR SIFANG LOCOMOTIVE KRYUROVSKY CAR

LIB NANJING PUZHEN SIEMENS STORK RMO

CM EUROPASTAMPI GAUKEL GEOCAM IMS DELTAMATIC

MAIER NUOVA STAME PROTON SACMI MOULDS & DIES

OMP PEREGO VOLVO WEISS METALLBAU WULIANGYE GROUP

ERMAKSAN HEIDELBERG HERRENKNECHT LAGUN ARTEA

GENERAL ENGINEERING CIMOLAI ZORZO FERRY CAPITAIN FORMAMETALL

ENERGY ANDRITZ BECKMANN VOLMER BHEL ENERCON

INDUSTRIAL vehicles ABUS FEMONT HYDROMEK JCB

RAILWAYS ADIF ALCAN SINGEN ALSTOM BEIJING FEB. 7TH RAILWAY

MOULDS AND DIES BMC BMW BOCAR BREUNIG

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SORALUCE GLOBAL SOLUTIONS

By the customer’s side from the start:

Custom solutions:

· Local sales service team at your disposal.

· Machining process improvement studies.

· Production process analysis by local product engineers.

· Tooling.

· Feasibility analysis.

· Fixturing.

· Technical & financial studies.

· Software.

· Custom machining solutions.

· Customer part machining acceptance trials.

Project management: · Machine set-up & commissioning.

Together throughout a machine’s life:

· Personnel training.

· Technical assistance by local service engineers.

· Production assistance.

· Telephone support. · Hotline. · Service contracts. · Preventive maintenance. · Spare part management.

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Setting New Standards

WORLDWIDE PRESENCE

SORALUCE, S.Coop.

Osintxu auzoa E-20570 Bergara (Spain) Tel.: +34 943 769 076 Fax: +34 943 765 128 E-mail: soraluce@soraluce.com www.danobatgroup.com

BIMATEC SORALUCE Zerspanungstechnologie GmbH In den Fritzenstücker 13-15 D-65549 LIMBURG (Germany) Tel.: +49 6431 97820 Fax: +49 6431 71102 E-mail: info@bimatec.de www.bimatec.de

SORALUCE ITALIA s.r.l.

Via Rovigo, 89 I-35042 ESTE - PADOVA (Italy) Tel.: +39 0429 603 001 Fax: +39 0429 615 497 E-mail: soraluce@libero.it

SORALUCE FRANCE, S.A.R.L.

3 Allée Jean Imagem 77200 Torcy - MARNE LA VALLEE (France) Tel.: +33 1 60 05 02 06 Fax: +33 1 60 06 56 47 E-mail: soraluce@club-internet.fr

SORALUCE AMERICA, INC.

5301 E. State Street, Suite 203 Rockford, IL 61108 Tel.: +1-815-315-9261 Fax: +1-312-205-0358 E-mail: sales@soraluce-america.com

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Room 826, Golden Land Building, 32 LiangMaQiao Road. Chaoyang District BEIJING P.R.C. 100016 (China) Tel.: +86 10 6467 3639 Fax: +86 10 6467 2119 E-mail: info@danobat.cn www.danobat.cn

8

Row House No.21, Aditya Breeze Park, Survey No.1, Hissa No. 2,3,4, Mauze Balewadi, PUNE 411 045 (India) Tel.: +91 20 66094531 Fax: +91 20 66094531 Email: danobatgroupindia@danobatgroup.com

Ul. Argunovskaya, 3/1 129075 MOSCOW (Russia) Tel.: +7 495 7877445 E-mail: dgmarketing@mondragon.ru

Owned subsidiaries Local dealers Delegations

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SORALUCE

Osintxu auzoa P. O. Box 90 E-20570 Bergara (Gipuzkoa) Espanha

Tel.: +34 943 76 90 76 Fax: +34 943 76 51 28 soraluce@soraluce.com www.danobatgroup.com

This document is not a contract. SORALUCE reserves the right to make changes to all models without prior notice. The illustrations in this catalogue remain the property of SORALUCE. 06/2013