Hyster L177 (H40FT, H50FT, H60FT, H70FT) Forklift Parts Manual

FORTIS® H40FT, H50FT, H60FT, H70FT (L177)

1599949 12/2015

©2015 HYSTER COMPANY

UNIT CODE L177 NORTH AMERICA

12/2015

SECTIONS 1

FRAME

2

ENGINE ASSEMBLY - GM

3

ENGINE ASSEMBLY - MAZDA

4

ENGINE ASSEMBLY - YANMAR

5

FUEL SYSTEM - DIESEL

6

FUEL SYSTEM - GAS/LPG

7

ELECTRICAL SYSTEM

8

TRANSMISSION

9

DRIVE AXLE

10

STEERING SYSTEM

11

BRAKE SYSTEM

12

HYDRAULIC SYSTEM

13

MAST-TWO STAGE LIMITED FREE-LIFT

14

MAST-TWO STAGE FULL FREE-LIFT

15

MAST-THREE STAGE FULL FREE-LIFT

16

OPTIONS

17

FIELD CONVERSION KITS

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UNIT CODE L177 NORTH AMERICA

12/2015

18

NUMERICAL INDEX

This Parts Manual is divided into 18 major sections which are listed above. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages to the corresponding tab.

12/2015

UNIT CODE L177 NORTH AMERICA

TABLE OF CONTENTS DESCRIPTION

PAGE

A ACCUMULATOR THREE STAGE FULL FREE LIFT ..............................................................................................................

ACCUMULATOR AND ATTACHING PARTS .................................................................................................

ADD ON OPTION KITS ...................................................................................................................................

ADD ON OPTIONS ADD ON TELEMETRY KITS ...........................................................................................................................

AIR FILTER ASSEMBLY GASOLINE AND LPG .................................................................................................................................

YANMAR 2.6L AND 3.3L DIESEL ...............................................................................................................

AIR INTAKE SYSTEM DIESEL - YANMAR 2.6L AND 3.3L (→ S/N L177B14427E) ......................................................................

DIESEL - YANMAR 2.6L AND 3.3L (S/N L177B14428E →) ......................................................................

GASOLINE AND LPG - GM 2.4L (→ S/N L177B15327E) .........................................................................

GASOLINE AND LPG - GM 2.4L (S/N L177B19203E →) .........................................................................

MAZDA 2.0L AND 2.2L LPG - 2006 EMISSION COMPLIANT ENGINES (→ S/N L177B15512E) ...........

MAZDA 2.0L AND 2.2L LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N L177B15326E →) ....................................................................................................................................................................

MAZDA 2.0L AND 2.2L, GASOLINE - 2006 EMISSION COMPLIANT ENGINES (→ S/N L177B15326E) ....................................................................................................................................................................

MAZDA 2.0L AND 2.2L, GASOLINE - 2007-2010 EMISSION COMPLIANT ENGINES (S/N L177B16207E →) .............................................................................................................

PRE-CLEANER AND DUCT - MAZDA 2.0L AND 2.2L ...............................................................................

ALTERNATOR AND MOUNTING GM 2.4L - GASOLINE AND LPG ................................................................................................................

YANMAR 2.6L AND 3.3L - DIESEL ............................................................................................................

ARMREST ASSEMBLY MINI-LEVER MODULES - SEMI-SUSPENSION SEAT WITH HIP RESTRAINTS (S/N L177V04458H → INC. 04450) ...................................................................................

MINI-LEVER MODULES - FULL SUSPENSION SEAT (S/N L177V04458H → INC. 04450) ....................

ASSEMBLED ENGINE GASOLINE AND LPG - GM 2.4L (SHEET 2 OF 4) .....................................................................................

GM 2.4L, GASOLINE AND LPG - SHEET 1 OF 4 ......................................................................................

GM 2.4L, GASOLINE AND LPG - SHEET 3 OF 4 ......................................................................................

GM 2.4L, GASOLINE AND LPG - SHEET 4 OF 4 ......................................................................................

MAZDA 2.0L AND 2.2L, GASOLINE AND LPG, 2007-2010 EMISSION COMPLIANT ENGINES (S/N L177B15327E → (2.2L GAS)) (S/N L177B15512E → 2.0L GAS AND LPG) (S/N L177B16207E → (2.2L LPG)) (S/N L177V01501F →) .....................................................................

AUXILIARY ONE AND TWO MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION (→ S/N L177B17861E (3 FUNCTION LOW RELIEF)) (→ S/N L177B18169E (4 FUNCTION LOW RELIEF)) (→ S/N L177B18729E (3 FUNCTION HIGH RELIEF)) (→ S/N L177B18808E (4 FUNCTION HIGH RELIEF)) ..............................................................................

MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION (S/N L177B17862E → (3 FUNCTION LOW RELIEF)) (S/N L177B18170E → (4 FUNCTION LOW RELIEF)) (S/N L177B18730E → (3 FUNCTION HIGH RELIEF)) (S/N L177B18809E → (4 FUNCTION HIGH RELIEF)) ..............................................................................

©2015 HYSTER COMPANY

See Service Manual for service procedures.

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TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

AUXILIARY QUICK DISCONNECT MANIFOLD AND HOSES THREE STAGE FULL FREE-LIFT (DUAL AUXILIARY WITH E-HYDRAULICS - F508/F563 (THREE AND FOUR FUNCTION) .....................................................................................................................................

THREE STAGE FULL FREE-LIFT (SINGLE AUXILIARY WITH E-HYDRAULICS - F508/F563 (THREE FUNCTION) .................................................................................................................................................

THREE STAGE FULL FREE-LIFT (SINGLE AUXILIARY WITH INTEGRAL SIDE-SHIFT AND EHYDRAULICS) - F508/F563 (FOUR FUNCTION) ......................................................................................

TWO STAGE LIMITED FREE-LIFT (DUAL AUXILIARY WITH E-HYDRAULICS) - F507/F562 (THREE AND FOUR FUNCTION) .............................................................................................................................

TWO STAGE LIMITED FREE-LIFT (SINGLE AUXILIARY WITH E-HYDRAULICS) - F507/F562 (THREE FUNCTION) .................................................................................................................................................

TWO STAGE LIMITED FREE-LIFT (SINGLE AUXILIARY WITH INTEGRAL SIDE-SHIFT AND EHYDRAULICS) - F507/F562 (FOUR FUNCTION) ......................................................................................

AUXILIARY TUBE EXTENSION KITS ............................................................................................................

AUXILIARY TUBE EXTENSIONS TWO AND THREE STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS (S/N D508V27243H →) (S/N D509V02104H →) (S/N D563V11351H →) (S/N D564V02122H →) ..............................................................................................................................

TWO AND THREE STAGE FULL FREE-LIFT (→ S/N D508V27242H) (→ S/N D509V02103H) (→ S/N D563V11350H) (→ S/N D564V02121H) ......................................................................................

TWO AND THREE STAGE FULL FREE-LIFT (S/N D508V27243H →) (S/N D509V02104H →) (S/N D563V11351H →) (S/N D564V02122H →) ......................................................................................

TWO STAGE LIMITED FREE-LIFT (→ S/N D507V02972H) (→ S/N D562V02053H) .............................

TWO STAGE LIMITED FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) .....................................................................

TWO STAGE LIMITED FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) .....................................................................

TWO STAGE LIMITED FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) .....................................................................

TWO STAGE LIMITED FREE-LIFT - WITH ISS CARRIAGE AND WITHOUT QUICK DISCONNECT FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) .....................................................................

TWO STAGE LIMITED FREE-LIFT - WITH ISS CARRIAGE AND MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) ............................................

TWO STAGE LIMITED FREE-LIFT - WITH ISS CARRIAGE AND E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) ............................................

AUXILIARY TUBES THREE STAGE FULL FREE-LIFT (F508/F563 SERIES MAST) - MANUAL AND E-HYDRAULICS VALVE WITH QUICK DISCONNECT ......................................................................................................................

THREE STAGE FULL FREE-LIFT (F508/F563 SERIES MAST) - MANUAL AND E-HYDRAULICS VALVE WITHOUT QUICK DISCONNECT ..............................................................................................................

TWO STAGE LIMITED FREE LIFT (F507/F562 SERIES MAST - WITH MANUAL AND E-HYDRAULICS VALVE WITHOUT QUICK DISCONNECT ..................................................................................................

TWO STAGE LIMITED FREE LIFT (F507/F562 SERIES MAST - MANUAL AND E-HYDRAULIC VALVE WITH QUICK DISCONNECT ......................................................................................................................

AUXILLIARY HOSES THREE STAGE FULL FREE LIFT - TWO STAGE LIMITED FREE-LIFT ...................................................

AXLE HOUSING WET BRAKE ...............................................................................................................................................

ii

See Service Manual for service procedures.

16-94 16-90 16-92 16-88 16-84 16-86 17-18

16-58 16-70 16-74 16-52 16-54 16-56 16-62 16-64 16-66 16-68 16-80 16-82 16-76 16-78 12-26 9-4

©2015 HYSTER COMPANY

12/2015

UNIT CODE L177 NORTH AMERICA

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

B BACK-UP ALARM ...........................................................................................................................................

BATTERY CABLES GM 2.4L - GASOLINE AND LPG ................................................................................................................

BEVEL GEAR WET BRAKE ...............................................................................................................................................

BRAKE ASSEMBLY DRY BRAKE ................................................................................................................................................

BRAKE COOLING SYSTEM SINGLE AND DUAL PEDAL - WET BRAKE (→ S/N L177B15745E) ........................................................

SINGLE AND DUAL PEDAL - WET BRAKE (S/N L177B15746E ↔ S/N L177V03122G) .........................

SINGLE AND DUAL PEDAL WET BRAKE - WITH ALUMINUM TRANSMISSION (S/N L177V03123G →) ....................................................................................................................................................................

BRAKE LINKAGE DUAL PEDAL - DRY BRAKE (→ S/N L177V04756H) ...............................................................................

DUAL PEDAL - DRY BRAKE (S/N L177V04757H →) ...............................................................................

DUAL PEDAL - WET BRAKE (→ S/N L177V03122G) ..............................................................................

DUAL PEDAL - WET BRAKE (S/N L177V03123G →) ..............................................................................

SINGLE PEDAL - DRY BRAKE (→ S/N L177V04756H) ...........................................................................

SINGLE PEDAL - DRY BRAKE (S/N L177V04757H →) ...........................................................................

SINGLE PEDAL - WET BRAKE (→ S/N L177V03122G) ...........................................................................

SINGLE PEDAL - WET BRAKE (S/N L177V03123G →) ...........................................................................

BRAKE MASTER CYLINDER ASSEMBLY DRY BRAKE ................................................................................................................................................

WET BRAKE (→ S/N L177V03122G) ........................................................................................................

WET BRAKE (S/N L177V04757H →) ........................................................................................................

BRAKE PEDAL CONVERSION KITS .............................................................................................................

C CAB → S/N L177B11272D .................................................................................................................................

S/N L177B11273D → .................................................................................................................................

AIR CONDITIONER ....................................................................................................................................

CONDENSER ASSEMBLY - CAB (WITH A/C) ...........................................................................................

FRAME AND ATTACHING PARTS (→ S/N L177B11272D) .....................................................................

FRAME AND ATTACHING PARTS (S/N L177B11273D →) .....................................................................

FRAME AND ATTACHING PARTS - CAB WITH A/C .................................................................................

HEATER ......................................................................................................................................................

INTERIOR PANELS (→ S/N L177B11272D) .............................................................................................

INTERIOR PANELS (S/N L177B11273D →) .............................................................................................

LH DOOR (→ S/N L177B11272D) .............................................................................................................

LH DOOR (S/N L177B11273D →) .............................................................................................................

RH DOOR AND HEATER ASSEMBLY (→ S/N L177B11272D) ................................................................

RH DOOR AND HEATER ASSEMBLY (S/N L177B11273D →) ................................................................

SLIDING REAR WINDOW ..........................................................................................................................

WINDOWS AND WINDOW WIPER SYSTEM (→ S/N L177B11272D) .....................................................

WINDOWS AND WINDOW WIPER SYSTEM (S/N L177B11273D →) .....................................................

WITH A/C ....................................................................................................................................................

©2015 HYSTER COMPANY

See Service Manual for service procedures.

16-8 7-42 9-6 11-12 11-16 11-18 11-20 11-6 11-8 11-28 11-32 11-2 11-4 11-22 11-26 11-15 11-35 11-37 17-2

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TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

CAB ATTACHING PARTS WITH A/C ....................................................................................................................................................

CAB DOORS PVC .............................................................................................................................................................

CAB WITH STEEL DOORS HEATER - WITHOUT AIR CONDITIONING ...............................................................................................

CAM POSITION SENSOR GM 2.4L GASOLINE AND LPG - 2010 SERIES .........................................................................................

CAMSHAFT AND DRIVE GEAR YANMAR 2.6L AND 3.3L - DIESEL ............................................................................................................

CAMSHAFT AND VALVES MAZDA 2.0L AND 2.2L, GASOLINE AND LPG, 2006 EMISSION COMPLIANT ENGINES (→ S/N L177B15326E (2.2L GAS)) (→ S/N L177B16206E (2.2L LPG)) (S/N L177B15512E → 2.0L GAS AND LPG) .............................................................................................

MAZDA 2.0L AND 2.2L, GASOLINE AND LPG, 2007-2010 EMISSION COMPLIANT ENGINES (S/N L177B15327E → 2.2L GAS) (S/N L177B15512E → (2.0L GAS AND LPG)) (S/N L177B16207E → (2.2L LPG)) (S/N L177V01501F →) .....................................................................

CAMSHAFT, CYLINDER HEAD AND MANIFOLDS GM 2.4L (→ S/N L177B05989D (LPG)) (→ S/N L177B06541D GAS) .....................................................

GM 2.4L ENGINE (S/N L177B05990D → (LPG)) (S/N L177B06542D → GAS) .......................................

CARBURETOR MAZDA 2.0L AND 2.2L LPG - 2006 EMISSION COMPLIANT ENGINES (→ S/N L177B15511E 2.0 LPG) (→ S/N L177B16206E (2.2L LPG)) ......................................

MAZDA 2.0L AND 2.2L LPG - 2006 EMISSION COMPLIANT ENGINES (→ S/N L177B15511E 2.0 LPG) (→ S/N L177B16206E (2.2L LPG)) ......................................

CARRIAGE THREE STAGE FULL FREE-LIFT - D508/D563 .........................................................................................

THREE STAGE FULL FREE-LIFT - F508/F563 .........................................................................................

TWO STAGE FULL FREE-LIFT ..................................................................................................................

TWO STAGE LIMITED FREE-LIFT - D507/D562 .......................................................................................

TWO STAGE LIMITED FREE-LIFT - F507-F562 ........................................................................................

CHARGE PUMP → S/N L177V14845L .................................................................................................................................

CHARGE PUMP ASSEMBLY S/N L177V14846L → .................................................................................................................................

CONTROL VALVE TRANSMISSION (→ S/N L177B19874E (HIGH PRESSURE IDLE)) (→ S/N L177B19274E (LOW PRESSURE IDLE)) .....................................................................................

CONTROL VALVE ASSEMBLY S/N L177B19875E → (HIGH PRESSURE IDLE) S/N L177B19275E → (LOW PRESSURE IDLE) ..........

MANUAL CONTROL - THREE AND FOUR FUNCTION ............................................................................

CONTROL VALVE LOCKOUT GROUP MANUAL CONTROL VALVE (S/N L177V03025G →) ...............................................................................

COOLING MANIFOLD AND ATTACHING PARTS GM 2.4L - GASOLINE AND LPG ................................................................................................................

COOLING REPAIR KITS .................................................................................................................................

COOLING SYSTEM GM 2.4L, GASOLINE AND LPG, SQUARE WAVE RADIATOR - WITH INTERNAL OIL COOLER (→ S/N L177B14568E) ..............................................................................................................

iv

See Service Manual for service procedures.

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3-36 3-68 2-38 2-42 3-58 6-44 15-32 15-58 14-42 13-18 13-34 8-78 8-80 8-74 8-76 12-38 12-42 2-32 17-2 2-2

©2015 HYSTER COMPANY

12/2015

UNIT CODE L177 NORTH AMERICA

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

GM 2.4L, GASOLINE AND LPG, SQUARE WAVE RADIATOR - WITH INTERNAL OIL COOLER (S/N L177B14569E →) (S/N L177V01501F →) ........................................................................

GM 2.4L, GASOLINE AND LPG, SQUARE WAVE RADIATOR - WITH EXTERNAL OIL COOLER (→ S/N L177B14568E) ..............................................................................................................

GM 2.4L, GASOLINE AND LPG, SQUARE WAVE RADIATOR - WITH EXTERNAL OIL COOLER (S/N L177B14569E →) (S/N L177V01501F →) ........................................................................

MAZDA 2.0L AND 2.2L, GASOLINE AND LPG, SERPENTINE RADIATOR - BASIC POWERSHIFT TRANSMISSION (→ S/N L177B14568E) ..................................................................................................

MAZDA 2.0L AND 2.2L, GASOLINE AND LPG, SQUARE WAVE RADIATOR - ELECTRONIC CONTROL TRANSMISSION, WITH INTERNAL OIL COOLER (→ S/N L177B14568E) .............................................

MAZDA 2.0L AND 2.2L, GASOLINE AND LPG, SQUARE WAVE RADIATOR - BASIC POWERSHIFT TRANSMISSION (→ S/N L177B14568E) ..................................................................................................

MAZDA 2.0L AND 2.2L, GASOLINE AND LPG, SQUARE WAVE RADIATOR - BASIC POWERSHIFT TRANSMISSION (S/N L177B14569E →) (S/N L177V01501F →) ............................................................

MAZDA 2.0L AND 2.2L, GASOLINE AND LPG, SQUARE WAVE RADIATOR - ELECTRONIC TRANSMISSION, WITH EXTERNAL OIL COOLER (→ S/N L177B14568E) ............................................

MAZDA 2.0L AND 2.2L, GASOLINE AND LPG, SQUARE WAVE RADIATOR - ELECTRONIC TRANSMISSION, EXTERNAL OIL COOLER, OR WET BRAKE (S/N L177B14569E →) (S/N L177V01501F →) ...............................................................................................................................

YANMAR 2.6L AND 3.3L, DIESEL, SQUARE WAVE RADIATOR - WITH INTERNAL OIL COOLER (→ S/N L177B14568E) ..............................................................................................................

YANMAR 2.6L AND 3.3L, DIESEL, SQUARE WAVE RADIATOR - WITH INTERNAL OIL COOLER (S/N L177B14569E →) (S/N L177V01501F →) ........................................................................

YANMAR 2.6L AND 3.3L, DIESEL, SQUARE WAVE RADIATOR - WITH EXTERNAL OIL COOLER (→ S/N L177B14568E) ..............................................................................................................

YANMAR 2.6L AND 3.3L, DIESEL, SQUARE WAVE RADIATOR - WITH EXTERNAL OIL COOLER (S/N L177B14569E →) (S/N L177V01501F →) ........................................................................

COOLING SYSTEM MAZDA 2.0L AND 2.2L GAS AND LPG, SERPENTINE RADIATOR - BASIC POWERSHIFT TRANSMISSION (S/N L177B14569E →) (S/N L177V01501F →) ............................................................

COUNTER/REVERSE CLUTCH SINGLE SPEED TRANSMISSION (→ S/N L177B13245E) .......................................................................

SINGLE SPEED TRANSMISSION (S/N L177B13246E →) .......................................................................

SINGLE SPEED TRANSMISSION (S/N T141M001501 →) (S/N T148M001501 →) ...............................

COUNTERWEIGHT → 4/2007 ....................................................................................................................................................

4/2007 → ....................................................................................................................................................

COWL ELECTRICAL ELECTRO-HYDRAULIC .............................................................................................................................

MANUAL HYDRAULIC - WITH OPERATOR PRESENCE SYSTEM .........................................................

COWL MOUNT ................................................................................................................................................

CRANKSHAFT AND PISTONS MAZDA 2.0L AND 2.2L, GASOLINE AND LPG, 2006 EMISSION COMPLIANT ENGINES (→ S/N L177B15326E (2.2L GAS)) (→ S/N L177B16206E (2.2L LPG)) (S/N L177B15512E → 2.0L GAS AND LPG) .............................................................................................

MAZDA 2.0L AND 2.2L, GASOLINE AND LPG, 2007-2010 EMISSION COMPLIANT ENGINES (S/N L177B15327E → (2.2L GAS)) (S/N L177B15512E → (2.0L GAS AND LPG)) (S/N L177B16207E → (2.2L LPG)) (S/N L177V01501F →) .....................................................................

YANMAR 2.6L AND 3.3L - DIESEL ............................................................................................................

©2015 HYSTER COMPANY

See Service Manual for service procedures.

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TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

CRANKSHAFT, PISTONS AND OIL PAN GM 2.4L - GASOLINE AND LPG ................................................................................................................

CYLINDER BLOCK MAZDA 2.0L AND 2.2L, GASOLINE AND LPG, 2006 EMISSION COMPLIANT ENGINES (→ S/N L177B15326E 2.2L GAS) (→ S/N L177B16206E (2.2L LPG)) (S/N L177B15512E → 2.0L GAS AND LPG) .............................................................................................

MAZDA 2.0L AND 2.2L, GASOLINE AND LPG, 2007-2010 EMISSION COMPLIANT ENGINES (S/N L177B15327E → (2.2L GAS)) (S/N L177B15512E → (2.0L GAS AND LPG)) (S/N L177B16207E → (2.2L LPG)) (S/N L177V01501F →) .....................................................................

YANMAR 2.6 AND 3.3L - DIESEL ..............................................................................................................

CYLINDER HEAD MAZDA 2.0L AND 2.2L, GASOLINE AND LPG, 2006 EMISSION COMPLIANT ENGINES (→ S/N L177B15326E 2.2L GAS) (→ S/N L177B16206E 2.2L LPG) (S/N L177B15512E → 2.0L GAS AND LPG) .............................................................................................

MAZDA 2.0L AND 2.2L, GASOLINE AND LPG, 2007-2010 EMISSION COMPLIANT ENGINES (→ S/N L177B15327E 2.2L GAS) (S/N L177B15512E → 2.0L GAS AND LPG) (S/N L177B16207E → 2.2L LPG) (S/N L177V01501F →) ........................................................................

YANMAR 2.6L AND 3.3L - DIESEL ............................................................................................................

D DASH PANEL AND STEERING COLUMN COVER S/N L177B22304F → .................................................................................................................................

DELAY VALVE MAZDA 2.0L AND 2.2L LPG (→ S/N L177B11511E (2.0L LPG)) (S/N L177B11108D ↔ S/N L177B16206E 2.2L LPG) ...............................................................................

MAZDA 2.0L AND 2.2L LPG (→ S/N L177B11511E (2.0L LPG)) (S/N L177B11108D ↔ S/N L177B16206E 2.2L LPG) ...............................................................................

DIFFERENTIAL DRY BRAKES .............................................................................................................................................

WET BRAKE ...............................................................................................................................................

DIRECTIONAL CONTROL CONVERSION .....................................................................................................

DISTRIBUTOR MAZDA 2.0L AND 2.2L, GASOLINE AND LPG - 2006 EMISSION COMPLIANT ENGINES (S/N L177B15327E →) (S/N L177B16207E →) (S/N L177B15512E →) ................................

DRIVE AXLE DRY BRAKE - SHEET 1 OF 3 (→ 10/2013) ..............................................................................................

DRY BRAKE - SHEET 2 OF 3 (→ 10/2013) ..............................................................................................

DRY BRAKE - SHEET 3 OF 3 (→ 10/2013) ..............................................................................................

DRY BRAKE - SHEET 1 OF 3 (10/2013 →) ..............................................................................................

DRY BRAKE - SHEET 2 OF 3 (10/2013 →) ..............................................................................................

DRY BRAKE - SHEET 3 OF 3 (10/2013 →) ..............................................................................................

DRIVE AXLE AND ATTACHING PARTS DRY BRAKE ................................................................................................................................................

WET BRAKE ...............................................................................................................................................

DRIVE TIRE AND WHEEL PNEUMATIC RADIAL .................................................................................................................................

SINGLE .......................................................................................................................................................

WIDE TREAD ..............................................................................................................................................

DUAL DRIVE WHEELS AND TIRES ...............................................................................................................

vi

See Service Manual for service procedures.

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3-34 3-66 4-30

3-32 3-64 4-22

1-20 3-60 6-46 9-30 9-8 17-3 7-21 9-18 9-20 9-22 9-24 9-26 9-28 9-16 9-2 9-36 9-32 9-34 9-38

©2015 HYSTER COMPANY

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UNIT CODE L177 NORTH AMERICA

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

E E-HYDRAULIC CONTROL CONVERSION KITS ELECTRICAL SYSTEM CHASSIS .....................................................................................................................................................

ELECTRONIC CONTROL LEVERS MINI-LEVER MODULE (FOUR FUNCTION) - DATE CODE 0725 THRU 0743 .........................................

MINI-LEVER MODULE (FOUR FUNCTION) - DATE CODE 0744 .............................................................

MINI-LEVER MODULES - DATE CODE 0724 ............................................................................................

MINI-LEVER MODULES (THREE FUNCTION) - DATE CODE 0725 THRU 0743 .....................................

MINI-LEVER MODULES (THREE FUNCTION) - DATE CODE 0744 .........................................................

ELECTRONIC LEVER LABELS AUXILIARY DUAL FUNCTION ...................................................................................................................

AUXILIARY SINGLE FUNCTION ................................................................................................................

ELECTRONIC PRESSURE REGULATOR ASSEMBLY MAZDA 2.0L AND 2.2L LPG - 2007 EMISSION COMPLIANT ENGINES (S/N L177B15327E ↔ 2/2008 (ENGINE ASSY MAZDA 2.2L EGI W/ECES)) ..........................

MAZDA 2.0L AND 2.2L LPG - 2007-2010 EMISSION COMPLIANT ENGINES (2/2008 ↔ 2/2012) .........

MAZDA 2.0L AND 2.2L LPG (2/2012 →) ...................................................................................................

ELECTRONIC PRESSURE REGULATOR KIT MAZDA 2.0L AND 2.2L LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N L177B16207E → (ENGINE ASSY MAZDA 2.2L LPG W/ECES)) .....................................

EMISSION CONTROL SYSTEM MAZDA 2.0L AND 2.2L LPG - 2006 EMISSION COMPLIANT ENGINES (→ S/N L177B15511E 2.0L LPG) (→ S/N L177B16206E (2.2L LPG)) ....................................

MAZDA 2.0L AND 2.2L LPG - 2006 EMISSION COMPLIANT ENGINES (→ S/N L177B15511E 2.0L LPG) (→ S/N L177B16206E (2.2L LPG)) ....................................

MAZDA 2.0L AND 2.2L, GASOLINE - 2007-2010 EMISSION COMPLIANT ENGINES (S/N L177B15512E → (2.0L GAS)) (S/N L177B15327E → (2.2L GAS)) (S/N L177V01501F →) ....................................................................................................................................................................

EMISSIONS LINES MAZDA 2.0L AND 2.2L, GASOLINE - 2006 EMISSION COMPLIANT ENGINES (→ S/N L177B15326E (2.2L GAS)) (→ S/N L177B15511E 2.0 GAS) .....................................

MAZDA 2.0L AND 2.2L, GASOLINE - 2006 EMISSION COMPLIANT ENGINES (→ S/N L177B15326E (2.2L GAS)) (→ S/N L177B15511E 2.0 GAS) .....................................

ENGINE CONTROL MODULE MAZDA 2.0L AND 2.2L LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N L177B15327E →) (S/N L177B16207E →) (S/N L177B15512E →) ........................................................................................

MAZDA 2.0L AND 2.2L, GASOLINE - 2007-2010 EMISSION COMPLIANT ENGINES (S/N L177B15327E →) (S/N L177B16207E →) (S/N L17715512E →) ..................................

ENGINE COOLING MAZDA 2.0L AND 2.2L, GASOLINE AND LPG - 2006 EMISSION COMPLIANT ENGINES (→ S/N L177B15326E (2.2L GAS)) (→ S/N L177B16206E (2.2L LPG)) (S/N L177B15512E → 2.0L GAS AND LPG) .............................................................................................

YANMAR 2.6L AND 3.3L - DIESEL ............................................................................................................

ENGINE COOLING SYSTEM MAZDA 2.0L AND 2.2L, GASOLINE AND LPG, (2007-2010 SERIES) (S/N L177B15327E → (2.2L GAS)) (S/N L177B15512E → (2.0L GAS AND LPG)) (S/N L177B16207E → 2.2L LPG) (S/N L177V01501F →) ........................................................................

©2015 HYSTER COMPANY

See Service Manual for service procedures.

7-4 7-62 7-68 7-58 7-60 7-64 1-126 1-124 6-76 6-78 6-80 6-82 3-50 6-40 3-70 3-56 6-42 7-36 7-35

3-42 4-32

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ENGINE ELECTRICAL COMPONENTS MAZDA 2.0L AND 2.2L, GASOLINE AND LPG - 2006 EMISSION COMPLIANT ENGINES (S/N L177B15327E →) (S/N L177B16207E →) (S/N L177B15512E →) ................................

MAZDA 2.0L AND 2.2L, GASOLINE AND LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N L177B15327E →) (S/N L177B16207E →) (S/N L177B15512E →) ................................

ENGINE ELECTRICAL SYSTEM MAZDA 2.0L AND 2.2L LPG - SHEET 1 OF 2 ............................................................................................

MAZDA 2.0L AND 2.2L, GASOLINE - SHEET 1 OF 2 ................................................................................

MAZDA 2.0L AND 2.2L, GASOLINE AND LPG, SHEET 2 OF 2 - 2007 EMISSION COMPLIANT ENGINES (S/N L177B15327E →) (S/N L177B16207E →) (S/N L177B15512E →) ................................

YANMAR DIESEL .......................................................................................................................................

ENGINE FUEL SYSTEM MAZDA 2.0L AND 2.2L, GASOLINE AND LPG, 2007-2010 EMISSION COMPLIANT ENGINES (S/N L177B15327E → (2.2L GAS)) (S/N L177B15512E → (2.0L GAS AND LPG)) (S/N L177B16207E → (2.2L LPG)) (S/N L177V01501F →) .....................................................................

ENGINE FUEL SYSTEM AND INTAKE MANIFOLD MAZDA 2.0L AND 2.2L, GASOLINE, 2006 EMISSION COMPLIANT ENGINES (→ S/N L177B15326E 2.2L GAS) (→ S/N L177B15511E 2.0L GAS) .....................................

MAZDA 2.0L AND 2.2L, GASOLINE, 2006 EMISSION COMPLIANT ENGINES (→ S/N L177B15326E 2.2L GAS) (→ S/N L177B15511E 2.0L GAS) .....................................

ENGINE MOUNTING GM 2.4L ENGINE ........................................................................................................................................

YANMAR 2.6 AND 3.3L ..............................................................................................................................

ENGINE SAFETY ELECTRICAL SYSTEM GM 2.4L - GASOLINE AND LPG ................................................................................................................

WITH SEALED ALTERNATOR WIRE HARNESS - MAZDA - GASOLINE AND LPG ................................

EXHAUST MANIFOLD MAZDA 2.0L AND 2.2L, GASOLINE AND LPG, 2006 EMISSION COMPLIANT ENGINES (→ S/N L177B15326E (2.2L GAS)) (→ S/N L177B15511E (2.0 GAS AND LPG)) (→ S/N L177B16206E (2.2L LPG)) ............................................................................................................

MAZDA 2.0L AND 2.2L, GASOLINE AND LPG, 2007-2010 EMISSION COMPLIANT ENGINES (S/N L177B15327E → (2.2L GAS)) (S/N L177B15512E → (2.0 GAS AND LPG)) (S/N L177B16207E → 2.2L LPG) (S/N L177V01501F →) ........................................................................

EXHAUST SYSTEM GM 2.4L GASOLINE AND LPG ..................................................................................................................

GM 2.4L GASOLINE AND LPG - 2010 SERIES .........................................................................................

YANMAR 2.6L AND 3.3L - DIESEL ............................................................................................................

EXHAUST SYSTEM WITH CATALYTIC CONVERTER MAZDA 2.0L AND 2.2L, GASOLINE AND LPG - 2006 EMISSION COMPLIANT ENGINES (→ S/N L177B15326E) .............................................................................................................

MAZDA 2.0L AND 2.2L, GASOLINE AND LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N L177B15327E →) (S/N L177V01501F →) .......................................................................

F FAN ASSEMBLY GM 2.4L ENGINE ........................................................................................................................................

MAZDA 2.0L ................................................................................................................................................

YANMAR 2.6 AND 3.3L ..............................................................................................................................

FENDER EXTENSIONS ..................................................................................................................................

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7-18 7-22 7-28 7-24 7-32 7-44

3-74 3-46 6-38 2-19 4-12 7-52 7-48

3-45 3-78 2-12 2-16 4-10 3-20 3-22

2-30 3-25 4-13 1-22

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FIRE EXTINGUISHER ....................................................................................................................................

FLOORPLATES AND COVERS → S/N L177B22303F .................................................................................................................................

S/N L177B22304F → .................................................................................................................................

FLYWHEEL AND HOUSING GM 2.4L - GASOLINE AND LPG (→ S/N L177V02181F) ..........................................................................

GM 2.4L GASOLINE AND LPG (S/N L177V02182F →) ............................................................................

MAZDA 2.0 L AND 2.2 L - GASOLINE AND LPG (S/N L177B11118D →) (S/N L177V01501F →) .........

MAZDA 2.0L AND 2.2L - GASOLINE AND LPG (→ S/N L177B11107D) ..................................................

YANMAR 2.6L AND 3.3L - DIESEL ............................................................................................................

FORK ASSEMBLY KITS .................................................................................................................................

FORK POSITIONER ASSEMBLY ...................................................................................................................

FORKS ............................................................................................................................................................

OPTIONAL ..................................................................................................................................................

OPTIONAL ..................................................................................................................................................

FREE-LIFT THREE STAGE FULL FREE-LIFT - D508/D563 .........................................................................................

TWO STAGE FULL FREE- LIFT - E509-E564 ............................................................................................

TWO STAGE FULL FREE-LIFT - D509-D564 ............................................................................................

FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT - F508-F563 .........................................................................................

THREE STAGE FULL FREE-LIFT - D508/D563 .........................................................................................

TWO STAGE FULL FREE- LIFT - E509-E564 ............................................................................................

TWO STAGE FULL FREE-LIFT - D509-D564 ............................................................................................

FREE-LIFT CYLINDER AND ATTACHING PARTS THREE STAGE FULL FREE-LIFT - F508-F563 .........................................................................................

FUEL FILTER AND WATER SEPARATOR YANMAR 2.6L AND 3.3L - DIESEL ............................................................................................................

FUEL INJECTION SYSTEM YANMAR 2.6L AND 3.3L - DIESEL ............................................................................................................

FUEL PUMP AND ATTACHING PARTS MAZDA 2.0L AND 2.2L/GM 2.4L - GASOLINE ...........................................................................................

FUEL PUMP AND SENDER MAZDA 2.0L AND 2.2L, GASOLINE - 2007-2010 EMISSION COMPLIANT ENGINES (S/N L177B16207E →) .............................................................................................................

FUEL REGULATOR LPG - GM 2.4L ............................................................................................................................................

FUEL SUPPLY SYSTEM MAZDA 2.0L AND 2.2L LPG - 2007 EMISSION COMPLIANT ENGINES (S/N L177B15512E ↔ S/N L177V04793H (2.0L ENGINE)) (S/N L177B16207E ↔ S/N L177V04794H (2.2L ENGINE)) ......................................................................

MAZDA 2.0L AND 2.2L LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N L177V04794H → EXC. 04821, 04804) .............................................................................

MAZDA 2.0L AND 2.2L, GASOLINE - 2007 EMISSION COMPLIANT ENGINES (S/N L177B15326E ↔ S/N L177B15511E (2.0L ENGINE)) (S/N L177B15326E ↔ S/N L177B16206E (2.2L ENGINE)) .......................................................................

FUEL SYSTEM GM 2.4L - GASOLINE .................................................................................................................................

GM 2.4L - LPG (→ S/N L177V02219F) ......................................................................................................

16-12

©2015 HYSTER COMPANY

See Service Manual for service procedures.

1-12 1-16 2-34 2-36 3-30 3-28 4-16 17-21 16-46 1-128 1-130 1-132 15-18 14-32 14-12 15-54 15-22 14-35 14-15 15-50 5-12 5-10 6-66 6-68 6-36

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GM 2.4L - LPG (S/N L177V02202F ↔ S/N L177V04793H EXC. 04777, 04792) ......................................

GM 2.4L - LPG (S/N L177V04794H → EXC. 04804, 04821) .....................................................................

MAZDA 2.0L AND 2.2L LPG - 2006 EMISSION COMPLIANT ENGINES (→ S/N L177B16207E) ...........

MAZDA 2.0L AND 2.2L LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N L177B15512E →) ....................................................................................................................................................................

MAZDA 2.0L AND 2.2L, GASOLINE - 2006 EMISSION COMPLIANT ENGINES (→ S/N L177B16206E) ....................................................................................................................................................................

MAZDA 2.0L AND 2.2L, GASOLINE - 2007-2010 EMISSION COMPLIANT ENGINES (S/N L177B15511E →) .............................................................................................................

YANMAR 2.6L AND 3.3L - DIESEL ............................................................................................................

FUEL SYSTEM HOSES AND ATTACHING PARTS MAZDA 2.0L AND 2.2L LPG - 2007-2010 EMISSION COMPLIANT ENGINES .........................................

FUEL SYSTEM SENSORS MAZDA 2.0L AND 2.2L LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N L177B15327E →) (S/N L177B16207E →) (S/N L177B15512E →) ........................................................................................

MAZDA 2.0L AND 2.2L, GASOLINE - 2007-2010 EMISSION COMPLIANT ENGINES (S/N L177B15327E →) (S/N L177B16207E →) (S/N L177B15512E →) ................................

FULL SUSPENSION SEAT MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 1 OF 4 (S/N L177V04458H → INC. 04450) ........................................................................................................

RECLINER AND DAMPER KITS - SHEET 3 OF 4 (S/N L177V04458H → INC. 04450) ...........................

SERVICE KITS FOR NON SWIVEL AND SWIVEL - SHEET 2 OF 4 (S/N L177V04458H → INC. 04450) ....................................................................................................................................................................

WITH AND WITHOUT ELECTRONIC CONTROLS (S/N L177B01401 ↔ S/N L177B01501) ...................

WITH AND WITHOUT ELECTRONIC CONTROLS (S/N L177B01501 ↔ S/N L177B008481D) ..............

WITH AND WITHOUT ELECTRONIC CONTROLS - WITH LIMITED BACK TILT (S/N L177B08482D ↔ S/N L177V04457H) .......................................................................................

FULL SUSPENSION SWIVEL SEAT WITH AND WITHOUT ELECTRONIC CONTROLS (→ 7/2006) ................................................................

WITH AND WITHOUT ELECTRONIC CONTROLS (7/2006 ↔ S/N L177V04457H) .................................

G GEAR HOUSING YANMAR 2.6L AND 3.3L - DIESEL ............................................................................................................

GEAR PUMP ASSEMBLY HIGH PRESSURE .......................................................................................................................................

LOW PRESSURE - GEAR DRIVE OPTION ...............................................................................................

LOW PRESSURE - CHAIN DRIVE OPTION ..............................................................................................

GM LPG REGULATOR DRAIN KIT ................................................................................................................

H HAND LEVERS FOUR FUNCTION - WITH DETENTED LEVERS .......................................................................................

FOUR FUNCTION - WITHOUT DETENTED LEVERS ...............................................................................

THREE FUNCTION - WITH DETENTED LEVERS .....................................................................................

THREE FUNCTION - WITHOUT DETENTED LEVERS .............................................................................

HEADER HOSE AND ATTACHING PARTS TWO STAGE LIMITED FREE-LIFT - F507-F562 ........................................................................................

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6-24 6-26 6-50 6-54 6-48 6-53 5-8 6-64 7-38 7-37 1-106 1-110 1-108 1-96 1-98 1-100 1-102 1-104

4-18 12-16 12-12 12-14 16-50

12-32 12-36 12-28 12-30 13-30

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HEADER HOSE CONVERSION KITS HEADER HOSES THREE STAGE FULL FREE-LIFT - D508/D563 (→ S/N D508V27872H) (→ S/N D563V11658H) .........

THREE STAGE FULL FREE-LIFT - D508/D563 (S/N D508V27873H →) (S/N D563V11659H →) .........

TWO STAGE FULL FREE-LIFT - D509-D564 ............................................................................................

TWO STAGE FULL FREE-LIFT - E509-E564 .............................................................................................

TWO STAGE LIMITED FREE-LIFT - D507/D562 .......................................................................................

HEADER HOSES AND ATTACHING PARTS THREE STAGE FULL FREE-LIFT - F508/F563 .........................................................................................

HEATER HOSES GM, GASOLINE ..........................................................................................................................................

GM, LPG .....................................................................................................................................................

MAZDA, GASOLINE ...................................................................................................................................

MAZDA, LPG ...............................................................................................................................................

YANMAR DIESEL .......................................................................................................................................

HOOD ASSEMBLY → S/N L177B19391E .................................................................................................................................

S/N L177B19392E ↔ 1/2009 .....................................................................................................................

1/2009 → ....................................................................................................................................................

HYDRAULIC CONTROL CONVERSIONS ......................................................................................................

HYDRAULIC CONTROL VALVE ELECTRONIC CONTROL - THREE AND FOUR FUNCTION (→ S/N L177B18806E) .............................

ELECTRONIC VALVE ASSEMBLY - THREE AND FOUR FUNCTION (S/N L177B18807E ↔ 7/2009) ....................................................................................................................................................................

ELECTRONIC VALVE ASSEMBLY - THREE AND FOUR FUNCTION (7/2009 →) .................................

ELECTRONIC VALVE AUXILIARY ONE SECTION - THREE AND FOUR FUNCTION ............................

ELECTRONIC VALVE AUXILIARY TWO SECTION - FOUR FUNCTION .................................................

ELECTRONIC VALVE INLET SECTION - THREE AND FOUR FUNCTION (S/N L177B18807E → INC. 08807, 09603, 08238, 08262) ....................................................

ELECTRONIC VALVE OUTLET SECTION - THREE AND FOUR FUNCTION (→ 7/2009) ......................

ELECTRONIC VALVE TILT SECTION - THREE AND FOUR FUNCTION ................................................

HYDRAULIC CONTROL VALVE (ELECTRO-HYDRAULIC) THREE, FOUR AND FIVE FUNCTION - POPPET VALVES ......................................................................

HYDRAULIC FILTER → S/N L177V03974G .................................................................................................................................

S/N L177V03975G → .................................................................................................................................

HYDRAULIC HOSES LIFT, TILT, AND AUXILIARY ......................................................................................................................

HYDRAULIC OIL COOLER KITS ....................................................................................................................

HYDRAULIC SUPPLY AND RETURN WITH ALUMINUM TRANSMISSION - WITH GEAR DRIVE .......................................................................

WITH ALUMINUM TRANSMISSION - WITH CHAIN DRIVE ......................................................................

WITH IRON TRANSMISSION .....................................................................................................................

15-24 15-28 14-18 14-38 13-14 15-60 1-138 1-139 1-136 1-137 1-140 1-4 1-6 1-8 17-4 12-56 12-58 12-60 12-70 12-72 12-64 12-74 12-68 12-66 12-18 12-20 12-22 17-21 12-8 12-10 12-4

I IMPACT SENSOR ........................................................................................................................................... 7-12 INNER MAST THREE STAGE FULL FREE-LIFT - F508-F563 ......................................................................................... 15-40 THREE STAGE FULL FREE-LIFT - D508/D563 ......................................................................................... 15-8

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See Service Manual for service procedures.

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TWO STAGE FULL FREE- LIFT - E509-E564 ............................................................................................

TWO STAGE FULL FREE-LIFT - D509-D564 ............................................................................................

TWO STAGE LIMITED FREE LIFT - F507-F562 ........................................................................................

TWO STAGE LIMITED FREE-LIFT - D507/D562 .......................................................................................

INPUT/FORWARD CLUTCH SINGLE SPEED TRANSMISSION (→ S/N L177B134120E) .....................................................................

SINGLE SPEED TRANSMISSION (S/N L177B13421E →) .......................................................................

SINGLE SPEED TRANSMISSION (S/N T141M001501 →) (S/N T148M001501 →) ...............................

INSTRUMENT CLUSTER ...............................................................................................................................

INTAKE AND EXHAUST MANIFOLD YANMAR 2.6L AND 3.3L - DIESEL ............................................................................................................

INTAKE MANIFOLD MAZDA 2.0L AND 2.2L LPG - 2006 EMISSION COMPLIANT ENGINES (→ S/N L177B15511E 2.0L LPG) (→ S/N L177B16205E (2.2L LPG)) ....................................

MAZDA 2.0L AND 2.2L LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N L177B15512E → 2.0L LPG) (S/N L177B16207E → (2.2L LPG)) (S/N L177V01501F →) ....................................................................................................................................................................

MAZDA 2.0L AND 2.2L, GASOLINE - 2007-2010 EMISSION COMPLIANT ENGINES (S/N L177B15327E → 2.2L GAS) (S/N L177B15512E → 2.0L GAS) (S/N L177V01501F →) ....................................................................................................................................................................

INTEGRAL SIDE-SHIFT FORK POSITIONER - THREE STAGE FULL FREE-LIFT (D508/D563) ....................................................

FORK POSITIONER (F507-F562) - TWO STAGE LIMITED FREE-LIFT ...................................................

FORK POSITIONER (F508-F563) - THREE STAGE FULL FREE-LIFT .....................................................

INTEGRAL SIDE-SHIFT ASSEMBLY THREE STAGE FULL FREE-LIFT - D508/D563 .........................................................................................

THREE STAGE FULL FREE-LIFT - F508/F563 .........................................................................................

TWO STAGE FULL FREE-LIFT - D509/E509 AND D564/E564 .................................................................

TWO STAGE LIMITED FREE-LIFT - D507/D562 .......................................................................................

TWO STAGE LIMITED FREE-LIFT - F507/F562 ........................................................................................

INTEGRAL SIDE-SHIFT CYLINDER ..............................................................................................................

INTEGRAL SIDE-SHIFT HYDRAULIC HOSES THREE STAGE FULL FREE LIFT - F508/F563 ..........................................................................................

TWO AND THREE STAGE FULL FREE-LIFT - D508/D563 AND D509/D564 ...........................................

TWO STAGE FULL FREE- LIFT - E509-E564 ............................................................................................

TWO STAGE LIMITED FREE-LIFT - D507/D562 .......................................................................................

TWO STAGE LIMITED FREE-LIFT - F507/F562 ........................................................................................

INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT - F508-F563 .........................................................................................

THREE STAGE FULL FREE-LIFT - D508/D563 .........................................................................................

14-24 14-4 13-22 13-4

L LABELS EXTERIOR ..................................................................................................................................................

HYDRAULIC CONTROL LABELS - CONTROL LEVER .............................................................................

INTERIOR ...................................................................................................................................................

LIGHT KITS .....................................................................................................................................................

LIGHTS STOP, TAIL, TURN, BACKUP, AND STROBE - WITH CAB ......................................................................

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8-62 8-64 8-66 7-55 4-14 3-48 3-82 3-80 16-40 16-42 16-44 16-24 16-28 16-32 16-16 16-20 16-48 16-36 16-34 16-35 16-37 16-38 15-38 15-4

1-120 1-142 1-122 17-19 7-74

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STOP, TAIL, TURN, BACKUP, AND STROBE - WITH OVERHEAD GUARD ...........................................

LOAD BACKREST EXTENSION .....................................................................................................................

LOAD WEIGH ELECTRICAL ..........................................................................................................................

LPG BRACKET ASSEMBLY EZXCHANGE (→ 4/2007) ..........................................................................................................................

EZXCHANGE (4/2007 →) ..........................................................................................................................

SWING OUT BRACKET ..............................................................................................................................

SWING OUT BRACKET - (ALTERNATE ASSEMBLY) ..............................................................................

LPG TANK BRACKET SWING OUT LONG - (ALTERNATE ASSEMBLY) .....................................................................................

LUBRICATION SYSTEM YANMAR 2.6L AND 3.3L - DIESEL ............................................................................................................

7-76 1-134 7-82

M MAIN LIFT THREE STAGE FULL FREE-LIFT - D508/D563 .........................................................................................

TWO STAGE FULL FREE- LIFT - E509-E564 ............................................................................................

TWO STAGE FULL FREE-LIFT - D509-D564 ............................................................................................

TWO STAGE LIMITED FREE LIFT - F507-F562 ........................................................................................

TWO STAGE LIMITED FREE-LIFT - D507/D562 .......................................................................................

MAIN LIFT CYLINDER LEFT HAND - TWO STAGE FULL FREE-LIFT (D509-D564) .....................................................................

RIGHT HAND - TWO STAGE FULL FREE-LIFT (D509-D564) ..................................................................

THREE STAGE FULL FREE-LIFT - F508-F563 .........................................................................................

TWO STAGE LIMITED FREE LIFT - F507-F562 ........................................................................................

MAIN LIFT CYLINDER - LH TWO STAGE FULL FREE- LIFT - E509-E564 ............................................................................................

MAIN LIFT CYLINDER - RH TWO STAGE FULL FREE- LIFT - E509-E564 ............................................................................................

MAIN LIFT CYLINDER AND ATTACHING PARTS THREE STAGE FULL FREE-LIFT - F508-F563 .........................................................................................

MAIN LIFT CYLINDERS THREE STAGE FULL FREE-LIFT - D508/D563 .........................................................................................

TWO STAGE LIMITED FREE-LIFT - D507/D562 .......................................................................................

MAP SENSOR MAZDA 2.0L AND 2.2L, LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N L177B15512E → 2.0L LPG) (S/N L177B16207E → (2.2L LPG)) (S/N L177V01501F →) ....................................................................................................................................................................

MAST CONVERSION KITS MAST ELECTRICAL .......................................................................................................................................

MINI LEVER MODULE LABELS HYDRAULIC CONTROL FUNCTIONS .......................................................................................................

MINI-LEVER CONTROLS WITH ARMREST - THREE FUNCTION (S/N L177V04458H → INC. 04450) ...........................................

WITH ARMREST - FOUR FUNCTION (S/N L177V04458H → INC. 04450) .............................................

MIRRORS WITH CAB ...................................................................................................................................................

WITH OVERHEAD GUARD ........................................................................................................................

MISCELLANEOUS CONVERSION KITS ........................................................................................................

©2015 HYSTER COMPANY

See Service Manual for service procedures.

6-92 6-96 6-84 6-86 6-90 4-34

15-10 14-26 14-6 13-24 13-6 14-10 14-8 15-46 13-26 14-30 14-28 15-42 15-14 13-10

3-72 7-80 1-118 7-70 7-72 16-10 16-11 17-21

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