John Deere Powertech 5030TF270 OEM Engine Parts Catalog Manual（PC9672）

PowerTech 5030TF270 OEM Engine

PARTS CATALOG PowerTech 5030TF270 OEM Engine PC9672 (Apr-11) English

John Deere Power Systems Worldwide Edition Litho in USA (Revised) COPYRIGHT © 2011 DEERE & COMPANY Moline, Illinois All rights reserved

10-A01 POWERTECH 5030TF270 OEM ENGINE PRIMARY PICTORIAL INDEX INDEX PRINCIPAL D’ILLUSTRATIONS HAUPT-BILDINDEX INDICE PRINCIPALE ILLUSTRATO INDICE PRINCIPAL DE ILUSTRACIONES ILLUSTRERAD HUVUDFOERTECKNING RGP9721

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10-A02 POWERTECH 5030TF270 OEM ENGINE PRIMARY PICTORIAL INDEX INDEX PRINCIPAL D’ILLUSTRATIONS HAUPT-BILDINDEX INDICE PRINCIPALE ILLUSTRATO INDICE PRINCIPAL DE ILUSTRACIONES ILLUSTRERAD HUVUDFOERTECKNING RGP9808

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10-A03 POWERTECH 5030TF270 OEM ENGINE PRIMARY PICTORIAL INDEX INDEX PRINCIPAL D’ILLUSTRATIONS HAUPT-BILDINDEX INDICE PRINCIPALE ILLUSTRATO INDICE PRINCIPAL DE ILUSTRACIONES ILLUSTRERAD HUVUDFOERTECKNING RGP9806

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10-A05 POWERTECH 5030TF270 OEM ENGINE PRIMARY PICTORIAL INDEX INDEX PRINCIPAL D’ILLUSTRATIONS HAUPT-BILDINDEX INDICE PRINCIPALE ILLUSTRATO INDICE PRINCIPAL DE ILUSTRACIONES ILLUSTRERAD HUVUDFOERTECKNING RGP9805

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10-A06 POWERTECH 5030TF270 OEM ENGINE PRIMARY PICTORIAL INDEX INDEX PRINCIPAL D’ILLUSTRATIONS HAUPT-BILDINDEX INDICE PRINCIPALE ILLUSTRATO INDICE PRINCIPAL DE ILUSTRACIONES ILLUSTRERAD HUVUDFOERTECKNING RGP9804

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INTRODUCTION AND CUSTOMER INFORMATION RGP9350

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ENGINE - 5030TF270/TF220 - 5030HF270/HF220 (MANUFACTURED 2003- )

(SPECIFICATIONS AND DESIGN SUBJECT TO CHANGE WITHOUT NOTICE)

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OPTION CODE STICKER RGP9307

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TO ASSIST YOUR DEALER IN GIVING YOU PROMPT AND EFFICIENT SERVICE, AN OPTION CODE STICKER IS ATTACHED TO THE ROCKER ARM COVER. PLEASE REFERENCE THIS STICKER TO HELP IDENTIFY PARTS THAT ARE UNIQUE TO THE ORIGINAL EQUIPMENT MANUFACTURER’S APPLICATION BY OPTION CODE. THE BASE ENGINE CODE IDENTIFIES THE ENGINE MODEL. PARTS THAT ARE COMMON TO MULTIPLE ENGINE MODELS WILL HAVE X’S IN THE MODEL COLUMNS ON EACH PAGE. CONVERSELY, UNIQUE ENGINES (AF001 AND HF001, FOR EXAMPLE) BE IDENTIFIED AT THE TOP OF THE PAGE TO SIGNIFY "USE WITH" APPLICATIONS. FURTHERMORE, IF TWO OPTIONS ARE AT THE TOP OF THE PAGE (4602 AND 4603 FOR EXAMPLE), EACH ONE MAY BE ASSIGNED A UNIQUE ENGINE MODEL AT THE END OF THE CODE. EXAMPLE: AF001 HF001 X X

THIS IS DONE TO MINIMIZE THE DUPLICATION OF ART AND AT THE SAME TIME, IDENTIFY THE CORRECT PART NUMBERS BY OPTION CODE. THE ORIGINAL EQUIPMENT MANUFACTURER FOR ACCESSORIES NOT SOLD BY YOUR DEALER, WILL BE RESPONSIBLE FOR WARRANTY SERVICE ON THIS CATEGORY OF ACCESSORIES.

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ENGINE SERIAL NUMBER PLATE RGP9304

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FIRST LINE (ENGINE SERIAL NO.) DEFINES PE - MOTORES JOHN DEERE 5 030 (3.0 LITERS) T - TURBOCHARGED H - AIR-TO-AIR AFTERCOOLED 000000

ENGINE MANUFACTURING LOCATION NUMBER OF CYLINDERS ENGINE DISPLACEMENT ASPIRATION TYPE ENGINE SERIAL NUMBER

SECOND LINE (ENGINE MODEL NO.) DEFINES 5030TF270 5030HF270 5030TF220 (GENSET) 5030HF220 (GENSET) F (OEM) 270 OR 220

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MARKETING UNIT SPECIFIC APPLICATION

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SERIAL NUMBER LISTING INFORMATION SERIAL NUMBER INFORMATION IS LISTED TO SHOW ON WHICH MACHINES/ENGINES EACH PART CAN BE USED; FOR EXAMPLE: THE PART CAN BE USED ON ALL MACHINES/ENGINES. 000000THE PART CAN BE USED ON ALL MACHINES/ENGINES BEGINNING WITH SERIAL NUMBER LISTED. -000000 THE PART CAN BE USED ON ALL MACHINES/ENGINES UP TO AND INCLUDING THE SERIAL NUMBERS LISTED. 000000-000000 THE PART CAN BE USED ON ALL MACHINES/ENGINES BETWEEN AND INCLUDING THE SERIAL NUMBERS LISTED.

WHEN XXXXXX’S ARE LISTED IN PLACE OF A SERIAL NUMBER, A SERIAL NUMBER CHANGE WAS MADE BUT THE EXACT SERIAL NUMBER WAS NOT AVAILABLE WHEN THE CATALOG WAS PRODUCED.

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10-5 POWERTECH 5030TF270 OEM ENGINE MEMORANDA

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10-6 POWERTECH 5030TF270 OEM ENGINE CODES USED IN "REMARKS" COLUMN RXP022211

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10-7 POWERTECH 5030TF270 OEM ENGINE CODES USED IN "REMARKS" COLUMN RXP9419

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SECTION INDEX 0010 INTRODUCTION 1100 ROCKER ARM COVER 1200 OIL FILL 1300 CRANKSHAFT PULLEY 1400 FLYWHEEL HOUSING 1500 FLYWHEEL 1600 FUEL INJECTION SYSTEM 1700 AIR INLET 1900 OIL PAN 2000 WATER PUMP 2200 THERMOSTAT 2300 FAN DRIVE 2400 FAN BELT 2800 EXHAUST MANIFOLD 2900 VENTILATOR SYSTEM 3000 STARTING MOTOR 3100 ALTERNATOR 3500 FUEL FILTER AND FUEL LINES 3700 FUEL TRANSFER PUMP 4000 OIL DIPSTICK 4100 FRONT AUXILIARY 4300 STARTING AID

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SECTION INDEX 4400 TIMING GEAR COVER 4600 CYLINDER BLOCK 4700 CRANKSHAFT / BEARINGS 4800 CONNECTING ROD AND PISTON 4900 VALVE ACTUATING MECHANISMS 5000 OIL PUMP 5100 CYLINDER HEAD 5200 AUXILIARY DRIVE 5900 OIL COOLER 6200 ALTERNATOR MOUNTING 6300 REAR OIL SEAL 6500 TURBOCHARGER 6600 TEMPERATURE SWITCH 6700 SENSORS 6800 DAMPER 7200 ENGINE PERFORMANCE 7400 AIR CONDITIONING MOUNTING 7600 OIL PRESSURE SWITCH 8600 FAN PULLEY 8700 BELT TENSIONER 8800 OIL FILTER 9700 FIELD INSTALLED 9800 ENGINE LIFT STRAPS 9900 ENGINE KITS AND ACCESSORIES

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ALPHABETICAL INDEX PAGE

PAGE

A

B

ACTUATOR, FUEL SHUTOFF (1633) (TF270) ..........................160-6 ACTUATOR, FUEL SHUTOFF (1633) (TF270) ..........................160-8 ADAPTER, HEATER (9701) (TF270,HF270)..............................970-6 ADAPTER, OIL FILTER HOUSING (5904) (TF220/TF270/HF220/HF270)................................................590-2 ADAPTER, OIL FILTER HOUSING (5905) (TF270)...................................................................................590-4 AIR CLEANER KIT (9701) (TF270,TF220) .......................................................................970-1 AIR CLEANER KIT (9701) (HF270,HF220) ................................970-2 AIR CONDITIONING BRACKET MOUNTING (7401) (TF270,HF270).......................................................................740-1 AIR FILTER (9701)......................................................................970-1 AIR FILTER (9701)......................................................................970-2 AIR FILTER HOSE (9701) (HF220/HF270) ....................................................................970-30 AIR FILTER HOSE (9701) (HF220/HF270) ....................................................................970-31 AIR INLET HOSE (1702) (TF270) ..............................................170-1 AIR INLET HOSE (1704) (TF270) ..............................................170-2 ALTERNATOR (BOSCH) (3102) (TF270,HF270) .......................310-1 ALTERNATOR (BOSCH) (3103) (TF220,HF220) .......................310-4 ALTERNATOR (BOSCH) (3103) (TF270,HF270) .......................310-2 ALTERNATOR (ISKRA) (3104) (TF220,HF220) .........................310-5 ALTERNATOR (ISKRA) (3104) (TF270,HF270) .........................310-3 ALTERNATOR BRACKET (6201) (TF270,HF270) .....................620-1 ALTERNATOR BRACKET (6202) (TF270,HF270) .....................620-2 ALTERNATOR BRACKET (6203) (TF270,HF270) .....................620-3 ALTERNATOR BRACKET (6204) (TF270) .................................620-4 ALTERNATOR WIRING HARNESS (3102) (TF270,HF270).......................................................................310-1 ALTERNATOR WIRING HARNESS (3103) (TF220,HF220).......................................................................310-4 ALTERNATOR WIRING HARNESS (3103) (TF270,HF270).......................................................................310-2 ALTERNATOR WIRING HARNESS (3104) (TF220, HF220)......................................................................310-5 ALTERNATOR WIRING HARNESS (3104) (TF270, HF270)......................................................................310-3 ANEROID (72AW) (TF270)....................................................... 720-11 ANEROID (72AX) (TF270)........................................................720-12 ANEROID (7204) (TF270) ..........................................................720-1 ANEROID (7243) (TF270) ..........................................................720-4 ANEROID (7244) (TF270) ..........................................................720-5 ANEROID (7268) (TF270) ..........................................................720-7 ANEROID (7269) (TF270) ..........................................................720-8 ANEROID (7272) (TF270) ..........................................................720-9 ANEROID (7273) (TF270) ........................................................720-10 ANEROID ASSEMBLY (1604) (TF270) ......................................160-2 ANEROID ASSEMBLY (1605) (TF270) ......................................160-4 ARM ASSEMBLY, ROCKER (4908) (TF220,HF220).......................................................................490-4 ARM ASSEMBLY, ROCKER (4908) (TF270,HF270).......................................................................490-2 AUXILIARY DRIVE (5201) (TF270,HF270) ................................520-1 AUXILIARY DRIVE (5204) (TF270,HF270) ................................520-2 AUXILIARY DRIVE (5206) (TF270, HF270) ...............................520-3 AUXILIARY DRIVE (5207) (TF270, HF270) ...............................520-4 AUXILIARY DRIVE (5208) (TF270,HF270) ................................520-5 AUXILIARY DRIVE (5209) (TF270,HF270) ................................520-6 AUXILIARY DRIVE, FRONT (4103) (TF270,HF270).......................................................................410-1 AUXILIARY DRIVE, FRONT (9701) (HF220/HF270) ....................................................................970-26

BEARING CAPS, MAIN (4602).................................................. 460-2 BEARING KIT, CRANKSHAFT MAIN (9901) (TF270,HF270) .................................................................... 990-16 BEARING KIT, CRANKSHAFT MAIN, UNDERSIZED (9901) (TF270,HF270)......................................................... 990-17 BEARING, AUX DRIVE (5207) (TF270, HF270)........................ 520-4 BEARING, AUX DRIVE (5208) (TF270,HF270)......................... 520-5 BEARING, AUX DRIVE (5209) (TF270,HF270)......................... 520-6 BEARING, CONNECTING ROD (4801) (TF270,HF270) ...................................................................... 480-2 BEARING, CONNECTING ROD (4805) (TF270,HF270) ...................................................................... 480-4 BEARING, CONNECTING ROD (4808) .................................... 480-6 BEARING, MAIN (4702) (TF270,HF270) ................................... 470-2 BELT TENSIONER (8701) (TF220,HF220)................................ 870-1 BELT TENSIONER (8702) (TF270,HF270)................................ 870-2 BELT, FAN (2401) (TF270,HF270) ............................................. 240-1 BELT, FAN (2402) (TF270,HF270) ............................................. 240-2 BELT, FAN (2403) (TF270,HF270) ............................................. 240-3 BELT, FAN (2404) (TF270,HF270) ............................................. 240-4 BELT, FAN (2405) (TF270,HF270) ............................................. 240-5 BELT, FAN (2406) (TF270,HF270) ............................................. 240-6 BELT, FAN (2409) (TF270,HF270) ............................................. 240-7 BELT, FAN (2411) (TF270,HF270) ............................................. 240-8 BELT, FAN (2413) (TF270,HF270) ............................................. 240-9 BELT, FAN (2415) (TF270,HF270) ........................................... 240-10 BELT, FAN (2416) (TF270,HF270) ............................................240-11 BELT, FAN (2417) (TF270,HF270) ........................................... 240-12 BELT, FAN (2419) (TF270,HF270) ........................................... 240-13 BELT, FAN (2420) (TF270,HF270) ........................................... 240-14 BELT, FAN (2421) (TF270,HF270) ........................................... 240-15 BELT, FAN (2422) (TF270,HF270) ........................................... 240-16 BELT, FAN (2423) (TF270,HF270) ........................................... 240-17 BELT, FAN (2424) (TF270,HF270) ........................................... 240-18 BELT, FAN (2426) (TF270,HF270) ........................................... 240-19 BELT, FAN (2427) (TF270,HF270) ........................................... 240-20 BELT, FAN (2428) (TF270,HF270) ........................................... 240-21 BLOCK ASSEMBLY, COMPLETE (REMAN) (FOR CODE 4808) (PISTON MARKED RE526785)....................... 480-6 BLOCK ASSEMBLY, COMPLETE (9901) (TF270,HF270) (PISTON MARKED RE516347)................. 990-14 BLOCK ASSEMBLY, COMPLETE (9901) (TF270) (PISTON MARKED RE522094) .......................................... 990-12 BLOCK FITTINGS, CYLINDER (4602) ...................................... 460-2 BLOCK, CYLINDER (4602) ....................................................... 460-2 BLOWER FAN (9701) (HF220/HF270).................................................................... 970-24 BLOWER FAN (9701) (HF220/HF270).................................................................... 970-28 BLOWER FAN (9701) (HF220/HF270).................................................................... 970-34 BLOWER FAN (9701) (HF220/HF270).................................................................... 970-36 BLOWER FAN (9701) (TF270,HF270)....................................... 970-7 BLOWER FAN (9701) (TF270,HF270)....................................... 970-8 BOOT, STARTING AID (4302) (TF270,HF270).......................... 430-1 BOOT, STARTING AID (4304) (TF270,HF270).......................... 430-2 BOOT, STARTING AID (4306) (TF270,HF270).......................... 430-3 BOOT, STARTING AID (4308) (TF270,HF270).......................... 430-4 BOOT, STARTING AID (4310) (TF270,HF270).......................... 430-5 BOOT, STARTING AID (4312) (TF270,HF270).......................... 430-6 BOOT, STARTING AID (4314) (TF270,HF270).......................... 430-7 BRACKET, AIR CLEANER (9701) (TF270,TF220) ...................................................................... 970-1 BRACKET, AIR CLEANER (9701)(HF270,HF220) .................... 970-2

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ALPHABETICAL INDEX - CONTINUED PAGE

BRACKET, AIR CONDITIONING (7401) (TF270,HF270).......................................................................740-1 BRACKET, ALTERNATOR (6201) (TF270,HF270).....................620-1 BRACKET, ALTERNATOR (6202) (TF270,HF270).....................620-2 BRACKET, ALTERNATOR (6203) (TF270,HF270).....................620-3 BRACKET, ALTERNATOR (6204) (TF270).................................620-4 BRACKET, DIPSTICK (4010) (TF270,HF270)............................400-4 BRACKET, IDLER (5903) = .............................................................................................590-1 BUSHING, CAMSHAFT (4602) ..................................................460-2

C CALIBRATED ANEROID (72AW) (TF270) ............................... 720-11 CALIBRATED ANEROID (72AX) (TF270) ................................720-12 CALIBRATED ANEROID (7204) (TF270) ...................................720-1 CALIBRATED ANEROID (7243) (TF270) ...................................720-4 CALIBRATED ANEROID (7244) (TF270) ...................................720-5 CALIBRATED ANEROID (7268) (TF270) ...................................720-7 CALIBRATED ANEROID (7269) (TF270) ...................................720-8 CALIBRATED ANEROID (7272) (TF270) ...................................720-9 CALIBRATED ANEROID (7273) (TF270) .................................720-10 CAM FOLLOWER (4908) (TF220,HF220) ..................................490-4 CAM FOLLOWER (4908) (TF270,HF270) ..................................490-2 CAMSHAFT (4602).....................................................................460-2 CAMSHAFT KIT (9901) (TF270,HF270).....................................990-6 CAP, FILLER (1103) (TF270) ...................................................... 110-1 CAP, OIL FILL (1203) (TF270,HF270) ........................................120-2 CAP, RADIATOR FILLER (9701) (HF220/HF270) ....................................................................970-24 CAP, RADIATOR FILLER (9701) (HF220/HF270) ....................................................................970-28 CAP, RADIATOR FILLER (9701) (HF220/HF270) ....................................................................970-34 CAP, RADIATOR FILLER (9701) (HF220/HF270) ....................................................................970-36 CAPS, MAIN BEARING (4602)...................................................460-2 CLAMP, AIR INLET HOSE (1702) (TF270).................................170-1 CLAMP, AIR INLET HOSE (1704) (TF270).................................170-2 CLEANER KIT, AIR (9701) (TF270,TF220) .......................................................................970-1 CLEANER KIT, AIR (9701) (HF270,HF220) ...............................970-2 CODE 1415 FLYWHEEL HOUSING (TF270,HF270) .................140-7 CODE 1416 FLYWHEEL HOUSING (HF270,TF270) .................140-8 CODE 1902 OIL PAN (TF270,HF270) ........................................190-1 CODE 2301 FAN DRIVE.............................................................230-1 CODE 4401 TIMING GEAR COVER ..........................................440-2 CODE 4602 CYLINDER BLOCK ................................................460-2 CODE 4808 PISTON & CONNECTING ROD.............................480-6 CODE 6508 TURBOCHARGER (TF270)...................................................................................650-4 CODE 6509 TURBOCHARGER (TF270)...................................................................................650-6 CODE 6712 WIRING HARNESS/TACHOMETER (HF270,TF270).......................................................................670-4 CODE 9701 AIR FILTER HOSE (HF220/HF270) ....................................................................970-30 CODE 9701 AIR FILTER HOSE (HF220/HF270) ....................................................................970-31 CODE 9901 PISTON, PISTON RING KIT ................................990-23 CODE 9901 THERMOSTAT KIT...............................................990-28 CODE 9901 THROTTLE LEVER KIT .......................................990-27 CODE 9901 TIMING GEAR COVER KIT ...................................990-8 CODE 9901 TIMING GEAR COVER KIT .................................990-10 CODE 9901- THERMOSTAT KIT (TF270).................................................................................990-30

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COLD ADVANCE THERMOSTAT (4302) (TF270,HF270) ...................................................................... 430-1 COLD ADVANCE THERMOSTAT (4304) (TF270,HF270) ...................................................................... 430-2 COLD ADVANCE THERMOSTAT (4306) (TF270,HF270) ...................................................................... 430-3 COLD ADVANCE THERMOSTAT (4308) (TF270,HF270) ...................................................................... 430-4 COLD ADVANCE THERMOSTAT (4310) (TF270,HF270) ...................................................................... 430-5 COLD ADVANCE THERMOSTAT (4312) (TF270,HF270) ...................................................................... 430-6 COLD ADVANCE THERMOSTAT (4314) (TF270,HF270) ...................................................................... 430-7 COMPLETE BLOCK ASSEMBLY (9901) (TF270,HF270) (PISTON MARKED RE516347)................. 990-14 COMPLETE BLOCK ASSEMBLY (9901) (TF270) (PISTON MARKED RE522094) .......................................... 990-12 COMPLETE BLOCK ASSEMBLY, REMAN (FOR CODE 4808) (PISTON MARKED RE526785) .................................. 480-6 CONNECTING ROD (4801) (TF270,HF270) ............................. 480-2 CONNECTING ROD (4805) (TF270,HF270) ............................. 480-4 CONNECTING ROD (4808)....................................................... 480-6 CONTROLLER, ENGINE (7228) (TF270).................................. 720-2 CONTROLLER, ENGINE (7235) (TF270).................................. 720-3 CONTROLLER, ENGINE (7249) (TF270).................................. 720-6 COOLANT HEATER (9701) (TF270,HF270) (110V) (ESN -XXXXXX)......................................................... 970-3 COOLANT HEATER (9701) (TF270,HF270) (110V) (ESN XXXXXX- )........................................................ 970-4 COOLANT HEATER (9701) (TF270,HF270) (230V).................................................................................... 970-5 COOLER, OIL (5903)................................................................. 590-1 COOLER, OIL (5904) (TF220/TF270/HF220/HF270)............................................... 590-2 COOLER, OIL (5905) (TF270) ................................................... 590-4 COOLING SYSTEM KIT(SUCTION FAN/RADIATOR) (9701) (HF220/HF270) ........................................................ 970-22 COVER KIT, TIMING GEAR (9901) ........................................... 990-8 COVER KIT, TIMING GEAR (9901) ......................................... 990-10 COVER, AUXILIARY DRIVE (5204) (TF270,HF270) ...................................................................... 520-2 COVER, AUXILIARY DRIVE (5206) (TF270, HF270) ..................................................................... 520-3 COVER, AUXILIARY DRIVE (5208) (TF270,HF270) ...................................................................... 520-5 COVER, ROCKER ARM (1103) (TF270) ....................................110-1 COVER, TIMING GEAR (4401) ................................................. 440-2 COVER, VALVE (1103) (TF270) .................................................110-1 CRANKSHAFT (4701) ............................................................... 470-1 CRANKSHAFT (4702) (TF270,HF270)...................................... 470-2 CRANKSHAFT MAIN BEARING (4702) (TF270,HF270) ...................................................................... 470-2 CRANKSHAFT MAIN BEARING KIT (9901) (TF270,HF270) .................................................................... 990-16 CRANKSHAFT MAIN BEARING KIT, UNDERSIZED (9901) (TF270,HF270)......................................................... 990-17 CRANKSHAFT OIL SEAL HOUSING (6301) (TF270,HF270) ...................................................................... 630-1 CRANKSHAFT POSITION SENSOR (6701) (TF270,HF270) ...................................................................... 670-1 CRANKSHAFT PULLEY (1302) (TF270,HF270) ....................... 130-1 CRANKSHAFT PULLEY (1303) (TF270,HF270) ....................... 130-2 CRANKSHAFT PULLEY FRICTION WASHER KIT (9901) .................................................................................. 990-21 CRANKSHAFT PULLEY KIT (9901) ........................................ 990-20 CRANKSHAFT THRUST WASHER (4701) ............................... 470-1

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