Hyster F187 (S40FT, S50FT, S60FT, S70FT, S55FTS) Forklift Parts Manual

FORTIS® S40-70FT, S55FTS (F187)

1580500 12/2015

©2015 HYSTER COMPANY

UNIT CODE F187 NORTH AMERICA

12/2015

SECTIONS 1

FRAME

2

ENGINES

3

FUEL SYSTEM

4

ELECTRICAL SYSTEM

5

TRANSMISSION

6

DRIVE AXLE

7

STEERING SYSTEM

8

BRAKE SYSTEM

9

HYDRAULIC SYSTEM

10

MAST-TWO STAGE LIMITED FREE-LIFT

11

MAST-TWO STAGE FULL FREE-LIFT

12

MAST-THREE STAGE FULL FREE-LIFT

13

MAST-FOUR STAGE FULL FREE-LIFT

14

OPTIONS

15

FIELD CONVERSION KITS

16

NUMERICAL INDEX

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UNIT CODE F187 NORTH AMERICA

TABLE OF CONTENTS DESCRIPTION

PAGE

A ACCUMULATOR .............................................................................................................................................

ADD ON OPTIONS ADD ON TELEMETRY KITS ...........................................................................................................................

AIR INTAKE SYSTEM AIR FILTER ASSEMBLY .............................................................................................................................

GASOLINE AND LPG - GM 2.4L (→ S/N F187V14024F) .........................................................................

GASOLINE AND LPG - GM 2.4L (S/N F187V14025F →) .........................................................................

MAZDA 2.0L AND 2.2L LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F187V08715E (2.2L)) (→ S/N F187V09002E (2.0L)) .................................................

MAZDA 2.0L AND 2.2L LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F187V08716E → (2.2L)) (S/N F187V09003E → (2.0 L)) ................................................

MAZDA 2.0L AND 2.2L, GASOLINE - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F187V08176E (2.2 L)) (→ S/N F187V09002E (2.0 L)) (→ S/N F187V08715E (2.2L)) (S/N F187V09003E → (2.0 L)) ...................................................................................................................

MAZDA 2.0L AND 2.2L, GASOLINE - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F187V09003E → (2.0 L)) (S/N F187V08716E → (2.2L)) ................................................

PRE-CLEANER AND DUCT .......................................................................................................................

ALTERNATOR MOUNTING GASOLINE AND LPG - GM 2.4L ................................................................................................................

ARMREST ASSEMBLY MINI-LEVER MODULES - SEMI-SUSPENSION SEAT WITH HIP RESTRAINTS (S/N F187V15997H → INC. 15948) ...................................................................................

MINI-LEVER MODULES - FULL SUSPENSION SEAT (S/N F187V15997H → INC. 15948) ....................

ASSEMBLED ENGINE GASOLINE AND LPG - GM 2.4L (SHEET 1 0F 4) ......................................................................................

GASOLINE AND LPG - GM 2.4L (SHEET 2 OF 4) .....................................................................................

GASOLINE AND LPG - GM 2.4L (SHEET 3 OF 4) .....................................................................................

GASOLINE AND LPG - GM 2.4L (SHEET 4 OF 4) .....................................................................................

MAZDA 2.0L AND 2.2L, GASOLINE AND LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F187V09003E → (2.0)) (S/N F187V08716E → (2.2L)) ...................................................

AUXILIARY QUICK DISCONNECT MANIFOLD AND HOSES DUAL AUXILIARY WITH E-HYDRAULICS - TWO STAGE LIMITED FREE-LIFT (F507/F562 SERIES MAST (THREE AND FOUR FUNCTION) ...................................................................................................

SINGLE AUXILIARY WITH E-HYDRAULICS - TWO STAGE LIMITED FREE-LIFT (F507/F562 SERIES MAST) (THREE FUNCTION) ......................................................................................................................

SINGLE AUXILIARY WITH INTEGRAL SIDE-SHIFT AND E-HYDRAULICS - TWO STAGE LIMITED FREE-LIFT (F507/F562 SERIES MAST) (FOUR FUNCTION) ...................................................................

THREE STAGE FULL FREE-LIFT (F508/F563 SERIES MAST) (SINGLE AUXILIARY WITH EHYDRAULICS) - THREE FUNCTION .........................................................................................................

THREE STAGE FULL FREE-LIFT (F508/F563 SERIES MAST (DUAL AUXILIARY WITH EHYDRAULICS)) - THREE AND FOUR FUNCTION ....................................................................................

THREE STAGE FULL FREE-LIFT (F508/F563 SERIES MAST) (SINGLE AUXILIARY WITH INTEGRAL SIDE-SHIFT AND E-HYDRAULICS) - FOUR FUNCTION ..........................................................................

AUXILIARY SECTIONS, ONE AND TWO MANUAL CONTROL VALVE - THREE AND F0UR FUNCTION (→ S/N F187V10079E (3 FUNCTION LOW RELIEF)) (→ S/N F187V10197E (4 FUNCTION LOW RELIEF))

©2015 HYSTER COMPANY

See Service Manual for service procedures.

14-90 15-5 3-65 3-4 3-6 3-34 3-48 3-20 3-38 3-66 2-36 1-60 1-62 2-26 2-30 2-32 2-34 2-106 14-82 14-78 14-80 14-84 14-88 14-86

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TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

(→ S/N F187V10354E (3 FUNCTION HIGH RELIEF)) (→ S/N F187V10696E (4 FUNCTION HIGH RELIEF)) ..............................................................................

MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION (S/N F187V10080E → (3 FUNCTION LOW RELIEF)) (S/N F187V10198E → (4 FUNCTION LOW RELIEF)) (S/N F187V10354E → (3 FUNCTION HIGH RELIEF)) (S/N F187V10697E → (4 FUNCTION HIGH RELIEF)) ..............................................................................

AUXILIARY TUBE EXTENSION KIT AUXILIARY TUBE EXTENSIONS FOUR STAGE FULL FREE-LIFT (→ S/N D515V05514H) ........................................................................

FOUR STAGE FULL FREE-LIFT (S/N D515V05515H →) ........................................................................

FOUR STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS (S/N D515V05515H →) ............................................................................................................

TWO AND THREE STAGE FULL FREE-LIFT (→ S/N D508V27242H) (→ S/N D509V02103H) (→ S/N D563V11350H) (→ S/N D564V02121H) ......................................................................................

TWO AND THREE STAGE FULL FREE-LIFT (S/N D509V02104H →) (S/N D563V11351H →) (S/N D564V02122H →) (S/N D508V27243H →) ......................................................................................

TWO AND THREE STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS (S/N D508V27243H →) (S/N D509V02104H →) (S/N D563V11351H →) (S/N D564V02122H →) ..............................................................................................................................

TWO STAGE LIMITED FREE-LIFT (→ S/N D507V02972H) (→ S/N D562V02053H) .............................

TWO STAGE LIMITED FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) .....................................................................

TWO STAGE LIMITED FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) .....................................................................

TWO STAGE LIMITED FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) .....................................................................

TWO STAGE LIMITED FREE-LIFT - WITH ISS CARRIAGE AND WITHOUT QUICK DISCONNECT FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) .....................................................................

TWO STAGE LIMITED FREE-LIFT - WITH ISS CARRIAGE AND MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) ............................................

TWO STAGE LIMITED FREE-LIFT - WITH ISS CARRIAGE AND E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) ............................................

AUXILIARY TUBES THREE STAGE FULL FREE-LIFT (F508/F563 SERIES MAST) - MANUAL AND E-HYDRAULICS VALVE WITH QUICK DISCONNECT ......................................................................................................................

THREE STAGE FULL FREE-LIFT (F508/F563 SERIES MAST) - MANUAL AND E-HYDRAULICS VALVE WITHOUT QUICK DISCONNECT ..............................................................................................................

TWO STAGE LIMITED FREE LIFT (F507/F562 SERIES MAST - WITH MANUAL AND E-HYDRAULICS VALVE WITHOUT QUICK DISCONNECT ..................................................................................................

TWO STAGE LIMITED FREE LIFT (F507/F562 SERIES MAST - MANUAL AND E-HYDRAULIC VALVE WITH QUICK DISCONNECT ......................................................................................................................

AUXILLIARY HOSES THREE STAGE FULL FREE LIFT - TWO STAGE LIMITED FREE-LIFT ...................................................

9-52

9-54 14-64 14-66 14-68 14-54 14-58 14-60 14-40 14-42 14-44 14-46 14-48 14-50 14-52 14-74 14-76 14-70 14-72 9-26

B BACK-UP ALARM ........................................................................................................................................... 14-8 BRAKE ASSEMBLY ........................................................................................................................................ 8-18

ii

See Service Manual for service procedures.

©2015 HYSTER COMPANY

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UNIT CODE F187 NORTH AMERICA

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

BRAKE LINKAGE DUAL PEDAL (→ S/N F187V16129H) .......................................................................................................

8-6 DUAL PEDAL (S/N F187V16130H →) ....................................................................................................... 8-10 SINGLE PEDAL (→ S/N F187V16129H) ...................................................................................................

8-2 SINGLE PEDAL (S/N F187V16130H →) ...................................................................................................

8-4 C CAM POSITION SENSOR GM 2.4L GASOLINE AND LPG - 2010 SERIES .........................................................................................

CAMSHAFT AND VALVES MAZDA 2.0L AND 2.2L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F187V08715E (2.2L)) (→ S/N F187V09002E (2.0L)) .................................................

MAZDA 2.0L AND 2.2L, GASOLINE AND LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F187V09003E → (2.0 L)) (S/N F187V08716E → (2.2L)) ................................................

CAMSHAFT, CYLINDER HEAD AND MANIFOLDS GM 2.4L (→ S/N F187V06059D) ...............................................................................................................

GM 2.4L ENGINE (S/N F187V06060D →) .................................................................................................

CARBURETOR MAZDA 2.0L AND 2.2L LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F187V08715E (2.2L)) (→ S/N F187V09002E (2.0L)) .................................................

MAZDA 2.0L AND 2.2L LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F187V08715E (2.2L)) (→ S/N F187V09002E (2.0L)) .................................................

CARRIAGE FOUR STAGE FULL FREE-LIFT ................................................................................................................

HEAVY DUTY - TWO STAGE FULL FREE-LIFT ........................................................................................

HEAVY DUTY - THREE STAGE FULL FREE-LIFT (D508/D563) ..............................................................

HEAVY DUTY - THREE STAGE FULL FREE-LIFT (F508/F563) ...............................................................

HEAVY DUTY - FOUR STAGE FULL FREE-LIFT ......................................................................................

THREE STAGE FULL FREE-LIFT - D508/D563 .........................................................................................

THREE STAGE FULL FREE-LIFT - F508/F563 .........................................................................................

TWO STAGE FULL FREE-LIFT ..................................................................................................................

TWO STAGE LIMITED FREE-LIFT - D507/D562 .......................................................................................

TWO STAGE LIMITED FREE-LIFT - F507-F562 ........................................................................................

CHARGE PUMP → S/N F187V25052L .................................................................................................................................

CHARGE PUMP ASSEMBLY S/N F187V25053L → .................................................................................................................................

CONTROL VALVE TRANSMISSION (→ 9/2007) .....................................................................................................................

CONTROL VALVE ASSEMBLY 9/2007 → ....................................................................................................................................................

MANUAL CONTROL - THREE AND FOUR FUNCTION ............................................................................

CONTROL VALVE LOCKOUT GROUP MANUAL CONTROL VALVE ......................................................................................................................

COOLING MANIFOLD AND ATTACHING PARTS GASOLINE AND LPG - GM 2.4L ................................................................................................................

COOLING SYSTEM GASOLINE AND LPG - GM 2.4L (→ S/N F187V08135D) .........................................................................

GASOLINE AND LPG - GM 2.4L (S/N F187V08136D →) .........................................................................

©2015 HYSTER COMPANY

See Service Manual for service procedures.

2-51 2-80 2-112 2-44 2-48 2-102 3-36 13-20 11-46 12-28 12-68 13-22 12-26 12-66 11-44 10-12 10-32 5-68 5-70 5-64 5-66 9-40 9-44 2-16 2-6 2-10

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TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

GASOLINE AND LPG - MAZDA 2.0L AND 2.2L (→ S/N F187V08135D) ..................................................

MAZDA 2.0L AND 2.2L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (S/N F187V08135D ↔ S/N F187V09002E 2.0L) (S/N F187V08136D ↔ S/N F187V08715E 2.2L) .......................................................................................

MAZDA 2.0L AND 2.2L, GASOLINE AND LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F187V09003E → (2.0L)) (S/N F187V08716E → (2.2L)) .................................................

COUNTERWEIGHT → 4/2007 ....................................................................................................................................................

4/2007 → ....................................................................................................................................................

COWL ELECTRICAL .......................................................................................................................................

MANUAL HYDRAULIC - WITH OPERATOR PRESENCE SYSTEM .........................................................

COWL MOUNT ................................................................................................................................................

CRANKSHAFT AND PISTONS MAZDA 2.0L AND 2.2L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F187V08715E (2.2L)) (→ S/N F187V09002E (2.0L)) .................................................

MAZDA 2.0L AND 2.2L, GASOLINE AND LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F187V09003E → (2.0 L)) (S/N F187V18716E → (2.2 L)) ...............................................

CRANKSHAFT, PISTONS AND OIL PAN GM 2.4L ENGINE ........................................................................................................................................

CYLINDER BLOCK MAZDA 2.0L AND 2.2L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F187V08715E (2.2L)) (→ S/N F187V09002E (2.0L)) .................................................

MAZDA 2.0L AND 2.2L, GASOLINE AND LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F187V08716E → (2.2L)) (S/N F187V09003E → (2.0L)) .................................................

CYLINDER HEAD MAZDA 2.0L AND 2.2L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F187V09002E) (→ S/N F187V08715E 2.2L) ..............................................................

CYLINDER HEAD AND COVER MAZDA 2.0L AND 2.2L, GASOLINE AND LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F187V08716E → (2.2L)) (S/N F187V09003E → (2.0L)) .................................................

2-58 2-62 2-66 1-20 1-22 4-40 4-42 1-18 2-82 2-114 2-40 2-78 2-110 2-76 2-108

D DELAY VALVE MAZDA 2.0L AND 2.2L LPG - 2005-2006 SERIES ENGINE (S/N F187V07282D ↔ S/N F187V08715E) .................................................................................................................................................................... 2-104 DISTRIBUTOR MAZDA 2.0L AND 2.2L, GASOLINE AND LPG .......................................................................................... 4-33 DRIVE AXLE ...................................................................................................................................................

6-2 DRIVE TIRES AND WHEELS S40-50FT ....................................................................................................................................................

6-5 S55-60FT ....................................................................................................................................................

6-6 S70FT ..........................................................................................................................................................

6-7 E E-HYDRAULIC CONTROL CONVERSION KITS E-HYDRAULIC CONVERSION KITS ELECTRICAL SYSTEM CHASSIS .....................................................................................................................................................

iv

See Service Manual for service procedures.

4-4

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PAGE

ELECTRONIC CONTROL LEVERS MINI-LEVER MODULE (FOUR FUNCTION) - DATE CODE 0725 THRU 0743 .........................................

MINI-LEVER MODULE (FOUR FUNCTION) - DATE CODE 0744 .............................................................

MINI-LEVER MODULES - DATE CODE 0724 ............................................................................................

MINI-LEVER MODULES (THREE FUNCTION) - DATE CODE 0725 THRU 0743 .....................................

MINI-LEVER MODULES (THREE FUNCTION) - DATE CODE 0744 .........................................................

ELECTRONIC LEVER LABELS AUXILIARY DUAL FUNCTION ...................................................................................................................

AUXILIARY SINGLE FUNCTION ................................................................................................................

ELECTRONIC PRESSURE REGULATOR ASSEMBLY MAZDA 2.0L AND 2.2L LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F187V08716E ↔ 2/2008 (2.2L)) (S/N F187V09003E ↔ 2/2008 (2.0 L)) ........................

MAZDA 2.0L AND 2.2L LPG - 2007-2010 EMISSION COMPLIANT ENGINES (2/2008 ↔ 2/2012) .........

MAZDA 2.0L AND 2.2L LPG (2/2012 →) ...................................................................................................

ELECTRONIC PRESSURE REGULATOR KIT MAZDA 2.0L AND 2.2L LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F187V08716E → (2.2L)) (S/N F187V09003E → (2.0 L)) ................................................

EMISSION CONTROL SYSTEM MAZDA 2.0L AND 2.2L LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F187V09003E → (2.0L)) (S/N F187V08716E → (2.2L)) .................................................

MAZDA 2.0L AND 2.2L, GASOLINE - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F187V09003E →) (S/N F187V08716E → (2.2L)) ............................................................

EMISSION LINES MAZDA 2.0L AND 2.2L, GASOLINE - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F187V08715E (2.2L)) (→ S/N F187V09002E (2.0L)) .................................................

MAZDA 2.0L AND 2.2L, GASOLINE - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F187V08715E (2.2L)) (→ S/N F187V09002E (2.0L)) .................................................

ENGINE CONTROL MODULE MAZDA 2.0L AND 2.2L LPG .......................................................................................................................

MAZDA 2.0L AND 2.2L, GASOLINE ...........................................................................................................

ENGINE COOLING MAZDA 2.0L AND 2.2L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F187V08715E (2.2L)) (→ S/N F187V09002E (2.0L)) .................................................

MAZDA 2.0L AND 2.2L, GASOLINE AND LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F187V08716E → (2.2L)) (S/N F187V09003E → (2.0L)) .................................................

ENGINE ELECTRICAL COMPONENTS MAZDA 2.0L AND 2.2L, GASOLINE AND LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F187V09003E → (2.0 L)) (S/N F187V08716E → (2.2L)) ................................................

ENGINE ELECTRICAL COMPONETS MAZDA 2.0L AND 2.2L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F187V08715E (2.2L)) (→ S/N F187V09002E (2.0L)) .................................................

ENGINE ELECTRICAL SYSTEM MAZDA 2.0L AND 2.2L LPG, SHEET 1 OF 2 .............................................................................................

MAZDA 2.0L AND 2.2L, GASOLINE AND LPG, SHEET 2 OF 2 - 2007 EMISSION COMPLIANT ENGINES (S/N F187V09003E → (2.0 L)) (S/N F187V08716E → 2.2L) ...................................................

MAZDA 2.0L AND 2.2L, GASOLINE, SHEET 1 OF 2 .................................................................................

ENGINE FUEL SYSTEM MAZDA 2.0L AND 2.2L, GASOLINE AND LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F187V09003E → (2.0L)) (S/N F187V08716E → (2.2L)) .................................................

©2015 HYSTER COMPANY

See Service Manual for service procedures.

4-54 4-60 4-50 4-52 4-56 1-70 1-68 3-58 3-60 3-62 3-64 2-134 2-132 2-98 3-26 4-32 4-31 2-86 2-118 4-18 4-14 4-24 4-28 4-20 2-136

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ENGINE FUEL SYSTEM AND EMISSION CONTROL MAZDA 2.0L AND 2.2L LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F187V08715E (2.2L)) (→ S/N F187V09002E (2.0L)) .................................................

MAZDA 2.0L AND 2.2L LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F187V08715E (2.2L)) (→ S/N F187V09002E (2.0L)) .................................................

ENGINE FUEL SYSTEM AND INTAKE MANIFOLD MAZDA 2.0L AND 2.2L, GASOLINE - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F187V08715E (2.2L)) (→ S/N F187V09002E (2.0L)) .................................................

MAZDA 2.0L AND 2.2L, GASOLINE - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F187V08715E (2.2L)) (→ S/N F187V09002E (2.0L)) .................................................

ENGINE MOUNT GASOLINE AND LPG - GM 2.4L ................................................................................................................

GASOLINE AND LPG - MAZDA 2.0L AND 2.2L .........................................................................................

ENGINE SAFETY ELECTRICAL MAZDA 2.0L AND 2.2L ...............................................................................................................................

EXHAUST MAZDA 2.0L AND 2.2L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F187V09002E (2.0L)) (→ S/N F187V08715E (2.2L)) .................................................

MAZDA 2.0L AND 2.2L, GASOLINE AND LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F187V09003E → (2.0L)) (S/N F187V08716E → (2.2L)) .................................................

EXHAUST MANIFOLD MAZDA 2.0L AND 2.2L, GASOLINE AND LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F187V09003E → (2.0L)) (S/N F187V08716E → (2.2L)) .................................................

EXHAUST SYSTEM GM 2.4L GASOLINE AND LPG ..................................................................................................................

GM 2.4L GASOLINE AND LPG - 2010 SERIES .........................................................................................

F FENDERS .......................................................................................................................................................

FIELD KITS FIRE EXTINGUISHER ....................................................................................................................................

FLOORPLATES AND COVERS → S/N F187V11309F EXC. 01315, 01317, 01229 .....................................................................................

S/N F187V11310F → INC. 01310, 01024, 01079, 01151, 01164, 01221, 01230 ......................................

FLYWHEEL AND HOUSING GASOLINE AND LPG - MAZDA 2.0 L AND 2.2 L (→ S/N F187V07304D) ................................................

GASOLINE AND LPG - MAZDA 2.0 L AND 2.2 L (S/N F187V07305D →) ................................................

GM 2.4L, GASOLINE AND LPG (→ S/N F187V13502F) ...........................................................................

GM 2.4L, GASOLINE AND LPG (S/N F187V13502F →) ...........................................................................

FORK OPTIONAL ..................................................................................................................................................

FORK ASSEMBLY KITS .................................................................................................................................

FORK POSITIONER ASSEMBLY ...................................................................................................................

FORKS ............................................................................................................................................................

OPTIONAL ..................................................................................................................................................

FORWARD CLUTCH SINGLE SPEED TRANSMISSION (→ S/N F187V08503E) .......................................................................

SINGLE SPEED TRANSMISSION (S/N F187V08504E → (T133M)) ........................................................

SINGLE SPEED TRANSMISSION (S/N T141M001501 →) (S/N T148M001501 →) ...............................

vi

See Service Manual for service procedures.

2-100 3-28 2-96 3-24 2-4 2-52 4-36 2-72 2-74 2-126 2-18 2-20 1-17 14-12 1-10 1-14 2-54 2-56 2-22 2-24 1-76 15-15 14-30 1-74 1-78 5-52 5-54 5-56

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FREE-LIFT FOUR STAGE FULL FREE-LIFT ................................................................................................................

THREE STAGE FULL FREE-LIFT - D508/D563 .........................................................................................

TWO STAGE FULL FREE- LIFT - E509-E564 ............................................................................................

TWO STAGE FULL FREE-LIFT - D509-D564 ............................................................................................

FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT - F508-F563 .........................................................................................

TWO STAGE FULL FREE- LIFT - E509-E564 ............................................................................................

FREE-LIFT CYLINDER AND ATTACHING PARTS THREE STAGE FULL FREE-LIFT - F508-F563 .........................................................................................

FREE-LIFT CYLINDERS FOUR STAGE FULL FREE-LIFT ................................................................................................................

THREE STAGE FULL FREE-LIFT - D508/D563 .........................................................................................

TWO STAGE FULL FREE-LIFT - D509-D564 ............................................................................................

FUEL PUMP AND SENDER MAZDA 2.0L AND 2.2L, GASOLINE - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F187V09003E → (2.0 L)) (S/N F187V08716E → (2.2L)) ................................................

FUEL REGULATOR LPG - GM 2.4L ............................................................................................................................................

FUEL SUPPLY SYSTEM MAZDA 2.0L AND 2.2L LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F187V08716E → (2.2L)) (S/N F187V09003E → (2.0 L)) ................................................

MAZDA 2.0L AND 2.2L, GASOLINE - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F187V09003E → (2.0 L)) (S/N F187V08716E → (2.2L)) ................................................

FUEL SYSTEM GASOLINE - GM 2.4L .................................................................................................................................

LPG - GM 2.4L ............................................................................................................................................

MAZDA 2.0L AND 2.2L LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F187V08715E (2.2L)) (→ S/N F187V09002E (2.0L)) .................................................

MAZDA 2.0L AND 2.2L LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F187V08716E → (2.2L)) (S/N F187V09003E → (2.0 L)) ................................................

MAZDA 2.0L AND 2.2L, GASOLINE - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F187V08715E (2.2L)) (→ S/N F187V09002E (2.0L)) .................................................

MAZDA 2.0L AND 2.2L, GASOLINE - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F187V08716E → (2.2L)) (S/N F187V09003E → (2.0 L)) ................................................

FUEL SYSTEM HOSES AND ATTACHING PARTS MAZDA 2.0L AND 2.2L LPG - 2007-2010 EMISSION COMPLIANT ENGINES .........................................

FUEL SYSTEM SENSORS MAZDA 2.0L AND 2.2L LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F187V09003E → (2.0 L)) (S/N F187V08716E → (2.2L)) ................................................

MAZDA 2.0L AND 2.2L, GASOLINE - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F187V09003E → (2.0 L)) (S/N F187V08716E → (2.2L)) ................................................

FULL SUSPENSION SEAT MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 1 OF 4 (S/N F187V15997H → INC. 15948) ........................................................................................................

RECLINER AND DAMPER KITS - SHEET 3 OF 4 (S/N F187V15997H → INC. 15948) ...........................

SERVICE KITS FOR NON SWIVEL AND SWIVEL - SHEET 2 OF 4 (S/N F187V15997H →) ..................

WITH AND WITHOUT ELECTRONIC CONTROLS (→ 7/2005) ................................................................

WITH AND WITHOUT ELECTRONIC CONTROLS (7/2005 ↔ S/N F187V05858D) ................................

©2015 HYSTER COMPANY

See Service Manual for service procedures.

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WITH AND WITHOUT ELECTRONIC CONTROLS - WITH LIMITED BACK TILT (S/N F187V05859D ↔ S/N F187V15996H EXC. 15948) ..................................................................

FULL SUSPENSION SWIVEL SEAT WITH AND WITHOUT ELECTRONIC CONTROLS (→ 7/2006) ................................................................

WITH AND WITHOUT ELECTRONIC CONTROLS (7/2006 ↔ S/N F187V15996H) ................................

WITH LIMITED BACK TILT (S/N F187V05859D ↔ S/N F187V15996H EXC. 15948) ..............................

G GEAR PUMP ASSEMBLY HIGH PRESSURE .......................................................................................................................................

LOW PRESSURE - GEAR DRIVE OPTION ...............................................................................................

LOW PRESSURE - CHAIN DRIVE OPTION ..............................................................................................

GM ENGINE ELECTRICAL GASOLINE AND LPG/GS AND LPS 2.4L (→ S/N F187V13146F EXC. 04157) .......................................

GASOLINE AND LPG/GS AND LPS 2.4L (S/N F187V13147F → INC. 04157) .........................................

H HAND LEVERS FOUR FUNCTION - WITHOUT DETENTED LEVERS ...............................................................................

FOUR FUNCTION - WITH DETENTED LEVERS .......................................................................................

THREE FUNCTION - WITHOUT DETENTED LEVERS .............................................................................

THREE FUNCTION - WITH DETENTED LEVERS .....................................................................................

HEADER HOSE FOUR STAGE FULL FREE-LIFT - WITH FLOATING SHEAVE .................................................................

FOUR STAGE FULL FREE-LIFT - WITH HOSE CHANNELS ....................................................................

TWO STAGE FULL FREE-LIFT - D509-D564 ............................................................................................

TWO STAGE LIMITED FREE-LIFT - D507/D562 .......................................................................................

HEADER HOSE AND ATTACHING PARTS TWO STAGE LIMITED FREE-LIFT - F507-F562 ........................................................................................

HEADER HOSE CONVERSION KIT HEADER HOSE CONVERSION KITS HEADER HOSES THREE STAGE FULL FREE-LIFT - D508/D563 (→ S/N D508V27872H) (→ S/N D563V11658H) .........

THREE STAGE FULL FREE-LIFT - D508/D563 (S/N D508V27873H →) (S/N D563V11659H →) .........

TWO STAGE FULL FREE-LIFT - E509-E564 .............................................................................................

HEADER HOSES AND ATTACHING PARTS THREE STAGE FULL FREE-LIFT - F508/F563 .........................................................................................

HOOD → S/N F187V15865H .................................................................................................................................

S/N F187V15877H → .................................................................................................................................

HOSE CHANNELS HEADER HOSE - FOUR STAGE FULL FREE-LIFT ...................................................................................

HYDRAULIC CONTROL VALVE ELECTRO HYDRAULIC POPPET VALVES - LIFT AND LOWER ..............................................................

ELECTRONIC VALVE ASSEMBLY - THREE AND FOUR FUNCTION (→ S/N F187V09717E 4 FUNCTION, LOW RELIEF) (→ S/N F187V10074E 4 FUNCTION, HIGH RELIEF) (→ S/N F187V09787E 3 FUNCTION, LOW RELIEF) (→ S/N F187V10402E 3 FUNCTION, HIGHT RELIEF3 FUNCTION, HEIGHT RELIEF) ..........................

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1-44 1-46 1-48 1-50

9-16 9-12 9-14 4-10 4-12

9-34 9-36 9-28 9-30 13-24 13-28 11-20 10-14 10-28

12-30 12-34 11-40 12-62 1-4 1-6 13-32 9-66

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ELECTRONIC VALVE ASSEMBLY - THREE AND FOUR FUNCTION (S/N F187V09718E → 4 FUNCTION, LOW RELIEF) (S/N F187V10075E → 4 FUNCTION, HIGH RELIEF) (S/N F187V09788E → 3 FUNCTION, LOW RELIEF) (S/N F187V10403E → 3 FUNCTION, HIGH RELIEF) ....................................................................................................................................................................

ELECTRONIC VALVE AUXILIARY ONE SECTION - THREE AND FOUR FUNCTION ............................

ELECTRONIC VALVE AUXILIARY TWO SECTION - FOUR FUNCTION .................................................

ELECTRONIC VALVE INLET SECTION - THREE AND FOUR FUNCTION (→ S/N F187V09787E (3 FUNCTION LOW RELIEF)) (→ S/N F187V09717E (4 FUNCTION LOW RELIEF)) (→ S/N F187V10074E (4 FUNCTION HIGH RELIEF)) (→ S/N F187V10402E (3 FUNCTION LOW RELIEF)) ...............................................................................

ELECTRONIC VALVE INLET SECTION - THREE AND FOUR FUNCTION (S/N F187V10403E → (3 FUNCTION HIGH RELIEF)) (S/N F187V09718E → (4 FUNCTION LOW RELIEF)) (S/N F187V09788E → (3 FUNCTION LOW RELIEF)) (S/N F187V10075E → (4 FUNCTION HIGH RELIEF)) ..............................................................................

ELECTRONIC VALVE OUTLET SECTION - THREE AND FOUR FUNCTION ..........................................

ELECTRONIC VALVE OUTLET SECTION (7/2009 →) ............................................................................

ELECTRONIC VALVE TILT SECTION - THREE AND FOUR FUNCTION ................................................

HYDRAULIC CONTROLS HYDRAULIC FILTER → S/N F187V15585G ................................................................................................................................

S/N F187V15586G → ................................................................................................................................

HYDRAULIC OIL COOLER KITS ....................................................................................................................

HYDRAULIC SUPPLY AND RETURN WITH ALUMINUM TRANSMISSION - WITH GEAR DRIVE .......................................................................

WITH ALUMINUM TRANSMISSION - WITH CHAIN DRIVE ......................................................................

WITH IRON TRANSMISSION .....................................................................................................................

I IMPACT SENSOR 9/2005 → ....................................................................................................................................................

INNER MAST FOUR STAGE FULL FREE-LIFT ................................................................................................................

THREE STAGE FULL FREE-LIFT - F508-F563 .........................................................................................

THREE STAGE FULL FREE-LIFT - D508/D563 .........................................................................................

TWO STAGE FULL FREE- LIFT - E509-E564 ............................................................................................

TWO STAGE FULL FREE-LIFT - D509-D564 ............................................................................................

TWO STAGE LIMITED FREE LIFT - F507-F562 ........................................................................................

TWO STAGE LIMITED FREE-LIFT - D507/D562 .......................................................................................

INSTRUMENT CLUSTER ...............................................................................................................................

INTAKE AND EXHAUST MANIFOLDS MAZDA 2.0L AND 2.2L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F187V09002E (2.0L)) (→ S/N F187V08715E (2.2L)) .................................................

INTAKE MANIFOLD MAZDA 2.0L AND 2.2L LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F187V09003E → (2.0L)) (S/N F187V08716E → (2.2L)) .................................................

©2015 HYSTER COMPANY

See Service Manual for service procedures.

9-60 9-70 9-72

9-62

9-64 9-74 9-76 9-68 9-18 9-20 15-15 9-8 9-10 9-4

4-8 13-8 12-42 12-8 11-26 11-4 10-20 10-4 4-48 2-90 2-130

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MAZDA 2.0L AND 2.2L, GASOLINE - 2007 EMISSION COMPLIANT ENGINES (S/N F187V09003E → (2.0L)) (S/N F187V08716E → (2.2L)) .................................................

INTEGRAL SIDE-SHIFT FORK POSITIONER - THREE STAGE FULL FREE-LIFT (D508/D563) ....................................................

FORK POSITIONER (F507-F562) - TWO STAGE LIMITED FREE-LIFT ...................................................

FORK POSITIONER (F508-F563) - THREE STAGE FULL FREE-LIFT .....................................................

HYDRAULIC HOSES - TWO STAGE LIMITED FREE-LIFT (D507, D562) ................................................

HYDRAULIC HOSES - THREE STAGE FULL FREE-LIFT (D508/D563) ...................................................

INTEGRAL SIDE-SHIFT CARRIAGE THREE AND FOUR STAGE FULL FREE-LIFT - D508, D563, D515 .........................................................

THREE STAGE FULL FREE-LIFT - F508/F563 .........................................................................................

TWO STAGE FULL FREE-LIFT - D509/E509 AND D564/E564 .................................................................

TWO STAGE LIMITED FREE-LIFT - D507/D562 .......................................................................................

TWO STAGE LIMITED FREE-LIFT - F507/F562 ........................................................................................

INTEGRAL SIDE-SHIFT CYLINDER ..............................................................................................................

INTEGRAL SIDE-SHIFT HYDRAULIC HOSES FOUR STAGE FULL FREE-LIFT ................................................................................................................

THREE STAGE FULL FREE LIFT - F508/F563 ..........................................................................................

TWO STAGE FULL FREE LIFT - D509/E509 AND D564/E564 .................................................................

TWO STAGE LIMITED FREE-LIFT - F507/F562 ........................................................................................

INTERMEDIATE 1 MAST FOUR STAGE FULL FREE-LIFT ................................................................................................................

INTERMEDIATE 2 MAST FOUR STAGE FULL FREE-LIFT ................................................................................................................

INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT - F508-F563 .........................................................................................

THREE STAGE FULL FREE-LIFT - D508/D563 .........................................................................................

L LABELS HYDRAULIC CONTROL LABELS - CONTROL LEVER .............................................................................

LOAD BACKREST EXTENSION .....................................................................................................................

LOAD WEIGH ELECTRICAL ..........................................................................................................................

LPG TANK BRACKET SWING OUT ................................................................................................................................................

SWING OUT, DROP DOWN - ALTERNATE PART ....................................................................................

SWING OUT/DROP DOWN ........................................................................................................................

LPG TANK SHORT BRACKET SWING OUT ................................................................................................................................................

M MAIN LIFT FOUR STAGE FULL FREE-LIFT ................................................................................................................

THREE STAGE FULL FREE-LIFT - D508/D563 .........................................................................................

TWO STAGE FULL FREE- LIFT - E509-E564 ............................................................................................

TWO STAGE FULL FREE-LIFT - D509-D564 ............................................................................................

TWO STAGE LIMITED FREE LIFT - F507-F562 ........................................................................................

TWO STAGE LIMITED FREE-LIFT - D507/D562 .......................................................................................

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2-128 14-24 14-26 14-28 14-34 14-36 14-20 14-22 14-18 14-14 14-16 14-32 14-39 14-37 14-38 14-35 13-4 13-6 12-44 12-4

1-82 1-80 4-70 3-68 3-78 3-74 3-70

13-10 12-10 11-28 11-6 10-22 10-6

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MAIN LIFT CYLINDER LEFT HAND - TWO STAGE FULL FREE-LIFT (D509-D564) .....................................................................

LEFT HAND - FOUR STAGE FULL FREE-LIFT .........................................................................................

RIGHT HAND - TWO STAGE FULL FREE-LIFT (D509-D564) ..................................................................

RIGHT HAND - FOUR STAGE FULL FREE-LIFT ......................................................................................

THREE STAGE FULL FREE-LIFT - F508-F563 .........................................................................................

TWO STAGE LIMITED FREE LIFT - F507-F562 ........................................................................................

MAIN LIFT CYLINDER - LH TWO STAGE FULL FREE- LIFT - E509-E564 ............................................................................................

MAIN LIFT CYLINDER - RH TWO STAGE FULL FREE- LIFT - E509-E564 ............................................................................................

MAIN LIFT CYLINDER AND ATTACHING PARTS THREE STAGE FULL FREE-LIFT - F508-F563 .........................................................................................

MAIN LIFT CYLINDERS THREE STAGE FULL FREE-LIFT - D508/D563 .........................................................................................

TWO STAGE LIMITED FREE-LIFT - D507/D562 .......................................................................................

MAST ELECTRICAL .......................................................................................................................................

MASTER CYLINDER ......................................................................................................................................

MINI LEVER MODULE LABELS HYDRAULIC CONTROL FUNCTIONS .......................................................................................................

MINI-LEVER CONTROLS WITH ARMREST - THREE FUNCTION (S/N F187V15997H →) ..............................................................

WITH ARMREST - FOUR FUNCTION (S/N F187V15997H →) ................................................................

MIRRORS ........................................................................................................................................................

MISCELLANEOUS CONVERSION KITS ........................................................................................................

MISCELLANEOUS KITS .................................................................................................................................

MIXER AND THROTTLE BODY ASSEMBLY MAZDA 2.0L AND 2.2L LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F187V08716E ↔ 2/2008 (2.2L)) (S/N F187V09003E ↔ 2/2008 (2.0 L)) ........................

MAZDA 2.0L AND 2.2L LPG - 2007-2010 EMISSION COMPLIANT ENGINES (2/2008 → (2.2L)) (2/2008 → (2.0 L)) ......................................................................................................................................

MONOTROL PEDAL ASSEMBLY → S/N F187V21728K .................................................................................................................................

11-10 13-12 11-8 13-14 12-54 10-24 11-32 11-30 12-46 12-14 10-8 4-69 8-17 1-72 4-62 4-64 14-11 15-3 15-2 3-54 3-56 3-88

N NON SUSPENSION SEAT WITHOUT ELECTRONIC CONTROLS (→ S/N F187V15997H) ............................................................... 1-26 WITHOUT ELECTRONIC CONTROLS (S/N F187V15997H → INC. 15948) ............................................ 1-28 WITHOUT ELECTRONIC CONTROLS - OPTIONAL ................................................................................. 1-30 O OIL PUMP AND FILTER MAZDA 2.0L AND 2.2L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F187V08715E (2.2L)) (→ S/N F187V09002E (2.0L)) .................................................

MAZDA 2.0L AND 2.2L, GASOLINE AND LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F187V09003E → (2.0 L)) (S/N F187V08716E → (2.2L)) ................................................

OUTER MAST FOUR STAGE FULL FREE-LIFT ................................................................................................................

THREE STAGE FULL FREE LIFT - F508-F563 .........................................................................................

©2015 HYSTER COMPANY

See Service Manual for service procedures.

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THREE STAGE FULL FREE-LIFT - D508/D563 .........................................................................................

TWO STAGE FULL FREE LIFT - E509-E564 .............................................................................................

TWO STAGE FULL FREE-LIFT - D509-D564 ............................................................................................

TWO STAGE LIMITED FREE-LIFT - D507/D562 .......................................................................................

TWO STAGE LIMITED FREE-LIFT - F507-F562 ........................................................................................

OUTLET SECTION MANUAL CONTROL VALVE - THREE AND F0UR FUNCTION ................................................................

OVERHEAD GUARD ......................................................................................................................................

12-2 11-24 11-2 10-2 10-18

P PARK BRAKE → S/N F187V16129H .................................................................................................................................

S/N F187V16130H → .................................................................................................................................

PLATES AND LABELS ....................................................................................................................................

POWER DISTRIBUTION MODULE → S/N F187V07458D .................................................................................................................................

S/N F187V07459D → .................................................................................................................................

R RADIATOR ASSEMBLY GM 2.4L GASOLINE AND LPG ..................................................................................................................

MAZDA 2.0L AND 2.2L ...............................................................................................................................

RED SEAT BELT RETRACTOR AND BUCKLE .............................................................................................

REMOTE OIL FILTER GASOLINE AND LPG - GM 2.4L ................................................................................................................

REPLACEMENT KITS .....................................................................................................................................

RETURN TO SET TILT KITS ..........................................................................................................................

REVERSE CLUTCH SINGLE SPEED TRANSMISSION (→ S/N F187V08503E) .......................................................................

SINGLE SPEED TRANSMISSION (S/N F187V08504E → (T133M)) ........................................................

SINGLE SPEED TRANSMISSION (S/N T141M001501 →) (S/N T148M001501 →) ...............................

S SEAT ATTACHING PARTS NOT INCLUDED WITH SEAT - SHEET 4 OF 4 (S/N F187V15997H → INC. 15948) ...............................

SEAT CONVERSION KITS .............................................................................................................................

SEMI SUSPENSION SEAT WITH AND WITHOUT ELECTRONIC CONTROLS (→ 7/2006) ................................................................

SEMI-SUSPENSION SEAT WITH AND WITHOUT ELECTRONIC CONTROLS (7/2006 ↔ S/N F187V15996H) ................................

WITH AND WITHOUT ELECTRONIC CONTROLS (S/N F187V15997H → INC. 15948) .........................

STATOR SUPPORT HOUSING ......................................................................................................................

STEER TIRES AND WHEELS ........................................................................................................................

STEERING AXLE ............................................................................................................................................

STEERING COLUMN ASSEMBLY .................................................................................................................

ISOLATED, DIESEL ....................................................................................................................................

STEERING CONTROL UNIT ..........................................................................................................................

STEERING CYLINDER ...................................................................................................................................

STEERING SYSTEM ......................................................................................................................................

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9-56 1-24

8-14 8-16 1-64 4-44 4-46

2-14 2-70 14-13 2-37 15-15 15-5 5-58 5-60 5-62

1-58 15-2 1-32 1-34 1-38 5-50 7-13 7-10 7-4 7-6 7-8 7-12 7-2

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STROBE LIGHT → S/N F187V09896E ................................................................................................................................. 14-4 LED (S/N F187V09897E →) ...................................................................................................................... 14-6 T THROTTLE BODY AND ATTACHING PARTS GM 2.4L GASOLINE AND LPG ..................................................................................................................

GM 2.4L GASOLINE AND LPG - 2010 SERIES .........................................................................................

MAZDA 2.0L AND 2.2L, GASOLINE - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F187V08716E → (2.2L)) (S/N F187V09003E → (2.0 L)) ................................................

THROTTLE LINKAGE GASOLINE ..................................................................................................................................................

LPG .............................................................................................................................................................

THROTTLE PEDAL AND ATTACHING PARTS MONOTROL PEDAL (→ S/N F187V21728K) ............................................................................................

THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS MONOTROL (S/N F187V21729K →) .........................................................................................................

STANDARD PEDAL ....................................................................................................................................

TILT CYLINDER AND MAST INSTALLATION ................................................................................................

TILT CYLINDERS S40-55FT ....................................................................................................................................................

S60-70FT ....................................................................................................................................................

TILT/HOIST AND AUXILIARY HOSES ...........................................................................................................

TIMING GEAR COVER AND OIL PAN MAZDA 2.0L AND 2.2L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F187V08715E (2.2L)) (→ S/N F187V09002E (2.0L)) .................................................

MAZDA 2.0L AND 2.2L, GASOLINE AND LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F187V09003E → (2.0 L)) (S/N F187V08716E → (2.2L)) ................................................

TORQUE CONVERTER GASOLINE AND LPG - MAZDA (2.0L AND 2.2L) ......................................................................................

GASOLINE AND LPG - GM 2.4L ................................................................................................................

TORQUE CONVERTER HOUSING AND ATTACHING PARTS SINGLE SPEED - ALUMINUM CHAIN DRIVE (2/2011 →) .......................................................................

SINGLE SPEED GEAR DRIVE (S/N T141M001501 →) ............................................................................

TRANSMISSION SINGLE SPEED - SHEET 1 OF 2 (→ S/N F187V06785D INC. 6830-6831) (→ T117M016844) .............

SINGLE SPEED - SHEET 2 OF 2 (→ S/N F187V06785D INC. 6830-6831) (→ T117M016844) .............

SINGLE SPEED - SHEET 1 OF 2 (S/N F187V06786D ↔ S/N F187V08503E) (T117M016845 →) ........

SINGLE SPEED - SHEET 2 OF 2 (S/N F187V06786D ↔ S/N F187V08503E) (T117M016845 →) ........

SINGLE SPEED - SHEET 1 OF 2 (S/N T133M0001501 → (DRY BRAKE)) (S/N F187V08504E →) ......

SINGLE SPEED - SHEET 2 OF 2 (S/N T133M0001501 → (DRY BRAKE)) (S/N F187V08504E →) ......

TRANSMISSION COOLING WITH AIR OIL COOLER - MAZDA 2.0L, 2.2L, AND GM 2.4L (→ S/N F187V14228F) .............................

WITH AIR OIL COOLER - MAZDA 2.0L, 2.2L, AND GM 2.4L (S/N F187V14229F →) .............................

WITHOUT AIR OIL COOLER - MAZDA 2.0L, 2.2L (→ S/N F187V14228F) ..............................................

WITHOUT AIR OIL COOLER - MAZDA 2.0L AND 2.2L (S/N F187V14229F →) ......................................

TRANSMISSION ELECTRICAL SYSTEM → S/N F187V07304D .................................................................................................................................

S/N F187V07305D → .................................................................................................................................

©2015 HYSTER COMPANY

See Service Manual for service procedures.

3-16 3-18 3-47 3-81 3-83 3-86 3-92 3-90 9-78 9-80 9-82 9-22 2-92 2-124 5-9 5-10 5-48 5-42 5-20 5-24 5-26 5-30 5-32 5-34 5-16 5-18 5-11 5-14 4-66 4-68

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TRANSMISSION HOUSING AND ASSEMBLY SINGLE SPEED - ALUMINUM CHAIN DRIVE (2/2011 →) ....................................................................... 5-44 SINGLE SPEED GEAR DRIVE (S/N T141M001501 →) ............................................................................ 5-38 TRANSMISSION MOUNT → S/N F187V06785D .................................................................................................................................

5-2 S/N F187V06786D → EXC. 6830-6831 .....................................................................................................

5-3 S/N T141M001501 → .................................................................................................................................

5-6 SINGLE SPEED - ALUMINUM CHAIN DRIVE (2/2011 →) .......................................................................

5-8 V VALVE ASSEMBLY, LIFT AND TILT MANUAL CONTROL VALVE - THREE AND F0UR FUNCTION (→ S/N F187V10079E (3 FUNCTION LOW RELIEF)) (→ S/N F187V10197E (4 FUNCTION LOW RELIEF)) (→ S/N F187V10696E (4 FUNCTION HIGH RELIEF)) (→ S/N F187V10354E (3 FUNCTION HIGH RELIEF)) .............................................................................. 9-46 MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION (S/N F187V10080E ↔ S/N F187V15456G (3 FUNCTION LOW RELIEF)) (S/N F187V10198E ↔ S/N F187V15350G (4 FUNCTION LOW RELIEF)) (S/N F187V10697E ↔ S/N F187V15314G (4 FUNCTION HIGH RELIEF)) (S/N F187V10354E ↔ S/N F187V15293G (3 FUNCTION HIGH RELIEF)) .............................................. 9-48 MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION (S/N F187V15457G → (3 FUNCTION LOW RELIEF)) (S/N F187V15351G → (4 FUNCTION LOW RELIEF)) (S/N F187V15315G → (4 FUNCTION HIGH RELIEF)) (S/N F187V15294G → (3 FUNCTION HIGH RELIEF)) ............................................................................. 9-50 W WIRE HARNESS BACK-UP ALARM .......................................................................................................................................

CHASSIS - MAZDA 2.0L AND 2.2L (→ S/N F187V07304D) .....................................................................

CHASSIS - MAZDA, WITH ANTI-STALL (→ S/N F187V15996H EXC. 15948) .........................................

CHASSIS - MAZDA (S/N F187V15997H → INC. 15948) ..........................................................................

CHASSIS - MAZDA-WITHOUT SEAT BELT SEQUENCE MODULE (1/2013 →) .....................................

CHASSIS - MAZDA-WITH SEAT BELT SEQUENCE MODULE ................................................................

CHASSIS - GM 2.4L (→ S/N F187V07304D) ............................................................................................

CHASSIS - GM 2.4L (S/N F187V07305D ↔ S/N F187V08649D) .............................................................

CHASSIS - GM 2.4L (S/N F187V08650D → EXC. 7239-7240, 8630) .......................................................

CHASSIS - GM, WITH ANTI-STALL (→ S/N F187V15996H EXC. 15948) ...............................................

CHASSIS - GM 2.4L (S/N F187V15997H → INC. 15948) .........................................................................

CHASSIS - GM 2.4L-WITHOUT SEAT BELT SEQUENCE MODULE (1/2013 →) ....................................

CHASSIS - GM 2.4L-WITH SEAT BELT SEQUENCE MODULE ...............................................................

COWL WITH FORWARD/REVERSE LEVER - WITHOUT RETURN TO SET TILT (→ S/N F187V16129H) ....................................................................................................................................................................

COWL WITH FORWARD/REVERSE LEVER - WITHOUT RETURN TO SET TILT (S/N F187V16130H →) ....................................................................................................................................................................

COWL WITH FORWARD/REVERSE LEVER - WITH HYDRAULIC PUMP SOLENOID (→ S/N F187V16129H) ...........................................................................................................

xiv

See Service Manual for service procedures.

14-10 4-74 4-92 4-98 4-104 4-110 4-116 4-122 4-128 4-134 4-140 4-146 4-152 4-168 4-172 4-176

©2015 HYSTER COMPANY

12/2015

UNIT CODE F187 NORTH AMERICA

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

COWL WITH FORWARD/REVERSE LEVER - WITH HYDRAULIC PUMP SOLENOID (S/N F187V16130H →) ...........................................................................................................

COWL WITH MONOTROL PEDAL - WITH RETURN TO SET TILT (→ S/N F187V16129H) ...................

COWL WITH MONOTROL PEDAL - WITH RETURN TO SET TILT (S/N F187V16130H →) ...................

COWL WITH MONOTROL PEDAL - WITH HYDRAULIC PUMP SOLENOID (→ S/N F187V16129H) ....

COWL WITH MONOTROL PEDAL - WITH HYDRAULIC PUMP SOLENOID (S/N F187V16130H →) ....

ELECTRONIC CONTROL VALVE - 3 FUNCTION .....................................................................................

ELECTRONIC CONTROL VALVE - 4 FUNCTION .....................................................................................

FUSED STARTER - GM 2.4L 2010 SERIES ..............................................................................................

GM 2.4L ENGINE - LPG (→ S/N F187V08649E INC. 8630 EXC. 7239-7240) ..........................................

GM 2.4L ENGINE - LPG (S/N F187V08650E → INC. 7239-7240 EXC. 8630) ..........................................

GM 2.4L ENGINE, GASOLINE (→ S/N F187V08649E INC. 8630 EXC. 7239-7240) ................................

GM 2.4L ENGINE, GASOLINE (S/N F187V08650E → INC. 7239-7240 EXC. 8630) ................................

GM 2.4L ENGINE, GASOLINE - 2010 SERIES ..........................................................................................

GM 2.4L ENGINE, LPG - 2010 SERIES .....................................................................................................

GM 2.4L ENGINE, LPG - WITH LOW FUEL SENSOR ...............................................................................

HYDRAULIC OIL COOLER - THREE OR FOUR FUNCTION (OPTIONAL) ..............................................

LIGHTS (→ S/N F187V07342D) ................................................................................................................

LIGHTS (S/N F187V07343D ↔ 6/2007) ....................................................................................................

LIGHTS (6/2007 →) ...................................................................................................................................

SEALED ALTERNATOR - GM 2,4L ............................................................................................................

SEAT JUMPER (→ S/N F187V15996H EXC. 15948) ................................................................................

TRANSMISSION - SINGLE SPEED (→ S/N F187V07304D) ....................................................................

TRANSMISSION - SINGLE SPEED (GM) (S/N F187V07305D →) ...........................................................

TRANSMISSION - SINGLE SPEED (MAZDA) ...........................................................................................

WIRE HARNESS (CHASSIS) MAZDA 2.0L AND 2.2L, GASOLINE AND LPG (S/N F187V07305D ↔ S/N F187V09002E 2.0L) (S/N F187V07305D ↔ S/N F187V08715E 2.2L) .......................................................................................

MAZDA 2.0L AND 2.2L, GASOLINE AND LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F187V08716E → 2.2L) (S/N F187V09003E → 2.0L) ......................................................

WIRE HARNESS (ENGINE) MAZDA 2.0L AND 2.2L LPG (→ S/N F187V07304D) ................................................................................

MAZDA 2.0L AND 2.2L LPG (S/N F187V07305D ↔ S/N F187V8715E 2.2L) (S/N F187V07305D ↔ S/N F187V09002E 2.0L) .......................................................................................

MAZDA 2.0L AND 2.2L LPG - 2007-2009 EMISSION COMPLIANT ENGINES (S/N F187V09003E → (2.0 L)) (S/N F187V08716E → (2.2L)) ................................................

MAZDA 2.0L AND 2.2L LPG - 2010 SERIES ..............................................................................................

MAZDA 2.0L AND 2.2L, GASOLINE (→ S/N F187V07304D) ....................................................................

MAZDA 2.0L AND 2.2L, GASOLINE (S/N F187V07305D ↔ S/N F187V08715E 2.2L) (S/N F187V07305D ↔ S/N F187V09002E 2.0L) .......................................................................................

MAZDA 2.0L AND 2.2L, GASOLINE - 2007 EMISSION COMPLIANT ENGINES (S/N F187V09003E → (2.0 L)) (S/N F187V08716E → (2.2L)) ................................................

MAZDA 2.0L AND 2.2L, GASOLINE - 2010 SERIES .................................................................................

WIRE HARNESS (SEALED ALTERNATOR) MAZDA 2.0L AND 2.2L, GASOLINE AND LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F187V09003E → (2.0 L)) (S/N F187V08716E → (2.2L)) ................................................

WIRE HARNESS ADAPTER LOW FUEL PRESSURE .............................................................................................................................

WORK, REAR DRIVE, AND BRAKE/TAIL LIGHTS ........................................................................................ ©2015 HYSTER COMPANY

See Service Manual for service procedures.

4-180 4-160 4-164 4-184 4-188 4-258 4-260 4-277 4-230 4-234 4-246 4-250 4-254 4-238 4-242 4-274 4-268 4-270 4-272 4-228 4-158 4-262 4-264 4-266 4-80 4-86 4-210 4-212 4-214 4-220 4-192 4-196 4-200 4-206 4-226 4-276 4-72

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