Hyster F001 (H1.6FT H1.8FT H2.0FTS Europe) Forklift Parts Manual

FORTIS® H30-35FT, H40FTS (F001)

1598525 01/2016

©2015 HYSTER COMPANY

UNIT CODE F001 NORTH AMERICA

01/2016

SECTIONS 1

FRAME

2

ENGINE ASSEMBLY

3

FUEL SYSTEM

4

ELECTRICAL SYSTEM

5

TRANSMISSION

6

DRIVE AXLE

7

STEERING SYSTEM

8

BRAKE SYSTEM

9

HYDRAULIC SYSTEM

10

MAST-TWO STAGE LIMITED FREE-LIFT

11

MAST-TWO STAGE FULL FREE-LIFT

12

MAST-THREE STAGE FULL FREE-LIFT

13

OPTIONS

14

FIELD CONVERSION KITS

15

NUMERICAL INDEX

This Parts Manual is divided into 15 major sections which are listed above. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages to the corresponding tab.

Thanks very much for your reading, Want to get more information, Please click here, Then get the complete manual

NOTE: If there is no response to click on the link above, please download the PDF document first, and then click on it.

Have any questions please write to me: admin@servicemanualperfect.com

01/2016

UNIT CODE F001 NORTH AMERICA

TABLE OF CONTENTS DESCRIPTION

PAGE

A ADD ON OPTIONS ADD ON TELEMETRY KITS ...........................................................................................................................

AIR INTAKE SYSTEM AIR FILTER ASSEMBLY - LPG, GASOLINE, AND DIESEL ......................................................................

MAZDA 2.0L, GASOLINE - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E) ....................................................................................................................................................................

MAZDA 2.0L, GASOLINE - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ...............

MAZDA 2.0L, LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E) .........

MAZDA 2.0L, LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ...........................

PRE-CLEANER AND DUCT .......................................................................................................................

YANMAR DIESEL (→ 12/2007) .................................................................................................................

YANMAR DIESEL (1/2008 →) ...................................................................................................................

ALTERNATOR AND MOUNTING YANMAR DIESEL .......................................................................................................................................

ARMREST ASSEMBLY MINI-LEVER MODULES - SEMI-SUSPENSION SEAT WITH HIP RESTRAINTS (S/N F001V03522H →) ....................................................................................................................................................................

MINI-LEVER MODULES - FULL SUSPENSION SEAT (S/N F001V03522H →) .......................................

ASSEMBLED ENGINE MAZDA 2.0L, GASOLINE AND LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ....................................................................................................................................................................

AUDIBLE ALARM KITS ...................................................................................................................................

AUXILIARY SECTION, ONE AND TWO MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION (4/2014 →) ...........................................

AUXILIARY SECTIONS, ONE AND TWO MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION (→ S/N F001V02621E) ........................

MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION (S/N F001V02564E ↔ 4/2014) ............

AUXILIARY TUBE EXTENSION KIT AUXILIARY TUBE EXTENSIONS TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT (→ 4/2011) ..............................

TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT (4/2011 →) ..............................

TWO-STAGE LIMITED FREE-LIFT ............................................................................................................

14-13 3-70 3-4 3-24 3-8 3-32 3-71 3-66 3-68 4-79 1-50 1-52 2-56 14-4 9-48 9-44 9-46 13-30 13-32 13-28

B BACK-UP ALARM ........................................................................................................................................... 13-6 BRAKE ASSEMBLY ........................................................................................................................................ 8-16 BRAKE LINKAGE DUAL PEDAL (→ S/N F001V03571H) .......................................................................................................

8-8 DUAL PEDAL (S/N F001V03572H →) ....................................................................................................... 8-12 SINGLE PEDAL (→ S/N F001V03571H) ...................................................................................................

8-2 SINGLE PEDAL (S/N F001V03572H →) ...................................................................................................

8-6 C CAMSHAFT AND DRIVE GEAR YANMAR 2.6L DIESEL ............................................................................................................................... 2-104 CAMSHAFT AND VALVES MAZDA 2.0L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E) ............................................................................................................. 2-46

©2015 HYSTER COMPANY

See Service Manual for service procedures.

i

UNIT CODE F001 NORTH AMERICA

01/2016

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

MAZDA 2.0L, GASOLINE AND LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ....................................................................................................................................................................

CARBURETOR MAZDA 2.0L, LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E) .........

MAZDA 2.0L, LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E) .........

CARRIAGE THREE STAGE FULL FREE-LIFT (→ 4/2011) ..........................................................................................

THREE STAGE FULL FREE-LIFT (4/2011 →) ..........................................................................................

TWO STAGE FULL FREE-LIFT (→ 4/2011) ..............................................................................................

TWO STAGE FULL FREE-LIFT (4/2011 →) ..............................................................................................

TWO STAGE LIMITED FREE-LIFT ............................................................................................................

CHARGE PUMP → S/N F001V04713L .................................................................................................................................

CHARGE PUMP ASSEMBLY S/N F001V04714L → .................................................................................................................................

CONTROL VALVE TRANSMISSION (→ 9/2007) .....................................................................................................................

CONTROL VALVE ASSEMBLY 9/2007 → ....................................................................................................................................................

ELECTRONIC CONTROL - THREE AND FOUR FUNCTION (→ S/N F001V02519E) .............................

MANUAL CONTROL - THREE AND FOUR FUNCTION (→ 4/2014) ........................................................

MANUAL CONTROL - THREE AND FOUR FUNCTION (4/2014 →) ........................................................

CONTROL VALVE LOCKOUT GROUP MANUAL CONTROL VALVE ......................................................................................................................

CONVERSION KIT COOLING SYSTEM GASOLINE - MAZDA 2.0L (→ S/N F001V02162D) ...................................................................................

GASOLINE (MAZDA 2.0L) (S/N F001V02163D ↔ S/N F001V02239E) ....................................................

LPG - MAZDA 2.0L (→ S/N F001V02162D) ..............................................................................................

LPG (MAZDA 2.0L) (S/N F001V02163D ↔ S/N F001V02238E) ...............................................................

MAZDA 2.0L, GASOLINE AND LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ....................................................................................................................................................................

YANMAR 2.6L - DIESEL (S/N F001V02163D →) ......................................................................................

YANMAR 2.6L DIESEL (→ S/N F001V02163D) ........................................................................................

COUNTERWEIGHT → 4/2007 ....................................................................................................................................................

4/2007 → ....................................................................................................................................................

COUNTERWEIGHT EXHAUST MAZDA 2.0L GASOLINE AND LPG - WITH CATALYTIC CONVERTER (→ S/N F001V02238E) ............

WITH PURIFIER - YANMAR 2.6L DIESEL .................................................................................................

COWL ELECTRICAL ELECTRO-HYDRAULICS ...........................................................................................................................

MANUAL HYDRAULIC - WITH OPERATOR PRESENCE SYSTEM .........................................................

COWL MOUNTING .........................................................................................................................................

CRANKSHAFT AND PISTONS MAZDA 2.0L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E) .............................................................................................................

MAZDA 2.0L, GASOLINE AND LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ....................................................................................................................................................................

ii

See Service Manual for service procedures.

2-60 2-48 3-18 12-24 12-26 11-24 11-26 10-16 5-66 5-68 5-62 5-64 9-52 9-34 9-36 9-30 2-8 2-14 2-10 2-12 2-16 2-86 2-84 1-3 1-4 2-18 2-88 4-36 4-38 1-65 2-34 2-62

©2015 HYSTER COMPANY

01/2016

UNIT CODE F001 NORTH AMERICA

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

YANMAR 2.6L DIESEL ...............................................................................................................................

CYLINDER BLOCK MAZDA 2.0L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E) .............................................................................................................

MAZDA 2.0L, GASOLINE AND LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ....................................................................................................................................................................

YANMAR 2.6L DIESEL ...............................................................................................................................

CYLINDER HEAD MAZDA 2.0L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E) .............................................................................................................

YANMAR 2.6L DIESEL ...............................................................................................................................

CYLINDER HEAD AND COVER MAZDA 2.0L, GASOLINE AND LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239V →) ....................................................................................................................................................................

2-106

D DELAY VALVE MAZDA 2.0L, LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (S/N F001V02035D ↔ S/N F001V02238E) ..............................................................................

MAZDA 2.0L, LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (S/N F001V02035D ↔ S/N F001V02238E) ..............................................................................

DIRECTIONAL CONTROL KITS .....................................................................................................................

DISTRIBUTOR MAZDA 2.0L - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E) ..................

DRIVE AXLE SHEET 1 OF 3 ............................................................................................................................................

SHEET 2 OF 3 ............................................................................................................................................

SHEET 3 OF 3 ............................................................................................................................................

DRIVE AXLE AND ATTACHING PARTS ........................................................................................................

DRIVE TIRES AND WHEELS PNEUMATIC - TRELLEBORG ....................................................................................................................

PNEUMATIC RADIAL .................................................................................................................................

PNEUMATIC SOLID - MONARCH ..............................................................................................................

DUAL MIRRORS WITH CAB ...................................................................................................................................................

E E-HYDRAULIC CONTROL CONVERSION KITS ELECTRICAL SYSTEM RH CHASSIS ..............................................................................................................................................

RH CHASSIS - WITH SEAT BELT SEQUENCE MODULE ........................................................................

ELECTRONIC CONTROL LEVERS MINI-LEVER MODULE (FOUR FUNCTION) - DATE CODE 0725 THRU 0743 .........................................

MINI-LEVER MODULE (FOUR FUNCTION) - DATE CODE 0744 .............................................................

MINI-LEVER MODULES - DATE CODE 0724 ............................................................................................

MINI-LEVER MODULES (THREE FUNCTION) - DATE CODE 0725 THRU 0743 .....................................

MINI-LEVER MODULES (THREE FUNCTION) - DATE CODE 0744 .........................................................

ELECTRONIC LEVER LABELS AUXILIARY DUAL FUNCTION ...................................................................................................................

©2015 HYSTER COMPANY

See Service Manual for service procedures.

2-30 2-64 2-108 2-32 2-100 2-58

2-54 3-22 14-2 4-78 6-4 6-6 6-8 6-2 6-12 6-10 6-11 13-9

4-4 4-8 4-56 4-62 4-52 4-54 4-58 1-84

iii

UNIT CODE F001 NORTH AMERICA

01/2016

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

AUXILIARY SINGLE FUNCTION ................................................................................................................

ELECTRONIC PRESSURE REGULATOR ASSEMBLY MAZDA 2.0L AND 2.2L LPG (2/2008 ↔ 2/2012) .......................................................................................

MAZDA 2.0L AND 2.2L LPG (2/2013 →) ...................................................................................................

MAZDA 2.0L, LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E ↔ 2/2008) ...............

ELECTRONIC PRESSURE REGULATOR KIT MAZDA 2.0L, LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ...........................

ELECTRONIC THROTTLE LINKAGE YANMAR DIESEL (→ S/N F001V03643H) ................................................................................................

YANMAR DIESEL (S/N F001V04644H →) ................................................................................................

EMISSION CONTROL SYSTEM MAZDA 2.0L, GASOLINE - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ...............

MAZDA 2.0L, LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ...........................

EMISSIONS LINES MAZDA 2.0L, GASOLINE - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E) ....................................................................................................................................................................

MAZDA 2.0L, GASOLINE - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E) ....................................................................................................................................................................

ENGINE CONTROL MODULE MAZDA 2.0L, GASOLINE - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ...............

MAZDA 2.0L, LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) .................

ENGINE COOLING MAZDA 2.0L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E) .............................................................................................................

MAZDA 2.0L, GASOLINE AND LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ....................................................................................................................................................................

ENGINE ELECTRICAL COMPONENTS MAZDA 2.0L AND 2.2L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E) .............................................................................................................

MAZDA 2.0L, GASOLINE AND LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ....................................................................................................................................................................

ENGINE ELECTRICAL SYSTEM MAZDA 2.0L, GASOLINE - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E) ....................................................................................................................................................................

MAZDA 2.0L, GASOLINE AND LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) .............................................................................................................

MAZDA 2.0L, LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E) .........

YANMAR DIESEL .......................................................................................................................................

ENGINE FUEL SYSTEM MAZDA 2.0L, GASOLINE AND LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ....................................................................................................................................................................

ENGINE FUEL SYSTEM AND EMISSIONS CONTROL MAZDA 2.0L, LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E) .........

MAZDA 2.0L, LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E) .........

ENGINE FUEL SYSTEM AND INTAKE MANIFOLD MAZDA 2.0L, GASOLINE - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E) ....................................................................................................................................................................

MAZDA 2.0L, GASOLINE - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E) ....................................................................................................................................................................

iv

See Service Manual for service procedures.

1-82 3-46 3-48 3-44 3-50 3-84 3-86 2-74 2-76 2-52 3-20 4-44 4-45 2-36 2-72 4-14 4-18 4-24 4-28 4-20 4-48 2-82 2-42 3-16 2-40 3-14

©2015 HYSTER COMPANY

01/2016

UNIT CODE F001 NORTH AMERICA

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

ENGINE MOUNTING ......................................................................................................................................

2-4 ENGINE SAFETY ELECTRICAL MAZDA 2.0L ................................................................................................................................................ 4-32 EXHAUST MANIFOLD MAZDA 2.0L, GASOLINE AND LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) .................................................................................................................................................................... 2-70 EXHAUST WITH CATALYTIC CONVERTER COUNTERWEIGHT AND OVERHEAD - MAZDA 2.0L, GASOLINE AND LPG, 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ....................................................................................... 2-22 F FAN ASSEMBLY .............................................................................................................................................

FENDER EXTENSIONS AND MUD GUARDS ...............................................................................................

FIRE EXTINGUISHER ....................................................................................................................................

FLOORPLATES AND COVERS → S/N F001V02859F EXC. 02851 .............................................................................................................

S/N F001V02860F ↔ S/N F001V03334G INC. 02851 ..............................................................................

S/N F001V03335G → ................................................................................................................................

FLYWHEEL AND HOUSING MAZDA 2.0L (→ S/N F001V02037D) .........................................................................................................

MAZDA 2.0L (S/N F001V02038D →) .........................................................................................................

YANMAR 2.6L DIESEL ...............................................................................................................................

FORK ASSEMBLY KITS .................................................................................................................................

FORK POSITIONER ASSEMBLY ...................................................................................................................

FORKS ............................................................................................................................................................

OPTIONAL ..................................................................................................................................................

FORWARD CLUTCH INPUT - SINGLE SPEED (→ S/N F001V02229E) .....................................................................................

FORWARD CLUTCH (INPUT) SINGLE SPEED (→ S/N F001V02230E) ...................................................................................................

SINGLE SPEED (S/N T141M001501 →) (S/N T148M001501 →) ............................................................

FREE-LIFT THREE STAGE FULL FREE-LIFT - 8520000 SERIES ...............................................................................

THREE STAGE FULL FREE-LIFT - 8800000 SERIES ...............................................................................

TWO STAGE FULL FREE-LIFT - 8520000 SERIES ..................................................................................

TWO STAGE FULL FREE-LIFT - 8800000 SERIES ..................................................................................

FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT ..............................................................................................................

TWO STAGE FULL FREE-LIFT ..................................................................................................................

FUEL FILTER YANMAR DIESEL .......................................................................................................................................

FUEL INJECTION YANMAR DIESEL .......................................................................................................................................

FUEL PUMP AND SENDER MAZDA 2.0L, GASOLINE - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ...............

FUEL SUPPLY SYSTEM MAZDA 2.0L, GASOLINE - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ...............

MAZDA 2.0L, LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ...........................

©2015 HYSTER COMPANY

See Service Manual for service procedures.

2-6 1-68 13-10 1-54 1-58 1-62 2-24 2-26 2-94 14-13 13-26 1-72 1-74 5-50 5-52 5-54 12-18 12-20 11-14 11-18 12-22 11-22 3-74 3-76 3-28 3-26 3-34

v

UNIT CODE F001 NORTH AMERICA

01/2016

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

FUEL SYSTEM MAZDA 2.0L, GASOLINE - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ...............

MAZDA 2.0L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E) .............................................................................................................

MAZDA 2.0L, LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E) .........

MAZDA 2.0L, LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) .................

YANMAR DIESEL .......................................................................................................................................

FUEL SYSTEM HOSES AND ATTACHING PARTS MAZDA 2.0L AND 2.2L LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ....................................................................................................................................................................

FUEL SYSTEM SENSORS MAZDA 2.0L, LPG - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) .................

FUEL, SYSTEM SENSORS MAZDA 2.0L, GASOLINE - 2007-2010 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ......

FULL SUSPENSION SEAT MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 1 OF 4 (S/N F001V03522H →) ...........................................................................................................................

RECLINER AND DAMPER KITS - SHEET 3 OF 4 (S/N F001V03522H →) ..............................................

SERVICE KITS FOR NON SWIVEL AND SWIVEL - SHEET 2 OF 4 (S/N F001V03522H →) ..................

WITH AND WITHOUT ELECTRONIC CONTROLS (S/N F001V01401 ↔ S/N F001V01501) ..................

WITH AND WITHOUT ELECTRONIC CONTROLS (S/N F001V01501 ↔ S/N F001V01792D) ................

WITH LIMITED BACK TILT (S/N F001V01793D ↔ S/N F001V03521H) ..................................................

FULL SUSPENSION SEAT ATTACHING PARTS NOT INCLUDED WITH SEAT - SHEET 4 OF 4 WITH MANUAL HYDRAULICS (S/N F001V03522H →) ....................................................................................................................................................................

NOT INCLUDED WITH SEAT - SHEET 4 OF 4 WITH ELECTRO-HYDRAULICS (S/N F001V03522H →) ....................................................................................................................................................................

FULL SUSPENSION SWIVEL SEAT WITH AND WITHOUT ELECTRONIC CONTROLS (→ S/N F001V01807D) ............................................

WITH LIMITED BACK TILT (S/N F001V01808D ↔ S/N F001V03521H) ..................................................

3-30 3-6 3-10 3-36 3-72 3-38 4-47 4-46 1-40 1-44 1-42 1-30 1-32 1-34 1-46 1-48 1-36 1-38

G GEAR HOUSING YANMAR 2.6L DIESEL ............................................................................................................................... 2-96 GEAR PUMP ASSEMBLY CHAIN DRIVE OPTION .............................................................................................................................. 9-12 GEAR DRIVE OPTION ............................................................................................................................... 9-10 H HAND LEVERS FOUR FUNCTION - WITHOUT DETENTED LEVERS ...............................................................................

FOUR FUNCTION - WITH DETENTED LEVERS .......................................................................................

THREE FUNCTION - WITHOUT DETENTED LEVERS .............................................................................

THREE FUNCTION - WITH DETENTED LEVERS .....................................................................................

HEADER HOSE THREE STAGE FULL FREE-LIFT - 8520000 SERIES (S/N B555V06632G →) .......................................

THREE STAGE FULL FREE-LIFT - 8800000 SERIES ...............................................................................

THREE STAGE FULL FREE-LIFT - 8520000 SERIES (→ S/N B555V06631G) .......................................

TWO STAGE FULL FREE- LIFT (10/2012 →) ...........................................................................................

vi

See Service Manual for service procedures.

9-24 9-26 9-20 9-22 12-32 12-36 12-28 11-40

©2015 HYSTER COMPANY

01/2016

UNIT CODE F001 NORTH AMERICA

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

HEADER HOSE CONVERSION KITS HEADER HOSES TWO STAGE FULL FREE- LIFT (9/2009 ↔ 4/2011) .................................................................................

TWO STAGE FULL FREE- LIFT (3/2011 ↔ 10/2012) ...............................................................................

TWO STAGE FULL FREE-LIFT (→ 9/2008) ..............................................................................................

TWO STAGE LIMITED FREE-LIFT ............................................................................................................

HOOD → S/N F001V03576H .................................................................................................................................

S/N F001V03577H ↔ S/N F001V03688H .................................................................................................

S/N F001V03689H → .................................................................................................................................

HYDRAULIC CONTROL VALVE ELECTRO HYDRAULIC POPPET VALVE - HOIST AND LOWER ............................................................

ELECTRONIC CONTROL - THREE AND FOUR FUNCTION (S/N F001V02519E ↔ 7/2009) .................

ELECTRONIC CONTROL - THREE AND FOUR FUNCTION (7/2009 →) ................................................

ELECTRONIC VALVE AUXILIARY ONE SECTION - THREE AND FOUR FUNCTION ............................

ELECTRONIC VALVE AUXILIARY TWO SECTION - FOUR FUNCTION .................................................

ELECTRONIC VALVE OUTLET SECTION - THREE AND FOUR FUNCTION (→ 7/2009) ......................

ELECTRONIC VALVE OUTLET SECTION (7/2009 →) ............................................................................

ELECTRONIC VALVE TILT SECTION - THREE AND FOUR FUNCTION ................................................

HYDRAULIC CONTROLS HYDRAULIC FILTER → S/N F001V03498G ................................................................................................................................

S/N F001V03499G → ................................................................................................................................

HYDRAULIC SUPPLY AND RETURN WITH ALUMINUM TRANSMISSION - WITH GEAR DRIVE .......................................................................

WITH ALUMINUM TRANSMISSION - WITH CHAIN DRIVE ......................................................................

WITH IRON TRANSMISSION .....................................................................................................................

I IMPACT SENSOR ...........................................................................................................................................

INNER MAST THREE STAGE FULL FREE-LIFT ..............................................................................................................

TWO STAGE FULL FREE-LIFT ..................................................................................................................

TWO STAGE LIMITED FREE-LIFT ............................................................................................................

INSTRUMENT CLUSTER ...............................................................................................................................

INTAKE AND EXHAUST MANIFOLD YANMAR 2.6L DIESEL ...............................................................................................................................

INTAKE AND EXHAUST MANIFOLDS MAZDA 2.0L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E) .............................................................................................................

INTAKE MANIFOLD MAZDA 2.0L, GASOLINE - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ...............

MAZDA 2.0L, LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ...........................

INTEGRAL SIDE-SHIFT FORK POSITIONER - TWO STAGE LIMITED FREE-LIFT ........................................................................

FORK POSITIONER - THREE STAGE FULL FREE-LIFT ..........................................................................

INTEGRAL SIDE-SHIFT CARRIAGE TWO AND THREE STAGE FULL FREE-LIFT ............................................................................................

TWO STAGE LIMITED FREE-LIFT ............................................................................................................

©2015 HYSTER COMPANY

See Service Manual for service procedures.

11-32 11-36 11-28 10-18 1-8 1-10 1-12 9-62 9-56 9-58 9-66 9-68 9-70 9-72 9-64 9-13 9-14 9-6 9-8 9-4 4-10 12-8 11-6 10-6 4-51 2-92 2-28 2-78 2-80 13-22 13-24 13-14 13-12

vii

UNIT CODE F001 NORTH AMERICA

01/2016

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

INTEGRAL SIDE-SHIFT CYLINDER ..............................................................................................................

INTEGRAL SIDE-SHIFT HYDRAULIC HOSES TWO AND THREE STAGE FULL FREE-LIFT (→ 4/2011) ........................................................................

TWO AND THREE STAGE FULL FREE-LIFT (4/2011 →) ........................................................................

TWO STAGE LIMITED FREE-LIFT ............................................................................................................

INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT ..............................................................................................................

13-17

L LABELS EXTERIOR ..................................................................................................................................................

HYDRAULIC CONTROL LABELS - CONTROL LEVER .............................................................................

INTERIOR ...................................................................................................................................................

LIGHT OPTIONS .............................................................................................................................................

LOAD BACKREST EXTENSION .....................................................................................................................

LOAD WEIGH ELECTRICAL ..........................................................................................................................

LPG TANK BRACKET SWING OUT (→ S/N F001V02748E) .........................................................................................................

SWING OUT (S/N F001V02749E →) .........................................................................................................

SWING OUT, DROP DOWN (S/N F001V02749E →) ................................................................................

SWING OUT/DROP DOWN (→ S/N F001V02748E) .................................................................................

LUBRICATION SYSTEM YANMAR 2.6L DIESEL ...............................................................................................................................

M MAIN LIFT THREE STAGE FULL FREE-LIFT ..............................................................................................................

TWO STAGE FULL FREE-LIFT ..................................................................................................................

TWO STAGE LIMITED FREE-LIFT ............................................................................................................

MAIN LIFT CYLINDER LEFT HAND - TWO STAGE LIMITED FREE-LIFT .....................................................................................

LEFT HAND - TWO STAGE FULL FREE-LIFT ...........................................................................................

RIGHT HAND - TWO STAGE LIMITED FREE-LIFT ...................................................................................

RIGHT HAND - TWO STAGE FULL FREE-LIFT ........................................................................................

THREE STAGE FULL FREE-LIFT - RIGHT HAND ....................................................................................

THREE STAGE FULL FREE-LIFT - LEFT HAND .......................................................................................

MANUAL VALVE ANTI STALL GROUP ..........................................................................................................

MAST ELECTRICAL TILT SENSOR .............................................................................................................................................

MAST INSTALLATION ....................................................................................................................................

MASTER CYLINDER ......................................................................................................................................

MINI LEVER MODULE LABELS HYDRAULIC CONTROL FUNCTIONS .......................................................................................................

MINI-LEVER CONTROLS WITH ARMREST - THREE FUNCTION (S/N F001V03522H →) ..............................................................

WITH ARMREST - FOUR FUNCTION (S/N F001V03522H →) ................................................................

MIRRORS ........................................................................................................................................................

MISCELLANEOUS KITS .................................................................................................................................

viii

See Service Manual for service procedures.

13-19 13-20 13-18 12-6

1-76 1-86 1-78 14-4 1-70 4-76 3-52 3-54 3-62 3-58 2-112

12-10 11-8 10-8 10-14 11-12 10-12 11-10 12-14 12-16 9-32 4-74 9-74 8-15 1-80 4-64 4-66 13-8 14-5

©2015 HYSTER COMPANY

01/2016

UNIT CODE F001 NORTH AMERICA

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

MIXER AND THROTTLE BODY ASSEMBLY MAZDA 2.0L AND 2.2L LPG - 2007 EMISSION COMPLIANT ENGINES (2/2008 →) .............................. 3-42 MAZDA 2.0L, LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E ↔ 2/2008) ............... 3-40 MONOTROL PEDAL ASSEMBLY → S/N F001V04303K ................................................................................................................................. 3-98 N NON SUSPENSION SEAT WITHOUT ELECTRONIC CONTROLS (S/N F001V01401 ↔ S/N F001V01501) .....................................

WITHOUT ELECTRONIC CONTROLS (S/N F001V01501 ↔ S/N F001V03521H) ...................................

WITHOUT ELECTRONIC CONTROLS (S/N F001V03522H →) ...............................................................

WITHOUT ELECTRONIC CONTROLS - OPTIONAL .................................................................................

O OIL PAN YANMAR 2.6L DIESEL ...............................................................................................................................

OIL PUMP AND FILTER MAZDA 2.0L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E) .............................................................................................................

MAZDA 2.0L, GASOLINE AND LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ....................................................................................................................................................................

OUTER MAST THREE STAGE FULL FREE-LIFT (→ S/N B555V13829L) .......................................................................

THREE STAGE FULL FREE-LIFT (S/N B555V13830L →) .......................................................................

TWO STAGE FULL FREE-LIFT (→ S/N B559V02695L) ...........................................................................

TWO STAGE FULL FREE-LIFT (S/N B559V02696L →) ...........................................................................

TWO STAGE LIMITED FREE-LIFT (→ S/N B551V03957L) ......................................................................

TWO STAGE LIMITED FREE-LIFT (S/N B551V03958L →) ......................................................................

OUTLET SECTION MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ...............................................................

OVERHEAD EXHAUST MAZDA 2.0L GASOLINE AND LPG - WITH CATALYTIC CONVERTER (→ S/N F001V02238E) ............

WITHOUT PURIFIER - YANMAR 2.6L DIESEL .........................................................................................

OVERHEAD GUARD ......................................................................................................................................

P PARK BRAKE → S/N F001V03571H .................................................................................................................................

S/N F001V03572H → .................................................................................................................................

POWER DISTRIBUTION MODULE → S/N F001V02055D .................................................................................................................................

S/N F001V02056D → .................................................................................................................................

R REMOTE KEY SWITCH ..................................................................................................................................

RETURN TO SET TILT KITS ..........................................................................................................................

REVERSE CLUTCH COUNTER - SINGLE SPEED (→ S/N F001V02229E) ..............................................................................

REVERSE CLUTCH (COUNTER) SINGLE SPEED (→ S/N F001V02230E) ................................................................................................... ©2015 HYSTER COMPANY

See Service Manual for service procedures.

1-14 1-16 1-18 1-20

2-98 2-50 2-68 12-2 12-4 11-2 11-4 10-2 10-4 9-50 2-20 2-90 1-6

8-18 8-20 4-40 4-42 4-12 14-2 5-56 5-58 ix

UNIT CODE F001 NORTH AMERICA

01/2016

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

SINGLE SPEED (S/N T141M001501 →) (S/N T148M001501 →) ............................................................ 5-60 S SEAT BELT SWITCH ADAPTER ....................................................................................................................

SEAT CONVERSION KITS .............................................................................................................................

SEMI SUSPENSION SEAT WITH AND WITHOUT ELECTRONIC CONTROLS (S/N F001V01501 ↔ S/N F001V03040F) ................

SEMI-SUSPENSION SEAT WITH AND WITHOUT ELECTRONIC CONTROLS (S/N F001V01401 ↔ S/N F001V01501) ..................

WITH AND WITHOUT ELECTRONIC CONTROLS (S/N F001V03040F ↔ S/N F001V03521H) ..............

WITH AND WITHOUT ELECTRONIC CONTROLS (S/N F001V03522H →) ............................................

STATOR SUPPORT HOUSING ......................................................................................................................

STEER TIRES AND WHEELS ........................................................................................................................

STEERING AXLE ............................................................................................................................................

STEERING COLUMN AND ATTACHING PARTS DIESEL ........................................................................................................................................................

GASOLINE AND LPG .................................................................................................................................

STEERING COLUMN ASSEMBLY .................................................................................................................

ISOLATED, DIESEL ....................................................................................................................................

STEERING CONTROL UNIT ..........................................................................................................................

STEERING CYLINDER ...................................................................................................................................

STEERING SYSTEM ......................................................................................................................................

STROBE LIGHT → S/N F001V02545E .................................................................................................................................

LED (S/N F001V02546E →) ......................................................................................................................

T THROTTLE BODY AND ATTACHING PARTS MAZDA 2.0L, GASOLINE - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ...............

THROTTLE CABLE MECHANICAL THROTTLE - DIESEL (→ 10/2013) ...................................................................................

MECHANICAL THROTTLE - YANMAR DIESEL (10/2013 →) ..................................................................

THROTTLE CABLE LINKAGE YANMAR DIESEL .......................................................................................................................................

THROTTLE LINKAGE GASOLINE ..................................................................................................................................................

LPG .............................................................................................................................................................

THROTTLE PEDAL AND ATTACHING PARTS MONOTROL PEDAL (LPG) (→ S/N F001V04303K) .................................................................................

THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS MONOTROL (S/N F001V04304K →) .........................................................................................................

STANDARD PEDAL ....................................................................................................................................

TILT CYLINDERS LEFT HAND ................................................................................................................................................

RIGHT HAND ..............................................................................................................................................

TILT/HOIST AND AUXILIARY HOSES ...........................................................................................................

TIMING GEAR AND OIL PAN MAZDA 2.0L, GASOLINE AND LPG - 2005 AND 2006 EMISSION COMPLIANT ENGINES (→ S/N F001V02238E) .............................................................................................................

x

See Service Manual for service procedures.

4-68 14-5 1-24 1-22 1-26 1-28 5-48 7-16 7-12 7-5 7-4 7-6 7-8 7-10 7-14 7-2 13-2 13-4

3-31 3-80 3-82 3-78 3-88 3-91 3-96 3-100 3-94 9-78 9-76 9-16 2-44

©2015 HYSTER COMPANY

01/2016

UNIT CODE F001 NORTH AMERICA

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

TIMING GEAR COVER AND OIL PAN MAZDA 2.0L, GASOLINE AND LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ....................................................................................................................................................................

TORQUE CONVERTER ..................................................................................................................................

TORQUE CONVERTER HOUSING AND ATTACHING PARTS SINGLE SPEED (S/N T141M001501 →) ...................................................................................................

SINGLE SPEED - ALUMINUM CHAIN DRIVE (2/2011 →) .......................................................................

TRANSMISSION SINGLE SPEED - SHEET 1 OF 2 (→ S/N F001V01948D EXC. 1930-1936, 1938-1942, 1944-1946) .....

SINGLE SPEED - SHEET 2 OF 2 (→ S/N F001V01948D EXC. 1930-1936, 1938-1942, 1944-1946) .....

SINGLE SPEED - SHEET 1 OF 2 (S/N F001V01949D ↔ S/N F001V02229E INC. 1930-1936, 1938-1942, 1944-1946) ...........................

SINGLE SPEED - SHEET 2 OF 2 (S/N F001V01949D ↔ S/N F001V02229E INC. 1930-1936, 1938-1942, 1944-1946) ...........................

SINGLE SPEED - SHEET 1 OF 2 (S/N T133M0001501 → (DRY BRAKE)) (S/N F001V02230E →) ......

SINGLE SPEED - SHEET 2 OF 2 (S/N T133M0001501 → (DRY BRAKE)) (S/N F001V02230E →) ......

TRANSMISSION COOLING MAZDA 2.0L (→ S/N F001V03310F) .........................................................................................................

MAZDA 2.0L (S/N F001V03311F →) .........................................................................................................

YANMAR DIESEL (→ S/N F001V03310F) ................................................................................................

YANMAR DIESEL (S/N F001V03311F →) ................................................................................................

YANMAR DIESEL (2/2011 →) ...................................................................................................................

TRANSMISSION ELECTRICAL SYSTEM ......................................................................................................

TRANSMISSION HOUSING AND ASSEMBLY SINGLE SPEED (S/N T141M001501 →) ...................................................................................................

SINGLE SPEED - ALUMINUM CHAIN DRIVE (2/2011 →) .......................................................................

TRANSMISSION MOUNT → 9/2009 (T117M, T133M) ........................................................................................................................

S/N T141M001501 → .................................................................................................................................

SINGLE SPEED - ALUMINUM CHAIN DRIVE (2/2011 →) .......................................................................

V VALVE ASSEMBLY, LIFT AND LOWER ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION (→ S/N F001V02519E) ................

ELECTRONIC VALVE INLET SECTION - THREE AND FOUR FUNCTION ..............................................

VALVE ASSEMBLY, LIFT AND TILT MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION (→ S/N F001V02621E) ........................

MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION (S/N F001V02622E ↔ 4/2014) ............

MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION (4/2014 →) ...........................................

W WATER PUMP YANMAR 2.6L DIESEL ...............................................................................................................................

WEATHER PROTECTION ..............................................................................................................................

WEATHER PROTECTION KITS .....................................................................................................................

WIDE TIRE CONVERSION .............................................................................................................................

WIRE HARNESS ALTERNATOR ............................................................................................................................................

BACK-UP ALARM .......................................................................................................................................

©2015 HYSTER COMPANY

See Service Manual for service procedures.

2-66 5-7 5-40 5-44 5-18 5-22 5-24 5-28 5-30 5-32 5-8 5-10 5-12 5-14 5-16 4-72 5-36 5-42 5-2 5-4 5-6

9-54 9-60 9-38 9-40 9-42

2-110 1-88 14-5 14-2 4-234 13-11

xi

UNIT CODE F001 NORTH AMERICA

01/2016

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

COWL WITH FORWARD/REVERSE - MANUAL WITH OPERATOR PRESENCE (→ S/N F001V03571H) ....................................................................................................................................................................

COWL WITH FORWARD/REVERSE LEVER (→ S/N F001V03571H) ......................................................

COWL WITH FORWARD/REVERSE LEVER - WITHOUT RETURN TO SET TILT (S/N F001V03572H →) ....................................................................................................................................................................

COWL WITH FORWARD/REVERSE LEVER - WITH HYDRAULIC PUMP SOLENOID (S/N F001V03572H →) ...........................................................................................................

COWL WITH MONOTROL PEDAL (→ S/N F001V03572H) ......................................................................

COWL WITH MONOTROL PEDAL - WITH RETURN TO SET TILT (S/N F001V03572H →) ...................

COWL WITH MONOTROL PEDAL - WITH HYDRAULIC PUMP SOLENOID (→ S/N F001V03571H) ....

COWL WITH MONOTROL PEDAL - WITH HYDRAULIC PUMP SOLENOID (S/N F001V03572H →) ....

ELECTRONIC CONTROL VALVE - 3 FUNCTION .....................................................................................

ELECTRONIC CONTROL VALVE - 4 FUNCTION .....................................................................................

GASOLINE ENGINE - MAZDA 2.0L (→ S/N F001V02037D) ....................................................................

GASOLINE ENGINE - MAZDA 2.0L (S/N F001V02038D ↔ S/N F001V02238E) .....................................

LIGHTS (→ S/N F001V02042D) ................................................................................................................

LIGHTS (S/N F001V02043D →) ................................................................................................................

LIGHTS (6/2007 →) ...................................................................................................................................

LPG ENGINE - MAZDA 2.0L (→ S/N F001V02037D) ...............................................................................

LPG ENGINE - MAZDA 2.0L (S/N F001V02038D ↔ S/N F001V02238E) ................................................

RH CHASSIS - MAZDA 2.0L (→ 2/2006) ...................................................................................................

RH CHASSIS - MAZDA LPG 2.0L (→ S/N F001V02037D) .......................................................................

RH CHASSIS - MAZDA 2.0L (S/N F001V02038D ↔ S/N F001V02238E) ................................................

RH CHASSIS - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E ↔ S/N F001V03139F) ....................................................................................................................................................................

RH CHASSIS - MAZDA, WITH ANTI-STALL (S/N F001V03140F →) .......................................................

RH CHASSIS - MAZDA (S/N F001V03622H →) .......................................................................................

RH CHASSIS - MAZDA-WITHOUT SEAT BELT SEQUENCE MODULE (1/2013 →) ...............................

RH CHASSIS - MAZDA-WITH SEAT BELT SEQUENCE MODULE ..........................................................

RH CHASSIS - YANMAR DIESEL (→ 2/2006) ..........................................................................................

RH CHASSIS - YANMAR DIESEL (→ S/N F001V02036D) .......................................................................

RH CHASSIS - YANMAR DIESEL (S/N F001V02037D →) .......................................................................

RH CHASSIS - YANMAR DIESEL (S/N F001V03622H →) .......................................................................

RH CHASSIS - YANMAR-WITHOUT SEAT BELT SEQUENCE MODULE (1/2013 →) ............................

RH CHASSIS - YANMAR-WITH SEAT BELT SEQUENCE MODULE .......................................................

SEALED ALTERNATOR - MAZDA 2.0L (S/N F001V02239E →) ..............................................................

SEAT JUMPER (S/N F001V03522H →) ....................................................................................................

TRANSMISSION - SINGLE SPEED (→ S/N F001V02037D) ....................................................................

TRANSMISSION - SINGLE SPEED (S/N F001V02038D ↔ 9/2009) ........................................................

TRANSMISSION - SINGLE SPEED (10/2009 →) .....................................................................................

YANMAR DIESEL (→ S/N F001V02037D) ................................................................................................

YANMAR DIESEL (S/N F001V02038D →) ................................................................................................

WIRE HARNESS (ENGINE) MAZDA 2.0L AND 2.2L LPG - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239V →) ...........

MAZDA 2.0L AND 2.2L LPG - 2010 SERIES ..............................................................................................

MAZDA 2.0L, GASOLINE - 2007 EMISSION COMPLIANT ENGINES (S/N F001V02239E →) ...............

WORK, REAR DRIVE, AND BRAKE/TAIL LIGHTS ........................................................................................

xii

See Service Manual for service procedures.

4-224 4-216 4-220 4-228 4-200 4-204 4-208 4-212 4-236 4-238 4-162 4-166 4-246 4-248 4-250 4-176 4-178 4-80 4-84 4-90 4-96 4-102 4-108 4-114 4-120 4-126 4-130 4-136 4-142 4-148 4-154 4-232 4-160 4-240 4-242 4-244 4-192 4-196 4-180 4-186 4-170 4-70

©2015 HYSTER COMPANY

UNIT CODE F001 NORTH AMERICA

01/2016

ABBREVIATIONS QUICK REFERENCE SHEET Listed below are abbreviations used in parts manuals to denote the following expressions: spacer TERM

DEFINITION

TERM

DEFINITION

Amp

Amperes

FRE

Freezer Environment

AR

As Required

in.

inches

BDI

Battery Discharge Indicators

LPG

Liquefied Petroleum Gas

BWI

Brush Wear Indicator

MAP

Manifold Absolute Pressure

CE

Communicator End

mm

millimeters

CRE

Corrosive Environment

MSTS

Microprocessor Spark Timing System

D/B

Date Break

NPT

National Pipe Threads

dbA

Decibel "A" Scale

O/S

Oversize

DE

Drive End

PTO

Power Take Off

ECH

Empty Container Handler

RPM

Revolutions per Minute

ECH-3

Empty Container Handler - 3 High Stacking

S/N

Serial Number

TMM

Truck Management Module

ECH-4

Empty Container Handler - 4 High Stacking

UL Type D

Diesel-Powered Safety Rating

ECH-5

Empty Container Handler - 5 High Stacking

UL Type DS

Diesel-Powered Safety Rating

UL Type E

Battery-Powered Safety Rating

ECH-6

Empty Container Handler - 6 High Stacking

UL Type EE

Battery-Powered Safety Rating

UL Type ES

Battery-Powered Safety Rating

ECH-7

Empty Container Handler - 7 High Stacking

UL Type G

Gasoline-Powered Safety Rating

UL Type GS

Gasoline-Powered Safety Rating

ECM

Electronic Control Module

UL Type LP

Gas-Powered Safety Rating

ECN

Engineering Change Notice

UL Type LPS

LP Gas-Powered Safety Rating

EEPROM

Electrically Erasable Programmable Read Only Memory

U/S

Undersize

EPA

US Environmental Protection Agency

UL

Underwriters Laboratory

EPROM

Electrically Programmable Read Only Memory

V

Volts

©2015 HYSTER COMPANY

See Service Manual for service procedures.

xiii

UNIT CODE F001 NORTH AMERICA

01/2016

HOW TO USE THE ILLUSTRATED PARTS MANUAL This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.

xiv

The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.

See Service Manual for service procedures.

©2015 HYSTER COMPANY

01/2016

UNIT CODE F001 NORTH AMERICA

HOW TO FIND THE DESIRED PART NUMBER

1.

2.

3.

4.

5.

WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN: Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.

Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN: Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).

Locate the assembly the required part is used on and turn to the page indicated for that assembly.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS KNOWN: Use the Numerical Index (Page 15-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.

GENERAL:

6.

The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.

Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.

Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure.

A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (FFigure 10)

7.

8.

Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc.

Select the appropriate key, "A", "B", "C", "D", or "E" and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.

Indented descriptions under the DESCRIPTION column are used to indicate assemblies and

©2015 HYSTER COMPANY

subparts of assemblies. In the example on the previous page, BEARING CAP (Item 2) is a subpart of the major assembly CASE. 9. Quantities shown are for one assembly. The quantities of the subpart BEARING CAP are indicated as two and two. This means two per CASE assembly.

10. Serial number breaks identify the most current parts information and are shown as follows: → S/N D001H2628 Indicates last serial number affected.

S/N D001H2629 → Indicates the first serial number affected.

S/N D001H1553 ↔ S/N D001H3291 Indicates a range of serial numbers affected.

ECN numbers for pending serial numbers are shown to allow for the inclusion of the most current parts information and are identified as follows: → S/N Pending Per ECN 63243 Indicates a pending serial number for last unit affected.

S/N Pending Per ECN 63243 → Indicates a pending serial number for first unit affected.

Date breaks are used to indicate when a change occurred but a subsequent serial number break was not recorded. This is an arbitrary date usually based on the ECN release and are identified as follows: → D/B 3/00 Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 → Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 ↔ D/B 4/00 Indicates a range of production dates of the item affected.

Contact your local dealer for Hyster lift trucks for serial number information for items with a ECN or a date break.

ORDERING PARTS: When ordering replacement parts, give the unit serial number, part number, name of part and quantity required.

For any further information on parts, service, or ordering, consult your local dealer for Hyster lift trucks.

See Service Manual for service procedures.

xv