Hyster B236 (H400HD, H450HD, H400HDS, H450HDS) Internal Combustion Engine Trucks Parts Manual

H400HD, H450HD, H400HDS, H450HDS (B236)

4031581 10/2015

©2015 HYSTER COMPANY

UNIT CODE B236 NORTH AMERICA

10/2015

SECTIONS 1

FRAME

2

ENGINE ASSEMBLY

3

FUEL SYSTEM

4

ELECTRICAL SYSTEM

5

TRANSMISSION

6

DRIVE AXLE

7

STEERING SYSTEM

8

BRAKE SYSTEM

9

HYDRAULIC SYSTEM

10

MAST-TWO STAGE VISTA

11

ATTACHMENTS

12

OPTIONS

13

FIELD CONVERSION KITS

14

NUMERICAL INDEX

This Parts Manual is divided into 14 major sections which are listed above. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages to the corresponding tab.

Thanks very much for your reading, Want to get more information, Please click here, Then get the complete manual

NOTE: If there is no response to click on the link above, please download the PDF document first, and then click on it.

Have any questions please write to me: admin@servicemanualperfect.com

10/2015

UNIT CODE B236 NORTH AMERICA

TABLE OF CONTENTS DESCRIPTION

PAGE

A AIR CLEANER ASSEMBLY TIER III ENGINE .........................................................................................................................................

AIR CONDITIONER CLIMATE CONTROL CAB ..........................................................................................................................

AIR CONDITIONER ASSEMBLY WITHOUT CONDENSER (→ 12/2012) ......................................................................................................

WITHOUT CONDENSER (12/2012 →) ......................................................................................................

AIR CONDITIONER SYSTEM CLIMATE CONTROL CAB ..........................................................................................................................

WITHOUT CONDENSER ............................................................................................................................

AIR DUCT LOUVER, CLIMATE CONTROL CAB .........................................................................................................

AIR DUCT ASSEMBLY AIR CONDITIONING - WITHOUT CONDENSER .......................................................................................

HEATER - WITH TWO-FAN CONDENSER SYSTEM ................................................................................

AIR HEATER STARTING AID TIER III ENGINE .........................................................................................................................................

AIR INTAKE CONNECTION TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

AIR INTAKE HOSE TIER III ENGINE .........................................................................................................................................

AIR INTAKE MANIFOLD TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

AIR INTAKE SYSTEM TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

AIR TRANSFER CONNECTION TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

ALTERNATOR AND MOUNTING TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

ALTERNATOR SUPPORT AND WATER INLET TIER III ENGINE .........................................................................................................................................

ARMREST ASSEMBLY HYDRAULIC LEVERS ................................................................................................................................

JOYSTICK ...................................................................................................................................................

B BELLY PAN H400HD, H450HD .......................................................................................................................................

H400HDS, H450HDS ..................................................................................................................................

BELT TENSIONER TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

BOW-SHACKLES ............................................................................................................................................

©2015 HYSTER COMPANY

See Service Manual for service procedures.

3-12 1-94 1-82 1-84 1-92 1-80 1-90 1-78 1-58 2-22 2-23 2-76 2-24 2-25 2-78 3-8 3-10 2-26 2-79 4-11 4-12 4-13 1-130 1-128

1-14 1-13 2-27 2-82 12-8

i

UNIT CODE B236 NORTH AMERICA

10/2015

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

BRAKE PEDAL AND LINKAGE ......................................................................................................................

BRAKE PEDAL ASSEMBLY ...........................................................................................................................

BRAKE SYSTEM .............................................................................................................................................

BRAKE VALVE AND ATTACHING PARTS DRY BRAKE ................................................................................................................................................

WET BRAKE ...............................................................................................................................................

WET BRAKE - ALTERNATE CONFIGURATION ........................................................................................

BREATHER PLUMBING OPTIONAL CONFIGURATION - TIER IV INTERIM ENGINE .....................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

C CAB CLOSED - PAGE 1 OF 2 ............................................................................................................................

CLOSED - PAGE 2 OF 2 ............................................................................................................................

OPEN - PAGE 1 OF 2 .................................................................................................................................

OPEN - PAGE 2 OF 2 .................................................................................................................................

CAB ATTACHING PARTS ..............................................................................................................................

CAB FLOORMATS ..........................................................................................................................................

CAB HEATER PLUMBING TIER III ENGINE .........................................................................................................................................

CAB HOSES AND ATTACHING PARTS ........................................................................................................

CAB LEFT HAND DOOR ................................................................................................................................

CAB MAIN DOOR WINDOW RIGHT AND LEFT HAND ............................................................................................................................

CAB RECIRCULATING FAN CLOSED CAB ONLY ..................................................................................................................................

CAB RIGHT HAND DOOR ..............................................................................................................................

CAB SUNSHADE REAR ..........................................................................................................................................................

TOP .............................................................................................................................................................

CAB TILT AND LATCH ASSEMBLY ...............................................................................................................

CAB TILT CYLINDER ......................................................................................................................................

CAB TILT ELECTRIC PUMP ...........................................................................................................................

CAB TILT HAND PUMP ..................................................................................................................................

CAB WINDOWS INSTALLATION ...................................................................................................................

CAMSHAFT TIER III ENGINE .........................................................................................................................................

CAPSULE ASSEMBLY RAISE AND LOWER - JOYSTICK AND LEVERS ......................................................................................

TILT - JOYSTICK AND LEVERS ................................................................................................................

CARRIAGE PIN TYPE ....................................................................................................................................................

QUICK DISCONNECT TYPE ......................................................................................................................

CARRIAGE HYDRAULICS ..............................................................................................................................

CASE AND REAR COVER → S/N B236E01616K (TE-17) → S/N B236E01681L (TE-13) ...................................................................

S/N B236E01617K → (TE-17) S/N B236E01681L → (TE-13) ...................................................................

CHARGING PUMP ..........................................................................................................................................

ii

See Service Manual for service procedures.

8-6 8-14 8-2 8-8 8-10 8-12 2-81 2-80

1-16 1-18 1-20 1-22 1-24 1-26 2-28 9-10 1-32 1-50 12-13 1-30 1-36 1-34 1-38 1-46 1-42 1-44 1-48 2-29 9-48 9-50 10-24 10-28 10-32 5-42 5-44 5-20

©2015 HYSTER COMPANY

10/2015

UNIT CODE B236 NORTH AMERICA

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

CLIMATE CONTROL SYSTEM ATTACHING PARTS ....................................................................................

COMBINATION VALVE ...................................................................................................................................

COMPRESSOR ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM ..................................................................................................

CONDENSER ASSEMBLY .............................................................................................................................

CONDENSER HOSES AND ATTACHING PARTS TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

TIER IV INTERIM ENGINE - ALTERNATE CONFIGURATION ..................................................................

CONNECTING RODS AND PISTONS TIER III ENGINE .........................................................................................................................................

CONTROL PANEL ASSEMBLY HEATER ......................................................................................................................................................

WITHOUT CONDENSER (→ 12/2012) ......................................................................................................

WITHOUT CONDENSER (12/2012 →) ......................................................................................................

CONTROL VALVE ..........................................................................................................................................

AUXILIARY SPOOL SECTION ...................................................................................................................

LIFT SPOOL SECTION - 1A AND 1B .........................................................................................................

LIFT SPOOL SECTION - 4A AND 4B .........................................................................................................

MID-INLET SECTION .................................................................................................................................

OUTLET SECTION .....................................................................................................................................

TILT SPOOL SECTION ...............................................................................................................................

CONTROL VALVE ASSEMBLY → S/N B236E01616K (TE-17) → S/N B236E01681L (TE-13) ...................................................................

S/N B236E01617K ↔ S/N B236E01680L ..................................................................................................

S/N B236E01681L → (TE-17) S/N B236E01682L → (TE-13) ...................................................................

CONTROL VALVE ATTACHING PARTS → S/N B236E01616K (TE-17) → S/N B236E01681L (TE-13) ...................................................................

S/N B236E01617K ↔ S/N B236E01680L ..................................................................................................

S/N B236E01681L → (TE-17) S/N B236E01682L → (TE-13) ...................................................................

CONVERTER HOUSING → S/N B236E01616K (TE-17) → S/N B236E01681L (TE-13) ...................................................................

S/N B236E01617K → (TE-17) S/N B236E01682L → (TE-13) ...................................................................

COOLANT HEATER STARTING AID TIER III ENGINE .........................................................................................................................................

COOLING SYSTEM TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

COUNTERWEIGHTS ......................................................................................................................................

CRANKCASE BREATHER TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

CRANKSHAFT AND BEARINGS TIER III ENGINE .........................................................................................................................................

CYLINDER BLOCK TIER III ENGINE .........................................................................................................................................

CYLINDER HEAD TIER III ENGINE .........................................................................................................................................

©2015 HYSTER COMPANY

See Service Manual for service procedures.

1-96 9-20 1-75 1-76 1-68 1-70 1-72 2-30 1-61 1-86 1-87 9-22 9-32 9-28 9-30 9-24 9-25 9-26 5-29 5-30 5-31 5-24 5-26 5-28 5-4 5-6 2-32 2-12 2-14 1-4 2-33 2-84 2-34 2-36 2-38

iii

UNIT CODE B236 NORTH AMERICA

10/2015

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

D DASH AND AIR DUCT ASSEMBLY ................................................................................................................

DC-DC CONVERTER AND ATTACHING PARTS ..........................................................................................

DIESEL PARTICULATE FILTER AFTERTREATMENT MODULE DEVICE - TIER IV INTERIM ENGINE .....................................................

DIFFERENTIAL AND CARRIER .....................................................................................................................

DIPSTICK AND TUBE TIER IV INTERIM ENGINE .........................................................................................................................

DIRECTIONAL AND MARKER LIGHTS .........................................................................................................

DRIVE AXLE ASSEMBLY ...............................................................................................................................

DRIVE PLATES ...............................................................................................................................................

DRIVE TIRE AND WHEEL MICHELIN ...................................................................................................................................................

TRELLEBORG ............................................................................................................................................

TRELLEBORG - SOLID TIRE .....................................................................................................................

TRELLEBORG TR900 ................................................................................................................................

E ECM MODULE WIRING TIER IV INTERIM ENGINE .........................................................................................................................

ELECTRIC HORN ...........................................................................................................................................

ELECTRICAL SYSTEM TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

EMPTY SEAT ENGINE SHUTDOWN .............................................................................................................

ENGINE BLOCK HEATER ..............................................................................................................................

ENGINE CONTROL MODULE TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

ENGINE COOLANT VENT TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

ENGINE MOUNTS TIER III AND TIER IV INTERIM ENGINE ...................................................................................................

ENGINE OIL COOLER TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

ETR MODULE WIRING TIER III ENGINE .........................................................................................................................................

EXHAUST MANIFOLD RECIRCULATION AIR - TIER IV INTERIM ENGINE ..................................................................................

RECIRCULATION WATER - TIER IV INTERIM ENGINE ...........................................................................

EXHAUST MANIFOLD AND MOUNTING TIER IV INTERIM ENGINE .........................................................................................................................

EXHAUST OUTLET ELBOW TIER IV INTERIM ENGINE .........................................................................................................................

EXHAUST RECIRCULATION TIER IV INTERIM ENGINE .........................................................................................................................

iv

See Service Manual for service procedures.

1-56 4-24 2-128 6-6 2-86 12-3 6-2 5-8 6-14 6-15 6-16 6-17

4-14 4-25 4-4 4-8 12-11 12-14 4-16 4-18 2-40 2-87 2-5 2-42 2-88 4-20 2-91 2-92 2-90 2-124 2-130

©2015 HYSTER COMPANY

10/2015

UNIT CODE B236 NORTH AMERICA

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

EXHAUST SYSTEM TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

F FAN DRIVE TIER IV INTERIM ENGINE .........................................................................................................................

FAN DRIVE AND MOUNTING TIER III ENGINE .........................................................................................................................................

FAN SPACER TIER III ENGINE .........................................................................................................................................

FENDER PLUGS WITHOUT FRONT LIGHT BRACKETS ......................................................................................................

FLOORPLATES AND COVERS ......................................................................................................................

FLUID INDICATOR AND ATTACHING PARTS ..............................................................................................

FLYWHEEL TIER IV INTERIM ENGINE .........................................................................................................................

FLYWHEEL AND MOUNTING TIER III ENGINE .........................................................................................................................................

FLYWHEEL HOUSING TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

FLYWHEEL MOUNTING TIER IV INTERIM ENGINE .........................................................................................................................

FORK POSITIONER SIDE-SHIFT CYLINDER - QUICK DISCONNECT TYPE ...........................................................................

FORKS PIN TYPE ....................................................................................................................................................

QUICK DISCONNECT TYPE ......................................................................................................................

FORWARD AND THIRD SHAFT .....................................................................................................................

FORWARD/REVERSE PEDAL LINKAGE ......................................................................................................

FRONT GEAR COVER TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

FUEL DRAIN PLUMBING TIER IV INTERIM ENGINE .........................................................................................................................

FUEL FILTER TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

TIER IV INTERIM ENGINE - ALTERNATE CONFIGURATION ..................................................................

FUEL FILTER MOUNTING TIER IV INTERIM ENGINE .........................................................................................................................

FUEL FILTER PLUMBING TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

FUEL FILTER WITH WATER SEPARATOR TIER IV INTERIM ENGINE .........................................................................................................................

FUEL INJECTION PUMP TIER III ENGINE .........................................................................................................................................

©2015 HYSTER COMPANY

See Service Manual for service procedures.

2-6 2-8

2-94 2-44 2-45 4-26 1-10 5-46 2-96 2-46 2-48 2-98 2-95 10-34 11-4 11-2 5-16 3-6 2-50 2-100 3-35 3-13 3-28 3-30 3-32 3-14 3-33 3-31 3-16

v

UNIT CODE B236 NORTH AMERICA

10/2015

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

FUEL INJECTOR PLUMBING TIER III ENGINE .........................................................................................................................................

FUEL INJECTORS TIER III ENGINE .........................................................................................................................................

FUEL INLET FITTING TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

FUEL PLUMBING TIER III ENGINE .........................................................................................................................................

FUEL PUMP TIER IV INTERIM ENGINE .........................................................................................................................

FUEL SUPPLY PLUMBING TIER IV INTERIM ENGINE .........................................................................................................................

FUEL SYSTEM ACCESSORIES TIER III ENGINE .........................................................................................................................................

FUEL TANK TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

FULL FLOW VALVE ASSEMBLY S/N B236E01681L → (TE-17) S/N B236E01682L → (TE-13) ...................................................................

3-18 3-20 3-21 2-101 3-22 3-39 3-34 3-15 3-24 3-36 5-40

G GEARS ............................................................................................................................................................ 5-10 H HEADER HOSES ............................................................................................................................................

HEAT SHIELD TIER IV INTERIM ENGINE .........................................................................................................................

HEATED TOP WINDOW CLIMATE CONTROL CAB ..........................................................................................................................

HEATER AND AIR DUCT WITH TWO-FAN CONDENSER SYSTEM - CLOSED CAB ONLY ............................................................

HEATER ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM ..................................................................................................

HEATER HOSES AND ATTACHING PARTS TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

HEATER SYSTEM WITH TWO-FAN CONDENSER SYSTEM ..................................................................................................

HOODS AND COVERS ...................................................................................................................................

HYDRAULIC GEAR PUMP ASSEMBLY .........................................................................................................

ALTERNATE PART .....................................................................................................................................

HYDRAULIC LEVERS .....................................................................................................................................

HYDRAULIC LEVERS HOSE ASSEMBLY .....................................................................................................

HYDRAULIC OIL COOLER BRAKE ........................................................................................................................................................

HYDRAULIC SYSTEM CHASSIS SUPPLY AND RETURN .............................................................................................................

HYDRAULIC TANK .........................................................................................................................................

vi

See Service Manual for service procedures.

10-20 2-102 12-10 1-57 1-62 1-64 1-66 1-60 1-6 9-4 9-6 9-34 9-36 9-11 9-2 9-12

©2015 HYSTER COMPANY

10/2015

UNIT CODE B236 NORTH AMERICA

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

I INDICATOR DISPLAY AND CONTROLS .......................................................................................................

INNER MAST ..................................................................................................................................................

WITH METRIC CYLINDERS .......................................................................................................................

INPUT SHAFT AND FIRST CLUTCH .............................................................................................................

INSULATION MATS AND AIR DUCT CLIMATE CONTROL CAB ..........................................................................................................................

J JOINT MECHANISM ASSEMBLY JOYSTICK ...................................................................................................................................................

LEVERS ......................................................................................................................................................

JOYSTICK ASSEMBLY ...................................................................................................................................

JOYSTICK HOSE ASSEMBLY .......................................................................................................................

JOYSTICK INSTALLATION ............................................................................................................................

JUMP START AID ...........................................................................................................................................

L LABELS HYDRAULIC CONTROLS ...........................................................................................................................

PAGE 1 OF 2 ..............................................................................................................................................

PAGE 2 OF 2 ..............................................................................................................................................

LIFT ACCUMULATOR SYSTEM .....................................................................................................................

LIFT CYLINDER H400HD, HDS .............................................................................................................................................

H450HD, HDS .............................................................................................................................................

LIFT CYLINDER ASSEMBLY METRIC - H400HD/HDS .............................................................................................................................

METRIC - H450HD/HDS .............................................................................................................................

LIFTING BRACKETS TIER IV INTERIM ENGINE .........................................................................................................................

LIFTING BRACKETS AND MOUNTING TIER III ENGINE .........................................................................................................................................

LIFTING EYES TIER IV INTERIM ENGINE .........................................................................................................................

LIGHTS FRONT ........................................................................................................................................................

MAST WORK ..............................................................................................................................................

REAR AND BACKUP ALARM .....................................................................................................................

REAR DRIVE - HALOGEN ..........................................................................................................................

WORK - HALOGEN ....................................................................................................................................

WORK - HID ................................................................................................................................................

LOCKOUT LEVER ..........................................................................................................................................

LOUVER - HEAVY DUTY AIRCO ...................................................................................................................

LUBRICATING OIL PUMP TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

4-36 10-6 10-50 5-12 1-88

9-40 9-39 9-44 9-46 9-42 12-9

1-136 1-132 1-134 9-14 10-42 10-44 10-62 10-66 2-103 2-51 2-104 4-28 4-32 4-31 4-30 4-33 4-34 4-21 13-2 2-52 2-105

M MAIN HYDRAULIC VALVES AND ATTACHING PARTS ............................................................................... 9-17 ©2015 HYSTER COMPANY

See Service Manual for service procedures.

vii

UNIT CODE B236 NORTH AMERICA

10/2015

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

MAIN HYDRAULIC VALVES AND HOSES .....................................................................................................

MAIN LIFT PAGE 1 OF 2 ..............................................................................................................................................

PAGE 2 OF 2 ..............................................................................................................................................

WITH METRIC CYLINDERS - PAGE 1 OF 2 ..............................................................................................

WITH METRIC CYLINDERS - PAGE 2 OF 2 ..............................................................................................

MAP READING LIGHT CLOSED CONSTRUCTION ........................................................................................................................

MAST INSTALLATION ....................................................................................................................................

MAST SUPPLY AND RETURN .......................................................................................................................

MIRRORS ........................................................................................................................................................

MODULATOR VALVE ASSEMBLY → S/N B236E01616K (TE-17) → S/N B236E01681L (TE-13) ...................................................................

S/N B236E01617K ↔ S/N B236E01680L ..................................................................................................

MONOTROL PEDAL ASSEMBLY ...................................................................................................................

MONOTROL PEDAL LINKAGE ......................................................................................................................

MUDFLAPS AND ATTACHING PARTS ..........................................................................................................

MUFFLER AFTERTREATMENT DEVICE ....................................................................................................................

O OIL FILLER TIER III ENGINE .........................................................................................................................................

OIL FILTER TIER IV INTERIM ENGINE .........................................................................................................................

OIL LEVEL GAUGE TIER III ENGINE .........................................................................................................................................

OIL PAN TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

TIER IV INTERIM ENGINE - ALTERNATE CONFIGURATION ..................................................................

OPTIONAL MOUNTING EQUIPMENT (HANDLE) .........................................................................................

OUTER MAST .................................................................................................................................................

WITH METRIC CYLINDERS .......................................................................................................................

OUTPUT SHAFT → S/N B236E01616K (TE-17) → S/N B236E01681L (TE-13) ...................................................................

S/N B236E01617K → (TE-17) S/N B236E01682L → (TE-13) ...................................................................

OVERHEAD GUARD WIRE MESH ................................................................................................................................................

P PARK BRAKE ASSEMBLY .............................................................................................................................

PARK BRAKE KITS .........................................................................................................................................

PILOT SUPPLY VALVE ASSEMBLY JOYSTICK ...................................................................................................................................................

LEVERS ......................................................................................................................................................

PIVOT ARM ASSEMBLY ................................................................................................................................

PUMP DRIVE ..................................................................................................................................................

viii

See Service Manual for service procedures.

9-15 10-10 10-14 10-54 10-58 12-5 10-18 9-8 12-16 5-36 5-38 3-4 3-2 12-6 2-10

2-53 2-106 2-54 2-56 2-108 2-110 12-2 10-2 10-46 5-22 5-23 1-28 6-10 13-2 9-38 9-37 1-126 5-18

©2015 HYSTER COMPANY

10/2015

UNIT CODE B236 NORTH AMERICA

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

R RADIATOR AND COOLER ASSEMBLY TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

RADIO CONSOLE AND ATTACHING PARTS CLOSED CAB ONLY ..................................................................................................................................

REAR GEAR HOUSING TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

REAR GEAR TRAIN ACCESSORY MOUNTING COVER TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

REGULATOR VALVE ASSEMBLY → S/N B236E01680L .................................................................................................................................

S/N B236E01681L → (TE-17) S/N B236E01682L → (TE-13) ...................................................................

RELAYS AND FUSES OPERATOR COMPARTMENT - TIER IV INTERIM ENGINE (→ S/N B236E01680L) ..............................

OPERATOR COMPARTMENT - TIER IV INTERIM ENGINE (S/N B236E01681L →) ..............................

TIER III ENGINE .........................................................................................................................................

REMOTE OIL FILTER TIER III ENGINE .........................................................................................................................................

REVERSE AND SECOND CLUTCH ...............................................................................................................

ROCKER LEVERS TIER III ENGINE .........................................................................................................................................

S SEAT ASSEMBLY AIR SUSPENSION ......................................................................................................................................

CLIMATE CONTROL CAB ..........................................................................................................................

DELUXE SUSPENSION - CLOSED CAB ONLY ........................................................................................

MECHANICAL AND AIR SUSPENSION .....................................................................................................

MECHANICAL SUSPENSION ....................................................................................................................

SUSPENSION - WITH FABRIC COVER (→ 3/2010) ................................................................................

SUSPENSION - WITH FABRIC COVER (3/2010 →) ................................................................................

SUSPENSION - WITH VINYL COVER .......................................................................................................

SECOND 12V SOCKET OPTION CLIMATE CONTROL CAB ..........................................................................................................................

SELECTOR VALVE .........................................................................................................................................

SOLENOID VALVE TIER IV INTERIM ENGINE .........................................................................................................................

STARTER MOTOR AND MOUNTING TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

STEER AXLE ASSEMBLY ..............................................................................................................................

STEER COLUMN ............................................................................................................................................

STEER COLUMN AND ATTACHING PARTS .................................................................................................

STEER COLUMN ASSEMBLY ........................................................................................................................

ALTERNATE CONFIGURATION ................................................................................................................

STEER CYLINDER .........................................................................................................................................

©2015 HYSTER COMPANY

See Service Manual for service procedures.

2-18 2-20 1-138 2-58 2-111 2-59 2-112 5-32 5-34 4-60 4-186 4-170 2-60 5-14 2-62

1-112 1-124 1-120 1-109 1-116 1-98 1-102 1-106 12-17 10-36 9-52 2-64 2-113 7-2 7-22 7-16 7-18 7-20 7-6

ix

UNIT CODE B236 NORTH AMERICA

10/2015

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

STEER PUMP ASSEMBLY .............................................................................................................................

STEER TIRE AND WHEEL MICHELIN ...................................................................................................................................................

TRELLEBORG ............................................................................................................................................

TRELLEBORG - SOLID TIRE .....................................................................................................................

TRELLEBORG TR900 ................................................................................................................................

STEERING CONTROL UNIT ASSEMBLY ......................................................................................................

STEERING HOSES AND ATTACHING PARTS .............................................................................................

STROBE LIGHT ..............................................................................................................................................

STUD GROUNDING TIER IV INTERIM ENGINE .........................................................................................................................

SUSPENSION KIT ASSEMBLY ......................................................................................................................

SWITCHES ......................................................................................................................................................

T TELEMETRY KITS ..........................................................................................................................................

THERMOSTAT TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

THREE-POINT SEAT BELT ............................................................................................................................

THROTTLE AND INCHING SENSORS ..........................................................................................................

TILT CYLINDER HYDRAULICS ......................................................................................................................

TILT CYLINDERS ............................................................................................................................................

TORQUE CONVERTER ..................................................................................................................................

TORQUE CONVERTER COOLER PLUGS TIER III ENGINE .........................................................................................................................................

TRAINING SEAT .............................................................................................................................................

TRANSMISSION CONTROLLER AND SHIFT LEVER ...................................................................................

TRANSMISSION HOSES AND ATTACHING PARTS ....................................................................................

TRANSMISSION MOUNTING .........................................................................................................................

TURBOCHARGER TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

TURBOCHARGER PLUMBING TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

7-8 7-12 7-13 7-14 7-15 7-24 7-10 12-4 2-114 1-122 4-35 13-2 2-65 2-115 12-18 3-40 10-40 10-38 5-9 2-66 12-12 4-22 5-50 5-2 2-67 2-125 2-68 2-126

U UNIVERSAL SHAFT ....................................................................................................................................... 5-48 V VALVE COVER TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

VALVE TAPPETS TIER III ENGINE .........................................................................................................................................

V-BELT TIER IV INTERIM ENGINE .........................................................................................................................

VIBRATION DAMPER TIER III ENGINE ......................................................................................................................................... x

See Service Manual for service procedures.

2-70 2-118 2-71 2-116 2-72

©2015 HYSTER COMPANY

10/2015

UNIT CODE B236 NORTH AMERICA

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

TIER IV INTERIM ENGINE ......................................................................................................................... 2-123 W WATER INTAKE CONNECTION TIER IV INTERIM ENGINE .........................................................................................................................

WATER OUTLET CONNECTION TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

WATER PUMP TIER III ENGINE .........................................................................................................................................

TIER IV INTERIM ENGINE .........................................................................................................................

WATER PUMP DRIVE TIER III ENGINE .........................................................................................................................................

WET BRAKE ASSEMBLY ...............................................................................................................................

WINDOW WIPER SYSTEM REAR AND ROOF WIPER KITS - AND FRONT WIPER OPTIONS ..........................................................

WASHER BOTTLE KIT ...............................................................................................................................

WIRE HARNESS ARMREST - TIER III ENGINE .....................................................................................................................

ARMREST - TIER IV INTERIM ENGINE ....................................................................................................

CAB LIGHTS ...............................................................................................................................................

CAB SIDE CONSOLE, PAGE 1 OF 3 - TIER IV INTERIM ENGINE (→ S/N B236E01680L) ....................

CAB SIDE CONSOLE, PAGE 1 OF 3 - TIER III ENGINE ...........................................................................

CAB SIDE CONSOLE, PAGE 1 OF 3 - TIER IV INTERIM ENGINE (S/N B236E01681L →) ....................

CAB SIDE CONSOLE, PAGE 2 OF 3 - TIER IV INTERIM ENGINE (→ S/N B236E01680L) ....................

CAB SIDE CONSOLE, PAGE 2 OF 3 - TIER III ENGINE ...........................................................................

CAB SIDE CONSOLE, PAGE 2 OF 3 - TIER IV INTERIM ENGINE (S/N B236E01681L →) ....................

CAB SIDE CONSOLE, PAGE 3 OF 3 - TIER IV INTERIM ENGINE (→ S/N B236E01680L) ....................

CAB SIDE CONSOLE, PAGE 3 OF 3 - TIER III ENGINE ...........................................................................

CAB SIDE CONSOLE, PAGE 3 OF 3 - TIER IV INTERIM ENGINE (S/N B236E01681L →) ....................

CAB UNDERFLOOR - TIER III ENGINE .....................................................................................................

CAB UNDERFLOOR - TIER IV INTERIM ENGINE ....................................................................................

CHASSIS (PAGE 1 OF 2) - TIER III ENGINE (→ S/N B236E01680L) ......................................................

CHASSIS (PAGE 1 OF 2) - TIER III ENGINE (S/N B236E01681L ↔ 11/2014) ........................................

CHASSIS (PAGE 1 OF 2) - TIER III ENGINE (11/2014 →) .......................................................................

CHASSIS (PAGE 1 OF 2) - TIER IV INTERIM ENGINE (→ S/N B236E01680L) ......................................

CHASSIS (PAGE 1 OF 2) - TIER IV INTERIM ENGINE (S/N B236E01681L ↔ 11/2014) ........................

CHASSIS (PAGE 1 OF 2) - TIER IV INTERIM ENGINE (11/2014 →) .......................................................

CHASSIS (PAGE 2 OF 2) - TIER III ENGINE (→ S/N B236E01680L) ......................................................

CHASSIS (PAGE 2 OF 2) - TIER III ENGINE (S/N B236E01681L ↔ 11/2014) ........................................

CHASSIS (PAGE 2 OF 2) - TIER III ENGINE (11/2014 →) .......................................................................

CHASSIS (PAGE 2 OF 2) - TIER IV INTERIM ENGINE (→ S/N B236E01680L) ......................................

CHASSIS (PAGE 2 OF 2) - TIER IV INTERIM ENGINE (S/N B236E01681L ↔ 11/2014) ........................

CHASSIS (PAGE 2 OF 2) - TIER IV INTERIM ENGINE (11/2014 →) .......................................................

DPF .............................................................................................................................................................

FRONT END EQUIPMENT - MAST REAR HEADER HOSES ...................................................................

FRONT END EQUIPMENT - MAST FRONT HEADER HOSES .................................................................

FRONT LIGHTS ..........................................................................................................................................

HYDRAULIC LEVERS SWITCHES ............................................................................................................

©2015 HYSTER COMPANY

See Service Manual for service procedures.

2-120 2-75 2-122 2-73 2-121 2-74 6-12 1-54 1-52 4-38 4-42 4-46 4-48 4-158 4-174 4-52 4-162 4-178 4-56 4-166 4-182 4-64 4-66 4-68 4-76 4-86 4-96 4-106 4-116 4-72 4-82 4-92 4-102 4-112 4-122 4-156 4-126 4-128 4-130 4-131

xi

UNIT CODE B236 NORTH AMERICA

10/2015

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

HYDRAULIC RELAYS ................................................................................................................................

MAST WORK LIGHT - LEFT HAND ...........................................................................................................

MAST WORK LIGHT - RIGHT HAND .........................................................................................................

MAST WORK LIGHTS - SUPPLY ...............................................................................................................

OIL COOLER ..............................................................................................................................................

OPEN AND CLOSED CAB .........................................................................................................................

POWERED CAB TILT .................................................................................................................................

REAR ..........................................................................................................................................................

REAR WIPER EXTENSION ........................................................................................................................

SEALED FUSE BOX ...................................................................................................................................

SELECTOR VALVE - TWO FUNCTION .....................................................................................................

SELECTOR VALVE - THREE TO FIVE FUNCTION ..................................................................................

SIDE AND INDICATOR LIGHTS - ALTERNATE PART ..............................................................................

SIDE INDICATOR .......................................................................................................................................

STEERING COLUMN - TIER III ENGINE ...................................................................................................

STEERING COLUMN - TIER IV INTERIM ENGINE ...................................................................................

WIF EXTENSION ........................................................................................................................................

WINDOW WASH PUMPS ...........................................................................................................................

WIRE HARNESS AND SWITCH ASSEMBLY MONOTROL PEDAL ...................................................................................................................................

4-134 4-139 4-140 4-138 4-189 4-142 4-145 4-192 4-146 4-147 4-194 4-196 4-151 4-150 4-148 4-149 4-157 4-152

xii

See Service Manual for service procedures.

4-154

©2015 HYSTER COMPANY

UNIT CODE B236 NORTH AMERICA

10/2015

ABBREVIATIONS QUICK REFERENCE SHEET Listed below are abbreviations used in parts manuals to denote the following expressions: spacer TERM

DEFINITION

TERM

DEFINITION

Amp

Amperes

FRE

Freezer Environment

AR

As Required

in.

inches

BDI

Battery Discharge Indicators

LPG

Liquefied Petroleum Gas

BWI

Brush Wear Indicator

MAP

Manifold Absolute Pressure

CE

Communicator End

mm

millimeters

CRE

Corrosive Environment

MSTS

Microprocessor Spark Timing System

D/B

Date Break

NPT

National Pipe Threads

dbA

Decibel "A" Scale

O/S

Oversize

DE

Drive End

PTO

Power Take Off

ECH

Empty Container Handler

RPM

Revolutions per Minute

ECH-3

Empty Container Handler - 3 High Stacking

S/N

Serial Number

TMM

Truck Management Module

ECH-4

Empty Container Handler - 4 High Stacking

UL Type D

Diesel-Powered Safety Rating

ECH-5

Empty Container Handler - 5 High Stacking

UL Type DS

Diesel-Powered Safety Rating

UL Type E

Battery-Powered Safety Rating

ECH-6

Empty Container Handler - 6 High Stacking

UL Type EE

Battery-Powered Safety Rating

UL Type ES

Battery-Powered Safety Rating

ECH-7

Empty Container Handler - 7 High Stacking

UL Type G

Gasoline-Powered Safety Rating

UL Type GS

Gasoline-Powered Safety Rating

ECM

Electronic Control Module

UL Type LP

Gas-Powered Safety Rating

ECN

Engineering Change Notice

UL Type LPS

LP Gas-Powered Safety Rating

EEPROM

Electrically Erasable Programmable Read Only Memory

U/S

Undersize

EPA

US Environmental Protection Agency

UL

Underwriters Laboratory

EPROM

Electrically Programmable Read Only Memory

V

Volts

©2015 HYSTER COMPANY

See Service Manual for service procedures.

xiii

UNIT CODE B236 NORTH AMERICA

10/2015

HOW TO USE THE ILLUSTRATED PARTS MANUAL This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.

xiv

The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.

See Service Manual for service procedures.

©2015 HYSTER COMPANY

10/2015

UNIT CODE B236 NORTH AMERICA

HOW TO FIND THE DESIRED PART NUMBER

1.

2.

3.

4.

5.

WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN: Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.

Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN: Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).

Locate the assembly the required part is used on and turn to the page indicated for that assembly.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS KNOWN: Use the Numerical Index (Page 14-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.

GENERAL:

6.

The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.

Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.

Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure.

A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (FFigure 10)

7.

8.

Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc.

Select the appropriate key, "A", "B", "C", "D", or "E" and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.

Indented descriptions under the DESCRIPTION column are used to indicate assemblies and

©2015 HYSTER COMPANY

subparts of assemblies. In the example on the previous page, BEARING CAP (Item 2) is a subpart of the major assembly CASE. 9. Quantities shown are for one assembly. The quantities of the subpart BEARING CAP are indicated as two and two. This means two per CASE assembly.

10. Serial number breaks identify the most current parts information and are shown as follows: → S/N D001H2628 Indicates last serial number affected.

S/N D001H2629 → Indicates the first serial number affected.

S/N D001H1553 ↔ S/N D001H3291 Indicates a range of serial numbers affected.

ECN numbers for pending serial numbers are shown to allow for the inclusion of the most current parts information and are identified as follows: → S/N Pending Per ECN 63243 Indicates a pending serial number for last unit affected.

S/N Pending Per ECN 63243 → Indicates a pending serial number for first unit affected.

Date breaks are used to indicate when a change occurred but a subsequent serial number break was not recorded. This is an arbitrary date usually based on the ECN release and are identified as follows: → D/B 3/00 Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 → Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 ↔ D/B 4/00 Indicates a range of production dates of the item affected.

Contact your local dealer for Hyster lift trucks for serial number information for items with a ECN or a date break.

ORDERING PARTS: When ordering replacement parts, give the unit serial number, part number, name of part and quantity required.

For any further information on parts, service, or ordering, consult your local dealer for Hyster lift trucks.

See Service Manual for service procedures.

xv