Hyster B227 (HR45-25 HR45-27 HR45-31 HR45-36L HR45-40LS HR45-40S HR45-45LSX) Diesel Counter Balanced

HR45-25, -27, -31, -36L, -40LS, -40S, -45LSX (B227)

1553462 10/2015

©2015 HYSTER COMPANY

UNIT CODE B227 WORLD WIDE

10/2015

SECTIONS 1

FRAME

2

DENIZET CABIN

3

ENGINE(S)

4

FUEL SYSTEM

5

ELECTRICAL SYSTEM

6

TRANSMISSION

7

DRIVE AXLE

8

STEERING SYSTEM

9

BRAKE SYSTEM

10

HYDRAULIC SYSTEM

11

BOOM

12

L/LS/LSX BOOM

13

WINCH

14

CONTAINER HANDLER-ELME (B665)

15

CONTAINER HANDLER-TEREX (A672)

16

STABILIZER

17

LOAD MOMENT LIMITER

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UNIT CODE B227 WORLD WIDE

10/2015

18

OPTIONS

19

NUMERICAL INDEX

This Parts Manual is divided into 19 major sections which are listed above. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages to the corresponding tab.

10/2015

UNIT CODE B227 WORLD WIDE

TABLE OF CONTENTS DESCRIPTION

PAGE

A ACCUMULATOR HR45-25, HR45-31, HR45-40S ...................................................................................................................

L/LS/LSX .....................................................................................................................................................

AIR CONDITIONER SLIDING CAB - PRESSURIZED .................................................................................................................

WIDE CAB ...................................................................................................................................................

AIR FILTER .....................................................................................................................................................

AIR INLET CONNECTION ..............................................................................................................................

AIR TRANSFER CONNECTION .....................................................................................................................

ALTERNATOR AND MOUNTING ...................................................................................................................

AMPLIFIER ......................................................................................................................................................

ANTI TIPPING SWITCH ..................................................................................................................................

B BASE ELECTRO VALVE ................................................................................................................................

BATTERY ........................................................................................................................................................

BOOM 4H 9"6" - LSX ..............................................................................................................................................

9 FT. 6 IN. JIB SECTION P1-P2-P3 ............................................................................................................

BOOM CIRCUIT HR45-25, HR45-31, HR45-40S ...................................................................................................................

L/LS/LSX .....................................................................................................................................................

BOOM EXTEND AND RETRACT VALVE .......................................................................................................

BOOM HEAD HR45-25, HR45-31, HR45-40S ...................................................................................................................

BOOM HOIST VALVE SHEET 1 OF 2 ............................................................................................................................................

SHEET 2 OF 2 ............................................................................................................................................

BOOM PIVOT BEARING HR45-25, HR45-31, HR45-40S ...................................................................................................................

BRAKE DYNAMIC GEAR .........................................................................................................................................

BRAKE CIRCUIT HR45-25, HR45-31, HR45-40S ...................................................................................................................

L/LS/LSX .....................................................................................................................................................

BRAKE CONTROL CIRCUIT ..........................................................................................................................

BRAKE OIL FILTRATION SYSTEM ................................................................................................................

BRAKE OIL RESERVOIR ...............................................................................................................................

BREATHER PLUMBING .................................................................................................................................

BUMPERS B665 ............................................................................................................................................................

9-8 9-10 2-16 2-14 3-3 3-99 3-102 5-36 10-73 8-2 10-70 5-32 12-2 11-2 10-24 10-26 10-56 11-4 10-50 10-52 11-5 15-14 9-2 9-3 9-20 10-19 9-12 3-104 14-8

C CAB RAILS SLIDING CAB - L/LS/LSX ........................................................................................................................... 1-20 CAB SUPPORT STANDARD AND R/RS ..............................................................................................................................

2-8

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TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

CABIN GLASS AND WIPERS WIDE CAB ...................................................................................................................................................

CABIN PRESSURIZATION FIXED CABIN ..............................................................................................................................................

CABLE AND DECALS .....................................................................................................................................

CABLE GUIDE ................................................................................................................................................

CABLE SUPPORT BOOM 9 FT. 6 IN. - HR45-25, HR45-31, HR45-40S ...................................................................................

LSX ..............................................................................................................................................................

CABLE WINDER .............................................................................................................................................

CAM FOLLOWER LEVERS ............................................................................................................................

CAMERA ASSEMBLY .....................................................................................................................................

CAMSHAFT .....................................................................................................................................................

CHARGE PUMP AND REGULATOR ..............................................................................................................

CHARGE PUMP FLANGE HR45-25, HR45-31, HR45-40S ...................................................................................................................

CHASSIS BOX L/LS/LSX .....................................................................................................................................................

OPTIONAL COVERS AND HAND RAILS ...................................................................................................

STANDARD AND R/RS - LEFT HAND .......................................................................................................

CIRCUIT BREAKERS WIDE FIXED CAB - PRESSURIZED ..........................................................................................................

CLUTCH FORWARD ..................................................................................................................................................

FOURTH SPEED ........................................................................................................................................

LOW SPEED ...............................................................................................................................................

REVERSE AND 2ND SHAFT ......................................................................................................................

THIRD SPEED ............................................................................................................................................

COLD CLIMATE KIT .......................................................................................................................................

CONTROL BOX ..............................................................................................................................................

CONTROL BOX MOUNTING ..........................................................................................................................

CONTROL CIRCUIT .......................................................................................................................................

CONTROL SWITCH ........................................................................................................................................

CONTROL VALVE AND ATTACHING PARTS L/LS/LSX .....................................................................................................................................................

CONTROL VALVE ASSEMBLY ......................................................................................................................

WINCH ........................................................................................................................................................

CONTROL VALVE ATTACHING PARTS HR45-25, HR45-31, HR45-40S ...................................................................................................................

CONTROL VALVE RELIEF SECTION ............................................................................................................

CONTROLLER APC 100 ......................................................................................................................................................

CONVERTER HOUSING ASSEMBLY ............................................................................................................

COOLANT HEATER STARTING AID .............................................................................................................

COOLING CIRCUIT DRIVE AXLE HR45-25, HR45-31, HR45-40S ...................................................................................................................

L/LS/LSX .....................................................................................................................................................

CORROSION RESISTER ...............................................................................................................................

COUNTERWEIGHT ........................................................................................................................................

ii

See Service Manual for service procedures.

2-12 2-32 13-21 13-8 11-6 12-5 17-3 3-66 18-36 3-65 6-20 6-29 1-10 1-8 1-6 2-30 6-10 6-18 6-16 6-14 6-12 18-30 15-41 15-42 13-2 13-18 10-44 10-46 13-16 10-42 10-48 5-29 6-2 3-106 7-12 7-14 3-88 1-4

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UNIT CODE B227 WORLD WIDE

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

CRANKSHAFT ................................................................................................................................................

CRANKSHAFT MAIN BEARINGS ...................................................................................................................

CYLINDER BLOCK .........................................................................................................................................

CYLINDER BLOCK PLUMBING .....................................................................................................................

CYLINDER HEAD ...........................................................................................................................................

CYLINDER LINER ...........................................................................................................................................

CYLINDER POWER PILE SLOPE ..................................................................................................................

3-63 3-64 3-42 3-44 3-46 3-48 15-58

D DAMPENING HR45-25, HR45-31, HR45-40S ...................................................................................................................

DAMPENING VALVE HR45-25, HR45-31, HR45-40S ...................................................................................................................

DAMPING CYLINDER HR45-25, HR45-31, HR45-40S ...................................................................................................................

DERRICKING HR45-25, HR45-31, HR45-40S ...................................................................................................................

DERRICKING CYLINDER HR45-25, HR45-31, HR45-40S ...................................................................................................................

DERRICKING CYLINDER CONNECTIONS LSX ..............................................................................................................................................................

DIFFERENTIAL AND PARK BRAKE ..............................................................................................................

DIRECTIONAL VALVE WITHOUT POWER PILE SLOPE ...............................................................................................................

DISPLAY AND PRINTER ................................................................................................................................

DOORS AND STORAGE COVERS WIDE CAB ...................................................................................................................................................

DRIVE AXLE AND END DRIVE ......................................................................................................................

DRIVE AXLE CONNECTIONS ........................................................................................................................

DRIVE AXLE U-JOINT ....................................................................................................................................

L/LS/LSX .....................................................................................................................................................

DRIVE PULLEY AIR COMPRESSOR ...................................................................................................................................

WATER PUMP ............................................................................................................................................

DRIVE TIRE AND WHEEL 18 X 25 BRIDGESTONE - HR45-36L, HR45-40LS ....................................................................................

18 X 25 GOODYEAR ..................................................................................................................................

18 X 25 MICHELIN - HR45-25, HR45-31, HR45-40S .................................................................................

18 X 25 PLAIN .............................................................................................................................................

18 X 33 BRIDGESTONE .............................................................................................................................

18 X 33 GOODYEAR - HR45-36L, HR45-40LS ..........................................................................................

18 X 33 MICHELIN ......................................................................................................................................

21 X 25 BRIDGESTONE .............................................................................................................................

21 X 25 GOODYEAR ..................................................................................................................................

11-12 11-24 11-13 11-10 11-14 12-14 7-2 15-62 17-4 2-6 7-6 7-8 7-9 7-10 3-94 3-78 18-15 18-6 18-8 18-13 18-7 18-11 18-9 18-4 18-2

E ELECTRIC CONTROL VALVE ELECTRONIC INCHING ............................................................................................................................. 6-22

©2015 HYSTER COMPANY

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TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

ELECTRICAL HR45-25, HR45-31, HR45-40S ...................................................................................................................

LSX ..............................................................................................................................................................

ELECTRICAL ACCESSORIES .......................................................................................................................

ELECTRICAL SYSTEM POWER PILE SLOPE .................................................................................................................................

WITHOUT POWER PILE SLOPE ...............................................................................................................

END BEAMS ...................................................................................................................................................

ENGINE AND TRANSMISSION COOLING ....................................................................................................

ENGINE COMPONENTS ................................................................................................................................

ENGINE CONTROL SYSTEM ........................................................................................................................

ENGINE COOLING SYSTEM .........................................................................................................................

ENGINE INTAKE COOLING ...........................................................................................................................

ENGINE MOUNTING AND ACCESSORIES ...................................................................................................

ENGINE WIRING AND FITTINGS ..................................................................................................................

EXHAUST ........................................................................................................................................................

EXHAUST MANIFOLD ....................................................................................................................................

EXHAUST OUTLET CONNECTION ...............................................................................................................

EXTENSION CABLE SUPPORT .....................................................................................................................

EXTENSION CYLINDER ASSEMBLY ............................................................................................................

F FAN PUMP ......................................................................................................................................................

FILTER BRAKE RETURN ...............................................................................................................................

FILTER PUMP CIRCUIT L/LS/LSX .....................................................................................................................................................

FILTER TRANSMISSION OIL HR45-25, HR45-31, HR45-40S ...................................................................................................................

FITTINGS BOOM AND ATTACHMENT - B665 ............................................................................................................

FLANGE COUPLING DYNAMIC GEAR .........................................................................................................................................

FLOOR PLATES AND COVERS .....................................................................................................................

FLYWHEEL .....................................................................................................................................................

FLYWHEEL HOUSING ...................................................................................................................................

FRAME ............................................................................................................................................................

L/LS/LSX .....................................................................................................................................................

FRONT DRIVE TRAIN ....................................................................................................................................

FRONT ENGINE SUPPORT ...........................................................................................................................

FRONT GEAR COVER ...................................................................................................................................

FUEL CIRCUIT AND FAN PUMP SUPPLY ....................................................................................................

FUEL FILTER AND WATER SEPARATOR ....................................................................................................

FUEL HEATER ................................................................................................................................................

FUEL INJECTOR ............................................................................................................................................

FUEL PUMP ASSEMBLY ................................................................................................................................

FUEL PUMP COUPLING ................................................................................................................................

FUEL PUMP DRIVE ........................................................................................................................................

FUEL PUMP INLET FITTINGS .......................................................................................................................

FUEL PUMP PLUMBING ................................................................................................................................

iv

See Service Manual for service procedures.

11-23 12-24 5-42 14-28 14-26 15-26 3-22 3-12 5-40 3-18 3-20 3-8 3-10 3-6 3-98 3-100 15-34 14-22 3-14 9-18 6-30 6-28 14-9 15-20 2-2 3-40 3-38 1-2 1-3 3-58 3-36 3-56 4-2 4-14 18-32 4-5 4-6 4-13 4-4 4-12 4-10

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PAGE

FUEL RESERVOIR .........................................................................................................................................

FUSE BOX ......................................................................................................................................................

FUSES AND RELAYS SLIDING CAB - PRESSURIZED .................................................................................................................

WIDE FIXED CAB - STANDARD AND R/RS ..............................................................................................

10-16 3-16 5-20 5-18

G GEAR HOUSING ............................................................................................................................................. 3-59 GENERAL RETURN CIRCUIT HR45-25, HR45-31, HR45-40S ................................................................................................................... 10-30 L/LS/LSX ..................................................................................................................................................... 10-32 H HOOD ..............................................................................................................................................................

HYDRAULIC AND BRAKE COOLING ............................................................................................................

HYDRAULIC BYPASS FILTRATION SYSTEM ...............................................................................................

HYDRAULIC CIRCUIT CEC .............................................................................................................................................................

MAIN ...........................................................................................................................................................

ROTATOR ...................................................................................................................................................

SIDE-SHIFT ................................................................................................................................................

TWISTLOCKS .............................................................................................................................................

HYDRAULIC CIRCUIT STABILIZER HR45-40LS ..................................................................................................................................................

HR45-40S ....................................................................................................................................................

HYDRAULIC CONTROL CIRCUIT HR45-40LS ..................................................................................................................................................

HR45-40S ....................................................................................................................................................

HYDRAULIC CONTROL VALVE HYDRAULIC INCHING ...............................................................................................................................

HYDRAULIC COOLING SYSTEM BRAKE OIL .................................................................................................................................................

HYDRAULIC OIL .........................................................................................................................................

HYDRAULIC FILTERING CIRCUIT ................................................................................................................

HYDRAULIC LIFTING JACK ...........................................................................................................................

HYDRAULIC MOTOR SUPPORT SLIDING CAB - L/LS/LSX ...........................................................................................................................

HYDRAULIC PENDULAR CYLINDER WITH POWER PILE SLOPE .......................................................................................................................

HYDRAULIC RADIATOR ................................................................................................................................

HYDRAULIC STOP KIT B665 - OPTIONAL .......................................................................................................................................

HYDRAULIC SUPPLY CIRCUIT HR45-40LS ..................................................................................................................................................

HR45-40S ....................................................................................................................................................

HYDRAULIC SYSTEM PILE SLOPE ................................................................................................................................................

TELESCOPING ...........................................................................................................................................

WITH POWER PILE SLOPE .......................................................................................................................

©2015 HYSTER COMPANY

See Service Manual for service procedures.

1-12 3-28 10-20 17-2 15-44 15-46 15-52 15-50 16-10 16-11 16-2 16-4 6-26 10-9 10-3 3-34 18-28 1-26 14-39 10-8 14-4 16-12 16-13 15-51 15-48 14-32

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PAGE

WITHOUT POWER PILE SLOPE ...............................................................................................................

HYDRAULIC TUBING BOOM 9 FT. 6 IN. - HR45-25, HR45-31, HR45-40S ...................................................................................

LSX ..............................................................................................................................................................

HYDRAULIC TUBING TELESCOPING BOOM 9 FT. 6 IN. - HR45-25, HR45-31, HR45-40S ...................................................................................

HYDRAULIC VALVE HR45-25, HR45-31, HR45-40S ...................................................................................................................

14-30

I IDLER GEAR ...................................................................................................................................................

INSTRUMENT PANEL L/LS/LSX - PRESSURIZED ........................................................................................................................

WIDE CAB - STANDARD AND R/RS .........................................................................................................

INTAKE CONNECTOR ...................................................................................................................................

INTAKE MANIFOLD ........................................................................................................................................

INTERIOR COWLING SLIDING CAB - WIDE .................................................................................................................................

WIDE FIXED CAB .......................................................................................................................................

11-20 12-6 11-8 11-26 3-60 2-26 2-22 3-105 3-96 5-26 5-22

J JUNCTION BLOCK BOOM AND ATTACHMENT ....................................................................................................................... 10-68 JOYSTICK ................................................................................................................................................... 10-66 L LABELS ...........................................................................................................................................................

LEAK OIL CIRCUIT HR45-25, HR45-31, HR45-40S ...................................................................................................................

L/LS/LSX .....................................................................................................................................................

LIFTING BRACKET .........................................................................................................................................

LIGHTS HR45-25, HR45-31, HR45-40S ...................................................................................................................

L/LS/LSX (→ S/N B227O01510) ................................................................................................................

L/LS/LSX (S/N B227O01511 →) ................................................................................................................

LIGHTS AND HAND RAIL STANDARD AND R/RS ..............................................................................................................................

LIMIT SWITCH 27 DEGREES ..............................................................................................................................................

L/LS/LSX .....................................................................................................................................................

LIMIT SWITCH MOUNTING HR45-40LS ..................................................................................................................................................

HR45-40S ....................................................................................................................................................

LOAD LIMITER ................................................................................................................................................

LOAD SENSING CIRCUIT HR45-25, HR45-31, HR45-40S ...................................................................................................................

L/LS/LSX .....................................................................................................................................................

LOAD SENSING SWITCH ..............................................................................................................................

LOWER LIMIT SWITCH ..................................................................................................................................

vi

See Service Manual for service procedures.

1-14 10-34 10-36 3-37 11-28 5-12 5-16 5-10 1-16 1-18 16-14 16-16 5-30 10-38 10-39 10-65 13-19

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TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

M MAIN PUMP ....................................................................................................................................................

MAIN PUMP ATTACHING PARTS .................................................................................................................

MAIN PUMP CIRCUIT .....................................................................................................................................

MAIN PUMP CONTROL VALVE .....................................................................................................................

MAIN VALVE SPREADER TYPE ......................................................................................................................................

MAINFRAME B665 ............................................................................................................................................................

O OIL COOLER SOLENOID VALVE ..................................................................................................................

OIL COOLER WATER PLUMBING .................................................................................................................

OIL FILLER AND HAND COVERS ..................................................................................................................

OIL FILTER AND COOLER HEAD ..................................................................................................................

OIL FILTER CARTRIDGE ...............................................................................................................................

OIL PAN ..........................................................................................................................................................

OIL PUMP AND ATTACHING PARTS ............................................................................................................

OIL RESERVOIR .............................................................................................................................................

OIL RETURN MANIFOLD ...............................................................................................................................

P PARK BRAKE ..................................................................................................................................................

PARK BRAKE CIRCUIT L/LS/LSX .....................................................................................................................................................

PARK BRAKE CONTROL VALVE L/LS/LSX .....................................................................................................................................................

PARK BRAKE SOLENOID VALVE .................................................................................................................

PEDAL ARRANGEMENT SLIDING CAB ..............................................................................................................................................

WIDE FIXED CAB .......................................................................................................................................

PILOT CIRCUIT HR45-25, HR45-31, HR45-40S ...................................................................................................................

L/LS/LSX .....................................................................................................................................................

PISTON AND CONNECTING ROD ................................................................................................................

PISTON COOLING NOZZLE ..........................................................................................................................

PLANETARY GEAR INTERMEDIATE - DYNAMIC GEAR ...........................................................................................................

PRESSURE SWITCH ......................................................................................................................................

PULLEY BLOCK ..............................................................................................................................................

PUMP CONNECTIONS ...................................................................................................................................

PUMP DRIVE AND SHAFT .............................................................................................................................

PUMP DRIVE SHAFT .....................................................................................................................................

10-62 10-60 10-58 10-63 14-16 14-2 10-21 3-77 3-68 3-74 3-76 3-70 3-72 10-14 10-18 9-6 9-19 9-17 9-14 2-20 2-18 10-28 10-29 3-50 3-52 15-12 10-40 13-6 3-32 6-6 10-64

R RADIATOR AND FITTINGS ............................................................................................................................ 3-24 RADIATOR FITTINGS HYDRAULICS AND BRAKE COOLING ...................................................................................................... 3-30 RADIATOR PLUMBING .................................................................................................................................. 3-86

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TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

REDUCING GEAR DYNAMIC OIL .............................................................................................................................................

ROCKER LEVERS ..........................................................................................................................................

ROTATION VALVE ASSEMBLY DUAL SPEED ..............................................................................................................................................

ROTATOR ASSEMBLY WITH POWER PILE SLOPE .......................................................................................................................

WITHOUT POWER PILE SLOPE ...............................................................................................................

ROTATOR BRAKE RELEASE VALVE ............................................................................................................

ROTATOR FRAME .........................................................................................................................................

ROTATOR MOTOR COMER .......................................................................................................................................................

ROTATOR MOTOR AND TRANSMISSION ASSEMBLY B665 ............................................................................................................................................................

ROTATOR MOTOR TRANSMISSION ............................................................................................................

ROTATOR VALVE ..........................................................................................................................................

ROTATOR VALVE ASSEMBLY WITH POWER PILE SLOPE .......................................................................................................................

S SEAT ...............................................................................................................................................................

SERVICE BRAKE OIL COOLED BRAKE .................................................................................................................................

SERVICE BRAKE CONTROL VALVE L/LS/LSX .....................................................................................................................................................

SIDE-SHIFT CABLE SUPPORT .....................................................................................................................

SIDE-SHIFT CYLINDER A672 ............................................................................................................................................................

B665 ............................................................................................................................................................

SIDE-SHIFT CYLINDER VALVE .....................................................................................................................

SLIDING BLOCKS LSX ..............................................................................................................................................................

RS/LS ..........................................................................................................................................................

STANDARD .................................................................................................................................................

SLIDING FRAME L/LS/LSX .....................................................................................................................................................

SOLENOID VALVE SLIDING CAB ..............................................................................................................................................

SOLENOID VALVE BANK HR45-40LS ..................................................................................................................................................

HR45-40S ....................................................................................................................................................

SOLENOID VALVE GROUP ...........................................................................................................................

SOUND REDUCTION .....................................................................................................................................

SPEED REDUCER DYNAMIC OIL .............................................................................................................................................

SPREADER CONTROL VALVE ......................................................................................................................

SPREADER FRAME WITH POWER PILE SLOPE .......................................................................................................................

WITHOUT POWER PILE SLOPE ...............................................................................................................

viii

See Service Manual for service procedures.

15-18 3-54 14-14 14-20 14-18 15-56 15-3 15-8 14-10 15-6 15-54 14-40 2-10 9-4 9-16 15-36 15-53 14-12 15-64 12-22 11-18 11-16 1-22 10-72 16-6 16-8 13-20 18-26 15-10 15-60 15-24 15-25

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SPREADER LIGHTS .......................................................................................................................................

SPREADER VALVE ........................................................................................................................................

STABILIZER CYLINDER .................................................................................................................................

STABILIZER MOUNTING ...............................................................................................................................

STARTER MOTOR .........................................................................................................................................

STEER AXLE LIMITED STROKE ......................................................................................................................................

STANDARD AND R/RS - L/LS/LSX ............................................................................................................

STEER AXLE MOUNTING LIMITED STROKE ......................................................................................................................................

R/L/LS/LSX ..................................................................................................................................................

STANDARD .................................................................................................................................................

STEER TIRE AND WHEEL 18 X 25 BRIDGESTONE .............................................................................................................................

18 X 25 GOODYEAR - HR45-25, HR45-31, HR45-40S .............................................................................

18 X 25 MICHELIN - HR45-24, HR45-31, HR45-40S .................................................................................

18 X 25 PLAIN .............................................................................................................................................

18 X 33 BRIDGESTONE - HR45-36L, HR45-40LS ....................................................................................

18 X 33 GOODYEAR ..................................................................................................................................

18 X 33 MICHELIN - HR45-36L, HR45-40LS .............................................................................................

21 X 25 BRIDGESTONE .............................................................................................................................

21 X 25 GOODYEAR ..................................................................................................................................

STEERING CIRCUIT HR45-25, HR45-31, HR45-40S ...................................................................................................................

L/LS/LSX .....................................................................................................................................................

SUPPORT SLIDING FRAME L/LS/LSX .....................................................................................................................................................

15-40 10-54 16-18 16-17 5-34

T TELESCOPING BOOM 9 FT. 6 IN. - HR45-25, HR45-31, HR45-40S ...................................................................................

LSX ..............................................................................................................................................................

TELESCOPING CIRCUIT LSX ..............................................................................................................................................................

TELESCOPING TRANSMISSION DYNAMIC OIL .............................................................................................................................................

TELESCOPING TRANSMISSION MOTOR COMER .......................................................................................................................................................

THERMOSTAT ................................................................................................................................................

THERMOSTAT HOUSING ..............................................................................................................................

TOOL KIT ........................................................................................................................................................

TORQUE CONVERTER AND DRIVE PLATE .................................................................................................

TORQUE CONVERTER OIL COOLER ...........................................................................................................

TRANSMISSION CASE AND REAR COVER .................................................................................................

TRANSMISSION COOLING LINES ................................................................................................................

TRANSMISSION TELESCOPING MOTOR ....................................................................................................

TUBING TELESCOPIC CYLINDER LSX ..............................................................................................................................................................

TURBOCHARGER ..........................................................................................................................................

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8-12 8-10 8-8 8-6 8-4 18-24 18-18 18-20 18-23 18-19 18-22 18-21 18-17 18-16 10-10 10-12 1-24

11-7 12-10 12-9 15-16 15-22 3-82 3-80 18-34 6-8 3-41 6-4 3-26 15-28 12-12 3-90

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TURBOCHARGER PLUMBING ......................................................................................................................

TWIST LOCK ARRANGEMENT ......................................................................................................................

TWIST LOCK ASSEMBLY A672 ............................................................................................................................................................

B665 ............................................................................................................................................................

TWIST LOCK CYLINDER ...............................................................................................................................

TWIST LOCK INDICATOR LIGHTS HR45-25, HR45-31, HR45-40S ...................................................................................................................

3-92 14-34 15-32 14-36 14-38 11-27

V VALVE COVER ............................................................................................................................................... 3-53 VIBRATION DAMPER ..................................................................................................................................... 3-62 W WATER PUMP ................................................................................................................................................

WEAR PADS B665 ............................................................................................................................................................

WINCH ............................................................................................................................................................

WINCH ATTACHING PARTS ..........................................................................................................................

WINCH CIRCUIT .............................................................................................................................................

WINCH REDUCTION GEAR ...........................................................................................................................

WIRE HARNESS CAB .............................................................................................................................................................

ENGINE .......................................................................................................................................................

MAIN ...........................................................................................................................................................

MAIN FRAME ..............................................................................................................................................

MAIN FRAME - L/LS/LSX ...........................................................................................................................

SENSORS ...................................................................................................................................................

TRANSMISSION .........................................................................................................................................

WIRING ACCESSORIES ................................................................................................................................

x

See Service Manual for service procedures.

3-84 14-6 13-12 13-10 13-4 13-14 5-4 5-6 15-38 5-2 5-3 15-39 5-8 5-38

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ABBREVIATIONS QUICK REFERENCE SHEET Listed below are abbreviations used in parts manuals to denote the following expressions: spacer TERM

DEFINITION

TERM

DEFINITION

Amp

Amperes

FRE

Freezer Environment

AR

As Required

in.

inches

BDI

Battery Discharge Indicators

LPG

Liquefied Petroleum Gas

BWI

Brush Wear Indicator

MAP

Manifold Absolute Pressure

CE

Communicator End

mm

millimeters

CRE

Corrosive Environment

MSTS

Microprocessor Spark Timing System

D/B

Date Break

NPT

National Pipe Threads

dbA

Decibel "A" Scale

O/S

Oversize

DE

Drive End

PTO

Power Take Off

ECH

Empty Container Handler

RPM

Revolutions per Minute

ECH-3

Empty Container Handler - 3 High Stacking

S/N

Serial Number

TMM

Truck Management Module

ECH-4

Empty Container Handler - 4 High Stacking

UL Type D

Diesel-Powered Safety Rating

ECH-5

Empty Container Handler - 5 High Stacking

UL Type DS

Diesel-Powered Safety Rating

UL Type E

Battery-Powered Safety Rating

ECH-6

Empty Container Handler - 6 High Stacking

UL Type EE

Battery-Powered Safety Rating

UL Type ES

Battery-Powered Safety Rating

ECH-7

Empty Container Handler - 7 High Stacking

UL Type G

Gasoline-Powered Safety Rating

UL Type GS

Gasoline-Powered Safety Rating

ECM

Electronic Control Module

UL Type LP

Gas-Powered Safety Rating

ECN

Engineering Change Notice

UL Type LPS

LP Gas-Powered Safety Rating

EEPROM

Electrically Erasable Programmable Read Only Memory

U/S

Undersize

EPA

US Environmental Protection Agency

UL

Underwriters Laboratory

EPROM

Electrically Programmable Read Only Memory

V

Volts

©2015 HYSTER COMPANY

See Service Manual for service procedures.

xi

UNIT CODE B227 WORLD WIDE

10/2015

HOW TO USE THE ILLUSTRATED PARTS MANUAL This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.

xii

The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.

See Service Manual for service procedures.

©2015 HYSTER COMPANY

10/2015

UNIT CODE B227 WORLD WIDE

HOW TO FIND THE DESIRED PART NUMBER

1.

2.

3.

4.

5.

WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN: Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.

Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN: Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).

Locate the assembly the required part is used on and turn to the page indicated for that assembly.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS KNOWN: Use the Numerical Index (Page 19-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.

GENERAL:

6.

The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.

Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.

Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure.

A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (FFigure 10)

7.

8.

Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc.

Select the appropriate key, "A", "B", "C", "D", or "E" and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.

Indented descriptions under the DESCRIPTION column are used to indicate assemblies and

©2015 HYSTER COMPANY

subparts of assemblies. In the example on the previous page, BEARING CAP (Item 2) is a subpart of the major assembly CASE. 9. Quantities shown are for one assembly. The quantities of the subpart BEARING CAP are indicated as two and two. This means two per CASE assembly.

10. Serial number breaks identify the most current parts information and are shown as follows: → S/N D001H2628 Indicates last serial number affected.

S/N D001H2629 → Indicates the first serial number affected.

S/N D001H1553 ↔ S/N D001H3291 Indicates a range of serial numbers affected.

ECN numbers for pending serial numbers are shown to allow for the inclusion of the most current parts information and are identified as follows: → S/N Pending Per ECN 63243 Indicates a pending serial number for last unit affected.

S/N Pending Per ECN 63243 → Indicates a pending serial number for first unit affected.

Date breaks are used to indicate when a change occurred but a subsequent serial number break was not recorded. This is an arbitrary date usually based on the ECN release and are identified as follows: → D/B 3/00 Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 → Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 ↔ D/B 4/00 Indicates a range of production dates of the item affected.

Contact your local dealer for Hyster lift trucks for serial number information for items with a ECN or a date break.

ORDERING PARTS: When ordering replacement parts, give the unit serial number, part number, name of part and quantity required.

For any further information on parts, service, or ordering, consult your local dealer for Hyster lift trucks.

See Service Manual for service procedures.

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