Hyster A917 (H800-900-1050HD, H800-900-970-1050HDS) Forklift Parts Manual

H800-900-1050HD, H800-900-970-1050HDS (A917)

1641089 11/2015

©2015 HYSTER COMPANY

UNIT CODE A917 NORTH AMERICA

11/2015

SECTIONS 1

FRAME

2

ENGINE ASSEMBLY

3

FUEL SYSTEM

4

ELECTRICAL SYSTEM

5

TRANSMISSION

6

DRIVE AXLE

7

STEERING SYSTEM

8

BRAKE SYSTEM

9

HYDRAULIC SYSTEM

10

ATTACHMENTS

11

OPTIONS

12

FIELD CONVERSION KITS

13

NUMERICAL INDEX

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11/2015

UNIT CODE A917 NORTH AMERICA

TABLE OF CONTENTS DESCRIPTION

PAGE

Numbers/Symbols 3-POINT SEAT BELT ...................................................................................................................................... 11-32 A ACCESSORY DRIVE PULLEY → S/N A917E01548F .................................................................................................................................

S/N A917E01549F → .................................................................................................................................

ACCUMULATOR BRAKE ........................................................................................................................................................

LIFT .............................................................................................................................................................

AIR CLEANER PLUMBING .............................................................................................................................

AIR COMPRESSOR INTAKE CONNECTOR .................................................................................................

AIR CONDITIONER CLIMATE CONTROL CAB - MCC ..............................................................................................................

AIR CONDITIONER ASSEMBLY AURORA (→ S/N A917E01504E) ..............................................................................................................

WITH TWO-FAN CONDENSER SYSTEM - MCC ......................................................................................

AIR CONDITIONER CONTROL PANEL .........................................................................................................

AIR CONDITIONER SYSTEM CLIMATE CONTROL CAB - MCC ..............................................................................................................

WITH TWO-FAN CONDENSER SYSTEM - MCC ......................................................................................

AIR CONDITIONER SYSTEM ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM - MCC ......................................................................................

AIR DUCT LOUVER, CLIMATE CONTROL CAB .........................................................................................................

AIR DUCT ASSEMBLY AIR CONDITIONING - MCC .......................................................................................................................

HEATER - WITH TWO-FAN CONDENSER SYSTEM, MCC ......................................................................

AIR FILTER ASSEMBLY H1050HD (→ S/N A917E01504E) .............................................................................................................

H1050HD (S/N A917E01505E →) .............................................................................................................

H800HD, H900HD, H970HDS, H1050HDS ................................................................................................

AIR FILTER SYSTEM .....................................................................................................................................

H800HD, H900HD, H970HDS, H1050HDS ................................................................................................

AIR HORN → S/N A917E01563G ................................................................................................................................

S/N A917E01564G → ................................................................................................................................

AIR TRANSFER CONNECTION .....................................................................................................................

ALTERNATOR ................................................................................................................................................

ALTERNATOR DRIVE PULLEY ......................................................................................................................

ALTERNATOR MOUNTING ............................................................................................................................

ARMREST ASSEMBLY HYDRAULIC LEVERS ................................................................................................................................

JOYSTICK ...................................................................................................................................................

ARMREST SWITCHES HYDRAULIC LEVERS ................................................................................................................................

JOYSTICK ...................................................................................................................................................

AXLE HOUSING ..............................................................................................................................................

©2015 HYSTER COMPANY

See Service Manual for service procedures.

2-7 2-8 9-38 9-35 2-40 2-54 1-146 1-100 1-122 4-20 1-144 1-120 1-118 1-138 1-124 1-112 3-30 3-31 3-34 3-28 3-32 1-132 1-134 2-41 4-30 4-36 4-32 1-88 1-90 4-22 4-23 6-2

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TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

B BRAKE AND INCHING PEDAL LINKAGE ......................................................................................................

BRAKE ASSEMBLY SERVICE BRAKES (S/N A917E01502D → (TE-27)) (S/N A917E01505E → (TE-32)) ............................

BRAKE SYSTEM .............................................................................................................................................

BRAKE TEMPERATURE SWITCH .................................................................................................................

BRAKE VALVE AND ATTACHING PARTS ....................................................................................................

ALTERNATE CONFIGURATION ................................................................................................................

BREATHER PLUMBING .................................................................................................................................

BUMPERS .......................................................................................................................................................

C CAB MAIN DOOR WINDOW - RIGHT AND LEFT HAND ...................................................................................

CAB AND ATTACHING PARTS ......................................................................................................................

CAB ASSEMBLY CLIMATE CONTROL CAB ..........................................................................................................................

CAB DASH AND AIR DUCT ASSEMBLY .......................................................................................................

CAB DOOR LEFT HAND (→ S/N A917E01548F) .........................................................................................................

LEFT HAND (S/N A917E01549F →) .........................................................................................................

RIGHT HAND (→ S/N A917E01548F) .......................................................................................................

RIGHT HAND (S/N A917E01549F →) .......................................................................................................

CAB DOOR ATTACHING PARTS ...................................................................................................................

CAB FLOORMATS ..........................................................................................................................................

CAB MOUNTING AND TILT ............................................................................................................................

CAB PANELS ..................................................................................................................................................

CAB RECIRCULATING FAN ...........................................................................................................................

CAB SOUND REDUCTION .............................................................................................................................

CAB SUNSHADE REAR ..........................................................................................................................................................

TOP .............................................................................................................................................................

CAB TILT ELECTRIC PUMP ...........................................................................................................................

CAB WINDOWS INSTALLATION ...................................................................................................................

CAM FOLLOWER LEVERS ............................................................................................................................

CAMSHAFT .....................................................................................................................................................

CARRIAGE ASSEMBLY SIDE-SHIFT ................................................................................................................................................

STANDARD .................................................................................................................................................

CARRIAGE HYDRAULICS SIDE-SHIFT ................................................................................................................................................

STANDARD .................................................................................................................................................

CLIMATE CONTROL SYSTEM MCC ............................................................................................................................................................

COMPRESSOR MOUNTING S/N A917E01549F → .................................................................................................................................

CONDENSER TWO-FAN SYSTEM - MCC ........................................................................................................................

ii

See Service Manual for service procedures.

8-8 8-6 8-2 12-2 8-10 8-12 2-42 10-60

1-34 1-36 1-148 1-42 1-30 1-32 1-26 1-28 1-38 1-55 1-156 1-48 1-56 1-54 1-52 1-50 1-152 1-40 2-16 2-15 10-22 10-20 10-28 10-26 1-142 2-52 1-114

©2015 HYSTER COMPANY

11/2015

UNIT CODE A917 NORTH AMERICA

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

CONDENSER SYSTEM WITH TWO-FAN CONDENSER - MCC ......................................................................................................

CONTROL PANEL ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM - MCC ......................................................................................

COOLANT HEATER STARTING AID .............................................................................................................

COOLING SYSTEM ........................................................................................................................................

CORROSION RESISTOR ...............................................................................................................................

COUNTERWEIGHT ........................................................................................................................................

COVERS H1050HD (→ S/N A917E01578H) .............................................................................................................

H1050HD (S/N A917E01579H →) .............................................................................................................

H800HD, H900HD, H970HDS, H1050HDS (→ S/N A917E01578H) .........................................................

H800HD, H900HD, H970HDS, H1050HDS (S/N A917E01579H →) .........................................................

CRANKSHAFT ................................................................................................................................................

CRANKSHAFT AND MAIN BEARINGS ..........................................................................................................

OPTIONAL ..................................................................................................................................................

CYLINDER BLOCK .........................................................................................................................................

CYLINDER BLOCK PLUMBING .....................................................................................................................

CYLINDER HEAD ...........................................................................................................................................

CYLINDER LINER ...........................................................................................................................................

1-116 1-126 2-43 2-96 2-80 1-22 1-4 1-6 1-10 1-12 2-35 2-36 2-38 2-26 2-33 2-24 2-28

D DC-DC CONVERTER AND ATTACHING PARTS ..........................................................................................

4-8 DELUXE SUSPENSION SEAT ....................................................................................................................... 1-62 DIFFERENTIAL AND CARRIER .....................................................................................................................

6-4 ALTERNATE PART .....................................................................................................................................

6-8 DRIVE AXLE CONVERSION KIT DRIVE TIRES AND WHEELS 18.00 X 33 ................................................................................................................................................... 11-26 DUST SHIELD ................................................................................................................................................. 1-16 E ELECTRIC HORN ...........................................................................................................................................

ELECTRICAL ACCESSORIES .......................................................................................................................

ELECTRICAL SYSTEM ...................................................................................................................................

EMPTY SEAT ENGINE SHUTDOWN 3/2010 → ....................................................................................................................................................

EMPTY SEAT ENGINE SHUTDOWN OVERRIDE .........................................................................................

ENGINE ASSEMBLY ......................................................................................................................................

ENGINE BLOCK HEATER 240V S/N A917E01572H → ................................................................................................................................

ENGINE COMPARTMENT AND STAIR LIGHTS ...........................................................................................

ENGINE CONTROL SYSTEM ........................................................................................................................

ENGINE MOUNTS ..........................................................................................................................................

EXHAUST MANIFOLDS ..................................................................................................................................

EXHAUST OUTLET CONNECTION ...............................................................................................................

EXHAUST SYSTEM ........................................................................................................................................

4-175 4-26 4-4 11-29 12-2 2-6 11-30 11-14 4-24 2-4 2-86 2-88 2-94

F FAN DRIVE AND SPACER ............................................................................................................................. 2-20 ©2015 HYSTER COMPANY

See Service Manual for service procedures.

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TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

FLOORPLATES, STEPS, AND RAILS H1050HD .....................................................................................................................................................

H800HD, H900HD, H970HDS, H1050HDS ................................................................................................

FLOW AMPLIFIER AND ATTACHING PARTS ...............................................................................................

FLYWHEEL .....................................................................................................................................................

FLYWHEEL HOUSING ...................................................................................................................................

FORK MOUNTED CONTAINER HANDLER ...................................................................................................

FORK MOUNTED CONTAINER HANDLER INSTALLATION ........................................................................

FORK POSITIONER SIDE-SHIFT CARRIAGE .............................................................................................................................

STANDARD CARRIAGE .............................................................................................................................

FORK POSITIONING CYLINDER ...................................................................................................................

FORKS ............................................................................................................................................................

FRONT DRIVE TRAIN ....................................................................................................................................

FRONT ENGINE SUPPORT ...........................................................................................................................

FRONT GEAR COVER ...................................................................................................................................

FRONT LIGHTS ..............................................................................................................................................

FUEL FILTER AND WATER SEPARATOR ....................................................................................................

FUEL FILTER PLUMBING ..............................................................................................................................

FUEL INJECTOR ............................................................................................................................................

FUEL PUMP ASSEMBLY ................................................................................................................................

FUEL PUMP COUPLING ................................................................................................................................

FUEL PUMP DRIVE ........................................................................................................................................

FUEL PUMP INTAKE FITTING .......................................................................................................................

FUEL PUMP PLUMBING ................................................................................................................................

FUEL SYSTEM H1050HD (→ S/N A917E01551F) ..............................................................................................................

H1050HD (S/N A917E01552F →) ..............................................................................................................

H800HD, H900HD, H970HDS, H1050HDS (→ S/N A917E01551F) .........................................................

H800HD, H900HD, H970HDS, H1050HDS (S/N A917E01552F →) .........................................................

FUSE BOX ......................................................................................................................................................

1-18 1-20 9-66 2-56 2-58 10-56 10-58 10-14 10-16 10-18 10-12 2-55 2-90 2-72 11-16 3-24 3-22 3-20 3-14 3-16 3-10 3-12 3-18 3-6 3-8 3-2 3-4 4-39

G GEAR HOUSING ............................................................................................................................................. 2-70 H HAND HOLE COVER S/N A917E01549F → .................................................................................................................................

HAND LEVER INSTALLATION FORKLIFT TRUCK AND CONTAINER HANDLER .....................................................................................

HAND PUMP CAB TILT .....................................................................................................................................................

HEADER HOSES 4267 MM, 7010 MM, 8534 MM LIFT HEIGHTS (→ S/N A917E01542F) ...................................................

4267 MM, 7010 MM, 8534 MM LIFT HEIGHTS (S/N A917E01543F →) ...................................................

9144 MM, 9754 MM, 12650 MM LIFT HEIGHTS (→ S/N A917E01542F) .................................................

9144 MM, 9754 MM, 12650 MM LIFT HEIGHTS (S/N A917E01543F →) .................................................

HEATED TOP WINDOW CLIMATE CONTROL CAB ..........................................................................................................................

iv

See Service Manual for service procedures.

2-92 9-78 1-154 10-32 10-36 10-40 10-44 11-28

©2015 HYSTER COMPANY

11/2015

UNIT CODE A917 NORTH AMERICA

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

HEATER AND AIR CONDITIONER ASSEMBLY WITH THREE-FAN CONDENSER SYSTEM - AURORA ...........................................................................

HEATER AND AIR CONDITIONER HOSES → S/N A917E01502D ................................................................................................................................

S/N A917E01503D ↔ 7/2008 ....................................................................................................................

7/2008 → ....................................................................................................................................................

HEATER AND AIR CONDITIONER MOUNTING WITH THREE-FAN CONDENSER SYSTEM - AURORA ...........................................................................

HEATER AND AIR DUCT ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM - MCC ......................................................................................

HEATER ASSEMBLY WITH THREE-FAN CONDENSER SYSTEM - AURORA ...........................................................................

WITH TWO-FAN CONDENSER SYSTEM - MCC ......................................................................................

HEATER CONTROL PANEL ...........................................................................................................................

HEATER SYSTEM WITH TWO-FAN CONDENSER SYSTEM - MCC ......................................................................................

HUB AND SHAFT → 10/2010 ..................................................................................................................................................

10/2010 → ..................................................................................................................................................

HYDRAULIC ATTACHMENT STOPS .............................................................................................................

HYDRAULIC CONTROL VALVE ATTACHING PARTS ...................................................................................................................................

AUXILIARY SECTION ASSEMBLY ............................................................................................................

CAP AND SUPPORT KIT ...........................................................................................................................

LIFT AND TILT SECTION ASSEMBLY .......................................................................................................

LIFT SECTION ASSEMBLY ........................................................................................................................

HYDRAULIC CONTROLS MOUNTING ..........................................................................................................

HYDRAULIC HOSE ASSEMBLY ....................................................................................................................

HYDRAULIC PUMP MAIN ...........................................................................................................................................................

HYDRAULIC SUPPLY AND RETURN SHEET 1 OF 5 ............................................................................................................................................

SHEET 2 OF 5 ............................................................................................................................................

SHEET 3 OF 5 ............................................................................................................................................

SHEET 4 OF 5 (→ 11/2009) ......................................................................................................................

SHEET 4 OF 5 (11/2009 →) ......................................................................................................................

SHEET 5 OF 5 ............................................................................................................................................

HYDRAULIC TANK AND ATTACHING PARTS ..............................................................................................

I IDLER GEAR ...................................................................................................................................................

INDICATOR DISPLAY AND CONTROLS .......................................................................................................

INSULATION MATS AND AIR DUCT CLIMATE CONTROL CAB ..........................................................................................................................

INTAKE MANIFOLD ........................................................................................................................................

1-104 1-94 1-96 1-98 1-106 1-108 1-102 1-110 4-18 1-109 6-12 6-16 10-59 9-32 9-24 9-30 9-28 9-26 9-18 9-74 9-62 9-4 9-6 9-10 9-12 9-14 9-16 9-20 2-22 4-16 1-136 2-84

J JOYSTICK ASSEMBLY ................................................................................................................................... 9-72

©2015 HYSTER COMPANY

See Service Manual for service procedures.

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TABLE OF CONTENTS (continued) DESCRIPTION

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JOYSTICK INSTALLATION CONTAINER HANDLER ............................................................................................................................. 9-70 FORKLIFT TRUCK ...................................................................................................................................... 9-68 L LABELS EXTERIOR ..................................................................................................................................................

INTERIOR ...................................................................................................................................................

LIFT CYLINDER MAST - 4267 MM, 8534 MM, 9144 MM LIFT HEIGHTS .............................................................................

MAST - 7010 MM AND 9754 MM LIFT HEIGHTS ......................................................................................

MAST - 12650 MM LIFT HEIGHT ...............................................................................................................

LIFTING BRACKET .........................................................................................................................................

LIGHT BAR AND MOUNT TWISTLOCK MODULE ...............................................................................................................................

LIGHT SWITCHES ..........................................................................................................................................

LOUVER - HEAVY DUTY AIRCO ...................................................................................................................

M MAIN MANIFOLD → 4/2010 ....................................................................................................................................................

4/2010 ↔ S/N A917E01585J .....................................................................................................................

MAIN MANIFOLD AND ATTACHING PARTS → S/N A917E01585J .................................................................................................................................

S/N A917E01586J → .................................................................................................................................

MAIN MANIFOLD ASSEMBLY PAGE 1 OF 2 (S/N A917E01586J →) ........................................................................................................

PAGE 2 OF 2 (S/N A917E01586J →) ........................................................................................................

MANIFOLD BRAKE ........................................................................................................................................................

CAB .............................................................................................................................................................

CAB - ATTACHING PARTS ........................................................................................................................

LIFT AND TILT ............................................................................................................................................

LIFT AND TILT - ATTACHING PARTS .......................................................................................................

MAP LIGHT .....................................................................................................................................................

MAST 4267 MM, 7010 MM, 8534 MM LIFT HEIGHTS ..........................................................................................

9144 MM, 9754 MM, 12650 MM LIFT HEIGHTS ........................................................................................

MAST HOSE SHEAVE KIT .............................................................................................................................

MAST INSTALLATION ....................................................................................................................................

1-128 1-130 10-48 10-50 10-52 2-9 4-34 4-11 12-2

9-40 9-42 9-44 9-46 9-48 9-50 9-60 9-56 9-58 9-52 9-54 4-10 10-4 10-8 12-2 10-2

N NOISE PANEL ................................................................................................................................................. 2-89 O OIL COOLER WATER PLUMBING .................................................................................................................

OIL FILLER ......................................................................................................................................................

OIL FILTER .....................................................................................................................................................

OIL FILTER AND COOLER HEAD ..................................................................................................................

OIL LEVEL GAUGE ......................................................................................................................................... vi

See Service Manual for service procedures.

2-65 2-62 2-64 2-60 2-63

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OIL PAN → S/N A917E01514E (300 HP ENGINE) → S/N A917E01522E (335 HP ENGINE) ................................

S/N A917E01515E → (300 HP ENGINE) S/N A917E01523E → (335 HP ENGINE) ................................

OIL PUMP AND ATTACHING PARTS ............................................................................................................

OPTIONAL MOUNTING EQUIPMENT (HANDLE) .........................................................................................

OVERHEAD GUARD WIRE MESH ................................................................................................................................................

P PARK BRAKE ASSEMBLY .............................................................................................................................

PARK BRAKE KIT ...........................................................................................................................................

PILOT VALVE ASSEMBLY JOYSTICK ...................................................................................................................................................

PISTON AND CONNECTING ROD ................................................................................................................

PISTON COOLING NOZZLE ..........................................................................................................................

PIVOT ARM ASSEMBLY ................................................................................................................................

R RADIATOR ASSEMBLY ..................................................................................................................................

RADIATOR PLUMBING ..................................................................................................................................

RADIO CONSOLE AND ATTACHING PARTS ...............................................................................................

RELAYS AND FUSES → S/N A917E01501D ................................................................................................................................

S/N A917E01502D ↔ 2/2008 ....................................................................................................................

2/2008 ↔ 3/2010 ........................................................................................................................................

3/2010 → ....................................................................................................................................................

ROCKER LEVERS ..........................................................................................................................................

S SEAT AND SUSPENSION MOUNTING .........................................................................................................

SEAT ASSEMBLY CLIMATE CONTROL CAB ..........................................................................................................................

WITH FABRIC COVER (→ 3/2010) ...........................................................................................................

WITH FABRIC COVER (3/2010 →) ...........................................................................................................

WITH VINYL COVER ..................................................................................................................................

SEAT SUSPENSION ASSEMBLY AIR ..............................................................................................................................................................

MECHANICAL .............................................................................................................................................

SECOND 12V SOCKET OPTION CLIMATE CONTROL CAB ..........................................................................................................................

SECONDARY HYDRAULIC PUMP STEERING ..................................................................................................................................................

SIDE-SHIFT CYLINDER ASSEMBLY .............................................................................................................

SOLENOID VALVE ASSEMBLY .....................................................................................................................

SOUND REDUCTION 5385WB (→ S/N A917E01578H) ...............................................................................................................

5385WB (S/N A917E01579H →) ...............................................................................................................

5900WB (→ S/N A917E01578H) ...............................................................................................................

5900WB (S/N A917E01579H →) ...............................................................................................................

START AID ...................................................................................................................................................... ©2015 HYSTER COMPANY

See Service Manual for service procedures.

2-74 2-76 2-78 11-2 1-24 6-20 12-3 9-76 2-30 2-32 1-92 2-98 2-82 1-160 4-40 4-44 4-48 4-52 2-18 1-78 1-140 1-66 1-70 1-74 1-84 1-80 4-174 9-64 10-54 9-84 11-4 11-6 11-8 11-10 4-173 vii

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STARTER MOTOR → S/N A917E01548F .................................................................................................................................

S/N A917E01549F → .................................................................................................................................

STEER AXLE AND ATTACHING PARTS .......................................................................................................

STEER AXLE ASSEMBLY ..............................................................................................................................

STEER COLUMN ASSEMBLY ........................................................................................................................

STEER CYLINDER → S/N A917E01587J .................................................................................................................................

S/N A917E01588J → .................................................................................................................................

STEERING COLUMN ......................................................................................................................................

STEERING COLUMN AND ATTACHING PARTS ..........................................................................................

STEERING CONTROL UNIT ..........................................................................................................................

STEERING CONTROL VALVE .......................................................................................................................

STROBE LIGHT WITH AIR CONDITIONING .........................................................................................................................

WITHOUT AIR CONDITIONING .................................................................................................................

SUSPENSION KIT ASSEMBLY ......................................................................................................................

T TAIL LIGHTS AND BACK-UP ALARM ............................................................................................................

TELEMETRY KITS ..........................................................................................................................................

THERMOSTAT ................................................................................................................................................

THERMOSTAT HOUSING ..............................................................................................................................

THROTTLE PEDAL LINKAGE ........................................................................................................................

TILT CYLINDER CAB .............................................................................................................................................................

TILT CYLINDER AND ATTACHING PARTS ...................................................................................................

TILT PLATFORM ASSEMBLY H1050HD .....................................................................................................................................................

H800HD, H900HD, H970HDS, H1050HDS ................................................................................................

TIRES AND WHEELS DRIVE - 18.00 X 25 .....................................................................................................................................

STEER - 16.00 X 25 AND 18.00 X 25 .........................................................................................................

TRAINING SEAT .............................................................................................................................................

TRANSMISSION ASSEMBLY .................................................................................................................................................

CASE AND REAR COVER .........................................................................................................................

CONTROL VALVE ASSEMBLY ..................................................................................................................

CONTROL VALVE MOUNTING ..................................................................................................................

FIRST SPEED CLUTCH SHAFT ................................................................................................................

FIRST SPEED GEARS ...............................................................................................................................

FIRST SPEED SHAFT AND IDLER GEAR .................................................................................................

FORWARD CLUTCH SHAFT .....................................................................................................................

FORWARD, REVERSE AND SECOND, - AND THIRD OR FOURTH CLUTCH SHAFTS .........................

FOURTH SPEED CLUTCH SHAFT ............................................................................................................

INPUT DRIVE GEARS ................................................................................................................................

LINES AND ATTACHING PARTS - H1050HD (→ S/N A917E01564G) ....................................................

LINES AND ATTACHING PARTS - H1050HD (S/N A917E01565G →) ....................................................

viii

See Service Manual for service procedures.

4-37 4-38 7-2 7-4 7-10 7-6 7-7 7-12 7-8 7-14 7-16 11-19 11-18 1-64 11-20 12-3 2-14 2-12 3-26 1-60 9-82 1-57 1-58 11-22 11-24 1-150 5-18 5-26 5-58 5-56 5-36 5-34 5-35 5-30 5-29 5-44 5-22 5-2 5-6

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LINES AND ATTACHING PARTS - H800HD, H900HD, H970HDS, H1050HDS (→ S/N A917E01564G) ....................................................................................................................................................................

LINES AND ATTACHING PARTS - H800HD, H900HD, H970HDS, H1050HDS (S/N A917E01565G →) ....................................................................................................................................................................

OUTPUT SHAFT .........................................................................................................................................

PUMP DRIVE ..............................................................................................................................................

REGULATOR VALVE AND HYDRAULIC PUMP ARRANGEMENT ...........................................................

REMOTE FILTER AND ADAPTOR .............................................................................................................

REVERSE AND SECOND CLUTCH SHAFT ..............................................................................................

SPEED SENSORS ......................................................................................................................................

THIRD SPEED CLUTCH SHAFT ................................................................................................................

THIRD SPEED GEARS ...............................................................................................................................

TORQUE CONVERTER AND DRIVE PLATE ............................................................................................

TORQUE CONVERTER HOUSING ............................................................................................................

TURBINE SHAFT, STATOR SUPPORT, AND OIL BAFFLE ......................................................................

UNIVERSAL SHAFT ...................................................................................................................................

TRANSMISSION CONTROLLER AND SHIFT LEVER ...................................................................................

TURBOCHARGER → S/N A917E01548F .................................................................................................................................

S/N A917E01549F → .................................................................................................................................

TURBOCHARGER PLUMBING ......................................................................................................................

5-10 5-14 5-46 5-20 5-48 5-62 5-32 5-28 5-40 5-39 5-50 5-52 5-24 5-64 4-12 2-44 2-48 2-50

V VALVE COVER ............................................................................................................................................... 2-10 VIBRATION DAMPER ..................................................................................................................................... 2-79 W WATER COOLED TURBOCHARGER ............................................................................................................

WATER PUMP → S/N A917E01548F .................................................................................................................................

S/N A917E01549F → .................................................................................................................................

WINDOW WIPER SYSTEM REAR AND ROOF WIPER KITS - AND FRONT WIPER OPTIONS ..........................................................

WASHER BOTTLE KIT ...............................................................................................................................

WIRE HARNESS ARMREST - CLOSED CAB ........................................................................................................................

CAB LIGHT .................................................................................................................................................

CAB SIDE CONSOLE - SHEET 1 OF 3 (S/N A917E01502D ↔ 2/2008) ..................................................

CAB SIDE CONSOLE - SHEET 2 OF 3 (S/N A917E01502D ↔ 2/2008) ..................................................

CAB SIDE CONSOLE - SHEET 3 OF 3 (S/N A917E01502D ↔ 2/2008) ..................................................

CAB SIDE CONSOLE - SHEET 1 OF 3 (2/2008 ↔ 3/2010) ......................................................................

CAB SIDE CONSOLE - SHEET 2 OF 3 (2/2008 ↔ 3/2010) ......................................................................

CAB SIDE CONSOLE - SHEET 3 OF 3 (2/2008 ↔ 3/2010) ......................................................................

CAB SIDE CONSOLE - SHEET 1 OF 3 (3/2010 →) ..................................................................................

CAB SIDE CONSOLE - SHEET 2 OF 3 (3/2010 →) ..................................................................................

CAB SIDE CONSOLE - SHEET 3 OF 3 (3/2010 →) ..................................................................................

CAB, CALIBRATION SWITCH ....................................................................................................................

CAB, SIDE CONSOLE, SHEET 1 OF 3 (→ S/N A917E01501D) ...............................................................

CAB, SIDE CONSOLE, SHEET 2 OF 3 (→ S/N A917E01501D) ...............................................................

©2015 HYSTER COMPANY

See Service Manual for service procedures.

12-2 2-66 2-68 1-46 1-44 4-158 4-150 4-66 4-70 4-74 4-76 4-80 4-84 4-86 4-90 4-94 4-96 4-56 4-60

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TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

CAB, SIDE CONSOLE, SHEET 3 OF 3 (→ S/N A917E01501D) ...............................................................

CARRIAGE - STANDARD ...........................................................................................................................

CARRIAGE - SIDE-SHIFT ..........................................................................................................................

CHASSIS, SHEET 1 OF 2 - H1050HD (→ S/N A917E01501D) ................................................................

CHASSIS, SHEET 1 OF 2 - H1050HD (S/N A917E01502D ↔ S/N A917E01548F) .................................

CHASSIS, SHEET 1 OF 2 - H1050HD (S/N A917E01549F →) .................................................................

CHASSIS, SHEET 1 OF 2 - H800HD, H900HD, H970HDS, H1050HDS (→ S/N A917E01548F) ............

CHASSIS, SHEET 1 OF 2 - H800HD, H900HD, H970HDS, H1050HDS (S/N A917E01549F →) ............

CHASSIS, SHEET 2 OF 2 - H1050HD (→ S/N A917E01501D) ................................................................

CHASSIS, SHEET 2 OF 2 - H1050HD (S/N A917E01502D ↔ S/N A917E01548F) .................................

CHASSIS, SHEET 2 OF 2 - H1050HD (S/N A917E01549F →) .................................................................

CHASSIS, SHEET 2 OF 2 - H800HD, H900HD, H970HDS, H1050HDS (→ S/N A917E01548F) ............

CHASSIS, SHEET 2 OF 2 - H800HD, H900HD, H970HDS, H1050HDS (S/N A917E01549F →) ............

CLOSED CAB (→ S/N A917E01501D) ......................................................................................................

CLOSED CAB (S/N A917E01502D →) ......................................................................................................

ENGINE COMPARTMENT .........................................................................................................................

FRONT LIGHTS ..........................................................................................................................................

FRONT LIGHTS - ALTERNATE PART .......................................................................................................

HYDRAULIC LEVERS SWITCHES ............................................................................................................

HYDRAULIC RELAYS ................................................................................................................................

LIGHT SWITCH ...........................................................................................................................................

MAST ..........................................................................................................................................................

POWERED CAB TILT .................................................................................................................................

POWERTRAIN ............................................................................................................................................

REAR ..........................................................................................................................................................

REAR WIPER EXTENSION ........................................................................................................................

STAIR LIGHT ..............................................................................................................................................

STEERING COLUMN .................................................................................................................................

UNDERFLOOR ...........................................................................................................................................

WINDOW WASH PUMPS ...........................................................................................................................

WIRING ACCESSORIES ELECTRONIC CONTROL MODULE ..........................................................................................................

WORK LIGHTS HALOGEN AND HID ...................................................................................................................................

4-64 4-169 4-170 4-98 4-106 4-114 4-122 4-130 4-102 4-110 4-118 4-126 4-134 4-142 4-146 4-168 4-177 4-178 4-180 4-162 4-167 4-141 4-172 4-138 4-171 4-149 4-166 4-152 4-154 4-176

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See Service Manual for service procedures.

4-28 11-12

©2015 HYSTER COMPANY

UNIT CODE A917 NORTH AMERICA

11/2015

ABBREVIATIONS QUICK REFERENCE SHEET Listed below are abbreviations used in parts manuals to denote the following expressions: spacer TERM

DEFINITION

TERM

DEFINITION

Amp

Amperes

FRE

Freezer Environment

AR

As Required

in.

inches

BDI

Battery Discharge Indicators

LPG

Liquefied Petroleum Gas

BWI

Brush Wear Indicator

MAP

Manifold Absolute Pressure

CE

Communicator End

mm

millimeters

CRE

Corrosive Environment

MSTS

Microprocessor Spark Timing System

D/B

Date Break

NPT

National Pipe Threads

dbA

Decibel "A" Scale

O/S

Oversize

DE

Drive End

PTO

Power Take Off

ECH

Empty Container Handler

RPM

Revolutions per Minute

ECH-3

Empty Container Handler - 3 High Stacking

S/N

Serial Number

TMM

Truck Management Module

ECH-4

Empty Container Handler - 4 High Stacking

UL Type D

Diesel-Powered Safety Rating

ECH-5

Empty Container Handler - 5 High Stacking

UL Type DS

Diesel-Powered Safety Rating

UL Type E

Battery-Powered Safety Rating

ECH-6

Empty Container Handler - 6 High Stacking

UL Type EE

Battery-Powered Safety Rating

UL Type ES

Battery-Powered Safety Rating

ECH-7

Empty Container Handler - 7 High Stacking

UL Type G

Gasoline-Powered Safety Rating

UL Type GS

Gasoline-Powered Safety Rating

ECM

Electronic Control Module

UL Type LP

Gas-Powered Safety Rating

ECN

Engineering Change Notice

UL Type LPS

LP Gas-Powered Safety Rating

EEPROM

Electrically Erasable Programmable Read Only Memory

U/S

Undersize

EPA

US Environmental Protection Agency

UL

Underwriters Laboratory

EPROM

Electrically Programmable Read Only Memory

V

Volts

©2015 HYSTER COMPANY

See Service Manual for service procedures.

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HOW TO USE THE ILLUSTRATED PARTS MANUAL This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.

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The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.

See Service Manual for service procedures.

©2015 HYSTER COMPANY

11/2015

UNIT CODE A917 NORTH AMERICA

HOW TO FIND THE DESIRED PART NUMBER

1.

2.

3.

4.

5.

WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN: Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.

Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN: Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).

Locate the assembly the required part is used on and turn to the page indicated for that assembly.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS KNOWN: Use the Numerical Index (Page 13-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.

GENERAL:

6.

The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.

Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.

Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure.

A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (FFigure 10)

7.

8.

Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc.

Select the appropriate key, "A", "B", "C", "D", or "E" and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.

Indented descriptions under the DESCRIPTION column are used to indicate assemblies and

©2015 HYSTER COMPANY

subparts of assemblies. In the example on the previous page, BEARING CAP (Item 2) is a subpart of the major assembly CASE. 9. Quantities shown are for one assembly. The quantities of the subpart BEARING CAP are indicated as two and two. This means two per CASE assembly.

10. Serial number breaks identify the most current parts information and are shown as follows: → S/N D001H2628 Indicates last serial number affected.

S/N D001H2629 → Indicates the first serial number affected.

S/N D001H1553 ↔ S/N D001H3291 Indicates a range of serial numbers affected.

ECN numbers for pending serial numbers are shown to allow for the inclusion of the most current parts information and are identified as follows: → S/N Pending Per ECN 63243 Indicates a pending serial number for last unit affected.

S/N Pending Per ECN 63243 → Indicates a pending serial number for first unit affected.

Date breaks are used to indicate when a change occurred but a subsequent serial number break was not recorded. This is an arbitrary date usually based on the ECN release and are identified as follows: → D/B 3/00 Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 → Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 ↔ D/B 4/00 Indicates a range of production dates of the item affected.

Contact your local dealer for Hyster lift trucks for serial number information for items with a ECN or a date break.

ORDERING PARTS: When ordering replacement parts, give the unit serial number, part number, name of part and quantity required.

For any further information on parts, service, or ordering, consult your local dealer for Hyster lift trucks.

See Service Manual for service procedures.

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IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the truck unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the truck.

(5)

The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.

The letters "I", "O", and "Q" will not be used.

For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

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See Service Manual for service procedures.

©2015 HYSTER COMPANY

UNIT CODE A917 NORTH AMERICA

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IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2)

The first letter and number indicates the mast unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the mast.

(5)

Carriage travel in millimeters stamped just below the serial number.

Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).

For pending production sequence numbers contact your local dealer for Hyster lift trucks.

LIFT EQUIPMENT IDENTIFICATION 1. Fork part number, capacity rating, plant code letter, and date of manufacture are stamped approximately six inches below the top of most forks.

2.

3.

4.

The carriage group number is stamped on the right hand side of the top crossmember (pin type) or on the back of the right hand end of the bottom crossmember (hook type). A date code has two letters in line with or below the carriage group number.

The mast identification number has a unit code, a letter indicating the plant of manufacture, and a serial number. Underneath the production sequence number is a four digit number that indicates the carriage travel in millimeters.

Tilt and lift cylinder group numbers are stamped on the cylinder shell.

Always refer to the group, serial, or part number when ordering service parts.

Modification of masts and carriages by SPED (Special Products Engineering Department) are identified by a model prefix code beginning with the letter "S". contact your dealer for Hyster lift trucks for information on these assemblies.

©2015 HYSTER COMPANY

See Service Manual for service procedures.

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