Kverneland kv duo 1814 2218 3022 apevaunut eng

Vertical Auger Mixer/Feeders DUO 1814-2218-3022

Higher Efficiency - Reduced Mixing Time

The New Generation DUO mixers from Siloking Kverneland offer you more productivity and efficiency than ever before.

The new DUO mixers are stronger than ever and designed to handle the harshest conditions.

They are based on decades of experience in preparing the perfect homogenous mix and are purpose build to withstand the toughest working environments and to perform day after day.

Build for More Productivity

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Central to the New Generation DUO mixers is the new conical chamber design and the Turbo augers, perfectly matched to each other. This new design boosts mixing performance by optimizing the flow of material in the hopper, increasing productivity by reducing mixing time and power and fuel consumption.

The New Wireless Control System resets the standard for control units. It is a combined weighing and control system, where all communication between mixer and control terminal is done via wireless communication and without any need for cables.

The New Generation DUO mixers can be supplied with an array of discharge options to customize the mixer to local farm conditions and requests. The new cross conveyor, with its new open design, provides excellent visibility and overview during feed-out.

Scan the code to watch the DUO video.

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The Hard Facts The New Generation DUO mixers are packed with new features and hard selling arguments.

The Turbo Auger The auger height is adjusted to the hopper height providing a perfect auger-hopper ratio for a precise and quick mix at low power requirements. Equipped with two flights the augers do not only ensure rapid mixing action, but also an even and regular feed discharge.

Conical Hopper The new conical hopper shape provides fast processing and mixing.

The edged hopper optimizes feed flow, preventing continuous stirring at the edges of the chamber. FlowPlus hopper ring ensures blockagefree mixing by moving the material from top to hopper bottom.

Weighing System Featuring multiple weigh bars mounted between the hopper and separate chassis, this highly accurate weighing system is essential for preparing the correct feed rations.

Planetary Gearbox Planetary gearbox design, 100% oil-immersed, for easy maintenance.

Heavy duty design engineered to work specifically at high torque with full loads. The hydraulically operated 2-speed gearbox allows the operator to always run with the perfect auger speed during cutting, mixing and feed-out.

Strong Frame Design New frame and axle design prepared for more payload. Wider axles and tandem axles with parabolic springs provide more stability during operation. The chassis is designed from a strong and torsionresistant box frame.

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The New Generation DUO range: Wireless Control System All communication between mixer and control terminal is done via wireless communication and without any need for cables. The new solution offers the option of a second control terminal for the loading tractor, providing the operator with more control of all functions during the loading process.

Discharge Options Machines can be fitted with simple discharge doors – single or multiple doors per machine. If needed a conveyor option can be fitted to transport material away from the door. Alternatively the discharge elevator or TwinLift discharge can be added for direct feeding at various heights?

Model: DUO 1814 Capacity: 14 m3 16 m3 Height: 2.70 m 2.85 m

18 m3 3.00 m

Model: DUO 2218 Capacity: 18 m3 20 m3 Height: 2.71 m 2.88 m

22 m3 3.05 m

Model: DUO 3022 Capacity: 22 m3 26 m3 Height: 2.80 m 3.20 m

30 m3 3.50 m

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Wireless Control Terminals

The new Wireless Control Terminal is a combined weighing and control system that gives you full control of all important functions. All communication between the mixer and the control terminal is done via wireless communication and without any need for cables. The new solution offers the option of a second control terminal for the loading tractor, providing the operator with more control and accuracy which is especially important when loading complicated recipes.

The Machine Box All information, such as machine configuration, parameter settings, loading and unloading programs are stored centrally in the machine box. The machine box is positioned on the feed mixer, protected from damage and safe from the tough conditions.

As soon as the control terminals are switched on, they will start wireless communication with the machine box.

Should a control terminal have to be replaced, all data is immediately available again.

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Basic Terminal The practical handheld Basic Terminal combines hydraulic functions and weight display in the unloading mode. In loading mode the weighing system functions and the hydraulic counter-knives are controllable. The robust terminal is developed especially for heavy use in difficult conditions.

Premium Terminal Using the Premium Terminal provides you with the best and most comfortable management of your feed mixer. Loading and unloading programs can be easily created from the drivers’ cabin and the large high-resolution display offers an excellent overview of hydraulic functions, position of discharge doors and weighing system functions.

The Wireless Advantages • All information available at a glance.

• Weighing system controlled from the tractor cabin.

• Wireless – no disturbance of hydraulic functions.

• All information is stored centrally in the machine box.

• Weight information is always available – even in the silo.

• Control you weighing system from the loading vehicle.

• Feeding Management Software gives you full control over loading precision and feed consumption.

Wireless SWT Package The Wireless SWT* package offers simple and intuitive control of the weighing system, with handling of hydraulic functions through the tractor hydraulics.

You can reset the weighing system at any time comfortably from the driver seat.

Weight information is always available, even when the loader is in the silo, to help you increase loading precision and feed quality.

Wireless SWE Package With the Wireless SWE* package both weighing system and electro-hydraulic functions are controlled via the terminal.

Electro-magnetic hydraulic valves on the mixer are wireless-controlled and can be partly controlled from the loader. For instance the hydraulic counter-knives and change of gear speed are changed from the loader.

Upgrade Your Package The Wireless SWE and SWT packages can be supplied with an extra Basic or Premium terminal. With the high end Premium terminal programs can be transferred from PC to Premium Terminal using a USB stick. In addition a USB stick can be used to retrieve all loading details stored in the machine box. The optional Feeding Management System helps you manage all feeding data.

Feeding Management Software The Siloking Kverneland Feeding Management System (FMS) is an easyto use tool for any user. The system is based upon a web-based platform, allowing you access from anywhere.

The Feeding Management Software helps you to create individual loading and unloading programs, specifically tailored to your exact requirements. In addition the loading precision can be controlled and evaluated for increased efficiency and profitability.

or

* SWT: Standard Weighing Tractor Hydraulics

SWE: Standard Weighing Electronic Hydraulics

All data can be easily transferred with a USB stick. The new wireless terminals include a USB interface for simple exchange of data between the terminal and your personal computer.

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Heavy Duty Frame Design

Box Frame Chassis The axle design of the New Generation DUO is designed for more payloads and comes with wider axles. The tandem axle versions are fitted with parabolic springs for more stability, and can optionally be supplied with steered axles for improved maneuverability. The chassis is designed from a strong and torsion-resistant box frame, using a heavy duty 1.000mm wide frame increasing driving stability and strength of the total machine.

The unique chassis is designed from a box frame including additional cross struts.

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The Advantages: • Chassis is designed from a strong and torsion-resistant box frame.

• Tandem axle version with wider tracks and parabolic springs for more stability.

• Available with steered axles for improved maneuverability.

• Multiple weigh bars mounted between hopper and separate chassis for accurate control.

• Load cells are mounted in a special casing, allowing them to be carried out in one point for higher accuracy.

Heavy duty weigh bars mounted firmly between chassis and hopper.

Accurate Control During Loading Precise control of ration components is needed when preparing feed rations. The New Generation DUO mixers are fitted with a highly accurate weighing system as standard. This means that exact quantities of materials can be loaded - essential for the preparation of accurate feed rations.

Featuring multiple weigh bars mounted between hopper and separate chassis, this quality system offers very accurate control of even small components during the loading of the machine. The special casing enables the load cell to be supported only on one point, ensuring highest weighing accuracy.

The tandem axle with parabolic springs provides more stability and added ground clearance.

Tandem steered axles for improved maneuverability when space is limited.

The bolted drawbar can be easily adapted to tractor fittings.

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Gearbox and Driveline System

Always Perfect Auger Speed for Increased Productivity The New Generation DUO mixers can be fitted with a hydraulically operated 2-speed gearbox, allowing the operator to always run with the perfect auger speed during cutting, mixing and feed-out. This reduces working hours and increases productivity. Setting the correct auger speed for different processes will optimize the mixing process significantly: • 20 rpm for gentle mixing to maintain effective fibre.

• 35 rpm for fast cutting or discharge, reducing mixing time and delivering a perfect feed length.

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• 64 rpm for complete discharge and cleaning of the hopper.

The gearbox speed is conveniently changed from the driver seat via the Wireless Control System and tractor hydraulics. The gearbox is adapted to all PTO speeds and will work with 540, 750 and 1000 rpm.

Clearly visible and easy accessible expansion tanks, placed in a protected area on the side of the hopper, provide fast and easy oil check of the planetary gearbox. Inspection and refill is very simple.

The 2-speed gearbox allows accurate control of auger speed during cutting, mixing and feed-out.

The Advantages: • Planetary gearbox with efficient power transmission.

• 100% oil-immersed gearbox with very easy maintenance.

• Straight driveline for efficient power transmission and long lifetime.

• Optional two speed gearbox for accurate control of auger speed.

• Hydraulic gear shift conveniently through the Wireless Control terminals.

Gearbox is adapted for all PTO speed (540, 750 and 1000 rpm).

Heavy duty weigh bars mounted firmly between chassis and hopper.

Planetary Gearbox The new Siloking designed gearbox gives you all the power you need to prepare high mix quality in the shortest possible time. Standard with planetary gearbox with helical bevel gear drive, the heavy duty transmission is engineered for efficiency and durability, even when operating at high torque with full loads. This new gearbox is developed specifically for the tough requirements of vertical mixers, for instance when starting up with a fully loaded hopper and when cutting bales.

The gearbox is 100% oil-immersed and virtually maintenance free only requiring oil change.

All elements of the transmission – auger connection, planetary gearbox, 2-speed gearbox and drive-line are well matched and the straight driveline with no angles on the PTO shafts provides efficient power transmission with long lifetime at lower fuel usage.

Change of gear speed is done hydraulically via the Wireless Control Terminal.

Straight driveline with no angles on the driveline providing efficient power transmission.

The transparent expansion tank provides easy inspection of gearbox oil level.

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Conical Hopper Shape for Reduced Power Consumption

Right Hopper Design for Correct Structure of the Feed The edged hopper design and turbo augers are perfectly matched to each other to ensure a high quality, homogenous mix and smooth discharge, even when working with un-chopped feed materials. The conically formed hopper shape enhances feed flow back from top to hopper bottom, providing faster processing of long fibre feed. In addition the required revolutions per mix are reduced, meaning higher productivity and reduced power consumption through less mixing time and fuel consumption.

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The edged shape optimizes feed flow and material at the edges of the hopper is guided back onto the augers, preventing continuous stirring. This provides a more efficient mixing process, reducing mixing timing and by that protecting the effective fibre in the feed.

The FlowPlus hopper ring ensures continuous feed material movement without blockages by moving the material from top to hopper bottom. This gives a faster mixing of especially baled material and long fibre feed, and a more even process avoiding peaks of torque.

Wedge line Hopper Shape The WedgeLine hopper shape with an edged middle section is designed for optimized material flow, providing faster dissolving and mixing by continuously guiding the material towards the augers.

Also, it is possible to add smaller components into the mix at any time.

For longer durability Siloking Kverneland has developed the Silonox covering for the mixing augers and hopper walls.

This hard surface treatment, made of wear resistant and corrosion-resistant high quality steel, is added to the middle section of the hopper, the area which is subjected to the heaviest wear.

The Advantages: • The conical hopper shape optimizes feed flow and reduces power consumption.

• Edged shape prevents ‘over processing’ by guiding the material back to the augers.

• FlowPlus hopper ring continually moves material from top to hopper bottom,

providing faster mixing of especially round bales and long fibre feed.

• Silonox, wear and corrosion resistant high quality steel is added to the middle section of the hopper.

• Flat bottom plate ensures that small components like concentrates can be added at any time during mixing.

The edged hopper design prevents continuous stirring by guiding the material back to the augers.

The conical hopper shape optimized feed flow back from top to hopper bottom, providing faster processing and reduced power consumption.

The edged middle section is designed for optimized material flow, guiding the material towards the augers.

Silonox in located in the area where most wearing occurs, 300mm up from the bottom plate.

Flat hopper bottom plate ensures that no material, not even concentrates are left behind during the mixing process.

FlowPlus hopper ring for blockage-free running and perfect material flow, even when mixing round bale silage!

This significantly increases lifetime of the machine.

The hopper bottom plate is 100% even, so that the auger can run perfectly over the plate. This allows fast incorporation of smaller components. Concentrates can be filled in at any time, with no specific loading order required.

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At the Heart of the Mixer‌

The XS knives, produced from wear resistant hardened material, can be adjusted to feed conditions.

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The optional magnet provides efficient collection of metal from the feed.

Flat scraping bars allows efficient pick-up of even concentrates.

The Advantages: • Auger height is adjusted to hopper height for the perfect auger-hopper ratio.

• Generously dimensioned Turbo auger with slow revolution for gentle mix at low power requirements.

• Additional wings on the auger add to a rapid and thorough mixing action.

• Optional magnet available for removing foreign iron particles from the feed.

The Turbo Auger The auger height is adjusted to the hopper height providing a perfect auger-hopper ratio for a precise and quick mix. The large dimensioned Turbo augers with slow revolutions provide a gentle mix with very low power requirements.

Equipped with an additional wing at 180° to the auger leading edge, the turbo auger ensures a rapid and thorough mixing action. In addition feed discharge is regular and even.

The Turbo augers are fitted with hard-edged scraping strips (St 70) and multiple adjustable hard-coated XS knives, ensuring ultimate durability of this critical component.

The scraping strip of the auger has been given a flat design to reduce power requirement.

The flat strip is able to lift concentrates from the bottom of the machine making it possible to add concentrates from the very beginning of the mixing process.

The Turbo auger can be fitted with a magnet to remove foreign matters during the mixing.

This is the ideal solution for problematic feed with risk of iron particles being added into the feed.

Hydraulically operated counter knives.

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Feed Out – Every Barn is Different

The Siloking Kverneland vertical mixer range can be adapted to suit a wide variety of barns or feed troughs. From feeding onto the floor or over high feed barriers, there is a discharge solution available. Alternatively the cross-conveyor offers a professional solution to transport the material from front or rear doors to either side of the machine.

Discharge Door Design The inner door surface is alligned with the inner hopper wall, providing a smooth and even surface during the mixing with no edges. This rreduces power consumption and gives a more efficient mixing process.

The discharge doors have sharp edges at the bottom to provide complete closing.

The edges are made from Silonox, ensuring that they are long lasting and will stay sharp.

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Wide Choice of Discharge Doors

The machines can be fitted with simple discharge doors – single or multiple doors per machine.

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Inner door surface closes up with inner hopper wall to give a smooth surface for efficient mixing.

Electronic door indicator controlling door opening via the Wireless Control System.

The Advantages: • Simple discharge doors – single or multiple per machine.

• Cross conveyor for discharge to either side of the machine onto the floor.

• Alternatively the cross conveyor can be fitted with a sideways moveable conveyor.

• Discharge elevator for direct feed into troughs.

• New belt design for more even distribution of feed material.

• New smooth door design closing up with inner hopper wall.

• Electronic door indicator monitored via the Wireless Control System.

Sideways Movable Conveyor The cross conveyor can be fitted with an optional hydraulic displacement. This enables the conveyor to move up to 350mm each way for more even discharge into difficult wide troughs. It also enables the mixer to travel away from discharged mix.

Wide Cross Conveyor The new cross-conveyor offers a professional solution to transport the material from front or rear doors to either side of the machine. Thanks to the 800mm wide conveyor and 650mm high door opening, discharge is quick and safe. The new open design provides the operator with a good overview of the discharge.

Discharge Elevator Discharge elevator is available for direct distribution into feed troughs. It is available in two different sizes, 1000mm and 1500mm, and can be set for different working heights. It can be fitted onto the cross conveyor or directly onto the discharge door.

The Conveyor Belt The new cross conveyor belt, made of robust PVC material, is fitted with split rubber slats of differing heights to ensure trouble free transport of the feed material.

The rubber slats closest to the discharge door comes with a lower height compared to the slats positioned away from the door. This split provides a more even distribution and load of material across the entire working width of the conveyor belt, reducing blockages and providing a more uniform feed-out in front of the cows. Also it ensures an even split of load on the conveyor belt, reducing wear and increasing reliability.

The new cross conveyor belt is driven by two motors and the belt tension is kept at the same level no matter in which direction the belt is running.

The rubber slats closest to the discharge door comes with a lower height compared to the slats positioned away from the door.

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TwinLift for Narrow Buildings

Suitable for Narrow Passages and High Troughs The TwinLift conveyor is a versatile solution designed for varying farm conditions. It is controlled by hydraulics and has the advantage of discharging on either side of the machine in normal or high position.

By simply switching a lever on the conveyor, the user can decide if he is to discharge onto the floor or into a trough – this offers a more flexible discharge solution compared to normal folding conveyor belt combinations.

“TwinLift” in the central starting position is no wider than the machine – this makes it ideal for barns with narrow passages, but if necessary it can be pushed out 40cm to either side to reach the desired discharge point or to allow the feeding of large amounts of material, without the risk of the wheels running over it.

When elevated to the highest position on either side, the ends of the conveyor increase the discharge height by 50cm to provide a discharge height of approx.

1.20m, thus removing the need for additional folding conveyors.

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Straw Blower for Bedding Purposes

The proven 1.55 m diameter flywheel comes from the wheel known Kverneland Taarup Bale Choppers and is capable of blowing straw up to 18 m or more.

Accurate and Even Bedding The straw blower option offers a precise discharge of the straw inside the animal buildings. The 1.55 m diameter front mounted flywheel comes from the longestablished Kverneland Taarup 850 series Bale Choppers – well known for their robust design and quality distribution of straw.

This system is mechanically driven from the tractor and located on the front of the machine, without the need for feed drums or conveyors.

Drive to the flywheel is independent of the drive to the augers, supporting each phase of the process – loading, cutting, mixing and discharge.

Straw is distributed by the side discharge chute, offering straw blow up to 18/20 m or more (depending on straw type and quality).

A door position indicator allows the operator to control the flow of material to the flywheel.

All functions are hydraulically controlled (opening/closing of the door, lift/lower of the discharge chute & flywheel on/off), permitting a precise control of the straw discharge from the tractor seat.

Foreign objects are separated from the straw and easily removed from the flywheel.

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The Details

Transport The new wider axles in combination with tandem axle and parabolic springs provide more stability during transport.

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Ladder.

Camera.

Mud guards.

Hydraulic motor for the belt drive.

Lighting kit.

Hydraulic valves.

Technical Specifications

Type Model

DUO 1814 14

16

DUO 2218 18

18

20

DUO 3022 22

22

26

30

Dimensions Length (m)

6.50

6.50

6.50

7.10

7.10

7.10

7.40

7.40

7.40

Width (m)

2.32

2.32

2.32

2.50

2.50

2.50

2.67

2.67

2.67

Height (m)

2.70

2.85

3.00

2.71

2.88

3.05

2.80

3.20

3.50 18000

Weight, max total (kgs)

12000

12000

12000

12000

12000

12000

12000

18000

, empty (kgs)

5700

6000

6300

6300

6600

6900

7300

8500

9100

Max. drawbar load (kgs)

2000

2000

2000

2000

2000

2000

2000

2000

2000

-

Tyres Tyres, single axle

435/50 R19,5

435/50 R19,5

-

Tyres, overall width (m)

1.95

1.95

1.95

2.15

2.15

2.15

2.15

2.15

2.15

Track (m)

1.50

1.50

1.50

1.70

1.70

1.70

1.70

1.70

1.70

Tyres, overall width (m)

1.60

1.85

2.00

2.13

2.13

2.20

1.85

1.90

1.85

Operating Drawbar upper linkage height (m)

adjustable

adjustable

Drawbar lower linkage height (m)

adjustable

adjustable

Discharge height from conveyor* (m)

0.87

0.87

0.87

0.87

0.87

adjustable adjustable 0.87

0.87

0.97

0.97

Conveyor Belt length* (m)

2.10

2.10

2.10

2.30

2.30

2.30

2.30

2.30

2.30

Conveyor Belt width* (m)

0.80

0.80

0.80

0.80

0.80

0.80

0.80

0.80

0.80

PTO speed (rpm) Auger Speed (rpm)

540, 750 & 1000

540, 750 & 1000

540, 750 & 1000

34 at 1000

34 at 1000

34 at 1000

Number of Auger windings

2x2

2x2,5

2x3

2x2

2x2,5

2x3

2x2

2x3

2x3,5

Number od Knives

12

14

16

12

14

16

12

14

16

Number of Cells

4

4

4

4

4

4

4

4

4

* With front conveyor (discharge options)

Information provided in this brochure is made for general information purposes only and for worldwide circulation. Inaccuracies, errors or omissions may occur and the information may thus not constitute basis for any legal claim against Kverneland Group. Availability of models, specifications and optional equipment may differ from country to country. Please consult your local dealer. Kverneland Group reserves the right at any time to make changes to the design or specifications shown or described, to add or remove features, without any notice or obligations. Safety devices may have been removed from the machines for illustration purposes only, in order to better present functions of the machines. To avoid risk of injury, safety devices must never be removed. If removal of safety devices is necessary, e.g. for maintenance purpose, please contact proper assistance or supervision of a technical assistant. © Kverneland Devizes Danish Branch

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Kverneland Group Kverneland Group is a leading international company developing, producing and distributing agricultural machinery and services.

Strong focus on innovation allows us to provide a unique and broad product range with high quality. Kverneland Group offers an extensive package of systems and solutions to the professional farming community. The offering covers soil preparation, seeding, forageand bale equipment, spreading and spraying.

Original Spare Parts Kverneland Group spare parts are designed to give reliable, safe and optimal machinery performance - whilst ensuring a low cost life-cycle. High quality standards are achieved by using innovative production methods and patented processes in all our production sites.

Kverneland Group has a very professional network of partners to support you with service, technical knowledge and genuine parts.

To assist our partners, we provide high quality spare parts and an efficient spare parts distribution worldwide.

Kverneland Group Ireland Ltd. Hebron Industrial Estate Kilkenny, Ireland Phone + 353 56 51597

F-8201-UK

www.kverneland.com

KROGAGER 09.2012

Kverneland Group UK Ltd. Walkers Lane, Lea Green, St. Helens Merseyside, WA9 4AF Phone + 44 1744 8532 00