issue 104 ď ˇ FINAL
europeanoilandgas.co.uk f r o m e x p l o r a t i o n t o e n d u s e r
Countdown to crunch Why does the oil and gas skills shortage exist, and how can we solve the problem?
Monitoring performance Asset monitoring is vital for successful operations Achieving mobility Enterprise mobility is about more than mobile devices
this ISSUE: Optical fibre sensing for pipeline integrity
( THINK OIL & GAS ) The rugged and reliable Eurocopter range is put to the test transporting crews safely to and from assignments. Enduring extreme heat and freezing weather conditions to reach offshore rigs and wells in remote land-based locations. Specify an EC225.
Thinking without limits
Editors Chairman Andrew Schofield Group Managing Director Mike Tulloch
Sales Director David Garner Corporate Advertising Sales David King email@example.com Sales Finlay Johnson Head of Research Philip Monument Business Development Manager Mark Cawston Research Managers Natalie Martin Ben Richell Editorial Researchers Ed Hipperson Kieran Shukri Jeff Johnson
Saying that we are
on a countdown to crunch point may sound a little extreme, but as energy demand increases the skills challenge in the oil and gas industry remains a severe problem. Of course, we’re all aware of the issues – that there is a serious drought in the mid-tier 35-50 age range, but how many people understand why this problem continues to plague energy companies? As we find out in our lead feature this issue, the skills shortage has its roots in the 1970s and 1980s, when energy crises meant: “With profits plummeting and cost pressures looming, companies simply shut down their recruitment and training programmes.” And, as Andrew Speers of Petroplan goes on to explain, it seems the industry is finding it difficult to escape this legacy, particularly as recent figures reveal that the skills pipeline is a major concern for over 60 per cent of energy CEOs. Fortunately there is light at the end of the tunnel, and from page four you’ll find some key information to ensure this issue has minimal impact on your business.
“In fact, it is estimated that by 2050 CCS could reduce CO2 emissions by 0.6 billion tonnes in the EU and by nine to 16 billion tonnes worldwide
Office Manager Tracy Chynoweth
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editors Libbie Hammond & matt high
Art Editor Gérard Roadley-Battin Advertising Design Jenni Newman Production Manager Fleur Conway Production Administrator Vicky Howes
recent figures reveal that the skills pipeline is a major concern for over 60 per cent of energy CEOs”
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Managing Editor Libbie Hammond firstname.lastname@example.org Editor Matt High email@example.com Staff Writers Jo Cooper Drew Dann Steve Nash Editorial Administrator Emma Harris
Why does the oil and gas skills shortage exist, and how can we solve the problem?
26 Marine contracting
and engineering focus
People development and leading-edge software are the lifeblood of refineries
28 Asian Geos
31 Global Marine Systems
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A look at some of the recent developments within the oil and gas industry
Operating in extreme environments makes monitoring assets increasingly important
Why enterprise mobility in oil and gas is about more than just mobile devices
Optical fibre sensing is proving to be a major asset in maintaining pipeline integrity
Discussing the potential issues that can arise in oil and gas industry joint ventures
33 Xylem Flow Control 37 Humbly Grove 47 Skangass 50 Audex Pte 53 NeoDrill 55 Hale Hamilton 59 RemĂ¸y Shipping 62 62 IKM Subsea Singapore 65 Iceland Drilling Company 68 Valentine Maritime Gulf 70 Sullom Voe terminal 72 SAL Heavy Lift 74 Hendrik Veder Group 76 STATS Group
80 Sonar Equipment Services 82 Score (Europe) 85 Holborn Europa Raffinerie 89 Nexans Norway 92 Advanced Valve Solutions 94 Endress+Hauser 98 MĂ¸renot Offshore 89
Supplies & Services Co
103 Panalpina World Transport 107 Azeri Mi Drilling Fluids LLC 109 Salt Separation Services 112 Permascand 115 Bredero Shaw Asia Pacific 117 Inovatum 121 Tombin Services 124 WGP Group 117 126 Atlantic Maritime Group 129 NIS Gazprom Neft 132 Rhyal Engineering 134 Byelkamit 136 IMPaC 138 KOSMOS-NEFT-GAS 140 Stolthaven Moerdijk 143 MODEC
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101 Al Ghaith Oilfield
78 VWS MPP Systems
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Countdown to crunch
Why does the oil and gas skills shortage exist, and what can the industry do to solve the problem?
he skills shortage facing the oil and gas sector in the mid-tier 35-50 age range (those with approximately ten plus years industry experience) is growing increasingly acute, to the point of crisis. With global energy demand showing no signs of slowing in coming decades, the demographic crunch point is looming larger than ever. Andrew Speers, managing director at Petroplan takes a look at how the industry got to this stage, the difficult challenges the skill shortage poses for the sector, and what can be done.
How did we get here? Newer entrants to the sector may be aware of the issues, but less familiar with the history of the skills crisis. The story starts in the 70s with the energy crisis, when the
Organisation of Petroleum Exporting Countries (OPEC) forced systematic rises in the price of oil, culminating in the 1980 peak of $98 a barrel, inflation adjusted (and only recently surpassed). As a consequence, economic activity in industrial countries was slowed, significantly reducing oil consumption (by 13 per cent in the US, Europe, and Japan from 1979 to 1981). The high prices also spurred, for the first time, co-ordinated and effective energy conservation methods across the developed world. For example, the US saw a mandated increase in CAFE, increasing the average gas mileage in US car production; given that the US was still leading worldwide demand at this point, the move had a disproportionate impact on global consumption. The shift in the balance of supply and demand was further exacerbated by the removal of traditional barriers to production, for example Carter and Reagan removing market
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controls that limited supply, as well as the lowering of the US Oil Windfall Profits Tax in 1981, further incentivising producers. These and other contributing factors led to what has been termed the â€˜1980s oil glutâ€™; a serious surplus of crude oil. Prices accordingly went into free-fall; with a six year long decline in oil prices culminating in a 46 per cent drop in 1986. The real 2004-dollar value of oil fell from an average of $78.2/barrel in 1981 to an average of $26.8/barrel in 1986. Such a prolonged slump, combined with uncertainty as to future prospects for the industry, understandably led to a change in behaviour across the oil and gas sector. With profits plummeting and cost pressures looming, companies simply shut down their recruitment and training programmes. Demand for such places also dried up, with skilled graduates looking elsewhere to build a future.
Where are we now? As is clear to anyone who has been paying attention, the pendulum of supply and demand has firmly swung back in the other direction in the intervening years. The proliferation of low-gas mileage SUVs (exempt from CAFE) along with the growth of light trucks and rising commuter times worldwide has increased petroleum demand against initial expectations. But of course the major factor driving demand is the rise of emerging economies, particularly China and, to a lesser extent, India. The US Energy Information Administrationâ€™s recently released International Energy Outlook 2013 predicts world energy consumption will grow by 56 per cent between 2010 and 2040, largely driven by non-OECD countries where it will soar 90 per cent during the same period. The industry is now facing a prolonged boom, and difficult politics in major supplier countries such
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the industry is fast approaching crunch point. According to PwC, the skills pipeline is a major concern for over 60 per cent of energy CEOs. Opito (the industry training body) and the Engineering Construction Industry Training Board report that over half of firms in the oil and gas sector see the skills shortage as their number one challenge
6 as Iraq, Iran, Venezuela, and Nigeria mean that prices are very sensitive on the upside (the oil price hit its record peak in July 2008 at $145/barrel). Yet the industry is still feeling the effects of the 80s downturn thanks to the shutting off of training and recruitment, which has now translated into a severe skills shortage at the mid-tier level. The gap is where the recruitsthat-never-were would be in their careers today: 35 to 50 years of age, with ten or more years of experience. The shortage is being felt right across the breadth of the industry, from the back office to the drill bit. The numbers speak for themselves. The average age of oil and gas workers is astonishingly high, at 56. Almost half of the industry workforce is now over 45, and over half of experienced engineers within the industry will be eligible for retirement in the next five to ten years. Recruitment at the lower levels is no longer a problem â€“ the boom has seen to it that graduate programmes at all the major businesses are oversubscribed â€“ the problem is the gap. This is already a major headache for the sector, not just in the sense that getting good quality staff for new roles is increasingly difficult, but also in the sense that the dearth
of talent is driving up wages, and fast. So far the sector has been able to muddle through by leaning on that upper layer of experienced workers: in many cases said employees are working well beyond retirement age. The nature of the industry means this has worked as a short term solution; skyrocketing profits have allowed businesses to absorb the heavy remuneration costs required, and job satisfaction is very high relative to other sectors, meaning that for the most part convincing old hands to work past retirement isnâ€™t an issue. But this is a short-term solution: there is an obvious demographic limit to this stalling tactic, and the industry is fast approaching crunch point. According to PwC, the skills pipeline is a major concern for over 60 per cent of energy CEOs. Opito (the industry training body) and the Engineering Construction Industry Training Board report that over half of firms in the oil and gas sector see the skills shortage as their number one challenge. The problem is also no longer purely demographic. The rise of resource nationalism in developing countries (where a large portion of the future extraction lies) has added an additional dimension to the skills challenge. Understandably, Governments in these jurisdictions are keen to ensure that
newfound wealth from oil and gas makes its way, at least in part, to the domestic population. This has led to the proliferation of quotas for national workers in territories such as Azerbaijan and Brazil. For historical reasons, however, local talent pools are far more limited than those in developed countries, exacerbating the squeeze on skills. This is having a real dampening effect on exploration, with major companies in some cases having to abandon plans to exploit assets post-investment, due to not being able to fill national quotas. Initiatives to train up local talent face the difficulty of wage disparity: for example, an Azeri worker, once qualified, will be able to get around four times the level of remuneration in the States as opposed to their home country.
So where do we go from here? Education in the form of training, shadowing programmes, and fast-tracking promising recruits will obviously be a key component of the solution, but the difficulties here underline just how much of a challenge the skills shortage poses. Any major training initiative will bring with it substantial cost. Companies in the space are reluctant to shell out the money to fast-track promising candidates
Petroplan Andrew Speers is managing director at Petroplan, a global organisation that delivers tailored recruitment, contractor management and support services, throughout the oil and energy industry. The company has regional offices and a global in-house team located across Europe, the Middle East, Africa, North America, Asia Pacific and Australasia. Solely focused on serving the oil, gas and energy industry, Petroplan’s aim is to deliver value across its global personnel and client network via tailored services that are delivered locally. For further information please visit: petroplan.com
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to the mid-tier level due the commercial risk involved. Once trained up, it is all too easy for rivals (who then don’t themselves have the overheads associated with the training) to swoop in and snatch a worker away with the promise of a slightly larger remuneration package. In effect, the danger is that companies end up subsidising the training costs for rival workforces. Companies can always ‘lock in’ such candidates to fixed periods of employment following the qualification, but such periods can’t be long enough to justify the costs without also falling foul of fair employment contract laws. No wonder then the reluctance for any individual companies to unilaterally embark on such an investment. The training and education portion of the solution will need to be co-ordinated, multilateral – a joint effort from across the industry, which includes Governments and national oil and gas organisations – but this is of course far easier said than done. And training programmes cannot breach the gap alone. Keeping experienced engineers on past retirement is one thing, but the industry will need to go further and use this talent – while it still exists – in a mentoring, educative capacity to help fast-track promising candidates from below. Even then, another crucial component of the solution will have to involve the industry recruiting staff with the right skillsets sideways, from other, related sectors, such as construction, mining, engineering and so forth. There is a big cultural barrier here; the oil and gas industry is used to sourcing talent entirely from within, and usually reluctant to depart from this tradition. But another factor that has contributed to the skills shortage in the past two decades is greater competition for talent from sectors requiring similar skill sets, such as nuclear and power infrastructure – so why not return the pressure? An important part of this process is also the need that oil and gas companies have to partner with external specialists to leverage their wide, global network of contacts and high quality relationships across the industry if they want to find the right people for an ever-expanding number of roles.
The lifeblood of
Allison McNulty of AspenTech on People development and embracing leading-edge software
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Below Allison McNulty, supply chain manager at AspenTech
nowledge and innovation are essential ingredients for success. With large numbers of experienced workers retiring and fewer younger, skilled workers entering the profession, the next generation of engineers will be vital in securing commercial sustainability for the refinery industry. A knowledge gap has developed and addressing this issue is a priority for many companies. Investment in talent and technology is essential to remain competitive. Indeed, the current skills shortage is not just a short-term problem. It represents a serious issue for the longterm future of the oil and gas sector. The UK Government addresses this issue in its recent paper, UK Oil and Gas Business and Government Action, in which it pinpoints the fact that: â€œCurrent demand for experienced engineers and geoscientists in the UK (and globally) outstrips supply. The industry expects it will require an additional 15,000 staff over the next four to five years across a range of disciplines, including design engineers (all disciplines), subsea and drilling.â€? Moreover, building and sustaining technical and managerial skills in key occupations can be a constant challenge the world over. Organisations must proactively address succession planning to manage increasingly complex projects. Therefore, companies need to focus more on human capital management to avoid serious difficulties, which could affect the operation. Having the necessary skills and resources to keep pace with dynamic market changes, and responding quickly with informed decisions, is vital to influence profitability and to reduce risk to the refinery in the form of unexpected events stemming directly from a lack of the requisite skills sets. To nurture success, companies need to develop a culture of people development and embrace leading-edge software technology to future proof their business.
The global problem From the US in the West to Saudi Arabia in the Middle East, through to Russia and across the Far East, refinery planning has traditionally been conducted by experts who have been practitioners in the role for many years and who have specialist knowledge and the ability to interpret complex data sets in order to make informed decisions. Many of these highly experienced planners are now reaching retirement age and their places are being taken by younger, less experienced personnel who often view refinery planning as another short-term role in their career progression. The skills shortage is endemic as large numbers of experienced planners have already or will soon exit the industry, leaving a smaller number of younger, less experienced workers remaining.
The next generation The younger generation of refinery planners typically has different expectations of what technology can deliver than the older generation that is retiring. This generation, widely dubbed Generation Y, has shown a marked increase in usage and familiarity with communication tools and digital solutions. They have witnessed a revolution in the development of social media, interactive and dynamic software across most industries. In comparison with preceding generations, Generation Y employees have much greater familiarity with innovative technology from smartphones to tablets, which are intuitive, easy to use and highly visual. Consequently, their expectation is to use similar types of solutions in the workplace. An increasing trend is to adopt software that can meet the needs of industry quickly rather than having to wait years to hone their skills and become effective. In addition, with increasing commercial pressures and a more dynamic economic environment in the refining industry, more and more people in the organisation want access to the data generated by
Investing for the future In order to address the skills shortage, several companies are taking measures to address this issue with their own training and graduate programmes. For example, MOL PIMS Academy is soon to enroll its fourth intake of students. The goal of the programme is to make it possible for young graduates to quickly acquire the key technical competences and practical experience necessary to become effective supply chain professionals in the petroleum industry. The training includes education in Downstream Business Fundamentals, Supply Chain Management, LP modeling,
Securing a generation for profitability The downstream oil industry has experienced dramatic changes in recent years with increased costs, declining demand for fuels leading to excess capacity, increased competition and reduced margins. At the same time, it is also facing a shortage of qualified workers. In order to remain competitive refiners must invest in leading-edge software technology to ensure they are able to continue to make the best economic decisions and extract maximum profit from the volatility in the market - it is the lifeblood to achieving commercial success, even with less experienced resources.
AspenTech Allison McNulty is AspenTech’s petroleum supply chain manager for refinery planning & scheduling, and joined the company in 2011. McNulty brings to AspenTech more than two decades of experience in technology and professional services marketing, product marketing and business development. Prior to joining AspenTech, she led the marketing effort for supply and distribution management solutions at FuelQuest. McNulty also held strategic marketing positions at SunGard and Hitachi Consulting. She has a Bachelors degree from Texas A&M University. AspenTech is a leading supplier of software that optimises process manufacturing for energy, chemicals, pharmaceuticals, engineering and construction, and other industries that manufacture and produce products from a chemical process. For further information please visit: aspentech.com
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the planners in order to make informed business decisions. Equipping the organisation with leading-edge software helps address these challenges, by enabling less experienced planners to become effective more quickly and for the output from their effort to be accessible and understandable to others in the organisation. Around three-quarters of the world’s refining capacity is planned using Aspen PIMS. As an industry standard, planners across the globe have relied on PIMS to help them make crucial business and operational decisions impacting the profitability of their refineries and allowing them to maximise margins. Aspen PIMS Platinum is a significant enhancement to the PIMS family, providing enhanced post solution analysis capabilities with a new set of features for visualisation and improved understanding of the PIMS results (including configurable flowsheets, 2D and 3D graphs and tables). It will support the capturing of expertise from the more experienced Planners, thereby speeding up the learning process for new Planners, enabling faster and more insightful decision making. Through leading-edge planning software, refiners can rapidly respond to changing market conditions or upsets in their operations. With powerful tools, such as Aspen PIMS Platinum, Planners will make crucial and timely decisions that drive powerful results.
Short Term Scheduling and other related topics. Other examples of investing for the future include, France Total, which created its own university in 2005 followed by an education department in 2010. In the United Arab Emirates, where it is a requirement to employ 75 per cent local nationals by 2014, the company created the Total Academy and the first group of students graduated in 2012. Recently, ExxonMobil set up the Sakhalin Technical Training Centre, running internationally accredited training programmes to allow it to raise the share of Russian nationals working on the Sakhalin-1 project to 90 per cent by 2012. Also, Bahrain Petroleum Company (Bapco) is renowned for its scholarship and sponsorship programmes. Since the 1960s, it has had a strong training and development element to its business and many leaders around Bahrain actually came through the “Bapco School”. It continues this tradition today through scholarships at local universities on a range of subjects. Bapco also sponsors many employees to continue their personal and professional development through overseas degrees and courses. In addition, there are many other case examples around the world where leading refineries and petrochemical companies have adopted Aspen PIMS and are using it to optimise feedstock, respond quickly to disruptions, capitalise on trading opportunities and optimise inventory and transportation assets.
Above: SBM and MSTS/Falck Safety Services Malaysia were the winners at OPITO’s global safety awards
Winning performance The winners of OPITO’s annual global oil and gas workforce safety awards have been announced in the presence of Suhail Mohamed Al Mazrouei, the Minister of Energy for the United Arad Emirates.
On 19th November SBM and MSTS/Falck Safety Services Malaysia were named Employer of the Year and Training Provider of the Year respectively at the OPITO Safety and Competency Conference in Abu Dhabi. The global annual awards
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recognise companies that best demonstrate their commitment
IHRDC, SEFtec, Atlas and Gulf
to building a safe and competent workforce through OPITO standards and are presented at the OSCC. The conference was supported by headline sponsor Shell as well as Technical & Safety Training Centre. Global floating production and mooring systems provider SBM was chosen after adopting OPITO principles in its operations and training efforts and for its commitment to achieving continuous safety performance improvement. The majority of the company’s 1700 offshore personnel are trained to OPITO survival standards and the courses are mainstays of SBM’s survival requirements. David Doig, from OPITO, said: “The outstanding quality of this year’s entrants demonstrates that organisations are reaching the highest standards in safety across the oil and gas industry. It is pleasing to note that an increasing number are looking to standardise their training and implement a recognised set of procedures.”
Above: Walking to work on offshore facilities
Walkthrough guide DNV GL is initiating a Joint Industry Project (JIP) to provide guidance on an alternative means of personnel transfer onto offshore installations. The “Walk to Work” (W2W) approach, where offshore installations are manned from a ship via gangway is being increasingly considered and used in the North Sea and other oil and gas regions to replace or supplement traditional manning methods such as helicopter, floatel or barge. W2W manning can offer many significant benefits including: cost reduction; increased productivity; greater and more flexible man-hour delivery; additional bed space; resource sharing; and, reduced worker major accident risk. The ability to use W2W also provides an alternative to helicopters should there be exceptional circumstances that impact helicopter availability. The goal of the JIP is to develop and release W2W industry guidance within six months of the project beginning. The JIP aims to capture, collate and further develop existing experience and material from a number of parties including offshore installation and vessel operators, gangway suppliers, and regulators. The JIP will also seek experience transfer from the emerging offshore wind industry, which is actively researching W2W solutions to meet their need. The JIP will develop guidance that will assist regulatory compliance and adherence to existing industry guidance such as the Oil & Gas UK/Step Change “Marine Transfer of Personnel” Guidelines.
Firm agreement Harkand has entered into a charter agreement with Siem Offshore for the Offshore Subsea Construction Vessel (OSCV) ‘Siem Spearfish’. The agreement covers a firm period of five years with three yearly options and shall commence in May 2014. The vessel will support the development of the Harkand group in the provision of inspection, repair and maintenance (IRM) services in the deep water Gulf of Mexico. The DP2 vessel, built by Vard in Norway, has a 250t crane and will be fitted with two Triton XLX ROVs, as well as a complete survey spread. The Spearfish addition to the Harkand fleet marks an important step forward in the company’s commitment to deepwater activities. John Reed, chief executive officer of Harkand, said: “This commitment we are making in the US Gulf both in terms of our people and our assets underlines our strategy to become the leading international IRM contractor. “The group has been expanding its global footprint over the last few months through organic growth and strategic acquisition and is now setting up its corporate office in London. We are looking forward in 2014 to continue the strengthening of our global position by further investment in all regions.”
Above: OilCareers.com managing director, Mark Guest
Safe as houses
OilCareers.com, the leading
Eighteen months after establishing a Great Yarmouth office, business is so brisk for Safehouse Habitats that it has invested significantly with a move to new larger premises in order to meet the growing demand for its services. Over the next two years the Dundee-based company expects to create up to ten new jobs in the town and further extend its safety engineering work into the oil and gas and petrochemicals market. Already it has won contracts for work on platforms in the Southern North Sea and at terminals such as Bacton and Easington with its pioneering habitats - enclosed and pressurised fire retardant canopies which allow safe welding and other hot working, even near hydrocarbons and hazardous material. “We've had tremendous support from the region and some significant companies, including AMEC and ODE, since I set up the Great Yarmouth office last year,” said Andrew Cossey, Safehouse business development and operations engineer. “We've picked up enough work to justify moving into a new, bigger unit where we can store, assemble and demonstrate our products. That will mean more jobs over the next two years for technicians, project engineers, warehouse and admin.”
its commitment to the development
Making a connection Xodus Group has agreed a four-year Consultancy Support Framework Agreement to provide marine services for Interconnector Services Limited (ISL), a wholly owned subsidiary of Mutual Energy. Xodus will manage the procurement of a survey contractor in order to perform survey investigations on the power cable and pipeline networks connecting Scotland and Northern Ireland. The aim is to assess and maximise the asset integrity of the two systems and refine inspection techniques and emergency response procedures as appropriate and dependent upon survey findings. The scope of work is to provide marine services covering major aspects of maintenance activities for these assets. This will include survey procurement and management of the survey operations, results analysis and developing the O&M strategy, including the management and assessment of emergency response requirements. Xodus will also provide on-call emergency response and marine advice services. James Hunt, global director for Low Carbon at Xodus, said the project will enhance the asset integrity management for ISL’s submarine power and gas assets between Scotland and Northern Ireland: “The cable and pipeline systems connecting the two countries are strategically important energy assets and there is a need to maintain maximised integrity now and in the future for consistent energy supply.”
international oil and gas jobs board, has presented four local sports teams with new strips underlining of young people in the northeast of the UK. The company has invested almost £3500 in total for the strips and kits of players at Newmachar, Westdyke
Aberdeen city and shire as they look
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and Stonehaven football clubs and
Above: The familiar blue Safehouse Habitat in use on an offshore platform
towards potential careers is important
Arduthie badminton club. OilCareers.com managing director Mark Guest said: “Supporting the developing skills of young people of all ages across the communities of
to OilCareers.com.” OilCareers.com will deliver a total of 80 full strips, the kits will be supplied to the Newmachar under 15’s football team, the under 14’s Westdyke Community Club, a squad that will be playing in the A league of the juvenile football leagues, the 2004s of Stonehaven Youth Football Club and the Arduthie Badminton Club for two seasons. Mr Guest continued: “It is with great satisfaction that we can help support regular sporting activity in the northeast. Each of the football leagues and the badminton club carry a lot of talent and our investment will go some way towards helping individuals flourish. Training and development is paramount to our business and so we are advocates of team sports that encourage children to learn and work together to achieve their potential.”
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As the industry continues to operate in harsher environments with extreme conditions, monitoring assets is becoming increasingly important
ecent severe storms in the UK North Sea have resulted in a number of floating production, storage and offloading vessels (FPSOs) being shut down in order to assess and repair the damage caused. Notwithstanding the possible safety implications for operations crew, oil and gas majors are facing weeks, if not months without a critical asset, which in turn, is having a significant impact on future production. The design and operation of an FPSO in remote locations requires detailed information on the structural response of the vessel within the local environment offshore. Monitoring of critical components including the risers, hull and mooring lines simultaneously with the local environmental forcing of waves, wind and currents at the site location, provides a valuable insight into the performance and possible extension of the integrity life of the asset. In the following article Louise Ledgard, head of oil and gas business development at BMT Group, explains that as new technology is introduced, riser design becomes more sophisticated and extension of design life is required, it becomes increasingly important to monitor an assetâ€™s performance to assist with operational decisions, forensic investigation of marine incidents and the evaluation of design codes. Over the last few years, an increase in the number of
offshore incidents1 related to FPSOs in the North Sea during extreme storm conditions has resulted in focused attention on the verification of design codes and a review of inspection procedures. With an average mooring failure projected at 8.8 years for an FPSO in the North Sea2 and the consequential damage this could have on the riser, a number of Joint Industry Partnership (JIP) initiatives have concluded that the management and audit of the FPSO integrity is required. Furthermore, indicative costs resulting in the remediation activities required for a single mooring line alone have been estimated at ÂŁ2 million for a North Sea FPSO, and many companies believe that insurance premiums are likely to rise due to the number of claims now being made. As an attractive and flexible option that eliminates the need to lay expensive long-distance pipelines, the number of FPSOs being put into service in remote locations is rising. As such, the complexities of understanding the performance of the vessel in given sea-states and the interaction of the FPSO with the subsea infrastructure, becomes imperative. Marine monitoring systems have primarily been used to provide real-time information for operational support during production with typical examples of its use being: vessel position (particularly in storm conditions); information on the metocean conditions during operation; production riser tension, buoyancy and stroke and mooring line tension for failure detection.
Furthermore, monitoring systems provide information to verify the design of the asset and provide input into fatigue calculations for mooring lines and risers. Currently, finite mathematical modelling is carried out when designing the riser configuration for the FPSO, but what is often lacking is the robust data to validate the actual local environmental conditions. Feeding this data into the design process can help to validate the accuracy of the modelling tools being used and reduce uncertainty.
The standard sensors and parameters that should be measured within the system include: 66 Meteorological: The monitoring of the meteorological conditions offshore is critical to ensuring the safe operation of the asset. In 1981, the Civil Aviation Authority (CAA) and the Helideck Certification Agency (HCA) introduced the CAP 437 standard for the UK Continental Shelf and currently recommends that meteorological parameters and motion of the helideck are measured for an FPSO. Such parameters provide critical operational information, which is sent back to shore so that companies planning any crew changes or helicopter operations are fully aware of the weather status on the vessel before dispatch. Safety of employees is of the upmost importance, therefore companies want to ensure safe take-off and landing conditions.
66 Wave monitoring: Wave induced loads are the main source of fatigue for FPSO design and wave height is a significant factor to consider for the design of the risers, as well as assessment of mooring fatigue life and hull integrity. Recording the extreme events in storm conditions also provides valuable input to the marine forensic investigation of any offshore incident. 66 Ocean current: Surface currents can impact on any offloading operations from the FPSO to the shuttle tankers and influence the response of the risers and moorings, resulting in fatigue loads. 66 Position and attitude: Measurement of the position of the FPSO is essential in storm periods to understand the vessel response to environmental forcing and the coupling of the resultant fatigue on risers and mooring lines. The position of the vessel is also critical in the assessment of any marine incident. 66 Riser monitoring: A detailed understanding of the environmental forcing to the FPSO, combined with the riser response can aid the design process and provide the input to fatigue calculations. 66 Hull monitoring: Stress induced in the deck and hull of an FPSO can be monitored using a series of long base strain gauges positioned in strategic locations on the deck and flare tower. In addition, pressure sensors installed in the hull provide information on the vertical acceleration of the FPSO
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Significant advances in technology over the last decade have meant that oil and gas majors can monitor the effect the local environmental conditions have on their critical infrastructure offshore. Sophisticated sensors on board an FPSO can provide real time information for operational support and provide valuable input into studies on the performance of the FPSO in varying sea states
66 Mooring line: Monitoring the mooring line is challenging and there is a scarcity of long-term in-situ observed data sets for mooring line tension. For forensic engineering and validation of design codes, it is essential that mooring line tension is collected simultaneously with metocean parameters on a common time base. Each of the components mentioned above are likely to involve a number of third party suppliers, therefore the challenge that oil and gas majors are faced with is ensuring they all integrate into one effective monitoring system, to provide a holistic approach and support the assetsâ€™ integrity management programme. Correct placement of the sensors on board the FPSO and full integration of the data within a common time base is vital. By carefully setting up the sensor clocks and sampling frequency during the installation of sensors at strategic locations on the FPSO, companies can use the resultant data set to
effectively study the coupled response of the vessel with the environmental and resultant dynamic loading on the risers and mooring lines to study fatigue. Monitoring of all the different parameters within this common time base can also assist with forensic investigations of marine incidents. For example, companies want to be able to match the time the mooring line broke with the highest wave that hit the FPSO. If the clocks on the mooring sensor are different to that of the wave sensor, forensic engineers will not necessarily marry the two together. Instead of working in isolation, the different parameters must be fully integrated to allow the root cause of the incident to be clearly identified. Significant advances in technology over the last decade have meant that oil and gas majors can monitor the effects the local environmental conditions have on their critical infrastructure offshore. Sophisticated sensors on board an FPSO can provide real-time information for operational
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support and provide valuable input into studies on the performance of the FPSO in varying sea states. However, to be fully effective oil and gas companies must look at the monitoring of their critical assets holistically with the end user taking an active role in the planning and implementation of an integrated marine monitoring system. It is vital that data is archived and stored in a common portal to allow engineers and operational teams to make the most of this valuable information. Only then can they feel confident that the system is indeed, fit for purpose and the risks of lost production due to repair or worse, a lengthy shutdown, are minimised. ¹ http://www.upstreamonline.com/hardcopy/news/article1314343.ece http://www.bbc.co.uk/news/uk-scotland-scotland-business-20989289 ² JIP FPS mooring integrity research report prepared by Noble Denton Europe Ltd for the Health & Safety Executive (2006)
BMT Group Louise Ledgard is head of oil and gas business development at BMT Group. Louise has a PhD in Materials Engineering and Design, a Bachelor's Degree in Applied Physics and a Masters in Business Administration. With over 15 years’ experience working within the offshore oil and gas sector, Louise helps clients to identify an optimum solution for their offshore operational and marine engineering requirements. BMT Group is a leading international design, engineering, science and risk management consultancy with a reputation for engineering excellence. From initial concept, through to design, construction, operation and eventual decommissioning, the company supports clients at every stage of the project lifecycle, driven by a belief that things can always be better, safer, faster and more efficient. For further information please visit: bmt.org
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Alastair Sorbie discusses why enterprise mobility in oil and gas isn’t just about mobile devices
hile it would be facile to suggest that a greater use of mobile devices would have prevented the Deepwater Horizon disaster, mobile working technologies are critical for meeting the far more rigorous regulatory scrutiny of the post-Macondo world. The pressure on oil and gas organisations to provide greater visibility and traceability of all aspects of their work – from planning through execution to documentation – is consequently driving a mobility revolution in the industry. According to research from analysts IQPC, oil and gas companies will spend around £113 billion on enterprise mobile applications by 2015 – and more than £5 billion on oil and gas-specific mobile apps. Yet mobile is about far more than just compliance with Health, Safety, Environment and Quality (HSEQ) regulations – vital though that is in today’s landscape. Mobility can be a powerful tool to combat new problems and pressures that are emerging in the industry. These are as diverse as a lack of project control caused by fragmented, poorly integrated systems, the increasing complexity of exploration and extraction in some of the most remote and hostile regions of the world, and the extensive use of subcontractors and collaboration between vendors. All these issues can only be overcome with the right tools and, crucially, the right mobility strategy.
Missed mobile opportunities? The oil and gas industry is certainly no laggard when it comes to mobility: according to IQPC almost four in five organisations (78 per cent) report that their company has implemented a mobility strategy or project, while tablets, laptops and ruggedised smartphones are being purchased in bulk. This shows a strong commitment to the concept of mobility, as does the fact that almost three quarters of organisations say that mobile devices will ‘greatly enhance’ operations. It does not necessarily mean that the industry is making the best use of the technology though. Take, for example, mobile applications: just one third of the world’s 50 largest oil and gas companies have created their own apps. This is significant because it suggests that even the world’s biggest firms are failing to maximise the utility and functionality of mobility. To be truly effective, mobile must be about so much more than mere connectivity with existing software and systems - it must harness the unique ability of mobile to provide a single tool that enables operatives to complete tasks and share critical information in real time. Oil and gas firms must not fall into the trap of believing that mobility begins and ends with the device. A mobile phone or tablet is merely an endpoint in a complex information infrastructure. The industry will find that mobile will be far more effective if they instead focus on how
Business priorities: control and efficiency Every oil and gas project is faced with a unique set of constraints and operational challenges, but there are two common priorities for any organisation in the industry. First, there is the issue of operational control. The scale and complexity of oil and gas projects bear close comparison to military operations, and require the same high level of command, control and intelligence as is found in the armed forces. Operational control covers everything from project management, materials management and logistics to maintenance planning, resource allocation, document management, financial and performance measurement, job reporting and more. The difficulty of managing and controlling all these operational factors is further compounded by the increasing remoteness and lack of infrastructure in many of the territories in which oil and gas firms operate. This feeds directly into the second priority: efficiency. As resources become scarcer and extraction more expensive, maximising efficiency and keeping unnecessary costs to a minimum is critical for any oil and gas project. Failure to control service projects, inaccurate delivery of equipment and spare parts, inability to manage offshore logistics effectively, unplanned downtime on assets – all these control failures have a direct and significant impact on project efficiency and overall costs. Mobile working goes some way to solving the issue of managing employees and projects remotely, but simply dishing out devices is obviously not enough to tackle these issues fully. What these organisations need is a mobility strategy that is closely aligned with the specific challenges they face.
Building a winning mobility strategy For oil and gas firms, mobility is not just a ‘nice to have’ as it is in most other sectors - it’s vital for operations. It therefore stands to reason that the more thought and attention that goes into planning a mobility strategy, the more benefits it will bring to the business. While the specific needs will vary from organisation to organisation and project to project, any successful strategy will encompass the following five principles: 1) Address specific business challenges: Any mobility strategy must constantly refer back to the two overarching priorities of control and efficiency. Mobile may not be the solution to every problem your organisation faces, but by analysing and understanding the areas where inefficiencies and lack of control is negatively affecting your business, you can focus your mobility strategy on solving the most pressing problems. 2) Integration with other systems: Above all, think beyond the device. Mobile will only
deliver its potential functionality if devices can integrate with corporate infrastructure, software and data. This is especially true when projects involve multiple operators or sub-contractors. One of the aims of mobile is to simplify the complexity of fragmentation by enabling the highest possible degree of integration with different systems. 3) Project visibility: One of the main problems facing engineering, procurement and construction contractors is the inability to record work performed until well after the event. This means that work is often not recorded at all, or is recorded inaccurately. Organisations therefore need to ensure high levels of transparency and visibility by using mobile to enable work to be recorded in real time, so project managers have immediate visibility of what’s being accomplished, while also making revisions immediately available to individuals working on projects so that they always have the latest versions to hand. 4) Asset control: In the oil and gas industry, failure of assets does not just mean lost revenue – it can easily mean an ecological disaster. Mobility strategies should incorporate Asset Integrity Management (AIM), which ensures that regular scheduled maintenance is performed, and that assets’ readiness and serviceability is documented on a very granular level. 5) Applications strategy Most traditional IT systems and software do not work well on smart devices, and even mobile-optimised websites can rarely compare to the functionality and ease of use that apps bring. For tasks that are carried out on a daily basis a specific mobile application – a reporting app for example – could save users hours every week.
Top benefits of mobility Making enterprise data and functionality available on a mobile device will deliver a number of different benefits: 66 Improved project management and control by enabling you to access and report on critical information in real-time anywhere, anytime. Project managers have immediate visibility into what is being accomplished. 66 Increased efficiency and quality in your on- and offshore maintenance and service operations by enabling field workers to interact with the software as they perform work rather than at the end of a shift or when they return to the office. 66 Better decision-making due to less administration and greater data integrity.
IFS Alastair Sorbie is CEO of IFS, a leading global enterprise software vendor to industries where asset management, manufacturing, field service management, supply chain management, or project management are core disciplines. The company serves more than 2100 companies in over 60 countries and has been providing high quality solutions since 1983. For further information please visit: ifsworld.com
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mobility can be implemented to meet the specific business issues with which they are faced.
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Jerry Worsley of OptaSense Ltd discusses the use of optical fibre sensing in the oil and gas industry
onitoring long linear assets such as pipelines has always been a balance between labour-intensive guarding, periodic point sensors or CCTV, and costly practices such as flying the line. Now optical fibre sensing is using methods previously used within the defence sector to locate, measure and report on operational, security and safety applications. Fibre-optic sensing has been used for a number of years within the oil and gas industry in a number of guises. Distributed Temperature Sensing (DTS) has been utilised within downhole applications to monitor well production, in downstream to show vessel skin temperature and as a leak detection tool within LNG terminals. Strain sensors have been utilised in risers, flexible pipes and jackets to signify fatigue. In 2008 OptaSense installed the first Distributed Acoustic Sensor systems to detect Third Party Interference (TPI) on pipelines within the right of way. Now OptaSense is not only being used to protect pipelines from damage caused accidentally or maliciously but is also being used as a condition monitoring tool, allowing the operator to control
and schedule its PIG runs, and as an online leak detection system for liquid, gas and multiphase products. Distributed Acoustic Sensing, or DAS, was originally developed within the telecoms industry to locate fibre-optic cables that carried no metallic components and were therefore impossible to trace. It was soon adopted within the security and defence sectors to protect large perimeters, borders and roads. The ability to protect long linear assets made this an obvious technology choice within the pipeline sector. Using algorithms developed from 40 years of sonar deployment, OptaSense used the knowledge gained within the defence sector to detect, locate and classify intrusion events such as personnel, vehicles, manual and mechanical digging. The same techniques are now being deployed to locate and track the speed of pipeline inspection gauges and determine the presence of leaks. The OptaSense system converts a standard single-mode fibre-optic cable (often the same cable used for SCADA communications) into an array of virtual microphones. A highly stable laser is pulsed at 10,000 times a second and the Rayleigh backscatter is monitored for signs of â€œexcitementâ€?
Four-mode leak detection
within the fibre molecules. This is called Coherent Optical Time Domain Reflectometry (C-OTDR). These are monitored simultaneously to provide an acoustic fingerprint of the pipeline.
PIG tracking Imagine having an engineer every ten meters along your pipe route reporting on the progress of the PIG. The inline inspection gauge can be heard as it passes through the girth welds in the pipe. Now imagine they are all synchronised and can therefore provide you with velocity information and that they can remember the speed and sound of every single run and are able to compare and contrast this information. This is the advantage of OptaSense. As the inspection gauge passes through a weld a pressure pulse is released along the length of the pipe. This can travel for kilometres dependent upon the product and pipe construction. The speed of the pressure wave can vary upon product type. At the apex of this chevron is the location of the PIG. Using the latest PIG Tracking Tool Software, OptaSense is able to provide location, speed and estimated
Many methods of leak detection have been and are being deployed upon pipelines throughout the world. Some are widely recognised by API standards whilst others have become more regional or product-specific dependent upon their limitations. Distributed fibre-optic temperature sensing (DTS) has been used to detect temperature variations in cryogenic products such as LNG. This provides a significant Delta at the leak point and has become an accepted solution for receiving and export terminals. Natural gas pipelines provide a smaller change at leak, and liquid products can soon reach ambient temperatures especially when combined with the attenuation effects of the ground. Although the OptaSense DAS solution is able to utilise Distributed Temperature Gradient Sensing (DTGS) as a measure, it expands upon this single leak phenomena by deploying three other measures. The combined detection of Negative Pressure Wave, Temperature Change, Orifice Noise and Environmental Strain provides a robust “AND GATE”. The most obvious signature of a pipeline leak can be the failure of the pipe itself. The rupture event and the subsequent rapid pressure drop inject vibrational energy into the pipe wall and fluid and cause propagating modes down the pipe. Similar to the signature of a PIG these can propagate for kilometres. Unlike the PIG they are static in location. OptaSense detects the leak and localises it quickly (typically less than 30 seconds) to the nearest 10m at the apex of the signal “V” shown below. The increased speed and accuracy of the OptaSense system allows remedial action to be planned immediately, reducing product exposure and excavation costs. For this leak detection mode, OptaSense has an advantage
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OptaSense showing the location and speed of the inspection tool
arrival time at the catcher location. Current runs can also be compared to previous operations, therefore providing a greater picture of the changes over time and hence an indication of hydrate build-up. OptaSense has worked with a number of ILI operators and end users to provide this service. This helps to reduce the time taken to perform the operation and to be in control of the pipeline pressures to manage the headway between multiple gauges or speed of a single unit to ensure the warranty is not breached and the tool is not damaged.
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over other acoustics-based products that use discrete acoustic pressure sensors because OptaSense can detect the “negative wave front” or “rarefaction wave” along the entire route of the pipe. If a small leak develops within a pressurised line, even if there is no major rupture event, the turbulent flow through the small orifice generates a distinct acoustic signature that can be picked up by OptaSense.
optic effects read out by the Rayleigh, rather than Raman scattering phenomenon. OptaSense can detect changes of better than 0.01°C and can be reported at per second rate to this accuracy, making OptaSense DTGS more sensitive than traditional DTS technology by several orders of magnitude. High pressure gas pipelines will not only see effects of temperature gradient change but will also experience a ground heave within the surrounding environment via Joules Thompson expansion. Fluid lines may also experience wash out of surrounding soil caused by consistent flow and saturation, thus changing the relationship between surround and sensing cable. OptaSense detects the low frequency changes caused by these short-term strain effects. The OptaSense Leak Detector Toolkit will rarely rely on one of the above phenomena alone. All leaks or breaches affect multiple aspects depending upon the product and the conditions. By fusing this information together, OptaSense is able to reliably detect and classify these events. By matching the leak location with the position of the maintenance team, response times, spill rates and excavation costs are reduced to an absolute minimum.
OptaSense monitoring turbulent flow and pressure pulse signature
Operational security OptaSense also utilise DTGS (Distributed Temperature Gradient Sensing). This can be used to measure temperature changes, and thus can also exploit this sensing modality. DTGS does not measure absolute temperature, but instead measures temperature temporal and spatial gradients with an extremely low noise floor using thermal strain and thermo-
OptaSense was originally designed as a security product, and it is therefore this application that is most mature and widely adopted around the world. To date OptaSense has been deployed in most regions including South America, North and West Africa, the Middle East, Europe and Asia. Our experience has taught us that a majority of threats are
threat will be handled. This could include email or SMS to internal reaction teams or collaboration with local police or government forces to manage the security of the asset.
not malicious. The image of an organised syndicate installing hot taps and drawing down product at will is one that has been widely used in the past. However, the common threat to operational security is that of the local farmer digging a bore hole for irrigation or construction worker digging foundations with a back hoe. OptaSense is currently deployed on over 11,000km of pipeline and we have developed the solution to provide the real information required by the operator. We have found that there is an education period required at the very beginning of every project. When we inform a typical operator that we can detect and classify activities such as people, cattle, vehicles, mechanical and manual digging they say “Yes. We want it all”. It is then that we have to explain that a 500km pipeline corridor has many of these activities happening constantly and any alarms would soon be acknowledged and ignored. Experience has taught us to use the information as a forensics tool and alarms should not only be classified but also prioritised. Activity during daylight hours may not be classed as a threat. But the same activity in the dead of night could be different. Likewise in a busy town this may be considered as normal but a remote location where activity is scarce has a different threat level. It is during this initial consultation period that we also help to develop an action plan with the client. This will include integration into other systems such as Control Systems (SCADA & DCS), CCTV or even Unmanned Air Vehicles (UAV). Along with this may be an escalation plan to formulate how the
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Activity during daylight hours may not be classed as a threat. But the same activity in the dead of night could be different. Likewise in a busy town this may be considered as normal but a remote location where activity is scarce has a different threat level
Our experience has not only taught us how to react but also how to present the information to the management team. The OptaSense online tool ensures that managers can easily view real-time or historical data to help develop their operational and security processes in the future. Types, locations and levels of threats can be presented. This helps to develop trends over the length of the asset. This quickly diagnoses where any improvements may need to be made or what effects and operational changes may have been caused. Multiple assets can be viewed from multiple locations and reports generated at the click of a button. These have been developed with the clients to ensure the required information is captured and presented. OptaSense is not only listening along the length of the pipeline but we are listening to our clients to ensure we are providing the information that they need to maintain a productive, safe and secure pipeline. In summary, through OptaSense pipeline operators now have the ability to implement a system which delivers total pipeline integrity management in real-time, delivering wide operational benefits through standard cabling, which itself is often already there.
Data in their hands
OptaSense Web Services displaying a history graph of activities over the length of the asset
OptaSense Jerry Worsley is global sales director for OptaSense Ltd, based in the UK office. OptaSense is a world leader in Distributed Acoustic Sensing and is driving asset performance by providing real-time Decision Ready Data™. OptaSense currently operates in five distinct industries – services, pipeline integrity management, critical site security, borders and military, and transport industries. For the past five years Jerry has been dedicating efforts towards the oil and gas industry, and has been instrumental on projects in North and South America, Europe, the Middle East and Asia Pacific. For further information please visit: optasense.com
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Julianne O’Leary discusses the potential issues that can arise in EU joint ventures
his article looks at a number of issues that can arise in the context of joint ventures (JVs) from an EU competition law perspective. The focus of the article is on the EU, but the issues considered could be relevant in other jurisdictions, especially those whose laws are based on EU law. More importantly, these issues are not just relevant for companies based in the EU, but to all companies doing business in the EU whether or not they have a physical presence in the EU. Broadly speaking, in analysing a JV from a competition law perspective the first question is normally whether it is a concentrative or co-operative joint venture. If it is the former it will be considered under the merger control rules and may require notification to the EU Commission. If it is the latter (for example a strategic alliance or other co-operative JV) then it will need to be analysed under the normal rules relating to anti-competitive agreements and abuses of dominance, respectively prohibited by Articles 101 and 102 of the Treaty on the Functioning of the EU (“TFEU”).
Below Julianne O’Leary, partner and Concentrative JVs head of the competition practice So-called “full function” JVs are subject to EU Merger at Stephenson Regulation (“EUMR”) provided that they meet the relevant Harwood LLP
thresholds. EU notifications are mandatory and (subject to limited exceptions) transactions cannot be completed prior to clearance. If a JV is notifiable to the EU Commission, then the EUMR acts as a one-stop-shop and none of the merger control regimes of the 28 member states apply (subject to
certain rules relating to referral back to member states in certain circumstances).
Full functionality A “full function” JV is one that acts as an autonomous economic entity. The key test of full functionality is that a JV should be capable of performing on a lasting basis the functions normally carried out by competing companies operating on the same market. Therefore if the JV is set up, for example, to solely provide services or products for its parents, and does not operate on the marketplace, then the JV would not be full function. In practice, determining whether a JV is full-function can involve a complicated analysis.
The relevant thresholds There are two sets of EU thresholds. The most straightforward requires: (i) Worldwide turnover of all the parties of €5,000 m; and (ii) EU turnover of each of at least two parties of €250 m, unless (iii) The parties achieve more than two-thirds of their respective EU turnover in one and the same member state. (There is a second more complicated test, which is designed to capture somewhat smaller transactions.) Note that it is a question of the group turnover, both globally and in the EU that is relevant. 66 It is not necessary that the parents - or indeed the JV entity itself – should have a presence in the EU.
Practical consequences Burden of notifying versus certainty It can be frustrating for companies that a deal that has absolutely no, or very little impact in the EU is required to be notified to the EU Commission. Nevertheless, the law on this point is clear. In practice if a notification has been overlooked it will often come to light in the course of a subsequent notification and can incur significant fines or, worst case scenario, nulification of the transaction. Some companies see an advantage to structuring a JV so that it meets the EUMR thresholds and is notifiable, as this gives some competition law certainty to the JV. This can be particularly attractive in industries where collaborations between actual or potential competitors are common (especially if they have been subject to competition law investigations in the past). Information exchange and appropriate barriers and firewalls Parties also need to consider appropriate information exchange and whether safeguards, including appropriate firewalls, need to be put in place. This is considered further in the article, and is equally applicable to both concentrative and co-operative JVs.
Co-operative JVs Co-operative JVs fall outside the EUMR and, as discussed previously, will be considered in the context of Articles 101 and 102. Unlike with mergers, there is no one-stop-shop for non full-function JVs. Articles 101 and 102 can be reviewed either by the EU Commission or by the national competition authorities.
A JV arrangement can fall foul of Article 101 where: 66 It has the object or effect of appreciably restricting competition within the EU; and 66 It has an effect on trade between member states. The appreciability and effect on trade elements are reasonably easily satisfied. In practice, agreements between actual or potential competitors (so-called “horizontal agreements”) cause the most concern. The EU Commission recognises that some horizontal co-operation agreements can be beneficial, but it has concerns that they can lead to competition problems. The EU Commission lists for example: fixing price or outputs, or sharing markets; or where the co-operation enables the parties to maintain, gain or increase market power and thereby give rise to potential negative market effects with respect to prices, output, product quality, product variety or innovation. JVs that infringe Article 101 can lead to serious consequences: 66 The JV agreement is void and unenforceable. 66 The parties can be subject to substantial fines (up to ten per cent of group worldwide turnover of each of the infringing companies). This can include fines on the parents where, for example, they are complicit in the JV's illegal activities or have set up the JV for an illegal purpose. 66 There is the possibility of third-party actions for damages in the national courts. 66 In addition, some national laws (including the UK) have criminal sanctions, which can involve imprisonment and fines for individuals; as well as disqualification of directors. However, a JV can be exempt from such consequences,where: 66 There is an applicable EU Block Exemption. For example, for R&D agreements and Specialisation (including production) agreements. 66 It meets the exemption criteria set out in Article 101(3).
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66 It is not relevant that the JV will have no sales or activities in the EU. For the purpose of jurisdiction, it is sufficient that the parent groups' turnovers meet the turnover thresholds. 66 Moreover, if the JV is between subsidiary companies, it is still the group turnover that is relevant.
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ď ľ There are four criteria which all must be satisfied: 66 The agreement must contribute to improving the production or distribution of products or services to contribute to promoting technical or economic progress; 66 The restrictions must be indispensable to the attainment of those objectives; 66 Consumers must receive a fair share of the resulting benefits; and 66 The agreement must not afford the parties the possibility of eliminating competition. ď ľ In the past it was possible to apply to the EU Commission for an individual exemption applying these criteria, but this is no longer possible (except in very novel cases), and the parties must self-assess their arrangements to make sure they are satisfied that they comply with competition law. 66 In certain circumstances, where the parties have a de minimis market share.
Practical consequences The main issue for clients in practice is the question of selfassessment. This can be a complex assessment of law, facts and economics. In assisting clients we frequently encounter two particular issues. The first is in relation to information exchange and the second relates to issues around joint-marketing JVs between actual or potential competitors.
Information exchanges Under EU competition law, the exchange of commercially sensitive information between actual or potential competitors is a cause for concern. The actual or potential effects of an information exchange will be considered on a case-by-case basis, as the results of the assessment will depend on a combination of factors. Certain types of information will not normally fall under the prohibition, for example: 66 Information already readily publicly available. 66 Historic information. 66 Sufficiently aggregated information. The level of aggregation will be closely scrutinised. Information that is not historic and relates to parameters of competition, such as price, capacity or costs will be considered commercially sensitive and must not be exchanged.
Information exchange and erection of appropriate firewalls between JVs and parent companies A further area where companies need to consider appropriate information exchange is in relation to parent companies and their JVs. For the purposes of EU competition law, at any rate, a JV is not part of the same corporate entity as its parent, and therefore it is inappropriate for information to
flow freely through the JV and between the parents. At a minimum, firewalls will normally need to be constructed so that sensitive commercial information about one parent (which may legitimately, in appropriate circumstances, be shared with the JV) cannot be passed on to the other parent. Equally where the JV is competing with the parents, some firewalls, or depending on the circumstances equally strong firewalls need to be constructed between the JV and both parents, i.e. to limit the flow of information from the JV to both of the parents not just with respect to protecting the other parent's information but protecting the JV information from both parents.
Joint marketing Joint marketing arrangements will not normally be regarded as a "concentration" for the purposes of EU law. Normally, a joint marketing arrangement will not qualify as a fullfunction JV because: 66 It only takes over one specific function of the parent companies. 66 There is a strong presence of the parents on the upstream market.
Conclusion This has been a very brief overview of some of the issues we typically come across in practice when advising on JVs.
Stephenson Harwood Julianne Oâ€™Leary is a partner and head of the competition practice at Stephenson Harwood LLP, a full service international law firm with over 115 partners and 600 staff worldwide. Julianne has wide-ranging practical experience and academic background in competition law, at EU and UK levels, internationally and of several member states. She has advised on a wide range of transactional and behavioural issues, across a range of sectors, at EU, UK and international level for a variety of clients. For further information please visit: shlegal.com/home
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competitors or potential competitors will always, in practice, be treated with scepticism by the EU Commission, especially where either, or both, of the parties have significant market shares in the EU, or part of the EU. Marketing arrangements which do not fall within the prohibition, or which can qualify for exemption are reasonably limited in practice. Examples include: 66 Joint marketing between non-competitors will normally fall outside Article 101. 66 Joint marketing by competitors or potential competitors where either cannot enter or remain on a market on its own, for reasons of finance, technology, experience, risk or other factors, may be exempted in appropriate circumstances.
66 It is dependent on purchases/supplies from the parents. As such, joint marketing arrangements are normally considered under Article 101. Joint marketing between
The International Marine Contractors Association (IMCA) provides an authoritative voice for its 900+ members, as Chris Charman, chief executive, explains
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I am delighted to be asked
Above A frame before ROV intervention Below Chris Charman, chief executive at IMCA
to write this introduction to the section of European Oil & Gas Magazine, which has a strong link with the marine contracting sector. The International Marine Contractors Association (IMCA) represents the offshore, marine and underwater engineering industry with governments, regulatory bodies and clients worldwide, and has well over 900 member companies in more than 60 countries. Between them it is estimated that they collectively turn over in excess of $150 billion annually and employ well over a quarter of a million staff across the world. What’s more, their vessels account for four per cent of the global shipping fleet. Without their innovation and dedication it is a salutary thought that little or no offshore oil or gas would reach markets. We work with our members in a collegiate and inclusive style to deliver safer working practices, pool knowledge and learn from each other in order to reduce risk, losses and damage to the environment. IMCA does not set standards or regulations. It is not a legislative body. Our approach is that safe and efficient operations must be coupled with a good risk culture, guidelines and attitudes. We therefore provide our members with guidance, allowing them to self-regulate rather than look to clients or governments for setting
rules and procedures. While governments legislate on a range of issues in the public interest, they cannot produce legislation for every part of an industry’s operations – nor may that be desirable. A key benefit of industry guidance is that it can be implemented and updated more quickly than legislation. This is vital in an industry such as ours with its rapidly advancing technology. Naturally, as a trade association we must also comply with international competition law (competition, antitrust and similar laws). Our stated aims include our commitment to strive for the highest possible standards with a balance of risk and cost in health and safety, technology, quality and efficiency, and environmental awareness and protection. We also aim to help our members achieve equitable contracting regimes; and provide the framework for training, certification, competence and recruitment to support and sustain the industry globally. We seek to promote our members’ common interests, to resolve industry-wide issues, and to provide an authoritative voice for our members. Our members have made a conscious decision to set the most challenging goals possible, with the ‘holy grail’ being ‘zero incidents’ – after all, they are protecting their most valuable asset, their workforce. The objective, as an industry, is
investigations are collated, anonymised, circulated to members and posted online to create a growing database of invaluable information. The IMCA database on dynamically positioned (DP) incident reports dates back over 30 years. Occasionally incidents do happen, and that’s when the IMCA safety flash system provides a fast, vital communications channel for the industry and helps prevent recurrence of the situation. IMCA publishes some 200 guidance notes and technical reports. The vast majority are available for free downloading by members and non-members alike and, where applicable, are published in a range of languages. They are a definition of what IMCA stands for, including widely recognised diving and ROV codes of practice (often cited in clients’ tender documents); DP documentation; marine good practice guidance; the Common Marine Inspection Document (CMID) – available electronically as eCMID; safety recommendations; outline training syllabi; and the IMCA competence (competence framework) guidance. In addition to the range of guidance documents, IMCA also produces safety promotional materials including pocket safety cards, posters and DVDs. The international marine contracting industry is a strong and friendly ‘family’, mostly working at the cutting edge of an exciting and critical industry. There is no greater pool of collective knowledge of our sector than ours on the planet. We constantly share knowledge – to add depth to that pool – to improve the way those in the industry work and the quality of the service they are able to deliver.
Our members have made a conscious decision to set the most challenging goals possible, with the ‘holy grail’ being ‘zero incidents’ – after all, they are protecting their most valuable asset, their workforce. The objective, as an industry, is to become the best we can at what we do, and motivate a process of continuous improvement
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to become the best we can at what we do, and motivate a process of continuous improvement. IMCA has four technical divisions covering marine/specialist vessel operations; offshore diving; hydrographic survey; and remote systems and ROVs (remotely operated vehicles). We also have five regional sections – Asia Pacific; Central and North America; Europe and Africa; Middle East and India; and South America. These sections enable members to address issues specific to their region and local area, and ensure the global applicability of the association’s worldwide activities. Regular meetings bring members together to discuss current topics and initiatives, often with guest speakers and opportunities for those interested in membership, clients, regulators and other interested parties to join members for presentations and briefing. We are very much an organisation serving the interest of our members; with member committees determining our technical work programme undertaken by our strong technical team headed by our technical director, Jane Bugler. IMCA has two core activities – Competence & Training; and Safety, Environment & Legislation (SEL). Our Competence & Training activities include the provision of guidance on competence assurance and assessment. This guidance provides members with a framework for creating their own in-house schemes for assessing and recording the competence of people working in safety-critical and other roles. It is especially designed for members who need to demonstrate the competence of their staff to clients and regulators, and to adhere to standards such as ISO 9001. Certification by industry-recognised third parties, as well as our own initiatives in this area, gives IMCA members access to a global training and competence development framework. SEL, our second core activity, promotes the sharing of experience and safety-related information among members with the aim of reducing incidents by continuously reinforcing good practice. We offer good practice guidance to industry by way of documents, seminars (our Annual Seminar is held in the late autumn and our Safety and Environmental Seminar in the spring) and dialogue. The sharing of information on incidents and near-misses is a powerful enabler for IMCA members to achieve safe, reliable and efficient operations. Details of potential hazards at the worksite and lessons learned from follow-up
Marine contracting and engineering focus
Top ROV Luso in action Middle Bridge of a dynamically positioned vessel Bottom Dive support vessel
For further information please visit: imca-int.com
A sea of
European oil & gas
Established in 2003
This ongoing growth is anticipated to increase further following the completed upgrading of AG’s geotechnical vessels, with the dynamic firm currently at the final stage of upgrading its DP1 vessel, the Geoasia, into a DP2 capable ship
, Malaysian firm Asian Geos Sdn Bhd (AG) entered the oil and gas industry as a service provider of geotechnical investigation and geophysical survey services in support of the local and international oil and gas sector. Since its inception the company has focused on developing an excellent reputation through contracts with oil majors such as Petronas Carigali, ExxonMobil and Total to become a leading player in Southeast Asia and the second largest offshore geotechnical drilling service provider in Asia for soil drilling rigs and assets. Group managing director Helmi Zulkawi discusses the success of the company over the last decade: “AG started with virtually nothing ten years ago. We have gone through rapid growth via successful ventures and partnerships with others as well as our bold decisions over key strategic investments in specialised vessels and equipment. Financially, we achieved a record turnover of $52 million for the period
ending April 2013; looking back at our humble beginning when I first started AG, I knew we had great potential, but I could never have expected the company to grow to this size within ten years. We are operating eight vessels, four of which are company owned, and our team has grown from a few employees to nearly 300 personnel today.” A catalyst for the company’s growth came in 2011, when AG teamed up with UK based firm Gardline Geosciences Limited as part of a strategy to compete on a global scale. This strategic partnership enabled AG to benefit from the immediate support it receives as a global partner of Gardline group and resulted in the formation of the AG group. “The teaming with GGL was a strategic decision that stemmed from our aspirations to expand our deepwater operation capabilities and realise our long-term plans to further enhance services in Malaysia and around the world,” explains Helmi. Since last featuring in European Oil and Gas Magazine in April 2013, AG has continued to enjoy a sizeable market share of offshore survey operations in Southeast Asia; growth that partially stems from a long-term survey contract win from Petronas this year, as Helmi highlights: “Over the last eight months we have witnessed a busy period for our vessels that are working for various clients in Malaysia and throughout Southeast Asia. Two of our geotechnical vessels, the Geos and Geoasia, continue to serve our major client Petronas; Asian Geos was also awarded with a four years of frame contract with Petronas for offshore geophysical survey services, which marked the entry of Asian Geos into the offshore survey business.” This development also completes AG’s vision of turning Asian Geos into an integrated offshore geotechnical and geophysical survey provider in Malaysia and the SEA region. The mobilisation of the AG Surveyor, a 61 metre geophysical survey vessel, in July 2013 gave AG a competitive edge in the Petronas contract bid, as Helmi discusses: “The AG Surveyor has extensive survey track records in Europe and Africa and has been designed to meet the specific requirements of the offshore geophysical survey industry. In fact, it has a built-in hull mounted multi-beam echosounder that could be used to carry out pipeline route surveys in deepwater. Another plus point of this vessel is its economical fuel consumption; the lower cost of operation gave us the edge when
meet stringent health and safety standards. With no recorded injury since 2008, the company reached a major milestone of five million manhours without LTI in September 2013. “As the MD I have always played a leading role in promoting health and safety initiatives at AG,” explains Helmi. “Safety is our business and hence we are always willing to allocate funding to support our safety programmes such as the Stop Work policy, U see U act and HSE Away Day.” With a decade of growth behind it, the future looks positive for AG as it focuses on consolidating its assets to achieve full optimisation of its vessels and drill rigs, while also proceeding with plans to boost activities in Indonesia and Myanmar. “I would like to see AG become a dominant force in providing geotechnical and geophysical site survey services, not only in shallow but also deep water. To do this we will ensure we recruit the right people who share our common vision of turning AG into an internationally-recognised oil and gas support service provider,” Helmi concludes.
Asian Geos Sdn Bhd asiangeos.com
Services Geotechnical investigation and geophysical survey services
we last bid for the Petronas contract.” Furthermore, a number of upgrade works have been undertaken on the vessel to enhance its services and improve the living conditions of crew, with a new air-conditioning system and new 2D high-resolution shallow seismic survey equipment installed. This ongoing growth is anticipated to increase further following the completed upgrading of AG’s geotechnical vessels, with the dynamic firm currently at the final stage of upgrading its DP1 vessel, the Geoasia, into a DP2 capable ship. On top of this, the installation of a large drilling rig, the AGL-75, onto Geoasia is now complete. “Because the AGL-75 can be used to handle up to 1800 metres of drillstrings, AG will be the second company in the SEA region after Fugro that can operate a deepwater capable DP2 geotechnical drilling vessel when this upgrade is completed in December 2013,” says Helmi. Despite increased demand for its services over the years AG is dedicated to delivering on-time quality services, working closely with clients to
Asian Geos Sdn Bhd
European oil & gas
30 European oil & gas
The very first subsea cable
ever installed was a copper cable that stretched from England to France on 29th August 1850. It was laid by a small paddle-driven steam tug called the Goliath, and marked the advent of using water crossings for telecommunications infrastructure. Unfortunately, by the next morning the cable was no longer working, and appeared to have been pulled up at the shore end by the anchor of a French fishing vessel. The history of subsea cable connection is both interesting and colorful, and one of the key companies that have been involved in that history since the 1850’s is Global Marine Systems Ltd. Today, Global Marine has a fleet of vessels that represents considerable engineering advances from the technology used in its first cable installation in the 1800’s, and presently
includes ROVs, cable ploughs and even a rocksaw trencher that can bury cable in rock to a depth of four metres. Today, in addition to its continued work in telecommunications, Global Marine Systems specialises in fibre cables that address the data, communications and remote facilities management requirements for offshore oil and gas fields. “Having a reliable telecommunications network to an offshore field is becoming very much the standard in offshore oil and gas production. High speed data cables have resulted in significantly reduced field risks by both minimising the amount of staff required and allowing for remote supervision of field operations,” stated Ian Douglas, CEO of Global Marine Systems. Global Marine has installed data connections between platforms, and from fields to shore ends, for a variety of companies with offshore holdings. “The newest big data trend we’re seeing in offshore fields is permanent reservoir monitoring,” added Barry Graham, sales director for the company. Also known as PRM, or sometimes as 4D Seismic, these systems have been installed by BP, Conoco Phillips, Petrobras, Shell and Statoil already, and more are in the pipeline, according to Barry. “It’s a significant investment to install PRM, and the technology
Global Marine Systems
European oil & gas
European oil & gas
Global Marine Systems
is still relatively new, but so far reports of PRM systems enhancing oil recovery rates and improving operational costs are extremely positive,” he explained. “We anticipate this technology to have a major impact on offshore fields globally.” “Many of the existing PRM systems have been installed using traditional oil and gas vessels, but we feel that our ships are a better option as they are specifically designed for smaller diameter cables, such as those used in PRM systems and telecom networks,” Ian explained. “There are a number of operational challenges for any vessel undertaking PRM installation including dynamic positioning, cable management and deployment, cable burial and water depth. We want to ensure those challenges are handled as efficiently as possible, which is why we want to see vessels that specialise in smaller diameter cable involved in the installation work.” Global Marine also offers extensive experience installing cables in difficult conditions, and has recently signed a contract with Uninett, a non-profit company that supports Arctic Circle research institutions with high-speed networks. The new networks will link to the Ny-Ålesund research station, which is the world’s most northerly research community. “We’ve had an excellent track record with Arctic cable installations, which certainly add a dimension of complexity even for us, with our many years of installation experience,” Ian commented. “I think we offered a distinct advantage for Uninett because we have that extensive track record, but also because we have equally extensive cable routing and engineering services, which are important when planning cable installations even in the most straight forward conditions.” Global Marine’s route engineers provide important engineering capabilities to minimise risks associated with subsea cable installation work. By identifying the most ideal cable
routing, defining potential seabed concerns, and evaluating all aspects of a subsea cable installation, the company works closely with its customers to promote sound economics and long-term system security. Global Marine also has unique capabilities in hardware integration for subsea cable networks, much of which can be done onboard its specialised cable laying and cable repair vessels. The company uses a test bed facility at its headquarters in Chelmsford, UK, for continuous research and development on its state-of-the-art cable jointing technology and other technology advances designed to help its customers to reduce marine costs and manage the risks of offshore cable deployment. It’s been over 160 years since that first subsea cable installation. Global Marine has had a passion for the business for all those years, while at the same time its technology, equipment and skills continually advance to accommodate the demands of both the telecommunications, and oil and gas markets.
Global Marine also has unique capabilities in hardware integration for subsea cable networks, much of which can be done onboard its specialised cable laying and cable repair vessels
Global Marine Systems globalmarinesystems.com
Services Subsea cable installation
Xylem Flow Control
Philip James Precision Engineers Ltd Philip James Precision Engineers Ltd (established 1978) is pleased to be associated with Xylem Flow Control. Gaining a reputation for service, dedication and willingness to respond to the needs of Xylem, consistently providing products of high quality and value for money. Typical components manufactured for the oil/gas industry, automotive and aerospace, include valve body parts, manifolds, prototype parts, and suspension parts, in a variety of materials. Specialising in complex surface machining, using hi-tech manufacturing techniques including 5-axis machining, Philip James Precision Engineers also offers customers a one-stop engineering service, supplying materials, heat treatment processes, surface treatments and specialist machining requirements.
European oil & gas
In October 2011
, Xylem completed its spinoff from ITT Corporation, and began a new chapter as a leading global water technology company with operations in more than 150 countries. The business has a strong history in providing pumping and water transportation solutions across residential and commercial building services, industrial and agricultural settings. Xylem is comprised of four business units: Water Solutions, Flow Control, Analytics, and Residential and Commercial Water. Each division is interconnected to anticipate and reflect evolving market needs and shares its knowledge to cover every stage of the water cycle. This model enables customers to transport, treat, test and efficiently use water in public utility. Through a number of market-leading product brands, its people offer broad applications expertise, focused on finding local solutions to the world’s most challenging water and wastewater problems. European Oil and Gas magazine spoke to Paul Aston, an expert in gas valves at Xylem Flow Control about the industry and potential for growth: “Since our inception, we have been recognised in the oil and gas industry as premier designers and manufacturers of 316L stainless steel equipment. The ability to address problems and provide solutions for control of hydraulic and pneumatic actuated process valves, both on and offshore, has set us apart from our competitors, setting a strong foundation within the industry as we continually help to deliver sources of energy. “The company’s purpose is to provide
technical support and solutions to the engineering community whilst offering well designed, reliable pneumatic and hydraulic equipment for severe service environments.” Xylem Flow Control designs bespoke systems for hazardous areas, and explosion proof severe service control systems. Under the main brands - Midland ACS and Alcon Gas Valves - Flow Control offers pneumatic valves, modular pneumatic controls and electro-pneumatic valve actuation systems. “There is a wide variety of products available within each category, designed for different applications. As an example, local control panels for hydraulic and pneumatic actuators can be supplied to meet project requirements and manufactured in 316L stainless steel with IP66/67 ingress protection, the panels can cope in demanding, hazardous and corrosive environments. Our tailor-made hydraulic and pneumatic valve control systems can be produced as manifold designs to eliminate costly pipework and fittings, resulting in weight and space savings which are crucial considerations in the oil and gas industry,” explains Paul. Xylem Flow Control’s main customers are tier one suppliers into the oil and gas sector. It also recognises the key importance of designers and manufacturers of electric, pneumatic and hydraulic valve actuators and gearboxes, including major process valve manufacturers. With a strong presence around the world in the US, Australia, Africa, Brazil, Korea, UAE, Saudi Arabia, Russia and the North Sea sector, its specialty relates to fixed or floating on and offshore platforms and Floating Production Storage Offloading (FPSO) vessels. Its global reach enables the company to understand the market conditions in general, as Paul describes: “Overall the sector is strong, and it has been continuing to grow over the past few
34 European oil & gas
Xylem Flow Control APT
Xylem Flow Control Ltd xylemflowcontrol.com
Services Global water technology company
for damage to pressure sensitive instruments, actuators and process valves. These difficulties commonly result in unscheduled production shutdowns and expensive repairs so to combat this problem, we extended our air pressure equipment range to provide solutions for a wider variety of applications,” adds Paul. The development of The Over Pressurisation Device (OPD), designed specifically for severe offshore environments, demonstrates Flow Control’s commitment to industry improvements and bespoke solutions. Moving into the new year, Paul concludes: “Signs of growth are clear within the subsea sector. In recent years the possible depths of extraction for oil and gas have become gradually deeper. Worldwide expansion is also a key trend, and enquiries are expected from areas that have not previously been big players on the map of oil and gas. Over the next three to five years we expect further growth and penetration into the oil and gas industries along with more new and innovative products aimed at supporting the market needs.”
European oil & gas
years. I’m expecting to see more growth in FPSO conversions and new commissions, with more opportunities emerging due to the flexibility and mobility of this type of platform, opposed to a fixed approach. “The oil and gas industry is facing the pressures of extracting from smaller fields, and from this comes the need to drill much deeper than was previously required, and at times at subsea levels. In these situations, it is vital that every platform is designed to be as energy efficient and productive as possible.” In the UK, under Midland ACS, the company has recently launched a new compact filter regulator to complement the existing range of air service preparation equipment. The stainless steel compact can be used across many industries, including oil and gas, both severe on and offshore, refinery, power generation, pulp and paper process plants. Paul sheds light on this design: “It has been constructed with a moulded reinforced diaphragm and fine adjustment dual springs to ensure accurate regulation for high efficiency instrument air, sweet and natural gas processes. The regulator incorporates a 5cc removable condensate manual drain bowl containing a 25μm filter, providing clean moisture free gas filtration to expensive downstream critical equipment, while still maintaining a high flow capability. “The product copes with temperatures ranging from -20°C to 80°C, with a 1bar differential flow rate of 550 litres per minute and can withstand pressures of up to 20bar as standard. Additionally, the design of the regulator means the inlet and outlet connections are on the same plane, and not only offers filter and control gas regulation, but is also simple to install and maintain. It is the ideal solution for demanding environments such as oil platforms. A 1/8” NPT gauge port is provided to facilitate the setting and maintaining indication of regulation control either visually or electrically via a transducer.” Flow Control puts emphasis and focus on the demands of the industry so that it is able to deliver tailored, bespoke solutions. This involves adapting to a range of customer requirements and requests with a clear understanding of the needs within its target sector. “We keep an eye on the oil and gas industry to work out how we can improve certain processes. An example is our approach to aid users of regulators and filter regulators. We noticed the consequences of the failure in service of such equipment, including potential
For more than 50 years APT have enjoyed a reputation for excellence in providing the highest standards in fabrication and supplying precision turned parts and components from <1mm to 42mm diameter to customers across all manufacturing industry sectors worldwide. APT is now moving into a new phase of development, entrusting its ongoing success to Angela Whitmore now appointed as managing director, supported by Nick Baller - operations director, alongside a highly knowledgeable, experienced and dedicated team of engineering professionals encouraged to harness and maintain the strong family values that set APT apart. As a valued customer, APT is happy to lend its support to Xylem and wish them all the very best in their new phase of development.
36 European oil & gas
growth Humbly Grove Energy
Limited owns and operates the Humbly Grove Oil Field near Alton in Hampshire. In the early 1980â€™s two reservoirs were discovered, the Great Oolite at approximately 3500 feet below sea level, and the Rhaetic reservoir almost 1000 feet deeper. After more than 20 years of production the original gas cap reservoir became depleted and in 2005 the field, wells and surface facilities were redeveloped as a gas storage facility following modifications that enabled both reservoirs to be utilised. The gas store at Humbly Grove boasts a working volume of close to ten billion cubic feet working with a maximum withdrawal and injection rate of 260 million cubic feet a day, and 300 million cubic feet a day from and to
the Oolite and Rhaetic reservoirs. The facility provides approximately six per cent of the UK gas storage capability and up to three per cent of the national transmission system daily demand. The National Grid quality gas is injected into the reservoir where it becomes hydrocarbon and water saturated. During export the saturated gas is treated through a dehydration system and gas treatment facility to return the gas to the national transmission system to the correct specification. During the seven years of gas storage operations, the site has withdrawn and treated almost 250 billion cubic feet of gas. Health and safety of personnel, the public and the environment is becoming ever more dominant in the field of gas storage. The Serveso Directive is the main piece of EU legislation that deals specifically with the control of onshore major accident hazards involving dangerous substances. In the UK, storage activities where quantities of dangerous substances are kept and stored, exceeding threshold levels, are controlled and rigorously monitored by the Health and Safety Executive and Environment Agency under the Control of Major Accident Hazards Regulations (COMAH). Initially the regulations were not specifically inclusive of the oil plant, the oil production facilities and the oil wells at the facility. Managing director Arthur Moors has been at the site for over 25 years. In an interview with
European oil & gas
Facing sour/ Acid Gas Compression Challenges? Unique RECIPROCATING compressor package solutions for high demanding applications – onshore and offshore → Enhanced oil recovery (EOR) → Gas lift → Gas injection → LNG FPSO www.burckhardtcompression.com
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European Oil and Gas he explains the development and evolution of the health and safety strategy of the business: “Humbly Grove, through consultation with the Health and Safety Executive, elected to bring the whole establishment under one umbrella, within the regulations, to raise the safety standards of the business and develop a common framework across the whole organisation. One of the major changes under the establishment as defined under the COMAH regulations is that the oil, the gas and the entire facility, or establishment as defined by the HSE, including the wells, the oil production and gas storage facilities, the well-sites and all pipelines now fall under the COMAH Regulations of the
Health and Safety Executive. “It’s fundamentally a change in policy, systems, procedures, culture and standards, and the way we operate the plant, maintain it and regulate it, through inspection, maintenance and contingency planning, whether that’s through routine inspection against defined key performance indicators, or conforming to much more rigorous and stringent safety requirements under the regulations and the regulatory competent authority.” The business has also been extending its facilities to improve production and increase its production capacity. Arthur continues: “Over the last 12 months we have gone through a major Capital Expenditure and integration of the plants through the enhancement of the facility. Previously, the gas storage facility functioned as a standalone unit from the oil production facility, with oil being a by-product. As a consequence of that we had issues around the oil, water and gas handling, and particularly the gas handling capabilities. To overcome this and capitalise on, and increase, oil production we’ve worked over additional wells, we’ve put new surface facilities in, made improvements to control systems, re-configured our compression
European oil & gas
Burckhardt Compression is one of the worldwide market leaders in the field of reciprocating compressors and covers a complete range of reciprocating compressor technologies. The compressor systems are used in the upstream oil and gas, gas transport and storage, refinery, chemical, petrochemical and industrial gas sectors. Industryleading technology, high-quality compressor components and the full-range of services help customers minimise lifecycle costs. Established Service Centres provide repairs and revamps, valves servicing, compressor overhauls and components for all brands of reciprocating compressor. For the Ingersoll Rand compressors at Humbly Grove, Burckhardt Compression performs scheduled services, supplies spare parts and attends call-outs. Recently, as cylinders needed relining or on-site machining, the decision was taken by Humbly Grove with Burckhardt Compression’s advice to revert to OEM standards as cylinder liners, piston rods and wear parts were all non-standard sizes. Original dimensions were used for all re-machining work and new wear parts and recoated piston rods were obtained to suit.
40 European oil & gas
LS Engineering Services Formed in 2007, LS Engineering Services is a leading manufacturer and service provider of bespoke low and medium voltage switchgear. The company supports Humbly Grove Energy with expert advice, maintenance and service of their electric motor control equipment and associated electric motors. The company has formed close working relationships with similar minded companies and is also able to offer low and medium voltage soft starters, transformers and electric motors.
system to increase our gas handling capability on the oil production facility, and as a result are increasing our oil production, which has lifted our threshold level considerably from its base volume. The facility at Humbly Grove now functions as a gas storage facility and oil production facility, working in harmony and enhancing availability, reliability and profitability to our shareholder.” The strategic importance of Humbly Grove was highlighted earlier in 2013. Following a period of well-documented study on climate
change the UK has been progressively witnessing more extreme weather conditions. The extended winter months are still surprising the population though, and the cold months that followed in 2013 through January and February to the end of March, put huge demand on gas supplies to keep Britain warm. “Humbly Grove was one of the very few gas storage facilities that managed to produce gas to the National Grid system to support the European failures of the pipe-work, pipelines and interconnectors between the UK and Europe,
European oil & gas
A.Hak Industrial Services UK completed a number of key projects at Humbly Grove Energy in 2013, the key project being the August Shutdown. A.Hak’s safe, flexible project executions have resulted in a strong, professional working relationship with Humbly Grove. A.Hak Industrial Services UK benefits from a strong pedigree in industrial services, with a recognised international presence. The industrial services portfolio includes, nitrogen purging, helium leak testing, pipeline pigging, decontamination, chemical cleaning, inspection and online tank services. A.Hak Industrial Services UK is driven to be a “Multiple Service, Single solution” provider.
A.Hak Industrial Services UK
42 European oil & gas
it was one of the few that was still capable of producing gas at a time when most other gas stores had been depleted,” recalls Arthur. With environmental issues close to heart, Humbly Grove is maintaining its position as a key business whilst operating within narrow emission allowances. The European Union Emissions Trading Scheme (EU ETS) was launched in 2005 to combat climate change and remains a major point in EU policy. The scheme covers more than 11,000 facilities in over 30 countries. It operates a ‘cap and trade’ principle setting a limit on the total amount of greenhouse gases that can be emitted. In the UK, Department of Energy & Climate Change (DECC), DEFRA and the EA have developed the Carbon Reduction Commitment (CRC) Energy Efficiency Scheme, which is aimed at improving energy efficiency and cutting emissions in large public and private sector organisations that contribute to the greenhouse gas emissions. Participating organisations are required to monitor and report their energy use. Allowances must be purchased and surrendered to offset their emissions. The scheme has been revised in an attempt to reduce overlap with other schemes, but this is currently a challenge
that Humbly Grove is faced with. Shedding light on the issue Arthur says: “We fall into both categories - the CRC scheme, and EU-ETS scheme. The two systems are totally different so while we are actually reducing our carbon emissions on one, we are finding we are increasing them on another and getting penalised as a result despite our overall carbon footprint dropping. “An example of one of the improvements that we are currently going through. We are currently investing significant capital to improve and upgrade our electrical supply to the site,
IME IME has been carrying out electrical work for HGEL for the past five years, covering dayto-day breakdowns, projects, inspections and many other electrical requirements. In the summer of 2012, IME was invited to tender for the Well Enhancement Project covering the full electrical and instrument installation at sites X and A. IME was successful in its tender and supplied a 12 man team working closely with HGEL at both managerial and ground level.
European oil & gas
44 European oil & gas
Fisher German offers propertyrelated management and project services to energy and utility businesses throughout the UK. Its clients operate in the electricity, fibre optic, gas, oil, and water sectors. Its team of 66 employees specialise in the management of pipelines and cables as well as providing professional advice on routing, legal documentation, surveys, installation and compensation. Its LinesearchbeforeUdig service receives more than 120,000 location search enquiries per month on utility owners' equipment. The safe and efficient installation and on-going management of facilities is vitally important to its clients and the economy and will only increase as regulation, energy security and the digital market grows.
European oil & gas
being a modification and enhancement of our power import capabilities. We are focused to a move from direct carbon emissions through combustion – i.e. power generation on site through gas turbines to indirect carbon emissions through imported electricity. Even though this actually creates a significant drop here in our carbon footprint overall, under legislation of the CRC scheme that has been released, when you import electricity from the grid it actually imposes taxation on the amount
of carbon emission tonnage and emissions that it is equivalent to. “So Humbly Grove is currently investing on site, with major capital expenditure to be more efficient and reduce its carbon footprint, and as a consequence of that, through the legislation that is set down through DECC, DEFRA and the EA, we are being penalised with increased taxation through carbon emissions of indirect imports.” Following breakaway from Star Energy Ltd in 2011, Humbly Grove Energy has continued to build on the relationship with its principle customer. Arthur states: “The relationship with our shareholder is very strong, we have a very good understanding, we communicate on a regular basis and they are fully aware of the importance of Humbly Grove as one of their flagships for gas storage, and as a consequence, with our parent company we are consistently looking at ways of reducing cost, improving energy efficiencies, increasing profitability, availability and reliability, to increase the benefit both on an operational and energy level and also on a financial basis. Efficiency, effectiveness and customer satisfaction are our main drivers and vision.”
European oil & gas
Humbly Grove is in discussions with the Valuation Office Agency (VOA) with regards to costs that are holding back the industry. Arthur explains: “We are actively lobbying with the VOA as far as rates are concerned at the moment. Our costs have increased over the last four years by almost 300 per cent and the rates payable to the VOA account to 25 per cent of our total operating expenditure. Its not surprising that gas storage companies and operators with those sort of overheads are not investing in the future, and it’s obviously a concern as far as the gas storage industry is concerned because I understand that the UK gas
storage can only sustain gas production for, in the region of 13 days in a year.” Summarising, Arthur concludes: “Cost reduction and efficiency are our main drivers at the moment. We are actually increasing our manning levels slightly to enhance communication and are in the process of a complete review of our surface facilities for de-bottlenecking to improve the available throughput of gas in the plant to our customer and shareholder. This includes a focus the availability and reliability of all of the surface and sub-surface facilities and equipment, with target availability during 2013 of 99 per cent. As far as the management team are concerned, anything that improves the availability, reliability, flexibility and the trading capabilities of our business must remain one of our paramount targets, objectives and business vision. We are consistently looking at the reservoir in terms of its injectivity and deliverability and we aim to ensure the plant is available to deliver what is required when the customer wants it delivered.”
Williams Shipping Williams Shipping provides Humbly Grove Energy with a range of site and transport services. Williams Shipping carries out one off transport requests through to complete rig movements throughout the UK and Europe. It has been operating since 1894 and is accredited to ISO 9001, 14001 and 18001. As well as its extensive road transport services, Williams Shipping also provides marine services, cabins and containers, offshore DNV containers and a range of storage solutions tailored to the needs of the oil and gas industry.
Humbly Grove humblyenergy.co.uk
Services Gas storage
market A future
When it was last featured
Above The LNG plant at Risavika, Norway Below The LNG vessel, Corel Energy
in European Oil and Gas Magazine during April 2010, Skangass AS was a young company jointly owned by Lyse AS and Celsius Invest AS and was in the final stages of competing its solid liquefaction plant in Risavika, in the Sola region of Norway. Three years later and LNG production at the plant is underway and it is able to produce 300,000 tonnes of LNG annually after its official opening during October 2011. Further to this major development in
the company’s history, Skangass has also had its ownership fully transferred to Lyse AS, which now owns 100 per cent of the business. Lyse AS acquired 32.9 per cent of Skangass from Celsius after both parties agreed that the transfer of ownership was the best route for the development of the company. Lyse is currently owned by a group of 16 municipalities of Stavanger, where the company is currently headquartered, with Stavanger Kommune
controlling a 43.68 per cent stake in the business. The completion of its LNG terminal plant has enabled Skangass to become the leader in small to mid-scale LNG supply within the Norwegian and Swedish marketplace. “The Stavanger plant is the second largest LNG power plant in Europe and has a production capacity of over 300,000 tons of LNG per year, which equals 4.5 kilowatt hours,” sales and marketing director Roger Gothberg elaborates. “Since we went into production we have developed the infrastructure to provide LNG to the Norwegian and Swedish markets. Our main focus has been on the industrial sector, typically metal producers, the pulp and paper industries, chemical industries and refineries. To service these markets we built a new hub terminal in a city called Fredrikstad, which is right at the border between Sweden and Norway on the Norwegian side. This hub terminal serves a local gas grid to industrial customers, as well as a being a loading point for LNG trucks delivering into the eastern part of Norway and the western part of Sweden. So far we are quite a young company and we have mainly, although not exclusively, been active in Sweden and Norway. Our mission for the future is to become the market leader in Northern Europe for delivering small-scale LNG supply to the industrial and marine sectors.” The Fredrikstad terminal came into operation during Summer 2011 and the company has acquired 16 LNG trailers to support the logistical aspect of its operation. Further to this, Skangass
European oil & gas
48 European oil & gas
ANNEBERG With more than 180 Tank trailers ANNEBERG is one of the leading providers of transport within liquid dangerous goods and waste in Scandinavia. In close co-operation with Skangass we have built up a specialised section of drivers and forwarders dealing with LNG operations in Scandinavia. Health, Environment, Safety (HMS) is a priority between ANNEBERG and Skangass, having regular theoretical and practical experience meetings to discuss HMS themes in the daily work, which make new standards and procedures for the future work in LNG.
fossil fuel that is as good for the environment as natural gas. It has many positives on the production side because it is a very clean energy. CO2 is one reduction you have with natural gas, when it is used instead of oil products, but better still is the fact that the sulphur content is basically zero. There are no particals and NOx emissions will be greatly reduced when more natural gas is used instead of oil product. It works very well for the kind of industrial customer that we attract. The next benefit is that once you have invested in a structure that can use natural gas, you have invested in a structure that can use biogas, which is renewable and a very positive product to use from an environmental perspective. Also you are not investing in infrastructure that will be useless in the future, it will definitely have applications in the years ahead.” Currently Skangass employs around 50 people, but the company expects to grow in the near future as LNG becomes an ever more relied upon energy source. The company has a pioneering lead in northern Europe’s emerging LNG market and it is keen to expand its expertise as it moves into new areas, as Roger concludes: “We are a young organisation but still have a lot of experience, especially here in Stavanger because we basically built the company and a majority of our staff have been here since the beginning. Of course we benefit from that when we introduce new people to the organisation. It is important that we use the competence that we have built up in quite a short time and we have learned a lot over the past few years that will help us advance into new areas of LNG. It is important that we pass that knowledge over to new members of the team. “I would say that LNG is in the hype if you like. It will be an energy source that will be used much more in the future, particularly in the marine market, so the future looks very promising.”
European oil & gas
has a charter with Dutch ship owner Anthony Vader for a brand new LNG vessel called Corel Energy. A second, smaller vessel, the Coral Anthelia, will be taken into operation in October 2014. To further expand its reach within the Swedish market, Skangass has entered into an agreement with Sweden’s second largest oil company, Preem, to supply LNG to its refinery in Lysekil. To service the agreement Skangass is in the process of constructing a 55 million Euro LNG terminal to supply the refinery. Skangass will supply the facility with 150,000 tonnes of liquefied natural gas a year, which is expected to reduce the facilities CO2 output by 130,000 tonnes per year. LNG is becoming an increasingly popular answer to Europe’s energy needs. From an industry perspective LNG offers a number of benefits to clients including lower operating costs, better efficiency, lower maintenance costs, better availability, a cleaner working environment and reduced environmental taxes. Owing to the numerous benefits of using LNG as an energy source, operators are increasingly turning to LNG to power their businesses. “Recently, Skangass entered into a long-term agreement with the Swedish company SSAB EMEA to supply LNG for its facility in Borlänge, Sweden,” Roger explains. “SSAB is a steel metal producer and they have facilities in three locations in Sweden. Skangass will supply LNG to the Borlänge location. The company has two ovens at this facility, one of them is running on LPG and the other one is using heavy fuel oil. What we are doing is changing the heavy fuel oven over to natural gas. We have now starting to build the receiving terminal at the site to receive LNG and SSAB is planning the conversion of the oven and that will be ready at the end of next year, so we will begin supplying from either November or December 2014. “The conversion will reduce the facility’s emissions substantially. Industries have a cap on how much they can pollute each year so by converting to natural gas SSAB can increase its production because they will be releasing fewer emissions. LNG is a double benefit for the company.” As well as allowing an increase in output across various sectors, LNG is an environmentally responsible alternative to more traditional fossil fuels, as Roger observes: “Natural gas is the best sort of fuel that you can find in the world. If you look at the environmental aspect you will never find a
49 Above Hub terminal in Fredrikstad, Norway
Skangass AS skangass.com
Services LNG production and supply
European oil & gas
Audex Pte Ltd
has enjoyed a successful and highly productive 12 months since it was last featured in European Oil & Gas Magazine in November 2012. As an industry leader in engineering, procurement, construction (EPC) and project management consultancy (PMC), the firm has further strengthened its position in the Middle East as well as in Singapore with even greater notable projects. “The past year has been an exciting journey for the company. We have successfully completed two tank terminals, amassing approximately 340,000 cubic metres of storage capacity and have also opened a 30,000 square metres workshop and fabrication yard in Fujairah,” Mr. Leong Hoi Hoong, general manager of Audex said.
Another major project that Audex has recently secured is a piping fabrication and installation works contract in Jurong Island, Singapore. This involves the conversion of existing tanks for chemical storage, a new truck loading bay and the revamp of supporting ancillary facilities. “Though there is an emphasis to finish the project on time and within budget, workplace safety is of utmost importance to the company,” highlights Mr. Leong. He also reports that this project is currently “on schedule and en-route to achieving a zero loss time incident record.” As of today, Audex’s primary business is offering integrated engineering, procurement, construction and commissioning services (EPCC) for storage facilities in the oil and chemical industries. In this area, the firm has earned an excellent reputation for delivery of premium quality and value complete engineering solutions that meet or even exceed global industrial standards. Ultimately, partnering with Audex, clients can enjoy solutions that encompass the delivery of costeffective, competitive pricing and unrivalled customer service. In 1994, Audex was incorporated as a joint venture firm between Chiyoda Singapore and Plant Engineering Construction Pte Ltd. Over the years, it has greatly progressed to become an international, leading multi-discipline company with top-rated global standards in its field. During the middle of 2011, Audex’s renowned reputation was additionally strengthened when it became a wholly owned subsidiary of PEC Ltd – a leader in international business provision for integrated trade facilitating services. This acquisition boosted Audex’s success as the firm began leveraging on PEC’s leading expertise, technology, strong financial standing to expand its business activities into greater worldwide markets and participate in larger upcoming projects. Owing to a great synergy between the parent company and Audex, another major triumph of Audex’s is the completion of Horizon Terminal Limited’s $100 million oil terminal in Fujairah, which was commissioned at the end of May 2013. Handling Class-1, Class-2 and Class-3 petroleum products, this terminal has the capacity to store more than 240,000 cubic metres of oil and will further establish the Emirate as a key regional hub in the oil and gas industry. “Audex was awarded a contract for the engineering, procurement, construction, testing and commissioning works for EFDTT terminal, primarily intended for facilitating Horizon
With a list of past achievements under its belt, Audex has attained the status of a prominent and leading complete engineering service provider to global major industries
Audex Pte Ltd audex.com.sg/default.aspx
Services Engineering, procurement, construction and commissioning
offices in China, in Chengdu and Shanghai. In 2014 and ahead, Audex will be penetrating the Chinese market with additional projects through its team of highly experienced and certified engineering specialists. “According to present developments, it is no doubt that we have witnessed a stable and steady growth in the Middle Eastern market over the years,” added Mr. Leong. “Our future goal is to continually enhance our standing as a major EPC player in the oil and gas, as well as petrochemical industries, by tailoring complete engineering services according to industrial requirements.” Audex strongly believes in developing its commitment towards every client around the world and looks forward to deepening their partnerships in a long-term manner. The firm looks ahead to go the extra mile to achieve excellence, and will continue to work towards expanding its presence in new and existing markets as an oil storage terminal specialist so as to provide fit-for-purpose as well as cost-effective solutions for every industrial client.
European oil & gas
Terminal Limited, a wholly owned subsidiary of Emirates National Oil Company Ltd (ENOC) LLC,” explains Mr. Leong. Working within a period of 22 months, Audex achieved a fruitful project mechanical completion for Horizon Terminal Limited’s oil terminal and this was according to the tight schedule set. As a result, Audex was awarded a certificate of recognition in appreciation of the valuable contribution made to this project in 2012, as well as another certificate of recognition for best EHS performance in 2013. With a list of past achievements under its belt, Audex has attained the status of a prominent and leading complete engineering service provider to global major industries. Nevertheless, the firm believes in striving for even better results and is fully aware of the latest opportunities, even in the Asian market. “We are continually looking for opportunities to expand our EPC activities abroad through both new and existing customers and to ensure excellent delivery of our complete engineering solutions,” elaborates Mr. Leong. “Through our combined efforts, Audex has managed to secure and complete projects in the South East Asia region and also the Middle East. In the meantime, we have also progressed into the African market.” When Audex last appeared in European Oil & Gas Magazine, the firm anticipated a specific increase of oil and gas activities in Indonesia, China, Vietnam and Myanmar over the next five to ten years. Subsequently, Audex has indeed made tremendous advances in these areas since then. Mr. Leong elaborates further that with the discovery of several deepwater fields in Indonesian waters, this region “has quickly become Asia’s top country for gas reserves, around 3.18 trillion cubic metres,” and with this, “Indonesia’s oil and gas industry has fast tracked,” through “attracting many investors from around the world.” With Audex’s expertise, vision and knowledge, it has been commissioned for several FEED design and EPC projects in Indonesia since 2007. Following the completion of a FEED project for an oil storage terminal expansion project in Indonesia, there are several ongoing discussions with one of the largest crude oil producers in the state for upcoming design projects in Surabaya. On top of these developments in Indonesia, even greater opportunities have emerged in China. Presently, Audex has established
sector efficient operation is naturally of vital importance. While the highest standards relating to the quality and responsible execution of operations will always and unquestionably remain of the upmost priority, it could be argued that a reluctance to explore new approaches to well construction is hampering the offshore industry in tapping as yet, unexplored cost saving potentials. Harald Strand, founder and general manager of Norway’s NeoDrill has more than 40 years of experience in engineering and drilling, and founded the company on the 2nd of February 2000 to seize on an opportunity to increase the efficiency of top-hole well construction. Through the use of its CAN (Conductor Anchor Node) technology, NeoDrill is able to reduce the amount of rig-time taken to install conductors on the ocean floor. However, despite the benefits of this technology within the offshore sector, it is found difficult to challenge established methods of operating, as Harald explains: “This is something that has become more difficult since I started in the industry 40 years ago. In the old days it was easier to bring in new technology if the drilling superintendent believed in it, whilst today the drilling operations groups have strict instructions to follow the drilling programme and not to experiment. Hence, it requires guts to dare testing out potentially better ways of doing it! “When I started the company, it was with the
objective of saving rig time,” he continues. “As of the year 2000 and throughout the following years, saving rig time was not that important to the big oil companies because they simply had too many rigs. Then during 2006 ENI accepted the technology for deepwater drilling operations and ordered two CAN units. This meant that we started at the deep end of the pool so to speak. As our first installation was at 1100 meters and the second one was at the depth of 860 meters. We had a very good start with these projects and through them the technology was proven. Up until then, 17 deepwater wells (>850m) had been drilled on the Norwegian continental shelf with an average of seven days taken to install conductors. The technical best conductor in terms of speed had been installed in four days. With the CANs we were able to install the conductor within 24 hours. “The basic idea was to develop a way to preinstall a conductor before the rig was moved into position,” Harald elaborates. “Looking around there were a few technical building blocks that we could use, one of which was a suction anchor and the other was the installation of conductors through driving using a subsea hammer. That allowed us to use a dynamically positioned vessel to install a conductor without using a drill string, which needs a vessel with a drilling facility for operation. So the development was really about taking established techniques and using them in a different way. Also we had to learn how accurately we could
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Within the offshore oil and gas
European oil & gas
install a CAN. The criterion for a conductor is a maximum inclination of one degree or better. We had no information in the industry regarding how accurately a suction anchor could be installed so this was something that we had to learn for ourselves. “During this development we learned that indeed we could install at one degree or better and that also meant that we could make a longer centre pipe of the CAN. That is important because now the center pipe became as long as the CAN itself, this could be for instance up to 12 meters (longest so far) and thus may be used as a conductor. For some well locations it has the potential to do so, with the benefit of extremely rapid installation and turn around times.” NeoDrill’s CAN products have now been matured into fully engineered solutions. For instance, through finite element analysis projects the company can compare the operation of CAN supported conductors and the performance of unsupported conductors. The CAN design was also developed taking into account soil and geotechnical information and analyses in collaboration with GeoDrive Technologies based in the Netherlands. The result of this investment of time and knowhow is a technology that provides a host of operational advantages. The benefits of conductor installation via a NeoDrill CAN include reduced rig time, resulting in a more cost effective solution, extended well fatigue life, increased axial and lateral load capacities, increased bending, fatigue and accidental load capacity, ‘fast track’ field development and accelerated production. In addition to offering a highly competitive solution the CAN technology offers a reduced environmental footprint and improved performance in terms of safe operation. Important to note is also the “recycling” feature of the CAN: once being deployed for an exploration well, it can simply be pumped out of the seabed, after which it undergoes a simple refurbishment before being deployed again for the next well. In addition to its CAN range, which is tailored to the project’s needs, NeoDrill provides additional solutions to aid installation and operational performance. The cuttings collection funnel (CCF) is designed for use on environment-controlled wells and is installed over the CAN prior to well spudding. Thus, all cuttings can then be removed via pumping either to the rig or to a disposal location. The CCF
can then be removed after the installation and cementing of the wellhead casting. The company also provides CAN Trawl Protector (CTP), for suspended well protection and wellhead support structure (WSS), which acts as a ‘repair kit’ for poorly supported wells. The WSS is installed over the conductor and is loaded with weight material for gravity and suction penetration. After installation the annulus between the WSS and the well is cleaned out and grout filled with fit for purpose cement slurry. Following its initial deployment with ENI in 2006, NeoDrill’s CAN technology has found customers and investment from a number of leading oil and gas operators. During June 2010 Statoil Technology Invest acquired 25 per cent of NeoDrill and the company has continued to deploy its CAN units for various operators such as Centrica in the Cooper field and Det Norske at its Dovregubben field, both located on the NCS. In addition to these projects, it has continued its co-operation with Statoil by installing two CAN units for the company and has successfully completed another installation for ENI this year, which is currently NeoDrill’s deepest installation at a depth of 1400 meters. This summer the first installation took place on the UKCS, where a production well CAN suitable for more than ten years’ operations was successfully deployed. In terms of proving its technology the company has seen a ‘trial by fire’ in what it considers to be the most challenging waters for its CAN units from a technical standpoint, and is confident that it will be able to deploy the technology throughout the world as Harald concludes: “We have started in what is actually the most challenging market. This is because, while our product offers advantages at all water depths, deep water with a soft seabed is the optimal candidate. Areas like the Gulf of Mexico, West of Canada, West Africa or Australia would probably have been easier to penetrate, but we have decided to first get up and running at home, which is the Norwegian and UK shelf. The fact that the technology has shown that it can save rig days is important. It is adaptable to exploration and production and when deployed correctly and in an optimal way it can work with the objective of accelerated oil. So for operators that would mean harvesting higher returns from their investments, to me this seems like low hanging fruit, but you need to have the guts to go and pick it.”
Inovatum Inovatum AS is a ROV tooling specialist working closely with NeoDrill, and it has participated in a number of their projects, where Inovatum provides ROV equipment in support of NeoDrill’s CAN installation operations: Suction lids (light construction; pressure tested to 15 BAR) ROV pump Service personnel in support of the ROV tool operations ROV operated shackles NeoDrill has also placed an order for a number of Inovatum 85 T WLL ‘INOshakles’, their preferred shackle for the future, which will enable: Shorter vessel time Improved safety in the splash zone Environment friendly (water operated) Safe and efficient ROV handling Low unit weight, easy surface handling.
Services Drilling and field development technology
Hydraulic pressure regulator Hale Hamilton
has a long history dating back to 1947, when Douglas Hamilton originally founded the company. Since that time it has been involved in the design and manufacture of high pressure (500 bar gas and 690 bar hydraulic) valves and package systems, with around 60 per cent of its output represented by custom tailored solutions. The company remained in the Hamilton family until February 2006, until being acquired by Circor International Inc. Commenting on the company’s position today, industrial sales director Ian Davies says: “Circor International is an $800 million+ NYSE organisation based out of Burlington, Massachusetts. As a business it prides itself on acquiring and developing strong international valve and valve package brand companies. The biggest element of its business today is the energy sector, where the company is very strong in upstream, midstream and downstream valve and valve packages. From a Hale Hamilton perspective, we are a $30 million organisation.” Hale Hamilton’s Industrial business is divided into two areas; Energy (Oil & Gas) and Industrial Gas. The Energy/Oil & Gas part of the business covers power generation, high pressure hydraulic applications and high pressure gases applications within a broad base of projects, working with majors including GE, Siemens and Turbomach, where the company primarily
supplies bespoke valve solutions for use within turbine packages. Within the oil and gas area, the business supplies a number of leading names including Divex based in the Aberdeen, Controls & Electrical of Singapore, Bauer Compressors as well as Occidental, Petronas and National Oilwell Varco. Its series of valves, regulators and packaged systems are used within breathing air applications, wellhead controls, blowout preventers, subsea valve actuation, and a host of other applications. The company is also active within seismic testing where it provides highpressure/high flow regulators and stop valves. Within its Industrial Gas sector, Hale Hamilton manufactures a wide range of valves, manifolds and packaged systems used
European oil & gas
loaded gas pressure regulators, as well as complete skidded valve packages for breathing gas applications. These products are designed with customer requirements in mind and often solutions are tailored to a client’s exact needs, as Ian elaborates: “Around 60 per cent of what we do is based on tailoring the product to suit the customers’ application, particularly the gasses side of the business, where we work very closely with our customers on packaging the product onto skids and into manifolds, often streamlining the customers’ processes to give them a better and more reliable product. In short, we deliver a package to suit the customers’ exacting needs.” Hale Hamilton is based in Uxbridge, UK, where the majority of its products are designed and manufactured. Circor has a strong design and manufacture base in India, which Hale Hamilton is keen to capitalise on over the coming years. The company has a mission to become the major supplier to the international oil and gas sector within the next three to five years. Part of its strategy will be to increase its footprint within North and South America, the Middle East and Asia. To support its mission Hale Hamilton gives the quality of its manufactured products the highest priority. The majority of its vital components are produced in-house in the company’s on-site machining facility. All of the company’s breathing air equipment is assembled and tested in clean rooms under ultra-clean conditions, with component products being adiabatic shock tested for safe us within high pressure oxygen systems by either CTE in France and BAM in Germany. As the company moves into 2014 and beyond it will rely on its strong engineering expertise to ensure that the brand is strengthened by the highest quality products possible. At present Hale Hamilton has a 15 strong design engineering team who are all experts in high-pressure valve design. It runs a strong apprenticeship programme, investing in training new generations of engineers and valve experts and brings in high-level graduate engineers every year. This, in conjunction with its strong product portfolio and dedicated quality assurance programme makes Hale Hamilton an industry leader in high-pressure valve technology. In closing, Davies goes on to say: “At Hale Hamilton we pride ourselves on supplying our customer with solutions which ease their processes and efficiency.”
Recently Hale Hamilton released its new generation of hydraulic pressure regulator, the Series 2835. This highly reliable new generation of regulator features ergonomic, compact design and excellent pressure control europeanoilandgas.co.uk
within high pressure cylinder filling, pressure reduction systems and hydrogen trailer valves (all being TPED tested). Included within this sector is a broad range of valves for use within high pressure industrial and medical oxygen systems, all of which carry independent adiabatic shock tests to ensure their safe use in 400 bar oxygen applications. Recently Hale Hamilton released its new generation of hydraulic pressure regulator, the Series 2835. This highly reliable new generation of regulator features ergonomic, compact design and excellent pressure control. While the company has produced hydraulic pressure regulators for many years, the Series 2835 has been developed to meet the requirements of clients and end-users, as Ian explains: “This is not a totally new product, but a development of our existing, proven range; this is technology that we have used for some years. What the Series 2835 represents is an enhanced product, which includes features that are the result of us talking directly to our customers; OEM’s, EPCs and end-users and taking their feedback to address the issues they had previously faced.” The Series 2835 has been created with a number of features that make it the right choice for use in systems requiring accurate pressure control, integrated, adjustable accurate spill control, low operating torques (which are delivered by the inclusion of an easy grip control knob and sealed for life bearing) all of which contribute to a very reliable service over an extended period involving pressures up to 690 barg/10,000psig. A large sensing piston provides highly accurate pressure control for applications less than ten barg. The adjustable liquid spill valve allows excess control pressure to be spilled back to tank at pre-determined set pressure. Hard metallic components produced to a high standard of accuracy ensure the long life of the product. The versatile regulator is produced with eight outlet pressure ranges. It is available with NPT, BSPP and SAE connections, in two, three or four port variants. Alternative body and sealing materials are available upon request to meet the requirements of NACE or low temperature applications. Furthermore, a 15,000 psig variant is planned for 2014 giving the series an even wider range of application options. As well as its series of hydraulic pressure regulators Hale Hamilton is proud to manufacture a range of spring and dome
European oil & gas
Hale Hamilton halehamilton.com
Services High pressure valves and packaged systems
Norwegian offshore fleet chooses NAVTOR ENC Service NAVTOR, an established leader in delivering innovative and user-friendly e-navigation solutions, is a preferred partner for Norwegian offshore operators. Owners representing more than 70% of the national fleet have now signed up for NAVTOR’s ENC Service, due to its simplicity and efficiency, which dramatically cuts down on navigators’ administration duties. Offshore is a hugely demanding sector, where there’s a constant focus on quality. NAVTOR understands this and has harnessed the very latest technology to create a seamless digital package giving navigators what they want, when they need it. This makes the ECDIS Mandate easy for everyone to comply with, regardless of what type of vessel they operate. Contact NAVTOR and learn how to optimise your ENC and e-navigation services.
NAVTOR’s ENC service is offered for distribution on the pre-loaded USB-based NavStick, allowing navigators to instantly download global charts and licences to the ECDIS, An online synchronisation feature ensures that the latest updates are always available on demand.
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NAVTOR AS P.O. Box 337 N-4379 EGERSUND, Norway Phone: +47 51 49 22 00 firstname.lastname@example.org www.navtor.com
Remøy Shipping AS
has a long history dating back to the early 1900s, when the company was closely involved with Norway’s busy fishing industry. The Remøy Shipping brand was established during December 1975 and today it is active within the offshore, seismic, coastguard and chartering markets with strong ties to the oil and gas industry. The company is based in Fosnavåg, Norway and currently operates nine vessels including platform supply vessels (PSVs), seismic and seismic support vessels and a coastguard ship. Remøy operates in accordance with national and international laws and regulations, paying particular respect to health and safety, environmental and quality assurance (HSEQ) practices. It is ISM compliant and holds ISO 9001-2008 (quality management) and ISO 14001-2004 (environmental management) certification in accordance with the Norwegian classification society Det Norske Veritas (DNV). The majority of Remøy Shipping’s operated fleet is PSVs, all of which are currently servicing operators on a number of contracts. The company’s Rem Stadt, Rem Hrist and Rem Mist are all on multi-year charters with Statoil. A final PSV, Rem Eir, is currently under construction with Kleven Maritime, valued at 70 million USD and is expected to be delivered in Q3/2014. This large PSV has been designed for operation
on the Norwegian continental shelf and will be LNG powered with environmental friendly operation in mind. The vessel will undertake a three-year charter with Statoil upon completion. Commenting on this new vessel and the company’s relationship with Statoil, Remøy CEO Karsten Saevik says: “The new vessel will be operating on the Norwegian continental shelf as our client requires. Statoil has an aggressive goal to reduce its carbon dioxide emissions. One such step towards doing that is to charter more vessels, driven by environmentally friendly LNG energy instead of ordinary fuel.” In addition to PSVs, Remøy Shipping also owns and operates two seismic vessels, the Ocean Odyssey, a seismic source vessel and a seismic support vessel, Geco Scorpio, which both are on long-term charters to WesternGeco. Remøy Shipping is also the manager of three third party owned vessels, the latest one being the Blue Guardian, which is currently also chartered to Statoil. Prior to this the vessel had been signed to service the jack-up rig Maersk Giant during the drilling of two wells for Ross Offshore on behalf of Det Norske Oljeselskap and Repsol. The vessel is an Ulstein PX121 and has been modified slightly for operation on the Norwegian continental shelf with an extra bow thruster, exhaust gas cleaning, as well as other minor additions The two other third party
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7 nAVtoR Remøy Shipping SignS up the fleet to nAVtoR enC SeRViCe NAVTOR, an established leader in delivering innovative and user-friendly e-navigation solutions, is proud to be chosen as supplier of navigational services to Remøy Shipping and pleased to see that the Navtor Pay As You Sail ENC service was the preferred choice. Navtor’s goal has always been to simplify complicated tasks and enhance user experience and by reducing the administrative workload, navigators will have the chance to focus on what should always be their key task, navigation. This increases efficiency, while making operations simpler and, crucially, safer. Norwegian offshore companies, like Remøy, which operates in some of the most demanding environments on earth, have clearly demonstrated that they appreciate this focus. NAVTOR has achieved a dominant position in the Norwegian offshore market just two years after the launch of its revolutionary ENC service, which is compatible with all ECDIS, regardless of make. The service is offered for distribution on the pre-loaded USB-based NavStick, allowing navigators to instantly download global charts and licences to the ECDIS, while an online synchronisation feature ensures that the latest updates are always available on demand.
European oil & gas
Navtor’s system is excellent, cost effective and simple, both to use and to update. Charts are available instantaneously for planning purposes, without having to go through a lengthy ordering process, and by using PAYS, only the charts used for actual navigation will be invoiced.
There’s a complete overview of what charts are used, and when, which makes cost control much easier. The updating process is also quick and effortless, with no files to be copied, or emails sent or received. NAVTOR is now looking to translate its dominance in offshore to new sectors, such as the cruise and ferry segment, which fall under the IMO’s ECDIS Carriage Requirement (ECDIS Mandate) in July 2014.
benteC gmbh DRilling & oilfielD SyStemS Bentec is one of the leading manufacturers of drilling rigs and oilfield equipment worldwide based on more than 125 years history and vast experience. Building on this experience, it maintains the highest quality standards across its drilling rig systems, with additional focus on health, safety and the environment. As fully vertical integrated systems provider, Bentec offers a unique combination of resources, industry experience and expertise. Customised drilling solutions: Engineering, design and manufacturing of fully customised drilling rigs Full range of mechanical drilling components Main electrical drilling and control systems Customer focused support services: 24 / 7 field support service Repair and overhauling Spare parts supply and logistics Rig and equipment upgrades Re-certification System integration and commissioning Global project management The Bentec is headquartered in Bad Bentheim, Germany, with additional production and service facilities in Tyumen, Russia and in Nizwa, Sultanate of Oman. Bentec Rigs - Advanced technology for drilling operations. Bentec rigs successfully operate in the major oil & gas fields around the world. Its drilling rig specifications vary from light units to heavy-duty ones with drawworks capacities of up to 3000 horsepower. Depending on the application and operation areas it offers any customer focused drilling solutions. Furthermore, Bentec has already manufactured and sold numerous land-based drilling rigs and equipment for the European geothermal energy market. Bentec Drilling Equipment - customer driven, field proven drilling equipment with the highest uptime As a systems provider Bentec offers a comprehensive range of major rig equipment. One of Bentec’s core competencies is its fully integrated approach. This enables the company to put together rig packages, which include the installation of all drilling systems, and to deliver comprehensive, qualified rig solutions. Bentec’s best-in-class drilling solutions help to reduce its customers’ cost of ownership due to their highest quality standards and efficiency ‘Made in Germany’. Bentec Headquarters, Germany Bentec GmbH Drilling & Oilfield Systems, Deilmannstraße 1, 48455 Bad Bentheim / Germany www.bentec.com E-Mail: info(at)bentec.com Phone: +49 5922 7280 Fax: +49 5922 72457
entering the offshore market, in challenging areas such as Greenland and Svalbard so through this it has gained a lot of competency in these environments. Competency is and will be a major issue for us to focus on,” Karsten continues. “People train and stay with us a long time on long-term contracts, working with Statoil and Apache for example, which gives the company a lot of experience. Statoil and Apache are demanding customers and their efforts in being best in class also increase our competency by expecting high levels of service.” To help develop the skills that are necessary to drive a successful business supporting the offshore oil and gas industry, Remøy Shipping works in collaboration with other companies operating within Norway to develop training facilities that will help current personnel remain up-to-date with current practices and teach the next generation of offshore workers. “We are part of a small community working with other ship owners to establish an offshore simulator to train our crew members in all facets of shipping and offshore operations,” Karsten explains. “It will be a new simulator that five shipping companies have joined forces as part of a collaboration to invest in. We all have the same needs in this area so it is something we can co-operate over instead of compete. This should be complete next year and will be located in close proximity to a new hotel currently under construction in Fosnavåg, at the mid West-coast of Norway. It has been a joint effort to support the local community and to ensure that we have access to this accommodation and training facility.” Remøy Shipping has a proven track record in operating in harsh environments in a number of different industry sectors. Its current focus within the offshore oil and gas industry has proven to be a challenging market, but one that the company has been able to expertly adapt to. With its newly expanded fleet, well trained and experienced staff and its collaborative work to improve the region’s skill set, Remøy Shipping can expect an exciting and buoyant marketplace over the coming years. “I started last year in the company so I am quite new as managing director,” says Karsten. “Since that time I have focused on trying to work out a strategy plan and have been in discussions with the owners of the company where we focus on where we are going and at what speed. There has been a lot of activity recently, so it has been a very interesting time for me to join the business.”
owned vessels, Blue Fighter and Blue Prosper, are PSVs chartered to Apache and operating on UK continental shelf. The world’s increasing need for energy solutions has meant that exploration and extraction drilling operations have become increasingly important in recent years, creating a buoyant market for offshore oil and gas. While energy operators work to bring more products to the surface, the support services provided by Remøy and its PSV fleet remain in constant demand. However, like all markets the sector can be volatile and subject to fluctuation, which is a challenge that Remøy is able to negotiate in the face of ongoing global economic uncertainty, as Karsten elaborates: “With our vessels on longterm charter contracts, changes in the market do not have as much influence on our operations. If we had more vessels in the spot market we would be more sensitive to fluctuations in the overall market, but we have quite a steady and firm cash flow with our long-term contracts. The one vessel we have in the spot market is, of course dependent on market conditions and while that has been slightly improving this year, we hope this will remain the same for next year.” Having moved into the offshore sector to coincide with the global demand for energy and the increase of activity on the Norwegian shelf, with the delivery of its first PSV the Rem Stadt during 1996, Remøy has adopted the standards of the oil and gas industry and works to ensure first-rate operating standards. To ensure that the company is able to meet the expectations of the oil and gas sector, Remøy Shipping maintains high levels of training and works to retain experience within its business as Karsten explains: “We started in the offshore sector during the mid 1990s and we were one of the first companies in our region to qualify for the ISO and ISM certifications. By 1997 we were fully able to reach the new safety standards and received the ISM certification, it was a change because there was quite a different approach to HSE in this sector in comparison to how this was for instance within the fisheries where the company originated from. “We are pleased to say that have very good personnel on board our ships; they are very well trained and have been involved in many different types of operation. A lot of our crewmembers have experience from working with the fisheries and working in harsh environments in the Antarctic. The company operated amongst others a shrimp trawler before
Carlsen Offshore Systems BV The bulk handling system is supplied by Carlsen Offshore Systems BV. Carlsen is a Swedish originated company, previously HW Carlsen AB, but relocated in Holland, in the greater Rotterdam area. Carlsen is specialised in the design, manufacturing, supply and commissioning of pneumatic bulk handling installations for dry bulk materials such as cement, barite and bentonite and similar powders. The company has been in business for well over 45 years. The characteristics of its systems are reliability, user-friendliness and low maintenance.
Remøy Shipping AS remoyshipping.no
Services Offshore supply
European oil & gas
European oil & gas
IKM Subsea Singapore has over 15 years experience in supporting Asia’s growing ROV market. The division manages the sale and operation of the company’s ROV fleet within the Asian Region. The company is owned by its parent, IKM (Instrumentering Kalibrering og Måleteknisk) Gruppen, which is a multidiscipline sub-supplier to the oil and gas industry. The group was founded during 1989 when Laboratorium AS was renamed to IKM Laboratorium AS, and has since become a global operator that is active within 12 countries. Today the group has 2500 employees and has a budgeted turnover of 4.1 billion NOK for 2013. To service the Asian market, IKM Subsea Singapore is located at the Defu Industrial area in Singapore. It has dedicated marketing offices in Singapore and Malaysia as well as reputable agents in China and India. Furthermore, the company has established a joint venture to market in Indonesia and Vietnam so that it has access to all of the major oil and gas hubs in the region. The company provides simple, inclusive solutions to its customers’ requirements in a
cost-effective manner. Its services are tailored to match its clients’ requirements and it is able to provide specialised ROV drill support, inspection repair and maintenance, construction and diving support. At present IKM Subsea Singapore owns and operates 15 ROVs for hire, which have carried out operations all over the world and have a proven track record of reliability. The company deploys the ‘Merlin’ ROV, a new generation of electric powered working ROV. The immediate environmental benefit of the Merlin’s electric power design is that less oil is used during operation, this is of great importance in the increasingly environmentally subsea sector. The Merlin has been designed and adapted to offer highest possible level of performance. Each motor is supplied from topside so that it is easy to carry on should one propeller fail. Operating at depths of up to 15,000 metres, this is a great advantage as it means that operators do not need to return the ROV to deck as often as they otherwise would. The Merlin is also designed with an open structure, which is important
Sub Atlantic Comanche Light Work class ROV and all the necessary components and personnel will be onboard the vessel to support the operation. “This is the first long-term contract in Singapore for the company. It is exciting to follow the footsteps of our Norwegian counterparts to have been doing this for many years. We hope this would be the first of many more to come,” comments IKM Subsea general manager Mahesh Govindan. “The Singapore office has expanded very quickly over the past year from operating one to five ROV systems in a year. We will continue our growth based on the market outlook.” With the support of its parent company and over a decade of experience at its disposal, IKM Subsea Singapore is well placed in its mission to claim a significant portion of Asia’s growing ROV market. The multiyear contracts that it has won with several of the oil and gas sector’s most recognised operators is indicative of the company’s strong reputation for proving world-class ROV and support services. As the world’s energy needs continue to grow and ROV exploration and servicing becomes ever more vital, IKM Subsea Singapore will be on hand to support its clients with tailored ROV solutions.
Lawson Engineers Since early 2011 Lawson Engineers has built several ‘ship of convenience’ Launch and Recovery Systems (LARS) for IKM Subsea, Singapore, these are both free-swimming and deep water Work Class ROVs with TMS. Close co-operation between the two companies achieved the required specification, design, ROV/TMS interface to the LARS and also allowed delivery under tight timescales to meet prospective contracts. IKM knows that advice and assistance is only a phone call away. Lawson Engineers wishes the organisation every success.
when operating in strong ocean currents and also provides ease of access for maintenance operations. During 2012, IKM Subsea Singapore supplied ROV systems and personnel to a number of leading operators in the oil and gas sector. Its Olympic Hera and Zeus units were supplied to Olympic Shipping, the KI Saltfjord and Sandefjord units were employed by K-line, while the Siem Amethyst and Siem Aquamarine were supplied to Siem Offshore. During May 2013, the company was awarded a comprehensive fouryear contract by Statoil for ROV drill support services, with the opportunity for extension. The contract includes operation onboard the semisubmersible drilling rig Scarabeo 5, which is a deepwater drilling rig capable of drilling down to a depth of 2000 metres. Commenting on the project, Hans Fjellanger, business development manager says: “The drill support market is a new area for us, we are therefore extremely happy that a local Norwegian owned and operated ROV business was able to beat the big foreign owned ROV companies in winning such a big contract. This is a milestone for us that will bring IKM Subsea to a new level and is according to our strategy of becoming one of the main players in the ROV industry. IKM Subsea will continue to grow in size and competence as an independent ROV operator.” The company has also recently won a contract with BEKK Solutions International to provide ROV services onboard the dive support vessel (DSV) IES Pearl, formally the Jaya Pearl. The contract is scheduled to last for two years while the DSV is mobilised in Singapore to carry out a number of IMR contracts within the region. The first project will be riser replacement, and the
IKM Subsea Singapore
European oil & gas
IKM Subsea Singapore ikm-group.com
Services Subsea ROV services
Proven AROUND THE WORLD bentec DRILLING RIGS AND OILFIELD EQUIPMENT • Engineering, design and manufacturing of fully customized drilling rigs • Full range of mechanical drilling components • Main electrical drilling and control systems • 24 / 7 field support service • Repair and overhauling • Spare parts supply and logistics • Rig and equipment upgrades • Re-certification • System integration and commissioning • Global project management
Bentec GmbH Drilling & Oilfield Systems offers a wide variety of rig packages and equipment specifically designed and customized to meet client needs. Over the years, we have established ourselves as a market leader by delivering high quality, customer driven products based on a unique combination of resources, industry experience and expertise.
Bentec GmbH Germany | LLC Bentec Russia | IDTEC LLC Oman Phone: +49 5922 7280 | e-mail: info@ bentec.com | www.bentec.com
Bentec Image Ad in European Oil & Gas (Iceland Drilling) 12/2013 | 1/1tel Full page/bleed: 210 x 297 + 3 mm
Iceland Drilling Company
steam Iceland Drilling Company has roots that extend back to 1946 when the Icelandic government began work to explore for geothermal activity to heat water for housing requirements in the country. Later, in the 1960’s began the development of steam fields at higher pressures and temperatures to produce electricity, making Iceland a leading nation in producing electricity from geothermal energy. In 1986 the company was privatised and listed on the stock market, where it stayed until 2006 when acquired by private investors, today the company is held by Icelandic private investors and major pension funds.
Since then the company has exported its knowledge to other countries around the world and is continuing to dominate with its expertise. “We have started operations in the Philippines and our work in New Zealand is ongoing. In the Caribbean we have just finished a project on the island of Montserrat and have moved over to Dominica to do another,” begins senior vice president Sturla Fanndal Birkisson. There is a string of countries located in a region known to geothermal experts as the ring of fire, and two areas of particular interest to Iceland Drilling Company are Indonesia and the Philippines. The company has recently set up offices in Jakarta and Manila and is actively looking for projects in this sector of geothermal drilling on the high mountains located around this ring: “Geothermal drilling and the foundation of knowledge is the speciality that we bring to operations, but we know that when you enter a new country there is a different culture and new regulations. It is important to set up a new network of contacts and suppliers, and these things can be a big task. So we are planning ahead to be better prepared to undertake projects in these countries.
European oil & gas
benteC gmbh DRilling & oilfielD SyStemS Bentec is one of the leading manufacturers of drilling rigs and oilfield equipment worldwide based on more than 125 years history and vast experience. Building on this experience, it maintains the highest quality standards across its drilling rig systems, with additional focus on health, safety and the environment. As fully vertical integrated systems provider, Bentec offers a unique combination of resources, industry experience and expertise. Customised drilling solutions: Engineering, design and manufacturing of fully customised drilling rigs Full range of mechanical drilling components Main electrical drilling and control systems Customer focused support services: 24 / 7 field support service Repair and overhauling Spare parts supply and logistics Rig and equipment upgrades Re-certification System integration and commissioning Global project management The Bentec is headquartered in Bad Bentheim, Germany, with additional production and service facilities in Tyumen, Russia and in Nizwa, Sultanate of Oman.
European oil & gas
Bentec Rigs - Advanced technology for drilling operations. Bentec rigs successfully operate in the major oil & gas fields around the world. Its drilling rig specifications vary from light units to heavy-duty ones with drawworks capacities of up to 3000 horsepower. Depending on the application and operation areas it offers any customer focused drilling solutions. Furthermore, Bentec has already manufactured and sold numerous land-based drilling rigs and equipment for the European geothermal energy market.
Bentec Drilling Equipment - customer driven, field proven drilling equipment with the highest uptime As a systems provider Bentec offers a comprehensive range of major rig equipment. One of Bentec’s core competencies is its fully integrated approach. This enables the company to put together rig packages, which include the installation of all drilling systems, and to deliver comprehensive, qualified rig solutions. Bentec’s best-in-class drilling solutions help to reduce its customers’ cost of ownership due to their highest quality standards and efficiency ‘Made in Germany’. Bentec Headquarters, Germany Bentec GmbH Drilling & Oilfield Systems, Deilmannstraße 1, 48455 Bad Bentheim / Germany www.bentec.com E-Mail: info(at)bentec.com Phone: +49 5922 7280 Fax: +49 5922 72457
take a local one then we will always consider it based on how good they are and how much experience they have. We have a reasonably new fleet of equipment utilising computerised technology and must train people up to operate this equipment. There are not always enough resources or good hands available so as a drilling company we are focused on education internally to develop our own personnel.
“We are looking to distinguish ourselves from the conventional drilling companies who will rent out a rig with a crew, without managing the project or offering that service. We happily take on this responsibility and work with subcontractors under the contract to help further the project. We are happy to work with power companies, investors or developers who are starting on new concessions that haven’t been drilled before, or in remote locations. As an IPM contractor we are able to offer solutions for these stages where there is not a huge technical team behind them ready to go ahead with a project. We currently have ongoing IPM contracts with Orca Energy in the Philippines, Government of Dominica on the island of Dominica in the Carribean and with Alterra Power in Iceland.” Assessing the outlook of the market Sturla has examined other regions: “We are keeping a close eye on geothermal activity in South America, especially Chile. Much like Europe there is not too much happening at the moment but there is the potential for geothermal activity. “The future is looking positive. Over the next three years we aim to become established in Indonesia and Africa as well as retaining a strong presence in our existing markets,” he concludes.
European oil & gas
“We are going to these areas with a slightly different approach in recognition of their culture. To win contracts in this region you inevitably have to have a presence, to show yourself and prove you really exist. We set up the offices to market ourselves better and be a connection, close to our customers. The resource in Indonesia is probably the biggest in the world. Around 40 per cent of all geothermal energy is stored there, there hasn’t been too much development there yet, mainly because oil and gas has been fulfilling the electrical production needs, but as this has become more expensive the governments have started preparing a change in legislation to develop this renewable possibility, so we want to be present if it starts to move,” explains Sturla. Iceland Drilling Company has a history of working with power entities owned by governments, but with a unique flexible structure offers its services to developers and investors that require a specialist in geothermal drilling. With the footprint growing in recent years further away from Iceland the company has become more visible to the world. Sturla continues: “The work we have been doing is becoming well known and we have been pulled to the table to work on the development of some projects in Africa. We are an Integrated Project Management (IPM) contractor. This means that we can supply a total service fabricated to the needs of developers who don’t have a strong background in this area. Our work in the Caribbean was carried out under one contract as have the decades of working within Iceland, and this has proved to be successful and economical for our clients. “Normally we use a mix of local service providers and companies along with our own staff depending on the location. We have resources in our company that can take care of some special services, but if it is an option to
Iceland Drilling Company
The resource in Indonesia is probably the biggest in the world. Around 40 per cent of all geothermal energy is stored there, there hasn’t been too much development there yet
Iceland Drilling Company jardboranir.is
European oil & gas
Privately owned offshore Cobro International Inc (USA) For more than 20 years Cobro International has been serving Valentine Maritime (Gulf) LLC (VMG) and its sister companies, procuring a range of equipment from pumps, welding machines and motors, through to supplying spare parts for hotel type equipment, winches, cranes, pumps, refrigeration, and pipeline equipment. Over the years Cobro has built a strong relationship with VMG, based around its high level of service, competitive prices and its unique approach to always completing a project in the most efficient and effective manner. Cobro hopes to continue this close relationship for many years to come.
construction company Valentine Maritime (VM) was established in 1990 to deliver services to the offshore oil and gas industry in the Arabian Gulf region and the Indian subcontinent. Since its inception the firm has evolved with the changing needs of the offshore construction market, thus ensuring it continuously fulfills customer demand in areas such as India, the East coast of Africa, the Mediterranean and the Black Sea. Primarily specialising in EPC offshore construction of wellhead platforms, submarine pipelines, topsides, maintenance and hook-up services, VM has emerged as a respected EPC offshore contractor in the region; the company has successfully executed EPC projects worth more than $1 billion over the last five years, working for major clients such as ONGC in India and Saudi ARAMCO. Keen to continue strengthening its service offering, VM anticipates the launch of a new yard in the third quarter of 2013 will significantly enhance its ability to
fabricate offshore jackets, modules and topsides for the oil and gas market in the future. In addition, VM has provided chartering services for more than 20 years, acquiring its first major marine asset, the Regina 250 Derrick Lay Barge, in June 1992. By 2012, the company had acquired a large fleet of 13 construction vessels and increased its level of specialised, highly skilled personnel in line with robust growth and the substantial rise of assets and revenues. VM currently owns and operates two work barges, four cargo barges, three tugboats and four pipelay barges. The most recent addition to the fleet is a DLB pipelay barge, which boasts a 1600 tonne revolving crane onboard that has enabled the company to lay larger pipelines in deeper waters and develop a presence in the heavy-lift market. As a part of VMâ€™s future development plans, the DLB-1600 crane capacity will be upgraded to 2200 MT and the barge shall be equipped with a dynamic positioning system, which will allow laying subsea pipelines and installing platforms in congested oil and gas fields. The DLB-1600 proved its capabilities in 2013 by successfully completing the Hilal-B jacket and deck offshore installation project for Gulf of Suez Petroleum Company (GUPCO). In early 2013 GUPCO awarded VM the contract for the development project involving the construction, engineering and installation of a four legged 780 tonne jacket, four long piles of 1312 total tonnes, a pile cut off and transition piece, boat landing, six barge bumpers and ancillaries and a topside deck of 440 tonnes at a water depth of 78 metres. Due to VMâ€™s ongoing efforts to add more vessels to its fleet and strengthen its business operations, the dynamic firm has extensively expanded its services in the offshore construction sector. The scope of services includes: EPC offshore construction, single buoy mooring fabrication and installation, the installation and modification of jacket, topsides and decks; subsea survey and installation, cable laying, salvage and pipe-laying. Fully prepared to carry out major offshore projects through a combination of a strong team of expert professionals, state-of-the-art equipment, targeted facilities and compliance to a strict code of conduct that ensures a superior level of safety for all personnel, VM lives up to its reputation as one of the leading regional offshore construction contractors. No stranger to challenges, VM was recently
of a 525 million AED ($143 million) contract from Petrofac International for ADMA-OPCOâ€™s Satah Al Razboot (SARB) package field offshore development in Abu Dhabi. The project involves laying 190 kilometres of submarine pipelines in diameters from 12-48 inches, the installation of a single point mooring system in the northeast of Zurku Island as well as offshore structures such as three flare platforms, four bridges, two riser platforms and lay subsea cables. This major project is due for completion in April 2016. With an established history of successfully executed projects, the future looks bright for the ISO 9001: 2008, OHSAS 18001:2007 accredited firm as it continues its commitment to meet and exceed the requirements of its clients, to improve the competences of its employees through skills development, open dialogue between personnel to encourage the exchange of expertise and also a strong team spirit. By retaining its core values throughout its ongoing growth, the company is sure to have incredible future success in the pipeline.
The scope of services includes: EPC offshore construction, single buoy mooring fabrication and installation, the installation and modification of jacket, topsides and decks; subsea survey and installation, cable laying, salvage and pipe-laying Valentine Maritime Gulf vmgulf.com
Services Offshore EPC construction
involved in the installation of the longest HDPE liner for Occidental Petroleum Qatar. The high density polyethylene pipe, at a length of 2.5 kilometres x 590 millimetre diameter x 15 millimetre wall thickness was pulled through a 2.5 kilometre long, 24 inch diameter subsea steel pipeline in one single segment. The successful shore to offshore subsea installation was operated in 20 metre water depths and provided a major cost saving to the operator as the utilisation of Inconel, an expensive, exotic material, was avoided for the overlay/lining of the CS pipeline. Completed in the summer of 2013, this project was unique and significant being the longest and biggest outside diameter HDPE pipeline pulled in a single string for offshore facility. Committed to executing awarded projects with maximum efficiency, VM has experienced a steady growth over the last 20 years. The company is maintaining its plans to achieve further growth in the future. These ambitious plans have been strengthened through an award
Valentine Maritime Gulf
European oil & gas
last Built to
European oil & gas
Located at the northern end
Dale Power Solutions Dale Power Solutions recently manufactured and commissioned secure power systems for a major upgrade project at BP’s Sullom Voe Terminal. Industrial ERSKINE Uninterruptible Power Supplies (UPS) were provided by Dale for installation in an electrical substation and control room, where these UPS now provide a high quality source of continuous power for essential loads associated with the gas processing plant. The Dale Power Solutions equipment includes dual 20kVA AC UPS and dual 200A DC UPS backing up controls and instrumentation, while an additional 10A DC UPS supports switchgear operating in the substation.
of the Shetland Islands, the BP operated Sullom Voe terminal is one of the largest of its kind in Europe, producing its eight billionth barrel of oil in mid 2010. Constructed between 1975 and 1981 and covering 1000 acres, Sullom Voe’s main purpose is to handle production from 38 oilfields in the East Shetland basin and to act as a buffer between these fields and the tankers that ship oil to refineries across the globe. Production is received through the Brent and Ninian pipelines East of Shetland and through the Clair pipeline and shuttle tanker West of Shetland, with massive investment plans currently in place to cope with the future influx of North Sea onstream oil and gas projects. “Sullom Voe was built for the production of around 1.3 million barrels a day back in the 1970s and in 2010 reached a major milestone with eight billion barrels of oil. Its capabilities are to take hydrocarbons from offshore to stabilise the oil, to split the hydrocarbon into oil and gas and to then export the stabilised crude oil by tanker to refineries. Over the past ten years we have been 99 per cent available to our customers,” explains Peter Miller, vice president of North Sea Operations (Midstream), at BP. “Approximately 28 different companies have interests in the terminal and we are working together to invest in a multi-million pound intervention programme to give it a new lease of life. This is a very simple programme of shutting down parts of the site for renewal, putting up scaffolding, taking off insulation, replacing lines and returning all of the metal to the thickness it needs to be. We are doing this to ensure the site is fully operational throughout 2020, 2030, and 2040; a major task considering a lot of the equipment has been in constant operation since the 1970s.” Already more than a decade past the period it was designed to last, the ageing terminal requires
a major upheaval that is expected to last eight years. These changes are in line with BP’s plans to invest £3 billion on the development of the Schiehallion project and a further £4.5 billion on the massive Clair oil field. “Clair is a very exciting field with between seven to eight billion barrels of oil in place and is Europe’s largest reservoir,” explains Peter. “BP is the operator of this field and is currently investing in its development. The oil we recover will be transferred through Sullom Voe. The project is going very well, with BP confirming the safe installation of the platform structures in 2013. From here, the rest of the platform’s construction is ongoing and it is expected to come onstream in 2016.” Originally discovered in 1977, the Clair field is located 75 kilometres west of Shetland and spreads across a vast 220 square kilometres, in water depths of 140 metres. The Clair Ridge development will boast the capability to produce approximately 640 million barrels of oil over a 40-year timeframe, with peak production anticipated to reach 120,000 barrels of oil per day. Facilities will consist of two bridge-linked steel fixed steel jacket platforms and topsides, one of which will be a drilling and production platform and the other will be for quarters and utilities. Furthermore, BP and its co-venturers are also proceeding with a two-year appraisal programme, named Greater Clair, which involves looking into the potential in developing a third phase of the Clair field. Starting with a two year programme to drill five appraisal wells, the number could increase to between eight and 12 wells if results are positive. Meanwhile, the Schiehallion oil field was shut down in April to make way for its £3 billion redevelopment, which could last up to three years. “There is still a lot of oil left in Schiehallion, which is why we are investing in a brand new floating, production, storage and operating vessel (FPSO) vessel that
we can. To supplement that we are hiring, and continue to hire BP staff from around the rest of the UK who will come and work on rotation here,” highlights Peter. “We are also looking at all of our capability and ability to support the work and accommodate the people, as well as our ability to have that number of people working here safely. There are certainly a lot of employment prospects here.” Focused on bringing these investments into fruition, BP is creating a positive future for Sullom Voe and its operations in the Shetland Islands, as Peter concludes: “The vision for the terminal is basically to continue the success of the past through being online, available and running at lowest possible cost. Although this involves us spending a lot of money in the short term, it will get the terminal in a place where its life can extend to 2020, 2030 and 2040. Our strategic plan is nothing more complicated than that; we aim to be here, be operating, be safe and be efficient - as we have been for the past 30 years.”
Sullom Voe Terminal bp.com
Services Handles production from oilfields
will be stationed on the oil field. Again, the hydrocarbons from Schiehallion will come through the terminal, hopefully for many years to come,” says Peter. To cope with the large increase in offshore production, new facilities at Sullom Voe include a plant that will be utilised to sweeten the gas that is produced at Clair Ridge, which will involve the removal of hydrogen sulphide so the gas can be used at Sullom Voe and also exported to the Magnus field – where it is injected into the reservoir to increase recovery (EOR scheme). BP anticipates more than 1000 people will be based at Sullom Voe throughout the development process of these major upgrades, almost doubling the current 220 staff and 300 contractors based at the terminal. In preparation for this, BP is currently searching for experienced oil and gas personnel, particularly trained engineers, to work at the terminal. “We have ongoing employment prospects in the Shetland Islands and aim to draw as much of our workforce from the Shetland Islands as
Sullom Voe Terminal
European oil & gas
European oil & gas
Lindsay-Blee & Co Lindsay-Blee & Co Ltd is a progressive international bunker brokerage. Lindsay-Blee has partnered with SAL to deliver cost efficient, timely bunker supplies to SAL's fleet. With a combination of market intelligence and expertise, Lindsay-Blee has helped reduce costs and streamline purchases in what is often a very difficult market to navigate.
SAL Heavy Lift
GmbH, a member of the “K” Line Group, is one of the leading carriers worldwide specialised in the transportation of heavy lift cargo. This includes equipment for the oil and gas industry, offshore wind, cranes, heavy machinery, and floating cargo. The company is headquartered in Hamburg, and maintains an international network of agencies and subsidiaries in Japan, China, Australia, UK, Finland, Singapore, the Netherlands, and the US. In order to deliver its services SAL Heavy Lift owns and operates a fleet of 16 modern heavy lift vessels. These are characterised by their lifting capacities of up to 2000 tonnes SWL, low draft, voluminous intake capacity, and high speed of 20 knots. “We also have an in-house engineering department which develops innovative transportation solutions for individual customer requirements,” adds Lars Rolner, CEO and managing director of SAL Heavy Lift. “One of our great advantages is our fixed crew, which is employed by the company, and is well-educated by the “K” Line Maritime Academy,” he continues. “We have developed a very strong corporate identity throughout the entire organisation, and always comply with the
highest industry standards, with all staff trained and briefed according to task. Safety is our highest priority in all aspects of our business and is never to be compromised upon.” Turning his attention to the areas where SAL Heavy Lift has seen the most growth, Lars says: “Apart from our heavy lift semi-liner service from the Middle East to Far East, and vice versa, SAL Heavy Lift is deeply involved in a number of larger projects involving lifts of above 1000 tonnes. This includes the loading of a living quarter of 1425 tonnes, and measuring 42x37x36-metres – a total of 54,353 cbm, in Rotterdam, the Netherlands. With a tight timescale of just two weeks planning and preparing, SAL Heavy Lift was able to make all of the necessary arrangements. This included the design, manufacture and certification of tailor-made equipment, and MV Svenja’s standard equipment also had to be adapted to this unique job. “After loading the living quarters from a barge into the hold, the vessel transported the cargo with an open hatch and overhang of 20-metres to Geoje, Korea. Due to the huge co-operation of all involved parties, the project was completed
He concludes with SAL Heavy Lift’s overarching vision: “We want to expand further and grow within the super heavy lift market and the offshore installation segment. With our modern fleet combining transportation and offshore installation, we see great potential for the installation of mooring spreads, transition pieces, foundations, tidal turbines, and oil and gas equipment.”
SAL Heavy Lift sal-heavylift.com
Services Transportation of heavy lift cargo
within the expected time frame.” Meanwhile, the MV Lone has recently broken the Bremen port record for its heaviest cargo to date, as Lars elaborates: “This was for a ship loader of 775 tonnes, measuring 57.89x23.20x34.80-metres, which had been built directly on site at the Port of Bremen, which is Europe’s biggest port for heavy cargo. The biggest challenge was to keep the ship loader’s balance while being lifted, so to generate counterweight special water pockets, each capable of holding up to ten tonnes additional weight, were fixed on the cargo and regulated during the whole lifting operation. “In this way, a safe embarkation was ensured. The entire loading was completed successfully in only three hours due to the excellent co-operation of all parties involved. After two more days of thorough cargo fixing, MV Lone made its way to Port Cartier in Canada, where the ship loader was discharged smoothly,” he continues. At the end of 2012 MV Lone was awarded its first offshore installation contract to be undertaken using its DP2 system. The success of this project saw the vessel win one of its most high profile projects – assisting with the removal of the Costa Concordia wreck. The Lone transported and installed several of the large platforms that the wreck now rests on, the largest of which weighed 1000 tonnes. Furthermore the MV Lone installed all the sponsons on the port side, which assisted in the righting of the vessel and ultimately the re-floating of it. The final part of the contract was the largest lift of all - the blister tank. This structure was ultimately attached to the bow of the Costa Concordia to assist with re-floating but also to ensure the bow didn’t break off during the righting process. Weighing 1500 tonnes and comprising of two hinged sections, the complete unit was lifted using both the vessel’s cranes from a barge and set down on the water for towage to the wreck. The general freight market may be under pressure with rates particularly competitive, but within SAL Heavy Lift’s niche segments business remains good. Describing the changes that have been made in the company throughout the year, Lars notes: “We have established SAL Offshore B.V. in the Netherlands, which with a dedicated team of well experienced commercial engineers and HSEQ people originating from the offshore industry, will bring our company the expertise needed to successfully operate in the offshore field.”
SAL Heavy Lift
European oil & gas
interests In September 2012
European oil & gas
Below Large cable-laid sling in Rotterdam workshop
a single, market-orientated organisation was officially established. The creation of Hendrik Veder Group was the result of a merger between three companies; Hendrik Veder, RopeQuip and European Rope Services. As a sole operator, Hendrik Veder entered the steel wire rope product industry in 1800. With an excellent reputation in the heavy offshore lifting industry it has been creating tailor made solutions for, amongst others, maritime services, lifting and the rigging industry ever since. European Oil and Gas Magazine spoke with Hans Struijk, sales director within the group: “Having registered as a one company organisation, we chose to operate under two names,” he explained. The group’s interests in the energy market would be managed by the historically established Hendrik Veder name, and the supply to the wholesale market would be through RopeQuip. “By using two trade names we are able to keep a clear identity within the markets.
“We have an enormous production and good distribution capacity. Geographically we limit ourselves to the European market as we have a fair share in many different applications. To service these areas we have satellite sales offices in France, Germany, Poland, Scotland, and England,” he continued. Adding to its portfolio, in April 2013 the group purchased the G. van der Lee rope factory. Explaining the fundamental beliefs, Hans said: “We believe in craftsmanship, and its history. The new acquisition exists with a strong background that compliments our principles. It has a very old factory, and it’s a very old company.” Van der Lee was established in the 16th century and remained within the family, making it the longest family-owned business in the Netherlands. “We foresee a great future for the company within our group. It provides us with a lot of knowledge and production capacity in the field of high performance fibre ropes which can be used in our operations. It is the main, and the last, such operating facility in the Netherlands, and to our European clients it is of great importance that from a product liability and responsibility perspective we are not just a trader but also a manufacturer ourselves,” he confirmed. Reviewing the European market Hans assessed the financial goals: “We have an interest and strategy to grow our business and our footprint within the European market. Today the business has a turnover of 62 million euros and we will grow our business over the next three years to a 100 million euros turnover. We are driven to remain as one of the top three players servicing our clients.” To develop in this way the company is focused on its clients. Hans addressed this vision: “We can make a difference in providing a quality of services to our customers by securing availability and a high level of craftsmanship. We believe that this has been underestimated for a long time in the industry. Today, many people forget that modern equipment must be produced, handled, and assembled by knowledgeable skilled people. We believe that by keeping control of that aspect our business will grow securely. “Being a main player, we have a good understanding of the areas we supply. Energy is a market where we must follow our customers both in size as well as in the type of products, and the level of quality required. As our top clients are moving towards geographical areas like the arctic and extreme deepwater, which are not easily serviced, there is an increased demand
months. We do not just present ourselves as a provider of certain products or services. With our direct communication with clients we are selling a truly one-stop-shop service for the lifting and mooring industry. Our high-profile clients are looking for somebody who can supply a project and remain as a partner providing servicing, as well as assisting in initiating solutions for projects.” Shortly it will be announced that Hendrik Veder Group has established a new strategic partnership in Scandinavia, further enhancing its growing resources. Looking forward Hans commented: “You can’t do everything from a distance. You must have a capacity to be closer to the customers. That means that geographically we must be looking for opportunities. As a result we have an add-on strategy. We will be growing our business in the European market by organic growth as well as purchasing businesses. We all know that turnover costs money and you must plan where you want to go, and you must be sure that you can handle the additional business.”
Above Endless cable-laid slings up to 304 mm (12”) diameter
Hendrik Veder Group hendrikvedergroup.com
Services Steel wire and fibre rope solutions, products and services
for the highest level of quality of materials, and it is our goal to service them, if necessary on the locations where they operate. So we follow our customers and we need to be prepared with the highest level of equipment,” he adds. As a manufacturer for heavy industry the group faces pressures on its flexibility, and seeks continuous improvement in its product scope. “We have a natural method of developing sophisticated solutions. We look at the demand and by remaining in continuous contact with our clients we are able to supply the correct products. If we are unable to provide the solution ourselves we will source from other companies. It is that level of understanding that sees us achieve results,” explained Hans. Hendrik Veder Group was at Europort 2013 in November. This is the latest in a series of exhibitions it has attended. Hans spoke of this aspect of sales targeting: “It’s our continuous strategy to present ourselves in exhibitions around Europe, and we are already planning a presence at a further nine over the next 12
Hendrik Veder Group
European oil & gas
brand A growing
European oil & gas
During the past 15 years
STATS Group has evolved from a two-person start-up business to a firmly established brand with a strong global presence and an annual turnover of £26 million. The company was founded in 1998 by managing director Peter Duguid and Lorraine Porter, a brother and sister team local to the Aberdeen area. Over the course of its history the company has continued to expand and diversify and now offers a broad portfolio of process and pipeline isolation, intervention, repair, subsea and shutdown services worldwide. The company’s success has been built on a culture of innovation, value and fast response, allowing it to transition through several defining milestones during recent years. During 2009 STATS Group opened a purpose built headquarters building on a four-acre site at the Midmill industrial estate in Kintore, just outside of Aberdeen. The total investment in the facility was valued at £5 million and provided 40,000 sq ft. of workshops, storage and testing facilities as well as 10,000 sq ft. of office space. Remarking on the move STATS’ managing director, Peter Duguid, commented: "We have vastly increased working space to extend our range of tools and increase our product development and we now look forward to bidding for larger and more complex work scopes. While other businesses are contracting, we are determined to maintain a measured drive towards growing the STATS brand globally, and we now have the capability to recruit additional staff to achieve our objectives." During February 2012 STATS Group marked its second big milestone when it received a £7.8 million equity investment from the Business Growth Fund (BGF). The BGF was established to support the UK’s fast growing smaller and medium-sized enterprises (SME) and the investment in STATS marked the Fund’s first entry into the oil and gas sector. Regarding the investment BGF regional director for Scotland, Simon Munro said: “Our investment in STATS is a milestone for BGF as our first in the vibrant oil and gas sector. STATS' highly specialist approach to pipeline isolation, and in-depth understanding
of the technical issues involved, results in safe operations and significant savings for its clients. "I am hugely impressed by what Peter Duguid and his management team have achieved to date and have no doubt that there is much more to come. As a technically differentiated business, offering unique products to a large and growing international market, STATS represents exactly the sort of business that BGF wants to invest in." STATS has not been slow to capitalise on the boost provided by BGF’s investment. During the following 12 months it has relocated its Canadian holdings to a new office and workshop facility in Edmonton, opened a new facility in Abu Dhabi in the Middle East and established a new technical support centre in Cumbria, UK. In addition to these, the company is in the process of opening a workshop in Texas, which will give STATS a truly global footprint. COO Dave Shand expands: “Within oil and gas it is often a small world and customers that operate in the North Sea also work internationally, and it has primarily been our previous clients who have asked us to assist them elsewhere. Initially these are one-off projects, however once we have established those projects we have created bases from which we can offer further services throughout the world.” In 2012 STATS Group was also awarded a global frame agreement by BP to provide pipeline isolation and intervention services. STATS has worked with BP in the past but the three year agreement formalises the relationship covering all BP’s regional business units. STATS has committed to developing industry best practice by working with BP and three other contracting parties to develop and promote industry standards. Recent projects performed by STATS on BP assets include workscopes in the North Sea, Azerbaijan, Angola and Trinidad. STATS Group is a trusted partner in providing process and pipeline isolation and intervention services. Its dedicated team offers a consultation service to assist operators in assessing the optimum solution for their operational requirements. Pipeline intervention and isolation can be achieved using STATS’ patented fail-safe BISEP™, which provides double block and bleed isolation deployed through a single full bore hot tap penetration. This high integrity isolation is provided by the spherical BISEP head, which houses twin compression seals and provides a facility to bleed and monitor the intermediate annulus. The seal annulus port proves and monitors the seal integrity before
includes all equipment to isolate the pipelines prior to repair, provision of call-out services to maintain the equipment in a state of readiness of deployment, as well as personnel to assist in the field deployment, tracking, operating, monitoring, and retrieval of the tools. The tools will be located in storage for up to ten years on a standby status, awaiting call off to complete live projects in Qatar should an emergency deployment arise. Concluding with an outlook for the future of STATS Dave says: “I can see the company tripling in size during the next three to five years. The demand is certainly there, as the infrastructure of pipelines is not getting any younger. As clients look to extend the lifetime of their assets they are going to need more and more isolation and repair services. “The most importing thing for us going forward is building good, solid relationships with our suppliers, who we consider to be part of our team. It’s about building long term relationships and helping to encourage mutual growth.”
STATS Group statsgroup.com
Services High integrity pipeline and infrastructure solutions
and during intervention work. This technology revolutionises the market with significant safety benefits and fail-safe features compared to traditional line stop technologies with cup seals and additional bleed ports. Furthermore, the company differentiates itself through its application of engineering solutions as Dave points out: “We have got competition but our competitors are big established companies whereas the market we cater to is for more tailored, engineered solutions to the pipeline isolation sector. Because we are smaller we can be flexible and tailor solutions exactly to our client’s needs.” STATS is in the final stage of Factory Acceptance Tests for a range of patented remotely operated Tecno Plugs™ for Qatargas. The multi-million pound contract covers the design, manufacture, test and storage of a new range of high integrity Remote Tecno Plugs for 32”, 34” and 38” pipelines, which will become part of Qatargas’ Emergency Pipeline Repair System (EPRS). The EPRS provision
European oil & gas
European oil & gas
solution The clear
was installed by the Dutch company AkzoNobel in 1994. The name originates from macro porous polymers, the material developed in the 70’s and used as controlled release agents for medical applications. In 2006 MPP was acquired by Veolia, the largest water treatment company in the world. Most of its business activity is based around the MPP technology for extraction (MPPE) purposes, as managing director Erik Middelhoek begins: “We can remove dispersed and also dissolved hydrocarbons from water. It doesn’t matter where that water comes from, whether it is ground water, wastewater or produced water from oil and gas. We can reduce hydrocarbon levels down by 99.9999 per cent, which is beneficial to oil and gas companies who have to meet stringent legislation. They are looking for proven technologies that can remove dispersed but also dissolved hydrocarbons at these separation levels. MPPE is the clear solution for this process. It is robust, low in maintenance and is one of the best available options suitable for this market.” All offshore operations allow for a direct discharge to sea after MPPE treatment as all hazardous compounds are removed.
Onshore discharge often requires additional biotreatment for (non-hazardous biodegradable) COD removal. In some cases it is efficient and environmentally friendly to treat the MPPE effluent up to boiler feed water quality by adding additional treatment units as has been done at the Pluto LNG plant of Woodside in Burrup. The Pluto project clearly demonstrates the advantage of Veolia by offering an integral EPC solution for the treatment of wastewater with additional oil recovery and re-utilisation. “Our world-wide footprint helps us enter new markets confidently so for example, we are involved in business in Korea where we utilise the support from our native Korean colleagues who are able to overcome the cultural and language barriers. It’s a great help in overcoming the language barrier that would otherwise exist,” says Erik. In today’s market operators require equipment to be designed with a lifetime of 25 to 40 years, and be adaptable to new projects mid way through its life span. As the business expands to new areas Erik notes: “It is quite a challenge to meet these demands that have implications on cost, delivery periods, and influence the quality of materials that we purchase. Achieving this has
time,” Erik adds. The future is looking very promising for MPP Systems as Erik concludes: “The fact that MPPE enables Zero Harmful Discharge and the flexibility we offer potential clients makes us a very attractive option. We aim to deliver systems with minimal deviation to the specification. Our technology has a high removal efficiency, no waste streams, a 100 per cent oil recovery, a small footprint with low volume and weight compared to other technologies. “We are always looking five years ahead. Shell is planning to build up to ten more FLNG vessels in the coming ten years and our work on these will remain our focus, keeping Australia and other stringent legislation developing countries in vision for the near future. We also plan to continue to work on some other interesting developments. Beyond hydrocarbons we are developing processes for the removal of other harmful components from produced water and interest in this area will increase over the next decade.”
We can reduce hydrocarbon levels down by 99.9999 per cent, which is beneficial to oil and gas companies who have to meet stringent legislation
VWS MPP Systems vwsmppsystems.com
Services Waste water treatment, specialising in Macro Porous Polymer Extraction (MPPE)
European oil & gas
been one of the most striking developments in the last couple of years.” Erik recalls the company’s initial steps into the market and its continued success: “The first stringent legislation focusing on Zero Harmful Discharge (ZHD) of water was in Norway, and MPP held a relatively good position as one of the few technologies that could do the job. We had interest in the UK, Danish and Dutch shelves of the North Sea and have a couple of operations there. Today in Australia a large portion of the gas fields are being discovered and developed. Legislation there is similar to Norway with a policy to reduce the harmful discharge as much as possible. One of the sole technologies that can do that is MPPE.” MPP Systems was preselected by Shell Global Solutions and was awarded a contract by Samsung Heavy Industries to supply an MPPE water purification unit to a Floating Liquefied Natural Gas (FLNG) facility. The MPPE unit will be used for Shell’s Prelude FLNG project in Australia, the largest offshore floating facility
VWS MPP Systems
ever built in the world. “It is one of the major projects we have been involved in. In June we delivered the technology to Samsung in Korea, which is installing the MPPE unit in the hull of the vessel. “Currently we are manufacturing an MPPE unit for the Ichthys LNG project of the Japanese company Inpex. The Gas Produced Water will be treated on the Floating Production, Storage and Offloading (FPSO) vessel laying next to a Central Processing Facility (CPF). The gas will be piped from here to an onshore LNG Plant in Darwin. More Australian LNG projects are in the pipeline so we expect to be in Australia for some
European oil & gas
Echoes out of the
In 1994 industry expert Les Ford founded Sonar Equipment Services (SES) and began working extensively with key components to produce marine survey equipment designed to meet customerâ€™s needs. With 15 years of experience, the company today supplies engineered and trusted products to the oil and gas industry, construction industry and renewable energy sector. The company was founded with the concept of offering customers a competitive edge by delivering integrated, forward thinking technology and innovative engineering solutions. As a leading supplier of marine survey equipment SES has assisted clients, and worked directly, on a diverse range of subsea projects including cable surveys, UXO clearance programmes, wreck searches, pipeline inspections and much more. The business has successfully integrated and adapted marine technology solutions into various deep water applications on platforms ranging from ROVs to deep towed systems. With the backing of knowledge gained within the industry, SES has developed a comprehensive range of equipment that is offered for both sale and rental to support customers in their offshore and nearâ€“shore operations. Located on the edge of the North Sea in Great Yarmouth, UK, SES has a modern workshop facility that is manned by a multi-disciplined engineering team specialising in maintenance, repair and modification of the extensive range of equipment. To remain at the forefront of the industry the company has established a dedicated research and development team that has exceptional experience in delivering technical solutions
when the client requires more than just a standard stock item. By taking a back to basics approach the company is able to develop adaptations that can meet the ever-changing operational requirements of its clients. All the equipment offered by SES is subjected to rigorous test procedures in the in-house facilities before being released into the field and depending on the product SES has a range of test processes. In Great Yarmouth it has a purpose built, acoustically baffled water tank for the purpose of subsea sensor testing that utilises calibrated hydrophones and receivers with Fast Fourier Transform (FFT) analysis to produce fast and accurate measurements of system performance. For subsea equipment that is under extreme pressure when operating in deep water, SES has developed a pressure test chamber to simulate conditions where it can test components including transducers, subsea electronic housing and connectors. In mid 2013 SES delivered its first multisensor ROV survey package to Calesurvey, a marine division of Calecore. SES integrated, tested and mobilised an array of subsea equipment for the client to use in marine surveys in Norwegian waters. The project is using environmental and geotechnical studies to survey pipeline routes. SES has supplied the technology that is fitted to the work class ROV at the centre of the survey, equipped with an extensive range of geophysical and bathymetry sensors. The equipment supplied included an Innova Matrix MKII fibre optic multiplexer that transports all survey data by a single fibre. This product was tested at its factory and the engineering team led a full sensor integration that ensured an
compound for strength they are well suited for field installation and maintenance. SES regularly introduces new equipment, enhancing what it can offer clients. Recognising that the correct and safe operation of the products is vital to the success of projects and ultimately for the reputation of the company, the business has developed a series of training courses. The aim is to help customers maintain a competent and trained workforce through the programmes that accommodate all abilities and professionals. The proven technology demonstrates the ability of SES to innovate solutions to clients’ requirements, and a track record of projects delivered on time and to satisfaction highlights the reasons demand has been high during 2013. As exploration and surveying continues it is the ability to identify and source the right technologies and then integrate these together to produce a reliable, functional and effective package that sets SES in good stead to remain a leading supplier.
The proven technology demonstrates the ability of SES to innovate solutions to clients’ requirements, and a track record of projects delivered on time and to satisfaction
Sonar Equipment Services sonar-equipment.com
Services Rental, sales and manufacture of marine survey equipment
efficient delivery onto the vessel. The SES Matrix design is a fully adaptable, compact plug and play interface solution that can integrate with all subsea sensors and equipment, and is suitable for any host platform. Forming part of the company’s portfolio is a range of products and services for reliable termination of subsea electrical connections. With a cable moulding and termination facility Sonar Equipment Services has developed a technique for chemically moulded bonds using hot curing rubber that provides strong, watertight and oil resistant connections, which have been proven to last, even in very deep waters. The range is complemented by stainless steel and plastic cable grips designed to terminate cables towing lightweight vehicles. For higher load applications a high-grade stainless steel tow termination is available for armoured cables between six to 15 millimetres in diameter. The product is DNV tested to 90 per cent of the cable’s maximum breaking strain, and because the terminations are not reliant on a potting
Sonar Equipment Services
European oil & gas
European oil & gas
Established in 1982 by Score Group founder and current chairman Charles Buchan Ritchie, Score (Europe) Limited has enjoyed rapid growth and success over the last three decades to become the leading single source provider for valve services; a reputation that stems from unrivalled expertise, excellent customer service, state-of-the-art facilities and continuous investment in both staff and infrastructure. The chairman is clearly a visionary and has developed a unique team of top industry professionals, who think in the same mindset and are always trying to work out what is going to happen next in the market. The Group, now over 30 years old, was focused mainly on valve repairs in the early days before moving to its current integrated valve services approach, which is marketed as Intelligent Valve Management™. The company grew rapidly, due to strong relationships with its local customers, through delivering great service. In 1984, an enhanced testing facility was set up to enable Score to independently type test and certify valves for all manufacturers. The enhanced testing facilities also introduced the capability to test valves’ performance in extreme pressure and temperature environments, prior to going into service, instead of just testing to industry minimum acceptance standards. This development was necessary to ensure valves were fit for purpose in every instance and assured that they would perform when installed in, for example, harsh environments such as North Sea offshore oil and gas production facilities. Today, Score (Europe) offers its services to the oil and gas, petrochemical, Ministry of Defence, marine, utilities and power generation
industries – both nuclear and fossil fuels. It has a broad spectrum of valves available for immediate supply to the sectors it operates in. Meanwhile, geographically, the company has developed a presence in more than 30 strategic locations across the globe; these include the UK, Scandanavia, Central Europe, North and South America, Africa, the Middle East, the Far East and Australia. One of the key things that gives Score (Europe) a competitive edge in the valve market, is not just the 30 years of developed valve knowledge and engineering capabilities, but its highly committed and competent team of people. Score is a people driven business and recently won the large employer of the year award at the Skills Development Scotland Modern Apprenticeships Awards; to win these awards you need to invest in the infrastructure of the company as well as the personnel. The training Score offers is unrivalled; it has even set up its own specialist training company within the group, which is something its customers are also benefiting from having access to. Dedicated to continuing its sustainable growth through investing in people and infrastructure, Score (Europe) started its highly successful apprenticeship programme in 1984. Today, the company has almost 300 apprentices following a wide range of disciplines, accounting for around 20 per cent of its 1500 strong global staff. This number is expected to continue to rise, with the firm keen to take on up to 70-100 extra apprentices each year. The company doesn’t have a “hire and fire in boom and bust economies” approach, but instead favours the “job for life if you want it” approach. In its early life, Score (Europe) excelled in managing and maintaining populations of safety valves and block valves, delivering cost savings and improved in-service valve performance to its customers in doing so. However, seeing the opportunity to expand into control valves, the company developed a strong team of control valve specialists and invested heavily in emerging technology such as valve diagnostic equipment, which was designed to focus valve maintenance
when) and furthermore their owners could not provide evidence of what condition the installed valves were in. Looking at this issue on a wider international basis, the ISO 55,000 series of standards for asset integrity management are due to come into effect in 2014, which will recommend that all owners of high risk operating processes with mechanical equipment will have to manage their installed assets in line with best practice, which is to document the installed equipment and then monitor its condition over time. Score has invested heavily over the last four years and is continuing to invest to make the required valve condition monitoring products available. It is consequently now in the best possible position to support its customers in these activities. With the Score team’s enthusiasm and passion for continuous improvement, investment and innovation, it is sure to continue to deliver benefits to its customers, creating opportunities and delivering success to all stakeholders in its chosen markets along the way.
Score (Europe) Limited score-group.com
Services Intelligent valve and gas turbine solutions
budgets and activities and to verify valve and operators’ performance, whilst also improving process efficiency for its customers. This focus on technology has accelerated significantly over the last few years, with the dynamic firm investing several million pounds in designing, developing and manufacturing its own range of condition monitoring equipment and services. This has resulted in the delivery to market of products perfectly suited for compliance with performance criteria on for example safety critical ESDVs. Score’s ultra-portable MIDAS Meter® is designed to monitor valves’ in-service performance at normally manned plants, using Acoustic Emissions (AE) technology to find leaking valves and then quantify their leak rate. The equipment helps owners to make the exact maintenance intervention required, at the optimum moment, to maximise in-service reliability, reduce exposure to risk and enhance process efficiency. Its MIDAS® Sensor is designed for more critical valves, where there is a need for continuous monitoring of valve performance in service. The permanently installed sensor does the same thing as the MIDAS Meter®, but without the requirement for manual data collection. A 4-20mA electrical output signal is sent back to the control room, where the signal is processed such that a graphic interface then displays the performance of the valve it is attached to. The user interface is designed to give a quick and easy to understand visual indication of valves that are not performing to the required standards. The most complex and advanced valve monitoring system on the market, Score’s V-MAP® system, uses additional sensors which allow customers to monitor their most critical valves - such as Emergency Shutdown Valves (ESDV’s), Pressure Safety Valves (PSV’s) and Blowdown Valves (BDV’s) - for any/all signs of developing failure modes. Score’s innovative new products and services have put the forward-thinking firm ahead of the curve when it comes to upcoming compliance requirements. By no coincidence, these innovative new products and services exactly satisfy the HSE’s recommendations for valve lifecycle management, following their “KP4” audits of ageing assets, both onshore and offshore. The “KP4” audits found that platforms built 40 years ago, with a life cycle of 25 years, are still operating with in some cases unknown valve populations; i.e there was no up-to-date database of what valves had been installed (or
European oil & gas
Holborn Europa Raffinerie
taste The refinery also has a dock, which is capable of receiving crude oil or feed stock carrying ships up to 80,000 metric tonnes, while other blend stocks, intermediate and refined products, are delivered on coasters or barges
1920s, the formerly Exxon owned Holborn Europa Raffinerie GmbH was acquired by Tamoil Group in 1986 and operated by Holborn. Following this, the Hamburg based cat-cracking, medium conversion refinery has progressed through the modernisation of its units, which has thus ensured its long-term productivity. Previously in European Oil and Gas in February 2013, Frank Heyder, managing director, discussed the history of the refinery further: “It was originally built in the 1920s and expanded in 1950 and again in 1972, at that time by Exxon. It was shut down 13 years later, and taken over by Holborn Europa Raffinerie GmbH, a member of the Tamoil Group, in 1986. As a result it restarted the crude processing exactly 25 years ago in January 1988, and in April 1988 we restarted the FCC unit. Since the acquisition, the refinery has progressed with the modernisation of our units, which are essential to long-term productivity. As a result we are fully equipped to produce oil in today’s most stringent fuel qualities, all sulphur-free. Our nameplate processing capacity is 100,000 barrels of crude per day, but we can do at least five per cent more.”
Consisting of approximately 87 hectares of land, the Holborn Europa Raffinerie GmbH is located on the south fork of the Elbe River and seaport basin, an advantageous position, which allows access to ships arriving from the North
Sea, the inland Elbe waterways as well as by motorway and rail; in addition to this, it has sidings on-site and an adjacent rail yard. The refinery also has a dock, which is capable of receiving crude oil or feed stock carrying ships up to 80,000 metric tonnes, while other blend stocks, intermediate and refined products, are delivered on coasters or barges. Critical to the success of the refinery is a 147 kilometre long pipeline that supplies crude oil from the North West Oil Management deepwater
European oil & gas
Originally established in the
86 European oil & gas
Holborn Europa Raffinerie
terminal in Willhelmshaven. Off-site areas of Holborn Europa Raffinerie GmbH include the tank farms, product blending systems, waste water treatment plants and product shipping and receiving facilities. Committed to complying to today’s stringent quality standards for transportation fuels, the group built new plants for desulphurisation and dearomatisation as well as the production of hydrogen by steam reforming, between 2000 and 2003. This significant development at the refinery, known as the ‘Clean Fuels Project’, was undertaken in order to comply with a European Union Clean Air Directive, which came into effect in 2005. Approximately 200 million euros was invested at the refinery as part of the project; acquisitions included a deep desulphurisation unit for diesel and distillates, an isomerisation unit, a crack naphtha desulphurisation and steam reforming unit. In addition, the refinery benefitted from desulphurisation and modification of its original gas oil hydrotreater. “This was an old design from the 1970s and is now a unit that can also produce diesel and sulphur, at sulphur-free quality. Today, the Hamburg refinery is not only able to fulfil the European Union specifications but can also produce high quality products for niche markets and cyclohexane for the chemical market. Since we went through the clean fuels project the
refinery has been running smoothly and on a stable level,” explains Frank. This ongoing focus on strategic investment programmes ensures Tamoil meets strict product specifications and environmental obligations, while also boosting its position in the competitive refining industry. Present in several European countries, in all sectors of the downstream oil industry, Tamoil Group has two refineries, one of which is based in Germany and the other in Switzerland. On top of this, it has distribution networks in Germany, Switzerland, Italy, the Netherlands and Spain, enabling it to deliver products to the retail and wholesale market; this includes major oil firms, large industrial consumers, independent whole same clients, heating oil sellers, garages and exports. Able to offer a complete service to its customers, Tamoil refines crude oil to offer products such as petrol, diesel, fuel oil, heating oil, liquefied petroleum gas and jet-fuel at any of its 390 service stations. Furthermore, as the demand to combine performance with environmental protection grew, the group began developing lubricants for cars, motorcars and the industrial industry. Automotive spare parts are also available to buy in the majority of its service stations, along with lubricants and brake fluid, car wash facilities, refreshment services and a shop for customers to use.
Voith Industrial Services The planning and execution of complex turnarounds is one of the core competences Voith Industrial Services offers for the process industries oil and gas, petrochemical and chemical. Whether your plant shutdowns are scheduled or unscheduled, a comprehensive performance, 100 per cent punctuality and long-term experience, especially in rebuilding FCC or alkylation facilities, make Voith a competent partner with award-winning safety behavior. Since 1987, the Holborn Europe Refinery GmbH relies on Voith as their main contractor for executing their refinery’s turnarounds.
European oil & gas
VeryOne Cetane Improver is the EURENCO trade name for the 2-Ethyl-Hexyl-Nitrate, which is used all over the world to reach the right Cetane Number in diesel fuel for vehicles. Depending on the fuel’s crude quality and operating units, the use of Cetane Improver highly fluctuates at the refinery’s blending pool. It is with regards to this aspect that Holborn Refinery has chosen EURENCO as a reliable supplier for Cetane Improver. VeryOne’s high production capacity, large stocks and efficient supply chain are key to meeting the just-in-time production needs of refineries like Holborn.
European oil & gas
Holborn Europa Raffinerie
The refinery processes any type of available crude, from areas such as the North Sea, Russia, North or West Africa, the capacity of which has been fully committed to the Holborn European Market Company. With group refinery production at around 50 per cent of middle distillates, such as kerosene and diesel, and approximately 30 per cent of light distillates, such as LPG and gasoline, Tamoil is continuously focusing on initiatives to protect its strong product sales results and return on capital as crude oil remains a volatile market and margins are under unceasing pressure. This has resulted in a highly versatile refinery that can produce high quality products for niche markets in the oil and gas industry, as well as cyclohexane for the chemical industry. As the stringent sulphur emission regulations come into effect in 2015, Tamoil is keen to assess any opportunities for developments at Holborn Europa Raffinerie, given its capabilities in low sulphur fuels. Already selling notable quantities of one per cent bunker fuel to the European bunker fuels market, the refineryâ€™s presence and knowledge in this area could result in some
Johann Rohrer GmbH One of the very reliable partners of the Holborn Europa Raffinerie with a high performance is Johann Rohrer GmbH, an industrial service company, carrying out all industrial cleaning and tank cleaning requirements in the daily maintenance and in turnarounds. Furthermore, the Rohrer Group takes care of the loading of tank wagons as well as assistance for loading/discharging of inland and seagoing tankers. In total the family owned Rohrer Group has a capacity of 1800 employees in the field of industrial cleaning, waste management, scaffolding and insulation works.
attractive options to convert some heavy fuels into lighter fuels in the future. There is also potential in bio and marine fuels; however, as a refinery operating in a shrinking market, the core focus for the future is to execute smaller efficiency programmes, cost improvement projects, and energy conservation investigations.
Holborn Europa Raffinerie GmbH tamoil.com
Services Oil refinery
up As the leading supplier of power and telecommunication cables in Norway and a leading global manufacturer of high-voltage submarine cables, Nexans Norway AS boasts a long history and high level of expertise in the cable industry. “Nexans Norway was founded in 1915 under the name Skandinaviske Kabel-og Gummifabriker; it was bought by ITT in 1934 and then changed its name to Standard Telefon og Kabel. In 1987, French Alcatel acquired the company and split the cable activities from the rest of the organisation to form a new one, Nexans, in 2000; this was noted on the Stock Exchange in Paris in 2001. Nexans has always had cables as its core business, with submarine cables a key focus,” begins Rakel Korsvold, communications officer at Nexans Norway AS. Previously featured in European Oil and Gas Magazine in July 2010, the Oslo headquartered Norwegian subsidiary of international cabling supplier Nexans Norway has witnessed swift expansion and increased challenges in the offshore markets it operates in, as Rakel highlights: “Since 2010 we have signed contracts both for our offshore domestic and export market and experienced positive growth; we currently have several projects ongoing with Statoil in addition to the eight million euro Gullfaks Rimfaksdalen contract. The largest is
the Asgard Subsea compression project, which is due for delivery next year.” In September 2013 Nexans Group, the world’s leading turnkey contractor for onshore and umbilical cables to the electricity, gas and telecommunications industry, was awarded the eight million euro contract by Statoil for the supply of static umbilicals on the Gullfaks Rimfaksdalen project, based in the Norwegian North Sea. This contract further strengthens the group’s relationship with the oil major as it follows three recent projects that feature the new Nexans designed standard umbilical. A total of nine kilometres of static umbilicals will be manufactured at Nexans’ specialised facility in Halden, Norway, for deployment at water depths of approximately 137 metres to provide subsea-tieback between the existing Gullfaks A platform and the Opal and Rutil gas discoveries. The new standardised umbilical design integrates fibre optic, data and hydraulic services and has been developed by Nexans to offer a cost-efficient and reliable solution for fasttrack subsea oil and gas projects. Discussing the ongoing successful relationship between the two firms, Krister Granlie, Nexans Norway’s vice president of the Hybrid Underwater Cables Business Line, said: “Winning this fourth standardised umbilicals
European oil & gas
90 European oil & gas
When discussing the 45 million euro contract, Ragnvald Graff, sales and marketing director of Nexans Norway’s hybrid underwater cables division said: “This latest umbilical contract for Statoil furthers our longstanding working relationship with this very important customer on the Norwegian Continental Shelf. In addition to our excellent references from historic projects, this is a good continuation of our co-operation with Statoil on the two ongoing projects in the Asgard and Gullfaks fields.” Located in the Norwegian Sea, approximately 200 kilometres off the coast of Norway, the Asgard oil and gas field delivers around 28 billion cubic metres of gas and 14 million barrels of condensate, equalling 200 million barrels of oil equivalents. Awarded the 75 million euro contract to design, manufacture and supply 165 kilometres of static and dynamic power cables and umbilical cables from Statoil in November 2011, Nexans will complete the complex subsea project in 2014. With global expertise and a century of experience behind it, Nexans has long provided high quality solutions in cables and cabling systems, from conception and design through to manufacturing and installation. As part of this history, the future looks bright for Nexans Norway as it looks to enhance its technology development to a state-of-the-art level and focus on retaining its excellent reputation in the cable sector. “The market is very strong at the moment and over the coming years we will be focusing on innovation and product development to ensure Nexans remains the preferred supplier for our customers,” concludes Rakel.
contract for Statoil confirms the success of this design in both reducing project costs and lead times, as well as increasing the repeatability of engineering, procurement and fabrication. It is a perfect example of the fully flexible and comprehensive approach we offer our subsea customers, with solutions ranging from standardised designs to bespoke umbilicals purpose designed for specific requirements.” Through innovation and product development, the dynamic ISO 14001, ISO 9001 certified firm aims to remain the preferred supplier of customer adapted, profitable and reliable cable systems. Improvements to cable tend to be based on innovative designs and the meticulous observation, analysis and assessment of formulated materials through the utilisation of cutting edge equipment. Despite its dedication to product enhancement and its foothold in state-of-the-art cable technology, Nexans Norway’s success also relies strongly on in its superior customer service, with its 1500 personnel working to the core values of valuing people, thinking about the needs of the customer and committing to excellence and responsibility while working as part of a global operation. With plants, facilities and offices in close proximity to customers around the world, Nexans strives to understand local culture and the country’s supply chain to ensure fast and efficient responses to production requirements. Moreover, the company works closely with customers to meet demands, solve specific issues and tailor proven technology to best suit the project in hand. A prime example of this dedication to excellent customer service would be the company’s ongoing successful co-operation with Statoil, where a strong customer focus and dedication to meeting specific project needs, such as logistics, technical performance and on-time delivery, has resulted in major contract wins such as the 45 million euro contract awarded in December 2012. Nexans Norway will provide hydraulic, data and fibre optic services for three Statoil fields on the Norwegian Continental Shelf: the North Sea based Oseberg Delta field, the Barents sea based Snohvit gas field and the Norwegian sea based Smorbukk Sor field. Manufacturing began at Nexan Norway’s Halden facility in mid 2013, with a total of 42 kilometres of static and dynamic umbilicals expected to be delivered during 2014/2015; the umbilicals will reach a water depth of 100 metres for the Oseberg field, 300 metres for Smorbukk and 345 metres for Snohvit.
European oil & gas
Nexans Norway AS nexans.no
Services Power and telecommunications cables
European oil & gas
revolution Innovation and
During last 20 years, the Dutch
firm Advanced Valve Solutions (AVS) has developed a strong reputation in the supply of specialist valves and technical solutions, with related equipment to the petrochemical and power generating industries. Currently it has offices in two locations with Advanced Valve Solutions B.V. based in Heerhugowaard, the Netherlands and Advanced Valve Solutions Ltd. located in Manchester in the UK. An important recent milestone for the company was the interest shown by the Energy Industries Council (EIC), whereby they now wish to fully adopt AVS’ series of presentation seminars, with manufacturing plant tours in Germany, previously known as ‘Valves & More’. The EIC will take on the organisational structure of these prestigious events to promote, collate and bring together like minded engineers who have either experienced problems in their own plant or simply want to learn more. The company has also achieved Membership of the British Valve and Actuator Association (BVAA), which AVS officially joined in 2013. Membership of the BVAA was commissioned by UK director Rik Barry and underlines the company’s commitment to the valve and related equipment industry in the UK and further afield. The aim of BVAA membership is to enable AVS to better service its flow control projects and encourage co-operation with clients rather than to generate further sales, as Rik elaborates: “We like to build a relationship with our customers.
We will visit the site and talk through any technical issues that may exist with regards to flow control. Once we do that we are confident that our technical experts will be able to find the best solution.” Membership of the BVAA and other key trade organisations, coupled with the close relationship AVS maintains with its clients and suppliers, has allowed the company to transition from its position as a relatively young business to industry stalwart and claim a strong market position. “At the very least, through membership of the BVAA AVS will be further recognised as a competent supplier and will have a platform with a highly credible organisation,” says managing director Karel van Wijk. “Along with the support of the Energy Industries Council, which is also supporting the company’s activities, AVS is now seen as an established company rather than a newcomer as it was in 2010.” AVS has supplied both smaller and major operators with innovative solutions across a range of applications and its clients include well-known companies including Saipen, Shell, Technip, BP, Visser & Smit Hanab GmbH and New Energy Services LLC. Working with suppliers including Hora, Persta, Zwick, Perrin, Macoga, Nil-Cor and Severn Glocon among others, the company is able to offer valves, associated equipment and complete valve packages. Furthermore, it has been involved in the development of important innovations with applications within the oil and gas and
made in response to difficulties experienced by ROV operators when using the floating valve design, where a chance of an uncontrolled increase in torque makes valve manipulation difficult for the ROV. Looking to the future, AVS is looking forward to an increase in growth and is keen to expand further into the global market. During 2010 the global economic downturn caused a reduction in the number of subsea projects going ahead. However, as of 2013 the company is experiencing a resurgence in pipe laying operations, which in turn has meant an increased requirement for valves and associated equipment. Likewise, the company’s energy market is looking promising with its steam cooled desuperheater technology attracting a lot of interest at the VGB Congress Power Plants exhibition and other events during 2013. With the benefit of its strong support base and revolutionary technology, AVS will be looking to share its expertise with Middle Eastern, African and South American markets during the coming years.
The cooled desuperheater provides a lifetime of around 25 years at over 100,000 cycles, whereas the standard unit commonly used today will sometimes fail after three months
Advanced Valve Solutions avsnl.com
Services Specialist valve and equipment supply
energy sectors. Working alongside Hora, AVS has recently developed an application for steamcooled desuperheaters operating in highly complex situations. The cooled desuperheater is the solution to thermal stress in power turbines, which is caused during stop-start operation. “Due to the change in operation of gas turbine power stations, which are increasingly used to balance the electric power grid by compensating wind and solar power, it is necessary for the turbines to start and stop fairly quickly,” Karel explains. “This can cause enormous thermal stresses because if a cooler is red hot when it is required to go back into operation there is a vast thermal differential, it is comparable to throwing cold water onto a boiling pan.” The thermal shock caused by this extreme change in temperature can be potentially devastating to coolers and boilers, severely hampering effective plant operation. The steamcooled desuperheater avoids thermal stress by reducing the temperature differential between the cooling water and superheated steam, which in turn allows for safe start-stop operation. “The cooled desuperheater provides a lifetime of around 25 years at over 100,000 cycles, whereas the standard unit commonly used today will sometimes fail after three months,” Karel observes. “It is a cost-effective solution that is regarded as a revolution in steam cooling.” Within the oil and gas sector AVS has also collaborated with DeepStar to produce a hydraulic step connector for use in extremely deep waters of 2000 metres and over. “These connectors have an enormous advantage in that the ROV now only has to dock a small connector. A larger one follows using hydraulic power, rather than having to use the power of the ROV,” Karel says. In addition to this the company has recently completed two large contracts where it supplied valves and hot stabs for temporary pig launchers and receiver stations for pipe laying operations. In total AVS supplied about 80 temporary four inch 2500 Trunnion Mounted subsea ball valves, 120 twoinch floating ball valves and several one-inch ball valves and check valves in various sizes. The choice of Trunnion mounted subsea valves was
Advanced Valve Solutions
European oil & gas
European oil & gas
With sales and service engineers
Below Venturi installation on an FPSO vessel
covering the length and breadth of the country, Endress+Hauser Ltd is a wholly owned manufacturing, sales and service company headquartered in Manchester, UK, with a current workforce of around 200 personnel. Part of the Swiss, family-owned Endress+Hauser Group, it was originally established in 1968 as a sales and marketing outlet with only 20 staff and has grown steadily over the years into the modern, innovative organisation that it is today. Although Endress+Hauser Ltd provides instruments, services and solutions across a range of process industries, over many years the company has established its credentials as a leading supplier of process automation for the oil and gas sector. Swiss engineer Georg H Endress and German banker Ludwig Hauser founded the Endress+Hauser Group in Germany in 1953 with the primary activity of selling an electronic level sensor that was imported from England. The story of the rise of Endress+Hauser could be likened to that of the now universally recognised companies that
emerged following the Internet revolution. Although Endress+Hauser today enjoys modern offices and facilities across the globe, Georg Endressâ€™ first office was situated inside a converted bedroom before the electronic level sensor that the fledgling business sold turned into an almost instant success, allowing the companyâ€™s founders to quickly establish their own production facilities. Led by Georgâ€™s son Klaus Endress since 1995, the Group has developed from a specialist in level measurement to a provider of complete solutions for industrial measuring technology and automation, with constant expansion into new territories and markets. Today, Endress+Hauser boasts production facilities in the United Kingdom, France, Germany, Italy, and South Africa as well as the US, China, India, Japan and Brazil and, as the company has continued to grow, its workforce has increased from 9400 employees in 2011 to 10,066 personnel in 2012. Despite challenging market conditions and investments into production facilities valued at 127 million
euros, the Group saw an 11 per cent increase in sales to almost 1.7 billion euros during 2012, representing a record net income of 183 million euros. Endress+Hauser has set ambitious targets for 2013, anticipating an increase in net sales of ten per cent to around 1.9 billion euros. Although the company expects a slight decrease in operating profit and net income, this is due to investments in new buildings, plants, software and IT valued at a record high of 160 million euros, as well as increased investment in research and development and the creation of 550 additional jobs by the year’s end. Endress+Hauser Ltd offers a complete range of technologies to meet application requirements in the oil and gas industry. The company covers all areas including exploration, production, refineries and logistics. Its products feature high reliability and availability as well as innovative technologies, demonstrated by the large number of innovation prizes awarded to the Group each year. In fact, Endress+Hauser’s patent applications have increased fourfold since 2000, growing to a record 230 in 2012.
The company owes its good reputation to industry know-how and to the creativity and commitment of its employees, who have a wealth of experience in providing bespoke engineering for the oil and gas sector. They offer highly complex tailored solutions to cater to clients’ exacting standards through the company’s Centre of Competence in Manchester, which is home to over 30 years of temperature engineering experience. The Centre offers specialist design and manufacture of industrial temperature assemblies including solid drilled thermowells to increase the safety of the process and the reliability of the sensors. Such expert knowledge in all aspects of temperature probe design and manufacturing techniques ensures the company is best-placed to provide solutions for high-end applications that are typical in the oil and gas industry. As well as speciality temperature engineering, Endress+Hauser Ltd offers an extensive range of primary flow devices from orifice plates and orifice carriers to flow nozzles and Venturi tubes for subsea applications, all designed and manufactured in Manchester. The bespoke design service is also used to manufacture level accessories such as bridles, stilling wells and dry wells from a number of different materials. Commenting on the company’s focus, managing director David Newell says: “The company’s product range is vast because we have a portfolio of field instrumentation that covers the main measurement parameters of level, flow, pressure, temperature and water analysis. Today Endress+Hauser’s main aim is more to do with application engineering rather than the technical selling of the product. Our business has been growing steadily because we have the engineering competences that customers are looking for.” A highly experienced and qualified core of engineers who facilitate its bespoke designs and mechanical engineering solutions underpins all of the company’s operations. Increasingly, one of the vital challenges across all of the process industries that Endress+Hauser Ltd operates in will be to ensure that companies are able to retain a suitable level of engineering staff over the coming years. “I think that anybody working in UK engineering today would say that there is a shortage of engineering skill sets,” David begins. “The apprenticeships that were in place do not exist in the same way as they did 25 years ago. And now, as those with existing engineering skill sets begin to retire, as I will myself within the next five years, these skill sets are set to decline rapidly. One of the company’s
The company’s product range is vast because we have a portfolio of field instrumentation that covers the main measurement parameters of level, flow, pressure, temperature and water analysis Main picture Endress+Hauser’s new training centre is designed to simulate a real process environment Inset above left Welders based at the Centre of Competence are qualified to ASME IX, EN 288 and NORSOK M-601 for a wide range of materials Top Liquicap level sensor in a specially designed bypass chamber
European oil & gas
Your perfect partner in the oil & gas industry.
With more than 60 yearsâ€™ experience in process automation, Endress+Hauser has a wealth of know-how to support the oil & gas industry. Not only is our instrumentation accurate, robust and reliable but our services and solutions can support you throughout the entire life cycle of your plant. With a proven record for improving safety and plant performance while reducing costs, Endress+Hauser is your perfect partner.
Endress+Hauser Ltd Floats Road Manchester M23 9NF
Tel: 0161 286 5000 Fax: 0161 998 1841 email@example.com www.uk.endress.com
European oil & gas
customers anticipates that its engineering skill set will decrease by 50 per cent over the next five years. So there are big initiatives going on in all areas of engineering and manufacturing, where companies are taking responsibility for their own training of young people.” To combat the increasing skills gap, Endress+Hauser Ltd opened a brand new training centre to ensure that it will have engineers and expertise to carry it into the future. “We take our responsibility to train the engineers of the future seriously,” David notes. “In reality we have no choice but to offer our own training programmes due to the alarming shortage of engineering skills in the UK, which are made worse by the fact that universities are producing only 50,000 engineering graduates per year when the real requirement is closer to 100,000.” The Endress+Hauser Application, Training and Engineering Centre was officially opened by Michael Portillo on 8th November 2013. The centre was completed at the company’s Manchester headquarters at a cost of £650,000 and features a 12-seater classroom fitted with state-of-the-art audiovisual equipment and interactive software. The training centre is also equipped with four process rigs, a purpose-built workshop and control room to allow trainees to get ‘hands on’ with engineering equipment. While the training centre will undoubtedly be an invaluable resource for the oil and gas sector, Endress+Hauser Ltd is committed to developing engineering skills across a range of industries. In conjunction with the new centre, the company is also forming close partnerships with numerous educational establishments, including schools, technical colleges, universities and apprentice training facilities. As 2013 reaches its conclusion and 2014 rapidly approaches, Endress+Hauser Ltd is in a strong position to service all of its process industry partners, with oil and gas set to continue to be a key market. The years 2012 and 2013 have been important for the Group as it signed a global Enterprise Frame Agreement (EFA) with Shell, which makes it the preferred supplier across a host of measurement techniques and a joint supply partner on others. The five-year agreement has just entered its second year and will provide Endress+Hauser with strong business over the coming years. Prestigious projects like this highlight the world-class reputation that Endress+Hauser has earned and its UK division is certainly able
97 to distinguish itself in the eyes of some of the world’s largest oil and gas operators. With the North Sea becoming an increasingly buoyant market, Endress+Hauser Ltd can expect strong business going into 2014. Looking forward, David has the last word: “I think there is a lot of investment going into the North Sea - all I see in the press is investment going into the area. One example of this is the Kraken field with EnQuest, which is a four billion pound investment. The government is now giving tax allowances to operators and companies are deciding that they are now in a position to invest in the North Sea again. So I think that the UK government has helped kick-start North Sea oil and gas investment. “I don’t see any downturn in oil and gas potential over the next three to five years as long as the price of oil stays as it is at the moment. It is a well-known saying that as long as Brent oil stays at 100 dollars or above, people will still invest in the North Sea. So I can see the oil and gas sector being a key industry for Endress+Hauser for many years to come.”
Above Endress+Hauser’s Centre of Competence offers bespoke engineering for the oil and gas industry
Endress+Hauser Ltd uk.endress.com
Services Industrial measurement and automation equipment
competition European oil & gas
is located at the centre of the North Sea oil activities. The company forms part of a much larger group, Mørenot Holding, which established itself in the development of equipment for the fishing industry more than 60 years ago. From its supply to the fisheries, the business moved later into fish farming equipment and oceanic seismology. In the early 1990s the focus offshore was operated as part of the trawl equipment department. Throughout that decade, the business established links with Petroleum GeoServices (PGS) and their building of the Ramform vessels. The following growth within the seismic market led to establishing the offshore department in 2007, before becoming its own company, Mørenot Offshore AS, in January 2012. “The marine seismic industry is not that large. There are around ten to 12 companies that are major players in the sector and most of them are our customers. Traditionally we have focused a lot on marine hardware, shackles, hooks, chain and wires. Since 1995 we have been a manufacturer of Plexus rope made from Dyneema® fibres. Such ropes are an important part of our business within the seismic industry, used for main tow ropes, separation ropes, and handling ropes,” says Hans Jorgen Hjelle, sales and marketing manager. Since its establishment Mørenot Offshore has been involved in product development supported by its dedication to understanding
customer requirements to create tailor-made towing solutions that improve their day-to-day operations. Hans explains: “In 2008 we started the development of a new deflector technology. This has recently been very successful and we see a very bright future for this technology.” Mørenot Offshore began working on the development of its technology, through its association with Injector Trawldoor, a Danish developer of trawl doors. He elaborates: “We saw the technology that the company possessed and implemented in their equipment for the trawl-fisheries. We noticed an opportunity to use similar technology in the seismic industry. “To make a long story short, Injector Trawldoors went bankrupt in 2010, and we acquired all rights for know-how, IP and designs. We also re-hired the key R&D personnel and continued the development of the deflector technology within our company.” Deflectors are towed behind vessels for use in seismic surveys. In these studies sea acoustic sources are mounted in or close to a vessel, and they send direct signals toward the sea floor. Receivers positioned in seismic cables being towed behind the vessel accept reflections of the signals. These cables are spread out to provide measurements of the geological conditions over an area with a certain width. As the use of the seismic vessel can be expensive it is advantageous to make the width of the tow as large as possible to cover a greater area in one pass. The technology developed
working in co-operation with this company in exhibitions like EAGE in London. When the opportunity arose we saw the benefits of incorporating the company into our own business. This acquisition fits our market strategy as complementary products to our already established product range.” Looking towards business growth Hans says: “At this time we have very good relations with all the companies in the industry. The main companies are located in Norway, France, the US, Dubai, Russia and China. We have a strong name that is known offshore and we are recognised as a company that is delivering quality, and tailor-made products for the seismic industry. The development of products has continuously improved throughout the last 20 years to have a better performance and better quality of lifetime. We always aim for good quality.” Concluding on the objectives as the business moves forward Hans emphasises: “Of course this year we have been focusing on deflectors and that will be one of our main focuses for next year, as well as further positioning the GeoPol product portefolio. “We have invested a lot of time, money and smartness in our deflectors and buoys, in order to meet the competition of the competing products. We believe that our products make a difference for the end user. And most importantly, the feedback from the end users confirms this.”
by Mørenot Offshore supports the spread of the seismic cables transversally. The development has ensured that the deflectors can pull equipment to a transversal position to the moving direction of the vessel. The deflector is constructed with foils that provide a lifting force to achieve the transversal movement. “We have always had a strong belief in the technology and can see that it has great potential, and our customers are confirming this. The technology has a high-efficiency and massive adaptability compared to other solutions that are available on the market. As a result it is possible to speed up and increase the size of the operations. That’s up to the customer to decide how they want to use our products, but there is very good feedback on what we have developed,” Hans continues. Working towards its aim of providing a total solution package to the seismic industry, in August 2013 Mørenot Offshore acquired shares in Geopol Seismic Buoy Systems and became main shareholder. Hans adds: “Geopol produces and delivers a range of equipment including seismic buoys, tail buoys, front floats, and geo buoys with complementary electronics. Some of the equipment is fairly new into the market and supports our line of marine hardware and ropes, which are well established and recognised by all the seismic companies. “The acquisition of Geopol was completed during August. Prior to this we have been
Since 1995 we have been a manufacturer of Plexus rope made from Dyneema® fibres. Such ropes are an important part of our business within the seismic industry, used for main tow ropes, separation ropes, and handling ropes
Mørenot Offshore morenot.com
Services Supplying equipment to the marine seismic industry
European oil & gas
Al Ghaith Oilfield Supplies & Services Co
Established in 1995 as the oil and gas industry business division of Al Ghaith Group, Al Ghaith Oilfield Supplies & Services has the experience and facilities to co-operate with firms that are entering or developing the UAE market. With a mission to deliver the best value at a competitive price, the ISO 9001:2008/14001:2004 company is focused on serving its broad customer base with the highest quality sales, engineering and customer service through its team-orientated, dedicated team. Committed to excellence in all areas of the businesses, Al Ghaith Oilfield Supplies & Services behaves in an ethical and transparent manner, which thus enhances its reputation and maintains a trusting relationship with customers such as ADNOC, ADCO, ADMAOPCO, ZADCO, GASCO, ADGAS, TAKREER, NDC, Borouge, FERTIL, ADNOC Distribution, NPCC, ESNAAD, Bunduq, Saudi Aramco, Qatar Petroleum, Ras Gas, Maersk Oil Qatar, Noble International Qatar, PDO & PTTEP in Oman. Working as one large, highly skilled family that is focused on the same mission, the dynamic company is determined to outperform the industry in all that it offers while continuously striving for ‘clean business dealings’; this aspiration to be the industry leader and contractor of choice through exceeding expectations has resulted in satisfied, returning customers. Services are provided based on International API standards in compliance with stringent safety procedures; these include
cleaning and repair of hydrocarbon steel tanks as well as the removal of waste oil, sludge and contaminated soil. Other services include pipeline intelligent pigging, cutting steel structures with high-pressure water jetting (5000 – 40,000 psi), steam cleaning, waste management and cryogenic blasting. Among recent contracts for the organisation is an exclusive partnership with Oil Consultants Ltd, a specialist recruitment agency looking to increase its presence in the Middle East while also facilitating the provision of staff to local customers. Acting as an agent for more than 70 international companies, Al Ghaith Oilfield Supplies & Services has the expertise, broad portfolio and an extensive network to complement Oil Consultants Ltd’s ability to deliver specialist staffing solutions. Signed in November 2013, the mutually beneficial and exclusive partnership is anticipated to result in the establishment of a wide network of partnering agreements. For almost 20 years Al Ghaith Oilfield Supplies & Services has constantly grown and expanded as part of Al Ghaith Group to become a successful multi-dimensional business, capable of offering comprehensive end-to-end solutions that are superior to its competitors on the market. Furthermore, the BS OHSAS 1801:2007 certified company can support all operations with intensive, high quality research and stateof-the-art technology. Divisions within the firm includes casing and tubing, well services, life
European oil & gas
European oil & gas
Al Ghaith Oilfield Supplies & Services Co
line safety, chemical, rig services, drilling and production, instrumentation and controls and H2S/HSE training. As one of the most diversified suppliers of oil and gas equipment, Al Ghaith Oilfield Supplies & Services offers a wide range of supplies and services for casing and tubular handling services, coiled tubing services, drilling mud chemicals, mobile multiphase well testing services, H2S Airloop system, H2S training services – basic and advanced first aid training, gas turbine repair – overhaul and spares of Ruston GEC and Solar, engineering services and repair of pumps – compressor – well head equipment and valves, tank cleaning and waste management, gyro survey services, and personal protective equipment, among others. Providing comprehensive drilling solutions, the drilling and production division boasts an unrivalled ability to install, commission and provide an aftermarket service for a broad range of drilling systems and equipment. Assisting in this process are highly qualified, expert technicians that are fully trained and tested to provide environmentally safe, cost-effective solutions. On top of this, the division works as an agent for globally reputed manufacturers such as Downhole Products, TESCO Corp., Transcanada Turbines and Nao Inc., just to name a few, to provide a wide range of products and services. These include completion equipment, drilling and marine hose, electrical submersible pumps and drilling bits as well as the repair, overhaul, spares and testing of gas turbines, steam turbines and other high-speed rotating equipment. Furthermore, the division repairs and overhauls a comprehensive variety of accessories, fuel systems and components for aero gas and industrial turbines. Meanwhile, in line with today’s competitive business environment, the rig services division took an increasingly larger role within the
company, creating value for the firm and winning the confidence of a number of global leaders in the drilling industry such as Sinchuan Honghua Petroleum Co., Ltd, and Bronco Manufacturing LLC. Aiming to differentiate itself in terms of product quality and competence throughout operations, Al Ghaith Oilfield Supplies & Services’ rig services division offers a broad portfolio of products and equipment; these include a complete offshore jack-up rig package, land rigs, derricks and masts, cooling systems for rigs, radiators and heat exchangers, air winches and reset relief valves. Established in early 2003, the company’s crude oil storage tanks desludging, cleaning and refurbishment division was developed to bring new technology into the Gulf for the desludging and cleaning of refined product tanks, crude oil and the treatment of recovered sludge in order to vastly lower hydrocarbon residue. Through a variety of cleaning processes, the safety conscious firm provides the most secure tank cleaning systems for oil tanks in potentially hazardous atmospheres, or where a gas-freeing atmosphere is a requirement. Using an innovative, environmentally friendly system, devoid of chemicals, it also applies a new coating system for the floors and roof during the desludging and cleaning. Offering advanced instrumentation and process controls technologies from its wellreputed business partners, the instrumentation and control division can deliver solutions to most industries. Actively involved in the market through supplying and supporting the control of its equipment and technology, it has executed some major projects in both the oil and gas and municipal industries over the last few years; for example, it was through the dynamic firm that ADCO used Al Ghaith to supply and commission MOL flowmeters in Jebel Dhanna and Mile Post 21. With a ‘can do’ attitude at the heart of the company, an extensive network of manufacturers and the trust of major oil and gas firms, the future looks bright for Al Ghaith Oilfield Supplies & Services as it continues to grow through rigorous training, the enhancement of equipment and keeping a watchful eye on potential market opportunities. As the booming oil and gas industry continues to evolve, so will Al Ghaith Group and its divisions, thus remaining a relevant, reputable and in demand supplier of high quality services and products to its long-term and future customers.
Providing comprehensive drilling solutions, the drilling and production division boasts an unrivalled ability to install, commission and provide an aftermarket service for a broad range of drilling systems and equipment
Al Ghaith Oilfield Supplies & Services Co alghaith.co.ae
Services A comprehensive range for the oil and gas industry
foothold Since last appearing in European Above Panalpina invests in aircraft and its UK transport fleet Below More capacity - the 747-8F holds up to 139 tonnes of cargo
Oil and Gas Magazine in February 2012, intercontinental air and ocean freight services provider Panalpina World Transport Ltd has enjoyed ongoing growth and success, as Mark Woodhouse, strategic development manager of the UK oil and gas business, elaborates further: “We now have a new CEO and have seen a big rise in our share price, which can be seen in our recently released third quarter figures. Gross profit has increased by six per cent to CHF 403 million. There has also been quite a bit of investment; we have added two 747-800 freighters to our aircraft fleet, one of which flies from Houston to the UK, and have spent £1 million on new trucks for our UK based transport fleet.” Against the backdrop of a slow market, Panalpina’s overall results for the third quarter are in line with expectations, with market share gained in both ocean and air freight in terms of volumes. On top of this, logistics showed double-digit growth in gross profit terms, which is due to the group’s investments in value-added services, and consumer/retail, healthcare and the oil and gas industries displayed higher than average volume growth.
“Generally speaking, the industry is still quite weak as far as freight forwarding goes; however, for us in the oil and gas market, business has been buoyant,” enthuses Mark. “Working in oil and gas, the biggest issues for Panalpina by far are space constraints and trying to recruit new people. It’s a general issue for the oil and gas industry at the moment, whether it is engineers or roustabouts, you just can’t get the staff. To deal with this issue we do a lot of in-house training and are increasingly having to bring staff in from our overseas offices just to fill the gap.” With a superior network of 500 branches in over 70 countries, and partnerships in a further 90, Panalpina World Transport is a truly global organisation. Panalpina’s origins can be traced back to 1895, since which time the group has strategically expanded its service offering over recent years through a number of pivotal acquisitions. One of the more notable purchases for the group was Norwegian Grieg Logistics, a leading logistics provider to the Norwegian oil and gas, maritime and shipping industries, in February 2012, which further cemented its position within the global oil and gas sector. Over four decades and counting, Panalpina
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supply bases,” explains Mark. “We have all our own offices in Africa and approximately 400 personnel working for us out there at the moment.” Specifically designed for the oil and gas industry, this unique cargo service delivers freight directly to shore bases along the coast, which avoids issues such as bottlenecks and customs delays. Having developed a strong presence in West Africa, with over 50 years experience within the region, Panalpina is now setting its sights on burgeoning oil and gas areas such as Morocco, Iraq and East Africa. “Throughout 2013 we have been focused on emerging markets, with new developments in Iraq as well as Morocco, where we have a lot of projects coming up with service companies and drilling contractors. On top of this, we have also worked on further expanding into the Caspian area and East Africa, where we have recently established our own free trade area in Kenya. We can offer just-in-time services to our customers enabling them to hold stock whilst waiting for call-off without being registered in country,” highlights Mark. With third quarter results meeting expectations and a recent global contract win with a major multinational oil and gas firm, the future looks positive for Panalpina as it gains a stronger foothold in emerging markets while continuing to deliver globally integrated, tailormade, comprehensive solutions to its customers around the world.
Above Aberdeen's logistics hub
Cargolux Cargolux, a leading all-cargo airline is the air freight industry’s specialist for outsized, heavy consignments. The airline’s nosedoor equipped 747 freighters easily accommodate pieces no other modern freighter in its class can carry. With a solid expertise gained over 40 years, the Cargolux team handles equipment and parts for the oil and gas industries almost daily. Covering a worldwide network and in close co-operation with its longstanding partner Panalpina World Transport, the modern Cargolux 747 freighters regularly serve the oil and gas centers in the Middle East, Africa, Central Asia or Texas with fast, efficient and reliable transport solutions.
Panalpina World Transport Ltd panalpina.com
Services Freight logistics
has proven its long-term commitment to the oil and gas industry, with a particular focus on the highly challenging upstream sector. Previously talking to European Oil and Gas Magazine in 2012, Mark elaborated on this side of the organisation: “The Aberdeen facility works purely within the upstream aspect of oil and gas. We service our customer’s requirements by concentrating on managing the whole supply chain through an end-to-end approach, as opposed to just putting cargo onto a ship or plane, such as distribution, customs clearance and freight capacity management.” To deliver superior solutions that go above and beyond the demands of its customers in a challenging and ever changing industry, Panalpina offers more than the shipping of homogenous containerised cargo within known consumer goods trade lanes. Dealing with volatile requests, the division transports freight such as sizable capital equipment, subsea installations, pipes, rig components, related chemicals and electronics equipment to or from extremely remote locations that include the Siberian tundra or shore bases along the coast of West Africa. “One of our core services is a combined air/ocean/road transport concept called the African Star; we fly our own aircraft into the Congo, which we use as a hub for our own coastal vessels that operate up and down the West African coast delivering cargo to the oil
Panalpina World Transport
European oil & gas
A CLEAR WINNER. As the world’s largest producer of bromine and major supplier of brominated clear brine fluids, ICL-IP is proud to be a part of Azeri MI Drilling Fluid’s stellar success.
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910-036 Azeri MI DrillingFluids 210mmx297mm MECH.indd 1
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Azeri Mi Drilling Fluids
MI and ICL-IP have had a strategic business relationship for several years. As a part of that relationship ICL-IP is proud to have been supplying Azeri MI its clear brine fluid ever since its formation in 1997. This sometimes difficult to reach destination is supported by ICLIP’s strong logistics capabilities. Having a major stock point in Antwerp of Brominated Clear Brines and ease of access to the Black Sea from its production sites allows ICL-IP to service the region with the speed and efficiently required in this dynamic business. With the vastly diverse geology in the region, a whole range of brine densities is required, and as one of the world’s largest producers of Brominated Brines and Chloride salts, ICL-IP, together with Azeri MI Drilling Fluids, expects even greater successes in the future.
Azeri Mi Drilling Fluids LLC (AMDF) was founded in 1997 as a joint venture between M-I Swaco, which owns 49 per cent of the venture and SOCAR, the state oil company of Azerbaijan Republic, which controls the remaining 51 per cent of the business. Decree 200 of the president of Azerbaijan Republic established SOCAR on 13 September 1992 and the company continues to carry out oil exploration, exploitation and preparation with a workforce of up to 70,000 people. Today, M-I Swaco is a subsidiary of M-I L.L.C., which was founded as a joint venture between Schlumberger and Smith International during 1999. Originally Smith International owned 60 per cent of M-I L.L.C., while Schlumberger retained the remaining 40 per cent. During 2010 Schlumberger acquired Smith International, and since then M-I L.L.C. has continued to trade as M-I Swaco and provide its expertise to the oil and gas fields of Azerbaijan. The formation of AMDF during the 1990s was in response to a growing need for energy solutions within Europe and beyond. Two thirds of Azerbaijan is rich in oil and gas reserves and since the dissolution of the Soviet Union SOCAR has worked with western oil companies to take advantage of oil and gas discoveries untapped by Soviet exploration. During 1994 the Azeri, Chirag and deepwater Gunashli (ACG)-International Contract No. One was signed by President Heydar Aliyev
and a number of participating international companies. The project is often referred to as the ‘contract of the century’ due to its estimated potential, which is thought to be considerable. Following this the Azerbaijan International Operating Consortium (AIOC) was formed, consisting of 11 major international companies including BP, Amoco, LUKoil, Pennzoil, (now Devon US), UNOCAL, Statoil, McDermott, Ramco, TPAO, Delta Nimir (now Amerada Hess), and SOCAR (Azerbaijan). Since then the consortium has further developed with new members including Exxon, (now ExxonMobil), ITOCHU and INPEX, while McDermott, Ramco and LUKoil have gone on to sell their shares in the project. Since 2006 a further BP led consortium has been in operation in the Shah Deniz field, which has large reserves estimated. Azeri Mi Drilling Fluids services a number of customers, and provides services to large operators carrying out works individually within Azerbaijan. Commenting on the relationship between AMDF and its clients and the benefits of mutual co-operation to Azerbaijan’s invigorated oil and gas sector, general manager Nick Hore elaborates: “The company was formed some 17 years ago as the base to bring the expertise of M-I Swaco into the Azerbaijan Republic and help develop knowledge of the Azerbaijani specialists in new oil drilling technologies. SOCAR has provided the base, infrastructure and key locations
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Azeri Mi Drilling Fluids
within Azerbaijan, and as time has gone on it has provided us with an operations base in two dockside areas where there are plants that are used to mix drilling fluids, which are then sent offshore to service drilling operations. Azeri M-I enjoys the advantage of being part of such companies as SOCAR and M-I Swaco, and this advantage is expressed in developing the local workforce, gaining access to key infrastructure, as well as being part of the national oil industry and being intimately involved in development of that industry. “The main customers are the two large consortiums operated by British Petroleum, which are the AIOC and the Shah Deniz consortium. They are by far the largest players in the market, looking after the Azeri-ChiragGuneshli and Shah Deniz large gas project. Down the years we have also provided services to a number of larger operating companies including SOCAR, Exxon, Total, LukOil and JOGMEC – the Japanese National Oil Company. A lot of companies have come to explore, but by far the most successful have been the consortiums set up by BP.” As well as the local knowledge and infrastructure provided by SOCAR and the drilling expertise provided by M-I Swaco, AMDF is also able to draw on the support of M-I-Swaco’s parent company Schlumberger. “It is a massive advantage to be able to combine the extensive expertise in the company’s segment,” Nick explains. “This is within the fluid side of the business, but also the management of drilling waste that also makes up a huge percentage of our business here. Being able to combine our expertise with subsea experts, geo-science experts and all of the other joined disciplines in our industry means that we can provide a much more integrated solution to
the customer and obviously draw on all the expertise that exists in Azerbaijan.” AMDF provides drilling fluids and associated services with the benefit of extensive experience and support. It provides drilling waste management including cuttings collection, transport, treatment, and re-injection and drying services. The company’s drilling fluids and systems include water based and non-aqueous options, which can be supported with drilling fluids simulation software including ECD and ESD management, real time performance management bridging agent selection and engineering applications. The company’s expertise and ability to deliver trusted solutions have resulted in an increase in demand, as Nick observes: “One of the things the market is demanding is the use of ultra-fine grind barite. This is a technology that is available to all of the competitors, but rather then using conventional barite and instead using ultra-find ground barite we have brought great stability to the fluids we supply and great assurances to the completions process. We have had to upgrade our milling facility to keep up with the demand for that technology.” As AMDF moves into the future it is well placed to take advantage of Azerbaijan’s increasingly important oil and gas market as Nick concludes: “I would say that this year one company’s main focuses has been on developing our local talent and increasing the level of nationalisation and Azerbaijani content that we use. We have spent tremendous amounts of money on training, so we have been doing a lot of recruiting to fuel the pipeline, if you will for further national development. That is probably the current key focus for AMDF as well as maintaining performance at historical levels.”
Azeri Mi Drilling Fluids LLC slb.com
Services Drilling fluids, completion technologies and waste management
clear Clean and
ProMinent Fluid Controls
ProMinent’s business unit Chemical Fluid Handling (CFH) develops, produces and markets components and complete systems for storage, transfer, metering, and neutralisation of liquid chemicals. Products include chemical storage tanks, chemical transfer pumps, metering pumps, instrumentation for monitoring, measurement, and control, complete metering systems, packaged plant and polymer preparation systems. Reliability is the company’s main virtue. Therefore it heavily invests in research and development and keeps a high degree of in-house production.
the design, manufacture, installation and commissioning of water treatment systems, Salt Separation Services was established in 1990 with the original vision of servicing Reverse Osmosis (RO) packages on North Sea oil and gas platforms. In the period that has followed, the company has served many other sectors including the cruise industry, the Royal Navy and the industrial sector, but remains heavily involved in oil and gas. European Oil and Gas Magazine spoke to director Daniel Shackleton about the company’s latest contracts, and the market that has supported the business in achieving prosperous records: “We’ve seen significant growth over the last three years in the oil and gas sector. Since 2010 we have grown to 54 employees and our turnover has increased year-on-year
with financial year 2012/2013 being our best year ever. A number of years ago we were competing against larger businesses that were offering ‘standard’ off-the-shelf equipment that was perceived to be a cost effective solution to the operators at the time. Today, however, more often than not we are finding that clients require packages engineered in accordance with their own exacting specifications – as every project we deliver is bespoke, this suits our way of working. We have been successful in winning a number of projects because of this.” As a relatively compact Small to Medium Enterprise (SME), Salt Separation Services is able to apply a high level of engineering expertise to projects, providing customers with maximum value products. By remaining diverse and working across all sectors its experience has grown, and this knowledge can be applied to other industries whilst developing flexible product solutions. Recognising that potential issues relating to potable water exist offshore, its technologies are providing a valuable option for operators as Daniel explains: “A lot of platforms still bunker water from supply boats, which in winter can be a high risk activity. The platforms normally have four to seven days supply of potable water, so if there was bad weather for a number of days it starts to cause some serious issues with the availability of water, resulting in rationing and ultimately the de-manning of the platform. This would lead to production problems that can affect the operator financially. “As more companies are acknowledging this and are willing to invest in desalination equipment for the production of potable water, it is our products they are looking to. We have received a significant amount of business from the retrofit market for offshore platforms originally built a few decades ago. The operators are looking to replace the obsolete and old technologies with our equipment, particularly when life-extending a platform or even for decommissioning activities.” With its main presence being in the North Sea, Salt Separation Services has aided expansion amongst new operators, delivering a new plant to EnQuest, and hire plants to TAQA and CNR in the North Sea, with further plant due to be delivered. Alongside its growth in oil and gas, it has for the past 20 years been supporting the Royal Navy. In 2008, the company entered a nine-year support contract offering spares,
Salt Separation Services
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110 European oil & gas
route away from traditional craft apprenticeships, it does have potential long term problems.” As well as having its own CompEx certified engineers, the company performs a significant amount of manufacturing in-house (including the fabrication and welding of materials such as carbon steel, stainless steel and super duplex stainless steel) to keep control of the quality of the products, so it is vital to keep skilled and trained operatives coming in to the industry. Keen to dissolve the outdated concepts that engineering is a ‘dirty’ industry Daniel highlighted: “We are making equipment to produce drinking water so there is really no cleaner industry than this.” Looking towards the future, Daniel concluded: “We aim to maintain our presence in our current markets, becoming the number one supplier to the oil and gas and commercial marine sectors. With this in mind we will expand our manufacturing, spares, and service departments, ready to meet demand in both local and overseas markets.”
We are making equipment to produce drinking water so there is really no cleaner industry than this
Salt Separation Services saltsep.co.uk
Services Water treatment systems
European oil & gas
technical support and post design services for fresh water generating equipment across the entire surface fleet. Throughout this relationship Salt Separation Services has developed some innovative products and as more operators are recognising its technologies, which are suitable for the most technical and challenging environments, the business has grown into export contracts. Awarded in January 2013 the company secured a contract with Total E&P Nederland for a containerised water purification package for installation on the F15-A platform in the Southern-North Sea. Performance of the well has, through production, been reduced by salt deposition that accumulated in the well riser, limiting the gas flow. The technology supplied will treat the seawater to the level that would normally be re-mineralised to potable standards, but instead will be passed through a secondary RO membrane treating the water to a high level of purity which will ultimately be injected into the well riser to dissolve the salt.
Salt Separation Services
With market demand keeping business activity buoyant at the moment, the company has been focused on increasing its own production capacity as Daniel details: “We have invested in an additional crane that has increased our lifting capacity from ten tonnes to 20 tonnes, and additionally we are continually recruiting. This can be a challenge as engineering and oil and gas industries are growing at a rate that is not being matched by fresh recruits. We have apprentices working for us who we are educating to support the future of the industry but with many youngsters heading down the academic
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expertise Fromells Fromells is a leading company in mechanical manufacturing and is engaged by its clients both in terms of production of single designs or recurring system deliveries. The company was invited by Permascand to participate in production of oil and gas projects in 2011. After finalising certification in 3834-2 the company has successfully made deliveries with NORSOK requirements to the Norwegian industry. Fromells is engaged as partner to Permascand, complementing with production of stainless and mild steel, giving both companies larger scope of delivery. The production includes welding, machining and assembly on structures up to ten tons.
predominantly operates in the northern European market within the oil and gas segment, where it has built a strong reputation. With a long experience in manufacturing customised equipment for the offshore sector Permascand meets the highest demands for material strength, weight, lifetime and fine tolerances. However, the company plans to expand this segment globally and one year ago a management buyout (MBO) from former owner AkzoNobel was completed in order to achieve this growth. “In November 2012 we completed the MBO with the key aim of continuing to develop and expand our presence in the oil and gas market on a global basis,” Jan-Olof Stromberg, sales and marketing manager at Permascand explains. “We already are highly regarded in the Nordic region for manufacturing customer-specific products in durable, high strength materials like titanium, aluminium, duplex and super duplex steels, coppernickel, and Inconel for oil and gas, offshore and marine applications.” Permascand is one of the leading producers of electrodes and electrochemical equipment serving the global process industries. The business, which is based in Sweden, has built its reputation on its ability to work closely with its clients to understand their exact requirements, translate those into solutions based on expert knowledge and experience, and have skilled technicians manufacture those solutions.
The company’s expertise in its field is unrivalled, it was one of the first companies in Sweden to work with titanium, and thus boasts a combination of theoretical and practical knowledge and innovative thinking that makes it a unique prospect. “We have held a strong global position with regards to electrodes and electrode coatings for the chemical process industry since we were established in 1971,” says Jan-Olof. “During the 1970s and 1980s we gathered considerable skills and experience in manufacturing various titanium products for the process industry, such as heat exchangers, pressure vessels, cooling towers and tanks, and piping solutions for the harsh conditions found in the process sector. “It was this experience and capability, combined with our high skills in welding these special materials, that led us into the oil and gas market in the 1980s,” he continues. “Since that time we have been expanding our offering and today we support many customers with manufacturing, design and engineering, problem solving and innovation in the process, offshore and marine industries. We manufacture various equipment such as subsea structures for acoustic leak detectors, subsea coolers, seismic data nodes, ROV (remotely operating vehicles) frames, motor housings and electrical actuators housings, hydraulic connectors, fire water systems etc.” Due to the wide range of expertise throughout Permascand the company provides a broad spectrum of services, as Jan-Olof highlights. “We also provide electrochemical water treatment systems for land based, marine or offshore applications, refurbishment and repair of electrochemical cells and/or electrodes for most major electrochemical applications, subcontractor services for technology owners, technology development projects in co-operation with clients, and design, engineering and project management services for our main applications.” In terms of the oil and gas market, Permascand is right to pursue growth in the field, particularly as its products are ideally suited to many of the harsh conditions and challenging operating environments such as deep water depths (down to 3000 meter) and high pressure/high temperature conditions with a lifetime of up to 30 years. “Our product portfolio is a testimony of a proud background as a manufacturer of complex equipment for the subsea, seismic and process sectors,” says Jan-Olof, “particularly where there are excessive demands for high
developing our existing skilled personnel. We’re also networking with technical universities in order to anticipate and build competencies for future needs, and we have several programmes where undergraduate students take part in development projects.” By building strong foundations within the company through investment in its personnel and continued development of its product and service portfolio Jan-Olof is confident in Permascand’s future: “Our main focus for 2014 will be to have our new organisation up and running in a lean and efficient manner. First we will strengthen our position in our home market in the core segments of subsea, seismological and process topsides. Then we will also look to expand our market reach towards the Americas, while at the same time keeping an eye open for other opportunities in other areas. To achieve this we have setup a business development objective of building Permascand into an international company that is highly competitive in its core sectors.”
Permascand AB permascand.com
Services Subsea equipment
strength, light weight, long lifetimes and extreme fine tolerances. In the oil and gas market we are a certified supplier of highly advanced equipment to the major engineering companies working offshore, such as Aker Solutions, FMC Technologies, Fugro, GE Oil & Gas, and Fire Protection Engineering among others. We have supplied equipment for most oil fields in the Norwegian continental shelf, and to international markets through our customers.” At present, in order to continue its growth, the company is looking at improving its workforce through training and investment in its personnel. “We certainly see the need to have a skilled workforce to achieve strong, sustainable and balanced growth,” Jan-Olof says. “One of the first appointments we made after the MBO was a new HR manager, whose top priority is finding talented candidates for Permascand. Our location in mid-Sweden may not be ideal for recruitment, but on the other hand our employee turnover is low, which means that we are able to make continued investment in
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Kabil Integrated Industrial Estate (KIIE) is strategically located at the Indonesia’s Free Trade Zone Island of Batam, is exempted from Import Duty, Value Added Tax/VAT and excise for capital goods & raw materials imported into the island and no VAT for all transaction within the island. KIIE is designed mainly to cater for oil & gas related industries. Complemented with International Cargo Port (known as Citranusa Kabil Port), the estate is transformed into a one–stop full service energy hub. KIIE is within easy reach of the ferry terminal and airport. Travelling from Singapore to Batam
is a convenient 40-minute ferry ride and just a 10-minute drive from KIIE is Batam’s Hang Nadim Airport, with 50 daily flights from/to main cities in Indonesia. Spanning over 600 Ha of prime land, KIIE is suitable for medium and heavy industries, offering varying lot sizes and ready-built factories on a lease or sale basis. Our tenants enjoy easy access to shipping and integrated cargo documents clearance, reliable water/electricity/gas/phone/internet supplies as well as excellent supporting facilities and infrastructures.
Kabil Integrated Industrial Estate (KIIE) PT. Kabil Indonusa Estate PT. Kabil Citranusa Citranusa Niaga Complex Block A2. No. 3 & 3A Batam Island 29467, Indonesia
Phone: +62-778-711099 / 711144 Fax: +62-778-711114 Email: firstname.lastname@example.org Web: www.kcn.co.id
Citranusa Kabil Port (CKP) PT. Sarana Citranusa Kabil Kabil Integrated Industrial Estate Jln. Hang Kesturi I kav C4 Batam Island 29467, Indonesia Phone: +62-778-711009Fax: +62-778-711350 Email: email@example.com Web: www.scnport.com IMO Port Facility No: IDBUR-0011
Citranusa Kabil Port (CKP) managed by PT. Sarana Citranusa Kabil (SCN), is well equipped and efficient port located within the Kabil Integrated Industrial Estate/KIIE. CKP is an ISPS compliant FTZ Port, currently operating 5 berths up to 12.5 metre deep draught capable of handling vessel up to 50,000 DWT, supported by ample office space, open yard, warehouses, and cargo handling equipment.
SCN and its associated companies is also a leading logistic service provider in Batam & Singapore, providing services such as stevedoring, trucking, documentation, and ship agency, specializing in services required by companies from the Oil and Gas sector. KIIE and SCN is privileged to be Bredero Shaw Indonesia’s proprietor & main logistic and port services partner in Batam and to be part of its global growth strategy and operations.
Bredero Shaw Asia Pacific
up Pipe Protection and Bredero Price, collaborated under a joint venture forming Bredero Shaw. Today the company is a division of ShawCor Ltd, a global energy services company specialising in technology based products and services for the pipeline, petrochemical and other industrial sectors. As a leader in the development and manufacture of pipe coating solutions for the oil, gas and water industries, it has a history dating back to the 1930s that attracts major energy industry clients around the world and as a result over 400,000 kilometres of gas, water and slurry pipelines are protected by its products. Through extensive knowledge and one of the largest teams of experienced and dedicated pipe coating professionals in the industry, Bredero Shaw has coated more pipelines in more diverse geographical areas and climates than anyone in the sector. It has introduced foundation type coatings such as asphalt enamel, FBE, concrete weight coating and wet thermal insulation. Bredero Shaw currently offers a range of anticorrosion coatings, protective and weight coatings, thermal flow assurance coatings, internal coatings, field joints and custom coatings. Bredero Shaw Asia Pacific has personnel in Kabil and Kuantan covering project management, production, quality control and quality assurance. The project teams have dealt with some of the most complex and challenging projects in the industry with a clear
understanding of the technical and planning requirements of deepwater pipeline projects. Featured in European Oil and Gas Magazine in May 2012, Bredero Shaw Asia Pacific announced a $400 million contract with Mitsui & Co Ltd on the Ichthys project. It has since undertaken several high profile contracts and expanded its land development sites as Neil Uppal, regional marketing manager explains: “Coating for the INPEX Ichthys LNG is on track for completion by the end of 2013 and load-out operations will begin in mid 2014. We have been quite busy in the Asia Pacific region, with work progressing on major and smaller projects and further development at both our Kuantan Malaysia and Kabil Indonesia sites, including massive land development for pipe storage, with both sites now over 100 hectares each.” Shortly after the 2012 publication Bredero Shaw received a $45 million contract with Apache in Australia for the coating of 47 kilometres of 18” pipe as part of the Julimar development, as Neil explains: “Virtually all of the pipe has been loaded into Kuantan and Kabiland coated, with tentative completion by the end of 2013. The project involves various combinations of three-layer polypropylene anticorrosion coating, concrete weight coating and five-layer polypropylene insulation. Load out of pipe should commence in the first half of 2014.” The new multi-layer thermal insulation coating plant in Kabil adds to the company’s capacity and offering to local clients. The Kabil
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In 1996 two companies, Shaw
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Bredero Shaw Asia Pacific
site is the only coating facility in Indonesia offering all coating technologies for pipe up to 56” diameter, providing a one-stop centre to efficiently manage and deliver multiple pipe coatings. Located adjacent to the Kabil offshore deepwater port, there are dedicated, priority load-in and load-out facilities within 300 metres of the site, providing logistical savings and reducing the risk of laybarge downtime and demurrage due to priority berthing. Currently operating more than 20 plant locations across the world Bredero Shaw has a distinct knowledge and understanding of local practices. The Malaysia and Indonesia facilities are amongst the world’s largest pipe coating plants, and are supported technically from the regional office in Singapore. Kevin Reizer, senior vice president Asia Pacific adds: “We can rely on our headquarters in Houston, testing facilities in Calgary and Orkanger, and ShawCor Corporate Research and Development (CR&D) team based in Toronto, which has 22 researchers for further support. The CR&D laboratory is continually adding to its capabilities, with the recently constructed large Simulated Service Vessel (SSV) as the latest example.” The SSV replicates service conditions experienced by subsea insulation coatings. By surrounding the insulation coatings with pressurised water while maintaining the temperature inside the pipe it mirrors actual subsea operating conditions and allows for measurement of the heat flow and the compressive creep of the insulating material. Backed by the support of its strong capabilities, the company received a second pipe coating contract for the Ichthys LNG project in 2012. “The project involves coating approximately 148 km of 6” to 18” diameter pipe with threelayer polypropylene anticorrosion coating and Thermotite multi-layer polypropylene insulation,” says Neil. The project, worth $100 million, covers the infield lines that feed the 889 kilometre subsea pipeline with 8.4 million tonnes of natural gas per annum. In June 2013 Bredero Shaw announced a $30 million project with Statoil Norway to provide pipeline coatings for the Edvard Grieg Oil and the Utsira High Gas Pipeline projects. With offshore subsea projects becoming more complex the design and execution risks are greater, and being part of a diversified energy services company is beneficial, as Kevin says: “A strong balance sheet provides a competitive advantage for individual, capital intensive
projects and also a strong platform for robust future growth. Our new complete coating assurance model offers a total package from design to installation. This model addresses every stage of the project life cycle with a reduction of risk on multiple fronts.” Reviewing the market, Kevin comments: “The complex subsea and deepwater areas continue to grow. The Asian demand for LNG is resulting in a significant number of new projects feeding LNG production facilities around the world. The Caspian area is generating significant activity, and the domestic markets of several Asian oil and gas producers are surging. “2014 will see the beginning of a pipeline activity pivot from Asia Pacific to the Central European and Canadian areas, with the planned start of the Southstream and Caspian Projects and a hopeful approval of several LNG Projects in Western Canada. Bredero Shaw will be supporting these developments, and also working on new solutions for both unconventional hydrocarbon developments, upgrades to standard coating systems, and evaluation of certain emerging markets.” Bredero Shaw looks towards the future with confidence. Kevin concludes: “In addition to furthering our position as the global leader in pipe coating solutions, Bredero Shaw will play a central role in ShawCor’s growth plans to become a leading integrated energy services company focused on growth, innovation and excellence. The market can expect to see increased, differentiated integrated ShawCor solutions using combinations of existing and new product lines.”
Through extensive knowledge and one of the largest teams of experienced and dedicated pipe coating professionals in the industry, Bredero Shaw has coated more pipelines in more diverse geographical areas and climates than anyone in the sector
Bredero Shaw Asia Pacific brederoshaw.com
Services Pipe coatings
up NeoDrill AS is a well foundation specialist. Its product range includes the CAN (Conductor Anchor Node), the CCF (Cuttings Collection Funnel), the CPT (CAN Trawl Protector) and the WSS (Wellhead Support Structure) NeoDrill works closely together with Inovatum, which is its preferred supplier for ROV tooling and related services. Thus NeoDrill placed Inovatum’s first order for a set of their new “INOshackles”, which will be used for CAN installation and recovery. These will cut down handling time and improve safety, both surface and subsea.
Established in autumn 2010 by founders Lars Skjold, Frode Gaupås and Janny Angvik Aasen, Inovatum AS is the successful result of 15-20 years experience in the ROV and subsea industry. Having worked with major firms such as Thales, Fugro and DOF Subsea as an ROV supervisor, Lars used his expertise, contacts and passion for innovation to set up a company that is capable of finding solutions to the demands of the evolving oil and gas industry. Striving to save customers time and money through the provision of high quality products, Inovatum enables each customer’s ROV to successfully complete challenging projects. “We started three years ago, after noticing a decrease in companies making their own tools. With all equipment being made outside of companies, I left the firm I was working for and began getting work from other areas,” begins Lars. “Our current services include the provision of ROV Shackles, ROV tooling, and always providing a quick turnover for turnkey prototypes. We also offer audit services on ROV systems and are currently improving our rental pool of ROV tooling and subsea lifting equipment.” Boasting customers such as Bibby Offshore, Swire Seabed, DOF Subsea, NeoDrill and Technip, as well as a wide range of Norwegian firms, Inovatum AS is enjoying positive growth and ongoing demand, which is anticipated to continue with its newest invention, the
InoShackle, as Lars highlights: “The market has been very good for us, we can’t complain at all, and we anticipate demand to continue with the sea water operated, patent pending InoShackle. Inovatum designed the system, while a Norwegian firm called FRAM, which has been in the lifting industry for many years, manufactures it. This product is used for quick and efficient
heavy lifting projects and is available in sizes from 15 to 1000 Te WLL. So far there has been very high interest, and to date several orders for InoShackles have been secured. Responding to the oil and gas industry’s need for environmentally friendly installation/recovery equipment, the seawater operated InoShackle uses a standard high-pressure water jet system that is connected to an ROV with one hose, thus eliminating the risk of oil contamination. Small
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NeoDrill Yes, we CAN!
CAN - Conductor Anchor Node
Top hole construction without expensive rig Tailor made to suit the seabed soil For exploration and production wells Installed prior to rig arrival Supports all conductors:
Driven Jetted Drilled and cemented
CFF - Cuttings Collection Funnel For use on enviro-controlled wells (no cuttings or cement disposal to environment) CFF is installed over CAN prior to rig arrival Cuttings removed by pumping to rig or disposal CFF removed after installing and cementing wellhead casing (20")
From: Drilli ng Enginee r To: Drilling Manager Drake, Remember the sleeples s nights we BOP moving have had on around? Thi many wells s is exactly due to the what we ha Pre-instal ve been look led conducto ing for: r (get thes e big pipes High acci away from dential load m y rig!) capacity (y ou never kn No more ow what may conductor happen!) fatigue prob lems (it give Seabed B s me creeps OP support !) also possib capacity!) le (Check ou r BOP-fram e load Get hold of NeoDrill to discuss a CA N solution Cheers, Der for our next rick well!
CTP - CAN Trawl Protector
For suspended well protection May multi-function as CFF Light weight and transportable on roads Efﬁcient design - trawl impact loads transferred to CAN
WSS - Wellhead Support Structure
Repair kit for poorly supported wells Installed over conductor Loaded with weight material for gravity plus suction penetration
NeoDrill AS PO Box 179 Kongsgata 9 4330 Ålgård Norway
www.neodrill.no firstname.lastname@example.org + 47 52 98 58 10
Your BOP may be rocking, or CAN be steady as a rock! The choice is yours!
Striving to save customers time and money through the provision of high quality products, Inovatum enables each customer’s ROV to successfully complete challenging projects
Inovatum AS inovatum.no facebook.com/Inovatum
Services Invents and develops ROV tooling for the subsea market
company relocated to a new Bergen office with a quayside capable of taking in vessels in 2012. It is here that Inovatum also intends to develop a pool of rental equipment for the subsea heavy lift market in the future. As global demands for environmentally friendly products continue to increase, Inovatum is in an advantageous position as it pushes the InoShackle into the subsea market; reaching the specifications of subsea operations in Brazil, the company anticipates high demand from customers operating in this area. “We aim to spread awareness of the InoShackle on a global scale and boost our workload through this product,” says Janny. “Over the next few years we intend to become more involved in heavy lifting and the subsea sector, while also expanding our tooling division. Ultimately we want to keep working and increase our cash flow. There is currently a constant stream of work for us, sometimes a little too much, but we go where we are needed to get the job done,” concludes Lars.
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in size and highly efficient for quick operations, the product boasts a compact, lightweight design, making it easy for the ROV to handle and eradicates the risk of losing cargo through the splash zone. With two hot stab connections, one for opening and one for closing of the shackle, the unique product is simple and safe to use. Dedicated to providing safe, high quality and environmentally friendly services on a global scale, Inovatum’s personnel think outside the box to deliver new tooling solutions for customers, while also taking full personal responsibility for their own safety and those working with them. “We hire people on a yearly contract and tend to have between six and ten staff working for us at any time. Its important for us to keep our numbers low and to remain a small company as it enables us to provide a quick turnaround. With the amount of staff we have, we can custom make one-of-a-kind tools that are used once in uniquely challenging situations,” says Lars.
He continues: “This is something we are well known for; customers call us up and we go through the production process quickly, which saves companies a lot of money and minimises down time. We also have specialist engineers that can install the systems anywhere that the vessels are set up around the world. With a whole network to help us and work with us we have created a reliable option for customers; we are dedicated, if a client wants something done Christmas Eve we will do it.” Keen to offer the easiest solutions to customers, the dynamic
Tombim Services Ltd was
established in 1996 and in 17 years has grown into a reputable company with a mission to provide a professional one-stop service encompassing engineering, fabrication, installation/commissioning and maintenance services to the oil and gas industry. Kabir Abdul, administrations manager of Tombim, explained that the company is now in a phase of transition in a move from its leased fabrication facility to its newly acquired site: “We have applied for building approvals so hopefully we should have the structures coming up sometime next year.” A core value of the business is to maintain efficient and effective quality assurance. The move reflects the growing business with its position amongst the main industry players; for example the company holds a long-standing relationship with ExxonMobil, established as a client for over 14 years. Treating the customer’s objectives as its own is a trait that equips the business with the capacity to work in unison with these customers. “In 2012 we were completing phase one of the UBIT GY pigging facilities and fuel gas upgrade for Exxon,” said Kabir. The modification of the structural system for a new deck module and its installation has now been completed. “Following this we were awarded with three additional pipeline contracts, all of which involved extensive civil and mechanical work. We have now finished the IDOHO QIT pipeline installation, and have begun on the EDOP
and UBIT QIT projects. We aim to have these rounded up by the end of this year,” he added. Elaborating on the current conditions Kabir said: “There is a lot of activity right now. The weather is better for work, especially offshore, and there is an increase in jobs on the market.” The company has formed a relationship with several technical partners manufacturing equipment that is strategically important to the success of the business. Earlier this year Tombim met with National Petroleum Investment Management Services (NAPIMS). Kabir discussed the reasons for this meeting: “There is a lot of emphasis on local contractors to begin handling aspects of the industry that international companies have been in charge of for so long. It was an essential meeting, particularly in terms of support. “At the moment we are a sub-contractor to our clients, such as ExxonMobil. We have built up the business and we are nearly qualified to become a major contractor ourselves. The next set of contracts come to tender in one year so we are waiting for that opportunity where we will apply.” Tombim is driven to deliver projects on time and to budget without compromising on safety or quality of the work, and it is committed to operating using top-of-the range equipment that is regularly maintained and calibrated. The combination of these core values assures that the business remains an attractive contractor to potential clients.
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122 European oil & gas
HSE management system that ensures the safety of its personnel and environment. In 2009, ExxonMobil presented Tombim with a contractor safety award and it subsequently went on to receive an award for Most Improved in the 2011 NPO Contractors Safety Forum. Over the years Tombim has acquired and developed a team of qualified and experienced managers and engineers. Each project is planned and executed by its staff. Kabir is confident in the strengths of the company: “Our experience, combined with our system management procedures has proven to be a success.” Clients in previous contracts have noted the dedication from its employees and high levels of professionalism. Shedding light on the importance of recognition, he added: “Without personnel you can’t do a good job, and without a good job you have no record. You need clients to see your successes in terms of quality in the job, delivery time, safety, personnel, equipment and experience generally. In a lot of situations we are getting to a place where the name speaks for itself.” The vision of Tombim to fulfil its aspirations of being the best by satisfying the requirements and needs of local industry and compete with multinational companies is continuously in its sight. Once the new premises are completed the business will permanently change base. Having recently upgraded its registration status with the Department for Petroleum Resources (DPR), from the major category to the specialised category, it hopes to achieve ISO certification in 2013. In reflecting on the stance of the business over the next five years, Kabir without hesitation concluded: “Our focus is to become a major contractor.”
Without personnel you can’t do a good job, and without a good job you have no record. You need clients to see your successes in terms of quality in the job, delivery time, safety, personnel, equipment and experience generally. In a lot of situations we are getting to a place where the name speaks for itself
Plenty of opportunity has arisen for Tombim and there is contact between it and a variety of oil majors. In focusing on geographical expansion, Kabir informed: “We have had contact with some local contractors in Equatorial Guinea and are establishing contact with them and can hopefully begin contracting there soon. We are also making inroads into Niger republic’s evolving oil/gas activities. “We are trying to build a far stronger relationship with SBM Inc (Single Buoy Moorings Inc) and its looking positive. We have lots of experience working on their equipment and we are in a position to represent their interests in the area. We have meetings scheduled in November 2013 to begin to tie all of that in.” Some years ago, in 2004, the company completed an overhaul of the Mobil Producing Nigeria (MPN) Unlimited single point mooring buoy, SPM 1414. Since this project the company has recently maintained the SPM 1448 buoy for (MPN). Tombim and SBM Inc are currently developing a partnership to maintain SBM equipment in Nigeria. The company operates under a robust
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Tombim Services Ltd tombim.com
Services Engineering, fabrication and maintenance services
Portable Modular Source System (PMSS™)
European oil & gas
Rotec Hydraulics Rotec Hydraulics Ltd is proud to support WGP in its continued success within the geophysical services market. Our partnership with WGP stems from many years of experience within the marine market supporting the WGP engineering team with solutions to hydraulic deck and mechanical handling equipment for use on surface ship platforms. Our engineers have supported WGPs data acquisition team and engineers in many countries, most recently in Equador as part of their ongoing engineering development team. Rotec looks forward to our continued work with a dedicated and professional team at WGP and wish them all the success for the future.
Above CARSP Operations Top right CARSP Operations – ROV Cable work Below PMSS™ Valhall
Permanent Reservoir Monitoring (PRM) During recent years WGP’s particular focus has been predominantly aimed at the provision of containerised seismic source solutions, which have evolved in parallel with the developing Permanent Reservoir Monitoring (PRM), also known as Life of Field Seismic (LoFS), market. WGP is now celebrating its tenth year as a provider of services to the PRM sector, during which time the company has been involved in a number of pioneering projects. European Oil and Gas Magazine looks back on the development and future of WGP. Founded originally in 1991 by John Duncan, WGP is now a wholly owned subsidiary of Thalassa Holdings Ltd (Thal:Lon). Recent ventures within the group have seen the share price increase significantly from £0.23 in February 2012 to £2.85 in December 2013.
Statoil: Snorre and Grane The PRM sector has been slow in gaining momentum, however there at last seems to be some growing traction; Statoil has now embarked on its PRM projects for the Snorre and Grane fields, both located in the Norwegian sector of the North Sea. The reservoir surveillance strategy for these fields is to increase output from a nominal 35 per cent to 60 per cent. With the fields estimated to hold 1400M Bbls and 34,000M Bbls respectively, the potential returns are attractive. WGP has been awarded a contract to build and operate for Statoil a ‘Dual Portable Modular Source System’ (D-PMSS™), which will enable increased productivity within the limitations of the operational weather window of the North Sea. The system is currently in operation (December 2013) on the Statoil provided vessel ‘Siem Sailor’.
The acquisition of WGP by Thalassa in November 2011 provided the company with access to funds to increase resources in an industry where a strong financial position can be essential for growth. With a historical working relationship, in 2006/7, in the anticipation of a developing PRM sector, both companies teamed-up to build its own third generation containerised source system, which was launched in 2008 and branded the PMSS. Unpredictably, the timing coincided with the challenges of a collapse in the oil price and the financial markets. In order to achieve a return on capital for the PMSS, alternative opportunities were pursued. WGP modified the units to include a streamer and recording system so they could be installed on a vessel to undertake 2D data acquisition in the high Arctic. WGP worked for two summer seasons (2011/2012) on a survey programme for the Russian State to delineate the country’s continental shelf, during which WGP formed a strong working relationship with Sevmoregeo (SMG) which led to further work using components of the PMSS on an extensive OBN (Ocean Bottom Node) survey programme offshore Ecuador.
Valhall WGP has had an extended working relationship with BP in the North Sea, as Mark Burnett, CEO of WGP stated: “WGP is still on a path of strategic development and this includes the ongoing contract to shoot over the trenched seabed seismic array at Valhall, providing 4C/3D Time Lapse Data Sets to augment BP’s drilling and injection programme.” The original drivers, objectives and outcomes for Valhall were for the 4D response of the reservoir to be mapped to support the well injection programme. As a business case, it was projected that through the use of LoFS BP would recover an additional 60 million barrels of oil. To date (December 2013), a total of 15 surveys have been acquired over Valhall since the initial programme in 2003.
Chirag Azeri Reservoir Seismic Project (CARSP) WGP’s operations for CARSP were completed in 2012. The Azeri-Chirag-Gunashli reservoirs situated offshore Azerbaijan in the Caspian Sea necessitated a LoFS strategy. The drivers for this requirement were essentially due to a very
Hi-Res 3D services In 2012 WGP formed a joint venture, WGP Survey Ltd, with Fjorgyn AS to provide highresolution 3D survey services. The venture brought together the operational experience and capability of WGP with the technology and knowledge of Fjorgyn with its P-Cable 3D system. This JV suits WGP’s growth plan; to continue to seek out new ‘disruptive
technologies’ that will be a necessary part of the solution for the next generation of data acquisition requirements. The ultra-high resolution 3D data is aimed at providing imaging of near surface for both hazard identification and potential exploitation of hydrocarbon reserves.
Future vision WGP’s recent seismic projects have been driven on the basis of modern technology supporting new methods, keeping the business at the forefront of the industry. WGP will continue on its strategy of ‘Exploration and Beyond’, focusing on providing bespoke operational solutions for projects that will become increasingly important as exploration continues to move into ever more challenging locations and frontiers. Coupled with this, the need to both increase output from known reserves and achieve this more cost effectively, WGP intends to remain at the forefront of the PRM sector.
WGP is now celebrating its tenth year as a provider of services to the PRM sector, during which time the company has been involved in a number of pioneering projects
WGP Group wgp-group.com
Services Provider of marine geophysical services
complex geology, which precluded the use of towed streamer data for reservoir management. It was decided to use a re-deployable cable (Geospace’s armoured 4C GeoRes OBC) and WGP was tasked to design, procure, build and operate a new containerised source system for the operation. Phase II of the programme ran from 2010 through 2012 and utilised a larger field service vessel “Citadel”. The initial outcomes of the CARSP programme have been published in various technical journals and the operational learning will filter into Phase III of the programme.
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Atlantic Maritime Group
Al-Rashad Corp. Al-Rashad Corp., Kuwait has been acting as shipping agent for Messrs. Atlantic Maritime Group since 1986, and many projects have been executed successfully by the agent on behalf of the principal.
FZE (AMG) is a subsidiary of Atlantic Navigation (Singapore) Limited, and is the group’s key operating entity based in Hamriyah Freezone Sharjah, United Arab Emirates. The group can trace its roots back to 1997, when it began operation as Atlantic Marine Services LLC in Dubai, UAE. During March 2011 Fastube Limited agreed to purchase the Atlantic Maritime Group, which was then comprised of Atlantic Maritime and Atlantic Offshore via a reverse merger transaction. Following the transaction, valued at $115 million, Fastube Limited was absorbed into the Atlantic Marine Group and subsequently the company was officially renamed Atlantic Navigation, effectively completing the sale as of 31st July, 2012. Today Atlantic Navigation Holdings operates two subsidiaries out of the UAE, primarily focused on customers in the Middle East and India. Atlantic Ship Management LLC (ASM) is currently based in Abu Dhabi, while AMG operates out of its base in Hamariyah Freezone. Atlantic Marine divides its activities into two vertically integrated operating divisions, which allows it to provide a wide range of services to its customers. The Marine Logistics Services (MLS) division provides ship chartering as well as technical management solutions that are primarily focused on the offshore oil and gas and marine construction sectors. The company’s Ship Repair, Maintenance and Fabrication (SRM) division provides in-house maintenance and repair services for vessels utitised by its MLS division. Repair and maintenance services are available for vessels afloat or via drydock and are also on hand to third party customers. Leading oil and gas majors routinely operate within the company’s key geographic market. Throughout the years the services that AMG offers have allowed it to develop strong and stable relationships with various leading
oil companies, offshore contractors, survey companies, ship owners, yards and ship brokers in the region. To date, AMG is able to name Shell, Vetco and Qatar Gas among its many customers. Atlantic Maritime Group is able to offer its customers a range of targeted services to facilitate oil and gas exploration and recovery. Its MLS division operates a young fleet of vessels that are owned and operated by the company and offer an range of services including, supporting seismic survey operations, supporting subsea operations including ROV operation and diving operations. It is also able of offer chase boat activities, transport materials and structures for offshore construction and installation as well as assisting pipe-laying, cable-laying, jacket commissioning or decommissioning. In addition to these it provides logistics support, including anchor handling operation, towing of drilling rigs, construction barges etc, standby duties such as fire-fighting duties and anti-pollution and prevention measures, supply services for production and maintenance operation, support for SBM operation and maintenance and support for tanker berthing. The group’s SRM division works to ensure idle time due to maintenance and breakdown of fleet vessels is kept to a minimal level. The division services its own vessels and those of third party customers as part of its strategy to provide a vertically integrated service. Its comprehensive list of services includes mechanical work, electrical works, air-conditioning maintenance, steel works, carpentry and blasting and painting. November 2013 saw the announcement that Atlantic Navigation Holdings (Singapore) Limited had signed shipbuilding contracts for two new vessels to be added to its current fleet. The new vessels comprise of a 75-metre platform supply vessel (PSV) and a 6400 BHP anchor handling tug supply vessel. Both vessels will be constructed in Guangzhou province in China, with the anchor handling tug expected for deliver in March 2014, while the PSV is expected for March 2015. The total value of the contract is placed at approximately $28.7 million. On the supply of the new vessels Mr. Wong Siew Cheong, executive chairman and CEO of Atlantic Navigation, commented: “The utilisation rate for our fleet is currently running high at over 90 per cent. We have incorporated certain features in the design of these vessels based on feedback from our clients, which should give us an edge over the supply of
million for the first three months of the year. This is compared to third quarter net revenue of $7.7 million and a net loss of $4.1 million during 2012. Mr. Wong Siew elaborates: “We have had good progress in the growth of Atlantic Navigation’s business compared to a year ago. We have expanded our fleet and seized other opportunities such as spot chartering contracts for third party vessels. These efforts have strengthened our marine logistics services segment, and the results are evident in both our top line and bottom line.” Concluding on Atlantic Maritime and the wider Atlantic Navigation Group, it can be observed that the company is set to grow and enjoy further success going into 2014. Its target market in the Middle East and India has significant potential and ongoing activity within the oil and gas industry. The company also enjoys good relationships with a number globally renowned major oil and gas operators and will be a trusted marine partner for many years to come.
Atlantic Maritime Group FZE atlanticmaritime.com
Services Offshore logistic support
generic vessels currently under construction. We remain positive on prospects in the markets where we currently operate, and given that we are also exploring opportunities in new markets, we will continue to upgrade and strengthen our fleet and improve the range of services offered to our clients.” The company’s current fleet is made up of 13 assorted vessels that are owned by the Atlantic Navigation Group, and a further ten ships that are cross chartered through third parties to serve the specific needs of the group customers. The vessels currently used in support of the MLS division are comprised of four anchor handling tugs and supply vessels, the Delta 22 jack-up accommodation crane barge, the AOS Constructor accommodation barge, the AOS Mariner DP supply/survey vessel, the AOS Energy tug, AOS Star MPV and four flattop deck cargo barges. In November 2013 the group reported a strong set of quarterly results, recording a net profit of $4.1 million on revenue of $12.3
Atlantic Maritime Group
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leader European oil & gas
Naftna Industrija Srbije
Above MHC/DHT complex in Pancevo Refinery enabled NIS to switch to production of environmentally friendly “Euro 5“standard fuel
(Petroleum Industry of Serbia, NIS) is a vertically integrated energy company operating from its headquarters in Novi Sad, Serbia, which is ideally located as the Balkans’ centre of trading and investment. NIS implements its vertical supply chain to provide a comprehensive package of oil and energy solutions and currently employees around 5500 people. The company’s activities include exploration, production and the processing of crude oil, which are serviced by its two refineries in Pančevo and Novi Sad. Other areas in which the company operates include the use of modern technologies for electricity production by using domestic energy sources with minimum impact on the environment. This spirit of co-operation and affiliation has
become a major driving force for the NIS brand as the company works closely in partnership with the various disciplines within the brand, its investors and automotive companies including Mercedes-Benz, Škoda, Halliburton, Chevron Lummus Global, GGE. The company is part of Gazprom Group, which at the time of writing operates 56.15 per cent stake in NIS, while the Republic of Serbia owns a further 29.88 per cent. Citizens, employees, former employees and other minor investors own the remaining portion of the company. At present NIS has around 2.4 million shareholders and as of September 2011 is listed on the Belgrade stock exchange. Currently NIS is focused on exploration and production, crude refining, sales and distribution, oilfield services, energy and
NIS Gazprom Neft
secondary businesses, which include non-core assets like drinking water production and hotel operation. Currently, NIS is the only company in Serbia dealing with exploration and production of crude oil and gas, as well as the production of geothermal energy. Oil and gas are produced in 45 fields in Serbia and under concession with Angola, with NIS operating 650 wells, 95 of which are currently exploited. The company expanded its operations to Bosnia and Herzegovina, Bulgaria, Romania and Hungary, which remains a priority area for future development. At the time of writing the company’s production amounts to over 1.7 million tons of oil equivalent, which has been the result of significant growth in the past three years and this is a trend that looks set to continue. Complementing these operations, NIS has 18 systems for production of geothermal water and it produces liquid petroleum gas (LPG) in its Elemir production unit. As the majority owner of NIS, Gazprom Neft has executed a number of investment projects with an aim to increase oil and gas production since 2011. Until the end of 2015 NIS is set to invest around 1.5 billion euros. The objectives of this will be to encourage growth of production and an increase in resource base, to facilitate a high level of productivity, investment in the application of new technologies, industry
expansion in Serbia and abroad and a decrease in costs to increase investment efficiency. The ultimate goal of this investment will be to enable production of around five million by 2020. As a vertically integrated company, NIS is able to supply its own oilfield service capacity as well as to service the needs of third party companies. NIS Oilfield Services renders activities including; geophysical exploration, special operations for measuring oil, gas and water wells, maintenance and overhaul of facilities and equipment and the transportation of equipment and personnel. NIS Oilfield Services has obtained a certificate for providing services in the EU, along with national certificates for providing services in Romania and Hungary. Owing to its modern equipment portfolio and highly experienced personnel the company has also carried out operations in Egypt, Turkmenistan and Azerbaijan. According to its own philosophy ‘equipment modernisation, an innovative approach and application of new technologies are the essential requirements for progress, competitiveness and achieving regional leadership.’ With an impressive array of services and supporting divisions, strong industry ties and dedicated parent company investment, NIS is incredibly well placed to solidify its leading role within Serbia and the surrounding region over the coming years.
European oil & gas
Inset NIS' filling stations network operates under two brands; consumer brand NIS Petrol and premium Gazprom brand
Above NIS Oilfield Services has obtained a certificate for providing services in the EU
NIS Gazprom Neft nis.rs
Services Total energy solutions
TM.C.Termomeccanica Compressori: La Spezia Site
European oil & gas
NEC was awarded the tender from by Gazprom Neft’s subsidiary NIS (Naftna Industrija Srbije) thanks to the experience it has accrued in projecting plants in oil & gas refineries. The modernisation is related to NIS’ refining capacity in Serbia and involves a new light hydrocracking and motor fuel hydro-treatment facility.
Partnership approach NEC S.r.l is working with another leading Italian company to deliver a significant contract in the Balkans NEC S.r.l., a leading engineering company, located in Livorno, Italy and founded in 1997, is considered one of the most important companies in the world for the supply of ‘turnkey’ plants. It has years of experience, and is able to handle different projects, starting at the design phase and continuing through to the plant’s erection, precommissioning, commissioning, personnel training and start-up. NEC is the result of its founders’ and staffs’ experience grown in Zama Srl and reflecting its standing in the market, it has won an important tender in Serbia for the supply of a compressing unit for a total value of around six million of euros.
Under this contract, NEC plans to supply the compression plant through working in partnership with the leading Italian company in compression systems - TM.C. S.p.A. Termomeccanica Compressori, located in La Spezia. TM.C. is one of the most admired OEM producers of compressors, supplying a complete compression packaged solution. Over 100 years old, today TM.C plays a primary role all over the world, offering a range of services from reciprocating technology, though centrifugal and up to the last innovative screw solutions into the O&G market, mainly for flare gas, off gas and wellhead gas, biogas and other fluid with high complexity to treat or to be compressed. TM.C supports NEC, according to its design and experience in the complete compression field, for the completion of the entire system. Since the beginning of the partnership, NEC and TM.C have focused their attention on customised products designed for NIS’ specifications. The compression system for NIS’ refinery is one successful example
operation. This compression plant will be installed in Serbia in August 2014.
From a technological point of view these two leading companies are allowing Italy to find success in the Balkan region. Thanks to the experience in engineering of NEC and to the great knowledge of TM.C. in designing and manufacturing compression and pumping machines in refinery plant, a successful outcome has been achieved and the companies look forward to further partnerships in the future.
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of these two companies combining their efforts and experiences and as a result supplying a completely assembled modular unit designed for compressing CO2. The system is provided with instrumentation, valves and pressure safety valves for safe and proper operations; the heart of the unit is represented by an efficient, innovative reciprocating compressor connected with a gas motor, which reaches a power range of 1600 kW. It is important to note it is certified according to the API 618 standards, and thanks to its conservative rotational speed it is able to ensure safer, smoother and more reliable
NEC Desalter Unit
NEC Used Oil Refining Plant
TM.C. S.p.a. - Termomeccanica Compressori Via del Molo, 3 - 19126 La Spezia - Italy Tel: +39 (0)187.552489 | Fax: +39 (0)187.552464 Email: email@example.com www.tmc.termomeccanica.com
TM.C. Compressor Skid for Gas
NEC S.r.l., Via Giotto Ciardi n째8, 57121 Livorno, Italy Tel: +39 (0)586 40 65 97 Email: firstname.lastname@example.org www.necsrl.com
Signed sealed and delivered
European oil & gas
In 1998 Bob Thomson
witnessed organisations selling off their workshops and operating solely from an office perspective. Seeing an opportunity to continue offering a service that many storage tank companies were moving away from Rhyal Engineering was formed. “As a specialist storage tank and vessel contractor the main core of our business is the design, build and refurbishment of large diameter, site constructed storage tanks for the oil and gas producers both nationally and internationally,” begins Bob, managing director at the business. Dealing mostly with the petrochem sector, the tanks range from between five metres in diameter up to over 80 metres and the company can be tasked with the design, installation or refurbishment of tanks, but additionally offers itself as a specialist pipe work and structural steelwork contractor. Rhyal Engineering is one of the only privately owned, family run specialist tank construction companies in the UK. “We are able to offer flexibility, and are more approachable than many of our competitors. We make decisions in-house and we also have a strong focus on building relationships. Over the years we have received repeat business with clients who recognise our interest in moving their project forward, designing and structuring our supply to suit,” explains Bob. Project manager Simon Judd adds: “Through very open and close relationships with the management of Rhyal Engineering, our clients are able to discuss their projects with us from day one. Right from the point where they are just thinking about a new concept they know that we will do our best to help them. A lot of projects that we have won have been the result of a long process of discussions. “We are currently installing additional gasoline storage in a terminal expansion project for NuStar in Grangemouth, providing them with the design and build of three large tanks,
together with all associated piping, platforms and stairways. We are also working for Ineos at Grangemouth refinery, and we are also completing the refurbishment of two small tanks at the Ineos Dalston Fuel Terminal.” The company also provides Exxon, Fawley Refinery with all of its tank maintenance through a contract that was taken over in 2010. This is for the design, supply, fabrication and refurbishment of all site tanks as a result of Exxon’s planned maintenance regime, which are mainly jack-ups, new bottoms, shell plates, wind stiffeners and roof replacements. Additional successful work at the Fawley refinery site has led to an extension of the contract to 2017. Similar works are being completed for Phillips 66 in Bantry Bay, Southern Ireland, where the company has completed the total refurbishment of an 80 metre diameter floating roof tank in mid 2013 and is now progressing with another of the same size. This involves the replacement of the tank floor, floating roof, access stairways, platforms and ladders, together with the refurbishment of the shell plating and wind stiffeners. The company has also been performing tank refurbishment works for the Murco Refinery and SEMLogistics Fuel Terminal (Old Gulf Refinery) at Milford Haven for the past 12 years and continues to do so. The largest tank contract completed by the company to date has been the fabrication and construction of two 160,000m³ cryogenic LNG storage tanks for Whessoe at Milford Haven. This major project took almost three years to successfully complete, and makes Rhyal Engineering the only company in the UK with recent construction experience of these large complex structures. Operating throughout the UK, Europe and sometimes internationally, Rhyal Engineering is attracting specialist contracts designing and fabricating tank farms and installations for export. Aside from regular storage vessels, its specialist knowledge is being called upon by the LAGUNA-LBNO project consortium as it looks into the feasibility, design and installation of large cryogenic tanks situated underground. Reviewing the market conditions Bob recalls: “We were lucky enough to have been fairly busy throughout the recession. Our busiest year to date was in 2009 with a £25 million project with BP for bioethanol implementation across four UK Terminals.” Discussing the project Simon adds: “Work became more difficult in 2010 but we managed to secure a couple of decent
to enhance our operatives skills and abilities through both tuition and training, because we recognise the benefit to both parties and the fact that we as a company can only perform as well as the people that we employ.” Looking towards the future Simon summarises: “Our core business will always be oil and gas and petrochem, as well as the ongoing maintenance of existing assets within the UK and overseas, but also a lot more potential for additional storage in all of these areas. We have an interest in other sectors: waste to energy, and bio fuels, the decommissioning and new nuclear work, and the renewal of coal fired power stations to bio mass burners.” The company also recently established itself in the Middle East market with a contract to design and supply tank materials. Furthermore, with shale gas projects producing results in the US Bob added: “It’s quite buoyant out there and there is a lot of interest across many sectors. We aim to be at the forefront of all the sectors so that we are in the right place at the right time.”
Rhyal Engineering rhyalengineering.com
Services Specialist storage tank and vessel contractor
sized projects that kept us going. We have noticed a steady increase in work since up to the beginning of 2013, when an increased number of enquiries have been secured and once again we are exceptionally busy.” Employing around 200 people Bob comments that at times it has been a struggle to recruit the right kind of people during busy periods. “We are in a strong position with facilities to train people, whereas many competitors sold off their workshops and are not developing the skilled operatives required, which has resulted in an overall shortage of skilled people in the industry. “For this reason, over the last twelve years we have continued to take on four apprentices per year, both boilermaker platers and welders, who have come through our own workshops and are continually being placed into the site construction environment. Some have gone on to supervisory and senior posts within the company and we also try to bring in young engineering and management graduates wherever possible. We are also always looking
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JSC JV Byelkamit is a Kazakhstan
based production company that manufactures a wide range of equipment including vessel equipment, as well as vessels working under high pressure, heat exchanging equipment and metalware for all kind of functions according to national and international standards (ASME, API, PNAE, GOST and other). Its products are used in several industries including oil and gas enterprises as well as chemical, nuclear, energy, metallurgy, construction and food industries. The company’s history dates back to 1982 when the ‘Gidriomash’ plant was founded to construct rocket-torpedoes for the then Soviet Union. With the fall of the USSR at the end of the 1989 the Gidriomash facility remained unfinished, however due to the complex nature of the plant it had previously been staff by experienced professionals and contained equipment of robust Soviet production. During the 1990s the requirement for the development of ordnance was no longer in place and the focus of the plant shifted to the production of civil equipment. During 1995 Byelkamit was formed within the framework of the Nunn–Lugar Co-operative Threat Reduction (CTR) programme as a joint Kazakhstan, American and Italian joint venture, with the support of the New York firm Byelocorp Scientific, Inc and with financial support from the US government. Shortly thereafter the Gidriomash facility was reoriented to produce industrial products for the oil and gas and mining industries. In September 2011 JSC JV Byelkamit, LLP AtyrauNefteMash and First Montano Technology became a single holding company named SGT Group. Today the SGT Group is able to take advantage of the benefit of having three plants spread across Kazakhstan, Slovakia and the Czech Republic. This geographical spread allows the group to remain flexible in providing complicated or large equipment orders as well as further aftersale services. Byelkamit produces non-standard technological equipment across a range of industry sectors. Commenting on the
company’s production portfolio and delivery strength, general director Pavel Beklemishev says: “We produce nonstandard technological equipment in accordance with domestic and international standards, all construction documentation is designed in accordance with the client’s requirements. Sixty to 80 per cent of equipment is ordered by oil and gas companies, which order columns, reactors, tanks, separators, heat exchangers and so forth. Twenty to 30 per cent of equipment is ordered by the mining sector and ten per cent is produced for construction and other sectors. “The convenient geographical position of all three plants will allow the group to satisfy market demand for complicated, largedimensional equipment and provide subsequent aftersale services. Co-operation and sharing of incoming orders between the plants allows us to be flexible in response to client’s needs. Additionally, the construction of a facility for the assembly of large and heavy items has started and with it the group will soon be able to supply very large products for oil and gas companies operating in western Kazakhstan and countries in the Caspian region. It will also decrease transportation costs, which will increase Byelkamit’s competitiveness.” At present Byelkamit has an annual manufacturing capacity of around 2500 tonnes of vessels equipment and 15,000 tonnes of steel structures, including prefabricated storage tanks. Its facilities boast a general fabrication area of 11,774 hectares, which includes 44,664 m2 of covered workshops. Five hundred professional personnel staff the Byelkamit plant, including 50 ASME certified welders as well as level two and level three inspectors for nondestructive testing. Thirty per cent of the company’s employees are university graduates, three of which hold PhD qualifications. With the formation of the SGT Group and the resulting synergy of infrastructure and personnel, Byelkamit has become a leading manufacturer in Kazakhstan and abroad. Currently the company services a number of internationally recognised companies throughout Kazakhstan, Russia, Turkmenistan and Uzbekistan including TCO, Karachaganak Petroleum Operating BV, Atyrau Oil Refinery, Pavlodar Petrochemical Plant, CNPC and Sinopec, as well as Texaco North Buzachi, Agip KCO, Arcelor Mittal and others. During June 2012 Byelkamit signed a contract for the supply of eight storage tanks comprised of six 200 m3 units and two 1500 m3 units, ordered by Worley Parsons for the Agip
see great opportunities for market development.” During 2013 SGT Group has been focused on developing practices to best synergise its plants to co-operate on joint projects. Development of its new facility in Atyrau is underway and will enable the company to further establish itself within Kazakhstan. As the region’s oil and gas sector becomes increasingly galvanised, Byelkamit and the wider SGT Group will work to showcase the strength of Kazakhstani engineering as Pavel concludes: “International companies actively working in the oil and gas sector of the Republic of Kazakhstan still do not believe in the possibilities of Kazakhstani producers. The company’s goal is to change this opinion and prove that it can make heavy, complex and high-quality equipment in accordance with international standards. In order do this Byelkamit will invest in new technology and further develop its staff. Working as an international holding company, we are confident that we can take a leadership position in the region and we feel that our customers believe it too.”
Services Equipment fabrication
KCO railway project in Eskene, Kazakhstan. This sizable order was delivered in full as of November 2013. As the company’s reputation and expertise continues to grow it is focused on expanding into further markets including Azerbaijan, Tajikistan, Kyrgyzstan and Mongolia. Kazakhstani membership of the Customs Union of Belarus, Kazakhstan and Russia has strengthened its position in export markets and this will be crucial as Kazakhstan’s position as an oil producing country continues to expand, as Pavel elaborates: “Kazakhstani membership of the Customs Union opens new possibilities for entering the Russian market and we plan to expand our exports to Russia and Belarus, moreover they are our material suppliers. By 2020, oil production in Kazakhstan could exceed 130 million tonnes and the country will be listed in the world’s top ten oil-producing countries. Within Kazakhstan, annually imported engineering products account for billions of dollars, moreover local industry extends beyond the oil and gas sector so the market is huge. We
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European oil & gas
Bohlen & Doyen As a contractor for energy infrastructure, Bohlen & Doyen offers the complete solution. We move energy on the client’s behalf, reliably, safely and securely. Numerous projects of various sizes and categories over the last 60 years testify to our high competence. We are a powerful business partner and complete technical service provider, and approximately 1800 employees in more than 40 locations deliver results based on their experience, knowhow and enthusiasm. Collaboration between our hydraulic construction - , installations - , pipeline - and cable teams has created the capability to fulfill all works with our own experts, our own equipment and project staff.
Established in 1983
, Hamburg headquartered International Marine & Petroleum Engineers and Consultants (IMPaC) offers a diverse range of engineering and consultancy services to the international oil, gas and power sectors within the onshore and offshore energy industry. Having worked on over 1000 projects worldwide, the dynamic company uses forward-thinking engineering practices and embraces new technologies to guarantee efficient, high quality solutions. Previously in European Oil and Gas Magazine in February 2012, IMPaC has witnessed major developments over the last 20 months as Tilman Schiegl, technical managing director at IMPaC, begins: “The industry has changed drastically over the past two years; as we mentioned in the last article, the financial crisis and situations in some markets forced us to deviate from certain regions and find the right business model and work in other areas. We continued to look into penetrating the renewable energy market, in particular the offshore wind sector; over the past two years we have developed a presence in the wind farm sector of Germany by providing consultancy and design work. Right now we are carrying out the basic and detail design for an offshore wind farm accommodation platform in the far North Sea for Vattenfall.” Although IMPaC has developed a foothold in the burgeoning offshore wind market, its focus remains on upstream oil and gas applications for both offshore and onshore projects, with approximately 80 per cent of its activities taking place internationally. Undertaking services
throughout the entire value chain of a project, from initial concepts and feasibility studies through the designs, procurement and logistics, right up to the construction management, commissioning and operations assistance, the firm’s versatility has resulted in it winning a number of unique projects over recent months. “The aforementioned accommodation project in the North Sea is special and unique as it is the first platform to be built so far applying DIN EN 1993 (Eurocode 3). We completed the design for this project and are now involved in the installation for the platform as well as the certification for this process, which is something very new in the wind farm industry,” says Tilman. “On top of this, we have been involved in engineering projects and the distribution of LPG in Iraq, as well as complex engineering for sour gas treatment and liquid extraction in Kazakhstan. “In Germany we are involved in a green field oil development project, which requires
a plan approval procedure with EIA due to its substantial size, which will be applied onto an oil project for the first time in German history. IMPaC is providing the authority engineering and uses its latest experience and knowledge from the work for the recently finalised Nord Stream projects.” Strengthening its triangle of operations in Europe, West Africa and the Caspian Sea has been an ongoing core focus for the company, as Stephan highlights: “West Africa, up to North Africa, to Europe and down to the Caspian Sea and back is our focus. We have consistently stated the importance of having a local partner at the end of our markets, which is why we decided to turn our affiliate, which is operating as an EPC contractor in Nigeria, into a partner this year.” Partnerships are also beneficial for developing a foothold in more risky locations such as Iran, North Africa and Libya, where IMPaC has noticed the return of previously postponed opportunities. “We see upstream projects that had been postponed for several years coming back as IOCs and NOCs are looking at budgets
Services Onshore and offshore engineering solutions
Having worked on over 1000 projects worldwide, the dynamic company uses forwardthinking engineering practices and embraces new technologies to guarantee efficient, high quality solutions
European oil & gas
and developments once again in these areas. North Africa is coming back and we have won one of our biggest ever planning and development projects in Libya; following the civil war and unrest in the country it is now going to go onstream again and we hope this continues,” says Tilman. As the Middle East enjoys an unprecedented spike in natural gas processing, IMPaC has taken the opportunity to look for collaborative opportunities at the Abu Dhabi International Petroleum Exhibition and Conference (ADIPEC) in November. “The idea for our ME engagement is to partner up with the right companies and get IMPaC involved as the front end designer. We closely work together with our branch manager and agent for our Libyan operations out there and together we approached some potential high tech partners and clients in the hope of offering
smart solutions to our current and future clients.” Boasting a busy order book and a number of unique projects, the company is focusing on the resource of young engineers, a move that is generating a lot of interest from graduates based locally and abroad. “We see a lot of engineers are over 50 or 60 years old so we are looking to take on younger engineers who are looking to develop quickly and generate a lot of experience very quickly,” highlights Stephan. With a forward-thinking approach to challenges, a wide portfolio and the ability to offer high-level solutions through the provision of high quality concepts and support, the future looks bright for IMPaC as it aims to consolidate its share in offshore wind and focus on strategic areas such as Libya, Kazakhstan and Angola, West Africa. Furthermore, IMPaC aims to grow a presence in the prospering Polar Regions. “Our vision is to focus on establishing our presence in different regions by working together with partners and developing business models to suit the requirements of the client,” concludes Tilman.
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Strength through Cegelec Cegelec's partnership with KOSMOS-NEFT-GAS was agreed several years ago in order to support both sides in increasing competitive capacities in the Russian oil and gas market. In close co-operation Cegelec has been providing solutions and services for reliable automation and control systems in oil and gas production and distribution projects. Combining long-lasting experience with innovative ideas of highly qualified personnel, Cegelec ensures precisely adapted products and applications for reliable and perfect system solutions.
Based in Voronezh in Russia, KOSMOS-NEFT-GAS (KNG) provides an entire range of services, extending from project development to the manufacture and delivery of equipment for the oil and gas, chemical and nuclear power industries. From the moment it was established, KNG has acquired many reliable partners, with one of the most significant being Gazprom. Indeed, the company has been designing and delivering equipment for the structural divisions of the Gazprom JSC since 1994. This relationship is based on a ‘general agreement on co-operation in the sphere of manufacturing high performance equipment for exploration, production and transportation purposes.’ Nowadays, KNG delivers its products to the following customers: Gazprom Dobycha Astrakhan (flares, gas heaters, dehydration units, etc.), Gazprom Dobycha Nadym, Gazprom dobycha Yamburg, Gazprom Dobycha Urengoy (flares, well control panels, skids for automated well completion), Sibur (design and upgrading various facilities for organic synthesis production, rubbers, plastics and other polymer materials, liquefied hydrocarbon gases), Rosneft, LUKOIL, Russneft (flares, burners, separators, hydraulic fracturing equipment, air heaters), Gazprom Neft Shelf for the first Russian stationary ice-resistant platform ‘Prirazlomnaya’ (flares, thermally controlled containers, samplers), and more companies from CIS and beyond.
The equipment these customers purchase from KNG is manufactured, certified and developed in strict accordance with the highest technical specifications; it undergoes a complete cycle of tests and is supported by Permits of the Federal Environmental, Engineering and Nuclear Supervision Agency of Russia. In addition, most products are RF patent protected, and the materials have domestic or foreign origin conforming to the required quality of the final products. It is clear from KNG’s relationship with Gazprom that it prides itself on creating close working partnerships in order to foster a collaborative environment. As a result of this strategy, in addition to Gazprom, KNG has also developed associations with well-known foreign companies, such as FMC (loading terminals), Weatherford (well control panels), Cegelec (automation facilities and systems), Schneider Electric (power units), Caloperm (plate heat exchangers), Aker Solutions (subsea equipment for offshore production) and Newpoint Gas (equipment for gas treatment, purification and dehydration). This makes it possible to manufacture products of the level comparable to the leading world manufacturers of the equipment to be used at on- and offshore fields. The company is very dedicated to these longterm and mutually beneficial co-operations with partners. This is extended by offering clients training services for their engineering staff regarding specific features of product operation, as well as by proposing post-warranty maintenance – through these services, KNG can support its clients in solving production issues. The organisation also prides itself on continuously upgrading its equipment, applying the latest design and manufacturing technologies. All of these activities are designed to fulfil KNG’s main ambition of providing constant quality improvement, alongside the expansion of its services and range of equipment. Underpinning all of KNG’s growth and success are its employees. The company maintains high requirements for education, skills and work experience, and emphasises the value of training and learning for staff. To put this in practice, all employees of KNG attend exhibitions in Russia and abroad, undergo refresher training and participate in round table discussions and seminars. This dedication to learning also spreads wider than the walls of the organisation, in that KNG holds an active position in creating
contribution into the oil industry development. Later that day the regional government conducted a meeting to negotiate the roadmap for development of technologies, products and services of the Voronezh region enterprises for the needs of Gazprom. That roadmap will be approved in the soonest possible time to promote successful setup and implementation of new technologies for the gas industry. Other developments in 2013 include KNG concluding a Joint Manufacturing and Technology Agreement for oil and gas solutions with Siemens Oil & Gas (Erlangen, Germany). This was completed in June and was widely acknowledged as one of the significant achievements of the year for the company. Since the business was founded in the early 1990s it has developed into a leading service provider and innovative manufacturer. As it enters its 20th year, it looks set to remain dedicated to both innovation and the success of its customers, a combination that should lead to even further growth.
Since the business was founded in the early 1990s it has developed into a leading service provider and innovative manufacturer
Services Designs and manufactures equipment for production, transportation and processing
a technological and innovation environment in the Voronezh region, as well as participating in all federal and regional programmes of modernisation and technical development, and takes part in unions, associations, and partnerships of industrial and scientific organisations. An event that illustrates not only KNGâ€™s dedication to the area where it is located, but also its deep relationship with Gazprom, is a recent exhibition that was organised by KNG. On November 8, 2013 more than 20 oil and gas enterprises from the region participated at the Voronezh Industrial Cluster exhibition. The Voronezh regional oil and gas cluster was established in 2009 and comprises 36 companies of the region â€“ it is directly managed by KNG. Officials from the regional department of industry and transportation attended the event, as did Gazprom delegates, headed by the chairman of the board Mr. Vitaly Markelov. Visitors familiarised themselves with the equipment on display and its potential
European oil & gas
European oil & gas
A unique SPIE Nederland SPIE Nederland has more than 2600 employees and generated a pro forma turnover of 416 million euros through its 21 branches. One of the divisions of SPIE Nederland is SPIE-Industry. SPIE-Industry's work is the operation of client installations geared towards and around production units. The industry sector holds no further secrets for SPIE. The SPIE-Industry division is an experienced partner in terms of electrical engineering, measurement, and regulation, mechanical engineering/piping, HVAC, process automation, analysis and processing equipment. SPIE-Industry enables its clients to achieve higher effectiveness by bundling its knowledge, ability and applying this for the client during the construction and maintenance of its installations. SPIE-Industry has all disciplines in-house to increase and secure the reliability, availability, and safety of your installations. S ustainability is the priority above all else.
Operating as part of the StoltNielsen group, Stolthaven Moerdijk is a vital provider of services for Europe’s oil and gas sector. The terminal is strategically located between Antwerp and Rotterdam and benefits from ease of access through congestion and lockfree inland waterways, highways and rail links. The terminal offers a host of services including tank storage for bulk liquids, drumming and an IBC filling station. It also features a multimodal tank container terminal, weigh bridge, jetty and services for repacking, tolling, blending and the heating and cooling of bulk liquids. These features make the terminal an attractive prospect for Europe’s bulk operators, as terminal manager Krien van Beek elaborates: “We are in chemicals and it is something that you could say is in our DNA. With our combined experience in terminals, tank containers and parcel tankers, we have a deep understanding of the bulk liquid sector and we can offer clients the services that they need. We are strong financially and make a good partner for our customers.” The facility at Moerdijk is part of StoltNielsen’s Stolthaven terminals division and this
represents one of Stolthaven Moerdijk’s main strengths. Stolt-Nielsen currently operates six divisions covering a broad range of services. At present the group consists of Stolt Tankers, Stolthaven Terminals, Stolt Tank Containers, Stolt-Nielsen Gas, Stolt Bitumen Services and Stolt Sea Farm. This diverse portfolio of businesses gives Stolthaven Moerdijk access to a wealth of experience, while the strength of the Stolt-Nielsen brand provides the terminal with solid financial support for investment and expansion. The group has a rich history dating back to 1959 when the first company that would go on to form the group was founded. Parcel Tankers Inc. operated with the chartered ship Stolt Avance, beginning the company’s steady pattern of growth throughout the years. By 1980 the company, under the Stolt-Nielsen brand, had earned $100 million profit. Stolthaven Terminals acquired the bulk-liquid storage terminal in the port of Moerdijk during 2012. The new facility provided the group with additional support to its intra-European coastal tanker and inland barging services. At present the terminal boasts 37 bulk storage tanks totaling 31,720 CBM, with tank sizes of 340 CBM, 500 CBM, 900 CMB and 2000 CBM. The facility also includes warehousing for dangerous packed goods. Three PGS-15 warehouses provide a total storage capacity of approximately 13,000 pallet places, with an additional 1600m2 warehouse for the storage of non-hazardous chemicals. Access to the terminal can be made via jetty, road and rail. Its jetty is ideally suited for loading and unloading barges and seagoing vessels with a maximum draft of 8.4m and an overall maximum length of 175m. Other jetty features include vapour return and nitrogen blanketing systems and a pigging system for all jetty lines. Drumming facilities include a sheltered filling station with two filling lines connected to a transport rack. Each of the terminal’s filling lines is suited for filling steel drums from 190 to 250 litres, while one of the lines is suited for filling IBC’s of 1000 to 2500 litres, with the added possibility to pre-dose nitrogen (blanketing). These capabilities can be used to load and unload containers, trucks and vessels. The site also features a multimodal container terminal, with a container crane with a hydraulic spreader of up to 40 tons, and storage for up to 125 tank containers from 20ft. The Moerdijk facility includes a large plot of undeveloped land, which Stolt has worked to develop over the past two years. A new tank
similar to what we are doing; we are an inland terminal with open water access without the hindrance of locks or bridges. We are six hours from Europort and that also gives us some advantages. So while we see the market as being busy over the coming years we don’t see that we are offering more of the same, we are offering something unique.” During 2012 Stolthaven also acquired a liquid bulk facility in Dagenham, UK, raising the number of terminals in Stolthaven’s global network to 20. Formerly the terminal was owned by TDG, which was acquired by French logistics group Norbert Dentressangle SA. The facility has given the company a foothold in the UK market place and as the site is developed it will further drive Stolthaven’s growth, as Krien concludes: “We will continue to develop both sites and we will continue to do so in partnership with our customers. We select the customers that fit into our strategy best, which is important for establishing beneficial, long-term relationships between Stolthaven and its clients.
Stolthaven Moerdijk stolt-nielsen.com
Services Terminal and bulk liquid storage
container terminal is planned for the site, which will bring the Stolt Tank Containers division to the Moerdijk facility and an office building, rail and truck loading station and additional tank pits are all recent and ongoing developments that have taken place since 2012. The completion of the new tank container terminal with a tank cleaning station and tank repair shop will result in Stolthaven Moerdijk serving as home to two Stolt-Nielsen divisions and will greatly increase the already diverse range of services the facility can offer. As Krien explains: “Sometimes we expand based on contract, but sometimes we also build opportunistically. It depends how we see the market and where we feel we can grow. In this part of the market we see a lot of companies offering a single solution but valuable added services are not offered. Other facilities may be based inland away from ports, or have drumming facilities but no connection to open water or warehousing. “We see a lot of new capacity that is being built but we don’t see this capacity as being
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20 Years of Global Collaboration Jurong Shipyard is proud to be part of MODEC’s success worldwide
FPSO NAN HAI SHENG LI Year Completed: 1995 FSO TA’KUNTAH Year Completed: 1998
FPSO PSVM Year Completed: 2011
FPSO OSX 3 Year Completed: 2013
FPSO MODEC VENTURE 11 Year Completed: 2004 Upgraded: 2013
FPSO KWAME NKRUMAH MV21 Year Completed: 2010 FPSO BUFFALO VENTURE Year Completed: 1999 FPSO MODEC VENTURE 1 Year Completed: 1998 Upgraded: 2008
FPSO FLUMINENSE Year Completed: 2003
FPSO STYBARROW VENTURE MV16 Year Completed: 2007 Upgraded: 2010
FPSO BAOBAB IVOIRIEN MV10 Year Completed: 2004 FSO CIDADE DE MACAE MV15 Year Completed: 2007 FSO MADIELA Year Completed: 1997 FSO KOME-KRIBI 1 Year Completed: 2003
FPSO CIDADE DO RIO DE JANEIRO MV14 Year Completed: 2006
FPSO MV8 LANGSA VENTURE Year Completed: 2001
FPSO JASMINE VENTURE MV7 Upgraded: 2005
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. of Mitsui Group in Japan was founded in 1968. MODEC’s first growth stage involved the design and construction of offshore construction vessels. Midway through the 1970’s MODEC began constructing jackup drilling rigs. Its first contract for a floating production storage and offloading (FPSO) vessel came in 1985. Since then, the company has been awarded more than 35 additional FPSO/floating storage and offloading (FSO) EPCI projects and provides floating production system operation and maintenance services around the world. Managing director and executive officer, Kensuke Taniguchi, gives more details on the company’s activities: “As a specialised company, MODEC provides complete engineering, construction, installation, leasing and operations services for floating offshore oil and gas production facilities, referred to as FPSOs, FSOs and TLPs, to oil companies around the world. Today MODEC has established a firm position in the industry with a strong track record and credibility with our clients. The most important historical change for us was when we entered the market with the contract for EPCI and bare boat charter for the first of our FPSOs, the Kakap Natuna, in 1986. The second epochmaking project was the FPSO MODEC Venture 1 in 1998. MODEC firstly commenced the time charter business model with this FPSO, through which the contractor leases the vessel and
provides maintenance and operation services to the oil company.” Under an alliance with Velocys and Toyo Engineering, MODEC is working to develop and implement a gas-to-liquid (GTL) technology that will allow the oil and gas industry to capture and monetise the associated natural gas that is currently flared or re-injected into the reservoir. The GTL technology creates the potential to access over 3000 trillion cubic feet of natural gas that is currently stranded. As Kensuke explains, this is just one example of the company always developing new technologies: “MODEC is keen to develop and promote more effective, environmentally friendly technologies such as its pioneering floating LNG production system (FLNG), the floating wind and current hybrid power generation system, new gas liquefaction system and gas to liquid plant design. We have already completed two contracts for the front end engineering design (FEED) of FLNG with MODEC’s own technology, LiBro, which is based on Lithium Bromide Absorption Refrigeration, and we are ready for EPCI work now. For the floating wind and current hybrid power generation system [skwid], the first unit is currently under construction, and will then conduct offshore testing with the aim of market deployment in 2014.” MODEC is fast becoming a leading name in the FPSO market, and the current construction
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European oil & gas
of the FPSO involves the conversion of a very large crude oil carrier (VLCC), which will be operating as FPSO Cidade de Itaguai MV26 upon its completion. It will be deployed to the Iracema Norte area of the BM-S-11 block off the coast of Brazil in 2015. The area is part of a deepwater oil field located approximately 300 kilometres south of Rio de Janeiro, Brazil. The oil is contained in the pre-salt layer approximately 5000 metres beneath the seabed. In May 2013 MODEC executed a presanction contract with Hess Corporation to provide engineering and management services for the Stampede TLP. These services include project management, engineering, procurement management, and construction management for the hull and mooring systems of a conventional TLP with continuing services contingent upon sanction. The Stampede TLP development is a joining of the Pony and Knotty Head discoveries and will be located approximately 260 kilometres southeast of New Orleans in the Green Canyon Block 468 in a water depth of 1020 metres. Having worked with operators on the previous Oveng TLP, Okume TLP and Shenzi TLP projects, MODEC has become well regarded for its expertise on this kind of floating platform, which is moored to the seabed by high tensile strength steel tubes. In August 2013 MODEC announced a longterm charter business project for providing an FPSO system for use in the Tweneboa, Enyenra, Ntomme (TEN) oil fields offshore Ghana. The contract, held with the operator Tullow Ghana, will run initially for ten years, with options for extension up to an additional ten years. MODEC will engage in FPSO leasing, operations and maintenance. Construction of the FPSO through conversion of a VLCC is planned to be completed and deployed in 2016 for the development of the TEN oil fields, owned by a consortium of five companies, at water depths of
about 1500 metres. Detailed in a press release in November 2013, MODEC revealed that through Petrobras it had been awarded a contract for the supply, charter, and operations of an FPSO vessel for the BM-S-9 block or Carioca area in the giant pre-salt region of the Santos Basin, with water depths of 2100 metres. The BM-S-9 block is under a consortium formed by Petrobas, BG Group and Repsol Sinopec Brasil S.A. MODEC is responsible, with The Schahin Group, for the engineering, procurement, construction, mobilisation, installation and operation of the FPSO, including topsides processing equipment as well as hull and marine systems employing its subsidiary SOFEC, acquired in 2006 for the design and supply of the mooring system. The FPSO Cidade de Caraguatatuba MV27 will be capable of processing 100,000 barrels of crude oil per day and has a storage capacity of 1.6 million barrels of crude oil. The delivery of the FPSO is expected by June 2016. This is the 11th FPSO/FSO vessel that MODEC will provide and operate in Brazil and represents the ninth FPSO for the pre-salt discoveries, being MODEC’s fifth in the pre-salt. “The Cidade de Caraguatatuba MV27 will be deployed at Carioca Area in the giant ‘pre-salt’ region of Brazil in water depth of 2100 metres,” says Kensuke. “Only a small number of contractors including MODEC are able to carry out these complex FPSO projects in such deep water fields because of the extremely high technical requirements.” MODEC’s ability to carry out such demanding projects means that Kensuke is confident for the future: “Development of oil and gas fields has migrated from land to ocean, and now to increasingly deeper waters and beyond. MODEC is targeting the complex large size FPSO projects by utilising our strong track record, advanced technology and financial capability. The market for complex, large-size FPSOs in water depths of more than 1500 metres is currently buoyant in Brazil and West Africa, with a further 50 FPSOs expected to be built in the next ten years. Our immediate challenge is to build an organisation that is capable of answering such strong demand. We can currently complete around two orders for FPSOs per year at present, and we aim to build an organisation that is capable of answering orders for three FPSOs per year as soon as possible with the support from our parent company, Mitsui Engineering & Shipbuilding Co., Ltd.”
As a specialised company, MODEC provides complete engineering, construction, installation, leasing and operations services for floating offshore oil and gas production facilities, referred to as FPSOs, FSOs and TLPs, to oil companies around the world
MODEC, Inc. modec.com
Services Designs, builds, leases, operates and maintains vessels and platforms for offshore activities
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