Firozabad glass craft documentation

REPORT ON

PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT ON GLASS AT FIROZABAD (Sanction Order No. J-12012/430/2011-12/DS/NR Dated- 14.06.2012)

SANCTION ORDER NO. J-12012/430/2011-12/DS/NR Dtd - 14.06.2012 PERIOD OF WORKSHOP SEPTEMBER 2012 TO MARCH 2013 VENUE DIC, FIROZABAD

CONTENTS

DESIGNER INVOLVED SANTOSH SHAH

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- Acknowledgment.........................................................................................04 - Preface.......................................................................................................05 - Background...............................................................................................6-9 - Aims & Objective of the activity..............................................................10-11 - Need & Concept.........................................................................................12 - Implementing Agency............................................................................13-15 - Workshop Report........................................................................................16 - Approach & Methodology............................................................................17 - About Indian Handicrafts.......................................................................18-25 - Overview of Indian Handicrafts..............................................................26-27 - Exports of Indian Handicrafts................................................................28-31 - Survey Report........................................................................................32-67 > Firozabad - An Overview > About Firozabad - History - Transport - Demographics > Evolution of Firozabad Glass Industry > Current Scenario of Firozabad Artisans > Products > Manufacturing Technology > Design Practiced > Market - Designers Profile...................................................................................68-71 - Participant’s List/Detail..........................................................................72-81 - Registration Forms................................................................................82-94 - Technology Mapping............................................................................95-107 - Trend & Forecast 13-14.....................................................................108-131 - Designs Provided..............................................................................132-165 - Prototypes Developed.......................................................................166-192 - List of Prototypes Developed & Photo Offer......................................193-199 - Evaluation (of Prototypes Developed) with Exporters.......................200-208 - Design services provided to Exporters during project.......................209-226 - Glimpse of Workshop........................................................................227-236 - Performance cum Achievement Report.............................................237-238

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CONTENTS

ACKNOWLEDGEMENT The successful completion of this product development programme would be incomplete without the mention of the people who made it possible. Many individuals exerted their direct and indirect influence upon the completion of the project.

With a deep sense of gratitude and indebtedness, We sincerely thank Development Commissioner (Handicrafts) for giving us this opportunity to work for the “Product development prograamme at FIROZABAD''. We sincerely thank Mr. K.Ram (Asst.

Director), and Mr. Pulkit Jain (Investigator), M&SEC, O/o CD(H), Agra for giving us their valuable time and advice

ACKNOWLEDGEMENT

throughout the execution of this project.

This program wouldn't be successful without the help of Mr.S.K.Srivastava, GM, DIC, Firozabad and Mr.Jokhulal Saroj / Mr.Pawan. They provided us a beautiful venue and supported us in the execution of project.

We would also like to thank all the craft persons who took participation in this project for their constant cooperation, understanding and also being so flexible.

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N PREFACE

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India is one of the important suppliers of handicrafts to the world market. The Indian handicrafts industry is highly labor intensive cottage based industry and

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decentralized, being spread all over the country in rural and urban areas. Numerous artisans are engaged in crafts work on part-time basis. The industry provides employment to over six million artisans (including those

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in carpet trade), which include a large number of women and people belonging to the weaker sections of the society.

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With an idea of getting a complete insight into one such sphere, I have been fortunate to interact with the glass

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crafts in detail. This made us sensitive towards the efforts that must have been put into sustaining the exquisite craft. This document, therefore is our endeavor to make all aware of the existing state of this craft, and to whatever extent it succeeds in doing so, We would consider it a pleasant accomplishment.

Development of new designs is a necessary factor for the survival of trend-based industries in today's global markets. Designs in many cases, acts as the distinguishing factor to position products at the right place in the international market As we continue to create new products and new needs for the people, we also need to further explore the blending of technology, art and craft.

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BACKGROUND 6

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N BACKGROUND

India has a long tradition of craftsmanship and it manifests in our culture, tradition & lifestyle. Handicrafts sector has played a significant and important role in our country's economy not only in providing employment to vast segment of crafts persons in rural & semi urban areas but also in terms of generating substantial foreign exchange for the country besides preserving our cultural heritage.

Today the rural and urban crafts continue to make a hefty contribution to the economy of the country as they did in the past. In many cases this has been in hidden contribution since these did not necessarily get reflected in the visible part of our economy. For Centuries the rural Artisans have been fulfilling the needs of local farmers and other rural inhabitants in the form of locally made products and services. With the advent of machine produced goods, many of our traditional artisans have had to face intense competition from growing industrial sector. However, the inventiveness of the Indian craftsman and the various efforts for the development that has been invested over the years in human resource development and in product innovation and promotion has strengthened their ability to face this completion with a great degree of success.

The handicrafts traditions that have been continued undisturbed over the centuries have to face the realities of rapid change brought about by the inexorable forces of communication and globalization.

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The Indian Handicrafts through the ages fascinated the world by its creativity, aesthetics and exquisite craftsmanship. As a highly decentralized activity, handicrafts of India present rich cultural heritage and shining example of using local resources, skills and initiatives. India's handicrafts are almost inexhaustible with infinite varieties which have been refined during course of changing history. The cross currents inspire the creative impulse of our craftsmen. Further crafts are results of years of unconscious experiment and evolution; skills inherited and passed over generations from forefathers to sons and grandsons.

BACKGROUND

The significance of export sector in the growth of the economy needs hardly any emphasis. Although exports registered an impressive growth rate during the post reform period in India, our share in the world exports is still less than 2%. There is, therefore, an urgent need to raise the share of India's exports to at least 2% of world imports in the next 5 years thereby ensuring that the contribution of exports sector to the growth of the economy is further enhanced.

The Indian Handicrafts sector is not only playing significant role in the country's economy but also providing employment to vast segment of people in rural and semi urban areas. Besides preserving cultural heritage it is also generating valuable foreign exchange as the manufacturing is mainly with the indigenous raw material. The Handicrafts of India through the ages fascinated the world by its creativity, aesthetics and exquisite craftsmanship. India's handicrafts are almost inexhaustible with infinite variety which has been refined during course of changing history. The cross currents inspire the creative impulse of our craftsmen. The Indian Handicrafts sector was given considerable importance in the developmental plans since early 1950.The motivating force was the resurgence of interest in the country's cultural heritage and its traditions after independence. Further, more policy makers felt it was necessary to support the handicraft sector as a means of strengthening the economy that too in the semi urban and the rural areas.

The handicrafts sector has over the years contributed significantly to the employment and foreign exchequer of the country. However, despite the large production base the market at international level is still unexplored.

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N The biggest constraint which the sector facing is Design & Product Development, appropriate technology for quality and mass production, marketing of their products, especially in this era of globalization of information technology which has major influence. Few of the major constraints/impediments being faced by the Indian handicraft sector are placed below:

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 Product diversification as per consumer market.  Innovative Product lines.  National / International Marketing.

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 Product development & Mass production.  Quality & technological up-gradation.  Mechanization in Manufacturing Process.  Sustained Marketing Tie ups.  Development of Infrastructure Facilities at the Craft Clusters viz. CFCs,

Design Center, Resource Centre, Permanent Marketing Outlets etc.  Focused Capacity / Skill Development.  Constant flow of new designs as per Market Trends / Buyers requirement.

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 Merchandising Services.

AIMS & OBJECTIVES It is said that 80% of all life cycle costs of the product are fixed at the product planning and the design stages. Design is thus an important element of product development. On the other hand, the design greatly depends on the designer's abilities, and so-called standardization is insufficient, It is therefore necessary to clarify what the requirements are at the design stage in order to development a product strategically and efficiently. The methodology for strategic product development is a systematic activity from planning to conceptualization stages of product development that analyzes the nature of the project, identifies effective design tools and activities and guides the deployment of these tools in the subsequent development stages.

OBJECTIVES

The Proposal comprised to train the artisans / craftsperson / Entrepreneurs of New design for the exports and the latest technologies used in the product development for the exports.

The basic objectives of the proposal for implementation of this Proposal for Design and Technology Development under the Design and Technology Up-gradation scheme is to provide integrated Design & Technology development for the product development for exports. The basic objectives are briefly narrated as follows: ď‚&#x; To launch integrated design & technology up gradation programme

for the handicrafts and to provide export opportunities on long term basis to the potential craftsperson/Artisans/ Entrepreneurs. ď‚&#x; Creation of international network of design and product development

expertise. ď‚&#x; Broadening base of the export baskets of by New design viz-a-vis

increasing employment opportunities thereby improving livelihood.

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N  To Conserve and encourage the use of natural, sustainable material in

creation of arts and crafts.  To develop capacity of the self-help groups / artisans / Craftsperson

/Entrepreneurs in Design Development, Product Development and awareness and use of the latest technologies for the product development for the exports.

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 Adoption of new product designs in line with more marketable styles

 To identify regional/provincial craft styles for documentation and study

visits.

A team of designer and technical experts shall visit the cluster of the train potential workshop participants. Artisans will be asked to prepare products for sale and display for export and, where receptive, to also prepare products in new designs, shapes, and colors. In addition, consulted with designers and fashion experts will impart knowledge on how to remodel traditional cross-stitch designs and colors to modern day market requirement.

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and colors while drawing on women's existing skills and knowledge of traditional styles.  To strengthen national links with nongovernment organizations (NGOs) and market networks, including market links with Cooperatives as an alternative sales outlet.

NEED & CONCEPT

“Innovation” and “creativity” in improving product “usability” have become the buzzwords in the global handicraft markets. Those who could assess the taste and requirement of clients and develop products accordingly have achieved successes. Markets consider for unique selling point” in terms of quality, attractiveness, and originality.

Capacity Building for up gradation of Quality In Terms of Design & Technology/ Product Development

NEED & CONCEPT

The Project Participants will have one to one meeting with the Designer, Consultant and Merchandiser following: New Design Development.  Design Innovation and Product Diversification.  Design Trend.  Fashion / Color Forecast in Product Development.  Visual Merchandising.

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IMPLEMENTING AGENCY National centre for Design and Product Development will be the implementing agency for the project. The NCDPD's Project Implementation unit has wide experience and expertise for the implementation and execution of similar type of Design & Technical Development Project in other states of the Country.

BASIC OBJECTIVES OF NCDPD

 To provide regular design inputs to handicrafts exporting community

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about trends & forecast periodically.

Conceptualization, planning, execution & management of Trade Fairs & Conferences.

Project management of individual, horizontal and vertical Trade Fair & Exhibition.

Management of Projects on turnkey basis.

To handle site operations for conduct of the Event.

Setting up of Theme Pavilions during the exhibition.

Organization and mobilization of participation from India & overseas.

To update the sector about the changing global scenario with reference to technical advancement.

To support product development and upgrade quality.

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Following are the basic objectives of NCDPD:  To build and create design oriented excellence in the handicraft sector domestic and international markets and its global competitiveness:  To Cater the needs of changing taste & Design concepts of international buyers

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NCDPD was set up with the commitment to help Indian exporters & artisans to develop their core competencies in the areas of:  Design & Product development.  Promotion and Capacity Development.

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MAJOR ACTIVITIES OF NCDPD  Market Driven Design Services with the help of International/national    

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designers.

Technology support for quality / mass production.

Pool of Branded National / International Designers.

Quality control and merchandising services.

Sustainable Supply Chain Management System.

Design Training to the Artisans / Manufacturers / Exporters.

Skill Development Programmes.

Implementation of schemes and projects of Development Commissioner (Handicrafts) for setting up of Design centres, Design Workshops, Awareness Programmes / Seminars etc.

SERVICES OFFERED BY NCDPD  Design & Product Development Services.  Exhibition Design, Showroom/ Store Development & Visual    

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Merchandising.

Graphic Design.

Product & Technology Development / Manufacturing Excellence.

Design , Market and Technical Trends.

Design Training , Mentoring , Apprenticeship and Career Opportunities.

End to End Design Services to Industrial Groups.

Package Design.

Vendor Compliance.

Image Building and Branding.

Other Specialized Design services viz. Setting up of Design Studio's, SIDCS, Design Promotion, Design Research, Industry Linkage, Tie-ups, Net working, Design Library, Design Workshops and Resource Centre

etc.

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IMPLEMENTING AGENCY ROLE PLAY BY NCDPD FOR DEVELOPMENT OF INDIAN HANDICRAFTS SECTOR

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 Development & supply of market driven New / Innovative Design / 

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Product lines.

Transforming designs into products with the help designers / merchandisers Quality and Technological up-gradation.

Technical assistance for mechanization in basic operations for mass Production.

Infrastructure support by setting up of Design Centres / Design Banks at production centres / clusters.

Creation of sustainable supply chain management.

Social / Environmental compliance & other customized support services.

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P D NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

STRONG PLATFORM FOR

WORKSHOP REPORT

WORKSHOP REPORT / APPROACH & METHODOLOGY

Design and Technical Workshop in craft was organized at DIC, Firozabad/Suhag Nagar, Firozabad from September 2012 to March 2013.

Designer Santosh Shah conducted the 6 months long workshop. 40 prototypes were developed at the workshop in 2 sets. While one set of prototypes was brought back to NCDPD, another set was deposited at the Development Commissioner (Handicrafts) Office at:The Assistant Director O/o Development Commissioner (Handicrafts) Marketing & Service Extension Centre Kendralaya, CGO Complex, 63/4, lllrd floor, Sanjay Place, Agra The workshop was conducted at the premises of District Industries Centre (DIC), Firozabad and Artisans own working place where 50 artisans participated in the workshop. Designs were explained to the artisans by the designer and the required skills taught to them for making the prototypes. The artisans attended the workshop for all 105 days and worked day and night to complete the prototypes. All problems faced by the artisans were resolved by the designer.

Inspection of the workshop was conducted by Mr. Pulkit Jani, Investigator DC(H), Agra. The workshop was concluded by Mr. R.K.Verma, HPO, DC(H), Agra through a conclusion ceremony where cheques were distributed to all the artisans who participated in the workshop. The workshop was successful in developing new designs in the craft and also helping the artisans develop new design skills in their craft.

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APPROACH & METHODOLOGY

C The Project covers the following activities:-

D  Study of clusters to understand the skill present, product ranges, raw

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material & tools used etc.

Study of market to assess the product demand.

Development of new prototypes/diversified product range to suit International/domestic market requirements.

Test market for new products.

Standardization of product based on the feedback & test marketing Documentation.

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About

INDIAN 18

Handicrafts

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ABOUT INDIAN HANDICRAFTS

C India is one of the important suppliers of handicrafts to the world market. The Indian handicrafts industry is highly labour intensive cottage based industry and decentralized, being spread all over the country in rural and urban areas.

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Numerous artisans are engaged in crafts work on part-time basis. The industry provides employment to over six million artisans (including those in carpet trade), which include a large number of women and people belonging to the

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weaker sections of the society.

In addition to the high potential for employment, the sector is economically

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important from the point of low capital investment, high ratio of value addition, The export earnings from Indian handicrafts industry for the period 1998-99 amounted to US$ 1.2 billion.

Although exports of handicrafts appear to be sizeable, India's share in world imports is miniscule. It is a sector that is still not completely explored from the point of view of hidden potential areas. India, a country with 26 states and 18 languages and more than 1500 dialects offers an enormous range of handicrafts from each of the states.

Major centres in Uttar Pradesh are

Moradabad also known as the "Peetalnagari" (City of Brass), Saharanpur for its wooden articles, Ferozabad for Glass. The North Western state of Rajasthan has to offer the famous Jaipuri quilts, Bagru and Sanganer printed textiles and wooden and wrought iron furniture from Jodhpur.

The coastal state of

Gujarat comes with embroidered articles from Kutch. Narsapur in Andhra Pradesh is famous for its Lace and Lace goods. But this is only a small part of the total product range. India offers much more.

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and high potential for export and foreign exchange earnings for the country.

ABOUT INDIAN HANDICRAFTS

Handicrafts are classified into two categories: 1.

2.

Articles of everyday use Decorative items

The craftsmen use different media to express their originality. The diversity of the handicrafts is expressed on textiles, metals – precious and semi-precious,

ABOUT INDIAN HANDICRAFTS

wood, precious and semi-precious stones, ceramic and glass.

Textile based handicrafts: Hand printed textiles including block and screen printing, batik, kalamkari (hand printing by pen) and bandhani (tie and die) are used in products ranging from bed-covers to sheets, dress material to upholstery and tapestry. The famous embroidered articles of silk and cotton, often embellished with mirrors, shells, beads, and metallic pieces are also found in India. Embroidery is done too on leather, felt and velvet etc. This segment of the industry accounts for almost half a million strong employment in addition to a large number of designers, block makers, weavers and packers involved in the trade.

Clay, Metal and Jewellery: Brass, copper, bronze, bell metal are used for a variety of wares and in a variety of finishes. Scintillating ornaments are available in a wide range of patterns, styles and compositions. Made from precious metals, base metals, precious and semi-precious stones; these ornaments have traditional as well as modern styles.

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N C Woodwork: Wooden articles in India range from the ornately carved to the absolutely simple. One can find toys, furniture, decorative articles, etc. bearing the art and

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individuality of the craftsman. India is known particularly for its lacquered wood articles.

Stone Craft: The intricately carved stoneware made of marble, alabaster or soapstone, etc., inlaid with semiprecious stones carry on the heritage of Indian stone crafts.

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from India. The age-old production process of mouth-blowing the glass instills a nostalgic feeling. The varied shapes of ceramic and glass in a number of colours, would appeal to Western aesthetics while retaining the Indian touch.

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Glass and Ceramic: Glass and ceramic products are a fast upcoming segment in the handicrafts

ABOUT INDIAN HANDICRAFTS

Craft concentration Areas: A wide range of handicrafts are produced all over Indian artmetalware / EPNS ware, wood carvings and other wooden artwares, imitation jewellery, handprinted textiles, shawls as artwares, embroidered goods, lace and lace goods, toys, dolls, crafts made of leather, lacquerware, marble crafts etc.

Although it is difficult to limit a specific place for the particular craft, the following

ABOUT INDIAN HANDICRAFTS

places are listed for their particular crafts.

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Artmetalware

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Moradabad, Sambhal, Aligarh, Jodhpur, Jaipur, Delhi, Rewari, Thanjavur, Madras, Mandap, Beedar, Kerala & Jagadhari, Jaselmer

Wooden Artwares

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Saharanpur, Nagina, Hoshiarpor, Srinagar, Amritsar, Jaipur, Jodhpur, Jagdalpur, Bangalore, Mysore, Chennapatna, Madras, Kerala & Behrampur (WB)

Handprinted Textiles & Scarves

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Amroha, Jodhpur, Jaipur, Farrukhabad, Sagru & Sanganer

Embroidered goods

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Kutch (Gujarat), Jaisaimer, Baroda, Lucknow, Jodhpur, Agra, Amritsar, Kullu, Dharmshala / Chamba & Srinagar

Marble & Soft Stone Crafts

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Agra, Madras, Baster, Jodhpur

Papier Mache Crafts Terracotta

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Kashmir, Jaipur

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Agra, Madras, Baster, Jodhpur

Zari & Zari Goods

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Rajasthan, Madras, Baster

Imitation Jewellery:

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Delhi, Moradabad, Sambhal, Jaipur, Kohima (Tribal)

Artistic Leather Goods

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lndore, Kolhapur, Shanti Niketan (WB)

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N C Selected crafts pockets for achieving export goal: Although each crafts pockets has its particular problems, a few selected craft

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pockets are identified based on their past performance for immediate remedial attention to stimulate a quantum in exports of handicrafts in the coming years.

Moradabad(UP)

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For Artmetalwares and imitation jewellery

Saharanpur (UP)

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For

Wooden

handicrafts

&

Wrought

iron

Iron and Sea

Shell

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handicrafts Jodhpur (Raj.)

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For

Wooden,

Wrought

Narsapur (A.P.)

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handicrafts For Lace and Lace goods

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ABOUT INDIAN HANDICRAFTS

Opportunities  Rising appreciation for handicrafts by consumers in the developed countries.  Widespread novelty seeking.  Large discretionary income at disposal of consumer from developed countries.  Growth in search made by retail chains in major importing countries for suitable products and reliable suppliers.

ABOUT INDIAN HANDICRAFTS

Opportune for agencies to promote marketing activities.  Use of e-commerce in direct marketing.

Strengths  Abundant and cheap labour hence can compete on price  Low capital investment and high ratio of value addition  Aesthetic and functional qualities  Wrapped in mist of antiquity  Hand made and hence has few competitors  Variety of products which are unique  Exporters willing to handle small orders  Increasing emphasis on product development and design

upgradation

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N C Threats

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Decline in India's share due to:  Better quality products produced by competitors from

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competing countries.  Better packaging.  Stricter international standards.

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Europe, South Africa, South Asia, etc.  Better terms of trade by competing countries.  Consistent quality and increasing focus on R&D by

Weaknesses  Inconsistent quality.  Inadequate market study and marketing strategy.  Lack of adequate infrastructure and communication

facilities .  Capacity to handle limited orders.  Untimely delivery schedule.  Unawareness of international standards by many players in the market.

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OVERVIEW OF INDIAN HANDICRAFTS

The Indian handicrafts sector is playing a significant role in the Country’s economy by providing employment to a vast segment of people in rural and semi-urban areas. Besides preserving the cultural heritage of India it is also one of the largest employment providing sector in the country as well as also generating valuable foreign exchange. The rural segment

OVERVIEW OF INDIAN HANDICRAFTS

accounts for 78.2% units and 76.5% handicraft artisans/ manufacturers while the urban segment accounts for the rest. Broadly speaking, a total of 850 lines of products are now being produced and exported from India.

Exports play an important role in the development of Indian crafts sector.

The trend of exports and the details regarding the production have been provided in the table below.

In last two decades many SE Asian countries laid emphasis on technological up-gradation of the production techniques, production, quality, customer oriented design and product development, packaging, marketing channels and provided sustainable supply chain management and turned into sourcing hub for the developed countries.

Countries like China, Indonesia, Malaysia, Thailand, Hong Kong, Vietnam, Cambodia etc. have major impact on their GDP and economical development due to the professional support provided by their respective Governments.

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N C The Small Scale and Cottage Sector helps to solve social and economic problems of the artisans, by providing employment to over 60 lakhs artisans which include a large number of women and people belonging

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to weaker sections of the society. In addition to the high potential for employment, the sector is economically important from the point of low capital investment, high ratio of value addition, and high potential for

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export and foreign exchange earnings for the country. The industry is highly labour intensive and decentralized, being spread all over the

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of the important suppliers of handicrafts to the world market. Although exports of Handicrafts appear to be sizable, India's share in world imports is very small. Despite the existence of production base and a large number of craftsmen. India has not been able to en-cash existing opportunities. In the changing world scenario, craft products exported to various countries form a part of life style products in international market.

The impact is due to the changing consumer taste and trends. In view of this it is high time for India Handicraft Industry to go into the details of changing designs, patterns, product development, and requisite change in production facilities for a variety of materials, production techniques, and related expertise to achieve a leadership position in the fast growing competitiveness with other countries.

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country in rural and urban areas. Many artisans are engaged in certain crafts work on part-time basis. India is one

EXPORT OF INDIAN HANDICRAFTS

EXPORT OF INDIAN HANDICRAFTS

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EXPORT OF INDIAN HANDICRAFTS

EXPORT OF INDIAN HANDICRAFTS

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SURVEY REPORT

 Overview  About Firozabad

- History - Transport - Demographics Evolution of Glass Industry Current Scenario of Firozabad Artisans Products Manufacturing Technology Design Practiced Market Overview of Indian Handicrafts Exports of Indian handicrafts

SURVEY REPORT

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SURVEY REPORT

N OVERVIEW

C Firozabad is the largest cluster of Glasswares manufacturing in India. It is popularly known as the Glass City of India. The glass products of different sizes, characteristics and utilities produced here are distributed to Indian and world

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over. The products of special mention to Firozabad are Marriage-wares like bangles, varieties of tablewares, chandeliers, bottles and beads. The largest cluster of bangles adds another name to the glass city as “Suhag Nagri�.

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As an estimate, the industry provides employment to nearly 1.5 lakh people mostly belonging to poor and underprivileged class of OBC (Other Backward

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Classes). The bangles as cottage craft are dominated by women and children transportation, marketing etc.

However, its contribution to export has fallen drastically in the last decades. The cause of such sharp decline may be traced to melting down of global economy as well as resilience of the enterprises to embrace state-of-the-art technology revolutionising the industry all over the world.

The level of technologies as employed in different segments from bangles to bottling plants are highly variable in size, sophistications as well as management

visionary perspectives, priorities and practices. While new

bottling plants are coming up with highly modernized and extremely sophisticated capital-intensive technologies for enhancing productivity and gaining competitiveness, a few old plants still depend on fast depreciating machineries, less-than-perfect-tools and outdating work practices.

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and men work in factories and associated with highly laborious field work of

The bangles manufacturing remains a cottage practice relying heavily on artisan's craftsmanship, traditional work practices and oblivious of recent developments.

The table-wares specially toys and similar artefacts of experienced craftsmen though display dedication, creativity and ingenuity of artisans but needs patronage of modern tools, techniques and technological advancements to stay competitive.

The Cluster of Firozabad is devoted to soda glasses section where Sodium is one of the dominating components of formulation. Advanced high utility glass

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enriched with improved attributes are not in the segment. The demand for high tech glass products is much faster than the average industry growth.

The Glass industry has been a major concern for pollution. It releases highly hazardous wastes like glass dust, fumes and gases to its surroundings. The unprotected in absence proper PPE are another concerns forcing industry to adapt and adopt new technological upheaval.

Though glass industry is fast growing and demand for quality products are all expanding, Firozabad as homeland of glass is sharply loosing the export share.

It is high time for Firozabad cluster to decide now and act strategically.

The need and relevance of technological upheaval specially in parlance with technology-driven glass manufacturing dedicated to automation and compatible for updation may be reviewed under following important strategic facets:

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N OVERVIEW

C  Production Efficiency – Focussed on identifying best practices, material

handling tools, management techniques and research and development that will help the industry become more efficient, productive, and

D

competitive. The automation to material handling may be enhanced through Mechanized Robotics while exploiting process variables leading to better process optimization commands huge capitals for dedicated research and development works.  Energy Efficiency – To identify and pursue technology that can reduce the

gap between current energy consumption and theoretical minima. The

P D

sector is one of the highest consumers of energy. The highest of energies are processes taking place during melting aided by general reluctance of industry for any venturesome step forward, new innovative furnace designs at least in near future seem improbable. However, there is interest growing on piecemeal approach of developing efficiencies through efficient use of existing fuel and burner designs. The oxy-fuel and related development in burner design may be quoted a step positive and commendable. In general, old machineries and energy equipments run at a consistent intolerable loss of upto 15-35% of energy deficiency comparing to new machines.  Environmental Performance – To achieve cleaner operations with lower

environmental damage and protecting health and safety of workmen. The segment is prone to generate deleterious and highly obnoxious effluents to surroundings in the form of glass dust, dirt, smokes, gases and chemicals polluting land, water and atmosphere. The proactive approach of exploiting maximum of recycled glass is one such positive approach towards reducing burden to the environment. A systematic approach of cullet management beginning with Collection, Cleaning, Crushing, Mixing and Feeding is sure to provide a competitive advantage.

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consumed in melting. Amidst lack of sufficient knowledge about actual

 Innovative Uses – To develop new applications and innovative use of

engineered glass that reflect a higher technical content and create a positive impact on the industry. Today's industry is dedicated to Manufacturing Common Utility Products of Container Glass, Bottles, Artwares, Tableware.

To meet the challenges of the future, the glass industry must broaden the use of glass in existing markets and support research to create completely new and innovative uses by investigating new glass compositions, developing a better understanding of glass properties and interactions, and modifying and improving essential glassmaking processes. The industry needs to be able to respond to rapidly changing market needs at volume. In many markets,

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customers demand for lighter, stronger glass products is increasing rapidly.

A multidisciplinary approach of Product Development may be a promising initiative to prepare and strengthen the industry for the future.

Some of the areas of strategic concerns are:  Old technologies - working at presumed deficiency losing 15-30% of energies unutilised.  Unhygienic Work Practices  Material Handling Tools and Equipments  Lack of Tools and Techniques to arrest pollutants  Lacking Tools and Techniques for measuring Pollution  Lack of supporting infrastructure like Training, Specialized Education, Instrument Calibration, Symbiotic and Coordinated bridge between academia and industry etc.  Unorganized Workforce  Poor organization set-up  Illiteracy among artisans and workforce  Lacking Roadmap defining future course of progress  An attitude of reluctance among executives for adopting new technologies  Lacking transparency and industry reluctance sharing experience

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N OVERVIEW

C To products belonging to class and category of tablewares like glass artworks from dedicated artisans, any technological intervention at first sight may not seemingly bring a revolutionary change. Yet, there are ample opportunities for

D

technological interventions for wide varieties of utility items. Some of the most overall production processes may be searched at the followings: ► Identification and Adoption of state-of-the-art technology in

manufacturing. It will provide long pending overdue to the segment adding competitive advantage and sustainability. ► Supporting with improvised tools for material handling ► Extending modern high-tech laboratory supports for raw material testing and product characterisation. ► Management Development Programmes for Existing Managers and Executives ► Enriching the Workplace with aids of Japanese Housekeeping Tools of 5S ► Facilitating with CAD as Software Tools to add ease and versatility of selfcreating designs ► Training for building Supervisory Skills of Communication and Statistical Tools & Techniques ► Training for adoption of Environment Management and similar visionary tools leading to continual improvement through TQM (Total Quality Management) ► Adoption of Visionary Tools of Environment Management System to reduce, control and eliminate pollution affecting surroundings

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promising areas for technology interventions leading to improvisation of the

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OVERVIEW

► Artisans attached with “Flamework” of developing creative products of

tableware, toys etc to be aided suitable toolkit set assisting their working and facilitating creation of innovative products. ► CFC needed to be set up as an institution of excellence providing

services with on-time indispensable services of: o

Service Centre for Calibration of Equipments, Tools and Gadgets

installed and/or used in factories o Research & Development for New Innovative Products e.g.

Glasses with desired attributes. o CFC may launch multidisciplinary projects for developing

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competitive and innovative engineered products in collaboration with national and international research institutes. o Measurement of Pollution and communicating with data regarding means and approaches to minimize pollution. o Training for New Skill sets needed for industry.

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N

ABOUT FIROZABAD

C Firozabad is a city in India, in the state of Uttar Pradesh.

The ancient name of this town was Chandwar nagar; it is said that once in reign of Akbar the great, revenue was being brought through

D

the city. it was looted by the people who lived here. Akbar when came across it sent his army comprising an unch named "firoz" to make the city a cantonment to improve thieves who lived here. The

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tomb of this firoz is still present near bus stand, today also. From the earliest it was famous for glass and bangle works, and its related small scale industry is famous throughout the world. Due to

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from child labour, low literacy, and pollution.

Firozabad is located in north central India, in western Uttar Pradesh state, 40 km from Agra and around 240 km away from Delhi, at the northern edge of the Deccan Plateau.

The boundaries of Firozabad district touch Etah district in north and Mainpuri and Etawah districts in the east. The Yamuna river makes its southern boundary. The area of the district is about 0.8% of total area of Uttar Pradesh, and the population is 1.1% of the state's total population. Approximately 73.6% of the population lives in rural area.

More than half of the workforce is engaged in manufacturing activities. The city is also an important market center. It has severe winter and summer seasons. The district is mostly flat and its slope is from north west to south.

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underdeveloped industry, literacy rates are very low. The city suffers

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HISTORY

The ancient name of this town was Chandwar nager,The name Firozabad was given in the regime of Akbar by Faraz Shah Mansab Dar in 1566. It is said that Todarmal was passing through this town, on a pilgrimage to Gaya. He was robbed by robbers. At his request, Akbar, sent his Mansab Dar Faraz Shah here. He landed near or about Datauji, Rasoolpur, Mohammadpur Gajmalpur, Sukhmalpur Nizamabad, Prempur Raipura. The tomb of Firoz Shah and ruins of Katra Pathan are the evidences of

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this fact.

In 1857, Chauhans of Mainpuri, Jamidar of Chandwar with local Mallahs took active parts in freedom struggle. Famous Urdu poet Munir Shikohabadi too was sentenced to Kala pani by the British East India Company government. People of this city took part in "Khilafat Movement", "Quit India Movement", and "Namak Satyagrah" and went to the jail during these national movements. In 1929, Father of Nation Mahatama Gandhi, in 1935 Khan Abdul Ghaffar Khan, in 1937 Pandit Jawahar Lal Nehru and in 1940 Subhas Chandra Bose visited Firozabad. Firozabad district was finally established on 5 February 1989.

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N TRANSPORT

C Firozabad city has a railway station served by the Delhi-Howrah trunk route of the Indian Railways. Several trains serve the city connecting it to long and short distanced destinations including New Delhi, Howrah,

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Mumbai, Kanpur, Lucknow, Jaipur, Jammu Tawi, Amritsar, Jamshedpur, Patna, Aligarh, Agra, Puri, Ajmer, Ambala, Bareilly, Etawah and Tundla.

Tundla Junction railway station in the Tundla town (20 km west of

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Firozabad city on National Highway-2) of the Firozabad District is a major railway station of North Central Railways. Due to its proximity to Agra several trains on the Delhi Howrah route which don't stop at Firozabad

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station make a stop at Tundla Junction hence serving Firozabad as well

The city is 40 km east from Agra on National Highway-2 which makes it an important stopover for the transport vehicles on this highway. Firozabad hence is connected to several bus services to the Western and Eastern parts of Uttar Pradesh state. Due to proximity to Agra and hence the borders of Uttar Pradesh with Rajasthan, Madhya Pradesh states several inter-state bus services also serve the city-Intra-city transport typically consists of Rickshaws, 3-wheelers and city buses.

Demographics As of 2011 India census, Firozabad City had a population of 603,797.Males constitute 53% of the population and females 47%. Firozabad has an average literacy rate of 77% higher than the national average of 74%: male literacy is 74%, and female literacy is 53%. In Firozabad, 16% of the population is under 6 years.

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as Agra cities.

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EVOLUTION OF FIROZABAD GLASS INDUSTRY During ancient periods, invaders brought many glass articles to India. These glass articles when rejected were collected and melted in locally made furnace called as "Bhainsa Bhatti. This was the start of the glass industry in Firozabad. In this furnace, wood was used as a fuel. These old traditional furnaces are still in use in Sasani near Aligarh and at Purdal Nagar. During that time only small bottles and bangles were made. At this time only one bangle at a time can be made. In this

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bangle there was no joint. These bangles were called "Kadechhal Ki Chudi". Since then Firozabad is the home of the glass industry, white and coloured glass pieces being manufactured for the purpose of assembling jhad and fanus (chandeliers) which were in demand by royal courts and nobles for decorating their assembling and drawing rooms. Later on phials forItra, scents, and other cosmetic products were made. Slowly and steadily Indian marriage items like bangles, kangans, kada, etc. were produced in bulk for the general public. Today it is having famous area as suhag nagar because it fulfills almost all the demand of bangles, kadas, kangans and other items of suhagins (married women).

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N

Since 1989, Firozabad has produced

C

artistic glassware in different colours and shades used in chandeliers and

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other items. About four hundred glass industries are registered in Firozabad, making different types of glass

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products. They use natural gas instead of coal. Half of the production of these units is exported. Nowadays,

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blowing/modeling is done by the Pot the factories.

Firozabad with the changing time has entered in to new era of Glass Manufacturing, it has become a major hub of manufacturing different Glass based items and has registered its global presence, diversifying its industrial base and encouraging ancillary industries including Chemicals, Packaging and more of service sector based industries have flourished in a short span of time.

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Furnace & Regenerative tank furnace in

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CURRENT SCENARIO OF FIROZABAD ARTISANS

ARTISANS BACKGROUND

Labour Process, Labour Market and Quality and Earnings of Labour

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Firozabad is India's most diverse and tightly knit glass handicrafts cluster and still bears the characteristics of artisan rooted lowtech cluster with predominantly small producers. Firozabad’s competitiveness lies on its abundantly available skilled artisan / labour. The manufacturers tab its large, skilled and flexible labour pool. In that sense the labour is mostly of local origin although migration from neighboring districts and other states cannot be ruled out.

These artisan labour force move from one workshop to another working on piece rate basis, run their home based units and even work as wage workers in the large exporting firms. Often persons working as self employed work as wage workers during the slack season. In that sense among workers there is hardly any segregation of labour force.

Traditional skills earlier were acquired at a young age as an apprentice in home enterprises or under master artisan in workshop. The skills acquired in workshop used to be better. But with restrictions on child labour in workshop, the interns are now allowed after 15 years of age.

The workshop owners complain that good traditional skills cannot be acquired at older age as 4-5 years of training is required to make a young person into trained worker. But in home based units these skills are acquired at a tender age but level of skill is comparatively low.

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N C

Generally wage work is not the first choice of skilled worker in Firozabad. The reservation wage in workshop is not perceptibly higher than self-employment and there prevails a sense of independence and pride as owner of an enterprise. The minimum socially acceptable level of living throughout the year and the amount the workers of different skill level can make in alternative home based units approximately determine the annual earnings. Given the number of months firms on an average operate determine the average wage rate. The average output of workers in different activities along with average wage of workers together determines the piece rate wage of each activity. The average monthly earnings of workers in this industry for skilled and unskilled worker vary in the range of Rs. 3,000 – 4,500 and Rs. 2,000 - 3,500 respectively.

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Trained workers also start their own independent tiny unit. Normally if 10 labourers become independent producers, 100 home based producers become labourers (views expressed by one factory owner).

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PRODUCTS

PRODUCTS

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N PRODUCTS

C The Products include varieties of products ranging from kitchen-wares, automobile ware, to creatively crafted art work of table-wares like toys, idols, etc as well elegantly prepared chandeliers embellished with beads.

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The various product ranges under the categories may be illustrated as under:

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Table 1 : Product Category and Product Range Category

Sub-category

Product Range (For Illustration only) Toys, Candle Stands, Crosses, Images of

Glass

Glass Art Ware

Animals,

Gods,

Goddesses,

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personalities etc.

Handicraft Marriage wares Domestic Ware Scientific & Lab Ware Glassware

birds,

Bangles, Karas and Kangans etc.

Table

ware,

dinner

ware,

Beer

glass,

Drinking glass etc.

Test tubes, beakers, flasks, funnels etc.

Glass hard wares

Knobs, products used in house decoration

Automobile wares

Head light cover etc.

Street & Domestic light Chandeliers

Light bulbs, high-voltage glass wares Big & Small chandeliers

With fast growing technology, it is extremely difficult to predict the range of product that are that could be transformed into glass. Now glass is available with much improved characteristic attributes than ever before.

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Product

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PRODUCTS All sorts of glass articles, including jars, candle stands, glasses, flower vases, and electric wares such as decorative lights, bulbs and every other sort of glass articles are prepared in this city. These articles are painted with vivid colours and innovative patterns. Etching is done on some products to enhance their beauty. Decoration work is also done on some products by fixing other material on them.

Firozabad glass industry broadly consists following types of products:  Glass artwares  Glass domestic-wares  Glass hardware

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 Glass beads

Glass art wares Glass art ware like toys, candle-stands, crosses, Christmas trees, different fruits, mini-trees, images of birds, animals, personalities, Gods and Goddesses are made here for Indian as well as foreign markets. There are several good quality glass article and crystalware exporters and manufacturers, few are Caprihan Glass Works, Chhatari Glass Industries, Elora Glass Industries, Crown Glass, Agarwal Glass etc.

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N Glass domestic-wares

C

ď‚&#x; Glass Chandeliers

Since the Mughal period, Firozabad has been producing different shapes and shades of magnificent hanging chandeliers. Many innovative designs have been added to suit different tastes.

ď‚&#x; Glass Marriagewares

Bangles, Kangans and karas are made here since ancient period as traditional Indian woman wardrobe accessory. Bangles made here are distributed throughout India. Bangles don't get that much opportunity in the international market, since it is a traditional Indian accessory. But still due to globalization the market for bangles is expanding internationally.

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Firozabad glass industry for the last two centuries has been involved in manufacturing drinking glasses, beer glasses, wine glasses, dinner sets consisting of bowls, plates, lemon-sets, pudding sets, etc. in attractive cuttings, charming designs.

Glass hardware

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All types of glass hardware are manufactured here for house decoration and other purposes. Glass Scientific and Lab wares.

Since last 10 years beakers, flasks, test tubes, containers and other scientific wares are being manufactured here, which are needed in various laboratories.

Glass automobile wares The glass accessories for automobiles like light bulbs, mine battery bulbs and other light and sight equipment are produced here for two-wheelers and four-wheelers.

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N PRODUCTS

C Glass street and domestic light wares For the lighting of urban and rural areas and other utility purposes many glass items are being produced including miniature bulbs and high power voltage bulbs. It is estimated that 6% demand of bulbs is being fulfilled from Firozabad.

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Glass beads Firozabad is known as the world capital for beads. Glass beads produced here are exported to all over the world for use in all kinds of items including clothing, accessories, Jewellery and shoes.

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MANUFACTURING TECHNOLOGY Glass Making Techniques The very first glass making occurred naturally in the form of obsidian formed during volcanic eruption.

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Man made glass has been made around since at least 5,000 BC when it was discovered by accident when the heat from fires melted the basic ingredients of glass together. It was not until about 3,500 BC that it was used, firstly for glazing clay pots and then for making objects such as vases. Various objects using different production methods were made throughout the centuries until the beginning of the 20th Century when modern, mass production techniques were developed.

Ingredients for making glass There are a few main ingredients used in glass making and some additives for particular properties.

1. Sand or Silica The main ingredient of glass making is Silica, which as a very high melting point of over 2,000 deg. C. It is possible to make highly specialized products from just silica such as halogen lamps or one of the materials in fibre optic cables. This is because it has such a high melting point and is stronger than normal glass.

2. Sodium Carbonate Sodium Carbonate lowers the melting point of Silica to about 1,000 deg C and is therefore added to make the process more efficient. The Sodium Carbonate will, however, cause the finished glass to be water soluble which is not desirable in glass making. Sodium Carbonate was originally found in the ash of certain plants – soda ash – but is now commonly produced from table salt.

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N C

Calcium Oxide is extracted from limestone and counters the effects of the Sodium Carbonate making the glass non-soluble in water. Magnesium Oxide and Alluminium Oxide can also be used to enhance the properties of the glass.

These ingredients, along with other ingredients, are carefully weighed and mixed together to form 'batch'. The batch is placed in a furnace with cullet (recycled glass) where it melts and can be used for the production of glass products.

4. Other Additives A number of different ingredients can be added to the glass to change the properties of the finished product, for example; Lead To make leaded or crystal glasses. The lead has better reflective properties and therefore the glass seems to 'sparkle'. This kind of glass also lends itself to be cut to form decorative patterns on the glass.

Boron This changes the thermal and electrical properties of the glass and is used to make Pyrex glassware which can withstand extremes of heat and cold.

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3. Lime or Calcium Oxide

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MANUFACTURING TECHNOLOGY Lanthanum Oxide This has excellent light reflective properties and is used to make high quality lenses in glasses. Thorium Oxide was formerly used but due to its radioactivity this is no longer the case.

Iron Used to absorb infrared energy in, for example, heat absorbing filters in movie projectors.

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5. Colour Additives A range of additives can be used to make glass into different colours.

Although glass appears to be clear it is actually green. It is extremely difficult to make completely clear glass. Metals and oxides can be used to colour glass.

Additive(s) Colour Comments Iron Oxide -- Blue-green -- Used for beer bottles.

Iron Oxide & Chromium -- Richer green -- Used for wine bottles.

Sulphur, carbon & iron salts -- amber, yellow Can be almost black.

Manganese -- Removes green Can give purple colour.

Tin oxide, antimony & arsenic -- White opaque -- Used to mimic porcelain Copper Oxide -- Turquoise.

Nickel -- Blue, violet or black.

Chromium -- Dark green.

Titanium -- Yellow / brown.

Uranium -- fluorescent yellow or green (Not radioactive in glass but Can be if ground down).

Silver -- Orange or red (the way the glass is cooled affects the colour).

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N Borosilicate Glasses and Glassware

C D

How is it made

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Boron is added to the glass mix during manufacture. Normal glass is usually made from sand (or silica), Soda (sodium carbonate) and Calcium Oxide (lime).

Boron is a metalloid, or semi-metal, which means it has properties associated with metal and non-metal elements.

D

Borosilicate Rods and Borosilicate Glass Tube Borosilicate Rods and Tubing are extremely strong and heat resistant.

This makes them ideal for laboratory equipment and other specialist uses.

Rods are solid and could be used for stirrers. They can be heat treated and made into a variety of different shapes without the need for expensive tooling. This makes it possible to have spheres or rods with rounded ends.

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Borosilicate glasses and glass products are extremely versatile and heat resistant compared to other kinds of glass. It is used for Laboratory equipment, cookware and specialized products.

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MANUFACTURING TECHNOLOGY

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The borosilicate glass tubes are hollow. They can also be heated and made to form almost any shape, such as a funnel. A range of finishes is also possible - the rod can be drilled, sand-blasted or polished. It can also be supplied in a range of colours.

We can supply borosilicate rods and borosilicate glass tube in a variety of thicknesses (5mm to 250mm diameter) and up to 1500mm lengths.

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N C Why is Borosilicate Glass better than normal glass

D

It is more heat resistant than glass.

This is because it has a low thermal expansion coefficient which means it is more resistant to changes in temperature. This makes it a good material to use for glass cookware and lab equipment.

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D

Although it has improved heat resistance it can still break, particularly if exposed to sudden changes in temperature.

For example, immersing a hot dish from the oven directly into cold water. It will also break if dropped.

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DESIGN PRACTICED

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Decorative..... but no UTILITY..!

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SURVEY REPORT melting glass rod on fire flame

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DESIGN PRACTICED

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the major area is ...toys, birds, flowers.

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DESIGN PRACTICED

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Devotional statues are more prominent..

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DESIGN PRACTICED

C D P

the design they are practicing are very monotonous, making the same products from last so many years which is for decorative purpose only and do not fulfill any utility.

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MARKET

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MARKET Firozabad's industry not only caters to domestic demand, but it also meets the global demand.

Firozabad plays an important part in the economy of India with more than half of its glass products being exported to countries all over the world. The global market for Indian glassware is fragmented and spread across several countries. The end users can also be classified as wholesalers, retail chains and seasonal buyers. Festive season witnesses an upswing in the demand of decorative glassware products.

The domestic glass industry is facing increasing competition in the global, as well as domestic markets. The global market for Indian glassware is fragmented and spread across several countries, with no dominant market.

USA is the

biggest market for Indian glass products and accounted for

14% of exports in 2006-07. UAE with 8% and Poland with 6%, were the other key markets. The exports and domestic sales from Firozabad is estimated to be over INR 1000 crore.

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N C The Products comprising finer craft works of tablewares and utility items of glasswares are exported mainly to USA, USSR and European Union. However, its export has been badly hit by economic slowdown, high manufacturing cost,

D

poor product quality and finally an easy way to survive through domestic market left for a giant cluster of Firozabad.

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MARKET ACCESS

D

EU member states and Asian countries, China and India in particular, are firms making a first approach to the German market are advised to have comprehensive product literature and data sheets professionally translated into German. Although English is widely understood, a well-prepared translation gives an important marketing edge, particularly in the initial presentation. Indian firms should preferably appoint an agent or distributor who can maintain a stock sufficient to answer short-notice orders.

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major suppliers of giftware and handicrafts to the German market. Indian

DESIGNER’S PROFILE

CARICULUM VITAE

SANTOSH SHAH

11 July 1988 Indian

Male Native Place : Madhubani (Bihar) , santoshncdpd@gmail.com Email : santoshshah711@gmail.com

Contact : +91-9990412349, +91-8010178055, +91-9458758734 Blog : http://santoshshahfddi.blogspot.com/

DESIGNER’S PROFESSIONAL BACKGROUND

DESIGNER’S PROFILE

Name : Date of birth : Nationality : Gender :

Done 3 yrs course in LGAD (Leather Goods and Accessories Design) from ‘’FDDI’’ (Footwear

Design & Development Institute), Ministry of Commerce, Govt. of India, NOIDA. Did tannery training at SARUP TANNERS (LOTUS BAWA), Jalandhar (Punjab) duration period of five weeks.

Training as a Designer with DRISH SHOES LIMITED, Chandigarh (Haryana) duration period of 2.5 months.

Adept in product design development and graphics design requirements such as logo, posters,

catalog layout.

Can interpret into product forecasts and trends with minimum supervision.

Trained with PJ Arañ ador (International Lifestyle Product Designer) on product design and development, visual merchandising & Fashion Show. ……………………………………………………………………………………………………………………………………………………………

CURRENT JOB PROFILE

Working as a designer with NCDPD National Center for Design & Product Development,

Ministry of textiles, Govt. of India, 43, Okhla IE-lll, New Delhi-110020

Duration : 25th August’ 2010 till date WORK EXPERIENCE

1. Design and Product Development/Visual Merchandising

Indian Art Palace (Delhi): Developed a set of doors to be used for interiors, making use of Architectural Indian motif in Marble and wood.

Encore (Delhi): Various collections of Christmas decorations following cliental specification, and color trends.

Amita International (Firozabad): Developed several Glass range along with packaging design.

Craft Veda (Delhi):

Developed a range of soft goods including pillow covers, cushion covers and bed sheets.

TXL (Delhi): Designed Logo brand building.

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2. Capacity and Skill development Program

Co-ordinate 5-days Capacity Development / Training Program mes For Artisans /Craftsperson’s under HRD Program of O/o Development Commissioner for (Handicrafts), Ministry of Textiles, Govt. of India at Agra, Firozabad, Bangalore and

Pondicherry (10 programs at each places) Co-ordinated Two Days Awareness Programmes on International Standards & Need for

Quality Compliance; organized by Export Promotion Council for Handicrafts, at Pune, Bhubaneshwer, Puri and Ranchi. (5 programs at each places)

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3. Thematic Display of products, fashion shows during Fairs, events in India

Visual Merchandizing for Export Promotion Council of Handicrafts (EPCH) fairs which are organized annually every February - March (IFAS), July (IFJAS) and October (IHGF) at Greater

Noida Expo Mart Center).

Worked with O/o DC (Handicrafts), Ministry of Textiles for Text trends Fair, Fashion Show and Institutional Events organized in Pragati Maidan and in Dilli Haat.

4. Workshops conducted

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Agra (Stone/Marble Craft)(Year-2011-2012) : Conducted 15 days Design and Technical Development Workshop offered by O/o Development Commissioner (Handicrafts) with local artisans of stone crafts in Agra.

15 days Design and Dehradun (Natural Fibre-Rambans) (Year-2011-2012) : Conducted Technical Development Workshop offered by O/o DC (H) in natural fiber Rambans with local

artisans of Dehradun’s Women Development Association Cluster.

Firozabad (Glass) (Year-2012-2013) : Conducting 6 months Integrated Design Project & Product Development Programme offered

by DC(Handicrafts) in glass with Firozabad

clusters.

Agra (Stome/Marble Craft) (Year-2012-2013) :

Conducted a seminar on color and trend forecast at Ambedkar Hastshilp Vikash Yojna review programme by Development Commissioner (Handicrafts).

6. Fashion show

Monitoring 6 months Product Development Programme offered by DC(Handicrafts) in stone clusters in Agra.

5. Conducting seminars

With PJ Arañ ador (International Lifestyle Product Designer); actively worked as Asst.

Designer in Indian Jewellery Fashion Show 2011-12 organized by NCDPD in Dilli Haat.

……………………………………………………………………………………………………………………………………………………………

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DESIGNER’S

PROFILE

PREVIOUS JOB PROFILE

Worked as an Asst. Merchandiser with ABC LEATHERS, a Government recognized export house, Udyog Vihar, Phase – V, Gurgaon, Haryana

th December’ 2009 – 18th August’ 2010 Duration: 15

WORK EXPERIENCE

DESIGNER’S PROFILE

Accounts handled:

TOMMY HILFIGER (with LI & FUNG Buying House).

ANN TAYLOR (with TRIBURG Buying House).

GERRY WEBER (with INTERCINTI Buying House).

ARMANI (with TRIBURG Buying House).

Job Profile: Independently handing buyer’s account & direct correspondence with the buying agency.

Co-coordinating with sampling department of factories for new development.

Communication with buyer through mails or calls for approvals of fabrics, trims etc.

Advising the status of the orders in progress on a regular basis.

Checking developments samples, fit samples and shipment samples with the QC’s before sending it to the buyer for approval.

Communicating with factories on a daily basis for timely delivery.

Co-coordinating with the factories and the QC’s of the buying office for scheduling inspection.

Follow up of the production within factory and with the fabricators.

Maintaining files and records on excel chart.

………………………………………………………………………………………………………………………………………………………………...

SKILLS

Product Knowledge/Material Understanding:Leather (chemical tanned & Vegetable tanned), Rexin (artificial leather), Natural Grass (Jute,

lemon grass, sikki grass, seetal patti, Rambans), Wood, Bamboo, MDF, Stone, Clay, Thermocol, Glass, Paper products.

Product development & constructions.

Patterns making (Bags/Hardgoods).

Sketching (pen, pencil, ink & other media).

Geometric construction (2D & 3D geometry).

Batik (leather and fabric), macramé , knotting, braiding.

Surface Development.

Machine handling (cutting, splitting, skiving. Stitching).

Photography.

Documentation.

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Computer Skills:-

Rhinoceros (a 3-D modeling software) along with Flamingo & V-Ray. Adobe Photoshop.

Corel draw.

Adobe Flash(basic).

MS Office 2007-2010(Word, Excel, Power Point & Outlook).

Strength:-

My positive attitude towards work.

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Hard working.

Creativity.

Personality Trait:-

Good team spirit.

Encouraging and motivational quality.

Multitasking.

Honest.

Address:-

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Santosh Shah

157, Vrindavan garden, Sahibabad, Near Shiv Shakti Mandir, ) Ghaziabad-201005 (U.P.

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Name: Rajan Singh Yadav Father/Spouse/Name: Sri Bhogi Ram Yadav Age/Sex /Category: 39 Yrs./M/OBC Address: 1/615/3, Suhag Nagar, Fz'bad, Craft; Glass Toys Card No. : UPAGC029445

Name: Ramesh Chand Sharma Father/Spouse/Name: Sri Ramswarup Sharma Age/Sex/Category: 60 Yrs./M/OBC Address: 615/4, Suhag Nagar, Fz'bad , Craft: Glass Toys Card No. : UPAGC029787

Name: Subhash Chand Bharadwaj Father/Spouse/Husband Name: Sri Asharfilal Age/Sex/Category: 52 Yrs./M/OBC Address: 2/29, Suhag Nagar, Fz'bad, Craft: Glass Toys Card No. :-UPAGC001112

Name: Suman Father/Spouse/Husband Name: Subhash Chand Age/Sex/Category: 45 Yrs./F/OBC Address: 2/29, Suhag Nagar, Fz'bad, Craft: Glass Toys Card No. : UPAGC001098

Name: Rashmi Sharma Father/Husband Name: Sri Ramesh Chand Sharma Age/Sex/Category: 28 Yrs./F/OBC Address: 615/4, Suhag Nagar, Fz'bad , Craft; Glass Toys Card No. ; UPAUP048024

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Name: Kavita Bhardwaj Father/Husband Name: Sri Sudhir Bhardwaj Age/Sex/Category: 30 Yrs./F/GEN Address: 2/113, Suhag Nagar, Fz'bad, Craft: Glass Toys Card No. : UPAGC001263

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Name: Virendra Singh Yadav Father/Spouse/Name: Sri Tilak Singh Yadav Age/Sex/Category: 28 Yrs./M/OBC Address: Langhi Khurd, Dhir Pura, Fz'bad, Craft: Glass Toys Card No.2821406357

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Name: Kamlesh Yadav Father/Spouse/Husband Name: Rajan Singh Yadav Age/Sex/Category: 36 Yrs./F/OBC Address: 1/615/3, Suhag Nagar, Fz'bad, Craft: Glass Toys Card No. : UPAGC017955

Name: Shailesh Kumar Father/Spouse/Name: Sri Ramsewak Age/Sex/Category: 42 Yrs./M/GEN Address: 164/3, Mahavir Nagar,Fz'bad, Craft: Glass Toys Card No. : AHUY2821406375

Name: Sangita Father/Spouse/Husband Name: Sri Rajesh Kumar Age/Sex/Category: 38 Yrs./F/OBC Address: 2/957, Suhag Nagar, Fz'bad, Craft: Glass Toys Card No. : UPAGC021156

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Name: Kaushal Kishore Father/Spouse/Husband Name: Sri Shilesh Kumar Age/Sex/Category: 21 Yrs./M/OBC Address: 2/957, Suhag Nagar, Fz'bad, Craft: Glass Toys Card No. : UPAGC1013856

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Name: Rajesh Kumar Father/Spouse/Husband Name: Sri Ram Gopal Age/Sex/Category: 42 Yrs./F/OBC Address: 2/957, Suhag Nagar, Fz'bad, Craft: Glass Toys Card No. : UPAGC013849

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Name: Rahul Father/Spouse Name: Sri Satyaprakash Sharma Age/Sex/Category: 24 Yrs./M/GEN Address: 426/10, Mahavir Nagar, Fz'bad, Craft: Glass Toys Card No. : UPAGC021586

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Name: Betal Singh Father/Spouse/Name: Sri Bhogi ram Age/Sex/Category: 46 Yrs./M/OBC Address: Langhi Khurd, Dhir Pura, Fz'bad, Craft: Glass Toys Card No. : UPAGC036109

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Name: Dinesh Yadav Father/Spouse/Name: Sri Ajay Singh Yadav Age/Sex/Category: 36 Yrs./M/OBC Address: Yadav Nagar, bahind Vibhab Nagar, Fz'bad, Craft: Glass Toys Card No. : UPAGC001002

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Name: Saroj Devi Father/Spouse/Husband Name: Sri Rajan Singh Age/Sex/Category: 45 Yrs./F/OBC Address: Langhi Khurd, Dhir Pura, Tundla, Fz'bad, Craft: Glass Toys Card No. : UPAGC021158

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Name: Prem Singh Father/Spouse/Name: Sri Tilak Singh Age/Sex/Category: 29 Yrs./M/OBC Address: Kushwah Nagar, Kotla Road, Fz'bad, Craft: Glass Toys Card No. : UPAGC000962

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Name: Usha Agarwal Husband Name: Sri Ramprakash Agarwal Age/Sex/Category: 36 Yrs./F/GEN Address: 167/3, Mahavir Nagar, Fz'bag, Craft: Glass Toys Card No. : UPAGC036116

Name: Ram Prakash Agarwal Father/Spouse/Name: Sri Satya Prakash Agarwal Age/Sex/Category: 38 Yrs./M/GEN Address: 167/3, Mahavir Nagar, Fz'bad, Craft: Glass Toys Card No. : UPAUP048026

Name: Badal Father/Spouse/Name: Sri Ram Ratan Kushwaha Age/Sex/Category: 24 Yrs./M/OBC Address: Kushwah Nagar, Kotla Road, Fz'bad, Craft: Glass Toys Card No. : UPARA000083

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Name: Ashwani Kumar Father/Spouse/Name: Sri Dev Vrat Age/Sex/Category: 26 Yrs./M/OBC Address: VPO- Raja ka Tal, Kheda, Fz'bad, Craft: Glass Toys Card No. : UPAGC031278

Name: Sapana Sharma Father/Spouse/Husband Name: Sri Vikrant Sharma Age/Sex/Category: 23 Yrs./F/GEN Address: 615/4,Sec-1, Suhag Nagar, Fz'bad Craft: Glass Toys Card No. : UPAGC042651

Name: Ashok Kumar Chouhan Father/Spouse/Name: Sri Vijendra Singh Chouhan  Age/Sex/Category: 30-07-1972/M/GEN  Address: Yadav Nagar, bahind Vibhab Nagar, Fz'bad,  Craft: Glass Toys Card No. : UPAGC001111  

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Name: Kayam Singh Father/Spouse/Name: Sri Yogi Ram Yadav  Age/Sex/Category: 29 Yrs./M/OBC  Address: Langhi Khurd, Dhir Pura, Tundla, Fz'bad,  Craft: Glass Toys Card No. : UPAGC036108  

25 Name: Prashant Kumar Yadav Father/Spouse/Name: Betal Singh Yadav  Age/Sex/Category: 28 Yrs./M/OBC  Address: Langhi Khurd, Dhir Pura, Tundla, Fz'bad,  Craft: Glass Toys Card No. : UPAGC013845  

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Name: Ghasiram Yadav Father/Spouse/Name: Sri Bhogi Ram Yadav Age/Sex/Category: 46 Yrs./M/OBC Address: Langhi Khurd, Dhir Pura, Tundla, Fz'bad, Craft: Glass Toys Card No. : UPAGC036111

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Name: Vijendra Singh Father/Spouse/Name: Sri Bhogiram Age/Sex/Category: 42 Yrs./M/OBC Address: Langhi Khurd, Dhir Pura, Tundla, Fz'bad, Craft: Glass Toys Card No. : UPAGC029443

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Name: Lokendra Kumar Yadav Father/Spouse/Name: Sri Surveer Singh Age/Sex/Category: 22 Yrs./M/OBC Address: VPO- Raja ka Tal, Kheda, Fz'bad, Craft: Glass Toys Card No. : UPAGC043078

Name: Rajkumar Father/Spouse/Name: Sri Ajant Singh Age/Sex/Category: 28 Yrs./M/OBC Address: VPO- Raja ka Tal, Kheda, Fz'bad, Craft: Glass Toys Card No. : UPAGC001265

Name: Shashibala Husband Name: Sri Vijay Bahadur Dixit Age/Sex/Category: 40 Yrs./F/ GEN Address: 598, Gadhi, Avran Narkhi, Fz'bad, Craft: Glass Toys Card No. : UPAUP023620

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Name: Kamlesh Kumar Father/Husband Name: Sri Ramprakash Age/Sex/Category: 54 Yrs./M/ GEN Address: 1/306, Karvala, Dev Nagar, Fz'bad, Craft: Glass Toys Card No. : UPAGC029442

Name: Chandra Kishor Father/Spouse/Name: Sri Shiv Ram Singh Age/Sex/Category: 54 Yrs./M/OBC Address: Jain Nagar, Kheda, Fz'bad, Craft: Glass Toys Card No. : UPAGC001096

Name: Priti Father/Spouse Name: Sri Chandra Kishor Age/Sex/Category: 20 Yrs./F/GEN Address: Jain Nagar, Kheda, Fz'bad, Craft: Glass Toys Card No. : UPAUP027253

Name: Poonam Father/Spouse/Husband Name: Sri Chandra Kishor Age/Sex/Category: 27 Yrs./F/GEN Address: Jain Nagar, Kheda, Fz'bad, Craft: Glass Toys Card No. : UPAUP027259

Name: Praveen Ojha Father/Spouse Name: Sri Chandra Kishor Age/Sex/Category: 15-07-1990/M/OBC Address: Jain Nagar, Kheda, Fz'bad, Craft: Glass Toys Card No. : UPAUP027278

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Name: Ashish Ojha Father/Spouse Name: Sri Pratish Kumar Age/Sex/Category: 20 Yrs./M/OBC Address: Jain Nagar, Kheda, Fz'bad, Craft: Glass Toys Card No. : UPAUP027280

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Name: Pratish Kumar Father/Spouse Name: Sri Shivram Singh Age/Sex/Category: 42 Yrs./M/GEN Address: Jain Nagar, Kheda, Fz'bad, Craft: Glass Toys Card No. : UPAGC001089

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Name: Brajesh kumar Sharma Father/Spouse Name: Sri Chander Kishor Sharma Age/Sex/Category: 30 Yrs./M/ OBC Address: Jain Nagar, Kheda, Fz'bad, Craft: Glass Toys Card No. : UPAGC001093

Name: Praveen Kumar Yadav Father/Spouse Name: Sri Ghasiram Yadav Age/Sex/Category: 27 Yrs./M/ OBC Address: Langhi Khurd, Dhir Pura, Fz'bad, Craft: Glass Toys Card No. : UPAGC021003

Name: Vinay Kumar Father/Spouse Name: Sri Ramprakash Age/Sex/Category: 28 Yrs./M/ SC Address: VPO.- Dhonkeli, Fz'bad, Craft: Glass Toys Card No. : UPAGC02312

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Name: Sarita Devi Father/Husband Name: Late Sri Kamlesh Kumar Age/Sex/Category: 45 Yrs./F/ OBC Address: Nehru Nagar, Firozabad, Craft: Glass Toys Card No. : UPAUP048027

Name: Bala Devi Father/Husband Name: Sri Vijay Kumar Age/Sex/Category: 26 Yrs./F/OBC Address: VPO- Raja ka Tal, Kheda, Fz'bad Craft: Glass Toys Card No. : UPAGC037666

Name: Vijay Kumar Father/Spouse Name: Sri Ajant Singh Age/Sex/Category: 28 Yrs./M/OBC Address: VPO- Raja ka Tal, Kheda, Fz'bad Craft: Glass Toys Card No. : UPAGC013848

Name: Meera Devi Father/Husband Name: Sri Lallu Singh Age/Sex/Category: 32 Yrs./F/OBC Address: VPO- Raja ka Tal, Kheda, Fz'bad, Craft: Glass Toys Card No. : UPAGC021001

Name: Lallu Singh Father/Spouse Name: Sri Ajant Singh Age/Sex/Category: 35 Yrs./M/OBC Address: VPO- Raja ka Tal, Kheda, Fz'bad, Craft: Glass Toys Card No. : UPAGC021000

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Name: Yogesh Kumar Father/Spouse Name: Sri Ajant Singh Age/Sex/Category: 23 Yrs./M/OBC Address: VPO- Raja ka Tal, Kheda, Fz'bad, Craft: Glass Toys Card No. : UPAGC037665

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Name: Priti Yadav Father/Husband Name: Sri Yogesh Kumar Yadav Age/Sex/Category: 26 Yrs./F/OBC Address: VPO- Raja ka Tal, Kheda, Fz'bad, Craft: Glass Toys Card No. : UPAGC021002

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Name: Jaswant Singh Father/Spouse Name: Narayan Singh Age/Sex/Category: 22 Yrs./M/ GEN Address: 1/296, Suhag Nagar, Fz'bad, Craft: Glass Toys Card No. : UPAGC014637

Name: Hemant Singh Father/Spouse Name: Sri Narayan Singh Age/Sex/Category: 26 Yrs./M/GEN Address: 1/296, Suhag Nagar, Fz'bad, Craft: Glass Toys Card No. : UPAGC029505

Name: Veena Devi Father/ Husband Name: Sri Narayan Singh Age/Sex/Category: 50 Yrs./F/OBC Address: 1/296, Suhag Nagar, Fz'bad, Craft: Glass Toys Card No. : UPAUP018972

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TECHNOLOGY MAPPING

C  In technology mapping a team of technical

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experts visited the various working place of craft persons in Firozabad clusters; inspected / analyzed their working patterns, tools and techniques used by them.

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 Also recommended some new tools and tips.

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visualizing the different tools used bu them

visualizing the working patterns

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visualizing their working place and the placement of working desk & utility tools

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C Recommendation by the team Health and Safety

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The Process of manufacturing beginning with Raw Material Procurements to Final Products involves many processes. Some of the Processes are simple and safe and thus need no much consideration from the viewpoint of safety.

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However, there are processes which warrant the health and safety of operators performing the Operations. The operations are performed violating even the National Safety Norms of Obligatory in nature.

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hosts of pollutants affecting the surroundings.

The glass industry in general is source of many pollutants as emissions. They do adversely affect its surroundings – land, water and atmosphere and consequently flora and fauna as well as human being.

Housekeeping The glass industry at Firozabad is display of many traditional technologies coexisting with somewhat high productive capital intensive technologies.

However, the work for various operations are executed at high risk of operators health and safety cost. There is genuine need to look into work practices so as to amend them accordingly. Some of the hazards are described as under:

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The poor housekeeping is the display of an attitude of indifference towards

TECHNOLOGY MAPPING  Raw materials Dust and Flying Pollutants: There is great deal of pollutants

freely spread in the atmosphere. The pollutants of dust, powdered cullet freely flying in the atmosphere pose greatest of hazards to workers and operators working in the vicinity.  Layout Plan: The various operations are executed in such complex manner

TECHNOLOGY MAPPING

and chaotic fashion, there is possibility of accident.  Noise Level: The noise does also affect health of operator. High pitch sound

may lead to deafness as well as poor performance of operator at workplace.

Through a great deal of hazards can be minimized through proper PPE. However, the poor housekeeping to the alarming stage threatening to cause accidents can only be managed through exploitation of 5S Tools designed in harmony with Industrial Engineering Tools, Techniques and Practices.

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N C Ì MPÑǾÒMÕŒMP various stages are transported from one point to another.

Hand Gloves to protect against hazards associated with the process affecting skin, nose mask against flying pollutants and shoe against crushed glass particles spread on floor.

Ì MŌÞMÕ Transportation without any protections against hazards of flying dust and crushed cullet on floor.

Gloves

D

Nose mask

P

Shoes

Crushing of raw materials including cullet

Manual splitting of ingredients into smaller size

Manual/Semiautoma tic with simple tools of hammer, pane etc.

D

Hand gloves Shoes Nose mask Gloves

Shoes

Mask

Glass blowing for glass artwares [flamewor k]

Manual blowing under high temperature of torch flame

Hand Gloves to protect against hazards associated with UV rays.

Manual with aids simple hand tools under high temperature flame containing UV rays.

UV Protective glass

Green ACE IR

Finishing Operation s [Wet Processes] Metal Polishing etc

Surface Finishing with Metal coating executed through chemical [Electroplating etc]

Hand Gloves

Done manually without any PPE

Rubber Gloves Finishing

NCDPD/PDP12-13/FIROZABAD/GLASS

101

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

Ì MPÑǾÒMÕ Handling and Transport ation within premise

List of Tools and Machineries For Technological Up-gradation.

The scope of improvements may be traced along with various processes related to the industry segments studied and explored.

Existing Machine/Tool

Name of process

Name

Photographs

Name

TECHNOLOGY MAPPING

Photograph

Automatic

Raw Material Mixing

Manual with spade

Proposed Machines/Tools and Cost

See Annexure 1

Price

High Production

Different models Price on quotation request

Better Quality

See Annexure 1 for details

Glass Crushing Melting by Pot Furnace

Benefits

Homogenous Mixing

Concrete mixer

Manual

Glass Bottle crushing machine

High Production

USD 3,500 (Estimated)

Uniform cullet size Homogenous Mixing

Better Quality

Conventional coal-fired Pot furnace used by Artisans for general glass melting purposes

Natural gas fired furnace developed by TERI

Natural gas fired

Productivity increase by 10%

Cost Rs. 2.4 million

Extended Life Less Energy Low Pollution

Melting by Muffle Furnace

Conventional muffle furnace used by Artisans engaged in bangle baking.

102

Tech.

Specn.

NCDPD/PDP12-13/FIROZABAD/GLASS

Natural gas fired furnace developed

by TERI

Natural gas fired TERI designed Muffle Furnace

ÄŠDĂƒ reduction in gas consumpti on High Productivi ty

Schematic diagram of Teri designed muffle furnace

Low Pollution

Cost Rs. 15,000 to 30,000 (depending upon size)

N

TECHNOLOGY MAPPING

Conventiona l muffle furnace used

by Artisans engaged in bangle baking.

Natural gas fired furnace developed

by TERI

Natural gas fired TERI designed Muffle Furnace

Melting by Tank Furnace

High Capacity Low energy consumptio n with Precision Control Tank Furnace [New furnace consumes 15-35% less fuel]

Cost Rs. 15,000 to 30,000 (depending upon size)

High Productivi ty

Schematic diagram of Teri designed muffle furnace

Old model Tank Furnace

ĊDÃ reduction in gas consumpti on

P

Low Pollution

See Annexure 1 for details Oxy-fuel custom designed furnace

High Production

Price on quotation request

Annealing Chamber

High Capacity Low energy consumptio n with Precision Control Annealing Furnace [New furnace consumes 15-35% less fuel]

D

Uniform cullet size Homogeno us Mixing

Better Quality Low NOx Low fuel consumptio n

Annealing Furnace

D

See Annexure 1 for details

High Production

Price on quotation request

Uniform cullet size Homogeno us Mixing

Better Quality

NCDPD/PDP12-13/FIROZABAD/GLASS

103

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

Melting by Muffle Furnace

C

Glass Tempering Furnace

TECHNOLOGY MAPPING

No specific machine available.

BLANK

Glass Tempering Furnace

See Annexure 1 for details

High Production

Price on quotation request

Uniform cullet size Homogeno us Mixing Better Quality

TECHNOLOGY MAPPING

LPG used as Fuel

Glass bead making Machine

LPG

Oxy-fuel where oxygen is mixed with fossil fuel like CNG.

See Annexure 1 for details

High Production Better quality

LPG Low Pollution

CNG may be studied as fuel replacing LPG amidst rising LPG prices.

LPG Price is predictably rising while CNG price would be presumed decreasing in future.

Oxygen

Metal Artwork like Tableware, Toys etc

Oxy-fuel with LPG as fuel is used LPG

CNG

NCDPD/PDP12-13/FIROZABAD/GLASS

See Annexure 1 for details

High Production Better quality Low Pollution

CNG may be studied as fuel replacing LPG amidst rising LPG prices.

Oxygen

104

Oxy-fuel where oxygen is mixed with LPG as fuel.

Oxygen

LPG Price is predictably rising while CNG price would be presumed decreasing in future.

N C Conventiona l and fabricated Tools

See Annexure 2 for details

High Production Uniform cullet size

Price INR 5,000 Per set (Estimated)

D

Homogeno us Mixing Better Quality

Glass Toys & Tableware

P D NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

Shaping Toolsets

Rod Cutters Glass Processing Machine

Automatic Glass Processing Centre

See Annexure 1 for details

High Production

Price on quotation request

Uniform cullet size Homogeno us Mixing

Finishing

Better Quality Sandblaster

Siphon Sand Blaster

See Annexure 1 for details

High Production

USD 195

Uniform cullet size Homogeno us Mixing Better Quality

NCDPD/PDP12-13/FIROZABAD/GLASS

105

Sandblaster

Pressure Sand Blaster

See Annexure 1 for details

High Production

USD 170

Uniform cullet size Homogenous Mixing Better Quality

TECHNOLOGY MAPPING

Glass Cutting

CNC Waterjet Glass Cutting Machine

Wat erjet Cutti ng Mac

See Annexure 1 for details

High Production

Price on quotation request

Uniform cullet size

hine Homogenous Mixing

Wat erjet Cutti ng

Better Quality

Waterjet Precision Cutting

Glass Cutting

Glass Cutting Machine

See Annexure 1 for details

High Production

USD 2,500

Uniform cullet size Homogenous Mixing Better Quality

Grinding Machine

Belt Grinding Machine for Glass

See Annexure 1 for details

High Production Uniform cullet size Homogeno us Mixing Better Quality

106

NCDPD/PDP12-13/FIROZABAD/GLASS

Price on quotation request

N

TECHNOLOGY MAPPING

C Engraving Machine

3D Laser Engraving Machine

See Annexure 1 for details

High Production

USD 3000

Uniform cullet size

D

Homogeno us Mixing Better Quality Decorating Machine

High Production High Precision Automatic Bottle Decorating Machine

See Annexure 1 for details

High Production

P

Price on quotation request

Uniform cullet size

D

Homogeno us Mixing Better Quality

Crystal Colouring Machine

See Annexure 1 for details

High Production

USD 8000

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

Crystal Colouring Machine

Uniform cullet size Homogeno us Mixing Better Quality

Environmental Pollution

Pollution Controlling device

BLANK

Electrostati c Precipitator (ESP)

See Annexure 1 for details

ÄŞ educes atmosph eric pollution Removin g fine particulat es from airstream s Cleanline ss of air upto 99.9%

NCDPD/PDP12-13/FIROZABAD/GLASS

107

TRENDS & FORECASTS 2013-2014

TRENDS & FORECASTS 2013-2014

TOP TEN COLORS Year 2013-2014

108

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C

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D

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TRENDS & FORECASTS 2013-2014

TRENDS & FORECASTS 2013-2014

110

NCDPD/PDP12-13/FIROZABAD/GLASS

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

N

C

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D

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TRENDS & FORECASTS 2013-2014

TRENDS & FORECASTS 2013-2014

112

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NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

N

C

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D

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TRENDS & FORECASTS 2013-2014

TRENDS & FORECASTS 2013-2014

114

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NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

N

C

D P

D

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115

TRENDS & FORECASTS 2013-2014

TRENDS & FORECASTS 2013-2014

116

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NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

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TRENDS & FORECASTS 2013-2014

TRENDS & FORECASTS 2013-2014

118

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C

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TRENDS & FORECASTS 2013-2014

TRENDS & FORECASTS 2013-2014

120

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NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

N

C

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TRENDS & FORECASTS 2013-2014

TRENDS & FORECASTS 2013-2014

122

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NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

N

C

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D

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TRENDS & FORECASTS 2013-2014

TRENDS & FORECASTS 2013-2014

124

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NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

N

C

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D

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125

TRENDS & FORECASTS 2013-2014

TRENDS & FORECASTS 2013-2014

126

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NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

N

C

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D

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TRENDS & FORECASTS 2013-2014

TRENDS & FORECASTS 2013-2014

128

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NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

N

C

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D

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129

TRENDS & FORECASTS 2013-2014

TRENDS & FORECASTS 2013-2014

130

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NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

N

C

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D

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132

DESIGNS PROVIDED to the craftpersons for development

133

DESIGNS PROVIDED

DESIGNS PROVIDED

134

NCDPD/PDP12-13/FIROZABAD/GLASS

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N

C

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D

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135

DESIGNS PROVIDED 136

NCDPD/PDP12-13/FIROZABAD/GLASS

N

DESIGNS PROVIDED

C D P

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

D

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137

DESIGNS PROVIDED

DESIGNS PROVIDED

138

NCDPD/PDP12-13/FIROZABAD/GLASS

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

N

C

D P

D

NCDPD/PDP12-13/FIROZABAD/GLASS

139

DESIGNS PROVIDED 140

NCDPD/PDP12-13/FIROZABAD/GLASS

N

DESIGNS PROVIDED

C D P

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

D

NCDPD/PDP12-13/FIROZABAD/GLASS

141

DESIGNS PROVIDED

DESIGNS PROVIDED

142

NCDPD/PDP12-13/FIROZABAD/GLASS

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

N

C

D P

D

NCDPD/PDP12-13/FIROZABAD/GLASS

143

DESIGNS PROVIDED 144

NCDPD/PDP12-13/FIROZABAD/GLASS

N

DESIGNS PROVIDED

C D P

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

D

NCDPD/PDP12-13/FIROZABAD/GLASS

145

DESIGNS PROVIDED

DESIGNS PROVIDED

146

NCDPD/PDP12-13/FIROZABAD/GLASS

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

N

C

D P

D

NCDPD/PDP12-13/FIROZABAD/GLASS

147

DESIGNS PROVIDED 148

NCDPD/PDP12-13/FIROZABAD/GLASS

N

DESIGNS PROVIDED

C D P

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

D

NCDPD/PDP12-13/FIROZABAD/GLASS

149

DESIGNS PROVIDED

DESIGNS PROVIDED

150

NCDPD/PDP12-13/FIROZABAD/GLASS

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

N

C

D P

D

NCDPD/PDP12-13/FIROZABAD/GLASS

151

DESIGNS PROVIDED 152

NCDPD/PDP12-13/FIROZABAD/GLASS

N

DESIGNS PROVIDED

C D P

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

D

NCDPD/PDP12-13/FIROZABAD/GLASS

153

DESIGNS PROVIDED

DESIGNS PROVIDED

154

NCDPD/PDP12-13/FIROZABAD/GLASS

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

N

C

D P

D

NCDPD/PDP12-13/FIROZABAD/GLASS

155

DESIGNS PROVIDED 156

NCDPD/PDP12-13/FIROZABAD/GLASS

N

DESIGNS PROVIDED

C D P

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

D

NCDPD/PDP12-13/FIROZABAD/GLASS

157

DESIGNS PROVIDED

DESIGNS PROVIDED

158

NCDPD/PDP12-13/FIROZABAD/GLASS

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

N

C

D P

D

NCDPD/PDP12-13/FIROZABAD/GLASS

159

DESIGNS PROVIDED 160

NCDPD/PDP12-13/FIROZABAD/GLASS

N

DESIGNS PROVIDED

C D P

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

D

NCDPD/PDP12-13/FIROZABAD/GLASS

161

DESIGNS PROVIDED

DESIGNS PROVIDED

162

NCDPD/PDP12-13/FIROZABAD/GLASS

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

N

C

D P

D

NCDPD/PDP12-13/FIROZABAD/GLASS

163

DESIGNS PROVIDED 164

NCDPD/PDP12-13/FIROZABAD/GLASS

N

DESIGNS PROVIDED

C D P

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

D

NCDPD/PDP12-13/FIROZABAD/GLASS

165

PROTOTYPES DEVELOPED

PROTOTYPES DEVELOPED

Hanging Light

Hanging Light

166

NCDPD/PDP12-13/FIROZABAD/GLASS

N C D Hanging Light

P

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

D

Hanging Light

NCDPD/PDP12-13/FIROZABAD/GLASS

167

PROTOTYPES DEVELOPED

Hanging Light

Hanging Light

168

NCDPD/PDP12-13/FIROZABAD/GLASS

N

PROTOTYPES DEVELOPED

C D P D NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

Candle Stand

Candle Stand

NCDPD/PDP12-13/FIROZABAD/GLASS

169

PROTOTYPES DEVELOPED

PROTOTYPES DEVELOPED

Pen Stand

Flower Vase

Nut Container

170

NCDPD/PDP12-13/FIROZABAD/GLASS

N C D Paper Weight

P D NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

Ash Trey OFFICE ACCESSORIES OFFICE ACCESSORIES OFFICE ACCESSORIES OFFICE ACCESSORIES OFFICE ACCESSORIES OFFICE ACCESSORIES OFFICE ACCESSORIES

NCDPD/PDP12-13/FIROZABAD/GLASS

171

PROTOTYPES DEVELOPED

Wall Clock

Wall Clock

172

NCDPD/PDP12-13/FIROZABAD/GLASS

N

PROTOTYPES DEVELOPED

C D P

Wall Hanging Candle Stand

Wall Hanging Candle Stand

NCDPD/PDP12-13/FIROZABAD/GLASS

173

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

D

PROTOTYPES DEVELOPED

PROTOTYPES DEVELOPED

Hanging Light

Hanging Light

174

NCDPD/PDP12-13/FIROZABAD/GLASS

N C D Tissue Box

P

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

D

Tissue Box

NCDPD/PDP12-13/FIROZABAD/GLASS

175

PROTOTYPES DEVELOPED

Cotton Holder

Lotion Dispenser

BATHROOM ACCESSORIES

176

NCDPD/PDP12-13/FIROZABAD/GLASS

Ash Trey

N

PROTOTYPES DEVELOPED

C D P

Wall Clock

Tooth-Brush Holder

Soap Dish

BATHROOM ACCESSORIES

NCDPD/PDP12-13/FIROZABAD/GLASS

177

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

D

PROTOTYPES DEVELOPED

PROTOTYPES DEVELOPED

Glass Heron

Glass Heron

178

NCDPD/PDP12-13/FIROZABAD/GLASS

N C D Glass Heron

P

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

D

NCDPD/PDP12-13/FIROZABAD/GLASS

179

PROTOTYPES DEVELOPED

Glass Heron

Glass Heron

180

NCDPD/PDP12-13/FIROZABAD/GLASS

N

PROTOTYPES DEVELOPED

C D P

Blue & White Glass Container

Glass Container

NCDPD/PDP12-13/FIROZABAD/GLASS

181

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

D

PROTOTYPES DEVELOPED

PROTOTYPES DEVELOPED

Glass Container

Green & White Glass Container

182

NCDPD/PDP12-13/FIROZABAD/GLASS

N C D P

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

D

Purple & White Glass Container

Glass Container

NCDPD/PDP12-13/FIROZABAD/GLASS

183

PROTOTYPES DEVELOPED

Glass Container

Brown & White Glass Container

184

NCDPD/PDP12-13/FIROZABAD/GLASS

N

PROTOTYPES DEVELOPED

C D P Brown & White Glass Container

Glass Container

NCDPD/PDP12-13/FIROZABAD/GLASS

185

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

D

PROTOTYPES DEVELOPED

PROTOTYPES DEVELOPED

Wall Hanging Candle Stand

Wall Hanging Candle Stand

186

NCDPD/PDP12-13/FIROZABAD/GLASS

N C D P

Tealight Holder Tealight Holder

NCDPD/PDP12-13/FIROZABAD/GLASS

187

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

D

PROTOTYPES DEVELOPED

Wall Decoratives

188

NCDPD/PDP12-13/FIROZABAD/GLASS

N

PROTOTYPES DEVELOPED

C D Hanging Light

P

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

D

NCDPD/PDP12-13/FIROZABAD/GLASS

189

PROTOTYPES DEVELOPED

PROTOTYPES DEVELOPED

Wall Light

190

NCDPD/PDP12-13/FIROZABAD/GLASS

N C D P

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

D

Wall Light Wall Light

NCDPD/PDP12-13/FIROZABAD/GLASS

191

COST SHEET

LIST OF PROTOTYPES DEVELOPED & PHOTO OFFER

8x8

193

NCDPD/PDP12-13/FIROZABAD/GLASS

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

N

C

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D

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COST SHEET 195

NCDPD/PDP12-13/FIROZABAD/GLASS

LIST OF PROTOTYPES DEVELOPED & PHOTO OFFER

N C D P

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

D

NCDPD/PDP12-13/FIROZABAD/GLASS

196

COST SHEET

LIST OF PROTOTYPES DEVELOPED & PHOTO OFFER

197

NCDPD/PDP12-13/FIROZABAD/GLASS

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

N

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NCDPD/PDP12-13/FIROZABAD/GLASS

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COST SHEET

LIST OF PROTOTYPES DEVELOPED & PHOTO OFFER

199

NCDPD/PDP12-13/FIROZABAD/GLASS

N C

EVALUATION of prototypes developed with

EXPORTERS

D P

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

D

NCDPD/PDP12-13/FIROZABAD/GLASS

200

EVALUATION WITH EXPORTERS

EVALUATION OF PROTOTYPES DEVELOPED WITH EXPORTERS

exporters are checking the products and asking of its uses & properties.

201

NCDPD/PDP12-13/FIROZABAD/GLASS

N C D P

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

D

Renowned Exporter of Firozabad Mr. Mahesh Chand Ji from Jhilmil Exports; is looking into the products and appreciating it.

NCDPD/PDP12-13/FIROZABAD/GLASS

202

EVALUATION WITH EXPORTERS

EVALUATION OF PROTOTYPES DEVELOPED WITH EXPORTERS

203

NCDPD/PDP12-13/FIROZABAD/GLASS

N C D P

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

D

Mr.Ankit Goyal from Decent lites

NCDPD/PDP12-13/FIROZABAD/GLASS

204

EVALUATION WITH EXPORTERS

EVALUATION OF PROTOTYPES DEVELOPED WITH EXPORTERS

GM, DIC, Firozabad and Ex-DM, Firozabad evaluating and giving feed-back to the products developed by our project team.

205

NCDPD/PDP12-13/FIROZABAD/GLASS

N C D P

Products are in display at the premises of District Industries Centre (DIC), Firozabad.

NCDPD/PDP12-13/FIROZABAD/GLASS

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NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

D

EVALUATION WITH EXPORTERS 207

NCDPD/PDP12-13/FIROZABAD/GLASS

N

EVALUATION OF PROTOTYPES DEVELOPED WITH EXPORTERS

C

List of Exporters and renowned personalities visited the evaluation programme

D P

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

D

NCDPD/PDP12-13/FIROZABAD/GLASS

208

DESIGN SERVICES PROVIDED TO EXPORTERS

DURING PROJECT

 M/s Chhatari Glass, Mr. Rahul Jain  M/s Bright Glassware, Mr. Rohit Gupta  M/s Infra International, Mr. Rajesh Agarwal  M/s Decent Lite, Mr. Ashish Agarwal

SERVICES TO EXPORTERS

DESIGNS GIVEN TO M/s. BIGHT GLASSWARE

BEER MUG

209

NCDPD/PDP12-13/FIROZABAD/GLASS

BEER MUG

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

N

C

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D

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SERVICES TO EXPORTERS

DESIGNS GIVEN TO M/s. INFRA INTERNATIONAL

211

NCDPD/PDP12-13/FIROZABAD/GLASS

DESIGN SERVICES

N

PROVIDED TO EXPORTERS

DURING PROJECT

C D P

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

D

NCDPD/PDP12-13/FIROZABAD/GLASS

212

DESIGN SERVICES PROVIDED TO EXPORTERS

SERVICES TO EXPORTERS

DURING PROJECT

213

NCDPD/PDP12-13/FIROZABAD/GLASS

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

N

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D

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214

SERVICES TO EXPORTERS

215

NCDPD/PDP12-13/FIROZABAD/GLASS

DESIGN SERVICES

N

PROVIDED TO EXPORTERS

DURING PROJECT

C D P

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

D

NCDPD/PDP12-13/FIROZABAD/GLASS

226

GLIMPSE OF PROJECT

GLIMPSE OF PROJECT

217

NCDPD/PDP12-13/FIROZABAD/GLASS

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GLIMPSE OF PROJECT 219

NCDPD/PDP12-13/FIROZABAD/GLASS

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GLIMPSE OF PROJECT

C D P

NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

D

NCDPD/PDP12-13/FIROZABAD/GLASS

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GLIMPSE OF PROJECT

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PERFORMANCE CUM ACHIEVEMENT REPORT

PERFORMANCE CUM ACHIEVEMENT REPORT OF PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT IN GLASS AT FIROZABAD FROM September 2010 TO March 2013 National Centre for Design & Product 1

Name of the Organization

Development (NCDPD) 43, Okhla Industrial Estate-III,

PERFORMANCE CUM ACHIEVEMENT REPORT

New Delhi-110020 Product Development Programme

2

Name of the activity

3

Sanction Order No.

4

Detail of Venue

5

Date of commencement

25/09/2012

6

Date of completion

10/03/2013

7

Number of beneficiaries

50

8

Number of prototypes developed

40 in 2 sets

for Export in Glass at Firozabad.

J-12012/430/2011-12/DS/NR Dated 14.06.2012 DIC Firozabad/Suhag Nagar, Firozabad

O/o Development Commissioner (Handicrafts) sanctioned Product Development Programme for Export in Glass Handicrafts at Firozabad cluster vide Order No. J12012/430/2011-12/DS/NR dated 14.06.2012.

NCDPD organized the above project at DIC, Firozabad as a centre point and workshop was conducted in the area Suhag Nagar, Firozabad during 25/09/2012 to 10/03/2013.

During the Workshop 50 artisans were trained in Design Development, Product Development, skill development, Marketing & retailing etc. 40 new and innovative products in various ranges such as bathroom accessories, office accessories, lights, wall decorative, etc.. Each product developed in 2 sets by the participants during the activity. As per the guide lines of the Sanction order, one set of prototypes has been deposited at : The Assistant Director O/o Development Commissioner (Handicrafts) Marketing & Service Extension Centre Kendralaya, C.G.O. complex 63/4, IIIrd Floor, Sanjay Place, Agra.

The other set of prototypes are retained at NCDPD which are meant for test marketing during different shows.

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NCDPD/PDP12-13/FIROZABAD/GLASS

N

The Process involved in the project are as follows: 1. Cluster visit  Identifying artisans and master craftsmen  Understanding of the craft and its process (documentation of the craft in that particular region)  Products being developed in this region

D P

2. Process of design Methodology  Research on the products being developed in fashion accessories items (existing)  Research of the trends and forecast as well as colour.

4. Development of the prototypes  Hand on working with crafts artisans  Finishing of all products  Costing of the products developed  Photography of the products developed  Market testing Designer Involved: Mr. SANTOSH SHAH (NCDPD Designer) Experienced and qualified international and national designers specialized in hard goods conducted the program at Firozabad cluster and taught modern contemporary designs to the artisans. The products developed are new and innovative.

The officials from O/o. Development Commissioner (Handicrafts) visited clusters and also addressed the participants. The prototypes were also inspected by the officials.

The inspection was also made by the officials of DC (H).

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NCDPD / PRODUCT DEVELOPMENT PROGRAMME FOR EXPORT

D

3. Design development  Developing new forms and shapes (Brain storming)  Amalgamation of material (creating new dimensions)  Development of new techniques to develop new products  Finalizing designs  Specification /detailing of the designs  Full sizing of the patterns involved (if any)  Total raw material involved

NCDPD/PDP12-13/FIROZABAD/GLASS

C

NCDPD

NCDPD SERVICES

SERVICES

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NCDPD/PDP12-13/FIROZABAD/GLASS

Art and Crafts are entirely human creations, they need human excellence, passion and love to be brought forth.

Organized by :

SS 2013

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