Page 1

Instruction Manual Form 5037 June 1999

Type 4100Z

Type 4100Z Wizard庐 I Gauge Pressure Controller Contents Introduction Scope of Manual Description Specifications

1 1 3 3

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3 Standard Installation Panel Mounting Wall Mounting Pipestand Mounting Actuator Mounting Pressure Connections Process Pressure Supply Pressure Vent

Controller Operation . . . . . . . . . . . . . . . . . . ..

.--.

Adjustments Proportional Band Set Point Startup .,

3 3 3 3 3 3 4 4 4 5 5 6 6 6

Principle of Operation 6 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6 Replacing Bourdon Tube Changing Controller Action

7 7

Parts Ordering' .. : . . . . . . . . . . . . . . . .. . . . . .. 8 Parts Kits _.. . . . . . . . . . . . . . . . . . . . . . . .. 9 Parts List 9 Common Parts Mounting Parts for Casing-Mounting 41 OOZ on Type 357 Actuators wi Types 254F, 1301, and 67 Regulator. . . . . . . . . . . . . . . . . .. Mounting Parts for Actuator Types 470, 513, 657, 667, with or without Type 67 Regulator . . . . . . . . .. Mounting Parts for Actuator Types 1051, 1052, and 1061 with or without Type 67 Regulator. . . . . . . . .. Mounting Parts For Panel Or Wall Mounting with or without Type 67 Regulator , Mouriting Parts For Pipestand Mounting

9

Figure 1. Type 41 aDZ Controller, Actuator Mounted

Introduction Scope of Manual

10

10

11 13 13

This instruction manual provides installation, operating, maintenance, and parts information for the Type 41 OOZ Wizard I gauge pressure controller (figure 1). Refer to separate instruction manuals for information about the control valve, actuator, and accessories. Only personnel qualified through training or experience should install, operate, and maintain this controller. If you have any questions about these instructions, contact your Fisher sales office or representative before proceeding .

.~

(FISHER路) FISHER路 ROSEMOUNT'" Managing The Process Better;


Type 4100Z Table 1. Specifications Input Signal(1) Type: Positive pressures from process gas or liquid sensed with a Bourdon tube Input Span(1): Maximum range of Bourdon tube from 50 to 7500 psig (3.4 to 517 bar). See table 2 Lower Range Limit(1): 0 psig Upper Range Limit(1): Maximum range of Bourdon tube from 50 to 7500 psig (3.4 to 517 bar). See table 2 Controller

Output Signal(1)

• 3 to 15 psig (0.2 to 1.0 bar) or. 6 to 30 psig (0.4 to 2.0 bar) Action: Field reversible between. direct (increasing sensed pressure increases output pressure) or • reverse (increasing sensed pressure decreases output pressure). The suffix R is added to the type number of a construction specified for reverse action Control

Modes(1)

scale gauges for 6 to 30 psig (0.4 to 2.0 bar) output signal Inlet Pressure

Operative Ambient Temperature -40 to 160°F (-40 to 71°C)

as maximum 2 maximum 2

Limits(1)(3)

Connections Input Signal Connection Size:. 1/4 inch NPT female or. optional 1/2 inch NPT female for nipple mounting Location: On back of case (see figure 4) Supply Pressure and Output Signal Connections Size: 1/4 inch NPT female Location: On back of case (see figure 4) Mounting

Proportional-Only Proportional

Capability

Maximum Working Pressure: Same Bourdon tube rating as shown in table Maximum Static Pressure: Same as Bourdon tube rating as shown in table

• Yoke, • Panel, • Surface, • Pipestand, or • Nipple

Band Adjustment

Weight

2 to 50 percent of Bourdon tube range

Approximately 6.75 Ibs (3.1 kg) Supply Pressure

Requirements

Options

Type: Clean, non-corrosive gas(2) or air Minimum Pressure: • 20 psig (1.4 bar) for 3 to 15 psig (0.2 to 1.0 bar) output signal or. 35 psig (2.4 bar) for 6 to 30 psig (0.4 to 2.0 bar) output signal Steady-State

Supply Regulator: Type 67CFR regulator Auxiliary Regulator: Type 1301 F regulator to reduce high pressures to Type 67CFR range (system must include overpressure protection) Bourdon Tube Isolators: To prevent corrosive or clogging fluids from entering Bourdon tubes; welded diaphragm seal and flexible tubing factory-welded to control connection of controller; rated for input signal to 2500 psig (172 bar) Dual Scale Gauges: • 0 to 30 psig/O to 2 kg/cm2 or • 0 to 60 psig/O to 4 kg/cm2

Air Consumption

See table 3 Supply and Output Pressure

Indicators

• 0 to 30 psig/O to 0.2 MPa/O to 2.0 bar triple scale gauges for 3 to 15 psig (0.2 to 1.0 bar) output signal or. 0 to 60 psig/O to 0.4 MPa/O to 4.0 bar triple 1. Term defined in ISA Standard S51.1·1979. 2. If supply medium is flammable or hazardous, 3. Also for transportation and storage limits.

2

the controller

must be properly

Additional

vented and located

Specifications

For construction materials, refer to the parts list in a well-ventilated,

non-hazardous

area.


Type 4100Z Table 2. Bourdon Tube Ranges

-1 5.25 (133)

_1

T 7.68 (195)

j

/.38R / '1--_6.31

~

(10)

---0"--11

(160)

CUTOUT DIMENSIONS FOR PANEL MOUNTING

31A684Q-C

A2813-1I1L

Figure 2. Panel and Wall Mounting Dimensions

Description The Type 41 OOZgauge pressure controller is a pneumatic instrument that uses a Bourdon tube to sense gauge pressure. The controller output is a pneumatic pressure signal that can be used to operate a final control element, indicating device, or recording device. This controller is a proportional-only controller.

Specifications Specifications in table 1.

Bar

o to 50 o to 100 o to 250 o to 500 o to 1000 o to 1500 o to 2500 o to 5000 o to 7500

o to 3.4 o to 6.9 o to 17.2 o to 34.5 o to 68.9 o to 103 o to 172 o to 345 o to 517

.

INCH

(mm)

WALL MOUNTING BRACKET 20A8947-B

Psig

for the Type 41 OOZcontroller are listed

Installation Standard Installation The standard mounting position for the controller is vertical with the case/cover as shown in figure 1. If the controller is to be installed in any other position, be sure that the vent opening (figure 4) is facing downward.

Panel Mounting Using the dimension in figure 2, cut a hole in the panel. Place the controller over the opening in the panel so the mounting bosses and pressure connections extend into the opening. From behind the panel, attach the mounting bracket to the mounting bosses on the back of the controller using the cap screws, lock washers, and nuts. Tighten the cap screws to draw the case snugly and evenly against the front of the panel.

Wall Mounting Drill two 11/32-inch (8.7 mm) diameter holes in the wall to align with the outer holes in the mounting bracket as shown in figure 2. If the tubing for the pressure connections is to run through the wall, drill holes in the wall to accommodate the tubing. Attach the mounting bracket to the controller with cap screws, lock washers, and nuts. Attach the bracket to the wall, using suitable screws or bolts.

Pipestand Mounting Attach the mounting bracket to the controller with cap screws, lock washers, and nuts. Attach the bracket with the controller to the mounting plate. The mounting bracket then attaches to the pipe with pipe clamps. Tighten the hex nuts on the pipe clamps.

Actuator Mounting Refer to figure 3 Typically, controllers ordered as part of a control valve assembly are mounted at the factory. If the controller is ordered separately for installation on a control valve actuator, mount the controller according to the following instructions. Mounting parts for various actuator types and sizes vary. Four typical actuator-mounting installations are shown in figure 3. See the parts list at the end of this manual for parts required to mount the controller to a specific actuator type and size. The controller can be mounted on an actuator yoke or casing. For either mounting location, first fasten the controller to the mounting plate using cap screws, lock washers, and spacers. Fasten the mounting plate with the controller to the actuator using cap screws, lock washers, and spacers.

Pressure Connections See figure 4 for pressure connection locations. All pressure connections on the Type 41 OOZcontroller are 114-inch NPT female. Use 1/4-inch (6 mm) or 3/8-inch (10 mm) pipe or tubing for supply and output piping. Use 1/2-inch (13 mm) pipe for the remote vent pipe, if one is required.

3


Type 4100Z Table 3. Supply Pressure Data OUTPUT SIGNAL RANGE

1. 2. 3. 4. 5.

NORMAL OPERATING SUPPLY PRESSURE{l)

MAXIMUM PRESSURE BEFORE INTERNAL PART DAMAGE(2)

Small Orifice

Large Orifice (S)

Psig

Bar

Psig

Bar

Psig

Bar

3 to 15

0:2 to 1.0

20

1.4

50

3.4

15

35

6to 30

0.4 to 2.0

35

2.4

50

3.4

20

50

If this pressure is exceeded, control stability may be impaired. If this pressure is exceeded, damage to the controller may result. At 60째F, 14.7 psia. Multiply by 0.0268 to convert to normal m3/hr (O째C, 1.01325 Use orifice size 72-60 when controller is used with actuators up to size 50. Use orifice size 60-50 when controller is used with actuators size 50 and larger.

dation of pneumatic equipment. A filter or filter regulator capable of removing particles 40 microns in diameter should suffice for most applications. Use of suitable filtration equipment and the establishment of a maintenance cycle to monitor its operation is recommended.

As shown in figure 4, process pressure is connected to the threaded inlet on the bottom of the control pressure block at the rear of the case. When installing process piping, follow accepted practices to ensure accurate transmission of the process pressure to the controller. Install shutoff valves, vents, drains, or seal systems as needed in the process pressure lines. If the instrument is located such that the adjacent process pressure lines will be approximately horizontal, the lines should slope downward to the instrument for liquid-filled lines and upward toward the instrument for gas-filled lines. This will reduce the possibility of air becoming trapped in the sensor with liquid-filled lines or of condensate becoming trapped with gas-filled lines. The recommended slope is 1 inch per foot (83 mm per meter).

Supply pressure must be clean, dry air or noncorrosivs gas that meets the requirements of ISA Standard S7_3-1975 (R1981). Use a suitable supply pressure regulator to reduce the supply pressure source to the normal operating supply pressure shown in table 3_

Vent ~WARNING If a flammable, toxic, or reactive gas is to be used as the supply pressure medium, personal injury or property damage could result from fire or explosion of accumulated gas or from contact with toxic, or reactive gas. The controller case and cover assembly does not form a gas-tight seal, and when the assembly is enclosed, a remote vent line, adequate ventilation, and necessary safety measures should be used. A remote vent pipe alone cannot be relied upon to remove all hazardous gas. Vent line piping should comply with local and regional codes and should be as short as possible with adequate inside diameter and few bends to reduce case pressure buildup.

If the controller is being used with a control valve to regulate pipeline pressure, connect the process pressure line in a straight section of pipe approximately 10 pipe diameters from the valve but away from bends, elbows, and areas of abnormal fluid velocities. For pressure-reducing service, the process pressure line must be connected downstream of the valve. For pressure-relief service, the process pressure line must be connected upstream of the control valve. Install a needle valve in the process pressure line to dampen pulsations.

Supply Pressure ~WARNING Personal injury or property damage may occur from an uncontrolled process if the supply medium is not a clean, dry, oil-free, or non-corrosive gas. Industry instrument air quality standards describe acceptable dirt, oil, and moisture content. Due to the variability in nature of the problems these influences can have on pneumatic equipment, Fisher Controls has no technical basis to recommend the level of filtration equipment required to prevent performance degra-

(4)

bar absolute).

Process Pressure

4

MAXIMUM AIR CONSUMPTION, SCFH (3)

,

CAUTION When installing a remote vent pipe, take care not to overtighten the pipe in the threaded vent connection on the back of the controller case. Excessive torque will damage the threads in the connection.

The vent opening or the end of the remote vent pipe, if one is required, must be protected against the en-


Type 4100Z

48639S5路A

f DOC

SIZE 40 AND 60 TYPE 1051 ACTUATOR

SIZE 30, 40, AND 60 TYPE 1061 ACTUATOR

1~====0.

r=-

MOUNTING PLATE

REGULATOR

LOCK WASHER

~~ ~~

'\

" _ Ii

CAP SCREW

r--r-r-:

~

~

z,

-1,..--..

t_-\

tG~ 48~956路A/DOC

38S395-!-A

A2818-2fIl

SIZE 30 TYPE 1051 ACTUATOR TYPE 657 ACTUATOR

Figure 3. Typical Actuator Mountings

trance of all foreign matter that could plug the vent. Use 1/2-inch (13 mm) pipe for the remote vent pipe. Check the vent periodically to be certain it has not become plugged.

Controller Operation This section includes descriptions of adjustments and procedures for calibration and startup. Location of adjustments is shown in figure 5. All adjustments must be made with the cover open. When the adjustments

and calibration procedures are complete, close and latch the cover. To better understand the adjustments and overall operation of the controller, refer to the Principle of Operation section in this manual. Refer also to the schematic diagram in figure 6.

Adjustments When making adjustments, adjust the proportional band before making other adjustments.

5


Type 4100Z for a 3 to 15 psig (0.2 to 1.0 bar) output or 35 psig (2.4 bar) for a 6 to 30 psig (0.4 to 2.0 bar) output. If not, adjust the supply regulator for the desired pressure. 3. Set the proportional band at 20 percent. 4. Adjust the set point until the output pressure gauge shows 9 psig (0.6 bar) . ....... :.!---VENT

5. Slowly open the downstream and upstream isolating valves, and close the bypass valve. 6. If the controller oscillates, throttle down the needle valve in the control line, but do not close it completely. If oscillations continue, adjust the proportional band to a higher setting. 7. Adjust the set point to the desired value.

PROCESS CONNECTION ON BOTTOM OF CONTROL PRESSURE BLOCK

31A3B4Q-C

A2814-1I1l

Principle of Operation

Figure 4. Location of Connections at Rear of Case

Note

CONTROL PRESSURE AOJUSTMENT

PROPORTIONAL BAND KNOB

W2017-2"AlIL

Figure 5. Controller, Interior View

Proportional

Band

To adjust the proportional band, open the controller cover, and loosen the proportional band knob. Slide the knob to the desired setting, and retighten.

Set Point To adjust the set point, open the controller cover, and turn the control pressure adjustment assembly knob. Regardless of whether the controller is direct- or reverse-acting, clockwise rotation of the knob increases the set point.

Startup 1. Open the needle valve in the control line. 2. Apply full supply pressure to the controller. The supply pressure gauge should show 20 psig (1.4 bar)

6

In a direct-acting controller, the nozzle is positioned to the left of the flapper. A controller with reverse-action has the nozzle located to the right of the flapper. Refer to figure 6. As the process pressure increases, the Bourdon tube expands and bends the flapper around the fulcrum which is part of the proportional band adjustment. Thus, the free end of the flapper moves to the left. As the flapper moves toward the nozzle, it restricts the supply pressure bleeding through the nozzle and output pressure increases. With a decrease in process pressure, the Bourdon tube moves the flapper away from the nozzle, increasing nozzle bleed and decreasing output pressure. Adjusting changes pressure changes nozzle.

the proportional band moves the fulcrum and the effect increasing or decreasing process has on the system. Adjusting the set point the position of the flapper with respect to the

Maintenance ~WARNING The following maintenance procedures require taking the controller out of service. To avoid personal injury and property damage caused by uncontrolled process pressure, observe the following before starting maintenance: • Provide some temporary means of control for the process before taking the controller out of service • Provide a means of containing the process fluid before removing any measurement devices from the process. If the controller is not operating correctly, refer to the troubleshooting chart (table 4). The chart lists probable


Type 4100Z PROPORTIONAL BAND ADJUSTMENT FULCRUM

Bourdon tube and carefully pull the compression fitling . (key 81) and control tubing from the end of the Bourdon tube. 2. Remove the supply tubing assembly (key 13) and output tubing assembly (key 14) by unscrewing the nuts at each end of the tubing assemblies. Carefully pull the tubing assemblies away from the connectors (key 22). 3. Unscrew the three machine screws (key 58) and lift off the proportional band plate (key 78). 4. Unhook the spring (key 27) from the flapper (key 24), remove the machine screws (key 40) that fasten the Bourdon tube to the mounting plate (key 31), and lift the Bourdon tube and flapper from the case. 5. Loosen the flapper pivot point and nuts (keys 36, and 42) to disengage the flapper.

6. Connect the replacement Bourdon tube to the flapper. 7. Install and tighten the machine screws (key 40) that fasten the Bourdon tube to the mounting plate (key 31 ). 8. Connect the spring (key 27) to the flapper (key 24). 9. Install the proportional band plate (key 78) with machine screws (key 58). 10. Install the supply and output tubing (key 13 and 14). Figure 6. Type 41 aaz Schematic (Direct-Acting)

causes (easily corrected by simple adjustment or cleaning) of two common operating problems. The remainder of the section describes changing controller action and replacing the Bourdon tube. If the installation includes a 67 Series filter-regulator, periodically open the drain on the filter-regulator to drain accumulated moisture. Check the opening of the vent or the opening of the remote vent pipe, if one is used. If necessary, clean the openings. Parts are subject to normal wear and must be inspected and replaced as necessary. The frequency of inspection and parts replacement depends upon the severity of the service conditions. Due to the care Fisher takes in meeting all manufacturing requirements (material selection, dimensional tolerances, etc.), use only replacement parts manufactured or furnished by Fisher.

11. Insert the end of the control tubing with the compression fitling into the connector in the end of the replacement Bourdon tube. Slide the nut (key 82) that connects the control tubing (key 15) and Bourdon tube (key 28) into the proper position. Tighten the nut to secure the control tubing to the replacement Bourdon tube. 12. Perform the procedures in the Startup section.

Changing Controller Action The following procedures explain how to change controller action from direct (increasing process pressure produces increasing output pressure) to reverse (increasing process pressure produces decreasing output pressure) or vice versa. The key numbers refer to figures 7 and 8. 1. Disconnect the output and supply pressure tubing (keys 13 and 14) from the orifice block (key 29).

Replacing Bourdon Tube

2. Unhook the flapper spring (key 27), and unscrew the spring support (key 26) and machine screw (key

Key numbers refer to figures 7 and 8.

25).

1. Disconnect the control tubing (key 15) from the Bourdon tube (key 28) by unscrewing the nut (key 82) that holds the control tubing in the connector in the end of the Bourdon tube. Slide the nut away from the

3. Transfer the orifice block to the opposite side of the flapper (key 24). Replace the spring support screw at the top hole in the orifice block, and hook up the flapper spring.

7


Type 4100Z Table 4 Troubleshooting Chart Malfunction

Possible Cause Faulty output pressure gauge Leaks in output pressure tubing or connections

Less than full range output pressure

Obstruction in nozzle Flapper not perpendicular to nozzle center line

Cycling or hunting

4. Remove the three machine screws (key 58), and lift off the proportional band plate (key 78) and sliding block assembly (key 34). Loosen the knob (key 33) until the sliding block assembly drops out of the groove in the beam plate. Turn the sliding block as- . ~embly 180 degrees, place it back in the groove, and tighten the knob. 5. Replace the beam plate on the fulcrum beam base (key 32), making sure that the pin in the sliding block assembly (key 34) is on the same side of the flapper as the orifice assembly. 6. Twist the supply and output tubing to connect them to the orifice block. The output tubing connection is always made closest to the flapper. 7. Perform the procedures in the Startup section.

8

Proportional band adjustment misadjusted. See Startup section

Parts Ordering Whenever corresponding with the sales office or sales representative about this equipment, mention the serial number of the unit. The serial number can be found on the nameplate (key 7, figure 7). When ordering replacement parts, also state the complete 11-character part number of each part required as found in the following parts list.


Type 4100Z CONTROLLER

NOTE: PARTS NOT SHOWN:

SECTION A-A

22, 23, 41

Figure

7. Type 41 OOZ Proportional

Parts Kits Key

1if/R'"

Description 4100Z Series Orifice Assembly Kit Contains keys 20, 24, 27, 30, 83 Large Orifice Small Orifice

Part Number

R4100XOOL12 R4100XOOS12

Key 8 12 13

14

15

Parts List Common Parts (Figures 7 and 8) Key 1 2 3 4'

5'

6

~ 7

Description Controller Case, A03600 (aluminum) Cover Assembly Flanged Bushing, Nylon-Zytel101 (4 req'd) Supply Pressure Gauge Triple Scale 0-30 psig/O-O.2 MPalO-2 bar 0-60 psig/O-OA MPalO-4 bar Dual Scale 0-30 psigf0-2 kg/cm2 0-60 psigf0-4 kg/cm2 Output Pressure Gauge Triple Scale 0-30 psigfO-O.2 MPalO-2 bar 0-60 psigfO-OA MPalO-4 bar Dual Scale 0-30 pSigf0-2 kg/cm2 0-60 psig/0-4 kg/cm2 Control Pressure Block, For controllers wI SST Bourdon tubes (303 SST) For controllers wi K-Monel Bourdon tubes (316 SST) WI Nipple mounting and 316 SST Bourdon tube, (303 SST) Instruction Plate

'Recommended

spare parts

SUB-ASSY

Controller

Part Number Description 11A6513X012 Hinge Pin, (316 SST) (2 req"d) 1R191318982 Latch Spring, copper Supply Tubing Assembly, Includes compression fittings and 19A4594X022 connector nuts. SST Output Tubing Assembly Includes compression fittings and 19A4593X022 connector nuts. SST Control Tubing (control tubing only, also see note below) Std and nipple mtg All Bourdon tube materials and pressure ranges, 11A6522X022 including NACE standard (304 SST) Note

Part Number 41A6520X012 11A8037X012 11A6508X012

11B4040XO 12 11B4040X022

Key 15 is control tubing without connectors. If you are ordering key 15, you may also need connecting hardware. To order key 15 with connecting hardware, use the control tubing assembly part number listed below. The control tubing assembly does not have a key number. 15

11B4040X042 11B4040X052

11B4040X012 11B4040X022 11B4040X042 11B4040X052

17 18

11A6516X052

19

11A6516X062

20' 21 22

11A6517X022 12B6338XOA2

Control Tubing (cont'd) Control Tubing Assembly (no key number) Includes keys 15, 80, 81, 82 All Bourdon tube mat'ls, except NACE 0- 2500 psi 0- 5000 psi 0- 7500 psi K-Monel (NACE standard) Bourdon tube mat'I 0- 2500 psi 0- 5000 psi 0- 7500 psi Machine Screw, fill hd, Carbon steel-plated (2 req'd) Machine Screw, fill hd, Carbon steel-plated (2 req'd) Machine Screw, fill hd, Carbon steel-plated (4 req'd) Gasket, neoprene Screen, 18-8 SST Connector Tube, (not shown) (303 SST) (4 req'd)

11A6522XOA2 11A6522X032 11A6522X032 11A6522XOA2 11A6522X082 11A6522X082 1A331928982 1A684928992 1A573428982 1R192303012 OL078343062 11A6552X022

9


Type 4100Z

SECTION

NOTE: PARTS NOT SHOWN: 821A8002-BIDOC

Key 23

24' 25 26 27 28' 29 3~'

31 32 33 34 35 36 37 38' 39 40 41 42 43 43L 58 78 79 80 81

10

A-A

37, 38

Figure 8. Type 41DDZController Subassembly

Description Part Number Control Tubing Assembly Connector (not shown) For all Bourdon tube materials and pressure ranges, (316 SST) 1A582135072 Flapper Assembly, brass 2R419315052 Machine Screw, fill hd, carbon steel-plated 1A954828992 Flapper Spring Support, G12144 (carbon steel) OT018924102 Flapper Spring, (302 SST) OT016737022 Bourdon Tube See key 28 table Orifice Block For Large or small orifice, A96061 (aluminum) 11A8040X012 Orifice Assembly Large orifice only 1R4170000A2 Small orifice only 1R4173000A2 Mounting Plate Assembly, A92024 (aluminum) 21A6518X012 Fulcrum Beam Base, A03800 (aluminum) 31A6519X012 Band Knob, plastic 1R417699012 Sliding Block Assembly 11A6501X012 Pivot Block, Oelrin 570 11A6510X012 Flapper Pivot Point, (303 SST) (2 req'd) OT018635032 Pivot Base, (not shown) (416 SST) 11A6525X012 Spring Washer, (not shown) 1H885128982 carbon steel-plated Machine Screw, fill hd, Carbon steel-plated (2 req'd) 1E985428982 Machine Screw, fill hd, Carbon steel-plated (2 req'd) 1A573428982 Nameplate, A91100 (aluminum) (not shown) 11A6503X012 Hex Nut, zn pi brass (2 req'd) 1A573714022 Pressure Adjustment Assembly 1R1943XOOA2 Lock Washer, carbon steel-plated 1H322328982 Machine Screw, pan hd, Carbon steel-plated (3 req'd) 11A6514X012 Proportional Band Indicator 11A6515X012 Plate, A911 00 (aluminum) 2V766005312 Blowout Plug Tube Connector Nut (316 SST) 1A582235072 Control Tubing Assembly Tube Sleeve 10246535072 (316 SST) (2 req'd)

Key 82

83'

Part Number Description Connector Tube Nut All Bourdon tube ranges up to 2500 psig 11A6504X022 (303 SST) 0-5000 psig or 0-7500 psig range Bourdon tubes 1A582235072 (303 SST) Cover Gasket, Nitrile 11A9650X012

,.-.. -,

Mo~nting Parts for Casing-Mounting 4100Z on Type 357 Actuator wI Types 254F, 1301, and 67 Regulator Mounting Bracket, steel (2 req'd) Cap Screw, hex hd, steel (4 req'd) Hex Nut, steel (2 req'd) Cap Screw, hex hd, steel WI casinq-rnounted 67CFR (2 req'd) Cap Screw, hex hd, steel Wlo casing-mounted 254F (2 req'd) WI casing-mounted 254F (4 req'd) Pipe Nipple Separate supply connections to controller and 254F (2 req'd) One supply connection with pipe tee (3 req'd) Pipe Tee One supply connection with pipe tee

1F401225072 1B227524052 1A352724122 T14109TOO12 1A381624052 1A381624052

11A3740X012 11A3740X012 1B8606X0032

Mounting Parts, for Actuator Types 470, 513, 657, and 667, wI or wlo Type 67 Regulator (Figure 3) Mounting Plate, steel Cap Screw, hex hd, steel For Types 470, 657, 667 only wI or wlo regulator (2 req'd) For Type 513 only wlregulator (4 req'd) Cap Screw, hex hd, steel For Types 470, 657, 667 only wI or wlo regulator (2 req'd)

"Recommended

spare parts

1C221825022

1A381624052 1A381624052

1C379124052

.~


Type 4100Z Key

Description Cap Screw, hex hd, steel For Types 470, 513, 657, 667 w/yoke mounted regulator (2 req'd) Spacer, steellzn pi For Types 470, 657, 667 only wi or wlo regulator (2 req'd) Pipe Nipple, NPT, steellzn pi For Types 470, 513, 657, 667 wi nipple-mounted regulator Street Elbow, mal ironlzn pi For Types 470, 513, 657, 667 wi nipple-mounted regulator

Part Number

Key 31

1C197024052 47 1F906724092

10239726232

1A913221992

Mounting Parts, for Actuator Types 1051, 1052, and 1061, wI or wlo Type 67 Regulator (Figure 3) 31

Mounting Plate, steel For Types 1051, 1052, where 4100Z is yoke-mounted wi or wlo 67CFR Size 30, all positions and switch configurations 1C221825022 Size 40, all positions and switch configurations 23A8891X012 Size 60 Position 1, wlswitches 23A8891X012 All other configurations 1C221825022 For Types 1051, 1052 w/yoke-mounted 67CFR, For Shaft sizes 1/2-inch to t-inch, 1 114-inch Size 40 all configurations 23A8891X012 Size 60 Position 1, wi switches 23A8891X012 All other configurations 1C221825022 For Types 1051, 1052 w/nipple-mounted 67CFR Size 30 all switch configurations 1C221825022 Size 40 all switch configurations 23A8891 X012 Size 60 all switch configurations 1C221825022 For Type 1061 wlo 67CFR Size 30 Position 3, wi or wlo switches 1C221825022 All other configurations 23A8891 X012 Size 40 Position 1, w/switches 23A8891X012 All other configurations 1C221825022 1C221825022 Sizes 60, 80, 100 all configurations For Type 1061 w/yoke-mounted 67CFR, Shaft sizes 1/2-inch to 1 1/4-inch Size 30 Position 3, wi or wlo switches 1C221825022 All other configurations 23A8891X012 For Type 1061 w/yoke-mounted 67CFR, Shaft sizes 3/4-inch to 1-inch Size 40 23A8891X012 Position 1, wi switches 1C221825022 All other configurations 1C221825022 Size 60 all switch configurations For Type 1061 w/yoke-mounted 67CFR, Shaft size 1 114-inch Size 40 23A8891X012 Position 1, wlswitches 1C221825022 All other configurations 1C221825022 Size 60 all switch configurations For 1061 w/yoke-mounted 67CFR, Shaft sizes 1 314-inch to 2 1/2-inch 1C221825022 Sizes 80, 100 positions 1 & 3, wlo switches For 1061 wi nipple-mounted 67CFR Size 30 1C221825022 Position 3, wi or wlo switches

51 84

85

86

87

Description Part Number Mounting Plate, steel (cont'd) All other configurations 23A8891X012 Sizes 40, 60, 80, 100 all switch configurations 1C221825022 Hex Nut, steellzn pi For Types 1051 , 1052 where 4100Z is yoke-mounted w/casing-mounted 67CFR, All sizes and configurations (2 req'd) 1A352724122 For Types 1051, 1052 where 41 OOZis yoke-mounted w/yoke-mounted 67CFR, 1 1/4-inch shaft , All sizes and configurations (2 req'd) 1A352724122 For Types 1051, 1052 where 4100Z is casing-mounted w/casing-mounted 67CFR, All sizes and configurations (2 req'd) 1A352724122 For Type 1061 where 41 OOZis yoke-mounted w/yoke-mounted 67CFR, Shaft sizes 1/2- to 1 1/4-inch, Size 30, all configurations (2 req'd) 1A352724122 For Type 1061 where 4100Z is yoke-mounted w/yoke-mounted 67CFR, Shaft sizes 1 1/4-inch, All sizes and configurations (2 req'd) 1A352724122 Lock Washer, carbon steel-plated Maximum quantity required: 8 1C225728982 Street Elbow, mal ironlzinc pi For Types 1051,1052,1061 where 4100Z is yoke-mounted wI nipple-mounted 67CFR All sizes and configurations 1A913221992 Pipe Nipple, NPT, steellzn pi For Types 1051,1052,1061 where 4100Z is yoke-mounted wi nipple-mounted 67CFR All sizes and configurations 10239726232 Cap Screw, hex hd, steel For Types 1051, 1052 where 4100Z is yoke-mounted, wI or wlo 67CFR, All configurations and shaft sizes Size 30, none required Size 40, all sizes and configurations (2 req'd) 1A553424052 Size 60 Position 3, wi or wlo switches, none required All other configurations (2 req'd) 1C379124052 For Type 1061 where 4100Z is yoke-mounted WI or wlo 67CFR, All configurations and shaft sizes Size 30 1A381624052 Position 3, wI or wlo switches (2 req'd) 1C379124052 All other configurations (2 req'd) Size 40, 1A553424052 Position 3, wi or wlo switches (2 req'd) 1C379124052 All other configurations (2 req'd) Size 60, Position 3, wI or wlo switches, none required All other configurations (2 req'd) 1A381624052 Sizes 80,100 (2 req'd) 1C379124052 Spacer, steel (G12144) For Types 1051, 1052 where 41OOZis yoke-mounted wi or wlo yoke- or nipple-mounted 67CFR, All configurations and shaft sizes Size 30, none required 1C559024092 Size 40 (2 req'd) Size 60 Position 3, wi or wlo switches, none required All other configurations (2 req'd) 1F906724092 For Type 1061 where 4100Z is yoke-mounted wi or wlo 67CFR Size 30 Position 3, wi or wlo switches, none required All other configurations (2 req'd) 1F906724092

11


Type 4100Z Key 87

88

89

12

Description Part Number Spacer, steel (G12144) (cont'd) Size 60 Position 3, wI or wlo switches, none required All other configurations (2 req'd) 1J830724092 Sizes 80, 100, Positions 1/3, wlo switches (2 req'd) 1F906724092 For Type 1061 where 4100Z is yoke-mounted wI YOke-mounted 67CFR, 3/4- to l-inch shaft Size 40 Position 1, wlswitches (2 req'd) 1F906724092 All other configurations, none required For Type 1061 where 41 OOZis yoke-mounted w/yoke-mounted 67CFR, 1 1/4-inch shaft Size 40 Position 3, wI or wlo switches, none required All other configurations (2 req'd) 1F906724092 Size 60 Position 3, w/ or wlo switches, none required All other configurations (2 req'd) 1J830724092 For Type 1061 where 4100Z is yoke-mounted w/nipple-mounted 67CFR Size 40 Position 3, wI or wlo switches, none required 1F906724092 All other configurations (2 req'd) Size 60 Position 3, wI or wlo switches, none required All other configurations (2 req'd) 1J830724092 Cap Screw, hex hd, steel For Types 1051, 1052 where 4100Z is yoke-mounted, wI or wlo 67CFR, all mounting configurationslshaft sizes Size 30 (4 req'd) lA381624052 Size 40 1A352524052 Position 1, wlswitches (2 req'd) Position 1, wlo switches (2 req'd) lA381624052 Position 1/3, w/304 switch (2 req'd) 1A381624052 Position 3, wI or'w/o switches (2 req'd) 1A553424052 Size 60 Position 3, wI or wlo switches (4 req'd) 1A381624052 All other configurations (2 req'd) 1A381624052 For Types 1051, 1052 where 4100Z is casing-mounted, wI or wlo 67CFR, all mounting configurations, All sizes, positions, wI or wlo switches (2 req'd) lA381624052 For Type 1061 where 4100Z is yoke-mounted w/ or wlo 67CFR, all configurationslshaft sizes Size 30 1C870224052 Position 3, wI or w/o switches (2 req'd) 1A381624052 All other configurations (2 req'd) 1A381624052 Size 40 (2 req'd) Size 60 1A381624052 Position 3, wI or w/o switches (4 req'd) 1A352524052 All other configurations (2 req'd) 1A381624052 Sizes 80, 100 (2 req'd) Regulator Mounting Bracket, steel For Types 1051, 1052 where 41OOZis yoke- or casing-mounted w/casing-mounted 67CFR, All mounting configurations, 1F401225072 All sizes, all positions, w/ or wlo switches

Key 93

96

98

99

100

101

102

Part Number Description Cap Screw, hex hd, steellzn pi For Types 1051, 1052 where 41 OOZis casing-mounted All sizeslswitch configurations .Wlo 67CFR,(2 req'd) 1A582824052 W/yoke-mounted 67CFR (2 req'd) 1A582824052 1A582824052 W/casing-mounted 67CFR (4 req'd) Cap Screw, steel For Types 1051, 1052, 1061 where 4100Z is yokeor casing-mounted w/yoke- or casing-mounted 67CFR, all mounting configurationslshaft sizes 1C197024052 (2 req'd) Spacer, steel For Types 1051, 1052 where 4100Z is yoke-mounted wI or wlo 67CFR, All mounting configurationslshaft sizes Size 30, none required Size 40 1J830724092 Position 1, wI switches (2 req'd) Position 3, wI or wlo switches (2 req'd) 1C559024092 All other configurations, none required Size 60, none required For Type 1061 where 4100Z is yoke-mounted wI or wlo 67CFR, all mounting configurations, all shaft sizes Size 30 lV102624092 Position 3, wI or wlo switches (2 req'd) All other configurations, none required Size 40 1C559024092 Position 3, wI or w/o switches (2 req'd) All other configurations, none required Size 60, none required Sizes 80, 100, none required Spacer, steel For Types 1051 , 1052, w/yoke-mounted 67CFR, w/1 114-inch shaft, all sizes, 1C559024092 All switch configurations (2 req'd) Cap Screw, hex hd, steellzn pi For Types 1051, 1052 where 4100Z is yoke-mounted, w/yoke-mounted 67CFR, w/1-1/4 inch shaft 1A553424052 All switch configurations (2 req'd) For Type1061 where 4100Z is yoke-mounted, w/yoke-mounted 67CFR lA381624052 Size 30, all configurations (2 req'd) All other configurations, none required For Type 1061 where 4100Z is yoke-mounted, w/yoke-mounted 67CFR, w/1-1/4 inch shaft 1A381624052 Sizes 40, 60, all configurations (2 req'd) Regulator Mounting Plate, steel For Types 1051, 1052 where 4100Z is yoke-mounted, w/yoke-mounted 67CFR, w/1 114-inch shaft 1C221825022 All switch configurations For Type 1061 where 4100Z is yoke-mounted w/yoke-mounted 67CFR 23A8891X012 Size 30, all configurations All other configurations, none required For Type 1061 where 4100Z is yoke-mounted, w/yoke-mounted 67CFR, w/l-1/4 inch shaft 1C221825022 Sizes 40, 60, all configurations Mounting Bracket, steel For Types 1051, 1052 where 4100Z is casing-mounted, 1F401225072 wI or w/o 67CFR, all sizes/configurations

~

.......


Type 4100Z Key

Description

Part Number

Key

Mounting Parts for Panel or Wall Mounting with or without Type 67 Regulator

Description

Part Number

Mounting Parts for Pipestand Mounting Mounting Plate Clamp, wlintegral mounting studs. (2 req'd) (each clamp includes 2 nuts) Cap Screw (2 req'd) Lock Washer (2 req'd)

Mounting Bracket, steel For panel or wall mounting, wI or wlo regulator 20A8947X012 Cap Screw, hex hd, steel, 5/16-18 X 1.25, For panel mounting, wI or wlo regulator (2 req'd) 1B787724052 Hex Nut, steel, For panel mounting wI or wlo regulator (2 req'd) 1A342124122 Cap Screw, hex hd, steel, 5/16-18 X 0.75, For wall mounting, wI or wlo regulator (4 req'd) 1A381624052 Pipe Nipple, NPT, steel/zn pi For panel or wall mounting, wI regulator 1D239726232

3N975725092 1P427028982 1C275224052 1C225728982

Key 28* Bourdon Tube MATERIAL

PRESSURE RANGE Psig 0-50 0-100 0-250 0-500 0-1000 0-1500 0-2500 0-5000 0-7500

"'Recommended

spare parts

kPa 0-350 0-700 0-1700 0-3500 0-7000 0-10,000 0-17,000 0-35,000 0-50,000

I

I , I

I

Stainless Steel

K-Monel (NACE)

19A5755X012 19A5755X022 19A5755X032 19A5755X042 19A5755X052 19A5755X062 19A5755X072 19A5755X082 19A5755X102

10B8141X012 10B8141X022 10B8141X032 10B8141X042 10B8141X052 10B8141X062 10B8141X072 10B8141X082 10B8141X092

13


Type 4100Z

Wizard, Fisher, Fisher-Rosemount, and Managing All other marks are the property of their respective ŠFisher

Controls

International,

The Process owners.

Better are marks owned by Fisher Controls

International,

Inc. or Fisher-Rosemount

Systems,

Inc.

tnc. 1973, 1999; All Rights Reserved

The contents of this publication are presented lor informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.

For information, contact Fisher Controls: Marshalltown, Iowa 50158 USA Cernay 68700 France Sao Paulo 05424 Brazil Singapore 128461 Printed in U.S.A.

~lSOViNKI

0

recycled paper

[FISHER"] FISHER-ROSEMOUNT'" Managing The Process Better;

Profile for RMC Process Controls & Filtration, Inc.

4100Z Instruction Manual  

Fisher Controls instruction manual, courtesy of RMC Process Controls & Filtration, Inc. & www.RegulatorParts.com. Repair kits, orifices, dis...

4100Z Instruction Manual  

Fisher Controls instruction manual, courtesy of RMC Process Controls & Filtration, Inc. & www.RegulatorParts.com. Repair kits, orifices, dis...

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