513~513R Actuator Instruction Manual April 1990

Types 513 and 513R

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Instruction Manual Manual

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and 513R Type 513 and Diaphragm Actuators [ FISHER) Flsflen

April 1990

Form 2248

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Manual Scope of Manual manual provides provides installation, operation, operation, This instruction manual maintenance, and and parts parts ordering ordering information for Types maintenance, Types 513 and and 513R diaphragm actuators. actuators. For information information 513 regarding accessories, accessories, consult separate separate instruction instruction regarding manuals. manuals.

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personnel qualified qualified through training or experience Only personnel should install, install, operate, operate, and and maintain maintain aa Type Type 513 513 or 513R should actuator. IfIf there there are are any any questions questions about these these instrucinstrucactuator. tions, contact contact your your Fisher Fisher sales sales office office or or sales sales represenrepresentions, tative before before proceeding. proceeding. tative

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Figure 1.1. Type Type 513 513 Diaphragm Diaphragm Actuator Actuator Mounted Figure on aa Design Design GS GS Valve Valve Body on

Description The Fisher Fisher Types Types 513 513 and and 513R 513R are are reversible reversible diaThe diaphragm actuators actuators for for use use with with small small control control valve valve bodbodphragm ies. The The Type Type 513 513 actuator actuator stem stem moves moves downward downward with with ies. increasing signal signal pressure, pressure, and and the the Type Type 513R 513R actuator increasing stem moves moves upward upward with with increasing increasing signal signal pressure. pressure. stem The standard standard actuator actuator can can be be reversed reversed easily easily in in the the field field The (see table table 2) 2) without without taking taking the the valve valve body body out out of of the the line. line. (see The actuators actuators are are available available in in size size 20 20 and and size size 32.

32.

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Specifications Specifications Specifications for for the the Types Types 513 513 and and 513R 513R diaphragm diaphragm Specifications actuators are are given given in in table table 1.

1. actuators

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2. Diaphragm Diaphragm Case Case Assembly Assembly and and Spring Spring Case Case Figure

Installation Installation The actuator actuator isis normally normally furnished furnished on on aavalve valve body. body. lfIfthe the The valve body body and and actuator actuator were were ordered ordered separately, separately, valve mount the the actuator actuator on on the the valve valve body body according according to to the the mount procedure outlined outlined in in the the Actuator Actuator Mounting Mounting section section of of procedure this instruction instruction manual. manual. Follow Follow the the valve valve body body instrucinstructhis tions when when installing installing the the control control valve, valve inin the the pipeline. pipeline. tions ©.Fisher Controls International International lnc.

Inc. 1973, t973, 1990; 1990;AllA!!Rights RightsReserved Reserved ©.

Fisher Controls

The actuator actuator will will operate operate satisfactorily satisfactorily in in either either aa horihoriThe zontal or or vertical vertical position. position. From From the the standpoint standpoint of of ease ease zontal of maintenance, maintenance, the the preferred preferred position position isis in in aa horizontal horizontal of pipe run run with with the the actuator actuator vertical vertical above above the the pipe. pipe. HowHowpipe ever, when when using using aa Type Type 513R 513R actuator actuator in in high high humidity humidity ever, areas, itit isis advisable advisable to to install install the the actuator actuator below below the the areas, valve to to allow allow condensation condensation to to drain drain out out the the actuator. actuator. IfIf valve this orientation orientation isis used, used, drill drill aa 1/16-inch 1/16-inch (2 (2 mm) mm) hole hole in in this

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Type 513 513 and and 513R 513R Type

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Table 1.1. Specifications Specifications Table Effective Diaphragm Diaphragm Area Area g Effective 26 in? in.2 (168 (168 cmz) cm2) 26

Size 32: 32: 2-1/8 2-1/8 inch inch (54 (54 mm) mm) yoke ynk^ boss hn<^ for for Size 3/8-inch (9.5 mm) stems 3/8-inch (9.5 mm) stems

. Maximum Maximum Diaphragm Diaphragm pressure Pressure 50 psig psig (3.5 (3.5bar) bar) 1 50

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Pressure Connection Connection Pressure 1/4-inch NPT NPT female female 1/4-inch

Diaphragm Pressure Pressure Ranges Ranges W Diaphragm

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30 psin 1 5psig psig(0.2 (0.2toto1.0 1 .0bar), bar), I• 33toto15 ororI •6 6to to 30 psig (0.4 to to 2.0 2.0 bar) bar) (0.4

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Yoke Boss Boss Sizes Sizes Yoke A fnr Size 20: 20: 1-1/4 1-1/4 inch inch (3.2 (3.2mm) mm)yoke yokeboss bossfor 1 Size • 1/4-inch (6.4 mm), • 5/16-inch (7.9 mr n), and I 1/4-inch (6.4 mm), I 5/16-inch (7.9 mm), and • 3/8-inch (9.5 mm) stems I 3/8-inch (9.5 mm) stems i

Material Material Temperature Temperature Capabilities Capabilities With Nitrile Nitrile Diaphragm: Diaphragm: —- 40° 40°toto180°F 180°F(— ( -40° 40° With to 82°C) 82°C) to

Rated Travel Travel 4. Rated T 3/4 3/4 inch inch (19_1mm) (19.1mm)

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Approximate Shipping Weights APP'°X""a*° $"iPPi"9 W°i9"*$ Size 20: 20: 12 12 lb Ib (5.4 (5.4kg) kg) Size Size 32: 32: 17 17 lb Ib (7.7 (7.7kg) kg) Size

Options °Pfi°"$ Adjustable travel travel stop stop (figure (figure 5), 5), Top-mounted Top-mounted Adjustable handwheel (figure (figure 4) 4) handwheel

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the actuator actuator cap cap (key (key 18, 18, figure figure 5).

5). Be Be certain certain that that flow flow the through the the valve valve is is the the same same as as indicated indicated by by the the flow flow through direction arrow arrow or or letters letters on on the the valve valve body. body. direction The Type Type 513 513 and and 513R 513R actuators actuators depend depend upon upon aa The pneumatic signal signal for for their their operation. operation. Connect Connect the the signal signal pneumatic line (copper (copper tubing tubing is is adequate) adequate)to to the the pressure pressure connecconnecline tion on on the the actuator. actuator. On On the the Type Type 513 513 actuator, actuator, the the tion pressure connection connection is is on on the the top top of of the the case. case. On On the the pressure Type 513R 513R actuator, actuator, the the connection connection is is on on the the bottom bottom of of Type the case. case. IfIf the the actuator actuator is is furnished furnished with with aa valve valve posiposithe tioner that that has has been been mounted mounted at at the the factory, factory, itit will will tioner include aa pressure pressure reducing reducing regulator. regulator. Connect Connect the the include pneumatic signal signal line line to to the the appropriate appropriate connection connection on on pneumatic the positioner positioner and and connect connect aa pneumatic pneumatic supply supply pressure pressure the line to to the the pressure pressure reducing reducing regulator. regulator. line

Adjustments WARNING Avoid personal personal injury injury or or damage damage to to properAvoid propersudden release release of pressure pressure or unty from sudden fluid. Before Before starting controlled process fluid. starting

Spring Adjustment Spring Adjustment Note Note Changing the the spring springcompression compressionmight might rereChanging suit in in less less seating seating force force to to the the valve. valve. ifIf the the sult seating force force is is not not great great enough, enough, the the valve valve seating may not not meet meet the the required required shutoff shutoff may classification. classification.

All key key numbers numbers refer to figures figures 3, 3, 44 and and 55 unless unless All otherwise indicated. indicated. Although Although the actuator actuator is is set set to to otherwise operate according according to the the conditions specified specified on on the the operate order, itit is is possible to to make minor adjustcustomer order, ments. On On reverse-acting reverse-acting (Type (Type 513R) 513R) actuators with with an an ments. adjustable travel travel stop (see (see figure figure 5), 5), it will will be be necessary adjustable necessary (key 22), 22),actuator actuatorcap cap(key (key 18), to remove cap screws (key 18), (key 55), 55), and and anti-rotator anti-rotator plate (key (key 66) adjustable stop (key in order to make make spring spring adjustments. adjustments. lfIf it takes too much much in pressure to start diaphragm movement, turn the the air pressure adjuster (key (key 16) 16) counterclockwise as as viewed viewed spring adjustor from the visible end end of the adjustor adjuster so that the main main from (key 14, 14, figure figure 3) 3) are decompressed. If diasprings (key diaphragm movement begins with too little air pressure, pressure, phragm Rotate the adjustor adjuster with a turn the adjustor clockwise. Rotate (6.4mm) mm)ororless lessinindiameter diameterinserted insertedinto into rod 1/4-inch (6.4 adjustor. one of the four holes drilled into the adjustor.

adjustments: adjustments:

Isolate the the valve from from the the process, 0• Isolate process, Release process process pressure, pressure, and and o• Release the actuator loading loading pressure. o• Vent the pressure.

Travel Adjustment Travel Adjustment in the following procedure are shown Key numbers used in

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in figure figure 3.

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Type 513 and 513R Loosen the the stem stem nuts nuts (key (key 31).

31). On On size size 32 32 actuators, actuators, Loosen also loosen the cap screws in the stem connector (key also loosen the cap screws in the stem connector (key 32).

32).

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prevent damage damage to diaphragm and and dust seal seal (key (key 2 To prevent and 34), 34), keep the actuator rod rod from turning turning by by holding a and on the stem locknuts (key (key 31).

31). Turn Turn the travel travel wrench on stop (key (key 55) 55) to to attain attain the the desired desired setting. Clockwise Clockwise decreases the amount of rotation of the travel stop decreases travel. downward travel. and machine machine screws. screws.

Replace actuator cap and

Do not use pliers pliers or or other tools tools directly directly on on Do valve plug stem, stem, or or damage damage to the stem stem the valve subsequent damage damage to to the surface and subsequent packing may result. result. Also, Also, do not not rotate rotate the packing stem while while the the valve valve plug plug is is on on its its seat, seat, or or stem plug and seat seat ring ring damage to the valve plug may result. result. seating surfaces may Looking down down on on the the valve valve plug plug stem, stem, rotate rotate itit clockwise clockwise Looking to increase travel or counterclockwise to decrease travto increase travel or counterclockwise to decrease travel. On On Type Type 513 actuators, actuators, the the valve valve plug plug stem screws el. (key 13) on size size 20 20 units, and into into into the actuator rod (key the stem stem connector connector (key (key 32) 32) on on size size 32 32 units. units. On On Type Type the 513R actuators, actuators, the the valve valve plug plug stem stem screws screws into into the the 513R (key 5) 5) on size 20 20 units, and into the stem stem stem nut (key size 32 units. units. connector on size

Handwheel actuator is equipped with aa handwheel, handwheel, the handlfIf the actuator can be be used used to limit valve valve plug travel, travel, and and to wheel can position the the valve valve plug plug ifif the the actuator actuator becomes becomes inoperainoperaposition ble because because of of loss loss of of air. air. Looking Looking down down on on the the handhandble and turning it clockwise clockwise causes causes aa push-down-topush-down-towheel and on both Type 513 and and 513R close valve plug to close on actuators. (key 50, 50, figure 4) 4) near the top top The handwheel indicator (key of the handwheel body permits viewing the position of 48, figure 4).

4). To prevent limiting limiting the handwheel nut (key 48, of actuator actuator travel travel by the handwheel handwheel assembly, assembly, line line up handwheel nut with the line the top shoulder of the handwheel NEUTRAL on the indicator. marked NEUTRAL indicator.

Maintenance Actuator parts are are subject to normal wear. They should should be inspected and and replaced as as necessary. necessary. The frequency frequency be is dependent on on the severity of service of inspection is Instructions are are given below for complete conditions. instructions and assembly of the actuator. When When redisassembly and placing the diaphragm or changing the springs, travel travel stop, or other parts, perform only those steps necessary Some of the steps of this proceto accomplish the job. Some have been divided due due to construction construction differences dure have between actuators. actuators. Steps that are are not divided pertain to between all constructions and and the key key numbers refer to figures 3, 3, all 4. and and 5.

5. For divided steps, refer to figure 3 for standard standard 4, Type 513 513 actuators and and figures 4 and 55 for Type 513R and actuators with handwheels or an an adjustactuators and travel stop. stop. able travel Due to the care Fisher takes in in meeting all all manufacturmanufacturDue ing ing requirements (heat treating, dimensional dimensional tolerances, tolerances, use only replacement parts manufactured manufactured or furetc.), use Fisher. nished by Fisher.

WARNING personal injury or damage to properAvoid personal ty from sudden sudden release release of pressure or unprocess fluid. fluid. Before Before starting controlled process starting disassembly: disassembly:

o• Isolate Isolate the the valve from the the process, process, 0• Release Release process process pressure, pressure, and and

Note handwheel is not in in the Neutral posiIf the handwheel tion during during normal normal control valve operation, operation, handwheel may prevent prevent the valve plug the handwheel opening or closing completely, from opening completely.

0• Vent pressure.

Vent the the actuator actuator loading loading pressure.

Disassembly

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Travel Stop Adjustable Travel travel stop The following procedure describes setting the travel adjustable travel stop. Key on units equipped with an adjustable in this procedure are shown shown in in figure 5. numbers used in

Type 513 and 513R 513R actuators actuators with with handwheel: 1. Type 23) that secure the handwheel handwhee!

Remove cap screws (key 23) 35) to the actuator. Rotate the handwheel handwhee! body (key 35) handwhee! counterclockwise until the threads of the handwheel 36) disengage from the handwheel nut (key screw (key 36) 48). Lift off the handwheel body and unscrew the travel 46) using a 3/8-inch hex wrench and remove bolt (key 46)

screws (key (key 22) and remove Unscrew four machine screws actuator cap (key (key 18).

the handwheel nut (key 48).

48). Remove anti-rotator anti-rotator plate 66) for Type 513R. (key 66) 3

Type 513 and 513R

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Type 513 and 513R actuators actuatorswith travel stop: Size 20 Type stop: Remove cap cap screws screws (key (key 22) 22) and and actuator actuator cap cap (key (key 18).

18).

Remove Unscrew cap cap screw screw (key (key 54) 54) and and lift lift off off adjustable adjustable stop stop Unscrew and guide guide (key (key 55 55 and and 56).

56). Remove Remove anti-rotator anti-rotator plate plate and 66) for Type 513R. 513R. (key 66) Type 513 and 513R 513R actuators with travel stop: Size 32 Type stop: Remove cap cap screws screws (key (key 22) 22) and and actuator actuator cap cap (key (key 18).

18).

Remove (key 55).

55). Drive Drive out groove groove pin pin Unscrew adjustable stop (key 54) and remove remove adjustable adjustable guide (key (key 56).

56). Remove (key 54) Remove (key 66) 66) for Type Type 513R. 513R. anti-rotator plate (key

Standard Type 513 actuator: Unscrew machine screws screws 22) and and remove remove the actuator cap (key (key 18). (key 22) 18).

2. Size Size 20 20 actuators actuators only: only: Loosen Loosen hex hex 2. and unscrew vaive stem from actuator and unscrew valve stem from actuator disk. indicator disk.

nuts (key (key 31) 31) nuts rod.

Remove rod. Remove

Size 32 32 actuators actuators only: only: Loosen Loosen hex hex nuts nuts (key (key 31) 31) and and Size cap screws from stem connector assembly (key 32) and cap screws from stem connector assembly (key 32) and remove the the stem stem connector connector halves halves and and indicator indicator disk disk remove (kev 20).

201 (key 3. Remove Removethe the yoke yoke locknut locknut and and lift lift the the actuator actuator off off of 3. the valve valve body. body. the 4. Relieve Relieve spring spring compression compression by by using using aa 11/4-inch (6.4 4. /4-inch (6.4 mm) rod to rotate the spring adjuster (key 16) countermm) rod to rotate the spring adjustor (key 16) counterclockwise as as viewed viewed from from the the visible visible end end of of the the adjustor. adjustor. clockwise Remove the the diaphragm diaphragm case case screws screws (key (key 24) 24) and and 5.5. Remove dust seal seal (key (key34) 34) and, and, on on Type Type513 513 actuators, actuators, invert invert the the dust unit so so that that the the spring spring adjustor adjustor (key (key 16) 16) is is up. up. Lift Lift off off the the unit spring case case (key (key 3), 3), springs springs (key (key 14), 14), spring spring seat seat (key (key spring 15), spring spring adjustor adjustor (key (key 16), 16), thrust thrust washer washer (key (key 17), 17), and and 15), travel stop stop (key (key 21).

21). travel diaphragm replacement replacement isis required, required, lift lift out out diadia6.6. IfIf diaphragm phragm phragm assembly assembly and and place place actuator actuator rod rod (key (key 13) 13) inin aa vise. vise. Be Be careful careful not not to to damage damage the the stem stem surface. surface. Use Use

*."‘-.' lLfYT"_Ill on wrench on ll;'~3iS flats of of stem stem hut nut (key (key 5) 5) to to loosen. loosen. Remove Remove stem’: siem nut, nut, gasket gasket (key (key 9), and and plate plate (key (key 11).

11). The The diadiapnragm ;?;is now accessible nnnfissibie *“'"'""*::":

3. Slide Slide the the diaphragm diaphragm assembly assembly described described in in step step 2 3.

2 into the diaphragm case (key (key 1) as shown in figures 3, 3, 4, 4, and 5.

5. When When replacing replacing diaphragm diaphragm assembly assembly in in the the diadiaand case, be be sure that one of the cast webs in in the phragm case, diaphragm plate plate is is directly directly in in line line with with the the supply supply port port as as diaphragm shown in in figure figure 2.

2.

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4. Slide Slide the the travel travel stop stop (key (key 21) 21) over over the the actuator actuator rod rod 4.

13) and set springs (key (key 14) 14) on the cast guides in in (key 13) the diaphragm diaphragm plate. plate. Place Place spring spring adjustor adjustor and and spring spring the seat (key (key 16 16 and and 15) 15) over over the the actuator actuator stem. stem. Be Be sure sure all all seat springs are properly centered around the cast guides in springs are properly centered around the cast guides in the spring spring seat seat and and that that one of the guide slots in in the the edge of the spring seat seat is is aligned with the supply outer edge port as as shown shown in in figure figure 2.

2. port 5. Replace Replace thrust thrust washer washer (key (key 17).

17). See See figure figure 11 for for 5. spring case case (key (key 3) 3) and yoke yoke in in proper alignment of the spring relation to the diaphragm case case (key (key 1).

1). Align Align spring spring case case relation guides with with spring spring seat seat guide guide slot slot (shown (shown in in figure figure 2) 2) and and guides lower the the spring spring case case over over the the diaphragm diaphragm case case and and lower spring assembly. spring assembly.

6. invert Invert the the entire entire unit. unit. Replace Replace screws screws (key (key 24), 24), and and 6. dust seal seal (key (key 34).

34). dust 7. For For Type Type 513R, 513R, install install anti-rotator anti-rotator plate plate (key (key 66, 66.

7. figure 4).

4). lfif the the slots slots in in anti-rotator anti-rotator plate plate do do not not line Sine up up figure with the the bolt bolt holes holes in in the the actuator, actuator, remove remove the the antiantiwith rotator plate plate and and turn turn itit until until slots slots in in anti-rotator anti-rotator plate plate rotator and bolt bolt holes holes in in actuator actuator line line up. up, Do Do not not rotate rotate the the stem stem and connection; turn turn the the anti-rotator anti-rotator plate plate to to line line up up the the slots slots connection; with bolt bolt holes. holes. with

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8. Type Type 513 513 and and 513R 513R actuators actuators with with handwheel: handwheei: 8.

Attach the the handwheel handwheei nut nut (key (key48) 48)to to the the stem stem nut nut (key (key 5) 5) Attach with the the travel travel bolt bolt (key (key 46).

46). Slide Slide the the handwheel handwheei body body with (key 35) 35) over over the the handwheel handwheei nut nut and and rotate rotate the the handhand(key wheei clockwise clockwise until until the the threads threads engage engage the tne handwheel nanawheel wheel nut. Secure Secure the the handwheel handwheei body body to to the the actuator actuator with with cap cap nut. screws (key (key 23).

23). screws _ Size 20 20 Type Type 513 513 and and 513R 513R actuators actuators with with travel travel stop: stop: Size Fasten the the adjustable adjustable stop stop and and guide guide (key (key 55 55 and and 56) 56)to to Fasten the stem stem nut nut (key (key 5) 5) with with aa cap cap screw screw (key (key 54).

54). Attach Attach the actuator cap cao lkev (kev 18) ib) to to the the actuator actuator with with cap cap screws screws actuator

/ . ii O-rinqs (key 6 anci 7) must be replaced, remove machine :'-i'*:<W§ screws !i<.i~_<*,/ iKty 12;. ^D;, t.iu$iiiitCIbusnina ietairier retainer {"181} mev ill!

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Assembly Assembly insert O-rings Orings (key (key 66 and and 7) 7) into into bushing bushing (key (key 8) 8) 1.1. Insert grooves and and clamp clamp bushing bushing into into diaphragm diaphragm case case(key (key1) 1) grooves usingthe the bushing bushing retainer retainer (key (key 10) 10) and and machine machine screws screws using (key 25).

25). (key Slide the the diaphragm diaphragm plate plate (key (key 12), 12). diaphragm diaphragm (key (key 2.2. Slide 2). plate plate (key (key11), 11), and and gasket gasket (key (key 9) 9)onto onto the the stem stem and and 2), fasten inin place place with with the the stem stem nut nut (key (key 5).

5). fasten 4

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Size '32 32 Type Type 513 513 and and 51-3R 513R actuators actuators with 9:1;-' travel Size -.'-.-'f-_-3 stop: Screw the the adjustable adjustable guide guide (kev (kev 56) 56) onto onto the the stem stem nut nut Screw (key 5) 5) and and align align the the holes holes inin stem stem nut nut and and adiustablr adiustah*' (key guide. Drive Drivethe the groove groove pin pin(key (key54) 54)ininto to secure securestem stem nut nut guide. andadjustable adjustableguide. guide. Screw Screw the the adjustable adjustable stop stop (key (key55) 55) and onto the the guide guide (key (key56).

56).Attach Attach the the actuator actuator cap cap (key (key18) 18) onto to the the actuator actuator with with cap cap screws screws (key (key 22).

22). to Standard Type Type 513 513 and and 513R 513R actuators: actuators: Attach Attach the the Standard actuator cap cap (key (key 18) 18) to to the the actuator actuator using using cap cap screws screws actuator (key 22).

22). (key Mount the the actuator actuator on on the the valve valve body body according according to to 9.9. Mount the Actuator Actuator Mounting Mounting section section of of this this instruction instruction the manual manual.

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Type513 513and and513R 513R Type Table2.2.Parts PartsRequired Requiredfor forChanging ChangingAction") Action!1!

Table ACTUATOR SIZE Acgggoa

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Size 20 Size 20

TYPE 513 TO TYPE 51 3R TYPE 513 To TYPE 513R With Adj With with With Adj Travel Stop Handwheel

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Add Key 66

Acid Key 66

Add Key 66 Use New Key 22 1 Use New Key 22

Size 32

Size 32

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Handwheel

A

Add Key 66 Add Key 66 Use New Key 22

Use New Key 22

TYPE513R 513RTO TOTYPE TYPE513 513 TYPE

3

Standard Standard

Travel Stop

Add Key 66

Discard Key 66

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With with

Handwheel Handwheel Discard Key 66

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WithAdj Adj With

TravelStop Stop Travel

I Discard Key 66

Add UseKey New66Key 23

Add 66 UseKey New

Discard KeyKey 66 22 Use New

Discard Key 66 Discard Key 66 Use New Key 23 j Use New Use New Key 23 Use New

Add New Key 66 Add New Key 66 A Use New Use New A Keys 5, 13, 23 Keys 5, 13, 23

Add Key 66 Add Key 66 Use New Key 22

Discard Key 66 Discard Key 66 Use New Key 22

Discard Key 66 Discard Key 66 Use New Use New Keys5,5,13, 13,2323 Keys

Use New Key 23

Use New Keys5,5,13, 13.2222 Keys

Use New Key 22

Use New Key 22

Use New Key 22

| Keys Keys5, 5,13,13.

2222

j Discard Key 66 Discard Key 66 A | Use New Key 22 Use New Key 22 j

1 Key 5— stem nut; Key 1 3 — actuator rod; Key 22—-cap screw; Key 23— cap screw; Key Key 5—stern nut; Key 13—actuator rod; Key 22—cap screw; Key 23-cap screw; Key 66— anti-rotator plate.

66—anti-rotator plate.

Changingthe the Action Action Changing WARNING Avoidpersonal personalinjury injuryorordamage damagetotoproperproperAvoid ty from sudden release of pressure unty from sudden release of pressure ororuncontrolled process fluid.

Before starting controlled process fluid. Before starting disassembly: disassembly: Isolate the thevalve valvefrom fromthe theprocess, process, 0• Isolate Releaseprocess processpressure, pressure,and and 0• Release Ventthe theactuator actuator loading loading pressure. pressure. o• Vent

Note Note Direct-acting (Type (Type 513) 513) actuators actuators extend extend Direct-acting the actuator rod with increasing pressure the actuator rod with increasing pressure while reverse-acting reverse-acting (Type (Type513R) 513R) actuators actuators while retract the actuator rod with increasing retract the actuator rod with increasing pressure. pressure. the actuator actuator isis equipped equipped with with aa handhandlfIf the wheeL it will be necessary to remove the wheel, it will be necessary to remove the handwheel assembly as outlined in step handwheel assembly as outlined in step 11 of the the Maintenance Maintenance section section of of this this instrucinstrucof tion manual. tion manual.

Converting From From Direct-Acting Direct-Acting to to Converting Reverse-Acting Reverse-Acting

| CAUTION | Do not not use use pliers pliers or or other other tools tools directly directly on on Do the valve plug stem, or damage to the stem the valve plug stem, or damage to the stem surface and and subsequent subsequent damage damage to to the the surface packing may result.

Also do not rotate the packing may result. Also do not rotate the stem while the valve plug is on its seat, or stem while the valve plug is on its seat, or damage to to the the valve valve plug plug and and seat seat ring ring damage seating surfaces surfaces may may result. result. seating

key numbers numbers refer refc toto figures figures3,3, 4,4, and and 55 unless unless AllAll key otherwiseindicated. indicated. otherwise Removethe theactuator actuatorfrom fromthe thevalve valvebody body by byloosloos1.1. Remove eningstem stemlocknuts locknuts(key (key31) 31)and, and,on onthe the size size32 32only, only, ening thecap capscrews screwsininthe thestem stemconnector connector(key (key32).

32).Unscrew Unscrew the the valve valve stem stem from from the the actuator actuator rod rod (key (key 13) 13) and and the remove the yoke iocknut. remove the yoke locknut.

Takethe theyoke yoke(key (key4)4)off offthe thespring springcase case(key (key3)3)by by 2.2. Take removing four four cap cap screws screws(key (key23).

23). removing Takeoff off actuator actuatorcap cap(key (key18, 18,figure figure3)3)by byremoving removing 3.3. Take fourmachine machinescrews screws(key (key22, 22,figure figure4).

4).The Theactuator actuatorcap cap four not used used with with the the handwheel. handwheel. isis not Installanti-rotator anti-rotator plate plate(key (key66, 66,figure figure5).

5).lfIfthe theslots slots 4.4. install in anti-rotator plate do not line up with the bolt holes in anti-rotator plate do not line up with the bolt holes inin theactuator, actuator,remove removethe theanti-rotator anti-rotator plate plate and andturn turn until until the slots inin anti-rotator anti-rotator plate plate and and bolt bolt holes holes inin actuator actuator line line slots up. Do Do not not rotate rotate the the stem stem connection; connection; turn turn the the antiantiup. rotator plate plate to to line line up up slots slots with with bolt bolt holes. holes. Fasten Fasten the the rotator actuator cap, cap, ifif used, used, to to the the opposite opposite end end of of the the diadiaactuator phragm case casewith with four four machine machinescrews screws(key (key22, 22,figure figure3).

3). phragm Turn the the diaphragm diaphragm case case over over and and fasten fasten itit to to the the 5.5. Turn yoke, using using the the same same four four cap cap screws screws (key (key 23).

23). yoke, Remountthe the actuator actuator on on the the valve valve body. body. ltIt will will be be 6.6. Remount necessary to to adjust adjust valve valve plug plug travel travel as as outlined outlined inin the the necessary section Travel Travel Adjustment.

Adjustment. section 7. To To remount remount the the handwheel, handwheeL replace replace the the handwheel handwheel 7. nut (key (key 48) 48) and and the the travel travel bolt bolt (key (key 46) 46) on on the the actuator actuator nut rod (key (key 13).

13). rod 8. Place Place the the handwheel handwheel (key (key 40) 40) and and the the handwheel handwheel 8. body (key (key 35) 35) over over the the handwheel handwheel clockwise. clockwise. This This enbody

gages the the threads. threads. Continue Continue rotating rotating until until the the handhandgages wheel assembly assembly seats seats on on the the flange flange of the the spring spring case case wheel (key 3).

3). To prevent prevent limiting limiting of actuator travel travel by by the the handwheel assembly, assembly, line line up up the top shoulder of the the handwheel handwheel nut nut with the the line marked NEUTRAL NEUTRAL on on the the handwheel indicator (key (key 50, 50; figure figure 4).

4).

5

Type 513 and 513R 513R Note handwheei is not in the Neutral Neutral posiIf the handwheel tion during normal control valve operation, handwheei may prevent prevent the valve valve plug the handwheel opening or closing completely. from opening 9. Replace Replace the cap screws (key (key 23).

23).

9.

Reverse-Acting to Converting from Reverse-Acting Direct-Acting certain the plug is is off its seat before loosening the Be certain stem connection. The procedure procedure for changing the action action stem reverse acting to direct acting is is the same except from reverse (stem connector on size 32) 32) will that the valve plug stem (stem (key 13) instead of the be attached to the actuator rod (key stem nut (key (key5) 5) when reversal reversal is is complete. complete. Do Do not stem plate on on the Type 513 513 actuator. actuator. install the anti-rotator plate

Actuator Mounting All key key numbers refer to figures 3, 3; 4, 4, and and 55 unless other All indicated. wise indicated.

1. Mount the actuator on on the valve valve yoke boss, boss; secur1. ing it with with the yoke locknut provided with the valve valve body. body. ing Make sure sure the valve valve plug plug is is in in the closed position. Screw stem locknuts (key (key 31) 31) all all the way onto the valve the stem threads. Place Place the the indicator disk (key (key20) 20} on on the the stem threads. stem locknuts. locknuts. stem Type 513 513 actuators: actuators:Pressure Pressure the actuator until until the the 2. Type rod moves moves down down from from the the top travel travel stop the the actuator rod specified valve valve travel travel as as indicated on on the actuator actuator specified nameplate. nameplate. actuators: Pressure Pressure the actuator to move move Type 513R actuators: the actuator stem to the the extreme extreme upward position. Then Then the reduce loading loading pressure until until the the actuator stem stem moves moves reduce the distance specified specified for valve valve plug plug travel travel as as down the indicated on on the actuator nameplate. nameplate. indicated

the actuator contacts the lower travel stop. Minor travel necessary, by loosening loosening adjustments can be made, if necessary, (size 32 only), tightening the lockthe stem connector (size nuts together, and screwing the stem either into or out connector (key (key 32, 32, size 32) or actuator actuator rod of the stem connector 13, size 20) 20) by using aa wrench on the locknuts. locknuts. (key 13,

‘-

travel is adequate, tighten the stem 4. lfif the total travel connector, (size 32 only). only). Lock the stem locknuts connector, rod, and adjust the against the connector or actuator rod, indicator scale scale (key (key 19) to show the correct valve travel indicator position. plug position.

5. Provide Provide aa gauge to measure the pressure to the 5. actuator. Make aa final adjustment on the actuator (see (see Spring Adjustment section of this instruction manual) or starting its positioner (or other instrument) to set the starting valve travel and and to obtain full travel for the given point of valve range. pressure signal range.

Parts Ordering Each actuator has has aa nameplate attached to the actuator housing and aa serial number is is stamped on it. it. Always refer to this serial number when corresponding corresponding with with your Fisher representative representative regarding regarding replacement spare spare parts or when requesting technical information. When ordering replacement parts, parts, also specify specify the complete complete eleven character part number from the parts kits or eleven information. parts list information.

an

Parts Kit (includes keys keys 2, 2, 6, 6, 7, 7, 9, 9, 34) 34) Parts Kit (includes Diaphragm. O-rings, O-rings. gasket gasket and and dust dust seal seal Diaphragm,

R513X000012 R513X000012

Parts List Actuator Key Key

Description Description

651

Do not not rotate rotate the the valve valve plug plug while while itit is is Do seated or or the the seating seating surfaces surfaces may may be be seated damaged. Also, Also, do do not not use use tools tools directly directly on on damaged. the valve valve stem stem or or the the stem stem surface surface may may be be the damaged. Nicks Nicks and and scratches scratcheson onthe thevalve valve damaged.

002* O02‘

003 O03

stem may may damage damage the the stem stem packing packing when when stem the stem stem travels travels through through the the packing. the packing.

O04

ALL SIZES SiZES ALL YOKE YOKE

3. Cycle Cycle the the actuator actuator to to check check availability availability of of desired desired 3. total travel travel and and to to check check that that the the valve valve plug p!ugseats seatsbefore before total

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Key

Description

005

STEM NUT S41600 (416 (416 STAINLESS STEEL) PL S416OO W/0 H'WHEEL OR OR ADJ ADJ STOP W/O SIZE 20 IN. (6.4 (6=4 mm) STEM 1/4 IN. (7.9 mm) STEM 5/16 IN. (7.9 IN. (9.5 (9.5 mm) mm) STEM 3/8 IN. SIZE 32 32 SIZE W/H'WHEEL W/H'WHEEL SIZE 20 20 SIZE 5/16 IN. IN. (7.9 (7.9 mm) mm) STEM STEM 5/16 3/8 IN. IN. (9.5 (9.5 mm) mm) STEM STEM 3/8 SIZE 32 Type 513 Type 513R W/ADJ W/ADJ STOP STOP SIZE 20 5/16 IN. IN. (7.9 (7.9 mm) mm) STEM STEM 5/16 Type 513 Type 513R 513R Type 3/8 IN. IN.(9.5 (9.5mm) mm) STEM STEM 3/8 SIZE 32 32 SIZE

•Recommended spare parts. parts.

‘Recommended

Part No.

Qty

11V115346322 V1 1 5346322 11V115446322 V1 1 5446322 11V115546322 V1 1 5546322 11V118246322 V1 1 8246322

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1V1‘15546322 1VI15546322 1 11V115446322 V1 1 5446322 1 1 V1 1 5546322 1V115546322 1 11V118246322 V1 1 8246322 1-A—L-L_|L

Description

SIZES ALL SIZES PLATE G10100 (STEEL) PL G101OO SIZES ALL SIZES DIAPHRAGM PLATE PLATE DIAPHRAGM

A03800 (ALUMINUM) (ALUMINUM) A03800 ALL SIZES SIZES ALL

Pan Part Ng_ No.

Qty Qty

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Type 513 and and 513R Description Description ROD.ACTUATOR Q ROD,ACTUATOR G12144 (STEEL) (STEEL) PL PL G12144 H'WHEEL OR OR ADJ ADJ STOP STOP W/O H'WHEEL 20 SIZE 20 1/4 IN. IN. (6.4 (6.4 mm) mm) STEM STEM 1/4 5/16 IN. IN.' (7.9 (7.9 mm) mm) STEM STEM 5/16 IN. (9.5 (9.5 mm) mm) STEM STEM I 3/8 IN. SIZE 32 32 SIZE W/H'WHEEL W/H'WHEEL SIZE 20 20 SIZE

014 O14 015

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017 WASHER,THRUST WASHER.THRUST 017 S30200 (302 (302 STAINLESS STEEL) s30200 ALL sizes SIZES ALL CAP ACTUATOR cAP CLASS 30A (CAST (CAST IRON) cLAss SIZE 32 32 size SIZE 20 20 w/ W/ ADJ. ADJ. TRAVEL TRAVEL STOP STOP SIZE G10100 (STEEL) PL SIZE 20 PLATE.INDICATOR 019 PLATE,lNDlCATOR 18-8 STAINLESS STAINLESS STEEL STEEL 13-3 IN. (3.4 (6.4mm) TRAVEL TRAVEL 1/4 IN. 3/8 IN. IN. (9.5 (9.5 mm) mm) TRAVEL 3/3 7/16 IN. (11.1 (11.1 mm) mm) TRAVEL 7/13 5/8 IN. IN. (15.9 (15.9mm) mm)TRAVEL TRAVEL 5/3 (19.1 mm) TRAVEL TRAVEL 3/4 IN. (19.1 DISC.TRAVEL mo IND 020 DlSC,TRAVEL S43000 (430 (430STAINLESS STEEL) s43o00 W/O TYPE 304 w/0 SIZE 20 SIZE 32 size

Part No. No. Part

Qty Qty

1V116124272 1V1 16124272 11V116224272 V1 16224272 11V116324272 V1 16324272 1V118324272 1V1 18324272

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Description Description

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1 1 1 1 1 —L-L—L-L-A

032 11A370436102 A3704361 02 11E793138992 E793138992

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030 2N449728992 ZN449728992

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027 027

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CARBON STEEL,PL STEEL.PL CARBON W/O H'WHEEL OR OR ADJ ADJ STOP STOP SIZE 20 20 SIZE TYPE 513 513 TYPE TYPE TYPE 513R 513R

1 1 11

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020* STEM,DlSC STEM,DISC 020' S30200 (302 (302 STAINLESS STEEL) s30200 W/ TYPE 304 w/ SIZE 20 20 SIZE 021 STOP,TRAVEL STOPJRAVEL 021 STEEL sTEeL (6.4 mm) TRAveL TRAVEL 1/4 IN. (3.4 3/8 IN. IN, (9.5 (9.5 mm) TRAVEL TRAVEL 3/3 7/16 IN. IN. (11.1 (11.1 mm) TRAvEL TRAVEL 7/13 5/8 IN. IN. (15.9 (15.9 mm) mm) TRAVEL TRAVEL 5/3 IN. (19.1 (19.1mm) mm)TRAVEL TRAVEL 3/4 IN. 022* SCREW,CAP,HEX HD 022' STEEL. PL sTEEL,PL STOP W/ADJ sToP TYPE 513 513R TYPE 513R W/O H‘WHEEL H'WHEEL OR ADJ STOP w/o STOP SIZE 32 TYPE 513 513 TYPE TYPE 513R

Part No. No. Part

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STEEL, PL H E PPD 55C Type 513 Type 513R OMWD HANDJACK BODY WUM A A02080 (ALUMINUM) C AC K SCREW.HANDJACK SMS W L E S S S E UU 4 wwwwWEW “PM mww SW8 S41600 (416 STAINLESS STEEL) R WASHER,PLAIN S41600 (416 STAINLESS STEEL) )

D36 D37

037

Key

M

E

11 AA 33 85 1266 22 44 00 55 22

1A381624052 1A352624052

1

N 6863 0 7 O 1 2

1N686307012

W

1 N 6 88

5 1 32

1N686435132

6 54 6 1 7 2

1N686546172

44

039

4 4

04 O

1

O4 1

1

040

041

1

1

O4 2

042

1

Description

part No.

SSBSH MAW TAC WEG SPRING ELANM mwyu H L gm

L‘ PL STEEL, L BALL SH__ASmE A L STAINLESS STEEL HANDWHEEL mOM CLASS 30A (CAST IRON) N PIN S 4 1 6 O O M 1 6 S TA W L E S S S T E E U S41600 (416 STAINLESS STEEL)

Eg

Qty

1

N K68 1 96 2 78 1 3 9 O9 1 22

1

H485

1K619127012

1H485138992 6 1 9 O4

1N686619042 1

N 6 8 67 4 6 1 7 2

1

1

1 1 1

1N686746172

1

N 68 6 8 2 8 9 9 2 1N686828992

1

CCWA

%

CAP O N ST E E L P L CARBON STEEL, PL

1

1

@3 @U @ ° ® @ @ Q 2 5 ® _ @ \ L fl A _ T ? * v a m xiddv 1 1

wI7 ‘ _' !A_ _ ,2}/_ ,

@_’: /\_ ® @ AL‘_/5:

3ZIS

H “ _§Ek W_L5_fi ti_‘]mK_if3A_3Mif2_2z_m

Di?‘ ‘I \_‘Q S /___ 0l_m MM ,_E ‘ \, ‘_‘y_'MS A i \ N X /M /W _\\ \ //_ _\ /

/‘EWiii__%iu% \\\‘N*.W“7 V M/_MNI

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N \ f_',_\__\____,\ \ \ \ /Il \//J J/___ é_

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m_g6 2 2

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\\_\__\_\_\\ \\\ \‘

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L

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D A P P LY

LU

Type 513 and 513R Key

Description

043

SCREW.CAP.HEX HD SCREW,CAP,HEX STEEL, PL WASHER,LOCK.SPRING WASHER,LOCK,SPRlNG STEEUPL CARBON STEEL,PL PLATE,GUIDE PLATE,GUIDE G10100 (STEEL), PL

044 045

046

Part No.

051 051' 052 053

Qty

11B848024052 B848024052

11

11C225628982 C225628982

11

11N686925072 N686925072

11

Key

11 11

1B783928982

4

11N687114012 N6871 14012

11

1N687204042

11

11N687306082 N687306082

11

11B275228982 B275228982

4

11E873028992 E873028992 27A5516X012 27A551 6X012

4 11

Qty --I

SCREW,CAP,HEX SOCKET SCREW,CAP,HEX SOCKET 18-8 STAINLESS STAINLESS STEEL STEEL 18-8 SIZE SIZE 20 20 054* PlN,GROOVE,TYPE PIN.GROOVE.TYPE B 054B S30300 (303 (303 STAINLESS STAINLESS STEEL) STEEL) $30300 SIZE SIZE 32 32 055 TRAVEL TRAVEL STOP,ADJ STOP.ADJ 055 G12144 (STEEL) (STEEL) PL 612144 PL TYPE TYPE 513 513 TYPE TYPE 513a 513R ADJ euros GUIDE 056 ADJ G12144 (STEEL) PL 612144 SIZE SIZE 20 20 STEEL SIZE SIZE 32 32 057* 057'

INDICATOR.HANDJACK lND|CATOR.HANDJACK PLASTIC METHYCRYLATE PLASTIC SCREW,MACH.FILL HD SCREW,MACH,FlLL CARBON STEEL, PL PL CARBON WASHER.PLAINTYPE A WASHER,PLAlN,TYPE CARBON STEEL, STEEL, PL VENT ASSEMBLY VENT

Part No.

054 054

S41600 (416 STAINLESS STEEL) s41600 STEEL) 1V118446172 1V118446172 1N687046172

Description

Adjustable Adjustable Travel Stop

TRAVEL BOLT TRAVEL

5/16 IN. IN. (7.9 (7.9 mm) mm) STEM STEM 5/16 3/8 lN. IN. (9.5 (9.5 mm) mm) STEM STEM are 047 SCFlEW,MACH,FlLL SCREW.MACH.FiLL HD 047 no CARBON STEEL, STEEL, PL PL CARBON 048 HANDJACK NUT NUT 04a HANDJACK C36000 (en/ass) (BRASS) css000 049* GASKET,HANDJACK GASKETHANDJACK 049' CORK coax 050

[FISHER

-

PLUG NYLON SlZE SIZE 32 NYLON-ZYTEL 101 101 SIZE 20

11L942438982 L942438982

1

11P821838992 P821838992

1

11P8708X0012 P8708X0012 12B0775X012

1 1

11P8711241Q2 P871 124102

1

10A2502X012

1

10A2499X012

1

11P870906162 P870906162

1

14 Spring, steel Key 14 (Total of 8 springs required for each actuator)

COMBINED COMPRESSION

NQ_ NO.

RATE RATE Ibf/inch lbt/inch ‘ 200 240

1;

l

PART NUMBER

REQ'D at-:o'o

CQLQR COLOR

CODE CODE

A

N/mm 11

35 42

1

8 8 33

E

1

1v1171 1V1171 27052 27052 1v1172 1V1172 27202 27202

6

265

46

2 I03

1V1172 27202 1V1173 27202

340 340

60

8 3

1V1173 27202

360

63

4 4-h-§

1V1172 27202 1V1174 27052

400 480

70 84

8

500

88

6 2 I03

1V1177 1V1174 1V1177 1V1181 1V1181 1V1180 1V1174

8 8 8 8 8 8 333333

1V1180 27202 1V1181 1 V1 181 27202 27202 1V1175 27202 27202 1V1179 1 VI 179 27052 27052 1V1178 27202 1V1176 27052

630

110 110

680 800 960 11184 184 11376 376 11624 624

1119 19 140 168 207 241 241 284

33 8

6 I03 2

A

| j

27202 27052 27202 27202 27202 27202 27202 27052

Gray Blue Blue

Red Red Blue

Green Natural Green Natural

Black Orange Green

!

Orange Black Lt. Blue Pink Yellow Brown Brown

‘Recommended 'Recommended spare part. part.

V.'hiie this tnsr; information is presented in good faith and believed to be accurate. accurate, While upon such Fisher Controls does not guarantee satisfactory results from reliance upon information. Nothing Nothing contained herein is to be construed construed as a warranty or information.

guarantee. express or implied, regarding the performance, merchantability, fitness

FISHER)

Fisher Controls

Fishef cQnt|'°|$

other matter matter with respect respect to the products, nor as a recommendation to or any other use use any product or process in in conflict with any patent. patent. Fisher Controls reserves the right, right, without notice, notice, to alter or improve the designs or specifications of the products described herein. information, Contact confacf Fisher Controls: Contrc For information, Marshalltown, USA Marshalltown, Iowa 50158 USA Rochester, Kent, England ME2 2EZ

Sao Sao Paulo Paulo 05424 05424 Brazil Brazil Singapore 2158 1

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