1. Transit and carriage
The buyer is solely responsible for any risk or damage caused in transport.
The buyer should inform the consignor or distributor as soon as possible if the goods are damaged in transport, in order to make them do claims settlement with insurance company intime. The valid ballot paper should be presented to the insurance company for the damaged or exchanged spare parts.
2. Caution
Read carefully this manual before any set-up. Do any operations as indicated in this instructions.
The guarantee period is invalid if you do not keep to the instructions in this manual and causebad things happened.
Some operations, which are not mentioned in this manual, should be done by a trained professionally or qualified person.
The user is only responsiblefor any economic loss and all bad results when any unreasonableoperations or adjustments have been done to the machine without skilled technical staff.
3. Information
The guarantee period is 12 months If there is some trouble with the machine, contact thedistributor or after sale department.
1. General information for the machine
RBS-630-PREMIUM, single face auto thicknessers can do processing wood board, plastic, hard wood and do mouldering. They have found broad application in furniture making, assembly line, building, vehicle, shipbuilding, decoration and other industries. They have great social effect and economic returns. This series have been being popular among users for their most reasonable design, mostprofessional manufacturing, with having the best using results.
2. Machine features
1) The series for this kind of machine have advantages in preciseness, low noise, saving electricand power, easy adjustment, long operating life and high benefit.
2) The machines are of quality, safe and reliable. The main stressed components have been treated by high-frequency quenching.
3) Feeding gear roller is used with segmented gars, the difference of steel plate is 3-4mm, morepieces can be processed at the same time, continuous operating.
4) In order to ensure of safety and avoid nibbling head and biting tail, the feeding-in pressing device is specially designed with way of pressing and springing. They have the function of pressing workpiece and shaving residue, and avoid pock pits caused by rolling the residues on the smoothed board to cause unnecessary waste.
3. Main specifications
No. Model RBS-630-PREMIUM
1 Max. planning width 610mm
2 Ranges of thicknessing 6~300mm
3 Min. planning length ≤220mm
4 Max. removal ≤5mm
5 Spindle speed 5000rpm
6 Cutting dia. For spindle 100mm
7 Feeding peed 6.5~9m/min
8 Motor 7.5kw/380V
9 Dimensions 795x1095x1115mm
10 Net weight 490kg
4. Main structure of the machine and functions
The machine consists of its body, worktable, arbor and its parts, pressing device, elevating systems of the worktable, feeding device, speed change device and electric system.
The whole body and separable structural parts assemble. The upper part fixes right to left board to support the cutter body and feeding-in and feeding-out rollers, and also fixes pressingdevice, anti-kickback device and dusting device. The worktable is in the center of the machine,moving up and down along the right and left board. The thickness of the processed workpiecedepends on the distance between the surface of the worktable and the edge part of the blade.
It is adjusted by turning the handwheel according to the scale. The process of feeding is realized by front and rear feeding rollers. It’s feeding speed is controlled by triangle belt and gear device with the five steps of deceleration system transmitting to feeding device. Two kinds of feeding speed can be got by changing belt.
The arbor with 4 spiral shaft reaches to the needed speed through the change speed of the belt of the motor and the arbor wheel.
5. Electric system
The machine itself can be supplied by the general purpose power source, 380V, 50Hz, alteratingcurrent. Starting the machine (with the sign of earth connection) can be operated by pressing button.
6.3
Adjustment of the pressure of springs for the front and rear feeding roller
The springs have the function of feeding and pressing. The pressure of the springs should not adjusted too tight. The springs should be changed if they have not enough pressure. If the springs are adjusted too tight, they lose the gaps among the springs, in this way, at the working hour, thepenetration of cutting tool is too much to be easy to cause damaging spare parts.
6.4 Adjustment of the lower pressing roller
6.4.1 The lower pressing roller has the main function of assisting to feed smoothly to reduce energy consumption.
6.4.2 After a period of the machine running, some spare parts might have been normally worn, so the cooperating gaps have been changed and should be adjusted in time. Adjust the top of thelower pressing roller higher within 0.10 than the worktable, and ensure the higher part of the lower roller of parallelling with the worktable. Clean the resin in time on the worktable and the lower roller, or effect the processing preciseness or cause not feeding out smoothly.
6.5 Adjustment of the front and rear rollers
6.5.1 The pressing device of the initial part of feeding presses the workpiece hardly when working,in order to avoid the wood board jumping. It plays important role when especially processing the thin wood board, and also has the function of chips breaking and chips guiding. When adjusting the pressing device of the initial part of feeding, there are adjusting bolts on the seat of the feedingroller. Adjust the bolts to change the height position of the pressing device.
6.5.2 The pressing device of the feeding out has the function of pressing workpiece and shavingresidue. When adjusting the pressing device of feeding-out, adjust the bolt on the triangle steel behind the pressing device. Adjust the bolts to change the height position of the pressing device.
6.5.3 When adjusting the pressing devices of the feeding-in and feeding-out, adjust the bolts on the two sides in turn, to ensure the height of the pressing devices on the parallel line.
6. Adjustment of the worktable
7.1 After a period of normally running-in, there are gaps occurred among the elevating system tocause the worktable error, which shows the processed board not have the same thickness on thetwo ends. Use the coordinate scale to adjust the surface of worktable and the surface of the arborto have the same number on the right and left.
7.2 Loose the bolts of the right and left nuts under the screw rods, turn the right and left nuts to change the right and left height position of the worktable.
7. Maintenance
Keep the parts of the machine in good lubrication, ensure the machine to rotate well, prolong theoperating time. The chart below explains the lubricated parts of the machine:
1 Chain
2 Deceleration system, gear wheels
3 Handwheel assembly, each side of pressing roller
4 Worktable runner, elevating system, nuts
5 Worm gears box, handwheel stand
8. Trial run
3 base grease
Before working on the machine, carefully check every parts of the machine in good position, ensure every parts in good lubrication, secure the earth connection. Connect the power, start itching switch, check the rotating direction of the spindle and feeding rollers right or not. Then, letthe machine runs without load for five minutes, confirm that there is not any strange noise, checkthe temperature of the arbor not 600C before the machine starts working.
9. Using the machine and its maintenance
10.1 Often check the blades, feeding system and bolts. If there is anything trouble, remove it immediately.
10.2 Before working, first adjust the wanted height of pressing to ensure the workpiece of runningreliable.
10.3 Check if the power is up to the right voltage. If not, do not start the machine.
10.4 Before processing the wood board, choose the smooth end of a board. If the board is notsmooth on end, do processing such a board by one piece.
10.5 Often check every parts of the machine. If there is something trouble, remove it quickly. It isprohibited to work with problem machine.
10.6 After the end of every shift, should clear up the chips on the machine, keep it clean.
10.7 If do not work on the machine for a long time, should smear anti-rusty oil on its outside, andclose it with plastic film.
10.8 If the machine needs checking and maintenance, must stop the machine and cut the power.
10.9 According to the difference of the penetration of a cutting tool and the wood hardness, youcan determine the period of maintenance by yourself.
10. Safety regulations
11.1 The machine must be operated by professionally trained person at the age of over 18. It isprohibited to start the machine by the other people.
11.2 Before working, must wear safety protectors, tie cuffs and gather up hair, do not wearornaments.
11.3 The workplace should be bright and spacious. There must be left enough space for working.Non-staff should not be on the spot.
11.4 It is prohibited tousethe machineunder the influenceof illness, alcohol, drugs or medication.
11.5 When the machine is under running, the operator must not leave it. Ensure that no childrenon the workplace when working or after working.
11.6 It is prohibited to open all safety devices when processing.
11.7 It is prohibited to cut wood by violence force and to run the machine overload for a long time.
11.8 It is prohibited to put anything on the top of the machine cover.
11.9 If the machine needs checking and maintenance, must stop the machine and cut the power.
11.10 The processed wood should not exceed the stipulated standard of the machine in widthand length.
11.11 It is prohibited that the operator stands against the obverse side of the wood when themachine is working.
11.12 Apart from the normal risks, there also be some exceptions which might be happened, forexample, feeding is blocked when cutting; the blades fixed error; the wrong direction by connecting wrong; trouble with the dusting device; the turning blades collide; contact the turning shaft. The highest safety is in your hands.
11. Trouble-shooting
The machine has been tested run well before it leaves its factory. If there is some troublehappened ask the technician to remove it.
No. Trouble Causes What to do
1 The motor not move under connecting power
1 the connection of wire loosing or breaking
2 the switch contact not contact well
3 the emergency switch not open
2 Machine stop when working
3 Motor running, but the cutter body not move
4 Too much noise when feeding
1 short of phase or fail of power
2 running overload
1 check the wire
2 check or exchange switch
3 turn the emergency switch clockwise
1 check the power line with universal meter
2 start again until the thermal relay being cool
The belt worn releasing or worn Tension the belt or exchange it
1 bolts or nuts loose
2 the chain loose to much or tight too much
3 the tightness of the two side chains is non the same
12. Quick-wear Parts chart
1 screw the bolts or nuts
2 adjust the right tightness
3 adjust the same
13. Notice
This manual instruction is prohibited to be copied by any person or organizations. RBS companyhas the right to explain and own for the content of this manual. RBS company has been trying to improve the products in line of this manual with the quick and innovative strategy of development.We have the right to improve the said product without informing. If you choose the special structure product, it is not mentioned in the manual.