Applied Welding Practices Exam Review - 531 Verified Questions

Page 1


Applied Welding Practices

Exam Review

Course Introduction

Applied Welding Practices is a hands-on course designed to introduce students to the fundamental techniques and safety protocols of welding in industrial and construction settings. The course covers various welding processes including Shielded Metal Arc Welding (SMAW), Gas Metal Arc Welding (GMAW), and Gas Tungsten Arc Welding (GTAW), as well as cutting methods such as oxy-fuel and plasma arc cutting. Emphasis is placed on the proper selection of materials, interpretation of welding symbols on blueprints, joint preparation, and troubleshooting common welding defects. Through laboratory practice, students develop the skills necessary to produce quality welds that meet industry standards and strengthen their understanding of weldings application across different sectors.

Recommended Textbook

Blueprint Reading for Welders 9th Edition by A.E. Bennett

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28 Chapters

531 Verified Questions

531 Flashcards

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Page 2

Chapter 1: Basic Lines and Views

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Sample Questions

Q1) A(n) ____________________ line is a thick solid line. Answer: object

Q2) The front view always shows the front of the object.

A)True

B)False

Answer: False

Q3) The ____ break line is a ruled, light line with freehand zigzags. A) short

B) long

C) cutting D) phantom

Answer: B

Q4) A series of lines - solid or solid and broken - arranged in specific patterns are known as ____________________ lines.

Answer: section

Q5) A(n) ____________________ line is a light, broken line made up of a series of one long and two short dashes.

Answer: phantom

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Chapter 2: Sketching

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Sample Questions

Q1) One method for sketching a(n) ____________________ is to first construct a right angle (square corner).

Answer: arc

Q2) A(n) ____ is sketched by laying out a rectangle with sides equal to the major and minor axes of it.

A) square

B) ellipse

C) triangle

D) parallelogram

Answer: B

Q3) To assist in sketching the arc, ____ points are located on the legs of the angle to indicate where the curve is to begin and end.

A) guide

B) terminal

C) draft

D) sketch

Answer: A

Q4) Oblique sketches may require the sketching of oblique ____________________.

Answer: circles

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Chapter 3: Notes and Specifications

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Sample Questions

Q1) To conserve space on the print, and to save time in preparing the drawing, a note is often shown as a(n) ____.

A) sign

B) symbol

C) mark

D) icon

Answer: B

Q2) A(n) ____ is lettered information (in capital letters) concerning the details of construction.

A) detail

B) symbol

C) note

D) icon

Answer: C

Q3) An explanatory note is placed near one of the views representing the part.

A)True

B)False

Answer: False

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Chapter 4: Dimensions

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Sample Questions

Q1) The hole depth may be indicated by the abbreviation ____ for "deep".

A) D

B) DP

C) DE

D) DEEP

Q2) The ____ on drill hole dimensions gives the size of the drill, the number of holes to be drilled, and may also give the depth to which the holes are to be drilled.

A) call out

B) legend

C) note

D) icon

Q3) ____________________ indicate the locations where components of the part should be placed, assembled, machined, or welded.

Q4) Linear dimensions used on a print can only be shown in metric units.

A)True

B)False

Q5) Dimensions give the sizes needed to fabricate the part.

A)True

B)False

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Chapter 5: Bill of Materials

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Sample Questions

Q1) Metal plate is greater than ____ inches in thickness.

A) 3/18

B) 3/16

C) 5/18

D) 5/16

Q2) The width of a(n) ____________________ of stock does not exceed 6 inches.

Q3) Low carbon steel has a carbon content of ____.

A) .30% and less

B) .30% to .50%

C) .50% to .90%

D) .80% to 1.50%

Q4) The list or bill of materials enables some other person, such as a stockroom attendant, a welder's helper, or the operator of flamecutting equipment, to cut or otherwise prepare the various stock pieces needed to fabricate the object.

A)True

B)False

Q5) For complex or irregularly shaped objects, ____________________ may be added to the bill of materials to fully describe certain parts.

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Chapter 6: Structural Shapes

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Sample Questions

Q1) There are two basic types of tubing: ____.

A) standard and thinwall

B) standard and extra strong

C) strong and thinwall

D) normal and thinwall

Q2) ____ varieties of steel are slightly oversize and have slightly rounded corners.

A) Hot-tempered

B) Hot-rolled

C) Cold-tempered

D) Cold-rolled

Q3) Wide-flange beams are identified by the letter "____."

A) I

B) M

C) S

D) W

Q4) There are four basic types of pipes.

A)True

B)False

Q5) Bearing pile beams are identified by the letters "____________________."

Page 8

Q6) Sheet metal is 3/16" or ____________________(less/more) in thickness.

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Chapter 7: Other Views

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Sample Questions

Q1) The auxiliary view represents a view of the slanted surface from a position ____ to an object.

A) at acute angles

B) at left angles

C) at right angles

D) parallel

Q2) Dimensions shown on the developed view include any ____ necessary for bending or rolling.

A) calculations

B) variations

C) allowances

D) variances

Q3) When an error is discovered on a drawing while in use in the shop, quite often the error will be marked with ____ pencil.

A) red or blue

B) red or yellow

C) green or yellow

D) blue or green

Q4) Dimensions given on views that have a(n) ____________________ break are the true sizes.

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Chapter 8: Sections

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Sample Questions

Q1) A phantom section is a view primarily used to show a(n) ____ part.

A) interior

B) mating

C) inserted

D) slotted

Q2) When revolved projection is incorporated within a sectional view it is called a(n) ____ section.

A) assembly

B) aligned

C) phantom

D) mated

Q3) The cut surface of a cross section is represented by ____________________ lines.

Q4) The section lines used in ____ sections are shown running in different directions so that one part can be differentiated from another.

A) drawing

B) planning

C) assembly

D) pairing

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Chapter 9: Detail, Assembly,

and Subassembly Prints

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Sample Questions

Q1) As a rule, a bill of materials is shown in a(n) ____________________ space on the drawing.

Q2) Assembly prints may consist of one or more ____________________ of the assembled unit.

Q3) The working prints include the views required for a complete description and the dimensions that are needed for its construction.

A)True

B)False

Q4) ____ drawings are helpful in the interpretation of prints and the assembly of parts.

A) Assembly

B) Usage

C) Subassembly

D) Building

Q5) ____ drawings facilitate the preparation of bills of materials.

A) Subassembly

B) Building

C) Usage

D) Assembly

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Chapter 10: Welding Symbols and Abbreviations

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Sample Questions

Q1) The phrase ____ symbol refers to the symbol for a specific type of weld.

A) join

B) joint

C) weld

D) combine

Q2) The term "____" indicates removal of weld metal and base metal from the other side of a partially welded joint.

A) gouge

B) top bulge

C) back gouge

D) forward gouge

Q3) The phrase ____________________ symbol refers to the total symbol including all information added to it to specify the weld(s) required.

Q4) The abbreviation for each welding process ends with the letter ____________________.

Q5) Certain operations require a specific welding process, a particular type of electrode, or other information necessary to complete the weld.

A)True

B)False

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Chapter 11: Basic Joints for Weldment Fabrications

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Sample Questions

Q1) ____ flange joints are used for light metals.

A) Edge

B) Scarf

C) Bevel

D) V-groove

Q2) ____ flange joints are used for light metals.

A) Scarf

B) Bevel

C) V-groove

D) Corner

Q3) The ____________________ joint is used for brazed weldments.

Q4) The basic joints used for weldment fabrications are: ____.

A) corner, lap, and butt

B) edge, corner, lee, and lap

C) butt, corner, tee, lap, and edge

D) butt, corner, and edge

Q5) The selection of the weld is based on a few, limited factors.

A)True

B)False

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Chapter 12: Fillet Welds

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Sample Questions

Q1) When the ____ symbol is used, a length dimension is not needed.

A) weld-all-around

B) weld-around

C) weld-full

D) weld-completely

Q2) Fillet welds must always have equal legs.

A)True

B)False

Q3) In a fillet weld symbol, the two legs are assumed to be equal in size unless otherwise specified.

A)True

B)False

Q4) If the length of the weld is specified, it is placed on the immediate left of the weld symbol.

A)True

B)False

Q5) ____________________ intermittent welding means that the welds appear directly opposite each other on the two sides of the joint.

Q6) A(n) ____________________ represents length of weld.

Page 14

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Chapter 13: Groove Welds

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Sample Questions

Q1) ____ is the removal of base and weld metal from the other side of a joint that has been groove welded.

A) Front gouging

B) Back gouging

C) Back filling

D) Back notching

Q2) The "____" symbol is used with a single or double groove weld symbol.

A) spacer material

B) spacer

C) spacing

D) filler

Q3) The distance between the joint members at the bottom of the weld is called the ____________________ opening.

Q4) A joint with a groove weld may include a requirement for joint gouging.

A)True

B)False

Q5) In the bevel groove welds, only one of the two members is ____________________ or beveled.

Q6) Consumable inserts may be used in conjunction with ____________________ groove welds.

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Chapter 14: Back or Backing and Melt Thru Welds

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Sample Questions

Q1) A ____ weld is distinguished from a backing weld only by its sequence of application with respect to the face side of the groove weld.

A) front

B) back

C) fill

D) groove

Q2) Back or backing and melt-thru welds are frequently used with groove welds to strengthen the weld on the opposite side of the joint.

A)True

B)False

Q3) A ____ of reinforcement dimension may be applied to the melt-thru symbol.

A) degree

B) height

C) level

D) depth

Q4) The melt-thru symbol cannot be used for flange welds.

A)True

B)False

Q5) The ____________________ weld is applied first and then the groove weld is made.

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Chapter 15: Plug and Slot Welds

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Sample Questions

Q1) The ____ dimension of a slot weld is located to the left of the symbol.

A) size

B) number

C) width

D) pitch

Q2) If a method of postweld finish is also to be specified, it is placed ____ the contour symbol.

A) above or below

B) left

C) right

D) above

Q3) The ____ of a plug weld refers to its diameter in inches at the base of the weld.

A) size

B) number

C) width

D) pitch

Q4) A(n) ____________________ weld symbol is used to designate a fillet weld in a round or slotted hole.

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Chapter 16: Surfacing Welds

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Sample Questions

Q1) The direction of welding may be indicated by a note in the ____ of the welding symbol.

A) head

B) arrow

C) tail

D) line

Q2) A reference in the ____________________ of the welding symbol may be included to indicate a buildup in accordance with company standards.

Q3) Because the surface weld symbol does not refer to a joint, it has no arrow side or other side significance.

A)True

B)False

Q4) The single element shown when the entire surface is to be built up is the ____ of the buildup of the weld deposit.

A) minimum thickness

B) maximum thickness

C) minimum density

D) maximum density

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Chapter 17: Edge Welds

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Sample Questions

Q1) The flare V-groove and flare-bevel groove symbols are used in combination with the edge weld symbol to ____________________ the welded joint.

Q2) ____ lines may also be applied to a detail drawing to indicate lengths to be welded.

A) Hashing

B) Crossed

C) Parallel

D) Hatching

Q3) An edge weld symbol may also be applied to an edge ____________________.

Q4) The edge weld symbol is particularly used for ____ joinery.

A) sheet metal

B) plate metal

C) pipe

D) billet

Q5) The edge weld symbol may be shown having an arrow side, other side, or both sides significance.

A)True

B)False

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Chapter 18: Spot Welds

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Sample Questions

Q1) In cross section, the spot weld appears to be ____________________.

Q2) A machine finish may be specified as flat without a need for it to be flush by adding a note in the tail "____________________ flat."

Q3) In spot-welding, ____ are used when the drawing dimensions are in metric.

A) newtons

B) pounds

C) slugs

D) grams

Q4) The shear strength may be expressed in pounds or ____ per spot.

A) grams

B) vectors

C) newtons

D) slugs

Q5) The spot-weld symbol is centered on the reference line when there is no arrow side or other side significance.

A)True

B)False

Q6) The spot-weld symbol is located ____________________ to the reference line when it has an arrow side or other side significance.

Page 20

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Chapter 19: Projection Welds

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Sample Questions

Q1) When the symbol has an arrow side significance, the embossment is located on the other side member.

A)True

B)False

Q2) The symbol for the projection weld is identical to the spot-weld symbol.

A)True

B)False

Q3) The projection welds to be made are localized at predetermined points and appear as projections or embossments.

A)True

B)False

Q4) An other side significance means that the embossment is located on the ____ side member.

A) process

B) tail

C) arrow

D) other

Q5) The letters "____________________" in the projection-weld process reference indicates that projection welds are to be made.

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Chapter 20: Seam Welds

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Sample Questions

Q1) Because of the nature of the seam weld, the symbol is not used with a both sides significance.

A)True

B)False

Q2) Strength of the seam-weld is in terms of the shear strength of the weld in ____________________ per millimeter.

Q3) When an intermittent seam weld is made parallel to the joint or axis of the weld, a detailed drawing must be used and reference made to it in the tail of the arrow.

A)True

B)False

Q4) When an arrow side or other side significance is not intended, the seam-weld symbol is located ____ the reference line.

A) aside

B) astride

C) inside

D) along

Q5) When a dimension is expressed in Newtons, the letter "____________________" is added to the value.

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Chapter 21: Stud Welds

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Sample Questions

Q1) When specifying a stud weld, the arrow of the welding symbol points to the ____.

A) surface to which the stud is to be welded

B) prepared joint

C) prepared stud

D) joint surface

Q2) The arrow on a stud-weld is shown with a break when indicating stud welds.

A)True

B)False

Q3) Three elements may be applied to the stud-weld symbol:____.

A) stud size, stud spacing, and the location of stud welds

B) stud size, stud spacing, and the number of stud welds

C) stud size, stud placement, and the location of stud welds

D) stud size, stud placement, and the number of stud welds

Q4) To show the location of studs to be welded in a straight line with equal center-to-center spacing, the spacing (pitch) dimension is applied on the ____________________ side of the stud-weld symbol.

Q5) A welding process reference stud weld (sw) is included in the ____________________.

Q6) The stud size dimension is placed to the ____________________ of the stud-weld symbol.

Page 23

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Chapter 22: Applied Metrics for Welders

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Sample Questions

Q1) Metric prefixes represent powers of ____.

A) one

B) two

C) ten

D) twelve

Q2) When converting an inch dimension not having a tolerance to a millimeter equivalent, the conversion is made to the same preciseness or better.

A)True

B)False

Q3) One degree approximates ____ radian.

A) 0.017

B) 0.020

C) SI

D) MM

Q4) The word "metric" is derived from the Greek word "metron," meaning measure.

A)True

B)False

Q5) Metric threads each have an included angle of ____________________° for each thread form.

Q6) The most common metric value found on a print is the

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Chapter 23: Pipe Welding Symbols

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Sample Questions

Q1) The runs of pipe on a pipe layout are shown without any indication of pipe sizes.

A)True

B)False

Q2) ____ dimensions are applied to the centerlines of the pipe and fittings to serve as reference points for locating items in the layout.

A) Position

B) Join

C) Location

D) Abstract

Q3) Dimensions are usually expressed in ____ when they measure more than one foot.

A) fractions

B) feet and inches

C) millimeters

D) centimeters

Q4) Double-line drawings are used for pipe layouts that use large sizes of pipe and fittings ____________________ inches and over.

Q5) A pipe layout can be represented by any number of ____________________ views, by an oblique view, or by an isometric view.

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Chapter 24: Dual Dimensioning

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Sample Questions

Q1) Dual-dimensioned prints are more costly to prepare; however, they permit greater flexibility in their application.

A)True

B)False

Q2) When working with large dimensions, 18000 millimeters is best shown as ____ meters.

A) 1.8

B) 18

C) 180

D) 1800

Q3) Manufacturers who market their products to international consumers only use SI dimensioning.

A)True

B)False

Q4) Countries that use the metric system normally prepare drawings using ____ projection.

A) last-angle

B) mid-angle

C) reverse-angle

D) first-angle

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Chapter 25: Inspection and Testing

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Sample Questions

Q1) The symbol for a magnetic particle test is ____.

A) MPT

B) MT

C) PT

D) PRT

Q2) To indicate that a(n) ____ is to be examined, the examine-all-around symbol is applied, with or without a length dimension, depending upon the extent of the area to be examined.

A) area of revolution

B) area

C) revolution

D) spot

Q3) The symbol for a leak test is ____________________.

Q4) When multiple tests are required, they are indicated by including each of the individual test symbols.

A)True

B)False

Q5) The examination symbol consists of two parts: an arrow and tail.

A)True

B)False

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Chapter 26: International Standard Symbols for Welding

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Sample Questions

Q1) ISO symbols for weld representations are generally found on drawings prepared with the views shown in fourth-angle orthographic projection.

A)True

B)False

Q2) The ISO symbol used for symmetrical welds is a ____ reference line is used.

A) double continuous

B) single dashed

C) double dashed

D) single continuous

Q3) The arrangement and shape of views for first-angle projection is derived from viewing an object located within the ____ planes of the first quadrant of a circle.

A) top

B) two

C) three

D) four

Q4) When an arrow cannot point to a joint, symbolization cannot be used.

A)True

B)False

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Chapter 27: Introduction to Computer Aided Drafting

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Sample Questions

Q1) ____ by definition is anything that can be stored electronically.

A) Hardware

B) Storage

C) Software

D) Objects

Q2) The selection of software items shown on the monitor screen is accomplished by using the cursor.

A)True

B)False

Q3) A computer ____________________ is where CAD drawings are produced.

Q4) CAD has improved drawings standards and quality by allowing the user to build ____ of commonly used symbols and parts.

A) folders

B) collections

C) libraries

D) groupings

Q5) The ____________________ is made up of an assortment of electronic devices interconnected by electric cables.

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Chapter 28: Introduction to Geometric Dimensioning and Tolerancing

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Sample Questions

Q1) A reference dimension is a required dimension.

A)True

B)False

Q2) The first item contained within a feature control frame is always a ____.

A) geometric characteristic symbol

B) geometric symbol

C) geometric symbol modifier

D) characteristic geometric symbol

Q3) The least material condition refers to a part when its material content is produced at its ____________________ size limit.

Q4) All dimensions using Feature Control Frames are in ____________________ fractions.

Q5) Geometric dimensioning and tolerancing is the most current standard for dimensioning orthographic drawings.

A)True

B)False

Q6) Any feature of a part such as a surface, plane, or hole is known as a(n) ____________________ feature.

Page 30

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