Core wardrobe technical drawings

ASSEMBLY INSTRUCTIONS 2019

P hilip Matth ew s N 0 6 44585 BA (HONS) PD year 4

T ECHN I CA L PAC K

Parts List

6

7 2 4

5 11 9

Item

Qty

1

1

Pole one

2

1

Pole Three

3

3

Pole Four, Seven, Eight

4

1

Pole Ten

5

1

Pole Two

6

1

Base

7

2

Base pole

8

4

Brass pole

9

2

Pole Five

10

1

Pole Nine

11

1

Mirror

12

12

92105A420

13

12

M10 Brass bolt

14

12

M10 Brass nut

Part Number

1 9

10

3

7 DO NOT SCALE DIMENSIONS ARE IN MILLIMETERS UNLESS OTHER STATED. TOLERENCES VARY DEPENDING ON PART.

13 14

SCALE : 1 : 20 QUANTITY : 1 OFF SHEET SIZE : A4 DRAWING NUMBER : 01

PART NAME :

THIRD ANGLE PROJECTION

Full model part list MATERIAL :

N/A FINISH :

N/A

DRAWN BY :

PHILIP MATTHEWS DATE :

10 / 04 / 19

500

1000

300

32

1650

32

994.1

503.34

DO NOT SCALE DIMENSIONS ARE IN MILLIMETERS UNLESS OTHER STATED. TOLERENCES VARY DEPENDING ON PART.

SCALE : 1 : 20 QUANTITY : 1 OFF SHEET SIZE : A4 DRAWING NUMBER : 02

PART NAME :

THIRD ANGLE PROJECTION

Full model overview MATERIAL :

N/A FINISH :

N/A

DRAWN BY :

PHILIP MATTHEWS DATE :

01 / 05 / 19

FULL PART ASSEMBLY

C

20.5

89.75

441.25

32

16

B 1650

773

8

A 30.4

2

CROSS SECTION FOR BASE POLE AND BRASS PEG CUTS

MIRROR ATTACHMENT CUT OUT

C (1:2)

DETAIL BOLT CUT CROSS SECTION

A (1:2)

B (1:2)

1.5MM TOLERENCE FOR M10 BOLT 0.75MM TOLERENCE FOR 16MM BOLT HEAD

28

0.5MM TOLERENCE FOR 6MM BRASS PEGS 1.5MM TOLERENCE FOR BASE POLES

8

6.5 20.5

13

2MM INDENTED CUT OUT, 8MM WIDE FOR BRASS MIRROR ATTACHMENT

17.5 30.4 POLE 1B POLE 1A

ALL POLES ARE MANUFACTRUED IN 2 HALVES ON THE CNC AND THEN JOINED BY HAND

DO NOT SCALE DIMENSIONS ARE IN MILLIMETERS UNLESS OTHER STATED. TOLERENCES VARY DEPENDING ON PART.

(1:1)

SCALE : 1 : 8 QUANTITY : 1 OFF SHEET SIZE : A4 DRAWING NUMBER : 03

PART NAME :

THIRD ANGLE PROJECTION

Pole 1 full assembly (part A & B) MATERIAL :

European beech wood FINISH :

Fine sanded / osmo oil

DRAWN BY :

PHILIP MATTHEWS DATE :

01 / 05 / 19

FULL PART ASSEMBLY

B

A (1:2)

10

DETAIL BOLT CUT CROSS SECTION

3

17

3MM COUNTERSINK FOR M10 THREADED WOOD INSERT 13MM CLEARANCE HOLE FOR M10 WOOD INSERT

13 17.5

10MM COUNTERSINK FOR M10 BOLT HEAD

A 56.15 160

17.5

91.35

CUT OUT FOR CLOTHES HANGER

B (1:2) 27

56.25

2.5

11.25

16

420

5MM WIDE CUT FOR COAT HANGER

32

5 17.5 13 CROSS SECTION FOR BASE POLE AND BRASS PEG CUTS

POLE 3A

POLE 3B

ALL POLES ARE MANUFACTRUED IN 2 HALVES ON THE CNC AND THEN JOINED BY HAND

DO NOT SCALE DIMENSIONS ARE IN MILLIMETERS UNLESS OTHER STATED. TOLERENCES VARY DEPENDING ON PART.

(1:1)

SCALE : 1 : 4 QUANTITY : 1 OFF SHEET SIZE : A4 DRAWING NUMBER : 04

PART NAME :

THIRD ANGLE PROJECTION

Pole 3 full assembly (part A & B) MATERIAL :

European beech wood FINISH :

Fine sanded / osmo oil

DRAWN BY :

PHILIP MATTHEWS DATE :

01 / 05 / 19

THIS PART NEEDS TO BE PRODUCED THREE TIMES = POLE 4,7,8

10

FULL PART ASSEMBLY

17.5 A (1:2)

DETAIL BOLT CUT CROSS SECTION

19

282.69

3

A 91.81

91.5 500

13 17

10MM COUNTERSINK FOR M10 BOLT HEAD

16

13MM CLEARANCE HOLE FOR M10 WOOD INSERT

32

3MM COUNTERSINK FOR M10 THREADED WOOD INSERT

13 17.5

POLE 4,7,8 B POLE 4,7,8 A

DO NOT SCALE DIMENSIONS ARE IN MILLIMETERS UNLESS OTHER STATED. TOLERENCES VARY DEPENDING ON PART.

ALL POLES ARE MANUFACTRUED IN 2 HALVES ON THE CNC AND THEN JOINED BY HAND

(1:1)

SCALE : 1 : 4 QUANTITY : 3 SHEET SIZE : A4 DRAWING NUMBER : 05

PART NAME :

THIRD ANGLE PROJECTION

Pole 4,7,8 full assembly (A & B) MATERIAL :

European beech wood FINISH :

Fine sanded / osmo oil

DRAWN BY :

PHILIP MATTHEWS DATE :

01 / 05 / 19

FULL PART ASSEMBLY

5

50

385

950

32

16

30.71

B DETAIL VIEW OF GAPS BETWEEN HANGER CUT OUTS

2.5

A

1.5MM TOLERENCE FOR M10 BOLT 0.75MM TOLERENCE FOR 16MM BOLT HEAD

DETAIL BOLT CUT CROSS SECTION

5

30.71

POLE 10 A

50

12.38

16

10

B (1:2)

A (1:2)

17.5

POLE 10B DO NOT SCALE DIMENSIONS ARE IN MILLIMETERS UNLESS OTHER STATED. TOLERENCES VARY DEPENDING ON PART.

ALL POLES ARE MANUFACTRUED IN 2 HALVES ON THE CNC AND THEN JOINED BY HAND

(1:1)

SCALE : 1 : 5 QUANTITY : 1 OFF SHEET SIZE : A4 DRAWING NUMBER : 06

PART NAME :

THIRD ANGLE PROJECTION

Pole 10 full assembly (part A & B) MATERIAL :

European beech wood FINISH :

Fine sanded / osmo oil

DRAWN BY :

PHILIP MATTHEWS DATE :

01 / 05 / 19

10

12.38

FULL PART ASSEMBLY - POLE DRAWINGS ARE MIRRORED (A&B)

17.5

B 1069.6

324.55

32

30.4

89.75

A

16

1650

DETAIL BOLT CUT CROSS SECTION

MIRROR ATTACHMENT CUT OUT 0.5MM TOLERENCE FOR 6MM BRASS PEGS

A (1:2)

B (1:2)

Ø6.5 POLE 2B

1.5MM TOLERENCE FOR M10 BOLT

POLE 2A

1.5MM TOLERENCE FOR BASE POLES

DO NOT SCALE DIMENSIONS ARE IN MILLIMETERS UNLESS OTHER STATED. TOLERENCES VARY DEPENDING ON PART.

(1:1) ALL POLES ARE MANUFACTRUED IN 2 HALVES ON THE CNC AND THEN JOINED BY HAND

SCALE : 1 : 8 QUANTITY : 1 OFF SHEET SIZE : A4 DRAWING NUMBER : 07

20.5

13.01

0.75MM TOLERENCE FOR 16MM BOLT HEAD

PART NAME :

30.4

17.5

THIRD ANGLE PROJECTION

Pole 2 full assembly (part A & B) MATERIAL :

European beech wood FINISH :

Fine sanded / osmo oil

DRAWN BY :

PHILIP MATTHEWS DATE :

01 / 05 / 19

793.31

6.5

3

R1

20

103

20

993.37

1:16

BASE TO BE MADE FROM 3 160MM PLANKS WHICH WILL BE RUB JOINTED TOGETHER

DETAIL BASE ASSEMBLY SECTION

A (1:4)

103

20

R1 6.5

DO NOT SCALE DIMENSIONS ARE IN MILLIMETERS UNLESS OTHER STATED. TOLERENCES VARY DEPENDING ON PART.

10MM DEEP INDENT FOR BASE POLE

3MM DEEP INDENT FOR 100MM BRASS PEG

6.5 (1:1)

SCALE : 1 : 10 QUANTITY : 1 OFF SHEET SIZE : A4 DRAWING NUMBER : 08

PART NAME :

THIRD ANGLE PROJECTION

Base MATERIAL :

European beech wood FINISH :

Fine sanded / osmo oil

DRAWN BY :

PHILIP MATTHEWS DATE :

01 / 05 / 19

20

300

500

A

500

100

100

BASE LAYS FACE DOWN ON THE CNC CUT FROM THE OTHER SIDE.

Ø33

FULL PART ASSEMBLY

19.5

FULL PART ASSEMBLY

5

96.75

.2 R3

A 993

BASE POLE HOLE DETAIL

6.5MM HOLE PILLER DRILLED INTO POSITION

DO NOT SCALE DIMENSIONS ARE IN MILLIMETERS UNLESS OTHER STATED. TOLERENCES VARY DEPENDING ON PART.

PART NAME :

A (1:2)

6.5

THIRD ANGLE PROJECTION

Base pole

BASE POLE NOT MANUFACTURED IN TWO HALVES

(1:1)

SCALE : 1 : 2 QUANTITY : 2 SHEET SIZE : A4 DRAWING NUMBER : 09

MATERIAL :

European beech wood FINISH :

Fine sanded / osmo oil

DRAWN BY :

PHILIP MATTHEWS DATE :

01 / 05 / 19

POLE 5 NEEDS TO BE PRODUCED TWICE. FULL PART ASSEMBLY - POLE DRAWINGS ARE MIRRORED (A&B)

B 84.8

269.6

A

519.6

574.55

89.75

32

16

1650

C

13 17.5 30.4 0.5 TOLERANCE FOR BRASS PIN CROSS SECTION FOR BASE POLE AND BRASS PEG CUTS (1)

DETAIL BOLT CUT CROSS SECTION

17.5

B (1:2)

A (1:2)

C (1:2)

13 POLE 5A

6.5

0.75MM TOLERENCE FOR 16MM BOLT HEAD

30.4

20.5

Ø6 .5

32

1.5MM TOLERENCE FOR M10 BOLT

CROSS SECTION FOR BASE POLE AND BRASS PEG CUTS (2)

20.5

1MM TOLERANCE FOR 19MM BASE POLE

POLE 5B

ALL POLES ARE MANUFACTRUED IN 2 HALVES ON THE CNC AND THEN JOINED BY HAND

(1:1)

DO NOT SCALE DIMENSIONS ARE IN MILLIMETERS UNLESS OTHER STATED. TOLERENCES VARY DEPENDING ON PART.

SCALE : 1 : 8 QUANTITY : 2 SHEET SIZE : A4 DRAWING NUMBER : 10

PART NAME :

THIRD ANGLE PROJECTION

Pole 5 full assembly (part A & B) MATERIAL :

European beech wood FINISH :

Fine sanded / osmo oil

DRAWN BY :

PHILIP MATTHEWS DATE :

01 / 05 / 19

DETAIL BOLT CUT CROSS SECTION (1)

17.5

FULL PART ASSEMBLY

17

A (1:2)

10

3

10MM COUNTERSINK FOR M10 BOLT HEAD

13MM CLEARANCE HOLE FOR M10 WOOD INSERT

3

3MM COUNTERSINK FOR M10 THREADED WOOD INSERT

A 283

19

91.5

91.5 DETAIL BOLT CUT CROSS SECTION (1)

500

2.25

16

13

32

B (1:2)

B 13 17.5

POLE 5A

17.5

POLE 5B

DO NOT SCALE DIMENSIONS ARE IN MILLIMETERS UNLESS OTHER STATED. TOLERENCES VARY DEPENDING ON PART.

ALL POLES ARE MANUFACTRUED IN 2 HALVES ON THE CNC AND THEN JOINED BY HAND

17.5MM COUNTERSINK FOR INSERT NUT HEAD

(1:1)

SCALE : 1 : 4 QUANTITY : 1 OFF SHEET SIZE : A4 DRAWING NUMBER : 11

PART NAME :

THIRD ANGLE PROJECTION

Pole 9 full assembly (part A & B) MATERIAL :

European beech wood FINISH :

Fine sanded / osmo oil

DRAWN BY :

PHILIP MATTHEWS DATE :

01 / 05 / 19

FULL PART ASSEMBLY 52.5

857.02

MIRROR BACKING CUT ON EITHER WATER JET OR PLASMA CUTTER

STEEL BACKING ATTACHES TO MIRROR USING MIRROR ADHESIVE ON THE SAME

45

.

SIDE AS THE COUNTERSUNK HOLES

A R7 5

4

DETAIL COUNTERSUNK HOLE

HOLES ARE COUNTERSUNK TO ONE SIDE

M5 SCREW HOLE

A (1:2)

DO NOT SCALE DIMENSIONS ARE IN MILLIMETERS UNLESS OTHER STATED. TOLERENCES VARY DEPENDING ON PART.

SCALE : 1 : 8 QUANTITY : 1 OFF SHEET SIZE : A4 DRAWING NUMBER : 12

PART NAME :

THIRD ANGLE PROJECTION

Mirror backing MATERIAL :

Mild steel FINISH :

filed / sanded / polished

DRAWN BY :

PHILIP MATTHEWS DATE :

01 / 05 / 19

R1

DETAIL BOLT HEAD

FULL PART ASSEMBLY A (2:1) KNURLING TO BE ADDED ON TO THE HEAD OF THE BOLT DURING BOLT TURNING.

R1

25

A B

70

BOLT TO BE MADE OUT OF 16MM SOLID BRASS ROD.

B (2:1)

16

1MM RADIUS ON BOTH EDGES OF BOLT HEAD

1 METER OF BRASS ROD CREATES 12 BOLTS.

16 Ø16 DO NOT SCALE DIMENSIONS ARE IN MILLIMETERS UNLESS OTHER STATED. TOLERENCES VARY DEPENDING ON PART.

SCALE : 1 : 1 QUANTITY : 12 SHEET SIZE : A4 DRAWING NUMBER : 13

PART NAME :

THIRD ANGLE PROJECTION

Brass bolt MATERIAL :

16mm Brass rod FINISH :

cleaned / polished

DRAWN BY :

PHILIP MATTHEWS DATE :

01 / 05 / 19

A (4:1) FULL PART ASSEMBLY

R1

MIRROR ATTACHMENT CUT OUT

16

A

20

25

1MM RADIUS ON BOTH EDGES OF BOLT HEAD

Ø1 6

BOLT TO BE MADE OUT OF 16MM SOLID BRASS ROD.

KNURLING TO BE ADDED ON TO THE NUT T DURING BOLT TURNING.

Ø16

DO NOT SCALE DIMENSIONS ARE IN MILLIMETERS UNLESS OTHER STATED. TOLERENCES VARY DEPENDING ON PART.

500MM OF BRASS ROD CREATES 12 BRASS NUTS.

SCALE : 2:1 QUANTITY : 12 SHEET SIZE : A4 DRAWING NUMBER : 14

PART NAME :

THIRD ANGLE PROJECTION

Brass nut MATERIAL :

16mm solid brass rod FINISH :

cleaned / polished

DRAWN BY :

PHILIP MATTHEWS DATE :

01 / 05 / 19

Plank 1 original size 275 x 2440 x 25 2440

1780.0000

Plank 1A (275 X 1780 X 18)

275.0000

660

Plank1B (275 X 660 X 18)

Pole one A Pole one B

Pole three A Pole three B

Pole two A

Pole four A

Pole two B Pole five A

Pole seven A

Pole five B

Pole seven B

10.0000

Pole four B

18.0000 275.0000

Plank 1 planed to 18mm from 25 for cnc cutting

Plank 1 cut from 2440 to 1780 to create 2 planks (A&B)

Plank 2 original size 152 x 2440 x 25 2440.0000

1780.0000

Plank 2A (152 X 1780 X 18)

Plank 2B (152 X 660 X 18) Pole eight A Pole eight B

Pole six A 152.0000

660.0000

Pole six B

18.0000 152.0000

Plank 2 planed to 18mm from 25 for cnc cutting

Plank 2 cut from 2440 to 1780 to create 2 planks (A&B)

Plank 3 original size 152 x 2440 x 25 2440.0000

570.0000

Plank 3A (152 X 570 X 25) 152.0000

Pole nine A Pole nine B

1870.0000

Plank 3B (152 X 1870 X 25) Pole ten A Pole ten B

18.0000 152.0000

Plank 3 planed to 18mm from 25 for cnc cutting

Plank 3 cut from 2440 to 1870 to create 2 planks (A&B)

Plank 4 original size 190 x 2440 x 25 2440.0000

1220.0000

Plank 4A (190 X 1220 X 25) 190.0000

BASE

1220.0000

Plank 4B (190 X 1220 X 25)

BASE

21.0000 190.0000

Plank 4 planed to 21mm from 25 for cnc cutting

Plank 4 cut from 2440 to 1220 to create 2 planks (A&B) The base will be biscuit jointed and out of three planed cut to size planks.

Plank 5 original size 190 x 2440 x 25 2440.0000

1220.0000

Plank 5A (229 X 1220 X 38)

229.0000

BASE

21.0000 229.0000

Plank 5 planed to 21mm from 38 for cnc cutting

1220.0000

Plank 5B (229 X 1220 X 38)

spare wood

Plank 5 cut from 2440 to 1220 to create 2 planks (A&B) The base will be biscuit jointed and out of three planed cut to size planks.

Plank 6 created by joining plank 4A, 4B, 5A 1220.0000

609.0000

B ILL OF MAT ER I AL S Part n u mb e r

Par t n ame

Makes

N um b e r o f p a r ts

Sup p l i e r

Sup p l i e r pro d uct na m e

Cost per item

C o s t fo r t o t a l num b e r o f p a rt s

Part 1

P l an k 1

Pol e 1 , 2 , 5 ,3,4 ,7

x 1

G i b b s a nd D a nd y

2 7 5 x 2 4 40 x 25 ( b e e ch)

£1 0.6 7

£1 0.6 7

Part 2

P l an k 2

Pol e 6, 8

x 1

G i b b s a nd D a nd y

1 5 2 x 2 4 4 0 x 25 ( b e e ch)

£1 0.6 7

£1 0.6 7

Part 3

P l an k 3

Pol e 9,1 0

x 1

G i b b s a nd D a nd y

1 5 2 x 2 4 4 0 x 25 ( b e e ch)

£1 0.6 7

£1 0.6 7

Part 4

P l an k 4

Bas e

x 1

G i b b s a nd D a nd y

1 9 0 x 2 4 40 x 25 ( b e e ch)

£1 0.6 7

£1 0.6 7

Part 5

P l an k 5

Bas e ( s am e )

G i b b s a nd D a nd y

2 2 9 x 2 4 40 x 38 ( b e e ch)

£21 .79

£21 .79

Part 6

1 6mm br as s r od

Br as s bol t ( x1 2 )

x 1

uk f a b 1 2

1 6 m m b r a s s ro d 1 0 0 0 m m

£26

£26

Part 7

1 6mm br as s r od

Br as s n u t ( x1 2 )

x 1

uk f a b 1 2

1 6 m m b r a s s ro d 50 0 m m

£1 7

£1 7

Part 8

Br as s br ac ket

N/A

x 2

Tnj p i p e c l i p s l td

2 8 m m Sc re w On Bra cke t

£4 .80

£4.80

Part 9

Mi r r or

Mi r r or

x 1

Cut to si z e m i r r o r s

Custo m c u t p o l i s he d m i rro r

£55

£55

Part 10

4 mm mi l d s t eel

Mi r r or ba c k i ng

x 1

1 2 3 o f f c uts

4mm mild steel

£35.75

£35.75

Part 11

1 9mm D ow el r ods

Bas e pol e s

x2

Onl i ne w o o d sto r e

1 9 m m b e e ch wo o d d o we l

£8

£8

To t a l co s t p e r i t e m

£21 1 .0 5

Ma nufa ct uri ng co s t

£31 6 .53

To t a l co s t p e r i t e m RRP

£527.58 £1 0 55.1 6

Qua nt i t y o f 50 RRP

£84 4.1 28

Qua nt i t y o f 1 0 0 RRP

£6 33.0 9 6